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(1-17) Tricycle Maintenance Strategy
(1-17) Tricycle Maintenance Strategy
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ABSTRACT INTRODUCTION
The adoption of an effective tricycle
maintenance strategy had been seen as an Mechanical Engineering Maintenance
anchor that would go a long way in halting involved all activities that are intended to restore
economic recession. The incessant breakdown or maintain the acceptable working conditions of
of tricycles and associated economic any facility [1-3]. Sivaranjith [4] defined
consequences motivated the study. maintenance as efforts taken to keep the
Performances of different brands of tricycles condition and performance of a machine always
like the condition and performance of the
that include: Bajaj 2s (two-stroke), Bajaj 4s
machine when it is still new. Warranty assurance
(four strokes), Tvs King, Piago and Innoson
on any facility; depend on the working
were evaluated. Primary data was obtained conditions and evenness in maintaining the
from both maintenance workshops and various parts.
tricycle operators in Ekwulobia, Anambra Effective maintenance strategy makes
State of Nigeria. Secondary data were equally one stay ahead of any imminent problem [5]. Wu
considered. Evaluations made within 3 weeks [6] opined that maintenance reduces equipment
of continuous engagements revealed a down time, improves asset lifespan and
decrease in failure rate from 0.05 to 0.01, a efficiency. Different companies apply different
decrease in probability density function from maintenance techniques. Sometimes
0.05 to 0.01, and increase in reliability from maintenance strategies to be adopted depend on
0.87 to 0.89. After 24 weeks, the failure rate the facility and working conditions of the
increased from 0.01 to 0.13, the probability facility. Whichever be the case, durability still
density function increased from 0.01 to 0.119 depends on maintainability [7,8].
and reliability decreased from 0.89 to 0.1. Maintenance strategy for engineering
Meantime between failures of 8.4309 weeks equipment could be subdivided into several
was hence computed. Procurement of tools types as enumerated by different authors while
the message still converges at a central point of
worth N13,930 along with the acquisition of
view. Maintenance activities could be basically
requisite maintenance training was proffered
divided into planned and unplanned maintenance
to save maintenance deficit of N91,000, [4,9,10]. While planned maintenance is
N345,500, N121,500, N471,700, N318,600 and scheduled as expected, unplanned maintenance
down time cost of N63,000, N432,000, is totally unexpected. Planned maintenance is of
N89,000, N592,000 and N273,000 for Bajaj 2s, two types that included preventive maintenance
Bajaj 4s, Tvs King, Piago and Innoson and unscheduled maintenance [11]. Preventive
tricycles, respectively. Achievements of the maintenance is a systematic approach to building
study would enable tricycle manufacturers to operations that aims to predict and prevent
upgrade their rendered services. catastrophic equipment failures before they
occur [12,13]. Upkeep Maintenance
Keywords- Down time cost, Failure rate, Management [14] classified preventive
Maintenance schedule, Meantime between maintenance into calendar-based maintenance
failures, Reliability, Troubleshooting and usage-based maintenance. Calendar based
could in other words be time-based while usage-
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based could be condition monitored based or operator that are not trained on the job before
condition based. Conversely, in line with embarking on the business and so on. His
Maintain X [15], breakdown maintenance could approach was based on condition monitored
be an unpleasant maintenance that resulted from maintenance. In order to arrest the situation,
continuous use of a part, machine, unit or device Hettinga [25] analyzed the interaction between
until it breaks down and needs to be repaired or the steps the tricycle users need to take in
replaced. It is sometimes referred to as reactive tricycle operations. The tasks that included
or corrective maintenance [15]. parking, loading, off-loading and working hours,
Tricycle transport had a continuous job He presented the evaluation to Van Raam
opening for the teeming youth. Premium Times servicing firm to ensure satisfaction of the
[16] stated that Nigeria has 8 million registered intended users. His approach was based on
Okada (commercial motorcycle) riders. Then the design and maintenance. Sun News [26]
ban on Okada in major commercial cities of gathered that the National Automotive Design
Nigeria was not well felt due to the fact that and Development Council (NADDC) had trained
most of the riders were converted into tricycle 12000 youths on the repair and maintenance of
riders. Jubrilla and Fashola [17] confirmed that tricycles as part of measures to enhance their
by stating that tricycle means of transport in livelihoods. According to Sun News, the
Adamawa state has increased the income of Council’s Director General Mr Jelani Aliyu said
youth through generation of employment that the training would assist to produce more
opportunities and it has also reduced the rate of competent craftsmen that would not only
accidents compared to Okada. Furthermore, become self-reliant, but also become
Bamidele [18] has it that “Keke Napep entrepreneurs and employers of labour. The
(commercial tricycle) Union” are becoming training was organized by the council in
second arms of political parties, forming strong collaboration with Stallion Bajaj Auto-Keke
pressure influences and “stated group”, which Group Mechatronics. In addition, the council did
can be motivated by politicians to attain political not relent in training 86 motorcycle and tricycle
gains. Irrespective of all efforts to mitigate the technicians in Gombe state [27].
