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TSB-184A PowerDelivery D7.1
TSB-184A PowerDelivery D7.1
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TIA TSB-184A D7.1
TABLE OF CONTENTS
1 Foreword .......................................................................................................................................................iv
2 1 Scope ....................................................................................................................................................... 1
3 2 References .............................................................................................................................................. 1
4 3 Definitions, acronyms and abbreviations, units of measure .................................................................... 2
5 3.1 General............................................................................................................................................. 2
6 3.2 Definitions ........................................................................................................................................ 2
7 3.3 Acronyms and abbreviations ............................................................................................................ 2
8 3.4 Units of measure .............................................................................................................................. 2
9 4 Configuration, structure and topology...................................................................................................... 3
10 4.1 General............................................................................................................................................. 3
11 4.1.1 End-point DCPS............................................................................................................................ 3
12 4.1.2 Mid-span DCPS ............................................................................................................................ 3
13 4.2 Functional elements ......................................................................................................................... 3
14 4.3 Cabling topology .............................................................................................................................. 3
15 5 Cabling selection and performance ......................................................................................................... 3
16 5.1 Unmating under load ........................................................................................................................ 4
17 6 Installation guidelines .............................................................................................................................. 4
18 6.1 General............................................................................................................................................. 4
19 6.2 Ambient temperature........................................................................................................................ 4
20 6.3 Temperature rise .............................................................................................................................. 4
21 6.4 Non-bundled cables in pathways ..................................................................................................... 5
22 6.5 Bundled cables ................................................................................................................................. 5
23 7 DC resistance requirements .................................................................................................................... 5
24 7.1 DC loop resistance ........................................................................................................................... 5
25 7.2 DC resistance unbalance (within pair) ............................................................................................. 7
26 7.3 DC resistance unbalance (pair to pair) ............................................................................................ 7
27 8 Remote powering configurations and related transmission performance ............................................... 8
28 8.1 Recommendations for cabling system for use with end-point DCPS .............................................. 9
29 8.2 Recommendations for cabling systems with mid-span DCPS ....................................................... 10
30 8.2.1 Mid-span DCPS with no continuity on power insertion pairs (case I) ......................................... 11
31 8.2.2 Mid-span DCPS with ac continuity on all pairs (case II) ............................................................. 12
32 8.3 Additional field test considerations ................................................................................................. 13
33 Annex A Additional installation guidelines ............................................................................................... 14
34 A.1 General........................................................................................................................................... 14
35 A.2 Minimum cabling category ............................................................................................................. 14
36 A.3 Temperature rise and current capacity .......................................................................................... 14
37 A.4 Considerations for current capacity of category types and installation conditions ........................ 14
38 A.5 Power Loss and Efficiency ............................................................................................................. 23
39 Annex B Modeling .................................................................................................................................... 25
40 B.1 Temperature rise vs. cables in bundle ........................................................................................... 25
41 B.2 Calculations .................................................................................................................................... 25
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51 LIST OF FIGURES
52 Figure 1 - Temperature gradient in typical cable bundle. ............................................................................. 4
53 Figure 2 - Examples of dc power being applied over balanced twisted-pair cabling. ................................... 9
54 Figure 3- Example of end-point DCPS providing power on all four pairs of a channel. ............................. 10
55 Figure 4 - Example of Case I mid-span power insertion with no continuity on pairs 4,5 and 7,8. .............. 11
56 Figure 5 - Example of Case II mid-span power insertion with ac continuity on all pairs. ............................ 12
57 Figure A.1 - Temperature rise v. number of cables in bundle in air ............................................................ 19
58 Figure A.2 - Temperature rise v. number of cables in bundle in conduit .................................................... 20
59 Figure A.3 - 91 Cable Bundle. ..................................................................................................................... 21
60 Figure A.4 - Three bundles of 37 cables. .................................................................................................... 21
61 Figure A.5 - 3 bundles of 37 cables with separation. .................................................................................. 22
62 Figure C.1 - Placement of thermocouple. ................................................................................................... 27
63 Figure C.2 - Securing of the thermocouple. ................................................................................................ 28
64 Figure C.3 - Test set-up for cable bundles in air. ........................................................................................ 28
65 Figure C.4 - Test set-up for cable bundles in conduit. ................................................................................ 29
66
67 LIST OF TABLES
68 Table 1 - Maximum dc loop resistance of channels ...................................................................................... 5
69 Table 2 - Nominal dc loop resistance of channels ........................................................................................ 6
70 Table 3 - AWG dc resistance table ............................................................................................................... 6
71 Table 4 - DC resistance unbalance (within pair) of cables, connecting hardware and channels ................. 7
72 Table 5 - DC resistance unbalance (pair to pair) .......................................................................................... 8
73 Table A.1 - Coefficients@20⁰ for use with Equation (A-1). ......................................................................... 15
74 Table A.2 - Temperature rise for a category of cable v. number of cables in bundle (600mA per pair)– all
75 values TBD. ......................................................................................................................................... 16
76 Table A.3 - Temperature rise for a category of cable v. number of cables in bundle (720mA per pair) – all
77 values TBD. ......................................................................................................................................... 17
78 Table A.4 - Temperature rise for a category of cable v. number of cables in bundle (1000 mA per pair). –
79 all values TBD. ..................................................................................................................................... 18
80 Table A.5 - Maximum bundle size for 15 °C temperature rise – all values TBD......................................... 18
81 Table A.6 - Number of cables in a bundle per layer. .................................................................................. 20
82 Table A. 7 - Ampacity per pair at 45 ⁰C ambient temperature for a category of cable v. number of cables
83 in bundle for standard 60 ⁰C rated cables ........................................................................................... 23
84 Table A.8 - Nominal power loss over 100 meters of different cable types ................................................. 24
85
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TIA TSB-184A D7.1
86 Foreword
87 (This foreword is not a part of this document.)
