Nozzle Calculation

Description Symbol Unit Value Remarks Input

Internal Design Pressure P MPa 4,12 600 Psi Assumed
Internal Design Temperature deg C 93,3 200 deg F Calculated
Nozzle Material SA 106 Gr.B NPS 2 Database
Allowable Stress Sn MPa 118 ASME Sec.IIDM
Design radiography Spot assumed
Joint Efficiency E 0,85 Full=1, Spot=0.85, None=0.7
Outside diameter Do mm 60,3 ASME B36.10
Outside radius Ro mm 30,15 Do/2

Shell Material SA 516 Gr.70

Allowable Stress Sv MPa 138 ASME Sec.IIDM
Inside diameter Dv mm 1050
Inside diameter corroded Dvcor 1056,35 Dv + 2*c
Inside radius Rv mm 525 Dv/2
Inside radius corroded Rvcor 528,175 Rv + c
Required thickness shell tr mm 22,13
Nominal thickness shell t mm 36 assumed
Required thickness nozzle trn mm 4,39 ta1

Required thickness at nozzle (int press) ta1 mm 4,39 at longitudinal joint Eq App 1-1
Required thickness at nozzle (ext press) ta2 mm 0,00 external pressure is not considered
Minimum thickness as per UG-16(b) tUG-16 mm 5,68 General 1.5; Steam boiler 6 mm; compress air, steam water 2.5
Minimum thickness at nozzle ta mm 5,68 max(ta1, ta2, tUG-16
Required thickness at vessel (int press) tb1 mm 22,13 at longitudinal joint Eq UG-27(1), E=1
Required thickness at vessel (ext press) tb2 mm 0,00 external pressure is not considered
Thickness as per table UG-45 tb3 mm 6,60 as per table UG-45
Minimum thickness at vessel tb mm 6,60 min(tb3, max(tb1,tb2,tUG-16)
Nozzle neck required thickness tUG-45 mm 6,60 max(ta,tb)
Nominal thickness tn mm 8,74 Schedule 160 ASME B36.10
Pipe under-tolerance tm mm 1,09 12.5% of tn
Finished thickness tf mm 7,65 tn - tm
Is thickness acceptable? Yes yes, if tf>=tUG-45

Limit of Reinforcement and Others

Diameter opening d mm 42,82 Do - 2*tn
Inside radius nozzle Rn mm 21,41 Ro - tn
Outside nozzle projection ho mm 80,00 assumed
Inside nozzle projection h mm 10,00 assumed
Effective thickness outward teff mm 41,85 min(2.5*t, 2.5*tn + te)
Effective thickness inward teffi mm 10 min(h, 2.5t, 2.5*ti)
Effective diameter deff mm 138,65 2*max(d, Rn+tn+t)
Leg weld outward lego mm 9
Leg weld inward legi mm 5
Pad material SA 516 Gr.70
Allowable stress pad Sp MPa 138
Pad thickness te mm 20 assumed
Pad diameter Dp mm 80 assumed
Leg weld pad legp mm 20 assumed

Strength Reduction Factor

fr1 0,86 Sn/Sv, 1 for abutting nozzle
fr2 0,86 Sn/Sv
fr3 0,86 min(Sn,Sp)/Sv
fr4 1,00 Sp/Sv

Area Calculation
Required area Ar mm2 962
Area in shell A1a mm2 418
A1b mm2 1043
A1 mm2 1043
Area in outward nozzle A2a mm2 610
A2b mm2 252
A2 mm2 252
Area in inward nozzle A3a mm2 335
A3b mm2 24
A3c mm2 28
A3 mm2 24
Area in outward nozzle weld A41 mm2 69
Area in pad weld A42 mm2 342
Area in inward nozzle weld A43 mm2 0,22
Area in pad A5 mm2 394
Available area Av mm2 2125 A1+A2+A3+A41+A42+A43+A5
Is area acceptable Yes Yes, if Av>=Ar
 Corroded condition
Description Symbol Unit Value Remarks
Corrosion allowance c mm 3,175 assumed
Nominal thickness shell t mm 32,825 t-c
Nominal thickness nozzle tn mm 5,565 tn-c
Required thickness shell tr mm 18,95 tr-c
Required thickness nozzle trn mm 1,22 trn-c
Diameter opening d mm 49,17 d+ 2*c
Inside radius nozzle Rn mm 24,59 Rn+c
inside nozzle projection h mm 6,83 h-c
Nominal thickness nozzle (inward) ti mm 2,39 tn- 2*c
Effective thickness teff mm 33,9125 min(2.5*t, 2.5*tn + te)
Effective diameter deff mm 125,95 2*max(d, Rn+tn+t)
leg weld inward legi mm 0,51 legi - (c*(2^0.5))