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J Therm Anal Calorim (2016) 124:1091–1098

DOI 10.1007/s10973-015-5167-y

Catalytic effect of Fe2O3, Mn2O3, and TiO2 nanoparticles


on thermal decomposition of potassium nitrate
Mohsen Ravanbod1 • Hamid Reza Pouretedal1

Received: 11 July 2015 / Accepted: 12 November 2015 / Published online: 29 December 2015
 Akadémiai Kiadó, Budapest, Hungary 2015

Abstract The kinetic and activation energies of thermal Introduction


decomposition of KNO3 as an oxidizer in pyrotechnic
compositions were studied in the presence of Fe2O3, Potassium nitrate (KNO3) is an ionic salt and a source of
Mn2O3, and TiO2 nanoparticles as catalysts, using ther- nitrate (NO3-) that has a wide variety of uses in fertilizer,
mogravimetric analysis under argon atmosphere at differ- pharmaceutical, and food industry, and as oxidizer in
ent heating rates (10, 15, and 20 K min-1). The prepared explosive [1].
nanoparticles were characterized by XRD patterns, SEM Oxidizers are usually oxygen-rich ionic solids used in
images, and BET surface area analysis. For verification of pyrotechnic and propellant compositions to facilitate the
data, the activation energies for thermal decomposition of process of ignition by producing oxygen [2]. Potassium
KNO3 were calculated using non-isothermal isoconver- nitrate (KNO3) with 39.6 % active oxygen content is the
sional methods of KAS, OFW, and Friedman for different oldest solid oxidizer used in high-energy mixtures. Due to
conversion fraction (a) values in the range 0.1–0.9. The its excellent properties such as reasonable cost, low
activation energies were 201.6–208.2, 170.0–177.9, hygroscopicity, low melting point (334 C), and suit-
173.9–181.6, and 213.0–223.8 kJ mol-1, respectively, in able ignition behavior [3], KNO3 has been widely used in
the absence and presence of 5 mol% of Fe2O3, Mn2O3, and various energetic material compositions [4–7]. Since
TiO2. The results indicated that while Fe2O3 and Mn2O3 decomposition of KNO3 is strongly endothermic, high-
nanoparticles have catalytic effects, TiO2 nanoparticles energy output fuels must be used with this oxidizer to
show inhibitory effect on the thermal decomposition of achieve rapid burning rates, and it is one of the most
KNO3. limitations of KNO3 in pyrotechnic and propellant com-
positions. Also, its use in colored flame composition is
Keywords Potassium nitrate  Thermal decomposition  limited due to low reaction temperatures [3].
Metal oxide nanoparticles  Catalytic effect Decomposition of oxidizers can be accelerated in the
presence of metal oxides [8–11]. The catalytic activity
increases sharply in the case of nanosized compared to
micro-sized metal oxide particles [12, 13]. Nanoparticles
are small particles with an average diameter of less than
100 nm. Due to their small size and large surface area,
nanoparticles exhibit novel and interesting properties
which differ from those of bulk materials [14]. Among
& Hamid Reza Pouretedal the metal oxide catalysts, transition metal oxide
HR_POURETEDAL@mut-es.ac.ir
nanoparticles such as ferric oxide (Fe2O3), manganese
Mohsen Ravanbod oxides (MnO2 or Mn2O3), and chromium (III) oxide
mravanbod@mut-es.ac.ir
(Cr2O3) are highly effective in improving the decompo-
1
Faculty of Applied Chemistry, Malek-Ashtar University of sition of oxidizers [15–17]. This behavior can be related
Technology, Shahin-Shahr, Iran to the wide variety of oxidation states of the transition