88
89 This Technical Systems Bulletin (TSB) was developed by TIA Subcommittee TR-42.7.
90
91 Approval of this Technical Systems Bulletin
92 This TSB was approved by TIA Subcommittee TR-42.7, and TIA Engineering Committee TR-42.
93
94 TIA reviews standards every 5 years. At that time, standards are reaffirmed, rescinded, or revised
95 according to the submitted updates. Updates to be included in the next revision should be sent to the
96 committee chair or to TIA.
97 Significant Changes
98 1. Current has been increased to up to 1000 mA/pair.
99 2. Models have been refined to include additional cable properties and installation conditions.
100 3. Temperature rise tables include temperature rise in open air and sealed conduit.
101 4. Bundling recommendations and installation recommendations have been added.
102 5. Measurement procedures to develop models have been refined and included in the document.
103 6. Includes additional specifications for pair-to-pair DC resistance unbalance.
104 Contributing Organizations
105 More than 30 organizations within the telecommunications industry contributed their expertise to the
106 development of this Bulletin (including manufacturers, consultants, end users, and other organizations).
107
108 The following documents may be useful to the reader:
109
110 • National Electrical Safety Code (NESC)
111 (ANSI/IEEE C2-2007)
112 • National Electrical Code (NEC)
113 (NFPA 70)
114 Other references are provided in section 2 and annex D. This document and all of its annexes are
115 informative.
116 Introduction
117 A growing number of enterprises employ remotely powered equipment where centralized powering,
118 power management and backup are needed, and in locations where local power is not easily provided.
119 This Technical Systems Bulletin (TSB) provides guidelines for generic balanced twisted-pair cabling, as
120 specified in the ANSI/TIA-568 series of Standards, for supporting the delivery of safety extra low voltage
121 (SELV) limited power source (LPS) power to equipment simultaneously with data transmission. It is
122 intended to guide new installations and renovations. The customer premises may encompass one or
123 more buildings or may be within a building that contains more than one enterprise.
124 The cabling may be installed prior to the selection of powering or powered equipment.
125 The ANSI/TIA-568 series of Standards specify the structure and performance requirements for cabling
126 systems that support a wide range of applications.
127 The TSB was developed based on a number of contributions describing remote powering over generic
128 telecommunications cabling under different installation conditions. Consult the appropriate safety
129 standards, application standard, and with equipment manufacturers and cabling system suppliers for
130 guidance on all factors that should be taken into account during the design of the remote power
131 distribution system.
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132 When twisted pair cabling is used to remotely power a device, the majority of the power entering the
133 cable is successfully delivered to the device being powered; only a small percentage dissipated as heat in
134 the cabling. This dissipation of power can cause the cabling to increase in temperature above the ambient
135 temperature of the environment in which the cabling is installed. It is recommended to minimize cable
136 temperature rise to reduce long term cable degradation, to minimize negative effect on transmission
137 performance and reduce the amount of heat added to the surrounding environment. This TSB describes
138 methods to help manage temperature rise and keep cables below their maximum temperature ratings.
139
140
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TIA TSB-184A D7.1
141 1 Scope
142 The purpose of this document is to provide guidelines that support a wide variety of safety extra low
143 voltage (SELV) limited power source (LPS) applications using remote power supplied over balanced
144 twisted-pair cabling. Examples of such applications include LAN devices, wireless access points,
145 ANSI/TIA-862-B intelligent building systems devices like remote cameras, IP telephone and multimedia
146 devices, all of which may be supported by standards such as IEEE Std 802.3 Clause 33 DTE Power via
147 MDI or IEEE Std. 1394-2008.
148
149 The guidelines in this TSB are in addition to, and not in place of, the infrastructure specified in the
150 ANSI/TIA-568 series of standards. The TSB covers the transmission and electrical parameters needed to
151 support power over category 5e or higher performance twisted-pair cabling. This guideline covers
152 different cable categories, cable types, installation and operating conditions including pathways and
153 bundling. The TSB provides design, installation, and administration guidelines for effective deployment of
154 remote powering over balanced twisted pair cabling. This TSB provides additional guidelines with respect
155 to:
156 a) parameters needed for remote powering;
157 b) different installation conditions that require special considerations;
158 c) application considerations;
159 d) mitigation considerations; and
160 e) cabling configurations and related field test considerations
161 The cabling systems detailed in this TSB are designed to support SELV LPS power, as defined in IEC
162 60950-1. Safety and electromagnetic compatibility (EMC) requirements are outside the scope of this
163 TSB.
164
165 NOTE: SELV requirements specify a maximum voltage of 60 V dc and LPS is understood in the
166 applications referenced to be up to 100 VA supplied within 4-pair cabling.
