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Microirrgation Manual - DR - Brian Boman - Florida University - 2017
Microirrgation Manual - DR - Brian Boman - Florida University - 2017
By
2015
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Soils, Water, and Micro-Irrigation Systems
Table of Content
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Soils, Water, and Micro-Irrigation Systems
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b. Lubrication 111
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Abbreviations
t: time (min)
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R: Rainfall (mm)
I: Irrigation (mm)
+DS: Depletion or increase in soil moisture at the end of the season (mm)
pH: -log H+
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Hydraulic Principles:
V: Velocity (m/sec)
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Chapter 1 : Introduction
Although the capital cost is high at the beginning of their use, but
throughout the life of the system they become feasible, since labor use is
minimized quite significantly, compared to the other conventional methods
of irrigation, such as surface and macrosprinkler methods.
These systems are of excellent water distribution uniformity, where one can
avoid none targeted areas, run off, deep percolation and wind drift, and also
can avoid foliage wetting. These systems provides automated delivery of
water and chemicals, spoon feeds nutrients via fertigation, and requires less
cost on energy.
Microirrigation systems are unique in that they supply water to the plant
when needed, by the amount of water that the soil can store, at the root zone
only and at different stages, due to the gradual growth of roots. Thus the
wetted zone increases with depth as time passes, before the next irrigation.
This water stored, does not cover the whole soil surface, but part of it that
surrounds the roots of the plant. This water since it is minimal in amount,
doesn’t increase salinity around the roots, but keeps it, if found in soil, at
the wetting front away from its roots.
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Soils, Water, and Micro-Irrigation Systems
Placement of water and fertilizers are at the location where they are mostly
required, results in less insects and diseases (no water on leaves), less
operation costs, and absence of weeds.
Water that is filtered is applied at low rate, for larger periods of time, more
frequently, at low pressures, directly to the soil, near the plant, through
environmentally healthy devices, with fertigation, all automated.
On the other hand, the fine opening in the dripper may be clogged by fine
soil particles or algae or calcium carbonate deposition, thus affecting
moisture flow and distribution in the soil.
Rodents and the animals may damage the system. Also, it is not suitable for
all crops, like field crops and fodder.
Drip irrigation saves water by reducing amounts of irrigated water and thus
reducing evaporation, through using plastic mulch, which reduces weeds,
thus reducing loss of water and run off, and can be controlled and run by
automated electric systems thus reducing labor.
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Soils, Water, and Micro-Irrigation Systems
Soils, during very long periods of time, form through the effects of climate
and living agents (man, animals, vegetation, and microorganisms), on
disintegrated rocks (called parent materials). The resulting soil is a dynamic
system that keeps changing with time, as affected by relief. The soil
constituents are solid minerals that contain compounds of different
combinations in chemistry and in sizes. In chemistry, these compounds may
be minerals like quartz, limestone, muscovite, biotite, montmorilonite, illite
or hydrous mica, or many others. The constituents may be of different
combinations of sizes namely: sand, silt, and clay. We do analyze these
constituents in the laboratory to determine the percent content of each size.
Afterwards, we determine the textural class of the soil we are working with
by using a pre-Prepared textural triangle chart. If we want to group the 12
textural classes that are given in the triangle, we will have three major
types, namely: the sandy; the loamy; and the clayey soils (Figure 1).
The second soil constituent is water (about 25% by volume). The third soil
constituent is air (about 25% by volume).
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Soils, Water, and Micro-Irrigation Systems
Soil differs from place to place. For our purposes we want to describe three
types of soils, namely: Sandy; Loamy; and Clayey. These types differ in
their interaction with water.
1. Sandy Soils
These soils hold less water than the loamy and clayey soils. They need to be
irrigated more often (every day) due to the vertical movement of water
down in the soil is much faster than the movement in the horizontal
direction and therefore they will cause more Diameter
Sand: 0.02-0.2mm
Silt: 0.002-0.02mm
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Soils, Water, and Micro-Irrigation Systems
water losses because of deep percolation. They store less irrigation amount,
(Figure 2). They would also cause less horizontal movement than vertical
which requires closer spacing between drippers (30-50cm). They also
require less distance between dripper lines or laterals (1.0 meter). Drippers
needed are those with discharge 8-16 liters per hour, for vegetables. As for
trees, we use one macro sprinkler or two, according to the age of the tree
(30-100 liters per hour). Oxygen movement into the soil from the
atmosphere is good because of the abundance of macro pores, but heat
movement is slow because of the macro pores heat conductivity is low for
coarse particles.
2. Loamy Soils
Loamy soils are the best for cultivation, due to balanced pore size
distribution in these soils (about 50% large pores or macro pores, about
50% small pores or microspores). They have a medium horizontal and
vertical wetness zones (between sandy and clayey soils). They hold the
water to provide the plant with its need for moisture for a longer period
when compared to the sandy soils (2 to 4 days for drip irrigation) (Table 1).
At the same time they have enough large macro pores from which water
drains down, to provide space for oxygen necessary for the roots to respire.
We use 4-8 liters /hour drippers and are placed 2 meters between lines and
60 centimeters between drippers, for vegetables. For trees we add a micro
sprayer or two depending on the age of the tree. Oxygen and heat
movement down the soil is good because of the balanced percentage for
micro to macro pores.
3. Clayey Soils
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Basically small pores have more attraction to water and therefore less water
holding capacity than loams (Figure 2) which is not good because, plants
cannot achieve high work to take this water and use it for its growth
reactions and constituents. And provide less large pores than the sandy soil,
and therefore less oxygen for its roots to respire. These soils need larger
intervals between irrigations, may be, 4-6 days. Besides, horizontal flow
distance under the dripper is more than the vertical flow one. They need to
have 2 or more meters between drip lines and 60 cm between drippers.
Drippers to be used are of discharge rate 2-4 liters/hour but a longer period
or irrigation in order to insure more vertical wetting. All of the above are
for vegetables. If micro sprinklers are to be used for trees, then 2-3 would
be put around the tree based on the age. Heat motion down the soil is good.
Whereas, oxygen movement downward is slow because of the dense B
horizon of high micro pores percentage.
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1. Laboratory Methods:
( ( ) ( )
Soil Moisture % by weight, θw = ∗ 100
( )
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θ v = θv * ρ b
Or,
θv = {[Volume of water (cm3)] / [Volume of soil (cm3)]} *100
d. Bulk Density(ρb )
ρb = [θv/θw] (gm/cm3,)
Particle density is the mass of solid soil particles excluding pores with
water and air, divided by its volume. And it is usually equal to 2.65
gm/cm3.
f. Total Porosity, %f
2. Field Measurements:
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1. Definitions
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Total water potential, also known as energy or work needed to take a unit of
water from point to another point. It represents the state of water in the soil
expressed as energy (ψ t) with which it is held rather than as percentage (θw
or θv or θd). This is use d because expressing water in soil % by weight or %
by volume is not enough to tell us about its availability and movement to
plants, since plants’ roots have to do work to be able to suck water out of
the pores in the soil so as to take it up the plants to do what is needed to be
done in terms of chemical and micro-biological reaction besides stomata
and go back to the atmosphere through the process known as transpiration.
So when water is expressed as potential, it will give us a better idea on how
much available water is in the soil. Clayey soils store more water because it
has more micro pores, whereas sandy soils although they transfer water and
oxygen more quickly than clayey soils because of the more macrospores
they have, but they contain less storage microspores. The best soils are the
loamy one. They have almost equal volume of micro pores and macro
pores. They store more water, and they have more available water to plants,
and they pass more oxygen into and outside the soil. They pass out the
carbon dioxide, and replace it by oxygen from the atmosphere and are taken
by the plants in the process of root respiration.
This explains the necessity of having water expressed in bars and not in %.
Field capacity is moisture content at 1/10 bar in sandy soil, and 1/3 bar for
loam and clay, whereas 15 bars is for permanent wilting point. For
irrigation by large or macro- irrigation systems like surface irrigation, we
irrigate when tension or potential is at 1/3 -1/2 available water. For drip we
irrigate when potential is at 30-60 centibars or micro sprayer when potential
is at 1.5 bars maximum (Figure 4).
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Saturated percentage: The point at which all micro pores and macro
pores are filled with water (zero bars tension).
