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TCB couplings

High flow anti-pollution transfer | All fluids


High flow
for your
demanding
applications
Performance, efficiency and reliability Simple, quick and safe handling
Designed to meet strict requirements, ● Bayonet locking system for quick, easy Applications
TCB couplings guarantee an optimal and reliable connection. ● Fluid processes and transfer
flow rate and pressure drop ratio, as well as ● Ergonomic handwheel for convenient systems.
excellent compatibility with pressure peaks and effortless coupling operation. ● Loading and unloading of rails
and vibrations. ● Torsion of the hose is avoided due cars, tank trucks, vessels,
to the integrated swivel. containers, tanks and drums.
Anti-pollution technology ● Intuitive coupling: no need to start ● Connections for test benches.
With the flat-face design: at a certain angle. ● Temperature control
● Limited introduction of air into circuits ● Catching end position allows the For various industries such as:
during connection. operator to feel when the coupling is chemical and petrochemical, oil
● Limited workplace pollution during dis- fully connected and in its end position. and gas, fine chemicals, plas-
connection. tics, steel, industrial machi-
● Operators are protected against conta- Modularity nery, etc.
mination. Various options are available for adapting Compatible with demanding
● Easy cleaning. the coupling to suit your applications (see fluids such as hazardous or
details on page 4). strongly degreasing media.
Easy to clean
● Major mechanical elements (e.g. cam
curves) and many other lubrications
do not come in contact with the media.
● No contamination during operation.

TCB couplings  3
Available options

Mechanical coding Color code Stainless steel handwheel


A key locking system prevents any circuit The tank and hose units are available For extreme ambient conditions in highly
inversion, therefore safeguarding the with markings in various colors for easy agressive environments a stainless steel
process. identification of your circuits. handwheel is available.
(For tank unit with BSP, NPT thread only).

Extended design
This variant allows the operator to use
the hose unit when the space is limited.
(Available in different length for TCB40-DN50 only).

4   TCB couplings
Technical specifications
TCB20- TCB25- TCB30- TCB40- TCB50- TCB60- TCB80-
DN25 DN32 DN40 DN50 DN65 DN80 DN100
Hose nominal diameter DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100
Equivalent flow diameter (in.) 3/4" 1" 1 /4"
1
1 /16"
9
2" 2 /3"
1
3"
Maximum allowable pressure PS (psi):
- for stainless steel version 363
- for Hastelloy® version 363
Minimum and maximum allowable temperature TS (°F) depending on O-ring type:
- with Nitrile (NBR) seal +5 to +212
- with Ethylene-Propylene (EPDM) seal -4 to +302
- with Fuorocarbon (FKM) seal +32 to +302
- with Perfluoroelastomer (FFKM) seal +32 to +302
Shut-off double

Sealing Connection Construction


● O-rings ● Thread: female BSP or NPT ● Predominantly stainless steel or
- Nitrile (NBR) ● Flange: EN 1092-1 PN 16 and PN 40 Hastelloy®.
- Ethylene-Propylene (EPDM) or ASME B16.5 class 150 psi and class Other constructions are available
- Fluorocarbon (FKM) 300 psi on request.
- Perfluoroelastomer (FFKM) Other connections are available on Please contact us for further details.

● Thread gasket (BSP) request. ● Operating handwheel: polypropylene or


- PTFE stainless steel.
● Protective dust caps: polypropylene.

Reminder of product / diameter


correspondences

● TCB20–DN25 – 1"
● TCB25–DN32 – 1 ¼"
● TCB30–DN40 – 1 ½"
● TCB40–DN50 – 2"
● TCB50–DN65 – 2 ½"
● TCB60–DN80 – 3"
● TCB80–DN100 – 4"

TCB couplings  5
Hydraulic flow rate / pressure drop charts

TCB20-DN25
TCB20-DN25
TCB25-DN32
TCB25-DN32
TCB30-DN40
TCB30-DN40
TCB40-DN50
TCB40-DN50
250250
Flow Rate (GPM) (US Gallons)
(US(gal/min)
Gallons)

200
flow

200
flow [GPM]
Hydraulic

150
150
Hydraulic

Test conditions:
100 Fluid: water, 20°C/68°F
100

50

50

0
0 2 4 6 8 10 12 14 16
0 Pressure Drop (PSI)
0 2 4 6 8 10 12 14 16

Pressure drop
Pressure drop (psi)
[P.S.I.]

Fluid: Water (20°C) Density: 0,9982 kg/m³ Viskosity: 0,001003 Pa·s

Test conditions:
Fluid: water, 68 °F

TCB50-DN65 TCB60-DN 80 TCB80-DN100


(US(gal/min)

900
Gallons)

800
flow

700
flow [GPM]
Hydraulic

600
Hydraulic

500

400

300

200

100

0
0 2 4 6 8 10 12 14 16

Pressure drop
Pressure drop (psi)
[P.S.I.]