167 2 References
168 The following standards contain provisions that, through reference in this TSB, constitute provisions of
169 this TSB. At the time of publication, the editions indicated were valid. All standards are subject to
170 revision; parties to agreements based upon this TSB are encouraged to investigate the possibility of
171 applying the most recent editions of the standards indicated. ANSI and TIA maintain registers of currently
172 valid national standards published by them.
173 ANSI/TIA-568.0-D (currently in draft), Generic Telecommunications Cabling for Customer Premises, 2015
174 ANSI/TIA-568.1-D (currently in draft), Commercial Building Telecommunications Cabling Standard, 2015
175 ANSI/TIA-568-C.2, Balanced Twisted-Pair Telecommunication Cabling and Components Standard, 2009
176 ANSI/TIA-569-D, Telecommunications Pathways and Spaces, 2015
177 ANSI/TIA-606-B, Administration Standard forTelecommunications Infrastructure, 2012
178 ANSI/TIA-1152-A, (currently in draft), Requirements for Field Test Instruments and Measurements for
179 Balanced Twisted-Pair Cabling, 2016
180 ASTM D 4566, Standard Test Methods for Electrical Performance Properties of Insulations and Jackets
181 for Telecommunications Wire and Cable, 2005
182 IEEE Std 802.3™-2015, IEEE Standard for Ethernet
183 IEEE P802.3bt, Standard for Ethernet Amendment: Physical Layer and Management Parameters for DTE
184 Power via MDI over 4-Pair (currently in draft).
185 IEEE 1394-2008, IEEE Standard for a High-Performance Serial Bus
186 IEC 60950-1, Information technology equipment – Safety – part 1: General requirements, 2013
187 IEC 61935-1, Specification for the testing of balanced and coaxial information technology cabling - Part 1:
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188 Installed balanced cabling as specified in ISO/IEC 11801 and related standards, 2015
189 IEC 60512-99-002, Connectors for Electronic Equipment - Tests and Measurements Part 99-002: Test
190 Schedule for Engaging and Separating Connectors Under Electrical Load Test 99B: Connectors Used in
191 Twisted Pair Communication Cabling with Remote Power (currently in draft).
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279 Because dc resistance directly impacts energy efficiency, the selection of higher categories of cabling,
280 which generally provide lower dc resistance, is recommended for delivering remote power to help
281 minimize system losses.
282 5.1 Unmating under load
283 Where it is not practicable to switch off the remote power before mating or un-mating (e.g. for power
284 sources that do not have power management), connecting hardware having the required performance for
285 mating and un-mating under the relevant levels of electrical power and load should be chosen. These
286 requirements are not within the scope of the balanced connecting hardware standards (e.g. IEC 60603-7)
287 referenced from ANSI/TIA-568-C.2 and equivalent standards, but may be assessed using additional test
288 schedules. A test schedule for engaging and separating connectors under electrical load is described in
289 IEC 60512-99-002.
318
319 Figure 1 - Temperature gradient in typical cable bundle.
320
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321
322 Temperature rise is affected by:
323 1. Installation design including the type of pathways selected, the pathway fill factor and whether the
324 pathway is sealed at both ends.
325 2. The pathway environment and whether the pathway goes through insulated areas, in which case
326 the type of insulation will have a significant factor. For optimal thermal performance, pathway
327 design should avoid any insulated areas.
328 3. Thermal aspects of the entire pathway (e.g. metal, plastic, covered, ventilated, non-ventilated,
329 airflow) should be taken into account when designing for dc power delivery.
330 4. The number of cables in close proximity or bundled.
331 5. Grouping and separation of cables (e.g. using compartments or separation in pathways) based
332 on powering levels for optimal power delivery.
333 6. The geometric arrangements of the cables, or configurations with increased surface area, such
334 as rectangles, improve heat dissipation reducing temperature rise.
335 6.4 Non-bundled cables in pathways
336 Cables should be left unbundled to allow for improved heat dissipation. A large grouping of cable such as
337 in tray installations can still exhibit a significant rise in cable heating. To improve heat dissipation in these
338 types of installations, open wire tray or similar cable management that provides for largely unrestricted
339 airflow around the installed cables is recommended. In addition, cables should be dispersed evenly
340 across the width of the tray.
341 Editor’s Note: This work is under development in TIA TR42.3.
342 6.5 Bundled cables
343 If bundling is necessary, it is recommended to separate large bundles into smaller bundles, following
344 maximum bundle sizes recommended in tables A.2, A.3 and A.4 given in Annex A. Otherwise avoid
345 bundling cables to minimize temperature rise. The administration system as described in ANSI/TIA-606-B
346 may be used to optimally distribute the channels supplying power across the bundles.
NOTES,
1 dc loop resistance applies only to pairs that provide dc continuity end-to-end.
2 All values are at or adjusted to 60 ºC.
352
353 While the values in Table 1 represent the maximum dc loop resistance values specified, the actual dc
354 loop resistance is usually lower. Table 2 shows the nominal dc loop resistance for the maximum length of
355 cabling channels. Selecting a larger conductor size, often associated with a higher-performance category
356 of cabling, is one way to reduce dc loop resistance and improve power delivery efficiency and minimize
357 heating.
