Baa t725kv Modell2011 en v3 03 201404

Operating Instructions
BAA T725KV M2011

Version 3.03
Constant pressure valve type T725KV M2011

DN 025 – 100, DN 1.00” – 4.00”
DN 025 – DN 080 (ISO)
created on/by 15.04.2014 Lang

reviewed on/by 15.04.2014 S1 en
L:\documentation\01-Dokumentation\108-Konstantdruckventile\ab_2014_01_01\baa_t725kv_modell2011_en_v3_03_201404.docx
Constant pressure valve
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
1. Table of Contents
1. Table of Contents........................................................................................................................................... 2
2. Safety instructions......................................................................................................................................... 4

2.1. General information .................................................................................................................................. 4
2.2. Maintenance and service work ................................................................................................................. 4
2.3. Modifications to the constant pressure valve ............................................................................................ 5
2.4. Cleaning, flushing, sterilization ................................................................................................................. 5
2.5. Storage ..................................................................................................................................................... 5
2.6. Operation ................................................................................................................................................. 5
2.7. Spare parts ............................................................................................................................................... 5
2.8. Risk assessment ...................................................................................................................................... 5
3. Field of application ........................................................................................................................................ 6

3.1. Field of application of the constant pressure valves ................................................................................. 6
3.2. Place of use, environment ........................................................................................................................ 6
3.3. Allowed operating media, pressures and temperatures ........................................................................... 6
3.4. Media to be transported ........................................................................................................................... 7
3.5. Media to be transported in areas subject to explosion hazards ................................................................ 7
4. Technical Data ............................................................................................................................................... 8

4.1. Dimensions............................................................................................................................................... 8
4.2. Valve use ................................................................................................................................................. 10
4.3. Material data............................................................................................................................................. 10
4.3.1. Stainless steels ................................................................................................................................. 10
4.4. CIP cleaning ............................................................................................................................................. 10
4.5. Surfaces ................................................................................................................................................... 10
4.6. Pneumatic connections ............................................................................................................................ 11
4.7. Control air ................................................................................................................................................. 11
4.7.1. Control air pressure........................................................................................................................... 11
4.7.2. Control air quality .............................................................................................................................. 11
5. Valve function ................................................................................................................................................ 12
6. Valve connection piping................................................................................................................................ 13

6.1. Installation position ................................................................................................................................... 13
6.2. Valve connections .................................................................................................................................... 13
6.3. Installation instructions for constant pressure valves ............................................................................... 13
7. Welding and mounting instructions ............................................................................................................. 13

7.1. General notes ........................................................................................................................................... 13
7.2. As-delivered condition of the constant pressure valve ............................................................................. 13
7.3. Installation instructions ............................................................................................................................. 14
7.3.1. Installation space .............................................................................................................................. 14
7.3.2. Installation ......................................................................................................................................... 14
7.4. Welding guidelines ................................................................................................................................... 14
7.5. Weld seam preparation ............................................................................................................................ 14
7.6. Welding .................................................................................................................................................... 14
7.7. Welding filler ............................................................................................................................................. 14
7.8. Weld seam finishing ................................................................................................................................. 14
7.8.1. Interior ............................................................................................................................................... 14
7.8.2. Exterior.............................................................................................................................................. 15
BAA T725KV M2011

2 Version 3.03
Copy of the original operating instructions en reviewed on/by 15.04.2014
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)

7.9. Cleaning of the valve ................................................................................................................................ 15
7.10. Valve assembly ........................................................................................................................................ 15
8. Dismounting - Mounting................................................................................................................................ 15

8.1. Preparatory measures for dismounting - mounting................................................................................... 15
8.2. Spare parts ............................................................................................................................................... 16
8.3. Assembly tools ......................................................................................................................................... 16
8.4. Replacement of the seals in contact with the product .............................................................................. 17
8.4.1. Constant pressure valve without vapor seal...................................................................................... 17
8.4.2. Constant pressure valve with vapor seal........................................................................................... 19
8.5. Mounting of the O-rings ............................................................................................................................ 21
8.5.1. Dismounting ...................................................................................................................................... 21
8.5.2. Installation ......................................................................................................................................... 21
8.6. Replacing the actuator seals .................................................................................................................... 22
9. Start-up Constant pressure valve................................................................................................................. 23

9.1. Functional test of the constant pressure valve ......................................................................................... 23
9.2. Leak test of the constant pressure valve .................................................................................................. 23
10. Maintenance ................................................................................................................................................... 24

10.1. Preparatory maintenance measures ........................................................................................................ 24
10.2. Inspection ................................................................................................................................................. 24
10.3. Maintenance ............................................................................................................................................. 24
11. Malfunctions - Troubleshooting ................................................................................................................. 25
12. Disposal .......................................................................................................................................................... 25
13. Spare parts list ............................................................................................................................................... 26
14. EC Declaration of Incorporation ................................................................................................................... 29
15. Declaration of Conformity ............................................................................................................................. 30
16. Manufacturer's declaration for use in areas subject to explosion hazards .............................................. 31
17. Maintenance unit............................................................................................................................................ 32
18. Service address ............................................................................................................................................. 38
BAA T725KV M2011

Version 3.03
3
reviewed on/by 15.04.2014 en Copy of the original operating instructions
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
2. Safety instructions
This symbol denotes an imminent danger to life and health of persons!

Non-observance of these instructions leads to health risks or life-threatening injuries.
Danger
This symbol denotes a potentially dangerous situation!