2. Field Measurement
a.Tensiometer
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It is a Pyrex pipe with a cap and gauge at the top and a porous cup at the
bottom. It is filled with de-aerated water and kept soaked with water in a
barrel. It is kept open for air bubbles to go out (Figure 5).
Next day, it is filled with water to the top and closed by the cap. On the
gauge it is adjusted to read zero. Then it is taken to the field and inserted
were a plant or a tree is located, then after twenty four hours a reading is
taken. Let us say the gauge reads 50 centibars, we read the curve prepared
for the calibration of the tensiometer or the soil moist characteristics curve
to find (θv), the soil moisture that corresponds to 50 centibars, and calculate
the amount of water needed to be applied for the field under study, or the
field to be irrigated. The reading on the tensiometer should not exceed 75-
80 centibars because air bubbles start going into the pipe and mix with the
water, giving wrong readings.
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Figure 6 shows the irrigation schedule for a field where irrigation is needed
under drip system throughout the season every time the tensiometer shows a
matric potential of 50 centibars potential. The amount needed to be used
can be obtained from a pre-determined soil moisture characteristic curve for
a soil for the area to be planted. This curve is drawn for moisture content by
volume, θv at different potentials (ψ, centibars) as shown in Figure 6.
The crop planted is citrus with the root zone of 1 meter depth.
Given:
Area: 10,000 m2
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Solution
It is a porous plate on which saturated soil samples are placed. The plate
then is placed in a pressure chamber and shut very tightly. The chamber is
then subjected to 0.1 bar pressure. Water that is held at 0.1 bar pressure and
less is going to come out of the soil sample. When water stops coming out
we measure the sample weight and we put it back in the chamber. We
repeat this process for pressures: 0.3; 0.5; 0.7;1.0; 3.0; 5.0; 7.0; 10.0; 13.0;
and 15.0 bars pressure values. Then we calculate the % moisture content by
volume under each pressure (potential) value. Then we draw the soil
moisture characteristic curve (Figure 7).
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c. Soil Moisture
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This curve is used to determine how much water is needed for irrigation to
bring the soil from the potential the soil is at the time of reading to zero
potential, i.e., at saturation.
1. Sandy soils
2. Loamy soils
3. Clayey soil
Water spreads on the surface of clayey soils more than on other soils
because of the lower infiltration in clayey soils. So the vertical movement in
those soils will eventually be smaller compared to other types of soils. All
of the above is due to the abundance of micropores in clayey soils (Figure
8).
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This is the best soil ever. But, it must have a soil depth that would be
of root zone enough for a crop to live, to respire, to be supported, and to be
above the water table which rarely exists in these soils (Figure 10).
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The rate at which water goes vertically into the surface of the soil.
It starts to be high at the beginning because the soil pores are empty and
decreases during the first few hours until it reaches a constant value after 1-
5 hours depending on the texture of the soils then it levels down to become
constant. This constant value is called "basic infiltration rate". This last
value should not be exceeded when the soil is irrigated otherwise surface
water runoff takes place (Figure 11 a and b).
t is time (min)
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conductivity, (cm/min)
textural classes. Since, water moves faster horizontally in clayey soils than
in sandy soils (Figure 12).
x= At ½
Where x is distance traveled
t is time
A is a constant
dx/dt =½At - ½
y = Ct
C is a constant
t is time
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Water in soils is partly absorbed by plant roots and partly lost by deep
percolation into the soil below the root zone. The part absorbed by roots
goes inside the plant system and ends up at the plant leaves and evaporates
from the stomata. This part is called transpiration water. The part
evaporated by the effect of sun energy from the surface of the soil is called
evaporated water or evaporation. Both parts (transpiration and evaporation)
are called, potential evapotranspiration, (ETo), for grass. From other plants
it is called crop Evapotranspiration, ETc.
ETo is determined by many ways in the field. Of these methods are the
depletion method or the lysimeter, as well as by the analytical or empirical
equations. There are many equations used for this purpose. Some are used
all over the world and modified by many persons or agencies like the
modified Penman Monteith which was modified by FAO and which is
acceptable to most scientists and agencies and is still used. Some of them
require much less data (climatic data such as, solar, daytime hours, etc…,
and crop and soil data), because developing countries did not and some still
not collecting enough such data.
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2. Figure14. Crop coefficient values, Kc, for different crops, in different regions (FAO).
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(Machine
Arid Region Cucumber 0.50 1.00 0.90
(Machine
Mediterranean Pumpkin, Winter 0.50 1.00 0.80
squash
Europe Pumpkin, Winter 0.50 1.00 0.80
squash
Medit.; Arid Reg. Squash, Zucchini 0.50 0.95 0.75
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For our purposes we cannot generalize and impose any equation but we will
use in our examples data obtained by Penman Monteith equations. And we
will use some pan evaporation equations because it is the simplest, and
proved to give acceptable results.
Assume a tomato crop will be planted in the Jazira Project –Sudan. ETo is
6.0 mm/day, on March. On April, it is 7.6 mm/day, on May it is 7.9 mm/day,
and on June it is 8.2 mm/day. Kc values are 0.7, 1.0, 1.2 and 1.0, respectively
and season stages lengths are 25, 20, 40, and 20 days (Figure 17).
Planting takes place on March 5th, and harvest take place on June 20th.
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Given the following Kc, ETo during the season, calculate ETc, Total water
requirement, No of irrigations and irrigation water requirement for the
month of May for 10 hectares farm planted with tomatoes.
Mar Mar Mar April April April May May May Jan Jan
Kc 0.7 0.7 0.7 1.0 1.0 1.2 1.2 1.2 1.2 1.0 1.0
ETo (mm) 6.0 6.0 6.0 6.8 7.6 7.8 7.9 7.9 7.9 8.1 8.2
No of 5 10 11 10 10 10 10 10 11 10 10
days(days)
ETc (mm) 4.2 4.2 4.3 6.8 9.4 9.4 9.4 9.5 9.4 8.1 8.2
Total (mm) 21 42 47 68 94 94 94 95 95 81 82
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The first method we explained so far is the most accurate and suitable. Many
meteorological stations, all over the developing countries, do not have
ability to measure the ETo data required by FAO modified Penman Monteith
equation.
We find the class A pan evaporation method (Figure 18) to determine pan
evaporation depth is the easiest and most convenient to the farmer. It is
simply the pan evaporation factor, Ep multiplied by Kp coefficient (It ranges
between 0.7 and 0.8). 0.7 for humid areas and 0.8 for dry areas and we have
the following equations to use.
ET o = E p * K p
K p = 0.7-0.8
ET c= E p * K p * K c
Where:
ETo = Potential evapotranspiration
K p = Pan evaporation factor
K c = Crop coefficient factor
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In an arid area with no data available other than class A pan evaporation
(Ep), calculate ETc for green pepper given the following data for Ep (mm):
K p ranges between 0.7 in the humid areas to 0.8 in the arid and semi arid
areas.
ET o = K p*E p
ETo = 0.8 * Ep
ETc= ETo* Kc
We can also use this value to determine the initial Kc value for certain crops
in the calculation of ETo in Penman Monteith equation.
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Where:
ETc: Crop Evapotranspiration (mm)
E v: Evaporation (mm)
Tp: Transpiration (mm)
R: Rainfall (mm)
I: Irrigation (mm)
DP: Deep percolation (mm)
+DS: Depletion or increase in soil moisture at the end of the season
(mm)
+RO: Run off in or out of the area under study (mm)
CA: Capillary rise from groundwater (mm)
When a plant does not receive water from a certain soil the required amounts
(ETc ) + …. , it will wilt and then die if we do not irrigate it as quickly as
possible.
There are critical periods for crops when they should not be subject to
drought or water deficit. These periods are: seedling emergence,
transplanting; flowering, fruit set, and fruit growth.
The hydrologic cycle describes the water cycle from clouds into rainfall
down into earth and oceans, seas, rivers and streams, partly into
groundwater. We collect some of the surface water for drinking and
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irrigation, and industrial use and recreation and pump a good amount from
the groundwater especially in regions where surface water is scarce.
Part of it goes back to the sea and to the ocean and part of it goes to the
atmosphere by evapotranspiration process, and then back to earth as rainfall,
or as snow in the highlands (Figure 19).
