Optimization Carbon Nitrogen Ratio Cordycepin Production Cmilitaris - PB

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Process Biochemistry 40 (2005) 1667–1672

www.elsevier.com/locate/procbio

Optimization of carbon source and carbon/nitrogen ratio for


cordycepin production by submerged cultivation of
medicinal mushroom Cordyceps militaris
Xian-Bing Maoa, Titiporn Eksriwongb, Somchai Chauvatcharinb, Jian-Jiang Zhonga,*
a
State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
b
Department of Biotechnology, Faculty of Science, Mahidol University, Bangkok 10400, Thailand
Received 9 February 2004; accepted 11 June 2004

Abstract

Effects of various carbon sources and carbon/nitrogen ratios on production of a useful bioactive metabolite, cordycepin (30 -
deoxyadenosine), by submerged cultivation of a Chinese traditional medicinal mushroom Cordyceps militaris were investigated in shake
flasks. The carbon sources examined were lactose, sucrose, glucose, fructose, galactose, maltose and xylose, and glucose was found to be
most favourable to cordycepin production, whereas cells grew best in galactose medium. The dry cell weight (DW) was increased with an
increase in initial glucose concentration within the range of 25–70 g/l as investigated. The highest cordycepin production, i.e. 245.7 
4.4 mg/l on day 18, was obtained in medium containing 40 g glucose/l. To enhance further the cordycepin production, the effect of
carbon/nitrogen ratios was studied using central composite design and response surface analysis. The maximum cordycepin production
and productivity of 345.4  8.5 mg/l and 19.2  0.5 mg/l per day were achieved in medium with optimized carbon and nitrogen sources,
i.e. 42.0 g glucose/l and 15.8 g peptone/l. The information obtained is helpful for the hyperproduction of cordycepin by submerged
cultivation of C. militaris on a large scale.
# 2004 Elsevier Ltd. All rights reserved.

Keywords: Medicinal mushroom; Submerged cultivation; Cordycepin; Cordyceps militaris; Response surface analysis; Central composite design

1. Introduction crude drug, it has been extensively used as folk tonic food or
invigorant since ancient times [5,6]. This mushroom
Mushroom is an abundant source of a wide range of produces an important bioactive compound, cordycepin
useful natural products with biological activities. Since the (30 -deoxyadenosine), which is a nucleoside analogue [7,8].
field cultivation of mushroom takes several months to yield Cordycepin is reported to possess many interesting
the fruiting body with a low productivity of bioactive biological and pharmacological activities, including immu-
compounds, submerged cultivation of mushrooms is viewed nological stimulating, anti-cancer, anti-virus and anti-
as a promising alterative for producing valuable substances infection activities [7–11]. Previous work reported the
[1–4]. However, there have been few investigations on the isolation of cordycepin from liquid culture medium of C.
bioprocess development of mushroom submerged fermenta- militaris and its pharmacological functions [7,8,12–13].
tion [1,2]. Trace levels of cordycepin were mentioned in mycelium and
Cordyceps militaris, a caterpillar-shaped Chinese tradi- culture broth during submerged cultivation of Cordyceps sp.
tional medicinal mushroom, is an entomopathogenic fungus, in potato-dextrose medium [14]. Jia et al. reported that
which belongs to the class Ascomycetes and DongChong- 7.1 mg cordycepin/l was acquired in an airlift bioreactor
XiaCao group in Chinese herbs [5]. Besides its usage as a cultivation of C. militaris [15]. However, there have been no
reports on dynamic profiles of cordycepin production by
* Corresponding author. Tel.: +86-21-64252091; fax: +86-21-64253904. submerged cultivation of C. militaris, and the effect of
E-mail address: jjzhong@ecust.edu.cn (J.-J. Zhong). medium nutrients has not been revealed as yet.

