IGENAA1002 6 comnansp MANUFACTURER’S MANUAL 1 TECHNICAL SPECIFICATIONS Lae TECTONESTETALICAS COMANSAS AGRI) (TECHNICAL SPECIFICATIONS) |_EStA¥#001-91 U GENERAL STANDARDS el comansh —— ci FIC, TOWER CRANES FOR CONSTRUCTION CALCULATION STANDARDS : Spanish: UNE 58-112-91/3 UNE 58-132.94/1 UNE 58-132-91/2 UNE 58-132-9173 UNE 58-132.9174 UNE 58-132.91/5 ~ European: — F. E.M. (3rd. Edition) 1987 DIN 18018 - Part 1,2 & 3 - 1984 DIN 18019-Part 1142-1979 DIN 15020-Partt - 1974 SAFETY STANDARDS: UNE 58-101-92/1 y UNE 58-132-91/6 ITC, MIE-AEM2, 1988 F. EM, - 1987 (Book 7) . CALCULATIONS GROUPS: Group Aé s/UNE 58-112-91/3 ~~ Group Ad S/F. E. M.- 1987 Group Ht 83 s/DIN 15018 - 1984 MATERIALS: EN 10025 HOMOLOGATION: (CONSTRUCCIONES METALICAS COMANSA S.A.’ Huarte-Pamplona factory and welding procedures has been homologated by W. \ German S.L.V., Saar division. (TOV), ar CERSTRCCIONES ETALTSCOMANSAS A} oe ttisher ae2,0 m WEIGHTS AND MEASUREMENTS =) Cousens rae ( TECHNICAL SPECIFICATIONS a) na ad comansn — S24 “MAST SECTION | | BS al (Gssou3)] PANEL DIAGONAL; PLATFORM = ox a i as | a a i Stan +! = ar 03019] | (es | LADDER cuaro | \ cuaro rail | — =, : =a, | RSS Os as | | eae — | | ‘ | | Tare \ iaeaeta} Mast S PANEL DIAGONAL, an LADDER | | ‘GUARD RAIL re | fom sa | rae S264 ic ee | E 17th | aan {TESOS™ Rev 1 A | CONSTRUCCIONES METALICAS COMANSA, S.A. | V°5°l TleWEIGHTS AND MEASUREMENTS IESTAC1025.04 LG-2000 comansh —— SM201 ‘SLEWING PART me fo 180 fhe be ie M201 CAT HEAD 39009 ain | (ae [SSIS-1 [Rev] A | _CONSTRUCCIONES METALICAS COMANSA, S.A. Wet TotaIESTAC1U25.04 Le-2000 WEIGHTS AND MEASUREMENTS, ry) Soo comansr poy, A | |B Awe) | i Sal tL to28 —J Aac— — 1028 —— +.40— +3050 257519) AM230 JIB SECTION freasso JIB SECTION || {| | | i 1022 fa | WAZ Ave} & ‘aaa 2 = ‘AM280 JIB SECTION ‘AM270 JIB SECTION [AM260 JIB SECTION te TION AM210 JIB SECTION AM244 JIB SECTION AM224 JIB SECTION AM201 | a | ae HOISTTRQLLEY GUIDES | [ PULLEY SUPPORT| INDICATOR | | r 033 | Se | = [a (CREST Rar AT | construcciones merauicas comansa sia. | KOS “ps tarLe-2000 iran remos Fae 3) TECHNICAL SPECIFICATIONS | \ESTAC1025.04 WEIGHTS AND MEASUREMENTS PZ comansa — RCD “TROLLEY (SR/OR)| (RCI2S —TROLLEY (SR) | { GCI2s HOOK (SR) im i in pe - i im SE Be 7 = || me GCI2D HOOK (SO/OR) ae Tesarens | IB SECTION BaI201 aa Tae ae | PLATFORM beNI Y | fet 3 Ses Rev 1A | CONSTRUCCIONES METALICAS COMANSA, S.A. | (V? 87! CateTECHNICAL SPECIFICATIONS JES TAC Ine E OU COUT TT wasieamecueens 77) A SSEL 8 comansn — I2 CLIMBING SECTION Frame [137001 SUPPORT | SUPPORT STRINGER LADDER, femaee S (onmree ar an) [restens] | ‘on PLA 73089 173590]! [retong [prs)| PLATFORM | PLATFORM GUARD RAIL | ? — | i 522 ag | a [ease il GUARD RAIL | 4 a | Last | “ . a ‘cme (ere ran) [SSS [Rev A) | CONSTRUGCIONES METALICAS COMANSA, S.A. | [VBL