Non-observance of these instructions can lead to light injuries or damage to material
Caution property.
This symbol gives important information on the proper handling of the constant pressure
valve which must be strictly observed.
Non-observance of these instructions can result in malfunction of the valve or in its
environment.
2.1. General information
 The constant pressure valves by Südmo Components GmbH have been manufactured in accordance with state-of-
the-art standards and the recognized safety rules. However, these constant pressure valves may constitute a haz-
ard if used improperly by operating personal or for a purpose other than the designated one. This may result in a
risk to life and limb of the user or of third parties, impair the function of the constant pressure valve or cause dam-
age to other material property.
 Anyone who has been designated by the purchaser to assemble, start up, operate and maintain these constant
pressure valves must have read and understood the complete operating instructions (especially all specified safety
instructions).
 In addition to these operating instructions, the following applies as a matter of course:
 Relevant accident prevention regulations
 Generally recognized safety rules
 National regulations in the country of use
 Company-internal instructions concerning work and safety.
2.2. Maintenance and service work
 Any maintenance and service work on the constant pressure valves must be carried out by specially trained, quali-
fied personnel only.
 Training or instruction in accordance with the current safety standards.
 For systems with explosion protection: training or instruction or authorization to carry out work on systems
subject to explosion hazards (observe ATEX regulations).
 Get information on possible risks that could be caused by residues of the operating material and take appropriate
measures if necessary (safety gloves, safety goggles, etc.), before carrying out maintenance and service work on
the constant pressure valve.
 Prior to carrying out any maintenance and service work, make sure that:
 this work is only carried out in a depressurized state and with the media supply shut off.
 the constant pressure valve and all piping elements leading to the valve have been drained and cleaned or
flushed.
 the fittings have cooled down.
 the system cannot be started by a third person.
 the pressure build-up which may form in sealed pipelines is counteracted.
 dismounting - mounting of the constant pressure valve are carried out according to the mounting instructions
(see chapter 8 "Dismounting - Mounting").
 the power supply has been disconnected.
 the constant pressure valve is removed from the piping section, if possible.
BAA T725KV M2011

4 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
Do not reach into the valve open-

ing or moving parts
 Risk of accidents.
Danger Risk of limbs being crushed or
cut off.
 Avoid any working method impairing safety and function of the constant pressure valve.
2.3. Modifications to the constant pressure valve
 Operate the constant pressure valve according to the designated use

and safety instructions.
 Operate the constant pressure valve in perfect technical condition on-
Danger ly.
 Modifications to the constant pressure valve are not allowed.
2.4. Cleaning, flushing, sterilization
 The owner of the plant in which the constant pressure valve is built in must draw up operating instructions so that all
the information required for the operation of the valve is available for the operating and maintenance personnel.
 The start-up and operating personnel must wear protective clothing (gloves and safety goggles) during the clean-
ing, flushing and sterilization work.
2.5. Storage
 Store the valve in a dry place by room temperature protected against external influences.
 Keep away from direct solar radiation
 Prior to handling (disassembly of the body / activation of the actuators) temporarily store the valves in a dry place for
at least 24 hours at a temperature ≥ 5° C.
2.6. Operation
 Never touch the valve or the pipelines if hot media are processed or
if the sterilizing process is running.
 Always adhere exactly to the operating parameters (see chapter 4
Danger "Technical data").
2.7. Spare parts
Use original spare parts only.

 For original spare parts, refer to the enclosed spare parts list (see
chapter 13 "Spare parts list").
Caution  Perfect functioning of the constant pressure valve is only guaranteed
when using original spare parts.
2.8. Risk assessment
 All safety instructions in these operating instructions result from the risk assessment for the constant pressure
valve.
BAA T725KV M2011

Version 3.03
5
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
3. Field of application
3.1. Field of application of the constant pressure valves
Pentair Südmo constant pressure valves are used in

 breweries
 the beverage industry
 the foodstuffs industry
 the pharmaceutical industry
 the chemical industry
 the cosmetic industry
among others.
3.2. Place of use, environment
 The valve must only be used at places equipped with an acid- and base-resistant floor.
 The places must be equipped with a normal illumination so that the labels and warning signs on the valve are clear-
ly visible.
 Permissible ambient temperature 0° C – 55° C.
 Protect the valve rods against icing.
3.3. Allowed operating media, pressures and temperatures
Allowed Minimum allowed Maximum allowed

Media
operating pressure operating temperature operating temperature
EPDM
+95° C (203°F) bzw.
Water, beverages, pumpable food and cosmet- +1° C (33,8° F)
< 6,0 barÜ (87 psi) at least 1 K below the evaporation
ics (liquids, emulsions, flowing suspensions) or 1 K above freezing point
temperature at atmospheric pressure
Aqueous cleaning base +1° C (33,8° F)
< 6,0 barÜ (87 psi) +80° C (176°F)
(based on sodium hydroxide solution, < 5 %*) or 1 K above freezing point
Aqueous cleaning acid +1° C (33,8° F)
< 6,0 barÜ (87 psi) +40° C (104°F)
(based on nitric acid, < 3 %*) or 1 K above freezing point
Aqueous disinfectants +1° C (33,8° F)
< 6,0 barÜ (87 psi) +30° C (86°F)
(based on peracetic acid, < 0.7 %*) or 1 K above freezing point
< 2,7 bar abs (39,1 psi) bzw. continuous +130° C (266°F)
Water vapor short-term (15 - 20 min.) ---------- short-term (15 - 20 min.) +150° C
< 4,7 bar abs (68,1 psi) (302°F)
FKM
< 6,0 barÜ (87 psi) +80° C (176°F)
< 6,0 barÜ (87 psi) +80° C (176°F)
< 6,0 barÜ (87 psi) +60° C (140°F)
(based on nitric acid, < 1,5 %*) or 1 K above freezing point
Aqueous disinfectants +1° C (33,8° F)
< 6,0 barÜ (87 psi) +30° C (86°F)
(based on peracetic acid, < 0.2 %*) or 1 K above freezing point
continuous: not recommended
short-term (15 - 20 min.)
Water vapor ---------- short-term (15 - 20 min.) +121° C
< 2,3 bar abs (33,3 psi)
(250°F)
BAA T725KV M2011

6 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
Allowed Minimum allowed Maximum allowed

