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  • Welding Filler Metal

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    Bharath Kumar
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    This document provides recommendations for filler metal and preheat temperatures for welding various material combinations. It lists 13 material combinations involving carbon steel (P1), alloy steel grades P4, P5A, and P15E, and stainless steel (P8). The appropriate filler metal for gas tungsten arc welding (GTAW), shielded metal arc welding (SMAW), and gas metal arc welding (GMAW) is specified for each combination, along with the minimum preheat temperature. For combinations of similar materials, the same grade filler metal can be used with no preheat required for most cases. Higher alloy and thickness materials require higher preheat temperatures ranging from 150 to 250 degrees Celsius.

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    Welding Filler Metal

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    This document provides recommendations for filler metal and preheat temperatures for welding various material combinations. It lists 13 material combinations involving carbon steel (P1), alloy steel grades P4, P5A, and P15E, and stainless steel (P8). The appropriate filler metal for gas tungsten arc welding (GTAW), shielded metal arc welding (SMAW), and gas metal arc welding (GMAW) is specified for each combination, along with the minimum preheat temperature. For combinations of similar materials, the same grade filler metal can be used with no preheat required for most cases. Higher alloy and thickness materials require higher preheat temperatures ranging from 150 to 250 degrees Celsius.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    47 views1 page

    Welding Filler Metal

    Uploaded by

    Bharath Kumar
    This document provides recommendations for filler metal and preheat temperatures for welding various material combinations. It lists 13 material combinations involving carbon steel (P1), alloy steel grades P4, P5A, and P15E, and stainless steel (P8). The appropriate filler metal for gas tungsten arc welding (GTAW), shielded metal arc welding (SMAW), and gas metal arc welding (GMAW) is specified for each combination, along with the minimum preheat temperature. For combinations of similar materials, the same grade filler metal can be used with no preheat required for most cases. Higher alloy and thickness materials require higher preheat temperatures ranging from 150 to 250 degrees Celsius.

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    © All Rights Reserved
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    of 1

    03.06.

    2023
    Filler metal and Preheat for welding
    Filler metal Preheat (°C)
    S No Material Combination
    GTAW SMAW GMAW Min
    Nil for T<19
    1 P1 (C.S) + P1 (C.S) ER70S-A1 E7018-1 ER70S-6
    150 for T>19
    2 P4 (Gr 11) + P4 (Gr 11) ER80S-B2 E8018-B2 150
    3 P5A (Gr 22) + P5A (Gr22) ER90S-B3 E9018-B3 150
    4 P15E (Gr 91) + P15E (Gr 91) ER90S-B91 E9015-B91 250
    5 P1 (C.S) + P4 (Gr 11) ER70S-A1 E7018-1 150
    6 P4 (Gr 11) + P5A (G 22) ER80S-B2 E8018-B2 150
    ER90S-B3
    and
    ER90SB91 150 for P5A &
    7 P5A (Gr 22) + P15E (Gr 91) E9018-B3
    for capping 250 for P15E
    for stub
    welding
    8 P1 (C.S) + P5A (Gr 22) ER70S-A1 E7018-1 150
    Same grade Same grade
    9 P8 (SS) + P8 (SS) Nil
    filler filler
    10 P1 (C.S) + P8 (SS) ER309 E309-16 Nil
    150 for P4 &
    11 P4 (Gr 11) + P8 (SS) ErNiCr3 ENicrFe3
    Nil for SS
    150 for P5A &
    12 P5A (Gr 22) + P8 (SS) ErNiCr3 ENicrFe3
    Nil for SS
    250 for P15E &
    13 P15E (Gr 91) + P8 (SS) ErNiCr3 ENicrFe3
    Nil for SS

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