tata!LC-2070 em IESTAE1024.02 comansk — SR 6000 kg fat “Torsional moment (kN) | 7 Cll I> Mv. “Overturning moment (kNm) P AWeight of crane (kN) woo Fh -Horizontal reaction (KN) : L m— flr Q_-Mass of foundation concrete (kN) H L = je -Excentricity (m) - Jo: -Pressure on ground (kNirm") sos [olen] o| ar] ar] ae] a8] ae | 38] we] tes | nee | ter | vo |e | ose | oze | ore | a2 | s7o | seo | ass | ase | ase | ase azz | 319 | wav [zor | 2790 | 2028 [3021 [3196 | 2088 | zes3 |359« | 2865 | 3430 | 3141 | 2968 as| a8 | 3e| a8] -an| as aa| oe] ta | 12] cao] co | ter) tas aur | ont {ons | sen | oes | ous | ozs | scv | aan | ozo | 0 | ves | res | vs Tae ase ase [700 [2700 [asre|aees | aur [ree [aoe (360 [asa [ais [ane [avs ase [alen| 22 2| s2| oat} ar | a0] ao] sa] rar] var] ne] or] nes | nis L |e | aoe | ase | avo | ais | evz | ara | vse | ozs | 90 | rss | 7se | ran | 232 [mv [2485 zen aa ast girs | 2674 | 2485 | 2007 | 1991 | 1857 | 1620 | 1518 | 1599 | 1456 as |r ]en| 29] 29} 29] 2] 28] 2] 27] 111] 110] 109} 10s | 105) 104 | 103 > | ese | sas | axe | 702 | 779 | 700 | vse | roe | res | 750 | vaz| v0 | 120 | o90 sar aaow [bee [252] eas | as90 ] 2500 paste [ioez [saat [27a [277 | rs18 | ven9 | os San | eslen(@Gs'| an [cam | as | asses | 2s |! oy os) | selitasl es | aay]! a p | ear | 01 | raz | 749] res | rer | 72s | ex | 7a1_| 723 | 689 | see | 687 | 665 vee | Bree | 2030" 65 aaa [Bree [zz [tee | ars | 077 [sie | ne [105 sor |s|en| a] 2] 20 na] 2 ar| oe] o| a] a] oo] 7 | ree | rsa | reo | ris | 712 | 712 | oo2 | 72s | 9s | ono | oss | ose | oss | o2e fa fame] sss [asa [ er Yaaan [ave | nae ave ee [127 [arr [ose [ase [ees us jalen| a] a[ 2} w| 2] | 19 is| «| n{ v| oo] 6 | 75s | res | m6 | seo | ors | oxo | ss eos | 56 | c22| oie | ozo | 299 me [62s | 625 | ss0 | 50 | ss0|580 | 275] 0 | 0 | o | o | o | o | 0 FELL | [aan emai in si um | welt UL -Max. hook radius | AAT | | “Hook height - | nwesmen a | [8 -Number of sections ( { FET =F | a Foundation dimensions v j RAG ee : IN SERVICE ‘OUT OF SERVICE H|n ms [ Lim) tml 70 | 64 | 60| s4| so | «| 40 | 70 | 64 | 60 Taw poee Tasas jar? [ean [3050 [ssso | sve [371 er |ufen| 4 | se) oas| ase | sr | os6 e | sar | [ois | ove | ora |_eat | 27 | sor | seo oss | 7 [aw [vee Tagrt [eed | sane [103 [e526 | ear [380 [4029 [3500 | | i ser |e TORSTRUCEIONES HETALICASCONANEA'SA —) E TECHNICAL SPECIFICATIONS [EST AE ANzaO2) : F a seta 4 e070 =~ § comansn — ES72 : R/DR 12000 kg REACTIONS ON FIXING ANGLES My -Overturning moment (kNm) P-Weight of crane (kN) Fh Horizontal reaction (kN) 7 - L t mit Hi lp 1Q_ -Mass of foundation concrete (kN) | | i “Torsional moment (kNm) je -Excentricity (m) Jor -Pressure on ground (kNim?) ‘Suin-Permissible ground pressure (kNim’) -Max, hook radius -Hook height -Number of sections “Foundation dimensions