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ENGINE (E5 - DOOSAN - SKKim - 180903)
ENGINE (E5 - DOOSAN - SKKim - 180903)
Cooled
EGR
Rotating direction Counter clockwise Lubrication oil ACEA-E5 (API CI-4 class)
Rotating direction Counter clockwise Lubrication oil ACEA-E5 (API CI-4 class)
Cylinder liner Replaceable dry liner Valve clearance (㎜) Intake: 0.3, Exhaust: 0.4
Rotating direction Counter clockwise Lubrication oil ACEA-E5 (API CI-4 class)
1. Engine Model Code (Doosan) 2. Engine New Suffix (Doosan, From 2013Y)
D V 15 T I S
Characteristic
T : Turbocharger
Kind of Fuel
I : Intercooler
D : Diesel S : Euro Ⅱ
G : CNG
Displacement
Engine Type
<E,V,L Series>
E : E Type 08 : 8ℓ
V : V type
L : In Line
15 : 15ℓ
Ex) DL06-843392-BEC09
Model Code
Production
Serial No.
BE: Euro 5
C: Truck
09: Suffix Serial
(Option)
Torque (㎏.m)
Torque (㎏.m)
Torque (㎏.m)
Output (PS)
Output (PS)
Output (PS)
Torque (㎏.m)
Torque (㎏.m)
Torque (㎏.m)
Output (kw)
Output (PS)
Output (PS)
Revolution (RPM) Revolution (RPM) Revolution (RPM)
DV11K DL08K
Oil Specification
Oil capacity
Oil pan inside
Model Total (ℓ)
Max. (ℓ) Min. (ℓ)
DV11 34 26 37
DL08 28 22 30
DL06 18 12 20
DV11K DL08K
Radiator → Water Pump → Oil Cooler → Cylinder Block → Cylinder Head → Thermostat (1. Engine or 2. Radiator)
Cooling System
Anti-freeze Composition as per Ambient temperature (°C)
Thermostat
Items In moderate climates In tropical climates
Open at 79 °C 71 °C
Open wide at 94 °C 85 °C
DV11
Cylinder No 1 2 3 4 5 6
Valve adjusting
Ex In Ex In Ex In Ex In Ex In Ex In
#1 cylinder top dead center
(#5 cylinder valve overlap) ● ● ● ● ● ●
2. Type B
When each cylinder is valve overlap
1 5 3 6 2 4
(Firing cylinder no. order)
Cylinder No 1 2 3 4 5 6
Valve adjusting
Ex In Ex In Ex In Ex In Ex In Ex In
#1 cylinder top dead center
(#6 cylinder valve overlap) ● ● ● ● ● ●
180° rotation
(#5 cylinder top dead center) ◎ ◎
540° rotation
(#2 cylinder top dead center) ◈ ◈
2. Type B
When each cylinder is valve overlap
1 5 3 6 2 4
(Firing cylinder no. order)
Introduction
for JAKE BRAKE
Common Rail High Pressure Pump Boost pressure and temperature sensor
(CP3) (BPTS)
ENG
Work Water temperature sensor
(FTS)
Control
Common rail pressure sensor
(RPS)
Input Output
① High Pressure
① Fuel Tank → ② Pre
Pump(CP3.3) → ②
Fuel Filter(Vehicle) → ③
Common Rail → ③ High
Supply ECU (Cooling) → ④ Feed
Pressure connector → ④
Pump → ⑤ Fuel Filter(2nd)
Injector → ⑤ Cylinder
→ ⑥ Fuel Metering Unit
chamber
DV11
DL08 & DL06
Return Valve
1.3~2.0 bar Injector
Oil Supply
Line for CAM
By-Pass Valve
ECU
(At working of Hand Pump)
Gear Pump
EDC7
High Pressure
Pre-Filter(Hand Pump
Pump
Feed Pump
CP Pump
Coil resistance :
2.6 ~ 3.5Ω
Open : Closed :
Below 8 Volt Above 8 Volt
ECU controls the Metering Unit of CP pump for adjusting the rail pressure.
Fuel OUT
Driving shaft
Engine Lubrication
Fuel high pressure line DL06 Fuel
Fuel low pressure line Lubrication of driving shaft DL08 Fuel
Engine oil by lubricating engine oil※ DV11 Engine Oil
Fuel inlet
Fuel outlet
Rail pressure sensor
Pressure Limit Valve Rail mounting flange (Injector)
Fuel inlet
Magnet Nut Injector body
Terminal Nozzle retaining nut
Push rod Nozzle
▣ The start of injection and the injected fuel quantity are adjusted by the solenoid valve of the injector.
Common Rail → Pipe → High Pressure Connector → Control chamber (feed orifice) DL08 & DV11 0.31Ω ~ 0.42Ω
- No injection
Control Chamber Closed → Return Orifice Closed → Hydraulic force of valve control plunger > Nozzle Needle Pressure → Nozzle Closed
- Injection
Solenoid On → Bleed Orifice Open → Fuel Return → Control Chamber Pressure Down → Hydraulic force of valve control plunger < Nozzle Needle
Pressure → Nozzle Open
Temporarily torque
Fuel high
Injector fixing pressure
bracket bolt connector
fixing nut
Final torque
Fuel high
Injector fixing pressure
bracket bolt connector
fixing nut
▣ Procedure
① Coat the fresh engine oil on the O-ring of the injector
② Set the position between the hole of fixing bracket and the tap hole of the bolt for injector fixing bracket & insert the injector vertically
to the hole. Tighten about 2 ~ 3 turns with hands (Injector Fixing Bolt & Head)
③ Temporarily mount the fixing bolt assemble with pre-tightening torque while aligning an injector and a fuel high pressure connector
④ Coat the fresh and clean engine oil on O-ring, Hold down shoulder and Thread of fixing nut.
