Applicable for minute D.O.

C
■ Advantages
CF Chipbreaker
● Superior performance at minute depth
of cut (ap=0.02-0.2mm).
● High precise cutting is available by
precision class insert.
● Chips are controlled precisely by
special designed 3D chipbreaker.

p
t Lineu
Produc sion
Expan

● Corner R (rε)=0.1mm series has been added!!

● CCGT/WBGT type has been line up.
■ Application range
(for ap=0.02-0.2mm)

SCM435 SUS304 Increase sharpness by large rake angle

Prevent adhesion on insert and restrain
burrs and white turbidity
0.3 0.3
GP GP Stably make chips curl by
D.O.C ap(mm)

D.O.C ap(mm)
0.2 0.2 special dots

0.1 CF 0.1
CF
20°
0.05 0.10 0.15 0.05 0.10 0.15
Feed Rate f(mm/rev) Feed Rate f(mm/rev) Precision class insert of
grinding relief angle

■ Comparison of chip evacuation

❬SUS304 Vc=100m/min Wet CCGT030102❭
CF Chipbreaker Conventional grinding breaker A

0.1 0.1
D.O.C ap(mm)

D.O.C ap(mm)

0.05 0.05

0.03 0.05 0.03 0.05

Feed Rate (mm/rev) Feed Rate (mm/rev)

■ Burr occurrence condition (Edge comparison) ■ Comparison of finishing surface roughness

Competitor B Conventional grinding SUS304 Vc=80m/min ap=0.05mm
CF Chipbreaker (3D Chipbreaker) breaker C f=0.05mm/rev Wet TPGTO90202

CF Chipbreaker
3.6µmRz

Large
burrs
5µm

0.1mm

Competitor D
6.2µmRz

Compared
portion
5µm

0.1mm

Compared with competitor 3D Chipbreaker, CF Chipbreaker shows better edge (Internal evaluation)
sharpness like grinding chipbreaker.
(Internal evaluation)
 ■ Stock Items
Stock Grades
Shape Dimension(mm)
Description PVD Coated
Corner-R Relief PR915 PR930 PR1005 PR1025
I.C. Thickness Hole
Left-hand shown (rε) Angle
NEW
CCGT 030101M-CF <0.1 ● ●
3.5 1.4 2.0
030102M-CF <0.2 ● ●

7°
CCGT 040101M-CF <0.1 ● ●
4.3 1.8 2.4
040102M-CF <0.2 ● ●

DCGT 070202CF 6.35 2.38 2.8 0.1 ● ●

DCGT 11T302CF 9.525 3.97 4.4 0.2 ● ●

7°
DCGT 070201M-CF NEW <0.1 ● ●
6.35 2.38 2.8
070202M-CF <0.2 ● ●

DCGT 11T301M-CF NEW <0.1 ● ●

9.525 3.97 4.4
11T302M-CF <0.2 ● ●

TBGT 060102CF 3.97 1.59 2.3 0.2 5° ● ●

TPGT 080202CF 4.76 2.3 ● ●

2.38 0.2 11°
TPGT 090202CF 5.56 3.0 ● ●

TBGT 060101M-CF NEW <0.1 ● ●

3.97 1.59 2.3 5°
060102M-CF <0.2 ● ●

TPGT 080201M-CF NEW <0.1 ● ●

4.76 2.3
080202M-CF <0.2 ● ●
2.38 11°
TPGT 090201M-CF NEW <0.1 ● ●
5.56 3.0
090202M-CF <0.2 ● ●

VPGT 110302CF 6.35 3.18 2.8 0.2 ● ●

11°
VPGT 110301M-CF NEW <0.1 ● ●
6.35 3.18 2.8
110302M-CF <0.2 ● ●

NEW

WBGT 060101M$-CF <0.1 ● ●

3.97 1.59 2.4 5°
060102M$-CF <0.2 ● ●

∙An insert which corner R dimension is shown with inequality sign (Ex: <0.05, <0.1, <0.2) indicates minus tolerance of corner R. ●:Standard Stock

● Recommended Cutting Conditions

Recommended Grade (Cutting Speed Vc:m/min)

Workpiece D.O.C Feed Rate
material ap(mm) f(mm/rev)
PR915 PR930 PR1005 PR1025

★ ✩
Free cutting steel 0.02~0.25 0.02~0.15
100~150~200 50~80~120 80~120~180 70~100~150

Carbon Steel / Alloy ✩ ★

0.02~0.25 0.02~0.15
Steel 100~150~200 50~80~120 80~120~180 70~100~150

✩ ★
Stainless Steel 0.02~0.2 0.02~0.15
100~150~200 50~80~120 80~120~180 70~100~150

★:1st Recommendation ✩:2nd Recommendation

■ Case Studies

SUS304L SUS316L
∙Shaft ∙Sleeve
22
∙Vc=100m/min ∙Vc=64m/min
∙D.O.C(Internal Diameter) ∙ap=0.1mm
ap=0.15mm ∙f=0.05mm/rev
∙D.O.C(Back face) ∙Wet

ø35
ap=0.1mm ∙TPGT090202M-CF

ø17
∙f=0.15mm/rev (PR1025)
∙Wet
∙DCGT11T302CF
(PR930)
Compared with conventional grinding chipbreaker E, CF chipbreaker
shows no tangle by well controlled chip shape. CF 230pcs/edge
CF chipbreaker shows excellent cutting performance and good
condition of surface roughness at finish surface.
Chipbreaker
Conventional ground
chipbreaker F 150pcs/edge
(PVD coated)
CF chipbreaker improved the tool life by 1.5 times of the conventional
ground chipbreaker F (PVD coated).

(Evaluation by the user)

(Evaluation by the user)

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