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Leak Test and Purge
Leak Test and Purge
Segment 3
146 2 146.1667 44.5516
44.5516
Segment 4
13 9 13.75 4.191
4.191
Segment 21
292 1 292.0833 89.027
144 2 144.1667 43.942
132.969
Segment 22
2 2 0.6096
0.6096
Line size (Nominal) (in) Line size (Internal) (in) Internal Line size (ft) Volume of pipe
Inlet Piping
1701-1 6 5.761 0.480083333333333
Total
Vent
5301-1
5301-2
5301-3
5301-4
5301-5
5301-6
5301-7
Total
Surge tank discharge piping
1702-1 4 4.026 0.3355
Total
Condensate Loading Pumps discharge
1703-01 4 4.026 0.3355
Total
ft in Total (ft) Total (m)
ng
2 0.25 2.020833 0.61595
0 10.63 0.885417 0.269875
0 10.63 0.885417 0.269875
2 20.50 3.708333 1.1303
0 11.00 0.916667 0.2794
4 9.69 4.807292 1.465263
3 3.75 3.3125 1.00965
20 20 6.096
0 0
1 2.00 1.166667 0.3556
13 6.00 13.5 4.1148
5 0.00 5 1.524
2 11.50 2.958333 0.9017
21 4.20 21.35021 6.507544
1 3.13 1.260417 0.384175
2 8.81 2.734375 0.833438
21 21 6.4008
20 0.00 20 6.096
15 4.00 15.33333 4.6736
1 2.00 1.166667 0.3556
3 1.25 3.104167 0.94615
10 5.00 10.41667 3.175
40 0.00 40 12.192
17 4.00 17.33333 5.2832
0 11.00 0.916667 0.2794
213.7773 65.15932
Vent
4" (150#) 0.336 350
4" (206) 0.319 27
Transfer line
4" (150#) 0.336 43.4
Leak testing vent with N2 (Separator full volume + Vent piping) = 38.0
Total (ft3)
38.6976605240033
12.7017170383557
1.03868907109313
2.98151323625844
2.15566407856968
= 0
FT3
35.6
2.5
3.4
3.4
5.9
3.4
4.3
4.4
Initial Pressure 0
Final Pressure 225
I/F Temp 542.67
Vt = 557.44577297
Total 696.80721622 scf
Piping Volumes ft3
Piping Volumes (Separator to Surge piping, Beachfield inlet piping + vents) = 94.7
Vessel Volumes
Separator (31 usbbls) 130.5
Surge (100 usbbls) 421.1
Volume 646.4
130.54
421.09
646.3612209008
m3
2.7
3.7
11.9
18.3
ft3 For a system where methane will be introduced purge with nitro
k (purge cycle) =
Initial Pressure
Final Pressure
I/F Temp
Vt =
Total (1)+(2)
Vt =
Total (1)+(2)
Summary
thane will be introduced purge with nitrogen to reduce O2 concentration to 6% (Based on Sav Sep - Videsh comment).
centration is 21%
PH PL
0.845368365220792 @ 50 psig 0 psig
= 1
essure up to 50 psig, vent to 10 psig (to sufficiently purge the vent) and then pressure up again to 50 psig.
s sufficient to reduce the O2 level in the system, then the volume of N2 required is based only on change in volume to increase
0 10 psig
50 50 psig
542.67 542.67 oR assume no change in temp
Surge Separator
0 0 psig
5 5 psig
542.67 542.67 oR assume no change in temp
Summary
Volume N2
surge, inlets, outlets and vents) 3789.6 accounts for 1 cycle
ble repressurization of - Separator ) 0.0 accounts for 1 use
One Bottle (scf) 220
umber of Bottles 17.2254120379195 Assumed capacity of bottle
h comment).
n volume to increase
Separator inlet piping = 49.83923917202
Separator vessel volume = 130.5
Separator skid piping (15% of total separator volume)= 19.6
Total = 200.0
Shutdown for Maintenance - If at any time during steps 36 to 65 the Separator pressure PI-102A
drops to <20 psig REPRESSURIZE Separator with nitrogen as per steps 22 to 35.