B. Water Sources
Water sources are important to know and analyze before deciding on
microirrigation system application to a certain field or area. Sources include
surface water and groundwater. This water is stored in ponds, reservoirs or
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Glass or plastic containers are preferable for sample collection. For most
analyses, the samples should be at least a 1.0 liter. The containers should be
thoroughly cleaned and rinsed before use to avoid contamination of the
water sample. Sample bottles should be filled completely to the top (with all
air removed), carefully labeled, and tightly sealed. Samples should be sent
immediately to a laboratory for water testing. For a microirrigation
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Bacteria carried with irrigation water can grow within the system producing
a mass of slime and may cause iron and sulfur to precipitate out of the water.
The slime may bind fine silt and clay particles in aggregates large enough to
cause emitter clogging. Algae may also grow within the system and cause
clogging problems when washed in the laterals and emitters.
Iron and manganese are often present in groundwater in soluble forms and
they may precipitate out of the water due to changes in temperature or
pressure, in response to a rise in pH, or through the action of bacteria. The
result is a massive sludge or slime capable of incapacitating the entire
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a. Electrical Conductivity
b. Alkalinity
c. pH
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The pH of the source water may determine whether or not various dissolved
solids present in the water, such as iron or calcium carbonate, will precipitate
out to cause emitter clogging. The water pH may help or hinder the action of
chlorine used for control of biological growth, may affect soil pH, and may
cause fertilizers to precipitate out of solution and cause clogging problems
(Table 2).
d. Hardness
e. Total Solids
Total solids are total dissolved solids (TDS) plus suspended and settle able
solids in water. Dissolved solids consist of calcium, chlorides, nitrate,
phosphorus, iron, sulfur, other ions, and particles that will pass through a
filter with pores of approximately 2 microns in size. Suspended solids
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include silt and clay particles, plankton, algae, fine organic debris, and other
particulate matter. These are particles that will not pass through a 2 micron
filter. Total solids can be determined by evaporating all the water from a
water sample of known weight and then weighing the salt remaining (Table
2).
b. Magnesium (Mg)
c. Sodium (Na)
Sodium salts are all very soluble and as a result are found in most natural
waters. High sodium in the irrigation water can impact both the soil and the
plant. A soil with a large amount of sodium associated with a clay fraction
has poor physical properties for plant growth and water infiltration. At high
concentrations, Na can also be toxic to many plants. Sodium does not cause
problems with the irrigation system (Table 2).
d. Potassium (K)
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e. Iron
f. Manganese (Mn)
g. Bicarbonate (HCO3)
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h. Carbonate (CO3)
i. Chloride (Cl)
j. Sulfate/Sulfide
k. Nitrogen (N)
Nitrogen is one of the most abundant elements. Inorganic nitrogen may exist
in the free state as a gas (N2), or as nitrate (NO3-), nitrite (NO2-), or ammonia
(NH3+). Organic nitrogen is found in proteins and is continually recycled by
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plants and animals. Nitrates have no effect on the physical properties of soil
except to contribute slightly to its salinity, and nitrate is not harmful to the
irrigation system.
l. Boron (B)
m. Phosphorus
SAR is the ratio of the concentration of sodium ions with the concentration
of calcium and magnesium ions and is helpful in assessing the degree to
which detrimental sodium will replace beneficial calcium on soil clay
particles. The “adjusted SAR” (adj. RNa) includes the role bicarbonates play
in stripping the soil of beneficial calcium. To properly estimate permeability
hazard, the inter-relationship between adj. RNa and ECw should be
considered (Table 2).
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Degree of Problem
Water Quality Parameter
Slight Moderate Severe
Salinity
Toxicity
Emitter Plugging
HCO3 > 2 meq/L and pH > 7.5 may cause CaCO3 precipitation, necessitating
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> 0.1 ppm sulfides may encourage the growth of sulfur bacteria within the
irrigation system forming masses of slime which may clog filters and emitters.
Chlorination may need to be done continuously.
Fertilizer containing Ca should not be used with water with more than 2 meq/L
HCO3 if the pH of the water is more than 7.5 as CaCO3 may precipitate and cause
emitter clogging.
Fertilizers containing sulfate should not be injected in irrigation water with > 20
meq/liter of Ca as calcium sulfate may precipitate.
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Keep in mind that the results of soil solution tests are typically
interpreted differently than soil tests. They are highly dependent upon
the crop, soil type and percentage of the soil wetted by the irrigation
method. For this reason, soil solution tests are typically used to detect
sufficiency levels of nutrients, and are often used in conjunction with
plant tissue analyses. Soil solution testing is generally more suited for
monitoring nutritional trends rather than determining absolute
sufficiency levels.
a. Nitrogen (N)
b. Phosphorus (P)
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c. Potassium (K)
The ionic form of K can be held by the soil cation exchange complex,
which delays leaching. However, in sandy soil with low cation
exchange capacity in the root zone, K+ leaches almost as readily as
NO3-.
K is not fixed in sandy soils and does not form insoluble compounds,
so it is easily lost from the root zone.
e. Sulfur (S)
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g. Boron (B)
h. Molybdenum (Mo)
with pH changes (the thicker t bar, the more available the nutrient). If the pH
is low, it may be increased by lime (gypsum) applications. High pH may be
reduced with the pH of acidic soils may be raised with the addition of free
lime. This chart illustrates how toxic elements such as aluminum become
more soluble, and available, at lower pH, and how neutral pH favors
beneficial nutrient availability and microbial activity.
Nitrogen
Phosphorus
Potassium
Sulfur
Boron
Molybdenum
Aluminum
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5. Fertigation Calculations
With microirrigation, fertilizers can be applied through the system with the
irrigation water directly to the region where most of the plants roots develop.
This process is called Fertigation and it is done with fertilizer injectors
generally installed at the pump station, before the filter. The element most
commonly applied is nitrogen. However, applications of phosphorous and
potassium are common for vegetables.
Several techniques have been developed for applying fertilizers through the
irrigation systems and many types of injectors are available on the market.
The two main techniques are closed tank and injection pumps. Injection
pumps are typically either Venturi type or piston pumps. The closed tanks
are always installed on a bypass line, while the piston pumps can be installed
either in-line or on a bypass line.
b. Venturi Type
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c. Piston Pump
This type of injector is powered by the water pressure of the system and can
be installed directly on the supply line and not on a bypass line. The
system’s flow activates the pistons and the injector is operated, injecting the
fertilizer solution from a container, while maintaining a constant rate of
injection. The rate varies from 9 to 2,500 liters/h depending on the pressure
of the system and it can be adjusted by small regulators. The pump is made
of durable plastic material; these injectors are available in various models
and sizes. They are more expensive than the Venturi-type injectors.
The fertilizer solution in liquid form is fed into the system at low rates
repeatedly, on a continuous basis, during irrigation. The flow rate of the
injector should be such that the calculated amount of solution is supplied at a
constant rate during the irrigation cycle, i.e. starting fertigation right after the
system starts operation and finishing a few minutes before the operation
ends. Regarding the choice of the fertilizers, apart from the amount and the
kind, other parameters need to be considered, such as solubility, acidity,
compatibility and cost.
d. Solubility
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e. Acidity
The acidity produced by the several forms of nitrogen varies from type to
type and is greatly affected by the kind of irrigation water and the type of
soil. At least one check on the soil pH should be carried out at the beginning
of the season and one at the end. Furthermore, a complete ionic analysis of
the water is necessary.
f. Quantity
Crop: Tomatoes;
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If the fertilizers are diluted in 60 liters of water and the duration of the
irrigation is 1.5 h, the injection rate should be about 40–45 L/h.
The required fertigation injection rate can be calculated from the following
equations for micro-sprinkler systems.
The fertilizer injection rate in liters per hour (L/h) can be calculated from:
Example 5.
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Soils, Water, and Micro-Irrigation Systems
Because water and fertilizers are not applied to the entire soil surface when
microirrigation systems are used for tree crops, fertilizer applications are
often made on the basis of individual plants rather than on a gross area basis.
In this case, the following equation can be used:
Example 6.
∗ ∗ . ∗ .