358 It is important to note that while energy consumption is related to the loop dc resistance, heating in
359 cabling will be related to the local dc resistance per unit length. It is therefore recommended that large
360 bundles of small conductor size cabling be avoided at any point along the channel.
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| − |
389
!"# _%"&!'!"# =- 2 100% 3
/0 /
/0 +
()* _+ _()*
/
390
391 Where:
392 /0 is the lowest dc parallel resistance of the conductors of a pair in the cabling.
393
394 / is the highest dc parallel resistance of the conductors of the other pairs in the cabling.
395
= 4
0
/5
0 +
396 Where:
397 0 is the resistance of a conductor of a pair.
398
399 is the resistance of the other conductor of the same pair.
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400 The pair to pair dc resistance unbalance for Category 8 cabling is specified in ANSI/TIA-568-C.2-1 and is
401 shown in Table 5 for convenience. The pair to pair dc resistance unbalance of lower category cabling is
402 not specified in ANSI/TIA-568-C.2. Table 5 contains the pair to pair dc resistance unbalance values for
403 Category 5e, 6 or 6A based on statistical analysis of measured data.
404 Table 5 - DC resistance unbalance (pair to pair)
Cable Permanent Link Channel
Category 5e 1,2 1,2
7% or 0.1 Ohm 7% or 0.1 Ohm
Category 6
whichever is greater. whichever is greater.
Category 6A 5%
1,2,3 1,2,3
7% or 0.05 Ohm 7% or 0.05 Ohm
Category 8
whichever is greater. whichever is greater.
NOTES,
1 As channel and permanent link length decreases, the dc resistance unbalance becomes
bounded by the dc resistance unbalance of the connecting hardware, ≤ 100 mΩ for four
connectors on two pairs in parallel. Therefore, as the contribution of the cable to total channel
dc resistance decreases, it is possible for the dc resistance unbalance expressed as a
percentage to exceed 7%.
2 Field measurements may have accuracy limitations below 200 mΩ.
3 Category 8 pair-to-pair dc resistance unbalance is specified in ANSI/TIA-568-C.2-1
405
407 Power is applied from a DCPS located at one end of the cabling channel (end-point) or from within a
408 segment of the cabling channel (mid-span). The DCPL is located at the other end of the cabling channel.
409 In the implementations covered by this TSB, dc power is delivered over a common-mode circuit formed
410 from either one or both sets of two pairs in a four pair cable.
411 Figure 2 illustrates examples of dc power applied onto structured cabling at different locations in the
412 horizontal cabling. Figure 3, Figure 4, and Figure 5 illustrate power delivery over balanced twisted-pair
413 cabling.
414 NOTES,
415 1 For the purpose of dc power transmission, the capacity of legacy category 5 cabling, as
416 described in ANSI/TIA-568-C.2, is considered equivalent to category 5e.
417 2 Refer to application standards (e.g. IEEE Std 802.3 Clause 33 that includes amendments
418 802.3af and 802.3at, and IEEE P802.3bt (draft)) for specific application requirements and
419 configurations.
420 3 In the IEEE Std 802.3 standard based implementation of dc power, the DCPS is referred to
421 as power source equipment (PSE) and the DCPL is referred to as a powered device (PD).
422
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423
424 Figure 2 - Examples of dc power being applied over balanced twisted-pair cabling.
425 8.1 Recommendations for cabling system for use with end-point DCPS
426 If an end-point DCPS is used (see Figure 3), the horizontal cabling should meet the requirements for its
427 category specified in ANSI/TIA-568-C.2.
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428
429 Figure 3- Example of end-point DCPS providing power on all four pairs of a
430 channel.
431 8.2 Recommendations for cabling systems with mid-span DCPS
432 When a mid-span DCPS is used, the horizontal cabling, including the cabling component of the DCPS,
433 should meet all the applicable requirements specified in ANSI/TIA-568-C.2 standard. The cabling
434 component (transmission path) of the mid-span DCPS can replace one component of the cabling system
435 and should meet the same requirements of that component as specified in ANSI/TIA-568-C.2, with the
436 exceptions for certain parameters only as noted below. The mid-span DCPS may be inserted by
437 replacing a cross connect or a jumper with an “equivalent” component that bridges power into the cabling
438 system.
439 NOTE - If the transmission path of the DCPS does not meet the specified transmission
440 requirements, the link or channel to which it is connected are considered application specific.
441 Alternatively, if the permanent link or channel transmission path, including such equipment, are
442 qualified to comply with the requirements of that category, they may be treated as part of the
443 cabling system.
444 Depending on the implementation of mid-span power insertion, transmission performance can be
445 established to a limited extent. The following two cases should be considered when determining the
446 transmission performance of horizontal cabling using mid-span DCPS.
447 • Case I: No continuity on power pairs with dc power applied to two pairs only (e.g. 4,5 and 7,8). See
448 clause 8.2.1.
449 • Case II: ac only continuity on all pairs. See clause 8.2.2.