situation, the unemployment rate for ages There are different tricycle
between 15–64 years in Nigeria in 2021 is manufacturers whose products are predominant
32.5% and in 2022 is 33% [19]. The national in Nigeria that include; TVS, Bajaj, Piaggo and
Bureau of Statistics [20] broke it down by Innoson. Some of their products are four-strokes
stating that 42.5% of the unemployed while others are two-stroke-engines. The interest
percentages are youth and that attracted national of this report is captured on the effective
interest. In a quest to determine a viable maintenance of four-Stroke TVS King tricycles
employment option for the teeming youth, although most tricycles share similar
Onyeachonam [21] observed that an investment maintenance strategies in common.
of 300,000 naira on tricycle could yield 120,000
naira monthly and even more. The observation Maintenance Criteria
was supported by the report presented by Shaibu
and Ibrahim [22], that over 921 billion naira ● In order to embark on proper maintenance,
revenue is being generated annually from keke the interest of the user has to take
riding in Kano while it employs over 100,000 preference. Essence of tricycle
persons. Attributes of tricycle business towards transportation in Nigeria is centered on
economic growth could not be over emphasized, profit generation. Therefore, the cost of
although still being weakened by the associated preventive maintenance is not expected to
challenges. Olawuyi [23] had reported that exceed the cost of repair or replacement for
tricycle riders bemoaned that the high cost of a whole fiscal year.
spare parts and maintenance cost is driving ● It should be of great interest to identify the
tricycle riders out of the business. Muhammad reliable source of standard spare parts
[24] had earlier revealed some challenges that within the proximity.
associated with tricycle usage such as lack of ● Damages should be avoided through
terminal parking facilities, high cost of spare extreme carefulness in the course of
parts and tricycles, conflict with other public maintenance.
transport modes, bad road conditions, high ● Negligence on issues could cause serious
vulnerability of the mode on the part of the problems later.
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“ “ Nth service “ “
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Start
Yes
Yes
Maintain at
Did current Neutral
Is the ignition Yes flow to the No position and
faulty? spark ensure
plug? continuity
No
End
Figure 4: Troubleshoot flow chart for normal aspirated engine that refuse to start.
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Start
N Yes
o
Yes Is the free Yes Are clutch plates
Did clutch No
play, burnt or worn
slip?
correct? out?
No
Is power
No Are the slider Yes Make
transfer to
blocks worn replacements
the wheels
out?
proper?
Yes No
Clean
carbon at
Are there
Is ignition No Yes Plug, adjust
partial
system contact gap
contacts?
proper? and
suppress
Yes No cap
End
Figure 5: Troubleshooting flow chart for engine that does not pick up well after starting.
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Start
Did Engine
Fix the leakages
Consume excess fuel?
No
Yes
Yes
No
No
Release the choke Clean the filter
Yes Yes
Did engine
Yes run while No Is the air filter
Did carburettor choke?
clogged?
on choke?
No No
Yes
Repair and
Is Combustion Yes Is compression Yes replace
abnormal? inadequate? where
necessary
No No
End
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START
Yes No Yes
Is the wiper
motor functioning No Is battery Yes Is motor gear
properly? fully misaligned?
charged?