Rate =
%∗ ∗ . / )
= 192 L/hr
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Soils, Water, and Micro-Irrigation Systems
1. Salinity
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Soils, Water, and Micro-Irrigation Systems
* ECe is obtained using data from table (Example 3) p 26 and Table 4 page
31from Handbook 29 Water Quality for Agriculture FAO, after making
some decisions about the tolerance of the crop and the expected % yield to
be obtained depending on EC w values of water used. Figure 7 page 23 and
Table 4/ page 31(same source)
No leaching may be needed during the first few years. We might measure
the salinity of the water and the soil to find EC w and EC e regularly until we
find that time has come to start leaching, and yield start getting to be reduced
due to high salinity.
Of course, the zone constitutes the root depth has to be considered in the
calculations. That is to say, we have to measure the EC e, separately for each
horizon and apply the total amount according to the root depths at each time
we irrigate.
The process by which less water is used, to irrigate a crop, than the amount
required as determined by calculating the crop water requirement using the
procedure mentioned so far in the manual. In order to irrigate a larger area
and may be get more yield. In Example 6, suppose we consider the Penman
Monteith equation or the pan evaporation equation and obtained ETc of 4
mm for cantaloupe per irrigation. Assuming the farmer used a drip system at
an efficiency of 90%. And no leaching requirements were needed. The area
of the farm is 10 hectares. If the farmer decided to apply only 80% of the
water requirement as deficit irrigation, then he must apply:
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Soils, Water, and Micro-Irrigation Systems
The net profit will be higher since the extra product was 3 *10 = 30 tons for
the same amounts of water.
Suppose he needs to apply 90 irrigations per season as follows:
Stage mm Number Total
(mm)
1st 1 20 20
2nd 3 10 30
3rd 3 20 60
4th 5 30 150
5th 4 10 40
Total 320 mm
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Soils, Water, and Micro-Irrigation Systems
G. Mulch (M)
When black plastic mulch is used above drip irrigation system or under
microsprinkler, it saves water. By reducing evaporation above drip and by
reducing weed growth that competes with the crop in water consumption
along the sides of the lateral on which the soil is wetted.
Under microsprayers the story is different when trees are irrigated .We might
here use small tractors between the trees to combat weeds, or use
weedicides. Unless, water is abundant, and cost is not high in this case.
Of course the ideal situation is to plant vegetables inside plastic houses
where water is very scarce and production cost is high. Here we increase
production and optimize water productivity per unit of water used.
I. Intercropping( IC )
Intercropping is another method one can use where 2 or more different crops
are planted in a row on the same farm. The farmer can test and decide the
best 2 or more crops that can give him optimum yields and eventually best
income per unit of water.
TIR is the total amount of water to be added for each irrigation considering
all the above mentioned factors, namely: ETo or Ep, Kc or Kp, ETc, LR, DI,
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Soils, Water, and Micro-Irrigation Systems
mulch area factor (M), effective rainfall( ER) ,intercropping effect (IC), and
overall system efficiency, (Eff).
= 31 m3 / hectare/day.
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Soils, Water, and Micro-Irrigation Systems
A. System Components
The system consists of a pump, filtration screen filter, and/or sand and
gravel filter, wherever needed depending on the water constituents, a
fertilizer tank, a flow meter, and pressure meters to ensure the proper
required pressure of about 1 bar at the drippers if the system is drip system,
as 1.5-2.0 bars at the microsprinklers nozzles if it is an orchard planted with
trees and micro irrigation using microsprayers.
Of course, pipes for the main lines, sub-main lines, and laterals will be used.
Drippers, or micro-sprinklers, selected pipes- polyethylene or PVC, selected
drippers or /and micro-sprinklers, fill the trenches(for sub surface systems)
and fittings will be selected by the engineer who designs the network, in
agreement with farmers, depending on cost, crop, durability, soil, landscape,
etc (Figure 21).
Air valves and control valves must be carefully selected. These control water
flow by releasing air and control and get rid from impurities.
B. System Testing
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Soils, Water, and Micro-Irrigation Systems
After installing the system, and testing it, flushing it, checking the control
system, and planting the crop it is important to continuously check the pump
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Soils, Water, and Micro-Irrigation Systems
D. Irrigation Schedule
The Hydrologic cycle given on page (48) explains the cycle of water from
rainfall which falls from the clouds down to earth (soil surface) and into the
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Soils, Water, and Micro-Irrigation Systems
This water when it falls on earth it is fresh. It can be used for drinking and
domestic use, and for irrigation, as well as for industry to cool machines.
Some of it seeps into the ground to feed the groundwater which again is
pumped back to the surface to be used for drinking, agriculture and other
purposes, similarly to the surface water.
It has been known for long that amount taken from wells and groundwater
(discharge) should not exceed the recharge which comes from rainfall and
adjacent hills and mountains that are covered with snow or have high
groundwater levels that produce rivers and springs. Unfortunately in
countries that have limited water resources, have been mining their
groundwater resources i.e., discharge is more than recharge in such a way
that many of the underground aquifers, and ground ponds have depleted
significantly. This depletion causes the increase in water salinity, which
forces many countries to mix the good fresh water resources with the
relatively saline resources and eventually result in bad quality water for
drinking and agriculture. For plants when irrigated with saline water,
additional amount of water is required due to what is known as leaching
requirement. This might reach 20-30% extra water in irrigation requirement,
besides having poor yields of crops and undesirable fruit quality.
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Soils, Water, and Micro-Irrigation Systems
Ht = P * 10.2
where,
Ht: elevation in m
P: pressure in bars
The column of water does not have to be vertical. To calculate the static
pressure between two points resulting from an elevation difference, only the
vertical elevation distance between the two points needs to be known.
However, other factors such as friction affect water pressure when water is
flows through a pipe.
Example 8.
1.Velocity (V)
Velocity is the average speed at which water moves through a pipe. Velocity
is usually expressed in units of meters per second (m/sec). Water velocity in
a pipe is greatest in the middle (vmax) of the pipe and smallest near the pipe
walls (Figure 22). Normally only the average velocity of water in the pipe is
needed for calculations.
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Soils, Water, and Micro-Irrigation Systems
2. Flow
The discharge is the volume of water flowing along the pipe each second,
and is measured in volume (typically L or m3) per second. Flow rate can be
calculated from multiplying the velocity times the cross-sectional area of
flow.
Q=A*V
or V= Q/A
where:
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Soils, Water, and Micro-Irrigation Systems
V: velocity in m/sec
Figure 23. Discharge for 100 mm pipe with velocity of 1.5 m/s.
If pipe diameters change adjoining pipe sections with no change in flow rate,
the relationship between flow and velocity can be calculated by:
A1 * V1 = A2 * V2
where:
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Soils, Water, and Micro-Irrigation Systems
If the velocity is the same in both a 50-mm and a 100-mm diameter pipe, the
flow rate with the 100-mm pipe would be four times as large as the flow rate
from the 50-mm diameter pipe. Note that the cross-sectional area is
proportional to the diameter squared: (50 mm)2 = 2,500 mm2, while (100
mm)2 = 10,000 mm2. Therefore, doubling the pipe diameter increases the
carrying capacity of a pipe by a factor of 4 (Figure 24).
3. Friction Loss
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Soils, Water, and Micro-Irrigation Systems
Table 3. Friction Loss for PVC Class 125 IPS Plastic Pipe (1120, 1220) SDR 32.5 C=150.