f seer | QUT OF SERVICE | Lim | = “ac ayels|ol=]o| (my i 1 1 1 1 | mw [eso | 2626 198 | 5036 | 805 | e443 | «38 159 | ase | 150 | 150 | alo sat listen] a2] az] Le |ros0 | 102s | rorr | s77|_s7e | 96 | 972 Lasr | ese | ase | esr vw [zee | 938 | 3901 |aase 3576 [3799 | 37 | <039 4588) 2397 ” ve) s39 | 138 rn] as | 39 | P |rore | 292 9s2 | cae | a95 | 72 | 654 aze | aan | a3 | s2e wis [3085 | 2072 | [aera [aero }asze [3ee5 ase [aver [2azs | ase" [2520 we} | as] as] 25] 3s 33 | 329 | 29 | 27 | 2s | ses | ase | oso | ot: | oe | ove | te 30 | rar | ran | 790 | 791 vow Bas6 [2835 ] 2806 [2060 2082 | 3239 | 3037 pene [oar [2028 [ veo? | 1799 ass Jolen[ uw] alo) of a] 2] 2 wav} | ur | ais | ns | oso | sas | ovr | ov7| are | see | ove | a |e | os | rs7 | 754 | 766 | 758 sav ean [2521 | 2591 | 2750 | 2871 | 3029 | 2028 | 2007 | 1913 | 1797 | v620 | use [1770 | 1799 as [7 fen] at] oan] ot wo] 2 2 +10 | 109 | 10s | 10s | 104 | 103 p | ov | a2 | sea act | 53 ra | ree | ree | rau | ra | rz wav [zeae | 2030 | 2401 | 2569 | 2689 [2802 | 2041 ] 1362 | 1259 | 940 [va77 | rsay [1770 | 1799 Sea \eitew [saat] fen | 28,| ari] car| car) | 09 | 9 gered as | ee | ees | aso | asi | ots | aoa | exo | ars | rea | 730 | rar | oot | ser | cos | ot var tuave [2260 | 2252 [2a06 | 2517 [2578 [2677 | 12t2 | tase | 1340 [1377 [ase [1770 | 1799 wor |e [er |. ae 20 |-28:[ as | 25 | a] 20 | arf on | om,|—casile, sailtaeall ze) | aso | sz6 | ai7| 77s | 775 | 7a6 | 778 | r20| 70s | oor | ess | oss | css | ose vax [aras |arso | Bose ] 2281 | 2572 | 2502 | 2599 | 1212 | 1289 | v940 | va77 [asa [1770 | 1799 ice [Atom a3 | oma ws) 22 ae | ar) Ziyi a8 eget 74 | 7 |gaipen| ee Is p | ei | rez | ree| ree | rar | 753 | 745 | o97 | 672 | 664 | oze| 21 | o33 | 625 as mat 25 | 625 | $50 | 550| s50| 550/275] 0 | o | o | o | oj oO | oO [35708 CONSTRUCCIONES METALICAS COMANSA, S.A. —ory INSTALLATION AND ERECTION - WAST SECTION ASSEMBLY MIMJAS1017.04 LC-2000 Detail of mast joint comansn Pepe] o | @ ce esiee bo sce ime amen wei ee ses [wea [| om rt) (| cea en BS24 60 as a 1s wo | ¢ 0 7m | 2 <0 a0 2 se te tape pet pe pe te Le fe Te S21 | | = pe pepe pepe |. pepe ts |= pel ea ee ae sae pas pape pee pe pe fe fp pe aa pe pepe pep. p= pe fe pe |e Te 15a > ae ee oe ee eee eee pape pepe pe te te] pe sane 95/18 {CONeTRNC cena IAC CR | rpIIMJBA 1006. INSTALLATION AND ERECTION J a ‘SEQUENGE ASSEMBLY OF COUNTERJIB /JIB- SS comansh — 7 OHH BBODBDAAE yf G or fr rn == ni | aa Ca ea Ko ™) (me) (a i a a) (e 8) (8) (3) B 2 2 B)nnt B) lz) [& g f & 2) (z . = ‘ | | A250 paezeo [mean anak" cmt fe 3] 7 : WY . | AM250°Tamzao | aMaao [NAMZ0¥ \ = | | ale ee as sh : t ~ | sem | 7 dinensens a] oi Bok ve Je=wzo L=110 OWNSD1 enn Fos—se_—sf20 |e =mza L= 110 DINGS: 2i25 \) SES leemze Ce240 iveati st = | d=O71 ‘Nut 22 |d=M20 DIN 985 d= O56 q 23 |d=M24 DIN98S S Washer 24 |d=@21 DIN 125 L= 165 25 |o= O25 IN 125 | Caan Se 926 0-47 L=28 || Cower ¢ gli |Ae70 8=110 j O57 D=282 L=25 |) pin G=]12 |a=40 B= 105 | . 