0032-9592/$ – see front matter # 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.procbio.2004.06.046
1668 X.-B. Mao et al. / Process Biochemistry 40 (2005) 1667–1672

Usually, culture medium is important to the yield of any (110 rpm). In all experiments, multiple flasks at least in
fermentation products, and carbon and nitrogen sources duplicate were run at the same time to ensure reproduci-
generally play a significant role because these nutrients are bility.
directly linked with cell proliferation and metabolite
biosynthesis [1–4,16]. Various statistical experimental 2.3. Central composite design
design strategies were applied to the optimization of
fermentation media such as for lovastatin production by Central composite design (CCD) was conducted in the
Monascus rubber [17]. But, as far as we know, there is optimum vicinity to locate the true optimum concentrations
limited knowledge about the nutritional requirement for of glucose and peptone for cordycepin production [17]. The
cordycepin production by C. militaris, and there have been levels of variables for CCD experiments were selected
no reports on medium optimization to improve cordycepin according to the results of one-at-a-time strategy. The CCD
production. In this work, the effects of carbon sources experimental results were fitted with a second-order
and carbon/nitrogen ratios were focused in order to improve polynomial equation of Eq. (1) by a multiple regression
the cordycepin production by submerged cultivation of technique.
C. militaris. The information obtained is considered X X X
fundamental and useful to the development of C. militaris y ¼ b0 þ bi x i þ bii x2i þ bij xi xj (1)
cultivation process for efficient production of cordycepin on
a large scale. where y is predicted response, b is constant coefficient, and x
is the coded independent variable.
The fitness of the second-order model was expressed by
2. Materials and methods the regression coefficient R2 and its statistical significance
was determined by an F-test. The regression significance
2.1. Maintenance and seed culture of C. militaris was tested by a t-test. The SAS software (version 8.0 by SAS
Institute Inc., NC, USA) and MatLab software (version 6.5
The strain of C. militaris was purchased from the by the Mathworks, Inc.) were used for regression and
collection bank of Huazhong Agricultural University graphical analyses of the data obtained, respectively.
(Hubei, China). The stock culture was maintained on
potato-dextrose-agar slants. The slants were inoculated with 2.4. Analytical procedures
mycelia and incubated at 25 8C for 7 days, and then used for
seed culture inoculation. The seed culture medium consisted 2.4.1. Determination of dry cell weight (DW), pH and
of the following components: glucose, 40 g/l; yeast extract, residual medium sugar
10 g/l; KH2PO4, 0.5 g/l; K2HPO43H2O, 0.5 g/l and For the measurement of DW, the cells from a sample were
MgSO47H2O, 0.5 g/l. The mycelia of C. militaris were filtered through a filter paper and washed twice with distilled
transferred to the seed culture medium by punching out water. The fresh cells were dried at 60 8C for sufficient time
about 5 mm2 of the slants with a sterilized cutter. The seed until a constant DW was obtained. After sampling, one part
culture was grown in a 250 ml shake flask containing 50 ml of the culture filtrate was used for measuring pH value with a
of liquid medium and incubated at 25 8C on a rotary shaker pH meter; another part was stored at 20 8C, and later
(110 rpm) for 5 days. thawed for analyses of residual sugar and cordycepin
production. Residual sugar concentration was assayed by a
2.2. Experiments on carbon source, initial glucose level phenol–sulphuric acid method [18].
and carbon/nitrogen ratio Average growth rate was calculated as: (maximum DW –
initial DW)/[(initial DW)(culture time)] (unit: day1), and
Effects of carbon sources on liquid culture of C. militaris growth yield on sugar was calculated as: (maximum DW –
were studied using 40 g/l of one of the following carbon initial DW)/(initial sugar concentration – residual sugar
sources, i.e. lactose, sucrose, glucose, fructose, galactose, concentration)(unit: g DW/g sugar).
maltose and xylose. The other culture medium components
were 10 g/l of peptone, 0.5 g/l of KH2PO4, 0.5 g/l of 2.4.2. Cordycepin production [8,15]
K2HPO43H2O and 0.5 g/l of MgSO47H2O. For the Standard cordycepin (from Sigma) was dissolved in
investigation on initial sugar concentrations, glucose was distilled water for calibration. The cordycepin concentration
used with levels of 25, 40, 55 and 70 g/l tested. In was analyzed by HPLC. A column Kromasil C18 (4.6 mm 
experiments on effects of carbon/nitrogen ratios, the levels 250 mm, 5 mm particle size) (Eliter Company, Liaonin,
of glucose and peptone in medium were changed and a China) was used. The mobile phase was 10 mM KH2PO4,
statistical approach was applied. Inoculation was done by which was dissolved in methanol/distilled water (15:85) and
transferring 5 ml of the above seed culture medium (with the mobile phase was driven by double pump (model: Waters
ca. 12 g DW/l) to 45 ml medium in a 250 ml shake flask. The 150, Millipore, USA). Elution was performed at a flow rate
cultivation was conducted at 25 8C on a rotary shaker of 1 ml/min with column temperature at 30 8C. The UV
X.-B. Mao et al. / Process Biochemistry 40 (2005) 1667–1672 1669