Hf = Pressure loss (bar) per 100 meter of pipe, V = velocity of water in pipe (meters/second)
SIZE (mm) 25 32 40 50 63 75 110 160
OD/ID/Wall
33/31/1 42/39/1 48/45/1 60/57/2 73/69/2 89/83/3 114/107/4 168/158/5
(mm)
flow V Hf V Hf V Hf V Hf V Hf V Hf V Hf V Hf
(L/sec) (m3/hr) (m/s) (bar) (m/s) (bar) (m/s) (bar) (m/s) (bar) (m/s) (bar) (m/s) (bar) (m/s) (bar) (m/s) (bar)
0.063 0.277 0.08 0.01 0.05 0.00 0.04 0.00
0.126 0.454 0.17 0.01 0.10 0.01 0.08 0.00 0.05 0.00
0.189 0.680 0.25 0.03 0.16 0.01 0.11 0.01 0.07 0.00
0.252 0.907 0.34 0.05 0.21 0.02 0.16 0.01 0.10 0.00 0.07 0.00
0.315 1.13 0.42 0.08 0.26 0.02 0.20 0.01 0.13 0.01 0.09 0.00
0.378 1.36 0.51 0.10 0.31 0.03 0.23 0.02 0.15 0.01 0.10 0.00
0.442 1.59 0.59 0.14 0.36 0.04 0.27 0.02 0.17 0.01 0.12 0.00 0.08 0.00
0.505 1.81 0.68 0.18 0.42 0.05 0.31 0.03 0.20 0.01 0.13 0.01 0.09 0.00
0.568 2.04 0.76 0.22 0.47 0.07 0.35 0.03 0.22 0.01 0.15 0.01 0.10 0.00
0.631 2.27 0.85 0.27 0.52 0.08 0.39 0.04 0.25 0.01 0.17 0.01 0.11 0.00
0.694 2.50 0.93 0.32 0.57 0.10 0.43 0.05 0.27 0.02 0.19 0.01 0.13 0.00
0.757 2.72 1.02 0.38 0.62 0.12 0.47 0.06 0.30 0.02 0.20 0.01 0.14 0.00 0.08 0.00
0.883 3.18 1.19 0.50 0.73 0.15 0.55 0.08 0.35 0.03 0.24 0.01 0.16 0.01 0.10 0.00
1.01 3.63 1.36 0.64 0.83 0.19 0.63 0.10 0.40 0.03 0.27 0.01 0.18 0.01 0.11 0.00
1.14 4.08 1.5 0.80 0.93 0.24 0.70 1.12 0.45 0.04 0.31 0.02 0.21 0.01 0.13 0.00
1.26 4.54 1.7 0.97 1.04 0.29 0.78 0.15 0.50 0.05 0.34 0.02 0.23 0.01 0.14 0.00
1.39 4.99 1.9 1.16 1.14 0.35 0.86 0.18 0.55 0.06 0.38 0.02 0.25 0.01 0.15 0.00
1.51 5.44 2.0 1.37 1.24 0.41 0.94 0.21 0.60 0.07 0.41 0.03 0.27 0.01 0.17 0.00
1.64 5.90 2.2 1.58 1.35 0.48 1.02 0.24 0.65 0.08 0.44 0.03 0.30 0.01 0.18 0.01
1.77 6.35 2.4 1.82 1.45 0.55 1.09 0.28 0.70 0.09 0.48 0.04 0.32 0.01 0.20 0.01
1.89 6.80 2.5 2.1 1.6 0.62 1.17 0.31 0.75 0.11 0.51 0.04 0.34 0.02 0.21 0.01
2.21 7.94 3.0 2.7 1.8 0.83 1.37 0.42 0.88 0.14 0.60 0.06 0.40 0.02 0.24 0.01 0.11 0.00
2.52 9.07 3.4 3.5 2.1 1.1 1.6 0.53 1.00 0.18 0.68 0.07 0.46 0.03 0.28 0.01 0.13 0.00
2.84 10.2 3.8 4.4 2.3 1.3 1.8 0.66 1.13 0.22 0.77 0.09 0.52 0.03 0.31 0.01 0.14 0.00
3.15 11.3 4.2 5.3 2.6 1.6 2.0 0.81 1.25 0.27 0.85 0.11 0.58 0.04 0.35 0.01 0.16 0.00
3.47 12.5 4.7 6.3 2.9 1.9 2.1 0.96 1.38 0.33 0.94 0.13 0.63 0.05 0.38 0.01 0.18 0.00
3.79 13.6 5.1 4.4 3.1 2.3 2.3 1.1 1.50 0.38 1.02 0.15 0.69 0.06 0.42 0.02 0.19 0.00
4.10 14.7 5.5 8.6 3.4 2.6 2.5 1.3 1.6 0.44 1.11 0.17 0.75 0.07 0.45 0.02 0.21 0.00
4.42 15.9 5.9 9.9 0.6 3.0 2.7 1.5 1.8 0.51 1.20 0.20 0.81 0.08 0.49 0.02 0.22 0.01
4.73 17.0 3.9 3.4 2.9 1.7 1.9 0.58 1.28 0.23 0.86 0.09 0.52 0.03 0.24 0.01
5.05 18.1 4.2 3.8 3.1 1.9 2.0 0.65 1.37 0.26 0.92 0.10 0.56 0.03 0.26 0.01
5.36 19.3 4.4 4.3 3.3 2.2 2.1 0.73 1.45 0.29 0.98 0.11 0.59 0.03 0.27 0.01
5.68 20.4 4.7 4.8 3.5 2.4 2.3 0.81 1.5 0.32 1.04 0.12 0.63 0.04 0.29 0.01
5.99 21.5 5.0 5.3 3.7 2.6 2.4 0.90 1.6 0.35 1.09 0.14 0.66 0.04 0.31 0.01
6.31 22.7 5.2 5.8 3.9 2.9 2.5 0.99 1.7 0.39 1.15 0.15 0.70 0.04 0.32 0.01
6.94 24.9 5.7 6.9 4.3 3.5 2.8 1.2 1.9 0.46 1.27 0.18 0.77 0.05 0.35 0.01
7.57 27.2 4.7 4.1 3.0 1.4 2.0 0.55 1.38 0.21 0.84 0.06 0.38 0.01
8.20 29.5 5.1 4.7 3.3 1.6 2.2 0.63 1.50 0.24 0.91 0.07 0.42 0.01
8.83 31.8 5.5 5.4 3.5 1.8 2.4 0.72 1.6 0.28 0.98 0.08 0.45 0.01
9.46 34.0 5.9 6.2 3.8 2.1 2.6 0.82 1.7 0.32 1.05 0.09 0.48 0.01
10.1 36.3 4.0 2.4 2.7 0.93 1.8 0.36 1.11 0.10 0.51 0.02
10.7 38.6 4.3 2.6 2.9 1.0 2.0 0.40 1.18 0.12 0.55 0.02
11.4 40.8 4.5 2.9 3.1 1.2 2.1 0.44 1.25 0.13 0.58 0.02
12.0 43.1 4.8 3.2 3.2 1.3 2.2 0.49 1.32 0.15 0.61 0.02
12.6 45.4 5.0 3.6 3.4 1.4 2.3 0.54 1.39 0.16 0.64 0.03
14.2 51.0 5.6 4.4 3.8 1.7 2.6 0.67 1.6 0.20 0.72 0.03
15.8 56.7 4.3 2.1 2.9 0.82 1.7 0.24 0.80 0.04
17.3 62.4 4.7 2.5 3.2 0.97 1.9 0.29 0.88 0.04
18.9 68.0 5.1 3.0 3.5 1.1 2.1 0.34 0.96 0.05
20.5 73.7 5.5 3.4 2.7 1.3 2.3 0.39 1.05 0.06
22.1 79.4 6.0 4.0 4.0 1.5 2.4 0.45 1.13 0.07
23.7 85.1 4.3 1.7 2.6 0.51 1.20 0.08
25.2 90.7 Note: Area of chart below heavy line indicates velocities over 1.5 m/s. 4.6 1.9 2.8 0.57 1.29 0.09
26.8 96.4 Use with caution 4.9 2.2 3.0 0.64 1.37 0.10
28.4 102 5.2 2.4 3.1 0.71 1.45 0.11
30.0 108 Velocity computed as: V = Q / A 5.5 2.7 3.3 0.79 1.5 0.12
31.5 113 Friction pressure loss (Hf in bar/100 m) computed from: 5.8 2.9 3.5 0.87 1.6 0.13
34.7 125 [ Hf = 0.2083 ( 100/C)1.852 * Q1.852 / d4.866 ] * 0.098 3.8 1.0 1.8 0.16
37.8 136 V= velocity (m/sec), A = pipe area (m2), C= 150, Q = flow (m3/sec) 4.2 1.2 1.9 0.19
81
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Soils, Water, and Micro-Irrigation Systems
As water moves through any pipe, pressure is lost due to turbulence and
friction created by the moving water. The amount of pressure lost in a
horizontal pipe is related to the velocity of the water, the inside diameter of
the pipe, and the length of pipe through which the water flows. When
velocity increases, the pressure loss increases. These relationships are given
for Class 125 PVC pipe in Table 3. For example, in a 50 mm Class 125 PVC
pipe with a flow rate of 2.0 L/sec, the velocity will be 0.6 m/s with a
pressure loss of 0.12 bar per 100 m. When the flow rate is increased to
4.0L/s, the velocity will be 1.6 m/s, and the pressure loss will increase to
0.80 bar per 100 m of pipe.