Grasp high pressure connector with balls vertical and insert it into the hole on while aligning the balls of connector and slot of the head.
Push the connector into the hole until feeling it contacted.
⑤ The injector and high pressure connector should be assembled correctly by the following order.
Finally tighten the fixing bolt of injector up to the specified torque while the high pressure connector is still pre-tightened.
⑥ Finally assemble the high pressure connector. Tighten the fixing nut of high pressure connector according to the specified torque by the
torque wrench.
Injector connector
Amb . Pressure sensor
Vehicle connector
No. Item No. Item No. Item No. Item No. Item No. Item
Boost pressure & Engine oil pressure & Oil pressure & Coolant temperature Crankshaft speed Engine oil pressure &
1 6 1 4 1 8
temperature sensor temperature sensor temperature sensor sensor sensor temperature sensor
Fuel temperature Boost pressure & Camshaft speed Fuel temperature Coolant temperature
2 7 Crankshaft speed sensor 2 5 2 9
sensor temperature sensor sensor sensor sensor
Coolant temperature Crankshaft speed Fuel temperature Boost pressure & Camshaft speed
4 8 Camshaft speed sensor 3 6 5 12
sensor sensor sensor temperature sensor sensor
Engine
Connector
Fuel Coolant
Engine
Connector
Engine
- Temp. sensor resistance:
Connector @25℃ : 2.5 ㏀ ± 6 %,
Spec.
@100℃ : 0,186 ㏀ ± 2 %
- Pressure sensor normal range: 0.5 V ~4.5 V
- Crankshaft Sensor:
Sensing of engine RPM to display, Sensing of Crankshaft
Engine rotational angle, To decide fuel injection timing
Function
Connector - Camshaft Sensor:
Sensing TDC point of No.1 cylinder, Sensing engine RPM
(auxiliary)
- Crankshaft Sensor
19 ↔ 23: 0.245V @ Key On, 4.67㏀ @ Key Off
Reference - Resistance of Parts (Sensor): 0.858㏀
(Actual Value) - Camshaft Sensor
9 ↔ 10: 0.245V @ Key On, 4.67㏀ @ Key Off
- Resistance of Parts (Sensor): 0.834㏀
Crankshaft Sensor
(Installed flywheel housing)
Air gap: 1.0㎜
Cam sensor
(Installed lower of turbo charger)
Blinking
Code Contents Check Point
Type
1,3 Boost Air Temperature Sensor C sensor, harness, turbocharger, intercooler, intake air temperature (overheating)
1,4 Boost Air Pressure Sensor C sensor, harness, turbocharger, intercooler, abnormal intake air pressure.
1,7 Oil Temperature Sensor N sensor, harness, oil cooler, engine oil temperature (overheating)
1,8 Oil Pressure Sensor C sensor, harness, oil cooler, abnormal oil pressure (leak)
3,2 Fuel Pressure Monitoring MPROP B Abnormal fuel pressure in rail (out of normal range : Above Max ~ Below Min)
3,4 Fuel Pressure Monitoring MPROP HIGH B Fuel metering unit (CP pump) Error, Fuel pressure sensor Error, Pressure limiter valve (common rail) stick
3,8 Engine Over speed C Higher engine speed than upper limitation (overrun)
Blinking
Code Contents Check Point
Type
4,2 Engine Speed Sensor (Crankshaft) C Sensor, harness, air gap of crankshaft (flywheel) sensor
4,3 Engine Speed Sensor (Camshaft) C Sensor, harness, air gap of camshaft sensor
4,9 Main Relay SCB C Main relay in ECU, Power supply & harness
5,1 Main Relay ECU C Main relay in ECU, Power supply & harness
5,8 Solenoid Power stage 1 (Injector_Cyl.1) B Wire harness, Harness connection short
5,9 Solenoid Power stage 2 (Injector_Cyl.5) B Wire harness, Harness connection short
6,1 Solenoid Power stage 3 (Injector_Cyl.3) B Wire harness, Harness connection short
6,2 Solenoid Power stage 4 (Injector_Cyl.6) B Wire harness, Harness connection short
6,3 Solenoid Power stage 5 (Injector_Cyl.2) B Wire harness, Harness connection short
6,4 Solenoid Power stage 6 (Injector_Cyl.4) B Wire harness, Harness connection short
6,5 Low side Power stage 1 (CP3 Pump) C Fuel metering unit of CP pump, Wire harness, Harness connection
Blinking
Code Contents Check Point
Type
6,8 Low side Power stage 13 (Cold Starter Heater Relay) C Air heater relay, Harness connection
8,3 Low side Power stage 17 (Cold Start Lamp) N Wire harness, Harness connection, Lamp
9,7 Monitoring of misfire Cylinder 1 (Real Cyl_1) C Injector, Crank/camshaft sensor signal
9,8 Monitoring of misfire Cylinder 2 (Real Cyl_5) C Injector, Crank/camshaft sensor signal
9,9 Monitoring of misfire Cylinder 3 (Real Cyl_3) C Injector, Crank/camshaft sensor signal
10,1 Monitoring of misfire Cylinder 4 (Real Cyl_6) C Injector, Crank/camshaft sensor signal
10,2 Monitoring of misfire Cylinder 5 (Real Cyl_2) C Injector, Crank/camshaft sensor signal
10,3 Monitoring of misfire Cylinder 6 (Real Cyl_4) C Injector, Crank/camshaft sensor signal
10,4 Monitoring of misfire multiple Cylinder (Many Cylinders) C Injector, Crank/camshaft sensor signal