450 NOTES,
451 1 If a mid-span DCPS is removed and replaced by another mid-span DCPS or passive cabling
452 component, the transmission performance of the cabling system may be affected.
453 2 For field testing purposes, all tests are made from the endpoints and not the midspan unless
454 otherwise specified.
455 3 Both ends of the permanent link connected to or containing a mid-span DCPS should be
456 labeled.
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457 8.2.1 Mid-span DCPS with no continuity on power insertion pairs (case I)
458 An example of this case is shown below in Figure 4 with no continuity and power insertion on two pairs
459 only (e.g. 4,5 and 7,8).
460
461
462 Figure 4 - Example of Case I mid-span power insertion with no continuity on pairs
463 4,5 and 7,8.
464 For the case I example shown in Figure 4 for field testing, the following parameters apply:
465 • Wire map on pairs 1,2 and 3,6
466 • Insertion loss on pairs 1,2 and 3,6
467 • NEXT between pairs 1,2 and 3,6
468 • Return loss on pairs 1,2 and 3,6
469 • Propagation delay on pairs 1,2 and 3,6
470 • Propagation delay skew between pairs 1,2 and 3,6
471 • ACRF between pairs 1,2 and 3,6
472 • Length on pairs 1,2 and 3,6
473 • dc loop resistance on pairs 1,2 and 3,6
474 • dc loop resistance on pairs 4,5 and 7,8 between the DCPS and DCPL
475
476 NOTE, ACRF has been referred to as ELFEXT in previous editions of the ANSI/TIA-568 series of
477 standards.
478
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479 8.2.2 Mid-span DCPS with ac continuity on all pairs (case II)
480 For case II, the horizontal cabling should meet all the applicable transmission performance requirements,
481 including any applicable alien crosstalk requirements.
482 The use of blocking capacitors prevents the flow of dc power to the LAN devices. For the purpose of field
483 testing, all parameters should be measured except for dc continuity and verification of tip and ring
484 reversal on blocked pairs. In order to field test case II implementation, when used, the minimum
485 capacitance of each blocking capacitor in the mid-span DCPS should be 0.01 µF. For pairs that
486 terminate at a mid-span power supply, the dc loop measurement applies only to the portion of the channel
487 that supplies power to DCPLs that are connected to the power supply (i.e., the powering circuit not
488 including the dc blocking capacitors). The contribution of the circuitry that supplies power should be
489 subtracted to determine a pass or fail result.
490 An example of Case II implementation, where power and signal are both applied to the cabling, is shown
491 in Figure 5. It is possible for applications to specify power insertion and the use of blocking capacitors on
492 all four pairs. In addition, applications may specify a mid-span implementation that provides power over
493 four pairs of cabling.
494
495
496 Figure 5 - Example of Case II mid-span power insertion with ac continuity on all
497 pairs.
498 These topologies assume a single dc power supply (DCPS) per cabling link. Using multiple DCPSs on the
499 same 4-pair channel is not recommended because of the possibility for the intermingling of circuits that
500 could result in excessive voltages or currents on the cable or between the two sets of pairs providing
501 power. The preferred configuration with a mid-span DCPS is shown in Figure 5 where the endpoint
502 switch/hub is without a DCPS.
503 Note - If multiple DCPSs are used, both the Power Source Equipment (PSE) and the Powered device(s)
504 (PD) should be designed and listed for this purpose.
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553 The empirical equation used to derive the values of tables A.2, A.3 and A.4 is shown in equation (A-1).
∆ = 8 09 + √9; ∙
554
555 ) 6_+7(6 (A-1)
556 Where:
557 0 : Represents temperature rise within the bundle from the surface of the bundle to the center of the
558 bundle
0 0
Cable Type
)= *6 + )
the contained coefficients by a scalar defined by 1 + > )= *6 + − 20
564 Table A.1 can be modified such that it is applicable to any ambient temperature ( by multiplying
565 .
566 Alpha is the temperature coefficient of resistance of copper, which is 0.00393 per degree C.
567 The temperature rise values in the following tables are based upon the coefficients and calculations from
568 Table A.1 and equation (A-1).
569
15
TIA TSB-184A D7.1
570
571 Table A.2 - Temperature rise for a category of cable v. number of cables in bundle
572 (600mA per pair)– all values TBD.
Air Conduit Air Conduit Air Conduit Air Conduit Air Conduit
1 0.69 1.12 0.40 0.61 0.29 0.47 0.26 0.39 0.18 0.29
7 2.06 3.28 1.27 1.86 0.94 1.43 0.81 1.18 0.51 0.84
19 3.78 5.94 2.43 3.48 1.83 2.67 1.57 2.20 0.91 1.49
24 4.39 6.87 2.85 4.07 2.16 3.12 1.85 2.56 1.05 1.71
37 5.82 9.04 3.86 5.46 2.96 4.19 2.51 3.42 1.36 2.22
48 6.94 10.72 4.67 6.55 3.59 5.02 3.04 4.09 1.61 2.62
52 7.33 11.30 4.95 6.94 3.81 5.32 3.23 4.32 1.69 2.75
61 8.18 12.57 5.58 7.78 4.31 5.96 3.64 4.84 1.88 3.05
64 8.46 12.99 5.78 8.05 4.47 6.17 3.78 5.00 1.94 3.14
74 9.36 14.33 6.45 8.96 5.01 6.86 4.22 5.55 2.13 3.45
91 10.85 16.53 7.56 10.44 5.89 8.00 4.96 6.46 2.44 3.96
97 11.36 17.29 7.95 10.95 6.20 8.39 5.21 6.77 2.55 4.13
100 11.61 17.66 8.14 11.21 6.35 8.58 5.34 6.92 2.60 4.21
127 13.83 20.92 9.82 13.44 7.70 10.29 6.46 8.28 3.07 4.95
169 17.12 25.74 12.36 16.79 9.74 12.85 8.15 10.30 3.74 6.03
573 NOTE, Installation conditions and current values that result in temperature rise above 15
574 degrees (shown in grey) are not recommended.