Increasing the pressure in the system increases the flow rate. In Figure 26,
the flow rate in a 50 mm pipe increases from 10 to 14 L/sec when the
pressure is increased from 2.5 atm to 4.5 atm. Using smaller pipe size does
not increase the flow. Note that the smaller pipe sizes have considerable less
flow at any given pressure. Since decreasing the pipe size does not increase
the pressure at the source, the result of decreased size is reduced flow.
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Soils, Water, and Micro-Irrigation Systems
Figure 26. The relationships between pressure and flow through unrestricted 30 m
long sections of pipe (with 4 couplings) for 13, 25, and 50 mm Class 315 PVC pipe.
Pressure losses include friction loss in pipe and couplings, velocity head and entrance
losses but do not include exit losses.
Using a smaller pipe size does not increase pressure. In contrast, it will result
in lower pressure since there will be greater pressure loss in the lines. In
Figure 26, a flow of 3.0 L/sec would require about 0.6 atm pressure in a 50
mm pipe. In order to maintain a 3.0 L/sec flow in a 25 mm pipe, over 4.5
atm would be required at the source. Smaller pipes result in greater pressure
loss, not higher pressure.
friction loss safety factor (10 percent is frequently used) over and above the
friction losses in pipelines, filters, valves, and other elements.
5. Water Hammer
The sudden change in velocity, caused by the rapid closing of a valve, can
produce very high pressures in the piping system. These pressures can be
several times the normal operating pressure and result in burst pipes and
severe damage to the irrigation system. The high pressures resulting from
the water hammer cannot be effectively relieved by a pressure relief valve
due to the high velocity of the pressure wave (pressure wave can travel at
more than 300 m/s in PVC pipe). The best prevention of water hammer is
the installation of valves that cannot be rapidly closed and the selection of
air vents with the appropriate orifice which do not release air too rapidly.
Pipelines are usually designed such that velocities remain below 1.5 m/s in
order to avoid high surge pressures from occurring.
The goal of uniform irrigation is to ensure (as much as feasible) that each
portion of the field receives the same amount of water (also nutrients and
chemicals). As water flows through the lateral tubing there is friction
between the wall of the tubing and the water particles. This results in a
gradual (but not uniform) reduction in the pressure within the lateral line.
The magnitude of pressure loss in a lateral line depends on flow rate, pipe
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Soils, Water, and Micro-Irrigation Systems
When a lateral line is placed up-slope, emitter flow rate decreases most
rapidly. This is due to the combined influence of elevation and friction loss.
Where topography allows, running the lateral line down-slope can produce
the most uniform flow since friction loss and elevation factors cancel each
other to some degree.
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Soils, Water, and Micro-Irrigation Systems
Figure 27. Lateral length allowable to achieve +/- 5% flow variation for level
ground with 1.5 bar inlet pressure (1.4 bar average pressure) for 13, 19, and 25 mm
lateral tubing.
Example 9.
Using Figure 27, determine the maximum allowable run length for 19
mm lateral tubing with 40 L/h emitters spaced at 3 m intervals.
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Soils, Water, and Micro-Irrigation Systems
From Figure 27, maximum run length would be about 100 m (33
trees).
(L/h) No. Length No. Length No. Length No. Length No. Length
61 28 66 26 80 24 91 22 103 21 113
68 26 61 24 74 22 85 20 95 19 105
76 25 57 22 69 20 80 19 89 18 98
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Soils, Water, and Micro-Irrigation Systems
(L/h) No. Length No. Length No. Length No. Length No. Length
Rate 45 60 75 90 115
(L/h) No. Length No. Length No. Length No. Length No. Length
2 266 122 240 147 221 169 207 190 196 209
8 110 50 99 61 91 70 85 78 81 87
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Soils, Water, and Micro-Irrigation Systems
rate 45 60 75 90 115
(L/h) No. Length No. Length No. Length No. Length No. Length
2 424 194 383 233 353 269 330 302 312 333
4 293 125 246 150 227 173 212 194 200 214
rate 45 60 75 90 115
(L/h) No. Length No. Length No. Length No. Length No. Length
2 662 303 596 363 549 419 514 471 486 519
4 426 195 383 234 353 269 331 303 312 334
6 328 150 296 180 273 208 255 234 241 258
8 274 125 246 150 227 173 213 195 201 215
Example 10.
Using Tables 1-5, determine the maximum allowable run length for 19
mm lateral tubing with 45 L/h emitters spaced at 3 m intervals.
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Soils, Water, and Micro-Irrigation Systems
Example 11.
Using Tables 1-5, determine the maximum allowable run length for 19
mm lateral tubing with 4.0 L/h drip emitters spaced at 45 cm intervals.
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Soils, Water, and Micro-Irrigation Systems
A. Pumps
25 0-5
50 5-15
75 15-25
Figure 28.
100 25-35 Centrifugal
turbine pump with
125 35-50 electric power
unit.
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Soils, Water, and Micro-Irrigation Systems
1. Pump Suction
greater than 3 m, a small shelf can be excavated and the pump located nearer
to the water surface. For pumps operating at higher altitudes, the
atmospheric pressure may be much lower than 10 m and the suction lift will
need to be reduced to ensure proper pump operation. An alternative is to use
submersible pumps, which are located below the water surface and have no
such problems (Figure 30).
In order to determine the horsepower requirement for the power unit, the
total dynamic head (TDH), pumping rate, efficiency of the pump, drive
efficiency, and the type of power unit must be known. The components of
TDH are illustrated in Figure 31.
TDH = Hs + Hp + Hf
where
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Soils, Water, and Micro-Irrigation Systems
Figure 31. Total dynamic head is the sum of static head (3) plus friction
head (5) plus pressure head (4).
Total Static Head (3 in Figure 31) is the total vertical distance the pump
must lift the water. When pumping from a well, this would be the
distance from the drawdown water level in the well to pump level (2)
plus the distance the water is lifted from ground level to the discharge
point (1).
Friction Head (5 in Figure 31) is the head loss due to friction when water
flows through pipes. It can be estimated from the Table 3. Friction
losses occurring in fittings, valves, filters, or at changes in pipe size
should also be considered. Values for these losses are obtained from
friction loss tables' Typical friction losses within drip and
Microsprinkler systems are presented in Table 10.
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Soils, Water, and Micro-Irrigation Systems
Table 10. Typical friction loss by drip and micro sprinkler systems z.
Drip Microsprinkler
Emitter 4.2 7.0
Hose or Tape 2.1 2.1
Fittings and Valves 1.8 1.8
PVC Main and Sub-mains 2.5 2.5
Filter 3.5 3.5
Control valves 2.1 2.1
Total 16.2 19.0
z
Adapted from: Burt, C.M. and D.J. Howe’s 2011. Low Pressure
Drip/Micro System Design – Analysis of Potential Rebate. Irrig .
Train. & Res.Ctr. Rept. R 11-06, CA Poly. State Univ., USA
B. Power Requirements
The work required for a pumping plant to deliver water at the desired rate
and pressure necessary for the system is called water power (Pw) measured
in kWh and is calculated from:
Pw = 9.81 * Q * TDH
where
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Soils, Water, and Micro-Irrigation Systems
The water power represents the power required to operate the pump if the
pump and drive unit were 100% efficient. The shaft pump power (Ps) is the
actual energy required at the drive unit connection and takes pump and drive
efficiencies into consideration (Figure 32).
Ps =
∗
where
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Soils, Water, and Micro-Irrigation Systems
1. Efficiency
The efficiency of power units and pumps is very variable. The efficiency
generally increases to some maximum value and then falls again over the
discharge range. The maximum efficiency is usually between 70-80% and
there is only a limited range of discharges and heads over which the pumps
operate at maximum efficiency. Outside this range the pump will be less
efficient and so more power and energy will be needed to operate the
system. Smaller pumps tend to operate at lower efficiencies than larger ones
because they have more friction to overcome relative to their size. Many of
the common causes of low efficiency can be corrected at little cost once the
problem is identified. Unfortunately, it is easy to run an inefficient pumping
system without even realizing it. Any shortfall in output is simply made up
by running the system for longer than would otherwise be necessary.