Media
operating pressure operating temperature operating temperature
HNBR
+95° C (203°F) bzw.
< 6,0 barÜ (87 psi) at least 1 K below the evaporation
temperature at atmospheric pressure
< 6,0 barÜ (87 psi) +80° C (176°F)
< 6,0 barÜ (87 psi) +40° C (104°F)
(based on nitric acid, < 1,5 %*) or 1 K above freezing point
< 1,9 bar abs (27,5 psi) bzw. continuous +121° C (250°F)
Water vapor short-term (15 - 20 min.) ---------- short-term (15 - 20 min.) +140° C
< 3,6 bar abs (52,2 psi) (284°F)
* Indications regarding the concentration refer to the dilution of the concentrate
If the valve contains liquids, emulsions or suspensions above their respective evapo-
ration temperature at atmospheric pressure, the switching of the valve or a leakage
due to a wear of the seal may lead to a sudden escape of the complete contents of the
pipe system in the form of vapor into the work area; this may result in a risk of injury
Danger
to the persons staying in the work area.
If application-specific cleaning agents, other aggressive media or products are used, make
sure they are suitable for stainless steel used and for the sealing material used and do not
damage these materials.
If in doubt please contact the valve manufacturer.
The service life of the seals depends on:

 Operating time per day
 Number of switching intervals
 Type of product, temperature, etc.
 Type of cleaning (CIP / SIP)
3.4. Media to be transported
Allowed state of aggregation Liquids / Gases / Suspensions

Inadmissible media radioactive, poisonous, very poisonous and environmentally hazardous media
acc.to hazardous contaminant data base of Pressure Equipment “Directive
97/23/EC
3.5. Media to be transported in areas subject to explosion hazards
Allowed state of aggregation Liquids / Gases / Suspensions

Inadmissible media radioactive, poisonous, very poisonous and environmentally hazardous media
acc.to hazardous contaminant data base of Pressure Equipment “Directive
97/23/EC
In addition, the restrictions according to the Manufacturer's Declaration for use in areas
subject to explosion hazards must be observed. For more information on this, see also
chapter 16. "Manufacturer's declaration for use in areas subject to explosion hazards"
BAA T725KV M2011

Version 3.03
7
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
4. Technical Data
4.1. Dimensions
DN Pipe ø A B C øD E F G H kg
DIN 11850 Reihe 2

025 29 x 1.50 80 60 28 68,5 257 325 290 350 5,1
040 41 x 1.50 80 60 34 68,5 255 325 288 360 5,2
050 53 x 1.50 100 70 36 73 279 360 317 400 6,5
065 70 x 1.50 100 80 45 88 309 405 349 450 9,4
080 85 x 1.50 120 90 45 106 327 435 368 480 13,7
100 104 x 2.00 150 100 50 128 358 485 408 540 21,7
7
ASTM A270
1.00” 25.4 x 1.65 80 60 28 68,5 255 325 290 350 5,1
1.50” 38.1 x 1.65 80 60 34 68,5 254 325 286 360 5,2
2.00” 50.8 x 1.65 100 70 36 73 278 360 316 400 6,6
2.50” 63.5 x 1.65 100 80 45 88 306 405 347 450 10,3
3.00” 76.2 x 1.65 120 90 45 106 324 435 364 480 13,6
4.00” 101.6 x 2.11 150 100 50 128 357 485 407 540 21,7
DIN EN ISO 1127

025 33.7 x 2.00 80 60 28 68,5 251 325 290 350 5,2
040 48.3 x 2.00 100 70 36 73 279 360 317 400 6,5
050 60.3 x 2.00 100 80 45 88 306 405 349 450 9,4
065 76.1 x 2.00 120 90 45 106 324 435 368 480 13,7
080 88.9 x 2.30 150 100 50 128 354 485 408 540 21,7
Dimensions in mm
BAA T725KV M2011

8 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
DN Pipe ø A B C øD E F G H kg
DIN 11850 Reihe 2

025
040
050
065
080
100
7
ASTM A270
1.00” 25.4 x 1.65 60 55 28 68,5 250 325 285 350 5,0
1.50” 38.1 x 1.65 60 55 34 68,5 249 325 281 360 5,1
2.00” 50.8 x 1.65 70 65 36 73 273 360 311 400 6,5
2.50” 63.5 x 1.65 80 70 45 88 296 405 337 450 9,1
3.00” 76.2 x 1.65 90 80 45 106 314 435 354 480 13,3
4.00” 101.6 x 2.11 100 90 50 128 347 485 397 540 21,3
DIN EN ISO 1127

025
040
050
065
080
Dimensions in mm
BAA T725KV M2011

Version 3.03
9
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
4.2. Valve use
Application: Pre-pressure regulation

Application: Hygienic processes
4.3. Material data
4.3.1. Stainless steels

In contact with the product 1.4404 (AISI 316 L)
Not in contact with the product 1.4301 (AISI 304) / 1.4305 (AISI 304)
4.4. CIP cleaning
 Inner chambers of the valve must be cleaned regularly.

 When selecting the detergent, please observe the following:
 Do not use abrasive detergents.
 Use only detergents that are suitable for seals and stainless steel.
 Do not exceed the concentrations and temperatures recommended by the detergent
manufacturer.
 Observe the safety data sheets issued by the cleaning agents manufacturers!
 Non-observance of these instructions will exempt the manufacturer from any warran-
ty and liability.
Cleaning example for EPDM process valves in the food industry:
Cleaning step Explanation
Pre-rinsing Process water

at ambient temperature
Main cleaning process I Base in aqueous solution
(base step) < 5% at 80°C (176° F)
Intermediate rinsing Process water
Main cleaning process II Acid in aqueous solution
(acid step) < 3% at 40°C (104° F)
Final rinsing Water (drinking water quality)
4.5. Surfaces
Surfaces in contact with the product Standard Ra  0.8 m

Surface versions - electropolished
- higher-quality surfaces
Surfaces not in contact with the product bright metal finish,
Ra  1.6 m
BAA T725KV M2011

10 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
4.6. Pneumatic connections
 Angular screw-in connection