575
16
TIA TSB-184A D7.1
576
577 Table A.3 - Temperature rise for a category of cable v. number of cables in bundle
578 (720mA per pair) – all values TBD.
Air Conduit Air Conduit Air Conduit Air Conduit Air Conduit
1 1.00 1.62 0.58 0.88 0.42 0.67 0.37 0.56 0.26 0.42
7 2.97 4.73 1.82 2.67 1.35 2.05 1.17 1.70 0.73 1.21
19 5.45 8.56 3.49 5.02 2.64 3.85 2.26 3.16 1.31 2.14
24 6.32 9.89 4.10 5.86 3.11 4.49 2.66 3.68 1.51 2.46
37 8.38 13.02 5.56 7.86 4.26 6.03 3.62 4.92 1.96 3.20
48 9.99 15.43 6.72 9.43 5.17 7.23 4.38 5.88 2.32 3.77
52 10.55 16.27 7.13 9.99 5.49 7.66 4.65 6.22 2.44 3.96
61 11.78 18.10 8.03 11.20 6.21 8.58 5.25 6.96 2.70 4.39
64 12.18 18.70 8.32 11.60 6.44 8.89 5.44 7.21 2.79 4.53
74 13.48 20.64 9.29 12.90 7.21 9.88 6.08 8.00 3.07 4.97
91 15.62 23.81 10.89 15.03 8.48 11.52 7.14 9.30 3.52 5.70
97 16.35 24.89 11.44 15.77 8.92 12.08 7.51 9.75 3.67 5.94
100 16.72 25.43 11.72 16.14 9.14 12.36 7.69 9.97 3.75 6.07
127 19.91 30.12 14.14 19.36 11.09 14.82 9.30 11.92 4.42 7.13
169 24.66 37.06 17.79 24.18 14.02 18.51 11.73 14.83 5.39 8.69
579 NOTE, Installation conditions and current values that result in temperature rise above 15
580 degrees (shown in grey) are not recommended.
581
17
TIA TSB-184A D7.1
582 Table A.4 - Temperature rise for a category of cable v. number of cables in bundle
583 (1000 mA per pair). – all values TBD.
Air Conduit Air Conduit Air Conduit Air Conduit Air Conduit
1 1.92 3.12 1.12 1.69 0.81 1.30 0.71 1.09 0.49 0.81
7 5.72 9.12 3.51 5.16 2.61 3.96 2.26 3.29 1.42 2.33
19 10.50 16.51 6.74 9.68 5.09 7.43 4.36 6.10 2.52 4.13
24 12.19 19.08 7.91 11.29 6.00 8.67 5.13 7.11 2.90 4.74
37 16.17 25.12 10.73 15.16 8.21 11.63 6.98 9.49 3.79 6.18
48 19.27 29.77 12.96 18.20 9.97 13.95 8.45 11.35 4.47 7.27
52 20.35 31.39 13.75 19.26 10.59 14.77 8.97 12.00 4.70 7.64
61 22.72 34.92 15.49 21.61 11.97 16.56 10.12 13.43 5.21 8.46
64 23.49 36.07 16.06 22.37 12.42 17.14 10.50 13.90 5.38 8.73
74 26.01 39.81 17.92 24.88 13.90 19.06 11.73 15.43 5.91 9.59
91 30.13 45.92 21.01 29.00 16.36 22.21 13.77 17.93 6.79 10.99
97 31.55 48.01 22.07 30.42 17.22 23.30 14.48 18.80 7.09 11.47
100 32.25 49.05 22.60 31.13 17.64 23.84 14.83 19.23 7.23 11.70
127 38.41 58.11 27.28 37.35 21.39 28.59 17.94 22.99 8.52 13.76
169 47.56 71.49 34.33 46.64 27.05 35.70 22.63 28.61 10.40 16.76
584 NOTE, Installation conditions and current values that result in temperature rise above 15
585 degrees (shown in grey) are not recommended.
586 Note that the maximum bundle size for a 15 degree temperature rise in air is 58 cables for Category 5e,
587 82 cables for Category 6, 101 cables for Category 6A, and 280 for Category 8. 26 AWG patch cords that
588 are often dressed neatly in cable managers should be limited to 24 cord bundles to avoid overheating.
