AR05.30-W-3511G Remove/install valves 13.3.

08
ENGINE 541.9 in MODEL 930, 932, 933, 934
ENGINE 542.9 in MODEL 930, 932, 934

W05.30-1080-08

1 Valve tool 4 Valve spring 6 Seal ring (only for engine with code
2 Conical piece 5 Valve stem seal (MS4) BlueTec 4 or with code (MS5)
3 Valve spring retainer BlueTec 5 up to engine end no.
513885)
7 Valve guide

8 Inlet valves
9 Exhaust valves
10 Dial indicator holder
11 Dial indicator
12 Drift
13 Cylinder brush

W05.30-1112-06

Modification notes
18.12.07 Remove seal ring from valve guide, added. Step 6 AR05.30-W-3510-05G
Modified valve stem seal and valve guide, added. Step 12 BT05.30-W-0001-02G

Removing
1 Remove nozzle holder combination AR07.03-W-6831G
2 Remove cylinder head AR01.30-W-5800G
3 Measure valve setback to cylinder head Replace cylinder head if necessary. AR05.30-W-4100-01B
separating surface with dial indicator (11)
and dial indicator holder (10)
*BE05.30-N-1001-01C
Dial indicator *001589532100
Dial indicator holder *541589004000
© Daimler AG, 10/28/09, G/09/09 / ar05.30-w-3511g / Remove/install valves Page 1/3
ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934
4 Remove valve springs (4) and valve stem AR05.30-W-3510-02G
seals (5)
Pliers *606589003700
Magnetic pin *210589004000
Valve tool kit *541589006100
5 Mark the intake valves (8) and exhaust
valves (9) and remove from the cylinder
head
6 Remove sealing ring (6) in valve guide (7) Only for vehicles with code (MS4) AR05.30-W-3510-05G
BlueTec 4 or with code (MS5) BlueTec 5 up
to engine end no. 513885.
Hooked wire for removing sealing ring from WF58.50-W-0530-01A
valve guide
7 Clean the valve guides (7) using a cylinder *000589106800
brush (13)
Checking
8 Check the inside diameter of valve guides *BE05.30-N-1001-02C
(7) using drift (12)
*117589032300
If the side marked "+" of drift (12) can be
inserted in valve guide (7):

Replace corresponding valve guide (7). AR05.30-W-3731G

9 Check valve seat rings in cylinder head The valve seat ring must not have any
surface damage and must not be burnt;
replace cylinder head if necessary.
10 Check intake valves (8) and exhaust valves The valve stems must have no surface
(9) for additional applicability damage. The grooves in cotters (2) must not
be worn and the chrome layer on valve
stems must not be damaged. The valve
seats must not be scorched. Replace intake
valves (8) and exhaust valves (9) if
necessary.
Install
11 Insert intake valves (8) and exhaust valves Oil valve stems with engine oil.
(9) into cylinder head If used intake valves (8) and exhaust valves
(9) are reinstalled then note markings on
them. Grinding of intake valves (8) and
exhaust valves (9) with grinding paste is not
permissible.
12 Insert valve springs (4) and new valve stem Install: Only the modified valve stem AR05.30-W-3510-02G
seals (5) seals (5).
Valve tool kit *541589006100
Sleeve *346589016100
Valve stem seal and valve guide modified As of engine end no. 513886 BT05.30-W-0001-02G
13 Install cylinder head AR01.30-W-5800G
14 Install nozzle holder combination AR07.03-W-6831G

Test values for valves

Number Designation Engine 541.9,

542.9

BE05.30-N-1001-01C Valve setback to cylinder head mm 0.70 to 1.05

contact surface

Test values for valve guides

Number Designation Engine 541.9,

542.9

BE05.30-N-1001-02C Inside Ø pressed in Default mm 9.000 to 9.022

Wear limit mm 9.050

© Daimler AG, 10/28/09, G/09/09 / ar05.30-w-3511g / Remove/install valves Page 2/3

ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934
 000 589 10 68 00 001 589 53 21 00 117 589 03 23 00 210 589 00 40 00
Cylinder brush Dial indicator Drift Magnetic pin

346 589 01 61 00 541 589 00 40 00 541 589 00 61 00 606 589 00 37 00

Sleeve Dial gauge holder Valve tool kit Pliers

© Daimler AG, 10/28/09, G/09/09 / ar05.30-w-3511g / Remove/install valves Page 3/3

ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934