 Standard : G 1/8, air hose PE ø6/4
 USA: G 1/8, air hose PE ¼“ (ø6.35)
 Air hose specification - Recommendation
 Air hose, black
hose 6/4 Order No. 0490227
hose 8/6 Order No. 0735563
 Material: Polyamide 12
Linear coefficient of expansion: 15x10-5
Version according to DIN 73378 soft
 Max. operating pressure:
AD 6/ ID 4 = 27 bar
AD 8/ ID 6 = 19 bar
all pressure indications at 20°C, higher temperatures have a negative effect on the max. operating pressure
(negative)
 Use only calibrated hose pipes with an external diameter of 6 mm or 1/4" or 8

mm or 5/16" (tolerance +0.05/-0.1).
 Cut the hose pipe only with a special hose cutter.
 The length of the hose must be dimensioned in a way that prevents its buckling.
Even single buckling of the hose damages it permanently.
 Insert the air hose into the connector and fasten it. Avoid diagonal pull on con-
nector.
4.7. Control air
Use only clean control air according to the specification!
4.7.1. Control air pressure

 Maintenance unit:
for pneumatic maintenance unit connection
 Inlet side:
Control air pressure max. 16 bar
 Outlet side:
Control air pressure 0.1 – 3 bar
 Constant pressure valve:
Control air pressure max. 10 bar
4.7.2. Control air quality

Oil-free and dry air, neutral gases
quality classes according to DIN ISO 8573-1(5 μm filter recommended)
Dust content
Quality class 5 max. particle size 40 μm, max. particle density 10 mg/m3
Water content
Quality class 3 max. pressure dew point -20º C
or min. 10° C below the lowest ambient temperature
Oil content
Quality class 5 max. 25 mg/m 3
Temperature range of compressed air:

-10 - +50 °C
BAA T725KV M2011

Version 3.03
11
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
5. Valve function
By means of the maintenance unit, the constant pressure valve, the pilot valve 3/2 and the pressure gage PI 01 in the
pressure line, the pressure "PI 01" shall be kept constant at the value set in the maintenance unit.
The constant pressure valve works with a ratio of the piston surface in the pneumatic drive to the surface of the regulator
cone in the volume flow of the substance to be transported predefined by its design.
Example: A specified pressure between a filter and a tank in the line to be observed (PI 01) shall be kept constant even if
the pressure after the valve (PI 02) changes.
The pressure after the filter changes; in this case it increases. The unit regulates the pressure at a constant value. In this
example, a constant pressure of 3 bar in front of the valve is to be realized.
First the 3/2 pilot valve is set to through passage towards the constant pressure valve. For cleaning purposes, the pilot
valve can be adjusted so that the regulating cone will be completely open and the air will be blown via the pilot valve.
Now the air pressure is set to approx. 2 bar using the knurl or the screw on the maintenance unit (ratio: 2 bar of air multi-
plied by 1.5 gives 3 bar of product pressure in the line). Since the pressure PI 01 is to be constant, independantly from
the pressure gage at the maintenance unit (air), the pressure is regulated to 3 bar in the pressure line using the knurl or
the screw on the maintenance unit and the pressure gage PI 01. After this, the pressure PI 01 remains constant at 3 bar
even if the pressure PI 02 after the constant pressure valve changes.
BAA T725KV M2011

12 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
6. Valve connection piping
6.1. Installation position
Vertical, horizontal
Ensure that product can drain from the valve and piping.
6.2. Valve connections
Connections - Welding end

- Threaded connection
- Clamp connection
- Small-flange connection
For welding instruction, please refer to chapter 7 "Welding and mounting instructions".
6.3. Installation instructions for constant pressure valves
 Dismount the constant pressure valve as specified in the mounting instructions.

 Weld or mount the constant pressure valve into the pipe.
Welding information
 Dismount the seals before welding.
 Weld valve body free from tension and distortions.
 Welding work must be carried out by qualified skilled personnel
(DIN 287-1 W8) only.
Caution
Mounting information
 When the valves are mounted, no foreign material must remain in
the pipeline.
 For assembly instructions, please refer to chapter 8 "Disassembly - Assembly".
7. Welding and mounting instructions
7.1. General notes
Welding work must be carried out by qualified skilled personnel (DIN 287-1 W8) only.
Caution
Pentair Südmo cannot be held liable for any damage resulting from incorrect installation.
7.2. As-delivered condition of the constant pressure valve
 Factory-tested
 Ready for installation or prepared for welding into the piping
BAA T725KV M2011

Version 3.03
13
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
7.3. Installation instructions
7.3.1. Installation space

Determine and define the connection axes before mounting. For the installation dimensions, please refer to the dimen-
sioned drawings.
Ensure that there is sufficient space available for both operation and servicing.
7.3.2. Installation
Make sure to avoid any tensile or compressive stresses.
7.4. Welding guidelines
Field of application Welding of fittings into pipes according to DIN 11850 series 1, 2; ASTM A270; DIN
EN ISO 1127
Welding process TIG (tungsten inert gas welding)
Type of weld seam  preparation of weld seam according to DIN 2559 (edge form I / for I seams)
 weld seams correspond to DIN EN ISO 5817
 evaluation group B (high)
7.5. Weld seam preparation
 Saw off the pipe ends planar at a right angle and debur them (pipe saw M882).
 Align the welding ends of the valve body and piping radially and axially for a flush fit (centering device).
 Avoid too large a gap at the flush-fitting welding ends.

 Make sure that enough forming gas arrives at the welding seam.
7.6. Welding
 Connect the forming gas.