No
Yes
Replace the fuse Recharge the Repair or replace
Battery
Yes Yes
Yes
Yes
Replace the fuse Repair or replace
Yes Yes
End
Failure Rate and Reliability Evaluation oil, hydraulic, 10 bulbs, grease, horn, odometer
Method cord, odometer clock, tarpaulin, 4 shaft hoses, 4
slider blocks, 2 propeller shafts, 4 flanges, 3
Based on the user’s point of view, ten tubes, 3 tyres, 4 indicators, 5 fuses, 3 pairs of
TVS King tricycles were tested in an accelerated brake shoes, 3 brake pots, 14 bearings, an air
reliability evaluation. Each tricycle was operated filter, fuel filter, 4 cables, 2 puppet valves, 9 oil
for 14 hours with respites per day. Based on the seals, Bendix, piston, plug and battery. The
failure to perform effectively criterion, failure failure data was recorded on a weekly basis for
data obtained for the first six months of test of an average of 900 replaceable components and
the components / consumables engaged in the hence tabulated.
operation of each tricycle per day includes; fuel,
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( )
(1)
(2)
( ) (3)
( ) (4)
Tricycle Performance Evaluation Method operators were analysed although the human
factor was not kept constant but assumed to be
Ekwulobia transportation area of Aguata similar in the course of the study. The tricycles
Local Government of Anambra state of Nigeria considered were each studied from brand new
was taken as a study area. The types of tricycles conditions.
that operate between 2016 and 2017 are Bajaj 2s,
Bajaj 4s, Tvs King, Piago And innoson. Bajaj 2s RESULTS AND DISCUSSION
has two-stroke single cylinder engines whereas
the rest have four stroke engines. Performance Failure data for tricycle components
evaluations were made by comparing their were shown on the graph of Fig. 8, while the
respective average monthly earnings along with graph of probability density function is shown
the associated maintenance expenses. The on Fig. 9 and the reliability plot is shown on Fig.
primary data randomly obtained from various 10.
0.14
0.12
0.1
Failure Rate
0.08
0.06
0.04
0.02
0
0 5 10 15 20 25 30
Time (Week)
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30
25
Time (Week)
20
15
10
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
Probability Density Function
Considering the graph of failure rate decrease from 0.05 to 0.01. This was observed
versus time as shown in Fig. 8, the failure rate due to manufacturing error, assembly
was generally high at week 1 which later irregularities, defective parts, omissions or
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operating the tricycle out of manufacturing failure rate from 0.01 to 0.13 brought about a
tolerance in line with [28]. Between week 2 and decrease in reliability from 0.89 to 0.05. Higher
week 6, the failure rate was at its lowest value of reliable parts last longer than lower reliable
between 0.01 and 0.02, and then remained nearly spare parts.
constant based on the fact that good operating Mean time between failures was used in
and maintenance procedures had been applied. calculating the average length of time between
This stage assists in modelling mathematical failures. Thus, 8.4309 weeks is the mean or
repair frequency, spare parts inventory and average time between two successive failures of
maintenance schedules. It was equally observed the system.
that the failure rate increased progressively in Performance evaluations made on the
between 0.03 and 0.13 from week 7 to week 24. studied tricycles by considering the rate of
This is because of ageing, material fatigue, generation of income and maintenance
corrosion, contact wears and cracks. This then expenditure involved are presented graphically
called for regular inspection and maintenance. in Fig. 11 and 12. Fig. 11 presented the graph of
Graph of probability function against time income generated from the enumerated tricycles
interval involved as shown in Fig. 9, was used in in monthly intervals. Within the first month of
evaluating a situation in which the failure does engagement, Bajaj 2s was found to yield an
not follow a predictive pattern. Component’s income of N512,000, Bajaj 4s yielded N820,000,
wear like fuse blown off occurs at will. Also, Tvs King yielded N812,000, Piago yielded
when material’s failure occurred after some N982,000 and Innoson yielded N589,000. But as
operating conditions at an age. Reliability-failure engagement continued between sixth and twelfth
rate curve indicates the probability that a month, Bajaj 2s produced an income value of
particular component will perform without N458,000, Bajaj 4s yielded N388,000, Tvs King
failure under a specified condition for a specified yielded N723,000, Piago Produced N390,000
period of time. That followed a similar trend as while Innoson generated N316,000. Variations
could be obtained in Fig. 8. Relationship observed in the income generation were directed
between failure rate and reliability was shown in to the technical specifications of the tricycles.
Fig. 10. It was observed that an increase in
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Figure 12: Graph of maintenance expenses involved in tricycle maintenance within a year.
