MP Separator - Out

PV Elite® 2019
Project Data Page:

PV Elite® 2019
Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 10
Internal Pressure Calculations: 11
External Pressure Calculations: 16
Element and Detail Weights: 19
Nozzle Flange MAWP: 21
Wind Load Calculation: 22
Earthquake Load Calculation: 24
Center of Gravity Calculation: 25
Horizontal Vessel Analysis (Ope.) 26
Horizontal Vessel Analysis (Test) 38
Nozzle Summary: 50
Nozzle Calcs.: Manhole 51
Nozzle Calcs.: Inlet 57
Nozzle Calcs.: Drain 63
Nozzle Calcs.: Gas Outlet 66
Nozzle Calcs.: Liquid Outlet 72
Nozzle Calcs.: PSHH Connection 78
Nozzle Calcs.: PSV 81
Nozzle Calcs.: Spare 84
Nozzle Calcs.: PIC Connection 87
Nozzle Calcs.: K1A 90
Nozzle Calcs.: K3 93
Nozzle Calcs.: K1B 96
Nozzle Calcs.: K2A 99
Nozzle Calcs.: K2B 102
Nozzle Schedule: 105
MDMT Summary: 107
Vessel Design Summary: 109
Cover Page PV Elite® 2019
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : SPLM Licensed User
Job File : G:\PV\MP SEPARATOR.Pvdb
Date of Analysis : Aug 20,2023 1:16am
PV Elite 2019 SP1, March 2019

Title Page PV Elite® 2019
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
® SPLM Licensed User
PV Elite 2019
PV Elite 2019 SP1 Licensee:
FileName : MP Separator Page 3 of 110
Warnings and Errors: Step: 0 1:16am Aug 20,2023
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite 2019
Input Echo: Step: 1 1:16am Aug 20,2023
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 4.12 MPa

Design Internal Temperature 93.3 °C
Type of Hydrotest UG-99(c)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -12.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
PV Elite 2019
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description Left Head
Distance "FROM" to "TO" 70 mm
Inside Diameter 1066.8 mm
Element Thickness 22.2 mm
Internal Corrosion Allowance 3.175 mm
Nominal Thickness 25 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 4.12 MPa
Design Temperature Internal Pressure 93 °C
Design External Pressure 0.1034 MPa
Design Temperature External Pressure 93 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 137.9 MPa
Allowable Stress, Operating 137.9 MPa
Allowable Stress, Hydrotest 179.27 MPa
Material Density 0.00775 kg/cm³
P Number Thickness 31.75 mm
Yield Stress, Operating 239.95 MPa
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element To Node 30
Element Type Cylinder
Description Shell
PV Elite 2019

Weld is pre-Heated Yes

Detail Type Saddle
Detail ID Lft Sdl
Dist. from "FROM" Node / Offset dist 254 mm
Width of Saddle 300 mm
Height of Saddle at Bottom 1255 mm
Saddle Contact Angle 160.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 306 mm
Thickness of Wear Plate 10 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm

Detail Type Saddle
Detail ID Rght Saddle
Width of Saddle 300 mm
Height of Saddle at Bottom 1255 mm
Saddle Contact Angle 160.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 306 mm
Thickness of Wear Plate 10 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm

Detail Type Nozzle
Detail ID Manhole
Nozzle Diameter 24 in.
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-516 70 [Impact Tested]

Detail Type Nozzle
Detail ID Inlet
Nozzle Schedule 80
Nozzle Class 300
PV Elite 2019
Layout Angle 150.0

Blind Flange (Y/N) N
Nozzle Matl SA-106 B

Detail Type Nozzle
Detail ID Drain
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 270.0

Detail Type Nozzle
Detail ID Gas Outlet
Nozzle Schedule 120
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID Liquid Outlet
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 270.0

Detail Type Nozzle
Detail ID PSHH Connection
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID PSV
Nozzle Schedule 160
Nozzle Class 300
PV Elite 2019
Layout Angle 90.0


Detail Type Nozzle
Detail ID Spare
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) Y

Detail Type Nozzle
Detail ID PIC Connection
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID K1A
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0

Detail Type Nozzle
Detail ID K3
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 20.0

Detail Type Nozzle
Detail ID K1B
Nozzle Schedule 160
Nozzle Class 300
PV Elite 2019
Layout Angle 0.0


Detail Type Nozzle
Detail ID K2A
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 330.0

Detail Type Nozzle
Detail ID K2B
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 45.0

Element To Node 40
Element Type Elliptical
Description Right Head
Elliptical Head Factor 2.0
Weld is pre-Heated No

PV Elite 2019
XY Coordinate Calculations: Step: 2 1:16am Aug 20,2023
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm mm mm mm
Left Head 70 ... 70 ...

Shell 3118 ... 3048 ...
Right Head 3188 ... 70 ...

PV Elite 2019
Internal Pressure Calculations: Step: 3 1:16am Aug 20,2023
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
MPa mm mm mm MPa
Left Head 4.12 25 3.175 1066.8 117.22

Shell 4.12 36 3.175 1066.8 137.9
Right Head 4.12 25 3.175 1066.8 117.22
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
MPa MPa MPa mm mm
Left Head 4.12 4.17386 4.85824 22.2 21.9536

Shell 4.12 7.82606 8.63399 34.7 19.4987
Right Head 4.12 4.17386 4.85824 22.2 21.9536
Minimum 4.174 4.858
MAWP: 4.174 MPa, limited by: Right Head.
Internal Pressure Calculation Results :
ASME Code, Section VIII Division 1, 2017
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 93 °C
Left Head
Longitudinal Joint: Spot Radiography per UW-11(b) Type 1

Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 1
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (4.12*1073.1499*0.992)/(2*137.9*0.85-0.2*4.12)
= 18.7786 + 3.1750 = 21.9536 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*0.85*19.025)/(0.992*1073.1499+0.2*19.025)
= 4.174 MPa
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*0.85*22.2)/(1.0*1066.7999+0.2*22.2)
= 4.858 MPa
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (4.12*(0.992*1073.1499+0.2*19.025))/(2*0.85*19.025)
= 136.121 MPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (4.12*536.575)/(137.9*0.85-0.6*4.12)+3.175
= 22.441 mm
PV Elite 2019
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 0.85 * 21.825)/(536.575 + 0.6 * 21.825 )
= 4.654 MPa
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 1073.15/( 2 * 269.875 ))^(2))/6
= 0.992180
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 9.672 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 22.2, tr = 19.025, c = 3.175 mm, E* = 0.85

Thickness Ratio = tr * (E*)/(tg - c) = 0.85, Temp. Reduction = 8 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -4 °C

Min Metal Temp. at Required thickness (UCS 66.1) -13 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
MDMT Calculations in the Head Straight Flange:


Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 93 °C
Shell
Circumferential Joint: Full Radiography per UW-11(a) Type 1

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(137.9*1.0-0.6*4.12)
= 16.3237 + 3.1750 = 19.4987 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*31.525)/(536.575+0.6*31.525)
= 7.826 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*34.7)/(533.4+0.6*34.7)
= 8.634 MPa

= (P*(R+0.6*t))/(E*t)
= (4.12*(536.575+0.6*31.525))/(1.0*31.525)
= 72.597 MPa
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 3.264 %
Minimum Design Metal Temperature Results:

PV Elite 2019
Min Metal Temp. w/o impact per UCS-66, Curve B 8 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -9 °C
Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 93 °C
Right Head
Longitudinal Joint: Spot Radiography per UW-11(b) Type 1

Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 1

= (4.12*1073.1499*0.992)/(2*137.9*0.85-0.2*4.12)
= 18.7786 + 3.1750 = 21.9536 mm

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*0.85*19.025)/(0.992*1073.1499+0.2*19.025)
= 4.174 MPa

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*0.85*22.2)/(1.0*1066.7999+0.2*22.2)
= 4.858 MPa

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (4.12*(0.992*1073.1499+0.2*19.025))/(2*0.85*19.025)
= 136.121 MPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (4.12*536.575)/(137.9*0.85-0.6*4.12)+3.175
= 22.441 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 0.85 * 21.825)/(536.575 + 0.6 * 21.825 )
= 4.654 MPa
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 1073.15/( 2 * 269.875 ))^(2))/6
= 0.992180
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 9.672 %

MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:

PV Elite 2019


Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 5.426 MPa

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 5.356 MPa
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 6.305 MPa
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 4.591 MPa
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 5.892 MPa
Pressure per App 27-4 = M.A.W.P. 4.174 MPa
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (MPa):
From To Stress Allowable Ratio Pressure
Left Head 179.3 179.3 1.000 6.32

Shell 100.9 179.3 0.563 6.32
Right Head 179.3 179.3 1.000 6.32
Stress ratios for Nozzle and Pad Materials (MPa):
Description Pad/Nozzle Ambient Operating Ratio
Manhole Nozzle 137.90 137.90 1.000

Manhole Pad 137.90 137.90 1.000
Inlet Nozzle 117.90 117.90 1.000
Inlet Pad 137.90 137.90 1.000
Drain Nozzle 117.90 117.90 1.000
Gas Outlet Nozzle 117.90 117.90 1.000
Gas Outlet Pad 137.90 137.90 1.000
Liquid Outlet Nozzle 117.90 117.90 1.000
Liquid Outlet Pad 137.90 137.90 1.000
PSHH Connection Nozzle 117.90 117.90 1.000
PSV Nozzle 117.90 117.90 1.000
Spare Nozzle 117.90 117.90 1.000
PIC Connection Nozzle 117.90 117.90 1.000
K1A Nozzle 117.90 117.90 1.000
K3 Nozzle 117.90 117.90 1.000
K1B Nozzle 117.90 117.90 1.000
K2A Nozzle 117.90 117.90 1.000
K2B Nozzle 117.90 117.90 1.000
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (MPa):
Description Ambient Operating Ratio
Left Head 137.90 137.90 1.000

Shell 137.90 137.90 1.000
Right Head 137.90 137.90 1.000
Minimum 1.000
PV Elite 2019
Hoop Stress in Nozzle Wall during Pressure Test (MPa):
Description Ambient Operating Ratio
Manhole 59.70 179.30 0.333

Inlet 45.90 153.28 0.299
Drain 19.28 153.28 0.126
Gas Outlet 34.70 153.28 0.226
Liquid Outlet 22.71 153.28 0.148
PSHH Connection 19.28 153.28 0.126
PSV 19.28 153.28 0.126
Spare 19.28 153.28 0.126
PIC Connection 19.28 153.28 0.126
K1A 19.28 153.28 0.126
K3 19.28 153.28 0.126
K1B 19.28 153.28 0.126
K2A 19.28 153.28 0.126
K2B 19.28 153.28 0.126
Elements Suitable for Internal Pressure.