 Tack at 3 or 4 points.
 Weld valve  type of welding TIG manual or orbital (automatic welding).
7.7. Welding filler
Material allocation
Material of Suitable welding filler
parts to be welded
1.4430 1.4440 1.4519
1.4404 X
1.4435 X X X
1.4571 X X
7.8. Weld seam finishing
7.8.1. Interior
Depending on requirements, for example
 untreated.
 abrasive surface finishing (at accessible points).
BAA T725KV M2011

14 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
7.8.2. Exterior
Weld finishing methods
 Pickling - ensure proper disposal of pickling paste
 Brushing
 Grinding
 Polishing
7.9. Cleaning of the valve
Clean thoroughly before mounting.
7.10. Valve assembly
Perform assembly according to the assembly instructions (see chapter 8 "Disassembly - Assembly").
8. Dismounting - Mounting
Mount the constant pressure valve in general after having read the safety instructions (see chapter 8.1. "Preparatory
measures for dismounting - mounting").
8.1. Preparatory measures for dismounting - mounting
Before disconnecting the valve connections and the flange connection of the valve bodies, always carry out the following
steps:
 The constant pressure valves must be mounted by qualified expert personnel

only.
 For systems with explosion protection:
training or instruction or authorization to carry out work on systems subject
to explosion hazards (observe ATEX regulations).
 Get information on possible risks that could be caused by residues of the oper-
ating material and take appropriate measures if necessary (safety gloves, safety
goggles, etc.), before carrying out maintenance and service work on the con-
stant pressure valve.
 Before disconnecting the valve connections and the clamp connection of the
valve bodies, make sure that
Danger  this work is only carried out in a depressurized state and with the media
supply shut off.
 the constant pressure valve and all piping elements leading to the valve
have been drained and cleaned or flushed.
 dismounting - mounting of the butterfly valve are carried out according to
the mounting instructions.
Note
 Cordon off mounting area.
 Make sure that the mounting area remains cordoned off while work is being
performed.
BAA T725KV M2011

Version 3.03
15
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
8.2. Spare parts
Use original spare parts only.

 For original spare parts, refer to the enclosed spare parts list (see
chapter 13 "Spare parts list").
Caution  Perfect functioning of the constant pressure valve is only guaranteed
when using original spare parts.
8.3. Assembly tools
Quantity Tool for Order no.
1 Fork wrench 8-10 mm DN 025 - 080 2005176

DN 1.00” – 3.00”
DN 025-ISO - 065-ISO
1 Fork wrench 13-15 mm DN 100 2300240

DN 4.00”
DN 080-ISO
1 Drift punch ø6 DN 025 - 100 2311692

DN 1.00” – 4.00”
1 Punch 155 mm DN 025 - 100 0098525

DN 1.00” – 4.00”
1 Hexagon head screwdriver 4.0 mm DN 025 - 100 2127638

DN 1.00” – 4.00”
1 Torque spanner with bit SW 17 DN 025 - 100

DN 1.00” – 4.00”
BAA T725KV M2011

16 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
8.4. Replacement of the seals in contact with the product
8.4.1. Constant pressure valve without vapor seal
Avoid any damage to the metallic surfaces of the valve disks.

Caution
Mounting the clamp:

 Put the clamp on the clamp connection.
 Put the screw with the hexagon nut (S) in the groove of the holding bracket.
 Tighten the hexagon nut (S) with torque spanner with max. 10 Nm
BAA T725KV M2011

Version 3.03
17
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
Valve dismounting
I.1. Disconnect the pneumatic leads.
I.2. Dismount clamp (1).
 Do not reach into the openings of the closing head support (20)
 Risk of accidents.
Danger Risk of limbs being crushed or cut off.
I.3. Remove upper part of valve (2).

I.4. Remove support (3) from the valve disk (7) and remove O-ring (4), spacer ring (5) and profile seal (6).
Valve assembly
I.5. Prior to mounting, clean and grease the shafts and sliding surfaces.
Sealing materials Grease type

EPDM PARALIQ GTE 703
HNBR PARALIQ GTE 703
FKM PARALIQ GTE 703
Thread IFB PW 119
Apply a thin layer at the perimeter by means of a brush
 If a different grease is used

 corrosion of the sealing elements.
 Do not use mineral greases and animal fat.
Caution
 Do not use petroleum-based grease.
I.6. Install O-ring (4) and profile seal (6) in the support (3).
I.7. Install spacer ring (5) in the support (3).
 Ensure correct installation position of the spacer ring (5).

 Insert the end A of the spacer ring (5) into the gap between profile seal (6)
and support (3).
 Insert the spacer ring (5) stepwise into the gap between profile seal (6) and
support (3).
I.8. Install the complete support (3) in the valve disk (8) and slide it in the closing head support (8).
I.9. Insert the upper part of the valve (2) axially into the valve body.
 When installing the upper part of the valve avoid damaging the me-
tallic seats/support or seals.
Caution
I.10. Install the clamp (1).

I.11. Connect the pneumatic supply lines.
BAA T725KV M2011

18 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
8.4.2. Constant pressure valve with vapor seal
Avoid any damage to the metallic surfaces of the valve disks.

Caution
Mounting the clamp:

 Put the clamp on the clamp connection.
 Put the screw with the hexagon nut (S) in the groove of the holding bracket.
 Tighten the hexagon nut (S) with torque spanner with max. 10 Nm
BAA T725KV M2011

Version 3.03
19
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
Valve dismounting
II.1. Disconnect the pneumatic leads.
II.2. Dismount clamp (1).
 Do not reach into the openings of the closing head support (20)
 Risk of accidents.
Danger Risk of limbs being crushed or cut off.
II.3. Remove upper part of valve (2).

II.4. Disassemble clamp (3).
II.5. Remove support (4) from the valve disk (7) and remove O-rings (5, 9, 11), spacer ring (6), profile seal (7) and
profile rings (8, 10).
Valve assembly
II.6. Prior to mounting, clean and grease the shafts and sliding surfaces.

EPDM PARALIQ GTE 703
HNBR PARALIQ GTE 703
FKM PARALIQ GTE 703
Thread IFB PW 119
Apply a thin layer at the perimeter by means of a brush

Caution  Do not use petroleum-based grease.
II.7. Install the O-ring (9, 11) in the support (4).

II.8. Install profile rings (8, 10) in the support (4).
II.9. Install O-ring (5) and profile seal (7) in the support (4).
II.10. Install spacer ring (6) in the support (4).
 Ensure correct installation position of the spacer ring (6).