Power unit to pump transmission. If the engine and pump are direct
coupled, the transmission efficiency is 100%. The drive efficiency can be
estimated from Table 12.
The pump efficiency should be obtained from the specifications for the
pump and normally is 70-80% for well-designed systems. However, many
pumps are not run at optimum head and speed, so their efficiency could be
much lower. This is particularly true for small pumps where the friction
losses are a higher proportion of the total power requirement.
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Soils, Water, and Micro-Irrigation Systems
2. Power needed
The energy needed to pump water is called water energy (Ew) and is
measured in kilowatt-hours (kWh). It is calculated by multiplying the shaft
power by the time of operation.
E w = Ps * h
H: hours of operation
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Soils, Water, and Micro-Irrigation Systems
Example 12.
A drip irrigation system requires 4.0 m3/hr of water with a 5 m suction head,
an elevation difference of +4.0 m from pump to field, and a discharge
pressure of 1.2 atm. What is the power requirement for an electric pump
with straight flat belt drive and pump efficiency of 75%. The pump needs to
run 4 hours per day. (From Table 10, assume Hf = 16.2 m).
TDH = Hs + Hp + Hf
Hs = 5 m + 4 m = 9 m
Hf = 16.2 m
.
Ps = = = 19.1 KW
∗ . ∗ .
3. Electric Motors
For routine irrigation, the dependability and long life of electric motors
make them a desirable power source. Single phase motors are often used for
loads up to and including 5.5 kW. However, three phase motors are more
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Soils, Water, and Micro-Irrigation Systems
efficient. Above 5.5 kW, single phase motors are not well adapted to
irrigation pumps. Electric motors above 3.5 kW will generally have an
efficiency of between 88 and 90%. Most squirrel cage induction motors are
designed to operate satisfactorily under a continuous overload of 10 to 15%.
However, it is not wise to plan on an overload.
If any adequate electric power supply is available, the electric motor may be
the cheaper power source in many cases. Including the cost of the control,
the initial investment will normally be less than that of an internal
combustion engine drive. The cost of electric power for operation and
standby charges may be higher than the fuel cost for an internal combustion
engine, but the maintenance cost must also be considered. For an electric
motor, maintenance is a minimum but it may be considerable for an internal
combustion engine.
Properly installed and protected, electric motors will provide many years of
service. The advantages of electric power include relatively long motor life,
low maintenance costs, dependability, and ease of control and operation. An
electric motor will deliver full power throughout its life and can be operated
from no load to full load without damage. Disadvantages of electric motors
include constant speed, an electric power supply required at each pumping
spot, and normally a yearly minimum power cost.
C= Q * TDH * c
5310 * Effp * Effd
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Where,
Q: Discharge (L/sec)
Gasoline, diesel, LP-gas, and electric power units are all used to drive
irrigation pumps. Each has its advantages and disadvantages. Many small
irrigation systems do not have access to electricity and so rely on gasoline
engines or diesel engines to drive the pumps. These engines have a good
weight: power output ratio, and are compact in size and relatively cheap.
Gasoline engines usually have lower initial cost than diesel engines. LP-gas
engines require less maintenance than gasoline and the fuel may cost less.
Diesel engines tend to be heavier and more durable than gasoline engines
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and are more expensive to buy. However, they are also more efficient to run
and, if operated and maintained properly, they have a longer working life
and are more reliable than gasoline engines. A diesel engine can be up to
four times as heavy as a gasoline engine of equivalent power. If portability is
important, a gasoline powered pump may be the answer.
Example 13.
The most common fuels for internal combustion engines are gasoline, diesel,
propane, and natural gas. Manufacturers have developed performance curves
for each of their engines showing horsepower ratings at various speeds for
use as a basis in engine selection. These curves are developed in a laboratory
under conditions of 15o C, mean sea level elevation, and with a bare engine
to produce the most power per unit of engine weight. For field use these
curves must be corrected to reflect the power loss caused by the use of
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Heat exchangers should meet the size requirements based on engine size and
established by the manufacturer. In some instances, however, heat
exchangers may be used on installations in sheltered areas where air
movement around the unit is very poor and where the source of water is
reasonably warm. This situation will require the use of a larger heat
exchanger than normally recommended. The addition of an auxiliary fan to
move hot air away from the engine may increase fuel consumption slightly,
but will eliminate safety switch shut downs during extremely hot weather.
Diesel power units operate at highest efficiency when fully loaded or loaded
near their maximum continuous horsepower ratings. The efficiency of an
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irrigation power unit is reduced if the power unit is either too large or too
small for the pump it is powering. When a power unit is overloaded, it will
waste fuel, wear rapidly and fail prematurely. Over-sizing (under-loading)
power units by up to 20% will result in little loss in performance or fuel
waste. When a gasoline engine is loaded at only 50 percent, it typically
wastes about 27% of its fuel compared with a power unit of the proper size.
Diesel engines loaded at only 20% of their continuous horsepower rating
levels waste about 50% of the fuel compared to 60% for gasoline engines at
20% load.
5. Energy Costs
Table 14. Performance criteria for pumping plants (1 hpm = 0.746 kw).
Energy source Water hpm-hr Water kw-hr Energy
per unit per unit units
1
energy energy1
Diesel 3.26 4.37 Liter
2
Gasoline 2.27 3.04 Liter
LP gas 1.80 2.41 Liter
3
Natural gas 2.4 3.2 m3
4
Electric, Vertical Line Shaft Pump 1.13 1.51 Kwh
Electric, Submersible pump 1.04 1.39 Kwh
1
Based on 75 percent efficiency
2
Includes drive losses and assumes no cooling fan.
3
Assumes natural gas content of 38 MJ /m3
4
Direct connection—no drive.
Example 14.
Estimate the fuel use rate for a system that required 40-hpm diesel
power unit that is fully loaded.
From Table 14, the fuel use rate = 3.26 L/hpm-hr for a diesel
engine.
Example 15.
Estimate the electric power use rate for a 25-hp electric motor that is
fully loaded and uses a direct drive.
From Table 14, the fuel use rate = 1.13 KWH/ hpm -hr for an
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The actual cost of operating an irrigation power plant depends on the fuel or
electricity price and will vary by locale. Estimating the operating cost
requires the water power (Pw or hpm) requirements and the total number of
hours pumped during the year. The hours of operation depend on the
pumping rate, acres irrigated, and the amount of water to be added per acre.
Example 16.
A 5-hectare field has a drip system with 1.8 m row spacing with
a tape that has a flow rate of 3 L/hr per m. The system requires
a head (TDH) of 40 m. Average annual irrigation is 500 mm per
hectare per year. Calculate the total energy consumption for
both diesel and electric power units. Both the motor and diesel
engine will use right angle drive with 75% pump efficiency.
= 0.023 m3/sec
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.
Ps = = = 15.1 kw
∗ . ∗ .
From Table 14, a diesel engine requires 4.37 kw-hr/L and the
electric requires 1.51 kw-hr/KWH (with 75% pump efficiency).
4.37 kw-hr/L
1.51 kw-hr/KWH
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1. Pumps
2. Power units
1
Adapted from: Obreza, T. A. 2004. Maintenance guide for Florida microirrigation
systems. UF-IFAS, Soil and Water Science Dept. Ext. Cir. 1449.
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o Feel for air discharge from the cooling air ports. If the flow is
weak, internal passages are probably clogged and require cleaning.
o Check for signs of corrosion and repaint or repair if necessary.
o Open the conduit box and check for deteriorating insulation or
corroded terminals.
b. Lubrication
Lubricate bearings only when scheduled, if they are noisy, or if they
are running hot. Do not over-lubricate.
d. Winding insulation
If records indicate a tendency toward periodic winding failures, check
the condition of the insulation with an insulation resistance test.
3. Diesel engines
a. During the irrigation season, visually check the engine at each site
visit for:
o Proper oil pressure and coolant temperature.
o Fluid (oil, fuel, coolant) leaks or stains.
o Excessive noise or vibration.
b. Regularly check the engine oil level with the system off.
o Change the following based on the manufacturer's
recommendation:
1. Engine oil.
2. Engine coolant.
3. Oil and fuel filters.
o Tune up the engine and take other preventative measures once a
year or as the manufacturer recommends.