PV Elite 2019
External Pressure Calculations: Step: 4 1:16am Aug 20,2023
External Pressure Calculation Results :
External Pressure Calculations:
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm mm mm MPa
10 20 No Calc 1111.2 19.025 0.0023779 107.474

20 30 3365.8 1136.2 31.525 0.0019381 103.043
30 40 No Calc 1111.2 19.025 0.0023779 107.474
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm MPa MPa
10 20 22.2 6.05213 0.10343 2.04453

20 30 34.7 8.91791 0.10343 3.81203
30 40 22.2 6.05213 0.10343 2.04453
Minimum 2.045
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm mm mm**4 mm**4
10 20 No Calc No Calc No Calc No Calc

20 30 3365.8 110164 No Calc No Calc
30 40 No Calc No Calc No Calc No Calc
Elements Suitable for External Pressure.
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 93 °C
Left Head
Elastic Modulus from Chart: CS-2 at 93 °C : 0.200E+06 MPa
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
19.025 1111.20 58.41 0.0023779 107.47
EMAP = B/(K0*D/t) = 107.4741/( 0.9 *58.4074 ) = 2.0445 MPa
Results for Required Thickness (Tca):

2.877 1111.20 386.22 0.0003596 35.95
EMAP = B/(K0*D/t) = 35.9531/( 0.9 *386.2186 ) = 0.1034 MPa
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

PV Elite 2019
= (0.173*1073.1499*0.992)/(2*137.9*1.0-0.2*0.173)
= 0.6669 + 3.1750 = 3.8419 mm

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1.0*19.025)/(0.992*1073.1499+0.2*19.025))/1.67
= 2.940 MPa
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 2.04, 2.9404 )
= 2.045 MPa
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 93 °C
Shell

Tca OD SLEN D/t L/D Factor A B
31.525 1136.20 3365.80 36.04 2.9623 0.0019381 103.04
EMAP = (4*B)/(3*(D/t)) = (4*103.0428)/(3*36.0412) = 3.812 MPa

5.743 1136.20 3365.80 197.84 2.9623 0.0001535 15.35
EMAP = (4*B)/(3*(D/t)) = (4*15.3472)/(3*197.8439) = 0.1034 MPa
Results for Maximum Stiffened Length (Slen):

31.525 1136.20 110163.64 36.04 50.0000 0.0008726 81.00
EMAP = (4*B)/(3*(D/t)) = (4*81.0009)/(3*36.0412) = 2.9966 MPa
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 93 °C
Right Head

19.025 1111.20 58.41 0.0023779 107.47
EMAP = B/(K0*D/t) = 107.4741/( 0.9 *58.4074 ) = 2.0445 MPa

2.877 1111.20 386.22 0.0003596 35.95
EMAP = B/(K0*D/t) = 35.9531/( 0.9 *386.2186 ) = 0.1034 MPa
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (0.173*1073.1499*0.992)/(2*137.9*1.0-0.2*0.173)
= 0.6669 + 3.1750 = 3.8419 mm

PV Elite 2019
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)

= ((2*137.9*1.0*19.025)/(0.992*1073.1499+0.2*19.025))/1.67
= 2.940 MPa
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 2.04, 2.9404 )
= 2.045 MPa
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

PV Elite 2019
Element and Detail Weights: Step: 5 1:16am Aug 20,2023
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kgm ltr kgm ltr kgm
10 20 322.96 221.531 281.944 225.134 ...

20 30 2946.41 2724.89 2694.29 2757.42 ...
30 40 322.96 221.531 281.944 225.134 ...
Total 3592 3167.95 3258 3207.69 0
Weight of Details:
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kgm mm mm
20 Sadl 258.995 254 871.85 Lft Sdl

20 Sadl 258.995 2794 871.85 Rght Saddle
20 Nozl 774.036 1450 838.2 Manhole
20 Nozl 45.5361 173 617.537 Inlet
20 Nozl 9.43801 675 563.562 Drain
20 Nozl 50.2975 2740 617.537 Gas Outlet
20 Nozl 19.8068 2375 577.85 Liquid Outlet
20 Nozl 9.43801 435 563.562 PSHH Connection
20 Nozl 9.43801 1060 563.562 PSV
20 Nozl 13.1468 1555 563.562 Spare
20 Nozl 9.43801 2047 563.562 PIC Connection
20 Nozl 9.43801 150 563.562 K1A
20 Nozl 9.43801 150 563.562 K3
20 Nozl 9.43801 600 563.562 K1B
20 Nozl 9.43801 2450 563.562 K2A
20 Nozl 9.43801 2910 563.562 K2B
Total Weight of Each Detail Type:
Saddles 518.0
Nozzles 987.8
Sum of the Detail Weights 1505.8 kgm
Weight Summation Results: (kgm)
Fabricated Shop Test Shipping Erected Empty Operating
Main Elements 3592.3 3592.3 3592.3 3592.3 3592.3 3592.3

Saddles 518.0 518.0 518.0 518.0 518.0 518.0
Nozzles 987.8 987.8 987.8 987.8 987.8 987.8
Test Liquid ... 3166.0 ... ... ... ...
Totals 5098.1 8264.1 5098.1 5098.1 5098.1 5098.1
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 5098.1 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 8264.1 kgm
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 5098.1 kgm
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 5098.1 kgm
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 5098.1 kgm
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 5098.1 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 4763.9 kgm
Field Test Wt. - Empty Weight + Water (Full) 8264.1 kgm
PV Elite 2019
Element and Detail Weights: Step: 5 1:16am Aug 20,2023
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements:
Surface
From To Area
mm²
10 20 1597589
20 30 10904663
30 40 1597589
Total 14099840.000 mm²

PV Elite 2019
Nozzle Flange MAWP: Step: 6 1:16am Aug 20,2023
Nozzle Flange MAWP Results:
Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press PVP 50% DNV
MPa MPa °C MPa
Manhole 4.71 5.11 93 300 GR 1.1 ... ... ... ...

Inlet 4.71 5.11 93 300 GR 1.1 ... ... ... ...
Drain 4.71 5.11 93 300 GR 1.1 ... ... ... ...
Gas Outlet 4.71 5.11 93 300 GR 1.1 ... ... ... ...
Liquid Outlet 4.71 5.11 93 300 GR 1.1 ... ... ... ...
PSHH Connectio 4.71 5.11 93 300 GR 1.1 ... ... ... ...
PSV 4.71 5.11 93 300 GR 1.1 ... ... ... ...
Spare 4.71 5.11 93 300 GR 1.1 ... ... ... ...
PIC Connection 4.71 5.11 93 300 GR 1.1 ... ... ... ...
K1A 4.71 5.11 93 300 GR 1.1 ... ... ... ...
K3 4.71 5.11 93 300 GR 1.1 ... ... ... ...
K1B 4.71 5.11 93 300 GR 1.1 ... ... ... ...
K2A 4.71 5.11 93 300 GR 1.1 ... ... ... ...
K2B 4.71 5.11 93 300 GR 1.1 ... ... ... ...
Min Rating 4.707 5.110 MPa [for Core Elements] 0.000 0.000 0.000
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

PV Elite 2019
Wind Load Calculation: Step: 7 1:16am Aug 20,2023
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static 1.346
Shape Factor (Cf) for the Vessel is 0.535
User Entered Basic Wind Speed 112.7 km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.0
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.5 + ( 0.6- 0.5)*( 3.123 - 1)/(7 - 1)
= 0.535
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7.0, Zg = 274320. mm
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 1255.0 + 0.0 = 1255.0 mm
but: z = Max(4572.0, 1255.0) = 4572.0 mm
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 4572.0/900 )^(2/7.0)
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 3476.9(^2)/3870838
= 3.123
Vibration Frequency = 33.0 Hz

Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)^(1/Alpha)
= 2.35 * Sqrt( 0.005/3476.9)^(1/9144.0)
= 0.191
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.191 = 1.346
Wind Pressure - (performed in Imperial Units) [qz]

Importance Factor: I = 1.0
PV Elite 2019
Wind Load Calculation: Step: 7 1:16am Aug 20,2023
Wind Speed = 112.651 km/hr Converts to 70.0 mph

qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801*(1.0 * 70.0)² = 10.046 psf
Converts to: 0.481 kPa
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 0.481 * 1.346 * 0.535 * 345473.719
= 119.782 N
Element z GH Area qz Force

mm mm² kPa N
Left Head 1255.0 1.346 345473.7 0.5 119.8

Shell 1255.0 1.346 4155764.5 0.5 1440.9
Right Head 1255.0 1.346 345473.7 0.5 119.8
Wind Load Calculation:
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
mm mm mm² kPa N
10 20 1255 1333.44 345474 0.48101 119.782

20 30 1255 1363.44 4155764 0.48101 1440.88
30 40 1255 1333.44 345474 0.48101 119.782

PV Elite 2019
Earthquake Load Calculation: Step: 8 1:16am Aug 20,2023
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 46715.1 N
The UBC Total Shear (V) for the Vessel is ......... 0.0 N
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 N
Earthquake Load Calculation:
Earthquake Earthquake Element

From To Height Weight Ope Load
mm N N
10 20 533.4 9343.03 ...