 Insert the end A of the spacer ring (6) into the gap between profile seal (7)
and support (4).
 Insert the spacer ring (6) stepwise into the gap between profile seal (7) and
support (4).
BAA T725KV M2011

20 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
II.11. Install the complete support (4) in the valve disk (12) and slide it in the closing head support (13).
II.12. Install the clamp (3).
II.13. Insert the upper part of the valve (2) axially into the valve body.
 When installing the upper part of the valve avoid damaging the me-
tallic seats/support or seals.
Caution
II.14. Install the clamp (1).

II.15. Connect the pneumatic supply lines.
8.5. Mounting of the O-rings
8.5.1. Dismounting
 The O-ring is installed in positive contact under pretension.
 Remove the O-ring as shown in the drawing.
Do not damage the seal groove (edges of the

groove).
Caution
8.5.2. Installation
 Press the O-ring into the groove in the order 1 - 2, 3 - 4, etc.
 Roll the O-ring section by section 1 – 6, 5 – 2 into the groove. O-ring
 Use round object made of plastic or wood for the installation.
Avoid twisting and damaging the O-ring.

Valve disk
Caution
BAA T725KV M2011

Version 3.03
21
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
8.6. Replacing the actuator seals
Actuator dismounting
III.1. Unscrew the air connections (21, 22).
III.2. Clamp upper part of valve (2) in the vise.
 To avoid damage, use soft jaws.

Caution
III.3. Unscrew piston rod (23).

III.4. Unscrew closing head support (20) from the actuator cylinder (24).
III.5. Dismount the O-rings (28, 29) and friction bearing (30).
III.6. Remove the piston rod (23) from the actuator cylinder (24).
III.7. Dismount O-ring (27).
III.8. Remove O-ring (25) and friction bearing (26) from the actuator cylinder (24).
BAA T725KV M2011

22 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
Actuator mounting
II.16. Prior to mounting, clean and grease the shafts and sliding surfaces.
NBR RENOLIT SI 410 M

Thread IFB PW 119
Apply a thin layer at the perimeter by
means of a brush

Caution
 Do not use petroleum-based grease.
III.9. Mount O-ring (25) and friction bearing (26) in the actuator cylinder (24).
III.10. Install O-ring (27) onto piston rod (23).
III.11. Mount the piston rod (23) in the actuator cylinder (24).
III.12. Install O-rings (28, 29) and friction bearing (30) in the closing head support (20).
III.13. Screw closing head support (20) onto the actuator cylinder (24).
III.14. Clamp valve disk (V) in the vise.
 To avoid damage, use soft jaws.

Caution
III.15. Screw piston rod (23) in the valve disk (V) - Secure the threaded connection GV with adhesive (article no.
0630210).
III.16. Unscrew the air connections (21, 22).
9. Start-up Constant pressure valve
 Ensure that no foreign objects are present in the piping system.

 Avoid temperature shock!
Caution
Warm up the fitting slowly to the operating temperature.
9.1. Functional test of the constant pressure valve
Switch the valve several times by activation with compressed air.

Before start-up of the constant pressure valve, the valve must be cleaned.
9.2. Leak test of the constant pressure valve
Check visually if the seals have any leaks.

Replace defective seals.
BAA T725KV M2011

Version 3.03
23
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
10. Maintenance
10.1. Preparatory maintenance measures
 The constant pressure valves must be mounted by qualified expert personnel

only.
 For systems with explosion protection:
training or instruction or authorization to carry out work on systems subject
to explosion hazards (observe ATEX regulations).
 Get information on possible risks that could be caused by residues of the oper-
ating material and take appropriate measures if necessary (safety gloves, safety
goggles, etc.), before carrying out maintenance and service work on the con-
stant pressure valve.
 Before disconnecting the valve connections and the flange connection of the
valve bodies, make sure that
Danger  this work is only carried out in a depressurized state and with the media
supply shut off.
 the constant pressure valve and all piping elements leading to the valve
have been drained and cleaned or flushed.
 dismounting - mounting of the constant pressure valve are carried out ac-
cording to the mounting instructions (see chapter 8 "Dismounting - Mount-
ing").
Note
 Cordon off mounting area.
 Make sure that the mounting area remains cordoned off while work is being
performed.
10.2. Inspection
Pentair Südmo valves do not require special maintenance. In the intervals between maintenance procedures, however, it
is necessary to check the tightness and correct operation of the seals by means of regular visual inspections.
10.3. Maintenance
Practice-oriented maintenance intervals can only be determined by the respective user/operator as they depend on the
following application parameters:
 Operating time per day
 Number of switching intervals
 Type of product
 Type of cleaning (CIP / SIP)
We can recommend the following data as reference values:
 for liquids with solid particles and temperatures of 80 C to 99 C approx. every 3-6 months
 for liquids with solid particles and temperatures of 60° C approx. every 12 months
 for liquids without solid particles and temperatures of max. 60° C approx. every 24 months.
BAA T725KV M2011

24 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
11. Malfunctions - Troubleshooting
 In case of malfunctions, immediately shut off the valve and secure it

against restart.
 Malfunctions must be eliminated by qualified and trained personnel
Caution only while observing the safety instructions.
 Never touch the valve or the pipelines if hot media are processed or
if the sterilizing process is running.
 Always adhere exactly to the operating parameters (see chapter 4
Danger "Technical data").
Malfunction Cause Troubleshooting
Valve does not work  Fault in the control system  Check the system configuration
 No compressed air  Check compressed air supply
 Compressed air level is too  Check if air hoses are free and tight
low
 Fault in the electrical sys-  Check activation / process control head
tem and electrical lines
 Pilot valve is defective  Replace the pilot valve
Air escapes from the actuator  Seals on the stem are de-  Replace the seals
fective  Replace the actuator cylinder
 Seals in the actuator are de-
fective
Valve closes too slowly  Seals are dry  Grease the seals
(friction losses) - See lubrication plan
 Replace the seals
Leakage from leakage chamber  Valve disk or closing sleeve  Replace the seals
seal defective
Leakage on support or stem lead-  Seals are defective  Replace the seals
through
12. Disposal
 Dismount the constant pressure valve as specified in the mounting instructions (see chapter 8 "Dismounting -
Mounting").
 Dispose of the constant pressure valve in accordance with the local regulations of the country of destination.
BAA T725KV M2011