by submerged cultivation of C. militaris, different carbohy-


drates, i.e. lactose, sucrose, glucose, fructose, galactose,
maltose and xylose, were used. Other carbon sources
including mannitol, soluble starch and rapeseed oil were also
tested in preliminary experiments and a low cordycepin
production was obtained (data not shown).
The time profiles of cell growth, sugar consumption, pH
value and cordycepin production under various carbon
sources are compared in Fig. 1. A maximal cell density,
growth rate and cell yield were obtained in galactose
medium after 9 days of cultivation, which reached 19.27 
0.37 g DW/l, 1.58  0.03 d1 and 0.55 g DW/g sugar,
respectively. Except that in lactose medium, the residual
sugar was exhausted at the end of cultivation (on day 21). In
lactose medium, a low cell density (8.00  0.48 g/l) and
growth rate (0.25  0.02 d1) were observed.
The maximal cordycepin production titre was 68.5  7.0,
Fig. 1. Effects of carbon sources on the cell growth by DW (A), sugar 145.3  10.3, 262.7  6.7, 89.1  8.3, 39.7  2.1, 106.0 
consumption (B), medium pH (C) and cordycepin production (D) during 3.9 and 19.7  2.8 mg/l in lactose, sucrose, glucose,
submerged cultivation of C. militaris. Symbols for different sugars: lactose fructose, galactose, maltose and xylose medium, respec-
(&), sucrose (), glucose (~), fructose (&), galactose (*), maltose (~) tively, and their corresponding productivity was 3.26 
and xylose (*). The error bars in the figure indicate the standard derivations
0.33, 8.07  0.57, 14.59  0.37, 4.95  0.46, 2.20  0.12,
from three independent samples.
5.05  0.19 and 0.94  0.13 mg/l per day. From the above
data, it is apparent that the highest cordycepin production
wavelength of 254 nm was monitored by a tunable absorb- and productivity were obtained in glucose medium, whereas
ance detector (model: Waters 486, Millipore, USA). Syringe the cell growth in galactose medium was preferred. It is
of 50 ml was used for injection. Samples from Eppendorf possible that different carbon sources might have different
tubes were thawed and then centrifuged at 15,000  g for effects of catabolic repression on the cellular secondary
15 min. The sample supernatant was used for cordycepin metabolism.
concentration assay.
3.2. Effect of initial glucose concentrations

3. Results and discussion Based on the above results, glucose was selected as a
suitable carbon source for further studies. Table 1 sum-
3.1. Effect of carbon sources marizes the effect of initial glucose concentrations on cell
growth (by the maximum DW) and cordycepin production.
Carbohydrates are important carbon and energy sources Cell growth increased in parallel with an increase of initial
for cultured cells. Effects of various carbon sources on glucose concentrations. The average growth rate kept almost
polysaccharide production by C. militaris were reported constant (i.e. 0.93–1.06 d1), when the initial glucose
[2,3], but only glucose was used as carbon source in concentration was more than 25 g/l. Such a phenomenon
cordycepin production by the strain [7,12–15]. In order to was also claimed in submerged cultivation of Ganoderma
identify a suitable carbon source for cordycepin production lucidum [1]. The cell yield on sugar decreased with an

Table 1
Effects of initial glucose concentrations on cell growth and cordycepin production by submerged cultures of C. militaris
Parameters Initial glucose concentrations (g/l)
25 40 55 70
Maximum DW (g/l) 11.02  0.14a (day 6)b 16.30  0.34 (day 12) 17.85  0.07 (day 15) 21.88  0.25 (day 18)
Average growth rate (d1) 1.38  0.02 1.06  0.02 0.93  0.00 0.97  0.01
Cell growth yield on sugar (g DW/g sugar) 0.41 0.39 0.32 0.31
Maximum cordycepin production titre (mg/l) 158.9  0.3 (day 18)b 245.7  4.4 (day 18) 151.9  8.4 (day 12) 139.1  6.3 (day 15)
Cordycepin productivity (mg/l per day) 8.83  0.02 13.65  0.25 12.66  0.70 9.27  0.42
Cordycepin yield on cells (mg/g) 14.4 15.1 8.5 6.4
a
The maximum errors were calculated from two independent samples.
b
Cultivation time when the maximum DW or maximum cordycepin production was achieved.
1670 X.-B. Mao et al. / Process Biochemistry 40 (2005) 1667–1672

