Pennar COMPOSITE FLOOR DECKING

FOR FASTER CONSTRUCTION

SUPER DECK
for smarter construction
TM

Pennar Industries Limited

Engineering Excellence
 INTRODUCTION
PENNAR INDUSTRIES LIMITED, an ISO 9001:2008 accredited
company with a turnover of over Rs1400 crores, having five
manufacturing plants located at Patancheru, Isnapur (both near
Hyderabad), Chennai, Tarapur and Hosur. PENNAR manufactures
different engineered metal products like Cold Rolled Steel Strips,
Cold Roll Formed Sections, Engineering Components, Road Safety
Barriers, ERW Precision Tubes, CDW tubes and Rail Wagon / Coach
Components.
Cold Roll Formed Steel Sections (CRFS) Profiles are used for
Construction / Steel buildings (Metal decking, Purlins & Runners,
Roofing sheets, etc), Special sections & Panels for Automobile,
Engineering industries, Solar Power Projects and other industries
that require heavy fabrication. Long profiled steel sheets such as
collecting and discharge electrodes for ESPs, Stringer channels
for Material Handling industry, Trough floor & other sections for
Railway wagons & coaches and sheet piles for the construction
industries.
METAL DECKING
Composite Floor Deck is a steel deck with a ribbed profile, which
binds with concrete slab and together forms a part of the floor
structure. This interlocking between the concrete and the floor
deck is brought about through a system of embossment and ribs
which are built into the deck, creating a reinforced concrete slab
that serves the dual purpose of permanent form and positive
reinforcement. Composite decking is one of the most effective
method of constructing floors in steel building and very useful in
high rise RCC / Steel Buildings.
Started in 1988, PENNAR specializes in metal decking and has
supplied to many industries like construction, cement, metals &
mining, automobile, power, etc. and has more than 1000 successful
implementations all over India. PENNAR has standard profiles
which can be supplied within a short time and also develop
customized decks suitable for specific requirements.
Metal decking can be effectively used in Multi-storey buildings
(Industrial / Residential), Shopping malls, Super markets, SEZs, Silos,
Storage facilities, mezzanines, bridges, walkways, platforms, etc.
TECHNICAL SPECIFICATIONS
PENNAR SUPER DECK SERIES is available in 44mm, 52mm and
75mm depth profiles with thickness range of 0.80mm to 2mm.
Length : upto 12000mm
Material : CR Steel as per IS:513 D-Quality / HR Steel as per
IS:1079 / Galvanized Steel (as per IS:277)
Type : Bare, Primer coated, Galvanized, Pre-Painted
We supply suitable size of decking with optional feature of dimpling,
shear connectors and ribs, as per customer’s specifications /
drawings, for easy erection and also to avoid any wastage / rework
at site.
BENEFITS OF PENNAR SUPER DECK SERIES
• Light weight and doesn’t require any support, which considerably
reduces the use of concrete & slab thickness.
• Acts as composite member and as permanent shuttering.
• No major reinforcement required.
• Deck can be used as working platform during construction.
• Speedy construction enables faster completion of a project.
• Metal deck can also be used as roofing and cladding sheet in
cement, power plants and bulk material handling plants.
• Decking reduces the construction time, hence the total cost.

Dummy heading to be replaced with actual text

Top Reinforcement
As Required

Stud on Beam
Centerline

Edge Form

Cantilever
Pennar Super Deck
Length Universal Beam Pennar Super Deck

Notes (Common to all Deck Profiles)

1) The properties given are for one meter width of the Profile. 2) Limiting deflection is taken as span / 150. 3) Allowable loads are
applicable for sheets spanning over a minimum of four supports and for permanent shuttering only. 4) Allowable loads may be
multiplied by a factor of 0.80 for sheets spanning over 2 or 3 supports. 5) High strength (550 Mpa) material deck sheet will be supplied
against specific requirement 6) Shear Connectors / Ribs are optional.
 PENNAR SUPER DECK 52
GEOMETRICAL PROPERTIES
Section Moment of
S. Thickness Unit Wt. Modulus
SUPER DECK - 52