123
1092 M. Ravanbod, H. R. Pouretedal

metals as well as specific electron configurations of their Finally, the fine powder was calcined for 4 h at 400 C in
cations [18, 19]. air to prepare the nanoparticles.
In this study, the effects of synthesized Fe2O3, Mn2O3,
and TiO2 nanoparticles on the thermal decomposition of Synthesis of Mn2O3 nanoparticles by co-precipitation
KNO3 were evaluated systematically using TG analysis method
under argon atmosphere at different heating rates (10, 15,
and 20 K min-1), and the activation energies were com- Preparation of Mn2O3 nanoparticles was based on a pre-
puted by non-isothermal isoconversional methods of Kis- viously reported method [28]. We used manganese (II)
singer–Akahira–Sunose (KAS), Ozawa–Flynn–Wall sulfate and oxalic acid as the starting materials. The
(OFW), and Friedman equations [20–24]. manganese (II) sulfate and oxalic acid solutions (both
To the best of the authors’ knowledge, no study has yet 0.05 mol L-1) were mixed thoroughly by stirring at a
been reported on the catalytic effect of nanoparticles on the constant temperature of 60 C, followed by drop-wise
thermal decomposition process of potassium nitrate. Udupa addition of ammonia solution under continuous stirring
[25] reported on the catalytic effect of Cr2O3 on the ther- until the solution pH reached 9.3. The stirring was con-
mal decomposition of KNO3. He has shown that chromium tinued for 1 h at the same temperature. The resulting brown
(III) is completely oxidized into its hexavalent state when precipitate was filtered and washed thoroughly with water.
the mole ratio of KNO3 to Cr2O3 is greater than three. Also, The precipitate was dried overnight at 95 C. The dry
Azhagurajan et al. [26] reported that decreasing the particle powder was ground in a zirconium carbide mortar for
size of KNO3 or aluminum (as fuel) from micro to nano in 15 min to produce a fine powder. Finally, the fine powder
pyrotechnic compositions improves the efficiency of fire- was calcined in a furnace at 500 C for 4 h.
crackers, but the mechanical sensitivity increases and may
create the safety problem in handling of pyrotechnic Preparation of nanosized TiO2 by high-energy ball-milling
compositions. method

The nanosized TiO2 was synthesized according to the


Experimental report of Carneiro et al. [29] with major modification. The
TiO2 powder was used as starting material for synthesis of
Materials nanosized TiO2. The particle size distribution test was
performed using a laser particle size analyzer (FRITSCH,
All the chemicals used in this study were of analytical model Analysette 22, Micro Tec Plus). The particle size
grade (purity[99.5 %), purchased from Merck and Sigma- distribution of initial TiO2 powder with the median (D50) of
Aldrich, and used as received without further purification. 1.0 lm is shown in Fig. 1.
Deionized water (0.054 lS cm-1) was used for preparation The milling of TiO2 was performed in air using a Fritsch
of aqueous solutions. ball mill model Mini Mill II, using vial and balls made of
zirconium carbide (ZrC). The ball milling was carried out
using the following conditions: mill rotation speed,
Synthesis of the materials 500 rpm; powder-to-ball mass ratio, 1:40; and milling
time, 1.5 h.
Preparation of Fe2O3 nanoparticles by precipitation
method
6
The Fe2O3 nanoparticles were synthesized from FeCl3
5
6H2O and ammonia (1:1) solution according to a previ-
Distribution/%

ously reported method [27] with a slight modification. To 4


the Fe3? solution (250 mL of 0.025 mol L-1) under vig- 3
orous stirring (rpm = 1000) at room temperature, the
2
ammonia solution was added drop-wise until all the Fe3?
ions transformed into precipitate (pH 4.5). After aging 1
overnight, the precipitate was filtered and washed thor- 0
oughly with deionized water until free from chloride ions. 0.01 0.1 1 10 100
The resulting precipitate was dried for 3 h at about 100 C Particle size/µm
in air, and the dry powder was ground in a zirconium Fig. 1 Particle size distribution of initial TiO2 powder
carbide mortar for 15 min to produce a fine powder. (D50 = 1.0 lm)