The four stroke engines generated more within the region specialised in Tvs King and
brake power than two stroke engines due to Bajaj 2s and that made their maintenance to be
higher combustion/thermal efficiency, therefore low compared with the rest.
running faster and engaging in more duty than
two stroke engines. Piago products have more CONCLUSION
power advantage due to higher volumetric
efficiency and higher compression stroke. Bajaj In conclusion, achievement of the
4s has larger thermal efficiency than Tvs King guaranteed period of any tricycle is subject to its
due to possession of a double plug in a cylinder. maintainability. Maintenance considered was
All the advantages reflected in their income both preventive maintenance and breakdown
generation rate. Fig. 12, Presented the expenses maintenance. The best approach to good
involved in their maintenance. Within the first maintenance management is to list all
six months of continuous usage, Bajaj 2s components and make a perfect schedule for
incurred maintenance expenses of N 62,000, their respective maintenance. Maintenance
Bajaj 4s incurred N42,500, Tvs King incurred schedules were made based on Odometer
N45,500, Piago incurred N45,300 and Innoson readings. Preventive maintenance would
incurred N35,400. As the usage continued for increase machine utilisation and prolong the life
next six months, Bajaj 2s accumulated of the engine. Proper maintenance records
maintenance expenses of N153,000, that of Bajaj enabled meaningful forecasts on impending
faults and eased troubleshooting processes.
4s was N388,000, Tvs King was N167,000,
Evaluations made on the considered
Piago was N517,000 and Innoson incurred
maintenance contract revealed a MBTF of
N354,000. It was gathered that two stroke
8.4309 weeks and failure rate decreasing from
engines required regular but less expensive 0.05 to 0.01 between 1 to 3 weeks and then
maintenance than four stroke engines. Piago, increased from 0.01 to 0.13 between 3 to 24
Bajaj 4s and Innoson suffered the disadvantage weeks, similar with probability density function.
of inadequate availability of spare parts and Higher reliability items do not break down very
professionally trained personnel that could often, unless when they approach their wear-out
effectively handle the associated problems. That period. Effective implementation of maintenance
made their maintenance to be at high side and strategy would amount to higher initial
equally geared towards higher depreciation rate. investment in the range of N62,000 for Bajaj 2s,
Most of the mechanics and spare parts dealers N42,500 for Bajaj 4s, N45,500 for Tvs King,
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N45,300 for Piago and N35,400 for Innoson but breakdown structure for stadium work as
save cost and generate bigger profit values of project guideline and standard,
N512,000, N820,000, N812,000, N982,000 and International Journal of Engineering,
N589,000 for Bajaj 2s, Bajaj 4s, Tvs King, Piago 35(7), 1291-1299, Available at:
and Innoson respectively after some usage https://dx.doi.org/10.5829/ije.2022.35.07a.0
periods since the consequences of incessant 8.
break down are too numerous to be mentioned. 4. Sivaranjith. (2019), “What is maintenance?
Proper inventory control was considered to be Types of maintenance”, [Online] Available
highly crucial in maintenance. In all situations, at: https://automationforum.co/what-is-
safety is considered paramount. maintenance-types-of-maintenance/
[Accessed on February 2019].
RECOMMENDATIONS 5. H. Safarzadeh and F. Kianfar (2022). Single
machine scheduling problem with batch
In order to embark on effective outsourcing, International Journal of
maintenance strategy, it is highly recommended Engineering, 35(5), 1006-1016, Available
to: at:
● Consider maintainability before purchase of https://www.magiran.com/paper/2400753?l
any product. ang=en.
● Ensure the availability of a reliable source 6. W. Wu (2020), “What is Preventive
of spare parts of the product before Maintenance? Types, Benefits, Cost, and
purchase. Examples”, [Online] Available at:
● Be cautious of the availability of https://coastapp.com/blog/preventive-
experienced engineers that could handle maintenance/#:~:text=Preventive%20maint
faults without causing damages to the enance%20involves%20taking%20the%20n
machine. ecessary%20precautions%20and,business%
● Manufacturers should bring out time to E2%80%99s%20grounds%20are%20all%2
retrain engineers, technicians and 0examples%20of%20preventive%20mainte
technologists before launching new nance [Accessed on August 2020].
products. 7. U. C. Okonkwo, I. N. Ijioma and I. P.
The overall benefit of preventive maintenance Onwuamaeze (2015). Pollutants emissions
should be inculcated to the minds of any product of filling stations and their impact on the air
user. quality, International Journal of
Engineering, 28(6), 949-955, Available at:
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