Version 3.03
25
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
13. Spare parts list
BAA T725KV M2011

26 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
Pos. Pcs. Designation Material Order no. Order no. Order no.
1A 1 Valve disk 1.4404 2162866 2162726 2162736

1B 1.4404 2163942 2163943 2164036
2A 1 Support 1.4404 2161529 2161529 2132464
2B 1.4404 2163944 2163944 2164035
3 1 Closing head support 1.4305 2161531 2161531 2162738
4 1 Actuator cylinder 1.4305 2162729 2162729 2162739
5 1 Piston rod 1.4301 2151964 2151964 2122483
6 1 Profile seal A B EPDM 0962589 0962589 0962555
FKM 2108789 2108789 2108790
HNBR 2130741 2130741 2130742
7 1 Spacer ring A B PTFE 2160174 2160174 2144291
8 1 O-ring A B EPDM 0939355 0939355 0966796
FKM 2128518 2128518 2108787
HNBR 2130829 2130829 2130785
DN 025 / DN 1.00” / DN 025 (ISO)
DN 050 / DN 2.00” / DN 040 (ISO)

9 2 O-ring B EPDM 2105247 2105247 0995787
DN 040 / DN 1.50”
10 2 Profile ring B Ekonol 2101695 2101695 2101696
11 2 O-ring # NBR 0116913 0116913 0116913
12 1 O-ring # NBR 0116400 0116400 2153071
13 1 O-ring # NBR 2100682 2100682 0289694
14 2 Friction bearing # PEEK 2162723 2162723 2162723
15A 1 Clamp 1.4301 0034447 0034447 0034587
15B 2 1.4301 0034447 0034447 0034587
16 2 Angular screw-in connection 1.4301 2116513 2116513 2116513
17 2 Screw-in connection-ERMETO 2162173 2162173 2162173
2 Cutting ring-ERMETO 2162177 2162177 2162177
2 Coupling nut-ERMETO 2162178 2162178 2162178
-- 1 Distance ring PET 2162850 -------- --------
Sealing kit (product side)consisting of:
1 Constant pressure valve with- EPDM 2161527 2161527 2162732
out vapor seal A
FKM 2164197 2164197 2313652
HNBR 2163620 2163620 2313653
1 Constant pressure valve with EPDM 2313661 2313661 2313660
vapor seal B
FKM 2313666 2313666 2313670
HNBR 2313667 2313667 2313671
1 Sealing kit (actuator side) con- NBR 2162731 2162731 2162730
sisting of: #
BAA T725KV M2011

Version 3.03
27
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
Pos. Pcs. Designation Material Order no. Order no. Order no.
1A 1 Valve disk 1.4404 2162746 2162756 2162766

1B 1.4404 2163505 2163551 2164047
2A 1 Support 1.4404 2132509 2132489 2162769
2B 1.4404 2163506 2163550 2164048
3 1 Closing head support 1.4305 2162748 2162758 2162768
4 1 Actuator cylinder 1.4305 2162749 2162759 2162769
5 1 Piston rod 1.4301 2151544 2151854 2162761
6 1 Profile seal A B EPDM 0962563 0962597 0962571
FKM 2117459 2019177 2115339
HNBR 2130744 2130745 2130746
7 1 Spacer ring A B PTFE 2132486 2132485 2143968
8 1 O-ring A B EPDM 0690719 0770669 0953620
FKM 2117463 2101483 2115337
HNBR 2130839 2130788 2130754
DN 065 / DN 2.50” / DN 050 (ISO)
DN 080 / DN 3.00” / DN 065 (ISO)
DN 100 / DN 4.00” / DN 080 (ISO)

9 2 O-ring B EPDM 0995795 2108623 2108624
10 2 Profile ring B Ekonol 2101692 2101693 2101694
11 2 O-ring # NBR 0116913 0116913 0116723
12 1 O-ring # NBR ----------- ----------- 2130423
EPDM 0939348 2109423 -----------
13 1 O-ring # NBR ----------- ----------- 0770651
EPDM 0963579 2100804 -----------
14 2 Friction bearing # PEEK 2162723 2162723 2131741
15A 1 Clamp 1.4301 0036590 0034595 2142011
15B 2 1.4301 0036590 0034595 2142011
16 2 Angular screw-in connection 1.4301 2116513 2116513 2116513
17 2 Screw-in connection-ERMETO 2162173 2162173 2162173
2 Cutting ring-ERMETO 2162177 2162177 2162177
2 Coupling nut-ERMETO 2162178 2162178 2162178
Sealing kit (product side)consisting of:
1 Constant pressure valve with- EPDM 2162742 2162752 2162762
out vapor seal A
FKM 2313654 2313656 2313658
HNBR 2313655 2313657 2313659
1 Constant pressure valve with EPDM 2163507 2163552 2313662
vapor seal B
FKM 2313672 2313674 2313676
HNBR 2313673 2313675 2313677
1 Sealing kit (actuator side) con- NBR 2162740 2162750 2162760
sisting of: #
BAA T725KV M2011

28 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
14. EC Declaration of Incorporation
The manufacturer,
Südmo Components GmbH
Industriestrasse 7
D-73469 Riesbürg-Pflaumloch
hereby declares that the:
Type: T725KV M2011
Article No.: T725KV M2011; T725KV DS M2011
Year of manufacture: 2014
comply with the following basic requirements of the Machinery Directive (2006/42/EC).
Annex I, Article 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.3.4, 1.5.3, 1.5.4, 1.5.5, 1.5.13, 1.6, 1.7.1, 1.7.2, 1.7.3, 1.7.4 and 2.1.
The partly completed machine / system component furthermore complies with all regulations of the directives
Electrical equipment (2006/95/EC) and Electromagnetic compatibility (2004/108/EC).
Applied harmonized standards