Fluid: Water (20°C) Density: 0,9982 kg/m³ Viskosity: 0,001003 Pa·s

6   TCB couplings
Create your part number
To create your part number, add the following elements and options to the standard part number:

Hose unit: TCB XX-DNXX.XXXX / IC8 / JV / VT / KB / CS3


(plug) 1 2 3 4 5 6
Mandatory elements Options

1 Standard part number 4 Handwheel Code


(Not available on TCB20-DN25 and TCB25-DN32:
to be chosen............................................. pages 8-9
knurling instead)

2 Material series (predominantly) Code - Polypropylene ................................................... VT


- Stainless steel................................................... IC8 - Stainless steel ................................................. VTS
- Hastelloy B3..................................................... NI1
®

5 Color code Code


- Hastelloy® C4..................................................... NI2
- Red..................................................................... KR
3 Type of seal Code - Blue................................................................... KB
- Nitrile (NBR) ....................................................... JN - Green..................................................................KV
- Ethylene-Propylene (EPDM)................................ JE - Yellow................................................................ KJ
- Fluorocarbon (FKM)........................................... JV - Orange............................................................... KO
- Perfluoroelastomer (FFKM) standard................ JK1 (More colors available upon request)
- Perfluoroelastomer (FFKM) low temp............... JK2
6 Mechanical coding Code
- Perfluoroelastomer (FFKM) FDA....................... JK3
Key-lock ........................................................... CS3
Available codes: 123 to 345

123 124 125 134 135 Please contact us


145 234 235 245 345 for further details.

Tank unit: TCB XX-DNXX.XXXX / IC8 / JV / KB / CS3


(socket) 1 2 3 4 5
Mandatory elements Options

1 Standard part number 4 Color code Code


to be chosen......................................... pages 10-11 - Red .................................................................... KR
- Blue................................................................... KB
2 Material series (predominantly) Code
- Green..................................................................KV
- Stainless steel................................................... IC8
- Yellow................................................................ KJ
- Hastelloy® B3..................................................... NI1
- Orange............................................................... KO
- Hastelloy® C4..................................................... NI2
(More colors available upon request)
3 Type of seal Code
- Nitrile (NBR)........................................................ JN
5 Mechanical coding Code
Key-lock ........................................................... CS3
- Ethylene-Propylene (EPDM)................................ JE
Available codes: 123 to 345
- Fluorocarbon (FKM)........................................... JV
- Perfluoroelastomer (FFKM) standard................ JK1 123 124 125 134 135 Please contact us
145 234 235 245 345 for further details.
- Perfluoroelastomer (FFKM) low temp............... JK2
- Perfluoroelastomer (FFKM) FDA....................... JK3

TCB couplings  7
Part numbers
Hose unit (plug)
Dimensions (in.) Weight
Designation Model Connection Part numbers
L1 L2 L3 L4 ØD (lb)
Flanges ASME B16.5 (150 psi) 1" 4.22 2.36 0.56 4.25 3.97 TCB20-DN25.7B15
TCB20-
ASME B16.5 (300 psi) 1" 4.35 2.36 0.69 4.87 5.07 TCB20-DN25.7B25
DN25
EN 1092-1 (PN 40 Form B) DN 25 4.37 2.36 0.71 4.53 4.85 TCB20-DN25.7A54
ASME B16.5 (150 psi) 1 ¼" 4.50 2.99 15.9 4.65 5.73 TCB25-DN32.7B16
TCB25-
ASME B16.5 (300 psi) 1 ¼" 4.63 2.99 0.75 5.25 7.05 TCB25-DN32.7B26
DN32
EN 1092-1 (PN 40 Form B) DN 32 5.63 2.99 0.71 5.51 7.28 TCB25-DN32.7A55
ASME B16.5 (150 psi) 1 ½" 4.94 3.50 0.69 7.87 5 7.71 TCB30-DN40.7B17
TCB30-
ASME B16.5 (300 psi) 1 ½" 5.06 3.50 0.81 7.87 6.13 10.14 TCB30-DN40.7B27
DN40
EN 1092-1 (PN 40 Form B) DN 40 4.96 3.50 0.71 7.87 5.91 8.82 TCB30-DN40.7A56
ASME B16.5 (150 psi) 2" 5.78 4.17 0.75 8.66 6 11.68 TCB40-DN50.7B18

TCB40- ASME B16.5 (300 psi) 2" 5.91 4.17 0.87 8.66 6.50 13.23 TCB40-DN50.7B28
DN50 EN 1092-1 (PN 16 Form B) DN 50 5.74 4.17 0.71 8.66 6.50 12.13 TCB40-DN50.7A37
EN 1092-1 (PN 40 Form B) DN 50 5.82 4.17 0.79 8.66 6.50 8.38 TCB40-DN50.7A57

Larger versions and Hastelloy® versions upon request.