Initial Pressure
Final Pressure
I/F Temp
0
50
542.67
Vt = 651.307093593941 SCF
Summary
Inlet line from 6-inch DBB to separator, separator liquids outlet valves to surge tank, surge tank liquids outlet valve to surge
pumps, surge pump outlet valve to ATM tanks suction valve, ATM tank discharge valve (and transfer line) to pumps suction
valve and pump outlet valve to FM-04 are tested with water (BBLS). See attached PIDs for identification of boundaries.
Vents from Separator and Surge to isolation valve at scrubber is tested with N2 (SCF). Leak test pressure used is 225 psig
identified in SOP for 150# piping. This pressure is used to calculate volume of N2 required to leak test the vents
Nitrogen Requirements
Boundaries and Basis
Startup after maintenance (Inlet line to separator, separator and outlet valves, surge tank and outlet valves and vents). This
is volume of N2 required to reduce O2 content.
Shutdown for maintenance - From 6-inch DBB (inlet line) to Separator and its outlet valves. A max pressure of 50 psig
(Separator operating pressure) was used to calculate the volume of N2. 2 cycles were considered to remove liquid legs.
Normal startup - For the purpose of the calculation, the entire inlet line to separator was used to calculate the volume, A
max pressure of 50 psig (Separator operating pressure) was used to calculate the volume of N2.
Volumes Units Notes
Vt = 67.82469
Total (1)+(2) 67.82469
Doc. no.
Location:
Client:
Project no:
Wall thickness
Nominal
Diameter 40S /
(in) O.D 5 10S 10 20 30 STD 40 60 80S/XS 80 100 120 140 160 XXS
in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm
1/8 0.405 10.287 0.035 0.889 0.049 1.245 0.049 1.245 - - - - 0.069 1.748 0.068 1.727 - - 0.095 2.413 0.095 2.413 - - - - - - - - - -
1/4 0.540 13.716 0.049 1.245 0.065 1.651 0.065 1.651 - - - - 0.088 2.235 0.088 2.235 - - 0.119 3.023 0.119 3.023 - - - - - - - - - -
3/8 0.675 17.145 0.049 1.245 0.065 1.651 0.065 1.651 - - - - 0.091 2.311 0.091 2.311 - - 0.126 3.200 0.126 3.200 - - - - - - - - - -
1/2 0.840 21.336 0.065 1.651 0.083 2.108 0.083 2.108 - - - - 0.109 2.769 0.109 2.769 - - 0.147 3.734 0.147 3.734 - - - - - - 0.188 4.775 0.029 0.747
3/4 1.050 26.670 0.065 1.651 0.083 2.108 0.083 2.108 - - - - 0.113 2.870 0.113 2.870 - - 0.154 3.912 0.154 3.912 - - - - - - 0.219 5.563 0.308 7.823
1 1.315 33.401 0.065 1.651 0.109 2.769 0.109 2.769 - - - - 0.133 3.378 0.133 3.378 - - 0.179 4.547 0.179 4.547 - - - - - - 0.250 6.350 0.358 9.093
1 1/4 1.660 42.164 0.065 1.651 0.109 2.769 0.109 2.769 - - - - 0.140 3.556 0.140 3.556 - - 0.191 4.851 0.191 4.851 - - - - - - 0.250 6.350 0.382 9.703
1 1/2 1.900 48.260 0.065 1.651 0.109 2.769 0.109 2.769 - - - - 0.145 3.683 0.145 3.683 - - 0.200 5.080 0.200 5.080 - - - - - - 0.281 7.137 0.400 10.160
2 2.375 60.325 0.065 1.651 0.109 2.769 0.109 2.769 - - - - 0.154 3.912 0.154 3.912 - - 0.218 5.537 0.218 5.537 - - - - - - 0.344 8.738 0.436 11.074
2 1/2 2.875 73.025 0.083 2.108 0.120 3.048 0.120 3.048 - - - - 0.203 5.156 0.203 5.156 - - 0.276 7.010 0.276 7.010 - - - - - - 0.375 9.525 0.552 14.021
