QAP/FAB/074

MANUFACTURING QUALITY PLAN

ITEM DESCRIPTION: QAP PURPOSE: Doc. No: DRAWING NO : NA
MANUFACTURER'S WORKS A1FENCE/QAD/QC-FORM-05
ADDRESS 1)HONEYCOMB FABRIC Rev:01 Dtd:15/02/2021
2)LINE WIRE
PRODUCT RELEASE - QA
PRODUCT RELEASE - PROD. QAP No: QAP/FAB/074/R0 DATE :25/08/2023
PROCESS CONTROL
Legend:
PROCESS STAGE:
CRITICAL: Human Safety / Regulatory /Committed
HONEYCOMB FENCE SYSTEM Performance / IPR/Visible Aesthetic Impact.
MAJOR: Dimensional Defects (with some adjustment),
that shall not have any major impact on
CLIENT : Fitment/Installation/functional.
SFG CODE: MINOR: Minor Defects / Damage other than
A-1 FENCE PRODUCTS COMPANY System Renewable Energy Order
XXXXXXXXX-XXXXX Critical/Major Non-Conformity.
PVT. LTD., SANJAN, UNIT-II HDG Lumps not visible from a distance of 3m.
M - MANUFACTURER P - PERFORM
PROJECT : T- CONSULTANT - TPI R - REVIEW
C- CUSTOMER W - WITNESS IN GI
FINISH
400MW Solar PV Project at Gujarat W* - WITNESS AFTER
COATING

Type of Category of Quantum of Check Measuring Testing Applicable Inspection Agency

S. No Component Characteristic Acceptance Norms Records Remarks
Check Check M C/T Instrument Method Standard M T C
1 2 3 4 5 6 7 8 9 10 11 12 13
Supplier Material Test
ISO 2859-1 2.7±0.07 mm for Honeycomb
Annexure-1 Certificate
AQL 2.5 Mesh & Line wire
1.1 Diameter Dimensional Major (With referance to Micrometre IS 280 IS 16014 & P R W
Special Level IS 280) 3.4 ±0.09 mm for Honeycomb
Incoming Inspection
S2 Selvedge wire
Report
Supplier Material Test
ISO 2859-1 Volumetric/Gr Minimum 260 GSM for 2.7 mm
Annexure-1 EN 10244-1 Certificate
Mass of Zinc Supplier TC AQL 2.5 avimetric wire
1.2 Critical (With referance to & EN IS 4826 & R R R
Coating review Special Level IS 280)
Test Minimum 270 GSM for 3.4 mm
10244-2 Incoming Inspection
S2 Apparatus wire
Report
Supplier Material Test
ISO 2859-1
GI Wire Annexure-1 Tensile Certificate
Supplier TC AQL 2.5 350 to 550 Mpa (35 to 55
1.3 Tensile Major (With referance to Testing IS 1608 IS 16014 & R R R
review Special Level IS 280) Kg/mm² ) for 2.7 mm wire
1)Honeycomb Machine Incoming Inspection
S2
Mesh Wire Report
1 ISO 2859-1 Zinc should not peel off when
2)Line Wire
3) Selvedge wire Adhesion of Supplier TC AQL 2.5 Annexure-1 wound around mandrel of Supplier Material Test
1.4 Major (With referance to Mandrel IS 1755 IS 4826 R R R
Zinc Coating review Special Level IS 280) diameter 4D of wire & shall be Certificate
S2 wound of 10 turns
Chemical Supplier TC Annexure-1 Supplier Material Test
1.5 Critical Every lot (With referance to Visual IS 7887 wire grade shall be of 1 to 4 IS 7887 R R R
Property review IS 280) Certificate
Should be free from lumps, ash
marks, pits, etc.
Surface should be smooth Supplier Material Test
ISO 2859-1
Annexure-1 The wires shall be sound and Certificate
AQL 2.5 Visual
1.6 Surface Finish Visual Major (With referance to IS 280 free from split surface flaws, IS 280 & R R R
Special Level IS 280) Inspection
rough jagged and imperfect Incoming Inspection
S2
edges and any other detrimental Report
defects on the surface of the
wires

Page 1 of 4
QAP/FAB/074

MANUFACTURING QUALITY PLAN

ITEM DESCRIPTION: QAP PURPOSE: Doc. No: DRAWING NO : NA
MANUFACTURER'S WORKS A1FENCE/QAD/QC-FORM-05
ADDRESS 1)HONEYCOMB FABRIC Rev:01 Dtd:15/02/2021
2)LINE WIRE
PRODUCT RELEASE - QA
PRODUCT RELEASE - PROD. QAP No: QAP/FAB/074/R0 DATE :25/08/2023
PROCESS CONTROL
Legend:
PROCESS STAGE:
CRITICAL: Human Safety / Regulatory /Committed
HONEYCOMB FENCE SYSTEM Performance / IPR/Visible Aesthetic Impact.
MAJOR: Dimensional Defects (with some adjustment),
that shall not have any major impact on
CLIENT : Fitment/Installation/functional.
SFG CODE: MINOR: Minor Defects / Damage other than
A-1 FENCE PRODUCTS COMPANY System Renewable Energy Order
XXXXXXXXX-XXXXX Critical/Major Non-Conformity.
PVT. LTD., SANJAN, UNIT-II HDG Lumps not visible from a distance of 3m.
M - MANUFACTURER P - PERFORM
PROJECT : T- CONSULTANT - TPI R - REVIEW
C- CUSTOMER W - WITNESS IN GI
FINISH
400MW Solar PV Project at Gujarat W* - WITNESS AFTER
COATING

Type of Category of Quantum of Check Measuring Testing Applicable Inspection Agency

