AR05.30-W-3512G Replace valve stem seals with cylinder head installed 17.7.

08
ENGINE 541.9 in MODEL 930, 932, 933, 934
ENGINE 542.9 in MODEL 930, 932, 934

1 Rocker arm assembly

2 Screw
3 Valve bridge
4 Retaining clamp
5 Screw
6 Conical piece
7 Valve spring retainer
8 Valve spring
9 Valve stem seal
10 Valve guide

L Shank length

W05.30-1041-06

Modification notes

17.7.08 Value modified: Test tolerance for valve clearance *BE05.30-N-1008-01C

Removing
1 Remove all cylinder head covers AR01.20-W-5014G
2 Remove soundproofing from frame on the
upper left and right
3 Remove cover of TDC inspection hole at
timing case
4 Attach cranking device to timing case *BA01.60-N-1009-01B
*904589046300
5 Remove clamp (4)
6 Turn engine using cranking device until Observe ignition sequence.
piston on selected cylinder is exactly at
ignition TDC
Firing order AH01.00-N-0100-01B
7 Remove rocker arm assembly (1)
8 Take off valve bridges (3)
9 Remove valve springs (8) and valve stem AR05.30-W-3510-02GA
seals (9)
Pliers *606589003700
Magnetic pin *210589004000
Valve tool kit *541589006100
Install
10 Replace valve stem seals (9) and install Install modified valve stem seals (9) only. AR05.30-W-3510-02GA
valve springs (8)
Sleeve *346589016100
Valve tool kit *541589006100
Valve stem seal and valve guide modified As of engine end no. 513886 BT05.30-W-0001-02G
11 Measure shank length (L) of bolt (5) Renew bolt (5) if the shank length (L) *BE07.03-N-1002-01B
was exceeded.
12 Install retaining clip (4) *BA07.15-N-1003-01B
13 Put on valve bridge (3) Check the valve bridges (3) for wear or
damage, and replace if necessary.
14 Measure shank length (L) of bolts (2) If shank length (L) is exceeded, replace *BE05.30-N-1002-04C
the related bolt (2).
15 Check rocker arm assembly (1) for wear Replace worn components if necessary.
© Daimler AG, 10/28/09, G/09/09 / ar05.30-w-3512g / Replace valve stem seals with cylinder head installed Page 1/4
ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934
16 Install rocker arm assembly (1) Ensure tappet rods are seated correctly
in roller tappets. Oil tappet rocket sockets
with engine oil.
*BA05.00-N-1003-01B
17 Set valve clearance
Check and adjust valve clearance AP05.30-W-0560-01A
Valve clearance *BE05.30-N-1007-01C
Test tolerance for valve clearance *BE05.30-N-1008-01C
*BA05.00-N-1001-01B
*000589109900
18 Replace valve stem seals (9) on remaining Repeat steps 5 to 17, observing the firing
cylinder heads order.
Firing order AH01.00-N-0100-01B
19 Install cylinder head covers Only lower cab after inspecting for leaks. AR01.20-W-5014G
20 Install soundproofing from frame on the
upper left and right
21 Remove cranking device to timing case
22 Attach cover of TDC inspection hole at *BA01.60-N-1001-01B
timing case
23 Check the engine oil level on the display or Observe engine oil grade set in
using the oil dipstick, and adjust if necessary maintenance system or Specifications for
Operating Fluids.
Notes on engine oil AH18.00-N-0101-01B
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
24 Start engine and allow to run in idle for 10 s
until the oil pressure has built up, then allow
engine to run at varying speeds
25 Switch off engine and check for leaks Visual inspection.

Test values for valves

Number Designation Engine 541.9,

542.9

BE05.30-N-1007-01C Valve clearance Inlet mm 0.40

Outlet mm 0.60

BE05.30-N-1008-01C Test tolerance for valve clearance mm 0.05

Check values for valve timing

Number Designation Engine

541.9, 542.9

BE05.30-N-1002-04C Bolt, rocker arm bearing Thread Ø M 10

bracket to cylinder head

Permissible mm 91
shank
length

Inspection and setting of injection nozzles

Number Designation Engine 541.9,

542.9

© Daimler AG, 10/28/09, G/09/09 / ar05.30-w-3512g / Replace valve stem seals with cylinder head installed Page 2/4
ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934
 BE07.03-N-1002-01B Bolt of tensioning arm of nozzle holder Permissible mm 91
combination/constant throttle to cylinder shank
head length

Timing case

Number Designation Engine 541.9,

542.9

BA01.60-N-1001-01B Bolt, end cover of TDC inspection hole to timing Nm 25

case

BA01.60-N-1009-01B Bolt, engine cranking device to timing case Nm 25

Engine timing - general

Number Designation Engine 541.9,

542.9

BA05.00-N-1001-01B Jam nut on rocker arm adjustment Nm 50

screw

BA05.00-N-1003-01B Bolt, rocker arm bearing bracket to Stage 1 Nm 60

cylinder head

Stage 2 ° 90

Diesel injection system with unit pumps (MR/PLD)

Number Designation Engine 541.9,

542.9

BA07.15-N-1003-01B Bolt of tensioning arm of injection Nm 50

nozzle and constant throttle to
cylinder head

606 589 00 37 00 210 589 00 40 00 346 589 01 61 00 541 589 00 61 00

Pliers Magnetic pin Sleeve Valve tool kit

© Daimler AG, 10/28/09, G/09/09 / ar05.30-w-3512g / Replace valve stem seals with cylinder head installed Page 3/4
ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934
 904 589 04 63 00 000 589 10 99 00
Cranking device Tool kit

© Daimler AG, 10/28/09, G/09/09 / ar05.30-w-3512g / Replace valve stem seals with cylinder head installed Page 4/4
ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934