20 Sadl 533.4 9343.03 ...
Sadl 30 533.4 9343.03 ...
20 30 533.4 9343.03 ...
30 40 533.4 9343.03 ...

PV Elite 2019
Center of Gravity Calculation: Step: 9 1:16am Aug 20,2023
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 1594.000 mm

Center of Gravity of Nozzles 1522.179 mm
Center of Gravity of Bare Shell New and Cold 1594.000 mm

Center of Gravity of Bare Shell Corroded 1594.000 mm
Vessel CG in the Operating Condition 1579.109 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 1580.084 mm
Vessel CG in the Test Condition 1585.416 mm

PV Elite 2019
Horizontal Vessel Analysis (Ope.): Step: 10 1:16am Aug 20,2023
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note:
Wear Pad Bearing angle is less than saddle angle + saddle/12
degrees. The wear plate will be ignored.
Minimum Wear Plate Angle [theta1]:

= 172.0 degrees
Note:
Wear Pad Width (.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 300.0 + 1.56*sqrt( 552.3375 * 31.525 ), 2 * 314.0 )
= 505.8517 mm
Input and Calculated Values:
Vessel Mean Radius Rm 552.34 mm

Stiffened Vessel Length per 4.15.6 L 3188.00 mm
Distance from Saddle to Vessel tangent a 314.00 mm
Saddle Width b 300.00 mm

Saddle Bearing Angle theta 160.00 degrees
Inside Depth of Head h2 269.87 mm
Shell Allowable Stress used in Calculation 137.90 MPa

Head Allowable Stress used in Calculation 137.90 MPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 23870.01 N
Horizontal Vessel Analysis Results: Actual Allowable

MPa MPa
Long. Stress at Top of Midspan 35.75 137.90

Long. Stress at Bottom of Midspan 36.44 137.90
Long. Stress at Top of Saddles 36.21 137.90
Long. Stress at Bottom of Saddles 36.02 137.90
Tangential Shear in Shell 0.71 110.32

Circ. Stress at Horn of Saddle 0.84 172.38
Circ. Compressive Stress in Shell 0.10 137.90
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 1680.4/2 + 0 ) * 1255.0/1138.6348
= 2778.3 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 585.23, 0.0, 0 ) * 1255.0/2540.0002
= 289.2 N
PV Elite 2019
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 21092 + Max( 289, 2778, 0, 0 )
= 23870.0 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 26409.72 N
Transverse Shear Load Saddle Ft 840.22 N
Longitudinal Shear Load Saddle 585.23 N
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1817 K2 = 0.7132 K3 = 0.3961 K4 = 0.2664
K5 = 0.6536 K6 = 0.0262 K7 = 0.0093 K8 = 0.2859
K9 = 0.1959 K10 = 0.0279 K1* = 0.3114
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -23870*314.0[1-(1-314.0/3188.0+(552.337²-269.875²)/
(2*314.0*3188.0))/(1+(4*269.87)/(3*3188.0))]
= -642530.8 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 23870*3188/4(1+2(552²-270²)/(3188²))/(1+(4*270)/
(3*3188))-4*314/3188
= 10385182.0 N-mm
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 4.12 * 552.337/(2*31.525) - 10385182/(pi*552.3²*31.525)
= 35.75 MPa
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 4.12 * 552.337/(2 * 31.525) + 10385182/(pi * 552.3² * 31.525 )
= 36.44 MPa
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 4.12*552.337/(2*31.525)--642530.8/(0.1817*pi*552.3²*31.525)
= 36.21 MPa
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 4.12*552.337/(2*31.525)+-642530.8/(0.3114*pi*552.3²*31.525)
= 36.02 MPa
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 23870( 3188.0 - 2 * 314.0)/(3188.0 + ( 4 * 269.87/3))
= 17223.8 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 0.7132 * 17223.81/( 552.3375 * 31.525 )
= 0.71 MPa
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
PV Elite 2019
= 0.78 * sqrt( 552.337 * 31.525 )

= 102.926 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.6536 * 23870 * 0.1/( 31.525 * ( 300.0 + 102.93 + 102.93 ) )
= -0.10 MPa
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -23870/(4*31.525*(300.0+102.926+102.926)) -
12 * 0.009 * 23870 * 552.337/(3188.0 * 31.525²)
= -0.84 MPa
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 300.0 + 1.56 * sqrt( 552.337 * 31.525 ), 2 * 314.0 )
= 505.85 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.000012 * 2540.0 * ( 93.3 - 21.1 )
= 2.212 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1050.0000 mm
Baseplate Thickness Bpthk 26.0000 mm
Baseplate Width Bpwid 254.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 248.2 MPa
Height of Web at Center Hw,c 306.0 mm
Friction Coefficient mu 0.000
Note: In the tables below Io is I for the rectangle + Area * Centroid Distance^2
Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)
B D Y A AY Io
Shell 508.9 31.5 15.8 16042.9 252875.5 0.738E+09

Wearplate 306.0 10.0 36.5 3060.0 111766.5 0.115E+09
Web 10.0 650.9 367.0 6509.0 2388640.8 0.352E+09
BasePlate 254.0 26.0 705.4 6604.0 4658626.5 0.149E+10
Totals ... ... ... 32215.9 7411909.0 0.270E+10
Distance to Centroid [C1]:

= AY / A
= 291807.469/32215.855
= 230.070 mm
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 160.0/2
= 100.0
Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(100.0) - 0.5*sin(100.0)² )/(pi - 1.745 + sin(100.0)cos(100.0) )
= 0.2787
Saddle Splitting Force [Fh]:

= K1 * Q
PV Elite 2019
= 0.279 * 23870.01
= 6651.6089 N
Tension Stress, St = ( Fh/As ) = 0.4113 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 MPa
Saddle Splitting Dimension [d]:

= B - R * sin( theta )/ theta
= 1255.0 - 536.57 * sin( 1.3963 )/1.3963
= 876.545 mm
Bending Moment, M = Fh * d = 5832797.0000 N-mm
Bending Stress, Sb = ( M * C1 / I ) = 0.4974 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 MPa
Minimum Thickness of Baseplate per Moss:

= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))½
= ( 3(23870 + 2540)254.0/( 4 * 1050.0 * 165.48 ))½
= 5.381 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 160.0/2 )( 533.4 + 34.7 + 10.0 )
= 1138.635 mm
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1138.6346/( 5 - 1 )
= 284.659 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 284.6587 * 254.0/2
= 36151.648 mm²
Axial Load [P]:

= Ap * Bp
= 36151.6 * 0.09
= 3235.621 N
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 2900.0 + 1423.293
= 4323.293 mm²
Compressive Stress [Sc]:

= P/Ar
= 3235.6/4323.293
= 0.748 MPa
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
B D Y A AY Io
Rib+Web 10.0 300.0 ... 3000.0 ... 0.225E+08
Rib dimension [D]:

= Saddle Width - Web Thickness
= 300.0 - 10.0
= 290.000 mm
PV Elite 2019
Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/4323.293
= 0.000 mm

= Saddle Width / 2
= 300.0/2
= 150.000 mm
Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 22499978/4323.293 )
= 72.141 mm
Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 199955/248.2 )
= 126.099
Slenderness ratio [KL/r]:

= KL/r
= 1 * 654.963/72.141
= 9.079
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 585.2/( 2 * 1050.0 ) * 284.659 * 654.96/2
= 25989.398 N-mm
Compressive Allowable, KL/r < Cc ( 9.0789 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 9.08 )²/(2 * 126.1² ))248/
( 5/3+3*(9.08)/(8* 126.1)-( 9.08³)/(8*126.1³)
= 146.2 MPa
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 0.75/146.18 + ( 25989.4 * 150.0/22500000 )/165.48
= 0.006
Check of Inside Ribs:
Inertia of Saddle, Inner Ribs - Axial Direction

B D Y A AY Io
Rib 10.0 290.0 0.0 2900.0 0.0 0.225E+08

Web 284.7 10.0 0.0 2846.6 0.0 0.237E+05
Totals ... ... ... 5746.6 ... 0.225E+08

= AY / A
= 0.0/5746.586
= 0.000 mm

= Saddle Width / 2
= 300.0/2
= 150.000 mm
Length of Inner Rib [L]:

= Saddle Height - Outside Radius - Bpthk
= 1255.0 - cos( 578.1/2 )( 26.0 + 0.0 + 0.0 ) - 0.0
= 650.900 mm
PV Elite 2019

= sqrt( 22522866/5746.586 )
= 62.605 mm

= KL/r
= 1 * 650.9/62.605
= 10.397
Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 585.232/( 2 * 1050.0 )
= 0.279 N/mm
Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.279 * 284.659 * 650.9
= 51656.324 N-mm
Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 51656.32/150152.578
= 0.344 MPa
= ( 1-( 10.4 )²/(2 * 126.1² ))248/
( 5/3+3*(10.4)/(8* 126.1)-( 10.4³)/(8*126.1³)
= 145.7 MPa
AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 1.29/145.73 + ( 51656.32 * 150.0/22522866 )/165.48
= 0.011
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= 172.0 degrees
Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 300.0 + 1.56*sqrt( 552.3375 * 31.525 ), 2 * 314.0 )
= 505.8517 mm