Inertia
No. (mm) (kg/m2) (cm3) (cm4)
1 0.70 7.36 15.68 41.02
2 0.80 8.34 17.92 46.90
PENNAR

3 1.00 10.30 22.30 58.62

4 1.25 12.75 27.90 73.20

Allowable Loads in kg/m2 for 240 Mpa Yield Strength Material Thick- Allowable Loads in kg/m2 for 340 Mpa Yield Strength Material
Thick- Sl.
Sl.
ness Span in Meters ness Span in Meters
No. No.
(mm) (mm)
1.0 1.25 1.5 1.75 2.0 2.25 2.5 2.75 3.0 1.0 1.25 1.5 1.75 2.0 2.25 2.5 2.75 3.0
1 0.70 2258 1445 1004 737 564 446 361 299 251 1 0.70 3246 2077 1443 1060 811 641 460 350 270
2 0.80 2580 1652 1147 843 645 510 413 341 287 2 0.80 3709 2374 1649 1211 927 725 530 400 300
3 1.00 3211 2055 1427 1049 803 634 514 425 357 3 1.00 4616 2954 2052 1507 1154 900 650 492 375
4 1.25 4018 2571 1786 1312 1004 794 643 531 446 4 1.25 5775 3696 2567 1886 1444 1141 825 620 470

PENNAR SUPER DECK 75

GEOMETRICAL PROPERTIES
SUPER DECK - 75

Section Moment of
S. Thickness Unit Wt. Modulus
No. (mm) (kg/m2) (cm3) Inertia
(cm4)
PENNAR

1 0.80 9.08 26.04 97.90

2 1.00 11.21 32.55 122.00
3 1.25 13.88 40.70 153.00

Thick- Allowable Loads in kg/m for 340 Mpa Yield Strength Material Thick- Allowable Loads in kg/m for 240 Mpa Yield Strength Material
2 2

Sl. Sl.
ness Span in Meters ness Span in Meters
No. No.
(mm) 1.5 1.75 2.0 2.25 2.5 2.75 3.0 3.25 3.5 4.0 (mm) 1.5 1.75 2.0 2.25 2.5 2.75 3.0 3.25 3.5 4.0

1 0.80 2396 1760 1348 1065 862 713 599 495 400 260 1 0.80 1667 1224 937 741 600 496 417 355 306 234

2 1.00 2995 2200 1684 1331 1078 891 749 625 500 320 2 1.00 2083 1531 1172 926 750 620 521 444 383 293

3 1.25 3744 2751 2106 1664 1348 1114 936 785 625 405 3 1.25 2605 1914 1465 1158 938 775 651 555 478 366

PENNAR SUPER DECK 44

GEOMETRICAL PROPERTIES
Moment Section
S. Thickness Unit Wt. of Inertia Modulus
No. (mm) (kg/m2) (cm4) (cm3)
SUPER DECK - 44

1 0.70 7.14 23.36 10.62

2 0.80 8.16 26.70 12.14
3 1.00 10.20 33.38 15.17
PENNAR

4 1.25 12.75 41.72 18.97

5 1.60 16.32 53.41 24.28
6 2.00 20.4 66.77 30.35

Allowable Loads in kg/m2 for 340 Mpa Yield Strength Material

Thick- Allowable Loads in kg/m for 250 Mpa Yield Strength Material
2
Thick-
Sl. Sl. Span in Meters
ness Span in Meters ness
No. No.
(mm) 1.00 1.20 1.40 1.50 1.60 1.70 2.0 2.5 3.0 (mm) 1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00

1 0.70 1593 1106 813 708 622 551 398 255 150 1 0.70 2198 1527 1122 977 859 761 515 260 150
2 0.80 1821 1265 929 809 711 630 455 291 170 2 0.80 2513 1745 1282 1117 982 870 575 300 170
3 1.00 2276 1580 1161 1011 889 787 569 364 215 3 1.00 3140 2181 1602 1396 1227 1087 700 365 215
4 1.25 2846 1976 1452 1265 1112 985 711 455 265 4 1.25 3927 2727 2003 1745 1534 1359 910 460 265
5 1.60 3642 2529 1858 1619 1423 1260 911 583 340 5 1.60* 5026 3490 2564 2234 1963 1739 1150 590 340
6 2.00 4553 3161 2323 2023 1778 1575 1138 728 430 6 2.00* 6282 4363 3205 2702 2454 2174 1400 730 430
* Without embossment
 DECKING profile - PIL 52 / 271 DECKING profile - PIL 75 / 230
845 118 230