4. Filters
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6. Automatic Valves
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Inspect and clean diaphragm valves at least once a year. A valve can
usually be cleaned without removing it from the line.
o Clean deposits that have accumulated on the valve stem.
o Remove encrustation with a wire brush, a weak acid (like vinegar),
or very fine sand paper.
When a valve is opened, inspect the diaphragm, seat, and o-ring seals.
Replace any components that are beginning to wear out.
Periodically inspect adjustable pressure regulating valves to ensure
correct setting.
If regulating valves are pre-set, check them with a pressure gauge
mounted at the regulator, or by attaching a portable pressure gauge to a
Schrader valve.
Visually check irrigation system field components for leaks each time you
visit a running system. Leaks can develop in plastic system parts (often
resulting from animal chewing) and in hardware components like pipe
fittings, emitters, and hose adapters.
Walk or ride the field, observing or listening for excessive water flow.
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8. Line Flushing
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• Filtration: Removes solid particles from the water. Sand filters, disc
filters, screen filters or centrifugal sand separators are used to remove
precipitates and solid particles (200 mesh or equivalent for screen and
disk filters).
• Chlorination: Reacts with organic matter in the water and precipitates
ions in solution by injecting hypochlorous acid (HOCl) in the water. A 1
ppm residual Cl concentration at the end of the drip line indicates
complete reaction and is adequate.
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C. Chlorination
Chlorine injection can prevent clogging of lines and emitters by algae and
bacterial slime. Chlorination is most effective when the pH is less than about
7.2. Due to pH sensitivity and variable chemical chlorine demand,
continuous low level chlorination is not usually a feasible method of water
treatment. In addition, sodium hypochlorite degrades over time, limiting
effective field storage periods to less than 2 months. Chlorinating during
fertigation cycles is ineffective. Whenever nitrogen is present in the water
the biocidal action of chlorine greatly diminishes. Chlorine reacts with
nitrogen sources in the water and forms chloramines which are about 1/150
as active disinfectants as chlorine alone.
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Conditions:
10 L/s system
For detailed and careful maintenance of the irrigation system, we refer you
to the Table 16.
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Compared to
What to Check How often What to Look For Possible Causes
What
Leaks in pipelines
High flow and/or Leaks in laterals
Design or low pressure Open flush valves
Pump flow rate
benchmark Open lateral ends
and pressures Weekly
flow rate and Closed zone valves
for each zone
pressures Low flow and/or Pipeline obstruction
high pressure Clogging
Pump malfunction
Well problems
Pressure across Every Manufacturer
Exceeds max
filter irrigation specifications Filter becoming clogged
allowable
Possible clogging
Operating Monthly or High pressure High system pressure
Benchmark
pressures at if possible Obstructions
pressures
ends of laterals clogging Low pressure Broken lateral
expected Leaks in lateral
Low pressure
Broken pipeline
Hole in filter screen
Water at lateral
Particles in water Tear in filter mesh
ends & flush Bi-weekly Water source
Other debris Filter problem
valves
Chemical/fertilizer precipitation
Algae growth
Bacterial growth
Leaks-breaks,
Pump station Weekly
engine reservoir
levels, tank levels
Calibrated
Injection pump Discoloration at Indicates possible build up of
Weekly setting at
settings outlets or ends of minerals, fertilizer, algae, and/or
startup
laterals bacterial slime
Pest or mechanical damage
Leaks in tubing Tubing blowout from high
System at start
Overall system Weekly pressure
up
Wilting crop Clogged, obstructed, emitters
Crop pests or disease
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Index:
A Carbonate 50, 51, 52, 53, 54, 59
Ability of water 50 Centrifugal pumps 92, 110
Acid 50, 56, 75, 113, 115 Centrifugal sand 115
acidification 57, 115 separator
Acidifying 110 Centrifugal volute pump 93
Acidity 50, 51, 63, 64 Chloride 49,50,51,54,56,64,64,65
Air bubbles 23 Chemical injection 112
equipment
Alkali (Sodic) 54 Chemical precipitation 50, 114
Alkalinity 49, 50, 51, 54, 56 Chloramines 116
Aluminum 18, 58, 81 Chlorinating 110, 116
Aluminum cation 50 Chlorination 54, 112-114
Ammonia 54 Chlorine 45, 48, 112, 113, 114
Ammonium 58 Chlorine is injected 112, 113
Ammonium nitrate 64, 65 Clay minerals 10, 13
(montmorilonite)
Atmosphere 16, 21, 47, 93 Clayey soil 11, 12, 13, 18, 24, 29
Atmospheric pressure 93, 94 Closed valve 59
Automatic Valves 112 Column of water 77
B Conductivity 16, 31, 50
Backwashing 110-112 Control valve 73, 96, 112
Basic infiltration rate 30 Copper 60, 61
Bicarbonate 49, 50, 51, 53, 54, 55 Crop coefficient 34, 36, 43, 72
Black plastic 12, 71 Crop evaporation 45
Block valve 75 Crop evapotranspiration 34, 46, 72
Borate 60 D
Boron 49, 55, 56, 60, 61 Decomposition rate 59
Bulk density 19, 20 Deep percolation 12, 16, 34, 45, 46
Bypass line 62, 63 Deficit irrigation 25, 42, 69, 70, 72
C Definition 21
Calcification 48, 75 Depth of the soil 17, 19, 29
Calcium 49-55, 59, 61, 68 Depth of water 19, 32, 44, 93
Calcium carbonate 13, 49, 50, 51, 52 Di-ammonium 65
phosphate
Calcium hardness 52 Diesel engines 99, 102, 105, 111
Calcium nitrate 64 Disc filter 115
Calcium phosphate 58 Discharge 16, 17, 76, 78, 79, 87,
Calcium 57,58 60, 61 92,95,96,98,100,102,111
sulfate(gypsum)
Capacity of water 50 Discharge gradient 83, 84
Capillary rise 45, 46 Dissolved solid 48, 50, 51
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I Manganese oxide 53
Impeller 92, 93 Mechanical power 106
Infiltration depth 30 Meta-phosphate 55
Infiltration rate 30, 31 (polyphosphate)
Injection system 112 Meteorological station 43, 44
Inorganic nitrogen 54 Mg hardness 52
Inorganic particle 49 Microirrigation system 12, 47, 48, 52, 53, 67,
Inorganic phosphorus 55 77, 86, 92, 110, 115, 118
Inside diameter 78, 83 Microirrigation 48
Intercropping 25, 71 suitability analysis
Intercropping effect 72 Micro-sprayer 12, 16, 21, 18, 71, 73
Internal Combustion 102, 103, 105 Micro-sprinkler 12, 17, 66, 71, 73, 75,
Engines 87-89, 95, 96, 114
Iron 13, 48, 49, 50, 51, 53, 56, Moisture content 18-22, 24, 25
60, 61
Irrigation efficiency 24 Molybdenum 60, 61
Irrigation system 32, 47-49, 52, 54, 55, 57, Mulch 12, 13, 25, 42, 71, 72
62, 66, 67, 71, 74, 78, 80,
85,100, 102, 110, 112-117
Irrigation water 23, 42, 49, 50, 52-54, 57, Mulch area factor 72
60, 62, 64, 68, 69, 71, 72,
114, 117
L Muriatic acid 50
Large pores 16, 17 N
Leaching requirement 68, 69, 72, 76 Natural gas 99, 103, 106
Lead 68, 85 Natural water 52-55
Lime 49, 61 Nitrate 49-51 , 54, 55, 58, 63-65
Line Flushing 110, 114 Nitrification 58
Loamy soil 16, 27 Nitrite 54
Low cost 20, 62 Nitrogen 54, 58, 61, 62, 64,66,116
Low efficiency 98 non-carbonate hardness 51
Low pressure 12, 13, 93, 96, 118 Nutrients 12, 57, 58, 60, 75, 85
Low rate 13, 63 O
LP-gas Engines 102 Organic matter 13, 58, 59,68, 115-117
M Organic nitrogen 54
Macrosprinkler 12, 16 Organic particle 49
Magnesium 50, 51, 52, 54, 59, 61, 68 Organic phosphorus 55
Magnesium 53 Orthophosphate 55
bicarbonate
Magnesium carbonate 51, 54 Output pressure 75
Magnesium ion 55 Oven dry 18, 19
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124