PV Elite 2019

Saddle Force Q, Operating Case 23322.24 N

MPa MPa



= 3.0 * ( 1680.4/2 + 0 ) * 1255.0/1138.6348
= 2778.3 N

= max( 585.23, 0.0, 0 ) * 1255.0/2540.0002
= 289.2 N

= 20544 + Max( 289, 2778, 0, 0 )
= 23322.2 N


K1 = 0.1817 K2 = 0.7132 K3 = 0.3961 K4 = 0.2664
K5 = 0.6536 K6 = 0.0262 K7 = 0.0093 K8 = 0.2859
K9 = 0.1959 K10 = 0.0279 K1* = 0.3114

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -23322*314.0[1-(1-314.0/3188.0+(552.337²-269.875²)/
(2*314.0*3188.0))/(1+(4*269.87)/(3*3188.0))]
= -627786.0 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 23322*3188/4(1+2(552²-270²)/(3188²))/(1+(4*270)/
(3*3188))-4*314/3188
PV Elite 2019
= 10146863.0 N-mm

= P * Rm/(2t) - M2/(pi*Rm²t)
= 4.12 * 552.337/(2*31.525) - 10146863/(pi*552.3²*31.525)
= 35.76 MPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 4.12 * 552.337/(2 * 31.525) + 10146863/(pi * 552.3² * 31.525 )
= 36.43 MPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 4.12*552.337/(2*31.525)--627786.0/(0.1817*pi*552.3²*31.525)
= 36.21 MPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 4.12*552.337/(2*31.525)+-627786.0/(0.3114*pi*552.3²*31.525)
= 36.03 MPa

= Q(L-2a)/(L+(4*h2/3))
= 23322( 3188.0 - 2 * 314.0)/(3188.0 + ( 4 * 269.87/3))
= 16828.6 N

= K2 * T / ( Rm * t )
= 0.7132 * 16828.56/( 552.3375 * 31.525 )
= 0.69 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 552.337 * 31.525 )
= 102.926 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.6536 * 23322 * 0.1/( 31.525 * ( 300.0 + 102.93 + 102.93 ) )
= -0.10 MPa

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -23322/(4*31.525*(300.0+102.926+102.926)) -
12 * 0.009 * 23322 * 552.337/(3188.0 * 31.525²)
= -0.82 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 300.0 + 1.56 * sqrt( 552.337 * 31.525 ), 2 * 314.0 )
= 505.85 mm

PV Elite 2019
B D Y A AY Io
Shell 508.9 31.5 15.8 16042.9 252875.5 0.738E+09

Wearplate 306.0 10.0 36.5 3060.0 111766.5 0.115E+09
Web 10.0 650.9 367.0 6509.0 2388640.8 0.352E+09
BasePlate 254.0 26.0 705.4 6604.0 4658626.5 0.149E+10
Totals ... ... ... 32215.9 7411909.0 0.270E+10

= AY / A
= 291807.469/32215.855
= 230.070 mm
Angle [beta]:
= 180 - 160.0/2
= 100.0

= ( 1 + cos(100.0) - 0.5*sin(100.0)² )/(pi - 1.745 + sin(100.0)cos(100.0) )
= 0.2787

= K1 * Q
= 0.279 * 23322.24
= 6498.9678 N


= 1255.0 - 536.57 * sin( 1.3963 )/1.3963
= 876.545 mm


= ( 3(23322 + 2540)254.0/( 4 * 1050.0 * 165.48 ))½
= 5.325 mm

= 2 * cos( 90 - 160.0/2 )( 533.4 + 34.7 + 10.0 )
= 1138.635 mm

= 1138.6346/( 5 - 1 )
= 284.659 mm

= e * Bpwid / 2
PV Elite 2019
= 284.6587 * 254.0/2
= 36151.648 mm²
Axial Load [P]:

= Ap * Bp
= 36151.6 * 0.09
= 3161.370 N

= 2900.0 + 1423.293
= 4323.293 mm²

= P/Ar
= 3161.4/4323.293
= 0.731 MPa
B D Y A AY Io
Rib+Web 10.0 300.0 ... 3000.0 ... 0.225E+08
Rib dimension [D]:

= 300.0 - 10.0
= 290.000 mm

= AY / A
= 0.0/4323.293
= 0.000 mm

= Saddle Width / 2
= 300.0/2
= 150.000 mm

= sqrt( 22499978/4323.293 )
= 72.141 mm

= sqrt( 2 * pi² * 199955/248.2 )
= 126.099

= KL/r
= 1 * 654.963/72.141
= 9.079

= Fl /( 2 * Bplen ) * e * L / 2
= 585.2/( 2 * 1050.0 ) * 284.659 * 654.96/2
= 25989.398 N-mm
= ( 1-( 9.08 )²/(2 * 126.1² ))248/
( 5/3+3*(9.08)/(8* 126.1)-( 9.08³)/(8*126.1³)
PV Elite 2019
= 146.2 MPa

= 0.73/146.18 + ( 25989.4 * 150.0/22500000 )/165.48
= 0.006

B D Y A AY Io
Rib 10.0 290.0 0.0 2900.0 0.0 0.225E+08

Web 284.7 10.0 0.0 2846.6 0.0 0.237E+05
Totals ... ... ... 5746.6 ... 0.225E+08

= AY / A
= 0.0/5746.586
= 0.000 mm

= Saddle Width / 2
= 300.0/2
= 150.000 mm

= 1255.0 - cos( 578.1/2 )( 26.0 + 0.0 + 0.0 ) - 0.0
= 650.900 mm

= sqrt( 22522866/5746.586 )
= 62.605 mm

= KL/r
= 1 * 650.9/62.605
= 10.397

= 585.232/( 2 * 1050.0 )
= 0.279 N/mm

= 0.279 * 284.659 * 650.9
= 51656.324 N-mm

= 51656.32/150152.578
= 0.344 MPa
= ( 1-( 10.4 )²/(2 * 126.1² ))248/
( 5/3+3*(10.4)/(8* 126.1)-( 10.4³)/(8*126.1³)
= 145.7 MPa

= 1.26/145.73 + ( 51656.32 * 150.0/22522866 )/165.48
PV Elite 2019
= 0.011

PV Elite 2019
Horizontal Vessel Analysis (Test): Step: 11 1:16am Aug 20,2023
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Note:

= 172.0 degrees
Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 300.0 + 1.56*sqrt( 550.7499 * 34.7 ), 2 * 314.0 )
= 515.6585 mm



Saddle Force Q, Test Case, no Ext. Forces 39169.90 N

MPa MPa



= 3.0 * ( 554.5/2 + 0 ) * 1255.0/1138.6348
= 916.8 N

= max( 193.13, 0.0, 0 ) * 1255.0/2540.0002
= 95.4 N
PV Elite 2019

= 38253 + Max( 95, 917, 0, 0 )
= 39169.9 N

Hydrostatic Test Pressure at center of Vessel: 6.311 MPa

K1 = 0.1817 K2 = 0.7132 K3 = 0.3961 K4 = 0.2664
K5 = 0.6536 K6 = 0.0262 K7 = 0.0093 K8 = 0.2859
K9 = 0.1959 K10 = 0.0279 K1* = 0.3114

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -39170*314.0[1-(1-314.0/3188.0+(550.75²-266.7²)/
(2*314.0*3188.0))/(1+(4*266.7)/(3*3188.0))]
= -1041195.1 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 39170*3188/4(1+2(551²-267²)/(3188²))/(1+(4*267)/
(3*3188))-4*314/3188
= 17076536.0 N-mm

= P * Rm/(2t) - M2/(pi*Rm²t)
= 6.311 * 550.75/(2*34.7) - 17076536/(pi*550.7²*34.7)
= 49.56 MPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 6.311 * 550.75/(2 * 34.7) + 17076536/(pi * 550.7² * 34.7 )
= 50.60 MPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 6.311*550.75/(2*34.7)--1041195.1/(0.1817*pi*550.7²*34.7)
= 50.25 MPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 6.311*550.75/(2*34.7)+-1041195.1/(0.3114*pi*550.7²*34.7)
= 49.98 MPa

= Q(L-2a)/(L+(4*h2/3))
= 39170( 3188.0 - 2 * 314.0)/(3188.0 + ( 4 * 266.7/3))
= 28297.5 N

= K2 * T / ( Rm * t )
= 0.7132 * 28297.48/( 550.7499 * 34.7 )
= 1.06 MPa
PV Elite 2019

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 550.75 * 34.7 )
= 107.829 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.6536 * 39170 * 0.1/( 34.7 * ( 300.0 + 107.83 + 107.83 ) )
= -0.14 MPa

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -39170/(4*34.7*(300.0+107.829+107.829)) -
12 * 0.009 * 39170 * 550.75/(3188.0 * 34.7²)
= -1.18 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 300.0 + 1.56 * sqrt( 550.75 * 34.7 ), 2 * 314.0 )
= 515.66 mm

B D Y A AY Io
Shell 518.2 34.7 17.4 17982.7 312000.4 0.742E+09

Wearplate 306.0 10.0 39.7 3060.0 121482.0 0.998E+08
Web 10.0 650.9 370.2 6509.0 2409306.8 0.376E+09
BasePlate 254.0 26.0 708.6 6604.0 4679594.5 0.158E+10
Totals ... ... ... 34155.7 7522384.0 0.279E+10

= AY / A
= 296156.844/34155.734
= 220.238 mm
Angle [beta]:
= 180 - 160.0/2
= 100.0

= ( 1 + cos(100.0) - 0.5*sin(100.0)² )/(pi - 1.745 + sin(100.0)cos(100.0) )
= 0.2787