Table 2
Experimental design and responses (actual and predicted) of the central composite design (CCD)
Runs x1 (g/l) Glucose x2 (g/l) Peptone y (mg/l) Cordycepin production DW (g/l) observed
Observed Predicted
1 50 (+1) 20 (+1) 285.2  15.5a 295.4 23.0  0.2
2 50 (+1) 10 (1) 213.0  9.7 217.5 20.4  0.2
3 30 (1) 20 (+1) 230.2  14.5 221.5 16.6  0.3
4 30 (1) 10 (1) 264.8  5.6 250.5 14.3  0.1
5 54.14 (+1.414) 15 (0) 289.3  14.3 278.1 23.0  0.2
6 25.86 (1.414) 15 (0) 233.8  10.9 249.2 14.2  0.2
7 40 (0) 22.07 (+1.414) 248.1  19.3 246.2 20.0  0.2
8 40 (0) 7.93 (1.414) 205.4  5.8 211.5 17.1  0.3
9b 40 (0) 15 (0) 333.5 337.8 18.9
10 40 (0) 15 (0) 339.8 337.8 18.6
11 40 (0) 40 (0) 345.3 337.8 19.2
12 40 (0) 40 (0) 328.3 337.8 19.4
13 40 (0) 40 (0) 342.1 337.8 18.5
a
Samples were taken on day 18 and the standard deviation was calculated from three independent samples.
b
Runs of 9, 10, 11, 12 and 13 were replicates at the center point.

increase of initial glucose concentration (Table 1). For production (data not shown). Because the concentrations
cordycepin formation, its highest production and produc- of both carbon and nitrogen sources and their balance in
tivity titres were obtained at 40 g/l initial glucose. The medium are very important for metabolite optimal produc-
results indicate that a high initial glucose concentration (55 tion, in the following the combined effect of carbon source
or 70 g/l) was unfavourable to cordycepin biosynthesis. (glucose) and nitrogen source (peptone) was investigated
Here, the osmotic pressure caused by a high glucose using the statistical approach of Box–Wilson central
concentration may be detrimental to the metabolite composite design (CCD), which can help to identify and
biosynthesis although the cell growth was not inhibited. quantify the interaction between variables [17].
In ganoderic acid biosynthesis by Ganoderma lucidum [4] The levels of variables for CCD experiments were
and in butyric acid production by Clostridium populeti [19], selected according to the above results of one-at-a-time
the inhibitory effect of osmotic pressure caused by a strategy. Table 2 shows the detailed experimental design and
relatively high initial sugar concentration on the metabolite results. Regression analysis was performed to fit the
biosynthesis was claimed. Another possible reason is the response function (cordycepin production) with the experi-
carbon catabolite repression caused by glucose as reported mental data. From the variables obtained (Table 3), the
in Saccharomyces cerevisiae [20–22]. model was expressed by Eq. (2), which represented
cordycepin production (y) as a function of glucose (x1)
3.3. Effect of carbon/nitrogen ratio and peptone (x2) concentrations.