123
Catalytic effect of Fe2O3, Mn2O3, and TiO2 nanoparticles on thermal decomposition of potassium… 1093

Preparation of micro-sized KNO3 by antisolvent Results and discussion


precipitation method
Characterization of the synthesized products
Ethanol (96 %) was used as the water miscible solvent. An
aqueous solution of KNO3 with concentration of Figure 2a–c shows the XRD pattern of the nanosized
0.75 mol L-1 was prepared. To 100 mL of ethanol at a Fe2O3, Mn2O3, and TiO2 synthesized by different methods.
temperature of about 2 C, 10 mL of the KNO3 solution From the XRD diffractograms, it is clear that the synthe-
was injected under stirring (500 rpm) at a rate of sized metal oxide nanoparticles are purely crystalline in
500 lL s-1, which resulted in precipitation of solid salt nature. The diffraction peaks at 2h of 27.5, 36.1, 41.2,
particles. The precipitated KNO3 particles were filtered and and 54.3 in Fig. 2c confirm the rutile phase for TiO2
dried at room temperature overnight followed by drying at particles [30]. The cubic structure for Mn2O3 is proved by
80 C for 2 h. diffraction peaks at 2h of 23.0, 32.9, 38.3, 45.1, 49.5,
55.3, and 65.7, Fig. 2b [31]. Also, the major peaks at 2h
of 24.2, 33.2, 35.6, 54.1, and 64.0 in Fig. 2a corre-
Preparation of the samples spond to rhombohedral structure of Fe2O3 (hematite)
[32, 33].
Potassium nitrate was selected as the target material for The crystallite size was calculated by Scherrer’s equa-
investigating the catalytic activity of Fe2O3, Mn2O3, and tion [34] given by the following equation:
TiO2 nanomaterials. Each of the oxides was added to
D ¼ kk=ðb cos hÞ ð1Þ
KNO3 in a mole fraction of 0.05, and the mixture was
thoroughly mixed in a mortar for about 15 min. where D is the crystal size, k is the wavelength of the X-ray
radiation (k = 1.54056 Å for Cu Ka), k is a constant usu-
ally taken as 0.89, and b is the full width at half maximum
Characterization of the nanoparticles
(FWHM) of the diffraction peak in radian. The selected
diffraction lines and the corresponding b values for the
The X-ray diffraction (XRD) pattern of the nanoparticles
nanosized metal oxides are given in Table 1. The average
was recorded on a Bruker D8 Advance powder diffrac-
crystallite sizes estimated by this method were 27.8, 27.7,
tometer using Ni-filtered Cu Ka radiation (k = 1.54056 Å).
and 17.0 nm for Fe2O3, Mn2O3, and TiO2, respectively.
The surface morphology of the products was characterized
The surface morphology of the synthesized metal oxides
using a COXEM scanning electron microscope (SEM) with
and KNO3, obtained with SEM, is presented in Figs. 3 and 4.
an accelerating voltage of 25 kV. Prior to the test, the
The images show that the metal oxides consist of agglom-
powder samples were gold-coated for 30 s in an ion sput-
erated particles with the average particle size of less than
tering unit (COXEM) to reduce the effect of charging. The
100 nm (Fig. 3). Also, the SEM image of KNO3 shows that
Brunauer–Emmett–Teller (BET) surface area of the syn-
KNO3 particle sizes are in the range of 4–10 lm (Fig. 4).
thesized nanoparticles was determined by N2 adsorption
The BET measurements showed that the specific surface
using a COSTECH sorptometer instrument model KEL-
areas of the Fe2O3, Mn2O3, and TiO2 nanoparticles were
VIN 1042 (Italy).
32.1, 35.6, and 24.4 m2 g-1, respectively.

Thermal analysis conditions


Thermal behavior
The TG measurements were carried out using a Perk-
inElmer simultaneous thermal analyzer model STA 6000 The catalytic activity of the nanometal oxides on thermal
(USA). Alumina sample vessels were used (70 lL volume) decomposition of KNO3 was studied by thermogravimetric
with alumina powder as the reference material. Argon analysis at different heating rates of 10, 15, and
atmosphere was applied during the analysis (flow rate of 20 K min-1 under argon atmosphere from ambient tem-
20 mL min-1). For kinetic study of the thermal decom- perature (298 K) to 1175 K, and the curves are presented in
position, thermal analysis experiments were performed at Fig. 5. The TG curves show a total mass reduction of 53–
the heating rate of 10, 15, and 20 K min-1. In each 56 % until about 1150 K, which is according to the fol-
experiment, approximately 18 mg sample was taken and lowing mechanism [35]:
heated from ambient temperature (25 C) to 900 C. 4 KNO3 ðsÞ ! 2 K2 O ðsÞ þ 2 N2 ðgÞ þ 5 O2 ðgÞ ð2Þ

123
1094 M. Ravanbod, H. R. Pouretedal

(a) Fe O
2 3 (104)
(110)

(116)
(012) (021)
(300)
(113) (214)

20 30 40 50 60 70 80 90
(b)
Mn2O3 (222)
Intensity/a.u.