243 - ! Ls 1 Cotter T — tw 7 L=58 : Gite |¢=5 L=60 26|d=972 D=@82 L=36 || Ph Gum 27|d=@82 D=@100L=16 j 572 + ‘CONSTRUCCIONES METALICASCOMANSA.§.A. oe eOR! ee ‘SEQUENCE ASSEMBLY OF COUNTERJIB/ JIB LC-2070 Esra INSTALLATION AND ERECTION J MIMJBA1006.03 comansn — ENSURE THAT THE TOTAL BALLAST FOR THE TRAVELLING OR FIXED BASE (IF APPLICABLE) ISIN PLAGE BEFORE STARTING THE ERECTION OF JIB AND COUNTERJIB. ‘The assembly sequences explained here below should be carried out avoiding long interuptions: ~3 14,4 m 25,8 m 14gtt—— Ft tt ©! 160 © H © ® ‘Bx201 |rmzos] Fo: auaeo | sare | aszao | avase auaot anes | azae [| anaao 1S, a pam eas al O@ O 19 © 6 ® o@ o,, Lee Fare 0 ae [oe [er [oer ee OO om @ ——234m__ dn as.7¢ © © oO on® ® © eo mam aver = ® zee | Q® A © ™ © © © B® pros Tawa Toure 205m ©_© awaao | amzro | amass | anzad azo 17,8 m 21301 7 ——+* © © © © aMz01 wae [ms | anaeo | as | sSeeeer reac amel ® © © ®@ H @ so sumer] rior} |[ ames | are | ane | a) i [ on —t 4 OPERATION: 8M201 module plus 1 counterweight siab. (Seen technical specifications). + Trolley and hook should always be fitted on to the fastening section to the CM203. + ~ The last step will be to position the aerial counterweight in is place at the M201. The total requiered counterweight can be seen on the technical specifications, ‘ewind speed during the erection process should below enough as to allow the safe handling of the crane elements, ~~~ e. appox less than 25 krhour, —[95/12 |} 1 consTRuccionES METALICAS CONN SA LI |a) C __INSTALATION AND ERECTION | ptwaatorror ‘Eouoncvamaiaoa rae comansh — PLACING OF SLABS BY MEANS OF HOISTING CABLE REEVING x E aA ] 9 8 18100 a 44 alfalfalfalfalc 19170 UUW WWW aS ~ —— 1 Ae 3 15205 | fo|fallalialjali | 40 allal]alfalfa 19635 ot | ane UWL ; UUUUUINSTALLATION AND ERECTION CHANGING THE NUMBER liMJAW1003.02 REENVINGS rr comansn — WU 4.- Number of reevings should be changed with the trolley in a position which will enable visually checking the operation, 2. Hook approach is done at slow speed by simultaneously ‘actuating “reeving change control” and “liting control”. Lifting limit should be correctly adjusted. Verify that hanger (A) is fon the correct position 43.-Tochange the number of reevings the hook must be rarsed until entering into contact with the trolley to ensure that pusher (8) ‘makes hanger (A) tobe fully tited (Fig, 2). Load limiters (maximum load and load at rapid speed) must be properly adjusted. (Refer 10 the corresponding chapterin section “Operation and Maintenance") 4 Lower the hook and check that moving sheave holder (C) is properly engaged in hanger (A) (Fig. 3). IFANY