To increase cordycepin production further not only the yðmg=lÞ ¼ 337:8 þ 10:2x1 þ 12:2x2 þ 26:7x1 x2
carbon source but also the nitrogen source should be  37:1x21  54:5x22 (2)
examined. Various organic sources including yeast extract,
casein enzymatic hydrolysate, casein acid hydrolysate, Results of F-test analysis of variance (ANOVA) showed that
urea and peptone, and various inorganic sources, such as the regression was statistically significant (P < 0.05) at 95%
nitrate potassium, ammonia, ammonium nitrate and other of confidence level (Table 4). The model presented a high
ammonium salts were tested. Among all nitrogen sources regression coefficient (R2 = 0.9697).
examined, peptone was most beneficial to cordycepin The response surface plot obtained from Eq. (2) is shown
in Fig. 2. It is evident that cordycepin production reached its
Table 3 maximum at a combination of coded level 0.195 (x1,
Regression results from the data of central composite design (CCD)
experiments
glucose) and 0.160 (x2, peptone) by canonical analysis of
Parameters Parameter estimate Standard error T value Pr > jtj
Table 4
Intercept 337.799495 5.334526 63.32 <0.0001 ANOVA results for cordycepin production obtained from CCD
x1 10.2112 4.217631 2.42 0.0460
Regression DF Type I sum of squares R-square F value Pr > F
x2 12.249075 4.217631 2.90 0.0228
x1x1 37.091377 4.523544 8.20 <0.0001 Linear 2 2034.15486 0.0618 7.15 0.0204
x2x1 26.700000 5.964181 4.48 0.0029 Quadratic 2 27014 0.8212 94.93 <0.0001
x2x2 54.496633 4.523544 12.05 <0.0001 Crossproduct 1 2851.56000 0.0867 20.04 0.0029
Total model 5 31899 0.9697 44.84 <0.0001
x1: glucose concentration; x2: peptone concentration.
X.-B. Mao et al. / Process Biochemistry 40 (2005) 1667–1672 1671

obtained in non-optimized medium (as control) with 40 g


glucose/l and 10 g peptone/l (data not shown). Fig. 3 shows
the time profiles of cell growth, sugar consumption, pH and
cordycepin production in the medium with optimized carbon
and nitrogen sources (as predicted). A maximal cell density
of 17.12  0.15 g DW/l was attained on day 9 and residual
glucose was almost exhausted at that time. A maximal
cordycepin production and productivity reached 345.4 
8.5 mg/l and 19.2  0.5 mg/l per day on day 18, which were
much higher than those of control. The medium pH quickly
decreased to about 2.5 and later maintained constant, which
was lower than that of control (Fig. 3 versus Fig. 1). Whether
a low pH value was beneficial to cordycepin production by
Fig. 2. Response surface plot showing the combined effect of glucose and the cells is under investigation in this laboratory.
peptone on cordycepin production by C. militaris.

SAS software. The model predicted a maximum response of 4. Conclusion


339.8 mg cordycepin/l at levels of 42.0 g glucose/l and
15.8 g peptone/l as optimized medium components. In this work, a process of submerged cultivation of C.
Although the cell density could be increased with an militaris for production of a bioactive compound, cordy-
increase of glucose or peptone concentrations as investi- cepin, was demonstrated. The effects of major nutrients, i.e.
gated (Tables 1 and 2), cordycepin production was inhibited carbon sources and carbon/nitrogen ratios, on cordycepin
by high concentrations of glucose and peptone. Peptone production were studied in order to obtain a suitable
consists of amino acid, peptide and protein, and peptide and fermentation medium. Glucose was an optimal carbon
protein may be decomposed by extracellular proteases into source for cordycepin production, although cell growth was
amino acids, which in turn are consumed by mycelia [23]. In the best in galactose medium. According to the central
general, different nitrogen compounds present different composite design and response surface analysis, an optimal
effects on cell growth and secondary metabolite biosynthesis carbon source (42.0 g glucose/l) and nitrogen source (15.8 g
[24]. A further study with a chemically defined medium is peptone/l) were identified and a maximal cordycepin
required to understand which nitrogen compound in peptone production (345.4  8.5 mg/l) and productivity (19.2 
is beneficial to cordycepin production. 0.5 mg/l per day) were successfully obtained. The funda-
mental information obtained in this work is beneficial for
3.4. Cordycepin production in optimized medium further development of C. militaris cultivation process for
hyperproduction of cordycepin on a bioreactor scale. Such
To confirm the above prediction, further experiments work may also be helpful to other mushroom fermentations
using both optimized (as predicted) and non-optimized for useful metabolite production.
media were performed. Similar data as shown in Fig. 1 were

Acknowledgement

Financial support from the National Science Fund


for Distinguished Young Scholars (NSFC project no.
20225619), the Cheung Kong Scholars Program adminis-
tered by the Ministry of Education of China, and the
Shanghai Leading Academic Discipline Program are
gratefully acknowledged.

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