(440)

(211) (400) (622)


(431)
(332)

20 30 40 50 60 70 80 90

(c) TiO2
(110)

(211)
(101)
(111)

20 30 40 50 60 70 80 90

2 Theta Scale/°

Fig. 2 XRD patterns of the nanoparticles a Fe2O3, b Mn2O3, and


c TiO2 (rutile) and their stick patterns

Fig. 3 SEM images of the nanoparticles a Fe2O3, b Mn2O3, and


Also, the onset temperature for the decomposition of c TiO2
pure KNO3 and KNO3 in the presence of Fe2O3, Mn2O3,
and TiO2 nanopowders is 849, 832, 839, and 861 K,
respectively, at heating rate of 10 K min-1 (Fig. 6). From the thermal analysis data. Based on the ICTAC kinetic
the TG profiles and onset temperatures of decomposition, it committee recommendations [36], the methods that use
seems that Fe2O3 nanoparticles are the most active catalyst multiple heating rate programs (at least 3–5 programs) are
for thermal decomposition of KNO3 among the metal recommended for computation of reliable kinetic parame-
oxides studied. ters, while the estimation of kinetic parameters from a
single heating rate program may lead to erroneous results
Estimation of activation energies and should be avoided. Accordingly, in this study, the
activation energies were calculated by the KAS, OFW, and
The main objective of this part of the study was to show the Friedman methods based on TG data at multiple heating
catalytic activity of Fe2O3, Mn2O3, and TiO2 nanopowders rates (10, 15, and 20 K min-1). The KAS, OFW, and
on the thermal decomposition process of potassium nitrate. Friedman equations can be expressed, respectively, by the
Activation energy (Ea) can be calculated by processing of following equations:

123
Catalytic effect of Fe2O3, Mn2O3, and TiO2 nanoparticles on thermal decomposition of potassium… 1095

100
Table 1 Crystallite size data of the synthesized nanometal oxides
90
Metal oxide name Plane 2h/degree B/radian D/nm
80

Mass/%
Fe2O3 104 33.2 0.00514 27.8 KNO3–TiO2
70 KNO3 pure
Mn2O3 222 32.9 0.00516 27.7 KNO3–Mn2O3
TiO2 110 27.5 0.00828 17.0 60 KNO3–Fe2O3

50

40
750 800 850 900 950 1000 1050 1100 1150
Temperature/K

Fig. 6 Curves of KNO3 decomposition at heating rate of 10 K min-1


in the presence and absence of metal oxides

"   #  
da Ea
ln bi ¼ ln ½f ðaÞAa Š ð5Þ
dT a;i RTa;i

where Ea is the activation energy in the conversion fraction


of a, Ta is temperature in the conversion fraction of a, R is
the universal gas constant, and bi is the heating rate. The
activation energy (Ea) values can be obtained from the
Fig. 4 SEM image of micro-sized KNO3
slope of plots of ln(bi/T2a,i) versus 1/Ta (Eq. 3), ln(bi) versus
1/Ta (Eq. 4), and ln[bi (da/dT)a,i] versus 1/Ta,i (Eq. 5) by
!   linear regression using least-squares method.
b Ea
ln 2i ¼ Const ð3Þ The activation energies for decomposition process of
Ta;i RTa
KNO3 in the presence and absence of metal oxides were

Ea
 calculated at different heating rates of 10, 15, and
lnðbi Þ ¼ Const 1:0516 ð4Þ 20 K min-1 for different a values in the range 0.1–0.9. The
RTa

pure KNO3 KNO3–TiO2


100 100
90 90
80 –1 80 10 K min–1
Mass/%

10 K min
Mass/%

70 15 K min–1
15 K min–1 70
20 K min–1
60 20 K min–1 60
50 50
40 40
300 400 500 600 700 800 900 1000 1100 1200 300 400 500 600 700 800 900 1000 1100 1200
Temperature/K Temperature/K

KNO3–Mn2O3 KNO3–Fe2O3
100 100
90 90
80 –1 80 10 K min–1
Mass/%

Mass/%

10 K min
70 15 K min –1 70 15 K min–1
60 20 K min–1 60 20 K min–1
50 50
40 40
300 400 500 600 700 800 900 1000 1100 1200 300 400 500 600 700 800 900 1000 1100 1200
Temperature/K Temperature/K

Fig. 5 Curves of KNO3 decomposition at heating rates of 10, 15, and 20 K min-1 in the presence and absence of metal oxides

123
1096 M. Ravanbod, H. R. Pouretedal

Pure KNO3 KNO3–TiO2


240 260
220 240
200 220

Ea/kJ mol–1
Ea/kJ mol–1
200
180
180
160 KAS KAS
160
140 OFW 140 OFW
120 Friedman 120 Friedman

100 100
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
α α

KNO3–Mn2O3 200 KNO3–Fe2O3


200
180
180
Ea/kJ mol–1

Ea/kJ mol–1
160 160

140 KAS 140


KAS
OFW OFW
120 120
Friedman Friedman
100 100
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
α α