TCB20-DN25 and TCB25-DN32 Others models


models

8   TCB couplings
Hose unit (plug)
Dimensions (in.) Weight
Designation Model Connection Part numbers
L1 L2 L3 L4 H/flats (lb)
Female thread BSP 1" 3.62 2.36 0.47 1.50 1.98 TCB20-DN25.7105
TCB20-DN25
NPT 1" 4.17 2.36 0.87 1.50 1.54 TCB20-DN25.7205
BSP 1 ¼" 3.88 2.99 0.47 1.97 3.31 TCB25-DN32.7106
TCB25-DN32
NPT 1 ¼" 4.39 2.99 0.87 1.97 3.75 TCB25-DN32.7206
BSP 1 ½" 4.51 3.50 0.63 7.87 2.17 4.41 TCB30-DN40.7107
TCB30-DN40
NPT 1 ½" 4.86 3.50 0.87 7.87 2.17 5.07 TCB30-DN40.7207
BSP 2" 5.63 4.17 0.75 8.66 2.76 7.05 TCB40-DN50.7108
TCB40-DN50
NPT 2" 5.91 4.17 0.91 8.66 2.76 7.72 TCB40-DN50.7208
BSP 2 ½" 6.32 4.76 0.91 9.45 3.35 9.92 TCB50-DN65.7109 *
TCB50-DN65
NPT 2 ½" 7.03 4.76 1.22 9.45 3.35 11.46 TCB50-DN65.7209 *
BSP 3" 7.19 5.83 0.87 10.63 3.74 15.43 TCB60-DN80.710A **
TCB60-DN80
NPT 3" 7.19 5.83 1.30 10.63 3.74 16.31 TCB60-DN80.720A **
TCB80-DN100 BSP 4" 7.87 7.09 0.87 12.56 4.92 24.25 TCB80-DN100.710C **

* not available for Hastelloy B3 and Hastelloy® C4 versions


®

** not available for Hastelloy® B3 version

TCB20-DN25 and TCB25-DN32


models

Others models

Polypropylene tank unit caps


Not available for mech coded hose units.

Dimensions (in.) Weight


Model Part numbers
ØD L1 (lb)
TCB20-DN25 1.97 0.67 0.22 TCB20-DN25.8550/PPR
TCB25-DN32 2.40 0.77 0.44 TCB25-DN32.8550/PPR
TCB30-DN40 2.76 0.94 0.44 TCB30-DN40.8550/PPR
TCB40-DN50 3.43 0.98 0.44 TCB40-DN50.8550/PPR
TCB50-DN65 4.02 0.98 0.44 TCB50-DN65.8550/PPR
TCB60-DN80 4.92 0.98 0.44 TCB60-DN80.8550/PPR
TCB80-DN100 6.14 0.98 0.44 TCB80-DN100.8550/PPR

TCB couplings  9
Part numbers
Tank unit (socket)
Dimensions (in.) Weight
Designation Model Connection Part numbers
L1 L2 L3 ØD (kg)
Flanges ASME B16.5 (150 psi) 1" 2.72 1.73 0.56 4.25 2.43 TCB20-DN25.1B15
TCB20-
ASME B16.5 (300 psi) 1" 2.72 1.73 0.69 4.87 3.53 TCB20-DN25.1B25
DN25
EN 1092-1 (PN 40 Form B) DN 25 2.72 1.73 0.71 4.53 3.31 TCB20-DN25.1A54
ASME B16.5 (150 psi) 1 ¼" 2.82 2.13 0.63 4.65 3.53 TCB25-DN32.1B16
TCB25-
ASME B16.5 (300 psi) 1 ¼" 2.96 2.13 0.75 5.25 4.85 TCB25-DN32.1B26
DN32
EN 1092-1 (PN 40 Form B) DN 32 2.91 2.13 0.71 5.51 5.07 TCB25-DN32.1A55
ASME B16.5 (150 psi) 1 ½" 3.25 2.46 0.69 5 4.63 TCB30-DN40.1B17
TCB30-
ASME B16.5 (300 psi) 1 ½" 3.25 2.46 0.81 6.13 7.05 TCB30-DN40.1B27
DN40
EN 1092-1 (PN 40 Form B) DN 40 3.27 2.46 0.71 5.91 5.95 TCB30-DN40.1A56
ASME B16.5 (150 psi) 2" 3.74 3.13 0.75 6 8.60 TCB40-DN50.1B18