= K1 * Q
= 0.279 * 39169.902
= 10915.0723 N
PV Elite 2019


= 1255.0 - 533.4 * sin( 1.3963 )/1.3963
= 878.784 mm


= ( 3(39170 + 2540)254.0/( 4 * 1050.0 * 165.48 ))½
= 6.763 mm

= 2 * cos( 90 - 160.0/2 )( 533.4 + 34.7 + 10.0 )
= 1138.635 mm

= 1138.6346/( 5 - 1 )
= 284.659 mm

= e * Bpwid / 2
= 284.6587 * 254.0/2
= 36151.648 mm²
Axial Load [P]:

= Ap * Bp
= 36151.6 * 0.15
= 5309.548 N

= 2900.0 + 1423.293
= 4323.293 mm²

= P/Ar
= 5309.5/4323.293
= 1.228 MPa
B D Y A AY Io
Rib+Web 10.0 300.0 ... 3000.0 ... 0.225E+08
Rib dimension [D]:

= 300.0 - 10.0
= 290.000 mm

= AY / A
PV Elite 2019
= 0.0/4323.293
= 0.000 mm

= Saddle Width / 2
= 300.0/2
= 150.000 mm

= sqrt( 22499978/4323.293 )
= 72.141 mm

= sqrt( 2 * pi² * 199955/248.2 )
= 126.099

= KL/r
= 1 * 654.623/72.141
= 9.074

= Fl /( 2 * Bplen ) * e * L / 2
= 193.1/( 2 * 1050.0 ) * 284.659 * 654.62/2
= 8572.046 N-mm
= ( 1-( 9.07 )²/(2 * 126.1² ))248/
( 5/3+3*(9.07)/(8* 126.1)-( 9.07³)/(8*126.1³)
= 146.2 MPa

= 1.23/146.18 + ( 8572.05 * 150.0/22500000 )/165.48
= 0.009

B D Y A AY Io
Rib 10.0 290.0 0.0 2900.0 0.0 0.225E+08

Web 284.7 10.0 0.0 2846.6 0.0 0.237E+05
Totals ... ... ... 5746.6 ... 0.225E+08

= AY / A
= 0.0/5746.586
= 0.000 mm

= Saddle Width / 2
= 300.0/2
= 150.000 mm

= 1255.0 - cos( 578.1/2 )( 26.0 + 0.0 + 0.0 ) - 0.0
= 650.900 mm

PV Elite 2019
= sqrt( 22522866/5746.586 )
= 62.605 mm

= KL/r
= 1 * 650.9/62.605
= 10.397

= 193.127/( 2 * 1050.0 )
= 0.092 N/mm

= 0.092 * 284.659 * 650.9
= 17046.588 N-mm

= 17046.586/150152.578
= 0.113 MPa
= ( 1-( 10.4 )²/(2 * 126.1² ))248/
( 5/3+3*(10.4)/(8* 126.1)-( 10.4³)/(8*126.1³)
= 145.7 MPa

= 2.11/145.73 + ( 17046.59 * 150.0/22522866 )/165.48
= 0.015
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= 172.0 degrees
Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 300.0 + 1.56*sqrt( 550.7499 * 34.7 ), 2 * 314.0 )
= 515.6585 mm



PV Elite 2019

Saddle Force Q, Test Case, no Ext. Forces 38622.13 N

MPa MPa



= 3.0 * ( 554.5/2 + 0 ) * 1255.0/1138.6348
= 916.8 N

= max( 193.13, 0.0, 0 ) * 1255.0/2540.0002
= 95.4 N

= 37705 + Max( 95, 917, 0, 0 )
= 38622.1 N

Hydrostatic Test Pressure at center of Vessel: 6.311 MPa

K1 = 0.1817 K2 = 0.7132 K3 = 0.3961 K4 = 0.2664
K5 = 0.6536 K6 = 0.0262 K7 = 0.0093 K8 = 0.2859
K9 = 0.1959 K10 = 0.0279 K1* = 0.3114

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -38622*314.0[1-(1-314.0/3188.0+(550.75²-266.7²)/
(2*314.0*3188.0))/(1+(4*266.7)/(3*3188.0))]
= -1026634.4 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 38622*3188/4(1+2(551²-267²)/(3188²))/(1+(4*267)/
(3*3188))-4*314/3188
= 16837730.0 N-mm
PV Elite 2019

= P * Rm/(2t) - M2/(pi*Rm²t)
= 6.311 * 550.75/(2*34.7) - 16837730/(pi*550.7²*34.7)
= 49.57 MPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 6.311 * 550.75/(2 * 34.7) + 16837730/(pi * 550.7² * 34.7 )
= 50.59 MPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 6.311*550.75/(2*34.7)--1026634.4/(0.1817*pi*550.7²*34.7)
= 50.25 MPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 6.311*550.75/(2*34.7)+-1026634.4/(0.3114*pi*550.7²*34.7)
= 49.98 MPa

= Q(L-2a)/(L+(4*h2/3))
= 38622( 3188.0 - 2 * 314.0)/(3188.0 + ( 4 * 266.7/3))
= 27901.8 N

= K2 * T / ( Rm * t )
= 0.7132 * 27901.75/( 550.7499 * 34.7 )
= 1.04 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 550.75 * 34.7 )
= 107.829 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.6536 * 38622 * 0.1/( 34.7 * ( 300.0 + 107.83 + 107.83 ) )
= -0.14 MPa

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -38622/(4*34.7*(300.0+107.829+107.829)) -
12 * 0.009 * 38622 * 550.75/(3188.0 * 34.7²)
= -1.16 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 300.0 + 1.56 * sqrt( 550.75 * 34.7 ), 2 * 314.0 )
= 515.66 mm

PV Elite 2019
B D Y A AY Io
Shell 518.2 34.7 17.4 17982.7 312000.4 0.742E+09

Wearplate 306.0 10.0 39.7 3060.0 121482.0 0.998E+08
Web 10.0 650.9 370.2 6509.0 2409306.8 0.376E+09
BasePlate 254.0 26.0 708.6 6604.0 4679594.5 0.158E+10
Totals ... ... ... 34155.7 7522384.0 0.279E+10

= AY / A
= 296156.844/34155.734
= 220.238 mm
Angle [beta]:
= 180 - 160.0/2
= 100.0

= ( 1 + cos(100.0) - 0.5*sin(100.0)² )/(pi - 1.745 + sin(100.0)cos(100.0) )
= 0.2787

= K1 * Q
= 0.279 * 38622.133
= 10762.4297 N


= 1255.0 - 533.4 * sin( 1.3963 )/1.3963
= 878.784 mm


= ( 3(38622 + 2540)254.0/( 4 * 1050.0 * 165.48 ))½
= 6.718 mm

= 2 * cos( 90 - 160.0/2 )( 533.4 + 34.7 + 10.0 )
= 1138.635 mm

= 1138.6346/( 5 - 1 )
= 284.659 mm

= e * Bpwid / 2
= 284.6587 * 254.0/2
PV Elite 2019
= 36151.648 mm²
Axial Load [P]:

= Ap * Bp
= 36151.6 * 0.14
= 5235.297 N

= 2900.0 + 1423.293
= 4323.293 mm²

= P/Ar
= 5235.3/4323.293
= 1.211 MPa
B D Y A AY Io
Rib+Web 10.0 300.0 ... 3000.0 ... 0.225E+08
Rib dimension [D]:

= 300.0 - 10.0
= 290.000 mm

= AY / A
= 0.0/4323.293
= 0.000 mm

= Saddle Width / 2
= 300.0/2
= 150.000 mm

= sqrt( 22499978/4323.293 )
= 72.141 mm

= sqrt( 2 * pi² * 199955/248.2 )
= 126.099

= KL/r
= 1 * 654.623/72.141
= 9.074

= Fl /( 2 * Bplen ) * e * L / 2
= 193.1/( 2 * 1050.0 ) * 284.659 * 654.62/2
= 8572.046 N-mm
= ( 1-( 9.07 )²/(2 * 126.1² ))248/
( 5/3+3*(9.07)/(8* 126.1)-( 9.07³)/(8*126.1³)
= 146.2 MPa
PV Elite 2019

= 1.21/146.18 + ( 8572.05 * 150.0/22500000 )/165.48
= 0.009

B D Y A AY Io
Rib 10.0 290.0 0.0 2900.0 0.0 0.225E+08

Web 284.7 10.0 0.0 2846.6 0.0 0.237E+05
Totals ... ... ... 5746.6 ... 0.225E+08

= AY / A
= 0.0/5746.586
= 0.000 mm

= Saddle Width / 2
= 300.0/2
= 150.000 mm

= 1255.0 - cos( 578.1/2 )( 26.0 + 0.0 + 0.0 ) - 0.0
= 650.900 mm

= sqrt( 22522866/5746.586 )
= 62.605 mm

= KL/r
= 1 * 650.9/62.605
= 10.397

= 193.127/( 2 * 1050.0 )
= 0.092 N/mm

= 0.092 * 284.659 * 650.9
= 17046.588 N-mm

= 17046.586/150152.578
= 0.113 MPa
= ( 1-( 10.4 )²/(2 * 126.1² ))248/
( 5/3+3*(10.4)/(8* 126.1)-( 10.4³)/(8*126.1³)
= 145.7 MPa

= 2.08/145.73 + ( 17046.59 * 150.0/22522866 )/165.48
= 0.015
PV Elite 2019

PV Elite 2019
Nozzle Summary: Step: 27 1:16am Aug 20,2023
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