IRREGULARITY IS OBSERVED WHEN CHANGING THE NUMBER OF REEVINGS, CONTACT THE MAINTENANCE SERVICE FOR INSPECTION AND ADJUSTMENT. (REFER TO CHAPTER REEVING CHANGE ADJUSTMENT). it} ____{aanomermn} {717}HIMJAM1007.11 uf | INSTALLATION AND ERECTION | a “ae "cade ERECTION omer ~J compnsn oO CONTENTS 1 CAGE ERECTION il PLACING BALANCE WEIGHT ON JIB Il RAISING OF TELESCOPING LADDER IV PLACING OF MAST SECTION ON CAGE RAIL V BALANCING Vi PREPARATION OF CAGE FOR TELESCOPING Vil TELESCOPING Vill INSERTION OF MAST SECTION INTO CAGE IX FIXING OF MAST SECTION X REPEAT STEPS I => IX FOR EACH MAST SECTION Xl FINAL OPERATIONS Xi LOWERING OF CAGE xill_ REMOVAL OF CAGE T | CAGE ERECTION (Crane with "H" base) Operation | Description of operation [_seetig 1 | ‘Raise the Cage/tst. Mast section assembly (with climbing ladder and i 1 fyetaule cylinder) and pn tst mast section to"H" of base | 2 Place oalconiesiacders. 3 Pin" H" base arms to axle-beams. 3 erase turntable wih slancard mast section end pin to tat mastsecton — | 2 5 + | esing nook to cage and aise sight fo take weight of cage only unti possible] 3 remove the pin fixing cage to ‘st mast | 8 Reise cage and bolt to untable | 1 -______{ 3571 CONSTRUGCIONES METALICAS COMANSA S.A —2Ty C INSTALLATION AND ERECTION ee ee ae —- ca &é comansn — O oo — T y | “Hy P = DURING THESE OPERATION, THE MAXIMUM SLEWING PERMITTED IS 10° IN EITHER DIRECTION AND ONLY IN FIRST ‘SLEWING SPEED. FOR HEIGHTS ABOVE 50M (U.H.) THE CAGE SHOULD BE LOWERED. m= IN ANY EVENT, COMANSA RECOMMENDS LOWERING THE CAGE. NIFTATIGASCONANSA, S.AS Macrane needs to be erected at a height greater than its free-standing height (H). it must be braced via a which embraces the tower section. Bracing is fitted at the join between standard sect Cranes can be braced against buildings or from the ground Bracing against a building: connection to beams in the structure of the builaing Bracing from the ground: connection to the ground via steel cab Depending on the final height under hook, several ti-frames may be necessay Inthis munual we explain one and two levels of tie ran ZA Formore levets of te frames or for special aplicat -onsuit with COMAN: SKATE [SKATE H_ | 220 | cas. ui | era | 034 He [ita | 1984 Basctower version. (Refer to Datasheet) H Freestanding height Ht tax neigh ih + level of bracing 2 Max height wih 2 levels of bracing, | el rane B® of sectens between bracing frames. e fel. © N*of sections above top bracing frame. nelmeaaa 1D Néof sectens between bracing frames, ale E N° of sections above top bracing frame. on [ean wt [ons va [ms a7 ce pale Documen ele Braced crane (3XA72) Braced crane (5XA72) Braced crane (ES72)COMANSA. TYPICAL DETAILS OF TIE-FRAME ON THE GROUND WITH WIRES NOTE: Extreme cases only TYPICAL DETAILS OF RIGID TIE-FRAMA AND TIE-BRACES Frame