TCB40- ASME B16.5 (300 psi) 2" 3.87 3.13 0.87 6.50 10.58 TCB40-DN50.1B28
DN50 EN 1092-1 (PN 16 Form B) DN 50 3.70 3.13 0.71 6.50 7.72 TCB40-DN50.1A37
EN 1092-1 (PN 40 Form B) DN 50 3.78 3.13 0.79 6.50 8.38 TCB40-DN50.1A57
ASME B16.5 (150 psi) 2 ½" 4.62 3.71 0.87 7 11.90 TCB50-DN65.1B19

TCB50- ASME B16.5 (300 psi) 2 ½" 4.62 3.71 1 7.50 13,67 TCB50-DN65.1B29
DN65 EN 1092-1 (PN 16 Form B) DN 65 4.33 3.71 0.71 7.28 10.58 TCB50-DN65.1A38
EN 1092-1 (PN 40 Form B) DN 65 4.49 3.71 0.87 7.28 11.90 TCB50-DN65.1A58
ASME B16.5 (150 psi) 3" 5.07 4.65 0.94 7.50 16.31 TCB60-DN80.1B1A

TCB60- ASME B16.5 (300 psi) 3" 5.25 4.65 1.12 8.25 19.84 TCB60-DN80.1B2A
DN80 EN 1092-1 (PN 16 Form B) DN 80 4.92 4.65 0.79 7.87 14.55 TCB60-DN80.1A39
EN 1092-1 (PN 40 Form B) DN 80 5.08 4.65 0.94 7.87 16.76 TCB60-DN80.1A59
ASME B16.5 (150 psi) 4" 5.45 5.76 0.94 9 24.47 TCB80-DN100.1B1C

TCB80- ASME B16.5 (300 psi) 4" 5.76 5.76 1.25 10 33.29 TCB80-DN100.1B2C
DN100 EN 1092-1 (PN 16 Form B) DN 100 5.30 5.76 0.79 8.66 21.16 TCB80-DN100.1A3A
EN 1092-1 (PN 40 Form B) DN 100 5.45 5.76 0.94 9.25 24.69 TCB80-DN100.1A5A

Hastelloy® versions upon request.

1 0   TCB couplings
Tank unit (socket)
Dimensions (in.) Weight
Designation Model Connection Part numbers
L1 L2 H/flats (lb)
Female thread BSP 1" 2.09 1.73 1.50 0.66 TCB20-DN25.1105
TCB20-DN25
NPT 1" 2.70 1.73 1.50 0.66 TCB20-DN25.1205
BSP 1 ¼" 2.56 2.13 1.97 1.10 TCB25-DN32.1106
TCB25-DN32
NPT 1 ¼" 3.13 2.13 1.97 1.32 TCB25-DN32.1206
BSP 1 ½" 2.99 2.46 2.17 1.76 TCB30-DN40.1107
TCB30-DN40
NPT 1 ½" 3.35 2.46 2.17 1.98 TCB30-DN40.1207
BSP 2" 3.37 3.13 2.76 2.87 TCB40-DN50.1108
TCB40-DN50
NPT 2" 3.56 3.13 2.76 3.31 TCB40-DN50.1208
BSP 2 ½" 3.74 3.71 3.35 3.97 TCB50-DN65.1109 *
TCB50-DN65
NPT 2 ½" 4.33 3.71 3.35 5.29 TCB50-DN65.1209 *
BSP 3" 4.13 4.65 3.74 6.83 TCB60-DN80.110A **
TCB60-DN80
NPT 3" 4.76 4.65 3.74 7.72 TCB60-DN80.120A **
TCB80-DN100 BSP 4" 4.45 5.76 4.92 11.68 TCB80-DN100.110C **

* not available for Hastelloy B3 and Hastelloy® C4 versions


®

** not available for Hastelloy® B3 version

Polypropylene tank unit caps


Dimensions (in.) Weight
Model Part numbers
ØD L1 (lb)
TCB20-DN25 2.05 2.20 0.44 TCB20-DN25.8500/PPR
TCB25-DN32 2.48 2.78 0.44 TCB25-DN32.8500/PPR
TCB30-DN40 2.85 2.76 0.44 TCB30-DN40.8500/PPR
TCB40-DN50 3.54 3.09 0.44 TCB40-DN50.8500/PPR
TCB50-DN65 4.17 3.54 0.44 TCB50-DN65.8500/PPR
TCB60-DN80 5.12 3.74 0.44 TCB60-DN80.8500/PPR
TCB65-DN100 6.26 3.98 0.44 TCB80-DN100.8500/PPR

Available on request
Seal kits, repair kits, park adaptors, assembly and draining tools.

TCB couplings  1 1
RC1640600C
Stäubli Units Representatives / Agents

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of the Stäubli Group
www.staubli.com

Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. © Stäubli 08/12/2022.
We reserve the right to modify product specifications without prior notice.
Photo credits: Stäubli.

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