589 Table A.5 - Maximum bundle size for 15 °C temperature rise – all values TBD.
18
TIA TSB-184A D7.1
15
10
0
0 10 20 30 40 50 60 70 80 90 100
Number of cables in bundle
592
593 Figure A.1 - Temperature rise v. number of cables in bundle in air
594 (1000 mA per pair) – all values TBD.
595 NOTES,
596 1. Installation conditions and current values that result in temperature rise above
597 15 degrees (shown in grey) are not recommended.
598 2. The equations in Annex A may be used to calculate temperature rise
599 associated with different installation conditions.
600
19
TIA TSB-184A D7.1
15
Temperature rise, degrees C
10
0
0 10 20 30 40 50 60 70 80 90 100
Number of cables in bundle
601
602 Figure A.2 - Temperature rise v. number of cables in bundle in conduit
603 (1000 mA per pair) – all values TBD.
604
605 NOTES,
606 1. Installation conditions and current values that result in temperature rise above
607 15 degrees (shown in grey) are not recommended.
608 2. The equations in Annex A may be used to calculate temperature rise
609 associated with different installation conditions.
610
20
TIA TSB-184A D7.1
617 temperature rise. The subsequent clauses address reducing the temperature rise by configuring the
618 cable bundling.
619 A.4.1.3 Limiting number of cables in bundle
620 Separating large bundles into smaller bundles reduces the maximum temperature rise when it
621 results in a larger separation or overall increase in surface area (e.g. 3x37 cable bundles had
622 lower heat rise than a single 91 cable bundle).
623
624
625 Figure A.3 - 91 Cable Bundle.
626
627
628 Figure A.4 - Three bundles of 37 cables.
629 For example, the measured temperature rise in the center of a 91 cable bundle shown in Figure A.3 was
630 approximately 25% higher than the worst case measured temperature rise in the center of three smaller
631 bundles of 37 cables as shown in Figure A.4.
632 Further separation of bundles as illustrated in Figure A.5 reduces the maximum temperature rise by an
633 additional 30% when using one inch separation between bundles.
21
TIA TSB-184A D7.1
634
635
636 Figure A.5 - 3 bundles of 37 cables with separation.
(Table A.1) and > is the temperature coefficient of resistance for copper. Another way of interpreting this
666 where C1 and C2 are the coefficients corresponding to a specific installation condition and cable type
667
22
TIA TSB-184A D7.1
668 equation is to replace the left side by the difference between the maximum rated temperature of the cable
669 and the ambient and solve for the current resulting in an expression for the ampacity of the bundle, or
−
=D C − 3
)+* E )= *6 +
8 09 + √9;@1 + > )= *6 + − 20 A B
670 For the case of a Category 5e bundle of cable in open air ( 0 =0.1267, =0.9933) described by )= *6 + =
671 45 ⁰C, )+* E = 60 ⁰C and N = 37. The ampacity is 1.128 Amps per pair.
672 Table A. 7 - Ampacity per pair at 45 ⁰C ambient temperature for a category of cable
673 v. number of cables in bundle for standard 60 ⁰C rated cables
Air Conduit Air Conduit Air Conduit Air Conduit Air Conduit
1 2.664 2.091 3.492 2.844 4.099 3.243 4.380 3.541 5.264 4.096
7 1.545 1.223 1.971 1.628 2.287 1.857 2.460 2.039 3.106 2.423
19 1.140 0.909 1.424 1.188 1.638 1.356 1.770 1.496 2.327 1.819
24 1.059 0.846 1.314 1.100 1.509 1.255 1.632 1.386 2.169 1.697
37 0.919 0.737 1.128 0.949 1.290 1.084 1.399 1.200 1.898 1.487
48 0.842 0.677 1.026 0.866 1.170 0.989 1.271 1.097 1.749 1.371
52 0.819 0.660 0.997 0.842 1.135 0.962 1.234 1.067 1.705 1.337
61 0.775 0.625 0.939 0.795 1.068 0.908 1.162 1.008 1.619 1.270
64 0.763 0.615 0.922 0.781 1.049 0.893 1.141 0.991 1.594 1.251
74 0.725 0.586 0.873 0.741 0.991 0.846 1.079 0.941 1.520 1.193
91 0.673 0.545 0.806 0.686 0.914 0.784 0.996 0.873 1.419 1.115
97 0.658 0.533 0.787 0.670 0.891 0.766 0.971 0.852 1.388 1.091
100 0.651 0.528 0.777 0.662 0.880 0.757 0.960 0.843 1.374 1.080
127 0.596 0.485 0.708 0.605 0.799 0.691 0.872 0.771 1.266 0.996
169 0.536 0.437 0.631 0.541 0.711 0.619 0.777 0.691 1.146 0.903
674
676 Different cable types experience different power losses over the cabling system due to their DC
677 resistance. Systems with lower DC resistance will experience less power loss over the cable, and
678 therefore will deliver Power over Ethernet more efficiently.
( 9F
679 The power loss is given by equation (A-4).
FG = C − 4
()*
4
680 Where ()* is the current per pair, ( is the nominal dc loop resistance of channels given in Table 2
681 and 9F is the number of pairs energized.
23
TIA TSB-184A D7.1
682 For a given amount of power to be delivered, a system operating over 4 pairs will be more efficient than a
683 system operating over 2 pairs.