MPa MPa mm Path Stresses
Manhole 4.8304 OK ... ... OK Passed

Inlet 5.8227 OK ... OK 9.39 OK Passed
Drain 7.8261 ... ... OK 6.59 OK No Calc[*]
Gas Outlet 5.1441 OK ... OK 9.39 OK Passed
Liquid Outlet 6.8521 OK ... OK 7.98 OK Passed
PSHH Connection 7.8261 ... ... OK 6.59 OK No Calc[*]
PSV 7.8261 ... ... OK 6.59 OK No Calc[*]
Spare 7.8261 ... ... OK 6.59 OK No Calc[*]
PIC Connection 7.8261 ... ... OK 6.59 OK No Calc[*]
K1A 7.8261 ... ... OK 6.59 OK No Calc[*]
K3 7.8261 ... ... OK 6.59 OK No Calc[*]
K1B 7.8261 ... ... OK 6.59 OK No Calc[*]
K2A 7.8261 ... ... OK 6.59 OK No Calc[*]
K2B 7.8261 ... ... OK 6.59 OK No Calc[*]
MAWP Summary:
Minimum MAWP Nozzles : 4.830 Nozzle : Manhole
Minimum MAWP Shells/Flanges : 4.174 Element : Right Head
Minimum MAPnc Shells/Flanges : 4.858 Element : Right Head
Computed Vessel M.A.W.P. : 4.174 MPa
[*] - This was a small opening and the areas were not computed.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate Layout Angle Dia. Limit

mm deg mm
20 Manhole 1520.000 0.000 1108.151

20 Inlet 243.000 150.000 305.359
20 Drain 745.000 270.000 123.375
20 Gas Outlet 2810.000 90.000 292.151
20 Liquid Outlet 2445.000 270.000 151.950
20 PSHH Connection 505.000 90.000 123.375
20 PSV 1130.000 90.000 123.375
20 Spare 1625.000 90.000 123.375
20 PIC Connection 2117.000 90.000 123.375
20 K1A 220.000 0.000 123.375
20 K3 220.000 20.000 123.375
20 K1B 670.000 0.000 123.375
20 K2A 2520.000 330.000 123.375
20 K2B 2980.000 45.000 123.375
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PV Elite 2019
Nozzle Calcs.: Manhole Nozl: 15 1:16am Aug 20,2023
Input, Nozzle Desc: Manhole From: 20
Pressure for Reinforcement Calculations P 4.1200 MPa

Temperature for Internal Pressure Temp 93 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 93 °C
Shell Material SA-516 70

Shell Allowable Stress at Temperature Sv 137.90 MPa
Shell Allowable Stress At Ambient Sva 137.90 MPa
Inside Diameter of Cylindrical Shell D 1066.80 mm

Design Length of Section L 3365.8003 mm
Shell Finished (Minimum) Thickness t 34.7000 mm
Shell Internal Corrosion Allowance c 3.1750 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 1520.00 mm
User Entered Minimum Design Metal Temperature -12.00 °C
Type of Element Connected to the Shell : Nozzle
Material [Impact Tested] SA-516 70

Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 137.90 MPa
Allowable Stress At Ambient Sna 137.90 MPa
Diameter Basis (for tr calc only) OD

Layout Angle 0.00 deg
Diameter 24.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness tn 80
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 3.1750 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 20.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 34.7000 mm
Inside Projection h 50.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 137.90 MPa
Pad Allowable Stress At Ambient Spa 137.90 MPa
Diameter of Pad along vessel surface Dp 780.0000 mm
Thickness of Pad te 34.7000 mm
Weld leg size between Pad and Shell Wp 28.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 34.7000 mm
Reinforcing Pad Width 85.2000 mm
This is a Manway or Access Opening.
Class of attached Flange 300

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.

PV Elite 2019
Nozzle Sketch (may not represent actual weld type/configuration)
Insert/Set-in Nozzle With Pad, with Inside projection
Reinforcement CALCULATION, Description: Manhole
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 24.000 in.

Actual Thickness Used in Calculation 1.218 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (4.12*304.8)/(138*1.0+0.4*4.12)
= 8.9989 mm
Required Nozzle thickness under External Pressure per UG-28 : 1.0869 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 1108.1511 mm
Parallel to Vessel Wall, opening length d 554.0756 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 78.8125 mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1., 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (mm²)
AREA AVAILABLE, A1 to A5 Design External Mapnc

PV Elite 2019
Area Required Ar 9044.574 1591.004 NA

Area in Shell A1 0.000 0.000 NA
Area in Nozzle Wall A2 2957.568 4204.698 NA
Area in Inward Nozzle A3 2302.591 2302.591 NA
Area in Welds A41+A42+A43 1184.000 1184.000 NA
Area in Element A5 4434.661 4434.661 NA
TOTAL AREA AVAILABLE Atot 10878.818 12125.949 NA
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 709.5199 34.7000 mm
Based on given Pad Diameter: 780.0000 20.3475 mm
Based on Shell or Nozzle Thickness: 721.6729 30.9372 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (554.0756*16.3237*1.0+2*27.7622*16.3237*1.0*(1-1.))
= 9044.574 mm²
The area in the shell has not been calculated by user request.
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 78.81 ) * ( 27.76 - 9.0 ) * 1.
= 2957.568 mm²
Area Available in Inward Nozzle [A3]:

= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 24.5872 * ( 46.825 ) * 1.
= 2302.591 mm²
Area Available in Welds [A41 + A42 + A43]:

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 20.0² * 1. + (0.0)² * 1. + 28.0² * 1.0
= 1184.000 mm²
Area Available in Element, also see UG-37(h) [A5]:

= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 780.0 - 609.6 )34.7 * 1.0 * 0.75
= 4434.661 mm²
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld (Impact tested) :
Note: This Element/Detail was specified as being Impact Tested.
Nozzle Neck to Pad Weld for the Nozzle (Impact tested) :
Note: This Element/Detail was specified as being Impact Tested.
Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

PV Elite 2019

Shell to Pad Weld Junction at Pad OD, Curve: B


Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


Governing MDMT of the Nozzle : -48 °C

Governing MDMT of the Reinforcement Pad : -39 °C
Governing MDMT of all the sub-joints of this Junction : -39 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
MDMT of ANSI B16.5/47 flange per Matl. Specification -17 °C

Flange MDMT with Temp reduction per UCS-66(i)(2) -28 °C
Flange MDMT with Temp reduction per UCS-66(i)(3) -75 °C
Where the Stress Reduction Ratio per UCS-66(i)(2) is :

Design Pressure/Ambient Rating = 4.12/5.11 = 0.806
Note:
Using the min value from (i)(2) and (i)(3) above as the computed nozzle flange MDMT.

Reinforcement Areas for Large Nozzle (Per App 1-7(a)): (mm² )
AREA AVAILABLE, A1 to A6 No Pad With Pad
Area Required [Internal Pressure] AR 6030.018 6030.018

Area Available in Shell A1 0.000 0.000
Area Available in Nozzle Wall A2 2604.555 2957.568
Area Available in Inward Nozzle A3 2302.591 2302.591
Area Available in Welds A4 400.000 1178.030
Area Available in Pad A5 0.000 4434.661
Area Available in Hub A6 0.000 0.000
TOTAL AREA AVAILABLE Atot 5307.146 10872.850

Note: The Nozzle does not fall within the scope of the diameter requirements
of App. 1-7(b). Therefore, the Membrane and Bending stress checks
are not required.
Weld Size Calculations, Description: Manhole

PV Elite 2019
Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 19.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code14.1400 = 0.7 * Wo mm
Pad Weld 9.5000 = 0.5*TminPad 19.7960 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (9044.5742 - 0.0 + 2 * 27.7622 * 1. *
(1.0 * 31.525 - 16.3237 ) )138)
= 1363524.38 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2957.5679 + 4434.6606 + 1184.0 - 0.0 * 1. ) * 138
= 1182561.25 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2957.5679 + 2302.5911 + 400.0 + ( 1750.4067 ) ) * 138
= 1021830.12 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2957.5679 + 2302.5911 + 1184.0 + 4434.6606 + ( 1750.4067 ) ) * 138
= 1741422.25 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 609.6 * 20.0 * 0.49 * 138
= 1293952. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 780.0 * 28.0 * 0.49 * 138
= 2317907. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 290.9189) * ( 30.9372 - 3.175 ) * 0.7 * 138
= 2449069. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 609.6 * 34.7 * 0.74 * 138
= 3390419. N
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 609.6 * ( 34.7 - 3.175 ) * 0.74 * 138
= 3080200. N
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 2317907 + 2449069 ) = 4766976 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 1293952 + 3390419 + 3080201 + 0 ) = 7764572 N
PV Elite 2019
PATH33 = ( Spew + Tngw + Sinw )

= ( 2317907 + 3080201 + 0 ) = 5398108 N
Summary of Failure Path Calculations:

Path 1-1 = 4766976 N , must exceed W = 1363524 N or W1 = 1182561 N
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 4.8304 MPa
Nozzle is O.K. for the External Pressure 0.103 MPa
The Drop for this Nozzle is : 95.6644 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 280.3644 mm
Percent Elongation Calculations:

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 5.346 %

PV Elite 2019
Nozzle Calcs.: Inlet Nozl: 16 1:16am Aug 20,2023
Input, Nozzle Desc: Inlet From: 20



Material SA-106 B
Material Specification/Type Smls. pipe

Diameter 6.0000 in.