3 3.500 88.900 0.083 2.108 0.120 3.048 0.120 3.048 - - - - 0.216 5.486 0.216 5.486 - - 0.300 7.620 0.300 7.620 - - - - - - 0.438 11.125 0.600 15.240
3 1/2 4.000 101.600 0.083 2.108 0.120 3.048 0.120 3.048 - - - - 0.226 5.740 0.226 5.740 - - 0.318 8.077 0.318 8.077 - - - - - - - - 0.636 16.154
4 4.500 114.300 0.083 2.108 0.120 3.048 0.120 3.048 - - - - 0.237 6.020 0.237 6.020 0.281 7.137 0.337 8.560 0.337 8.560 - - 0.438 11.125 - - 0.531 13.487 0.674 17.120
8 8.625 219.075 0.109 2.769 0.148 3.759 0.148 3.759 0.250 6.350 0.277 7.036 0.322 8.179 0.322 8.179 0.406 10.312 0.500 12.700 0.500 12.700 0.594 15.088 0.719 18.263 0.812 20.625 0.906 23.012 0.875 22.225
10 10.750 273.050 0.134 3.404 0.165 4.191 0.165 4.191 0.250 6.350 0.307 7.798 0.365 9.271 0.365 9.271 0.500 12.700 0.500 12.700 0.059 1.509 0.719 18.263 0.844 21.438 1.000 25.400 1.125 28.575 1.000 25.400
12 12.750 323.850 0.165 4.191 0.180 4.572 0.180 4.572 0.250 6.350 0.330 8.382 0.375 9.525 0.406 10.312 0.562 14.275 0.500 12.700 0.688 17.475 0.844 21.438 1.000 25.400 1.125 28.575 1.312 33.325 1.000 25.400
### 14 14.000 355.600 - - 0.188 4.775 0.250 6.350 0.312 7.925 0.375 9.525 0.375 9.525 0.438 11.125 0.594 15.088 0.500 12.700 0.750 19.050 0.938 23.825 1.094 27.788 1.250 31.750 1.406 35.712 - -
REV
16 16.000 406.400 - - 0.188 4.775 0.250 6.350 0.312 7.925 0.375 9.525 0.375 9.525 0.500 12.700 0.656 16.662 0.500 12.700 0.844 21.438 1.031 26.187 1.219 30.963 1.428 36.271 1.594 40.488 - -
18 18.000 457.200 - - 0.188 4.775 0.250 6.350 0.312 7.925 0.438 11.125 0.375 9.525 0.562 14.275 0.750 19.050 0.500 12.700 0.938 23.825 1.156 29.362 1.375 34.925 1.562 39.675 1.781 45.237 - -
DATE
20 20 508.000 - - 0.219 5.563 0.250 6.350 0.375 9.525 0.500 12.700 0.375 9.525 0.594 15.088 0.812 20.625 0.500 12.700 1.031 26.187 1.281 32.537 1.500 38.100 1.750 44.450 1.969 50.013 - -
22 22 558.800 - - 0.219 5.563 0.250 6.350 0.375 9.525 0.500 12.700 0.375 9.525 - - 0.875 22.225 0.500 12.700 1.125 28.575 1.375 34.925 1.625 41.275 1.875 47.625 2.125 53.975 - -
24 24 609.600 - - 0.250 6.350 0.250 6.350 0.375 9.525 0.562 14.275 0.375 9.525 0.688 17.475 0.969 24.613 0.500 12.700 1.219 30.963 1.531 38.887 1.812 46.025 2.062 52.375 2.344 59.538 - -
ISSUE
26 26 660.400 - - - - 0.312 7.925 0.500 12.700 - - 0.375 9.525 - - - - 0.500 12.700 - - - - - - - - - - - -
30 30 762.000 - - 0.312 7.925 0.312 7.925 0.500 12.700 0.063 1.588 0.375 9.525 - - - - 0.500 12.700 - - - - - - - - - - - -
32 32 812.800 - - - - 0.312 7.925 0.500 12.700 0.063 1.588 0.375 9.525 0.688 17.475 - - 0.500 12.700 - - - - - - - - - - - -
BY
34 34 863.600 - - - - 0.312 7.925 0.500 12.700 0.063 1.588 0.375 9.525 0.688 17.475 - - 0.500 12.700 - - - - - - - - - - - -
36 36 914.400 - - - - 0.312 7.925 0.500 12.700 0.063 1.588 0.375 9.525 0.750 19.050 - - 0.500 12.700 - - - - - - - - - - - -
CHK
42 42 1066.800 - - - - 0.313 7.950 0.500 12.700 - - 0.375 9.525 - - - - 0.500 12.700 - - - - - - - - - - - -
SHEET 4 OF 5
48 48 1219.200 - - - - - - - - - - 0.375 9.525 - - - - 0.500 12.700 - - - - - - - - - - - -
APP