Fig. 7 Dependence of activation energies on the conversion fraction for thermal decomposition of KNO3 in the presence and absence of metal
oxides at various conversions (a = 0.1–0.9, with 0.1 increment)

Table 2 Average of activation energies (Ea/kJ mol-1) and their decomposition process and increase the activation energy by
uncertainties calculated by the KAS, OFW, and Friedman methods for more than 12 kJ mol-1.
thermal decomposition of KNO3 in the presence and absence of The da/dT–T curves for thermal decomposition of KNO3
nanometal oxides at a value of 0.1–0.9
in the presence and absence of nanometal oxide at heating
Activation energy KAS OFW Friedman rate of 10 K min-1 are presented in Fig. 8. The da/dT–
KNO3 pure 201.6 ± 7.7 208.2 ± 7.9 202.2 ± 13.6 T curves show that the thermal decomposition pattern of pure
KNO3 ? TiO2 213.0 ± 13.9 219.2 ± 13.9 223.8 ± 13.3
KNO3 is approximately similar to that in the presence of
KNO3 ? Mn2O3 173.9 ± 6.9 181.6 ± 7.4 178.7 ± 5.7
TiO2 but completely different from those in the presence of
Fe2O3 and Mn2O3. In other words, Fe2O3 and Mn2O3
KNO3 ? Fe2O3 170.0 ± 10.5 177.9 ± 10.9 176.8 ± 8.4
nanocatalysts have a positive role on thermal decomposition
of oxidant.
obtained results by the KAS, OFW, and Friedman methods The mechanism of catalytic action can be discussed
are presented in Fig. 7. Also, the average and standard based on the relative activity of their metal cations to form
deviation of the activation energies are listed in Table 2. As surface complex with nitrate anion. The catalytic activity
seen, the average values of Ea for thermal decomposition of of the metal oxides is related to their electron configuration
pure KNO3 in the present work calculated by KAS, OFW, [19]. Metal cations such as Fe2O3 and Mn2O3 with partially
and Friedman methods were 201.6, 208.2, and filled d-orbitals have unfilled valence orbitals. These
202.2 kJ mol-1, respectively, that are very close to each cations have relatively small sizes because of less electrical
other and are in agreement with the result of the previous shielding. Therefore, they have a high tendency to attract
report (160–209 kJ mol-1) [37]. The activation energies for extra electrons or negative charges and behave as Lewis
thermal decomposition of KNO3 in the presence of 5 mol% acid sites. The oxygen atoms in the nitrate anion (NO- 3)
of Fe2O3, Mn2O3, and TiO2 nanopowders were 170.0–177.9, have unshared electron pairs and behave as Lewis base.
173.9–181.6, and 213.0–223.8 kJ mol-1, respectively. The Therefore, the oxygen can donate one of the unshared
results reveal that Fe2O3 and Mn2O3 nanoparticles are very electron pairs to the empty valence orbitals of the metal
active catalysts for the thermal decomposition of KNO3 with cations of the oxide catalysts and form a surface complex.
almost similar catalytic activity and decrease the activation Formation of the M–O coordination bond weakens the O–
energy of the process by about 30 kJ mol-1, but TiO2 N bond in the NO- 3 group and thereby facilitates the
nanoparticles have inhibitory effect on the thermal decomposition process of KNO3.

123
Catalytic effect of Fe2O3, Mn2O3, and TiO2 nanoparticles on thermal decomposition of potassium… 1097

0.010 30 kJ mol-1, but TiO2 nanoparticles have retarding effect


and increase the activation energy of the process by more
0.008
KNO3 pure than 12 kJ mol-1. These results were verified by KAS,
KNO3–Mn2O3 OFW, and Friedman methods.
dα/dT

0.006
KNO3–Fe2O3 The catalytic activity of the studied metal oxides was
KNO3–TiO2 described based on their electronic configuration. The
0.004
Fe2O3 and Mn2O3 with partially filled d-orbitals provided
0.002 high catalytic effect, while TiO2 with d0 configuration did
not show catalytic activity on the thermal decomposition of
0.000
800 850 900 950 1000 1050 1100 1150 KNO3. The retarding effect observed for TiO2 may be due
Temperature/K to refractory nature of the added metal oxide.
Fig. 8 Variation of (da/dT) versus T for KNO3 decomposition at Acknowledgements We would like to thank the research commit-
heating rate of 10 K min-1 in the presence and absence of metal tee of Malek-Ashtar University of Technology (MUT) and Professor
oxides M. K. Amini for supporting this work.

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