684 Table A.8 shows the approximate power loss per 100-meter channel for running PoE over the various
685 PoE cable types.
686 Table A.8 - Nominal power loss over 100 meters of different cable types
Current (A) Number of Pairs Category 5e Category 6 Category 6A
100m 100m 100m
0.6 A 2 4.39 3.62 3.62
0.6 A 4 8.78 7.23 7.23
0.72 A 4 12.64 10.41 10.41
1.0 A 4 24.38 20.09 20.09
687
689 As can be seen, at 1.0A of current, a category 5e system will experience an additional loss of 4.29W over
690 a 100-meter system, when compared to a nominal category 6 or 6A system.
691
692
693
24
TIA TSB-184A D7.1
715 Stated mathematically, the second measurement result is given symbolically in equation (B-3).
716 ∆ = 0 ∙9 + ∙ J9 ∙H (B-3)
717 The coefficients C1 and C2 can be determined algebraically using equations (B-2) and (B-3).
718 An alternative method is to construct a matrix equation using equations (B-2) and (B-3) as shown in
719 equation (B-4).
∆ 90 J90
K 0L = M N ∙ K 0L ∙ H
∆ 9 J9
720 (B-4)
723
25
TIA TSB-184A D7.1
732 Solving equation (B-6) gives the results the coefficients C1 and C2 in equation (B-7).
0.127
K 0L = Q S
0.993
733 (B-7)
734
26
TIA TSB-184A D7.1
745
746 Figure C.1 - Placement of thermocouple.
747 The thermocouple is secured in place by compression and wrapping with tape as shown in Figure C.2.
748 This cable will be the center cable of the cable bundle.
749
27
TIA TSB-184A D7.1
750
751 Figure C.2 - Securing of the thermocouple.
756
757 Figure C.3 - Test set-up for cable bundles in air.
758 The bundle on the left is a cable bundle size of 61 and the bundle on the right is a cable bundle size of
759 37. The conductors exposed on each end are soldered together in a configuration to allow current to flow
760 through each pair of the cable when connected to a current source.
28
TIA TSB-184A D7.1
765
766 Figure C.4 - Test set-up for cable bundles in conduit.
767 The ends of the conduit are stuffed with insulating material to prevent the possibility of any convection air
768 currents. The size of the conduit may be changed to ensure a cable to conduit fill ratio at or below 40%.
769
29
TIA TSB-184A D7.1
771 The following reference may provide additional useful information relating to power delivery over
772 balanced twisted-pair cabling:
773 ANSI/ICEA S-80-576, Communications Wire and Cable for Wiring Premises, 1994
774 ANSI/ICEA S-84-608, Telecommunications Cable Filled, Polyolefin Insulated, Copper Conductor -
775 Technical Requirements, 1994
776 ANSI/ICEA S-90-661, Individually Unshielded Twisted-pair Indoor Cable For Use Communication Wiring
777 Systems, 1994
778 ANSI/TIA-862-B, Structured Cabling Infrastructure Standard for Intelligent Building Systems, 2016IEC
779 61935-2, Specification for the testing of balanced and coaxial information technology cabling - Part 2:
780 Cords as specified in ISO/IEC 11801 and related standards, 2110
781 IEEE Std 1394-2008, IEEE Standard for a High-Performance Serial Bus, 2008
782 ASTM D 4565, Test Methods For Physical And Environmental Performance Properties of Insulations And
783 Jackets For Telecommunications Wire And Cable, 1999
784 ASTM D 4566, Standard Test Methods for Electrical Performance Properties of Insulations and Jackets
785 for Telecommunications Wire and Cable, 2005
786 UL 444, Communication Cables 4th Edition, 2008
787 UL 1863, Communications Circuit Accessories, 2004
788 The organizations listed below can be contacted to obtain reference information.
789 ANSI
790 American National Standards Organization
rd
791 25 W 43 St
th
792 4 Floor
793 New York, NY 10036
794 USA
795 (212) 642-4900
796 www.ansi.org
797 ASTM
798 ASTM International
799 100 Barr Harbor Dr
800 PO Box C700
801 West Conshohocken, PA 19428
802 USA
803 (610) 832-9500
804 www.astm.org
805
806 ICEA
807 Insulated Cable Engineers Association, Inc
808 PO Box 2694
809 Alpharetta GA 30023
810 USA
811 www.icea.net
812
813
30
TIA TSB-184A D7.1
814 IEC
815 International Electrotechnical Commission
816 3, rue de Varembé
817 PO Box 131
818 1211 Geneva 20
819 Switzerland
820 +41 22 919 02 11
821 www.iec.ch
822
823 IEEE
824 IEEE
825 445 Hoes Ln
826 Piscataway, NJ 08854
827 USA
828 (212) 785-0017
829 www.ieee.org
830
831 TIA
832 Telecommunications Industry Association
833 1320 North Courthouse Rd
834 Suite 200
835 Arlington, VA 22201
836 USA
837 (703) 907-7700
838 www.tiaonline.org
839
840 UL
841 Underwriters Laboratories Inc
842 333 Pfingsten Rd
843 Northbrook, IL 60062
844 USA
845 (847) 272-8800
846 www.ul.com
847
848
31