75
52

22
123 135 271 135 148 88
25
18

812 718

Geometrical properties Geometrical properties

(Yield strength of material – 250 Mpa) (Yield strength of material – 250 Mpa)

Unit Moment Section Thickness Moment Section Unit

Sl. Thickness Weight of Inertia Modulus Sl. mm of Inertia Modulus Weight
No. mm No.
kg/m2 cm4 cm3 (t) cm4 (Min) cm3 kg/m2

1 0.80 8.27 48.91 18.91 1 1.00 147.30 36.26 11.96

2 1.00 10.33 61.13 23.51 2 1.25 182.35 44.89 14.90
3 1.25 12.92 76.40 29.38 3 1.50 216.57 53.31 17.98
4 1.50 15.50 4 1.60 230.56 56.76 19.18

SOME OF OUR INSTALLATIONS

Customer Project Application

L&T – ECC Ultratech Cement, Tadipatri Silo

GMR Hyderabad Intl. Airport, Mumbai International Airport Terminal Building, Ramp
TNEB Mettur Power Plant Turbo Generator Building
Lloyd Insulations LANCO Amarkantak Power Plant, Korba TG Building
Hyundai Motors, Pune Assembly and Paint Shop
Metro Cash & Carry India Hyper Mart
Nuclear Power Corporation Kaiga Nuclear Power Station Central Stores - Mezanine Floor
Kudankulam Atomic Power Project Main Plant Structures
Unity Infra Projects Ltd Balewadi Sports Complex, Pune 5-Star Hotel Building
Lloyd (Mecon) Neyveli Lignite Corporation Power Plant Buildings
Ultratech Cements Hirmi Cement Works Roofing and Cladding of Plant Buildings
Vijay Nirman GMR Villupuram-Ulunderpet Road overbridge
NCC Nalco Power Plant, Angul TG Building
Satyam Computer Services Office Building
Lanco Group Lanco Hills Technology Park SEZ Project Building
Vasavadatta Cements Sedam Cement Plant Silo & Main Plant
Build Korp ETL Infrastructure Ltd Commercial Complex
Reliance Petroleum Jamnagar SEZ Plant Building
Essar Steel Hazira Integrated Steel Plant Plant buildings & Conveyor Galleries
Gannon Dunkerly & Co Bhatinda Thermal Power Plant, HAL Koraput Plant Buildings
Ford India Ltd Chennai Plant Plant Buildings

Marketing Offices
Pennar Industries Limited Ahmedabad : 09099665453 ahmedabad@pennarindia.com
Engineering Excellence Bengaluru : 080-2322 0667 bengaluru@pennarindia.com
Registered Office Chennai : 044-2489 3962 chennai@pennarindia.com
Floor-1, DHFLVC, Silicon Towers, Coimbatore : 09626809747 coimbatore@pennarindia.com
Kondapur, Hyderabad - 500084
Delhi : 09871196334 delhi@pennarindia.com
Ph: +91-40-23117043 / 45 / 47
Fax: +91-40-23117041 Hosur : 04344-275458 / 276874 (telefax) hosur@pennarindia.com
www.pennarindia.com Hyderabad : 040-23117044 / 7045 hyderabad@pennarindia.com
Indore : 0731-4207171 indore@pennarindia.com
Corporate Office / Central Marketing Office
Kolkata : 033-2441 7325 kolkata@pennarindia.com
I.D.A, Patancheru - 502319,
Medak District, Andhra Pradesh. India. Mumbai : 022-4123 7383 mumbai@pennarindia.com
Ph: 08455-242184 to 193 Pune : 020-2554 8660 pune@pennarindia.com
Fax: 08455-242424 / 242161 Vizag : 09848383114 vizag@pennarindia.com
Email: pilhyd@bsnl.in / contact@pennarindia.com
www.pennarindia.com