shaft_axial.

xls
To help design shafts under axial loads at stress concentration region
By Alex Slocum, last modified 2/12/2004 by Alex Slocum
Enters numbers in BOLD, Results in RED
Large diameter, D 14
Small diameter, d
Axial load (N)
8
20
D
Major shaft diameter (mm) 14 With radius between diameters
transition radius (mm) 0.5 radius r (mm) Kt
Stress concentration factor fillet shaft, Kt 2.39 0.1 5.35
Stress concentration factor undercut shaft, Kt 2.14 0.2 3.66
Shaft length (mm) 50 0.3 2.99
Shaft modulus, E (GPa) 2.00E+11 0.4 2.63
Area at fillet shaft diameter (mm^2) 50 0.5 2.39
Area at fillet shaft diameter (mm^2) 38 0.6 2.22
Fillet design stress, sigma (MPa) 0.950 0.7 2.09
Undercut design stress, sigma (MPa) 1.111 0.8 1.99
Shaft deflection along minor diameter (micrometers) 0.099 0.9 1.91
1 1.85

d
D
Hole d (mm) Kt
1 2.34
2 2.11
3 1.99
4 1.92
5 1.86
6 1.82
 r
d D d
With radius between diameters r between diameters
With radius undercut
Stress (Mpa) s/F Shaft min d Kt Stress (Mpa) s/F
0.106 7.80 2.82 0.059
0.073 7.60 2.48 0.055
0.060 7.40 2.32 0.054
0.052 7.20 2.21 0.054
0.048 7.00 2.14 0.056
0.044 6.80 2.08 0.057
0.042 6.60 2.04 0.060
0.040 6.40 2.01 0.062
0.038 6.20 1.98 0.066
0.037 6.00 1.96 0.069

d r Corner r
B=D/4, t=D/8
D Width b
Depth t

Stress (Mpa) s/F radius r (mm) Kt Stress (Mpa) s/F

0.017 1 1.50 0.010
0.017
0.018
0.020
0.022
0.026