S. No Component Characteristic Acceptance Norms Records Remarks
Check Check M C/T Instrument Method Standard M T C
1 2 3 4 5 6 7 8 9 10 11 12 13
Specific Supplier TC Supplier Material Test
2.1 Critical Every lot Every lot -- -- In the range from 1.30 to 1.35 ASTM D792 R R R
Gravity review Certificate
Supplier TC Supplier Material Test
2.2 Tensile Strength Critical Every lot Every lot -- -- Not less than 20.6 MPa ASTM D638 R R R
PVC review Certificate
2
Compound Hardness Shore Supplier TC Supplier Material Test
2.3 Critical Every lot Every lot -- -- Shore ‘D’ between 50 and 60 ASTM D2240 R R R
(D) review Certificate
Shade - RAL Supplier TC RAL Shade Supplier Material Test
2.4 Critical Every lot Every lot -- Green 6005 IS 16014 P W W
No. review Card Certificate
Glued PVC
Annexure-2
Coating ISO 2859-1
(ISO 2859-1
Thickness on AQL 2.5
AQL 2.5 Min 0.40 mm on each side
3.1 Wires (On Dimensional Major Special Micrometer IS 16014 IS 16014 Internal Inspection Report P R W
Special Nominal 0.50 mm on each side
Mesh & inspection
inspection
Selvage Wires Level S2
Level S2)
of Honeycomb)
Annexure-2
ISO 2859-1
GI + Glued PVC (ISO 2859-1
AQL 2.5
3 Honeycomb Honeycomb AQL 2.5 Measuring
3.2 Dimensional Major Special IS 16014 1750±80mm IS 16014 Internal Inspection Report P R W
Fabric Height Special Tape
inspection
inspection
Level S2
Level S2)
Annexure-2
ISO 2859-1
(ISO 2859-1
AQL 2.5
Length of AQL 2.5
3.3 Dimensional Major Special -- IS 16014 15000 (-0 to +1000 mm) IS 16014 Internal Inspection Report P R W
Honeycomb Special
inspection
inspection
Level S2
Level S2)

Page 2 of 4
QAP/FAB/074

MANUFACTURING QUALITY PLAN

ITEM DESCRIPTION: QAP PURPOSE: Doc. No: DRAWING NO : NA
MANUFACTURER'S WORKS A1FENCE/QAD/QC-FORM-05
ADDRESS 1)HONEYCOMB FABRIC Rev:01 Dtd:15/02/2021
2)LINE WIRE
PRODUCT RELEASE - QA
PRODUCT RELEASE - PROD. QAP No: QAP/FAB/074/R0 DATE :25/08/2023
PROCESS CONTROL
Legend:
PROCESS STAGE:
CRITICAL: Human Safety / Regulatory /Committed
HONEYCOMB FENCE SYSTEM Performance / IPR/Visible Aesthetic Impact.
MAJOR: Dimensional Defects (with some adjustment),
that shall not have any major impact on
CLIENT : Fitment/Installation/functional.
SFG CODE: MINOR: Minor Defects / Damage other than
A-1 FENCE PRODUCTS COMPANY System Renewable Energy Order
XXXXXXXXX-XXXXX Critical/Major Non-Conformity.
PVT. LTD., SANJAN, UNIT-II HDG Lumps not visible from a distance of 3m.
M - MANUFACTURER P - PERFORM
PROJECT : T- CONSULTANT - TPI R - REVIEW
C- CUSTOMER W - WITNESS IN GI
FINISH
400MW Solar PV Project at Gujarat W* - WITNESS AFTER
COATING

Type of Category of Quantum of Check Measuring Testing Applicable Inspection Agency

S. No Component Characteristic Acceptance Norms Records Remarks
Check Check M C/T Instrument Method Standard M T C
1 2 3 4 5 6 7 8 9 10 11 12 13

Annexure-2
ISO 2859-1
(ISO 2859-1
AQL 2.5
Mesh Size of AQL 2.5 Measuring Mesh Spacing 80± 8 mm
3.3 Dimensional Major Special IS 16014 IS 16014 Internal Inspection Report P R W
Honeycomb Special Tape
inspection
inspection
Level S2
Level S2)
Sl No Rev No Date Reason
- - - -

Prepared By: Verified By: Approved By:

Page 3 of 4
QAP/FAB/074

MANUFACTURING QUALITY PLAN

ITEM DESCRIPTION: QAP PURPOSE: Doc. No: DRAWING NO : NA
MANUFACTURER'S WORKS A1FENCE/QAD/QC-FORM-05
ADDRESS 1)HONEYCOMB FABRIC Rev:01 Dtd:15/02/2021
2)LINE WIRE
PRODUCT RELEASE - QA
PRODUCT RELEASE - PROD. QAP No: QAP/FAB/074/R0 DATE :25/08/2023
PROCESS CONTROL
Legend:
PROCESS STAGE:
CRITICAL: Human Safety / Regulatory /Committed
HONEYCOMB FENCE SYSTEM Performance / IPR/Visible Aesthetic Impact.
MAJOR: Dimensional Defects (with some adjustment),
that shall not have any major impact on
CLIENT : Fitment/Installation/functional.
SFG CODE: MINOR: Minor Defects / Damage other than
A-1 FENCE PRODUCTS COMPANY System Renewable Energy Order
XXXXXXXXX-XXXXX Critical/Major Non-Conformity.
PVT. LTD., SANJAN, UNIT-II HDG Lumps not visible from a distance of 3m.
M - MANUFACTURER P - PERFORM
PROJECT : T- CONSULTANT - TPI R - REVIEW
C- CUSTOMER W - WITNESS IN GI
FINISH
400MW Solar PV Project at Gujarat W* - WITNESS AFTER
COATING

Annexure-2
Annexure-1
(With referance to IS 280)

Page 4 of 4