PV Elite 2019
Reinforcement CALCULATION, Description: Inlet


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*84.1375)/(118*1.0+0.4*4.12)
= 2.8995 mm

Normal to Vessel Wall, Inward 11.5570 mm

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

PV Elite 2019



Based on the Estimated Diameter Limit: 303.7713 15.7274 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (152.6794*16.3237*1.0+2*7.7978*16.3237*1.0*(1-0.86))
= 2529.210 mm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 47.49 ) * ( 7.8 - 2.9 ) * 0.855
= 397.816 mm²

= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 4.6228 * ( 11.557 ) * 0.855
= 91.358 mm²

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= (399.7444 ) * 0.86 + (0.0 ) * 0.86 + 99.9968² * 1.0
= 441.778 mm²
Area Available in Element, also see UG-37(h) [A5]:

= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 300.0 - 168.275 )28.0 * 1.0 * 0.75
= 2766.225 mm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 6.0745 mm
Wall Thickness per UG16(b), tr16b = 4.6750 mm
Wall Thickness, shell/head, internal pressure trb1 = 19.4987 mm
Wall Thickness tb1 = max(trb1, tr16b) = 19.4987 mm
Wall Thickness, shell/head, external pressure trb2 = 3.5776 mm
Wall Thickness per table UG-45 tb3 = 9.3950 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 9.395, max( 19.4987, 4.675 ) ]
= 9.3950 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 6.0745, 9.395 )
PV Elite 2019
= 9.3950 mm
Available Nozzle Neck Thickness = 0.875 * 10.973 = 9.601 mm --> OK
Nozzle Neck to Flange Weld, Curve: B


Nozzle Neck to Pad Weld for the Nozzle, Curve: B




Govrn. thk, tg = 28.0, c = 3.175 mm, E* = 1.0

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).




Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -40 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -48 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

PV Elite 2019
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: Inlet


Nozzle Weld 5.4585 = 0.7 * tmin. 14.1400 = 0.7 * Wo mm
Weld Load [W]:

= max( 0, (2529.2097 - 0.0 + 2 * 7.7978 * 0.855 *
(1.0 * 31.525 - 16.3237 ) )138)
= 376697.97 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 397.8157 + 2766.2251 + 441.7783 - 0.0 * 0.86 ) * 138
= 497200.19 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 397.8157 + 91.358 + 341.7815 + ( 420.3619 ) ) * 138
= 172541.95 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 397.8157 + 91.358 + 441.7783 + 2766.2251 + ( 420.3619 ) ) * 138
= 567760.38 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 168.275 * 20.0 * 0.49 * 118
= 305393. N

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 300.0 * 20.0 * 0.49 * 138
= 636788. N

= (3.1416 * 80.2386) * ( 10.9728 - 3.175 ) * 0.7 * 118
= 162217. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 168.275 * 20.0 * 0.74 * 138
= 539422. N

= ( 3.1416/2.0 ) * 168.275 * ( 34.7 - 3.175 ) * 0.74 * 138
= 850264. N
PV Elite 2019
PATH11 = ( SPEW + SNW ) = ( 636788 + 162217 ) = 799005 N

= ( 305393 + 539422 + 850264 + 0 ) = 1695078 N
= ( 636788 + 850264 + 0 ) = 1487051 N




PV Elite 2019
Nozzle Calcs.: Drain Nozl: 17 1:16am Aug 20,2023
Input, Nozzle Desc: Drain From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Insert/Set-in Nozzle No Pad, with Inside projection
Reinforcement CALCULATION, Description: Drain


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Parallel to Vessel Wall Rn+tn+t 61.6875 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.9065 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Drain.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.


= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: Drain

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Note: The MAWP of this junction was limited by the parent Shell/Head.


PV Elite 2019
Nozzle Calcs.: Gas Outlet Nozl: 18 1:16am Aug 20,2023
Input, Nozzle Desc: Gas Outlet From: 20



Material SA-106 B

Diameter 6.0000 in.







PV Elite 2019
Reinforcement CALCULATION, Description: Gas Outlet


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*84.1375)/(118*1.0+0.4*4.12)
= 2.8995 mm


= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

PV Elite 2019



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (146.0754*16.3237*1.0+2*11.0998*16.3237*1.0*(1-0.86))
= 2437.039 mm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 47.75 ) * ( 11.1 - 2.9 ) * 0.855
= 669.565 mm²

= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 7.9248 * ( 19.812 ) * 0.855
= 268.480 mm²

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 20.0² * 0.86 + (0.0)² * 0.86 + 20.0² * 1.0
= 742.000 mm²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 240.0 - 168.275 ) * 20.0 * 1.0
= 1434.500 mm²


= min[ 9.395, max( 19.4987, 4.675 ) ]
= 9.3950 mm

= max( ta, tb )
= max( 6.0745, 9.395 )
PV Elite 2019
= 9.3950 mm






Govrn. thk, tg = 20.0, c = 3.175 mm, E* = 1.0







PV Elite 2019
Note:
Weld Size Calculations, Description: Gas Outlet


Nozzle Weld 6.0000 = Min per Code14.1400 = 0.7 * Wo mm
Weld Load [W]:

= max( 0, (2437.0391 - 0.0 + 2 * 11.0998 * 0.855 *
(1.0 * 31.525 - 16.3237 ) )138)
= 375824.06 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 669.5651 + 1434.5 + 742.0 - 0.0 * 0.86 ) * 138
= 392439.00 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 669.5651 + 268.4805 + 342.0 + ( 598.3653 ) ) * 138
= 259010.86 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 669.5651 + 268.4805 + 742.0 + 1434.5 + ( 598.3653 ) ) * 138
= 511966.84 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 168.275 * 20.0 * 0.49 * 118
= 305393. N

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 240.0 * 20.0 * 0.49 * 138
= 509430. N

= (3.1416 * 78.5876) * ( 14.2748 - 3.175 ) * 0.7 * 118
= 226157. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 168.275 * 20.0 * 0.74 * 138
= 539422. N

= ( 3.1416/2.0 ) * 168.275 * ( 34.7 - 3.175 ) * 0.74 * 138
= 850264. N
PV Elite 2019
PATH11 = ( SPEW + SNW ) = ( 509430 + 226157 ) = 735587 N

= ( 305393 + 539422 + 850264 + 0 ) = 1695078 N
= ( 509430 + 850264 + 0 ) = 1359694 N




PV Elite 2019
Nozzle Calcs.: Liquid Outlet Nozl: 19 1:16am Aug 20,2023
Input, Nozzle Desc: Liquid Outlet From: 20



Material SA-106 B

Diameter 3.0000 in.







PV Elite 2019
Reinforcement CALCULATION, Description: Liquid Outlet


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*44.45)/(118*1.0+0.4*4.12)
= 1.5318 mm


= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

PV Elite 2019



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (73.0*16.3237*1.0+2*7.9502*16.3237*1.0*(1-0.86))
= 1229.260 mm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 39.88 ) * ( 7.95 - 1.53 ) * 0.855
= 437.650 mm²

= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 4.7752 * ( 11.938 ) * 0.855
= 97.481 mm²

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= (399.9845 ) * 0.86 + (0.0 ) * 0.86 + 38.0493² * 1.0
= 380.036 mm²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 150.0 - 88.9 ) * 20.0 * 1.0
= 1222.000 mm²


= min[ 7.975, max( 19.4987, 4.675 ) ]
= 7.9750 mm

= max( ta, tb )
= max( 4.7068, 7.975 )
PV Elite 2019
= 7.9750 mm






Govrn. thk, tg = 20.0, c = 3.175 mm, E* = 1.0







PV Elite 2019
Note:
Weld Size Calculations, Description: Liquid Outlet


Weld Load [W]:

= max( 0, (1229.2604 - 0.0 + 2 * 7.9502 * 0.855 *
(1.0 * 31.525 - 16.3237 ) )138)
= 197996.47 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 437.6501 + 1222.0 + 380.036 - 0.0 * 0.86 ) * 138
= 281248.78 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 437.6501 + 97.4808 + 341.9867 + ( 428.5774 ) ) * 138
= 180040.05 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 437.6501 + 97.4808 + 380.036 + 1222.0 + ( 428.5774 ) ) * 138
= 353786.06 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 88.9 * 20.0 * 0.49 * 118
= 161340. N

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 150.0 * 20.0 * 0.49 * 138
= 318394. N

= (3.1416 * 40.4749) * ( 11.1252 - 3.175 ) * 0.7 * 118
= 83427. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 88.9 * 20.0 * 0.74 * 138
= 284978. N

= ( 3.1416/2.0 ) * 88.9 * ( 34.7 - 3.175 ) * 0.74 * 138
= 449196. N
PV Elite 2019
PATH11 = ( SPEW + SNW ) = ( 318394 + 83427 ) = 401821 N

= ( 161340 + 284978 + 449196 + 0 ) = 895513 N
= ( 318394 + 449196 + 0 ) = 767590 N




PV Elite 2019
Nozzle Calcs.: PSHH Connection Nozl: 20 1:16am Aug 20,2023
Input, Nozzle Desc: PSHH Connection From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Reinforcement CALCULATION, Description: PSHH Connection


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: PSHH Connection.



= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: PSHH Connection





PV Elite 2019
Nozzle Calcs.: PSV Nozl: 21 1:16am Aug 20,2023
Input, Nozzle Desc: PSV From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Reinforcement CALCULATION, Description: PSV


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: PSV.



= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: PSV





PV Elite 2019
Nozzle Calcs.: Spare Nozl: 22 1:16am Aug 20,2023
Input, Nozzle Desc: Spare From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Reinforcement CALCULATION, Description: Spare


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Spare.



= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: Spare





PV Elite 2019
Nozzle Calcs.: PIC Connection Nozl: 23 1:16am Aug 20,2023
Input, Nozzle Desc: PIC Connection From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Reinforcement CALCULATION, Description: PIC Connection


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: PIC Connection.



= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: PIC Connection





PV Elite 2019
Nozzle Calcs.: K1A Nozl: 24 1:16am Aug 20,2023
Input, Nozzle Desc: K1A From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Reinforcement CALCULATION, Description: K1A


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K1A.



= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: K1A





PV Elite 2019
Nozzle Calcs.: K3 Nozl: 25 1:16am Aug 20,2023
Input, Nozzle Desc: K3 From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Reinforcement CALCULATION, Description: K3


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K3.



= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: K3





PV Elite 2019
Nozzle Calcs.: K1B Nozl: 26 1:16am Aug 20,2023
Input, Nozzle Desc: K1B From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Reinforcement CALCULATION, Description: K1B


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K1B.



= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: K1B





PV Elite 2019
Input, Nozzle Desc: K2A From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Reinforcement CALCULATION, Description: K2A


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K2A.



= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: K2A





PV Elite 2019
Input, Nozzle Desc: K2B From: 20



Material SA-106 B

Diameter 2.0000 in.






PV Elite 2019
Reinforcement CALCULATION, Description: K2B


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.12*536.575)/(138*1.0-0.6*4.12)
= 16.3237 mm

= (4.12*30.1625)/(118*1.0+0.4*4.12)
= 1.0395 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K2B.



= min[ 6.595, max( 19.4987, 4.675 ) ]
= 6.5950 mm
PV Elite 2019

= max( ta, tb )
= max( 4.2145, 6.595 )
= 6.5950 mm






Note:
Weld Size Calculations, Description: K2B





PV Elite 2019
Nozzle Schedule: Step: 26 1:16am Aug 20,2023
Nozzle Schedule:
Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type in mm mm mm mm
Drain 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
PSHH Connection 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
PSV 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
Spare 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
PIC Connection 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
K1A 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
K3 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
K1B 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
K2A 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
K2B 2.000 in 160 WNF 2.375 8.738 ... ... 484.70 300
Liquid Outlet 3.000 in 160 WNF 3.500 11.125 150.00 20.00 484.70 300
Inlet 6.000 in 80 WNF 6.625 10.973 300.00 28.00 334.70 300
Gas Outlet 6.000 in 120 WNF 6.625 14.275 240.00 20.00 484.70 300
Manhole 24.000 in 80 WNF 24.000 30.937 780.00 34.70 280.36 300
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld
Drain SA-106 B 34.700 20.000 ... ... ...

PSHH Connec SA-106 B 34.700 20.000 ... ... ...
PSV SA-106 B 34.700 20.000 ... ... ...
Spare SA-106 B 34.700 20.000 ... ... ...
PIC Connect SA-106 B 34.700 20.000 ... ... ...
K1A SA-106 B 34.700 20.000 ... ... ...
K3 SA-106 B 34.700 20.000 ... ... ...
K1B SA-106 B 34.700 20.000 ... ... ...
K2A SA-106 B 34.700 20.000 ... ... ...
K2B SA-106 B 34.700 20.000 ... ... ...
Liquid Outl SA-106 B 34.700 20.000 20.000 20.000 ...
Inlet SA-106 B 34.700 20.000 20.000 20.000 ...
Gas Outlet SA-106 B 34.700 20.000 20.000 20.000 ...
Manhole SA-516 70 34.700 20.000 28.000 34.700 ...
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
mm deg mm mm
Drain 675.000 270.0 150.00 300.00 Shell

PSHH Connection 435.000 90.0 150.00 300.00 Shell
PV Elite 2019
Nozzle Schedule: Step: 26 1:16am Aug 20,2023
PSV 1060.000 90.0 150.00 300.00 Shell

Spare 1555.000 90.0 150.00 300.00 Shell
PIC Connection 2047.000 90.0 150.00 300.00 Shell
K1A 150.000 0.0 150.00 300.00 Shell
K3 150.000 20.0 150.00 300.00 Shell
K1B 600.000 0.0 150.00 300.00 Shell
K2A 2450.000 330.0 150.00 300.00 Shell
K2B 2910.000 45.0 150.00 300.00 Shell
Liquid Outlet 2375.000 270.0 150.00 300.00 Shell
Inlet 173.000 150.0 150.00 150.00 Shell
Gas Outlet 2740.000 90.0 150.00 300.00 Shell
Manhole 1450.000 0.0 150.00 50.00 Shell

PV Elite 2019
MDMT Summary: Step: 28 1:16am Aug 20,2023
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm
Left Head [10] B -4 -13 -29 0.850 22.200 0.85 No

Left Head [7] B -1 -14 -29 0.760 25.000 0.85 No
Shell [8] B -9 -38 0.525 34.700 1.00 No
Right Head [10] B -4 -13 -29 0.850 22.200 0.85 No
Right Head [7] B -1 -14 -29 0.760 25.000 0.85 No
Manhole [1] B -9 -39 -29 0.518 34.700 1.00 No
Nozzle Flg [4] ! -17 -75
Inlet [1] B -15 -45 0.518 28.000 1.00 No
Nozzle Flg [4] B -29 -48
Drain [1] B -46 -104 0.233 7.645 1.00 No
Gas Outlet [1] B -24 -48 -29 0.518 20.000 1.00 No
Liquid Outlet [1] B -24 -48 -29 0.518 20.000 1.00 No
PSHH Connectio[1] B -46 -104 0.233 7.645 1.00 No
PSV [1] B -46 -104 0.233 7.645 1.00 No
Spare [1] B -46 -104 0.233 7.645 1.00 No
PIC Connection[1] B -46 -104 0.233 7.645 1.00 No
K1A [1] B -46 -104 0.233 7.645 1.00 No
K3 [1] B -46 -104 0.233 7.645 1.00 No
K1B [1] B -46 -104 0.233 7.645 1.00 No
K2A [1] B -46 -104 0.233 7.645 1.00 No
K2B [1] B -46 -104 0.233 7.645 1.00 No
Warmest MDMT: -1 -13
Required Minimum Design Metal Temperature -12.0 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
PV Elite 2019
MDMT Summary: Step: 28 1:16am Aug 20,2023
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite 2019
Vessel Design Summary: Step: 29 1:16am Aug 20,2023
Diameter Spec : 1066.800 mm ID

Vessel Design Length, Tangent to Tangent 3188.00 mm
Specified Datum Line Distance 70.00 mm
Internal Design Temperature 93 °C

Internal Design Pressure 4.120 MPa
External Design Temperature 93 °C

External Design Pressure 0.103 MPa
Maximum Allowable Working Pressure 4.174 MPa

External Max. Allowable Working Pressure 2.045 MPa
Hydrostatic Test Pressure 6.305 MPa
Required Minimum Design Metal Temperature -12.0 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Materials of Construction:
Component Normal Impact
Type Material Class Thickness UNS # ized Tested
Shell SA-516 70 ... ... K02700 No No

Head SA-516 70 ... ... K02700 No No
Nozzle SA-516 70 ... ... K02700 No Yes
Nozzle SA-106 B ... ... K03006 No No
Re-Pad SA-516 70 ... ... K02700 No No
Nozzle Flg SA-105 ... ... K03504 No Yes
Hrz Bolting SA-193 B7 ... 2 1/2 < t <= 4 G41400 No No
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (MPa & mm):
Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
Left Head 4.120 0.10 4.174 3.1750 No No

Shell 4.120 0.10 7.826 3.1750 N/A No
Right Head 4.120 0.10 4.174 3.1750 No No
Element Types and Properties:
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type mm mm mm mm mm mm
Ellipse 0.0 70.0 25.0 22.2 22.0 6.1 0.85 0.85

Cylinder 3048.0 3048.0 36.0 34.7 19.5 8.9 1.00 1.00
Ellipse 3118.0 70.0 25.0 22.2 22.0 6.1 0.85 0.85
Saddle Parameters:
Saddle Width 300.000 mm
Saddle Bearing Angle 160.000 deg.
Centerline Dimension 1255.000 mm
Wear Pad Width 306.000 mm
PV Elite 2019
Vessel Design Summary: Step: 29 1:16am Aug 20,2023
Wear Pad Thickness 10.000 mm

Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 314.000 mm
Baseplate Length 1050.000 mm

Baseplate Thickness 26.000 mm
Baseplate Width 254.000 mm
Number of Ribs (including outside ribs) 5
Rib Thickness 10.000 mm
Web Thickness 10.000 mm
Height of Center Web 306.000 mm
Baseplate Sketch
|------------------- 1050.000 mm --------------------|

------------------------------------------------------ ---
| |
| | 254.000 mm
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 26.000 mm
------------------------------------------------------ ---
Baseplate Side View
Note: The Wind and Seismic loads were not load factored in this analysis.
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 41709.61 N
Maximum Transverse Saddle Shear Load 277.27 N
Maximum Longitudinal Saddle Shear Load 193.13 N
Weights:
Fabricated - Bare W/O Removable Internals 5098.1 kgm
Shop Test - Fabricated + Water ( Full ) 8264.1 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 5098.1 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 5098.1 kgm
Empty - Fab. + Intls. + Details + Wghts. 5098.1 kgm
Operating - Empty + Operating Liquid (No CA) 5098.1 kgm
Field Test - Empty Weight + Water (Full) 8264.1 kgm

MP Separator - Out

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PV Elite® 2019

Project Data Page:

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : G:\PV\MP SEPARATOR.Pvdb

Date of Analysis : Aug 20,2023 1:16am

PV Elite 2019 SP1, March 2019

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 4.12 MPa

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Seismic Design Code UBC 94

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 20

Design Temperature Internal Pressure 93 °C

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Layout Angle 150.0

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Layout Angle 90.0

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Layout Angle 0.0

Element From Node 20

Element From Node 20

Element From Node 30

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

Left Head 70 ... 70 ...

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

Left Head 4.12 25 3.175 1066.8 117.22

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

Left Head 4.12 4.17386 4.85824 22.2 21.9536

Minimum 4.174 4.858

MAWP: 4.174 MPa, limited by: Right Head.

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 93 °C

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 9.672 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 3.264 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 9.672 %