 DIN EN 12100-1 Safety of machinery – Basic terms, general principles for design - Part 1:
Basic terminology, methods
 DIN EN 12100-2 Safety of machinery – Basic terms, general principles for design, Part 2:
Technical principles and specifications
 DIN EN 1672-2 Food processing machinery – Basic concepts – Part 2: Hygiene requirements
Do not put the partly complete machine / system component into operation unless it has been verified that the
machine/system the partly complete machine/system component is to be built into complies with the regulations of the
machinery directive (2006/42/EC).
TD authorized person ______________________________________

Engineering management: Werner Deger,
Industriestraße 7, D-73469 Riesbürg, Germany
Riesbürg, 15.04.2014 ______________________________________

Managing Director
Olaf Müller
BAA T725KV M2011

Version 3.03
29
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
15. Declaration of Conformity
According to Annex VII of the Pressure Equipment Directive 97/23/EC

The manufacturer,
Industriestrasse 7
hereby declares in sole responsibility that the product
Type: T725KV M2011
to which this declaration refers complies with the Pressure Equipment Directive 97/23/EC and has been submitted to the
following conformity process:
Module A .
Applied harmonized European standards
 DIN EN 10217-7 Welded steel tubes for pressure purposes-Technical delivery conditions - Part 7:
Stainless steels tubes
 DIN EN 10028-7 Flat products made of steel for pressure purposes - Part 7: Stainless steels
 DIN EN 10222-5 Steel forged pieces for pressure purposes
 DIN EN 10272 Rods made of stainless steel for pressure purposes
 DIN EN 10088-1 Stainless steels – Part 1: List of stainless steels
 DIN EN 10088-2 Stainless steels – Part 2: Technical delivery conditions for sheet/plate and strip made of
corrosion-resistant steel for general purposes
 DIN EN 10088-3 Stainless steels – Part 3: Technical delivery conditions for semi-finished products, bars,
rolled wire, drawn wire, profiles and bright steel products made of corrosion-resistant
steel for general purposes
 DIN EN 287-1 Qualification test of welders
 DIN EN ISO 15614-1 Specification and qualification of welding procedures for metallic materials – Welding
procedure test – Part 1: Arc and gas welding of steels and arc welding of nickel and
nickel alloys
Other applied standards and technical specifications
 AD-2000 regulations
 DIN EN 12266-1 Industrial fittings - Testing of metal fittings – Part 1: Pressure tests, test procedures and
acceptance criteria - Mandatory requirements
Additions to the Declaration of Conformity
 The nominal diameters DN 025 and smaller are defined according to the definition of the pressure equipment di-
rective 97/23/EC according to Article 3 Paragraph 3 Good Engineering Practice and must not be marked with the
CE mark.
 Valve manifolds:
The pressure test on the complete valve manifold cannot be carried out in the factory for manufacturing reasons.
This test must be carried out when the entire system is commissioned at the customer's facilities. The individual va-
lves have been tested by the manufacturer.
Observe the permitted field of application of the fitting

Þ see chapter 3 "Field of application".
Riesbürg, 15.04.2014 ______________________________________

Managing Director
Olaf Müller
BAA T725KV M2011

30 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
16. Manufacturer's declaration for use in areas subject to explosion hazards
The manufacturer,
Industriestrasse 7
hereby declares in sole responsibility that the product

Constant pressure valves
Type: T725KV M2011
when used according to its designated use does not show any potential risk of ignition as defined by the EC directive
94/9/EC Article 1 and, thus, is not covered by the EC directive 94/9/EC.
Information regarding its designated use
 Underground use must be excluded.
 An equipotential bonding of the entire system must be ensured.
 The maximum surface temperature of the fitting depends on the temperature of the substance to be transported but
due to friction pneumatically operated fittings will reach up to +80°C at an outside temperature of +40°C. This limits
the ignition and glowing temperature of the substances that can be transported through the fitting.
 The fitting must not be used in Zone 0. Moreover, the fitting must not be used in Zone 1 for fluids of explosion group
IIC (according to DIN EN 50014).
o The surface area of non-conducting components is < 80 cm².
o All non-conducting components are surrounded by a conducting frame.
Classification of the hazardous areas
 We would like to point out that the classification in group, category, zone, protection class and temperature class
and the definition of any special operating conditions have to be specified by the system manufacturer.
 Note that leaks in a sealing element may result in the fluid escaping from the valve interior into the atmosphere.
Applied harmonized European directives and standards and other regulations
 DIN EN 1127-1 Explosive atmospheres – Explosion prevention and protection – Part 1:
Basic concepts and methodology
 DIN EN 13463-1 Non-electrical equipment for use in potentially explosive atmospheres – Part 1:
Basic method and requirements
Other applied standards and technical specifications:
 EC Directive 94/9/EC
 BGR 132 Avoiding ignition hazards as a result of electrostatic charges
Components not included in the operating instructions are excluded from the manufacturer's declara-
tion. Documentation must be ordered separately.
Observe the permitted field of application of the fitting

Þ see chapter 3 "Field of application".
Riesbürg, 15.04.2014 ______________________________________

Managing Director
Olaf Müller
BAA T725KV M2011

Version 3.03
31
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
17. Maintenance unit
BAA T725KV M2011

32 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
BAA T725KV M2011

Version 3.03
33
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
BAA T725KV M2011

34 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
BAA T725KV M2011

Version 3.03
35
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
BAA T725KV M2011

36 Version 3.03
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
BAA T725KV M2011

Version 3.03
37
Type T725KV M2011
DN 025 – 100, DN 1.00” – 4.00”, DN 025 – 080 (ISO)
18. Service address
© 2014 Südmo Components GmbH
Subject to technical modifications
Order no. 000000
BAA T725KV M2011

38 Version 3.03

Baa t725kv Modell2011 en v3 03 201404

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Operating Instructions

BAA T725KV M2011

Constant pressure valve type T725KV M2011

created on/by 15.04.2014 Lang

1. Table of Contents........................................................................................................................................... 2

2. Safety instructions......................................................................................................................................... 4

3. Field of application ........................................................................................................................................ 6

4. Technical Data ............................................................................................................................................... 8

5. Valve function ................................................................................................................................................ 12

6. Valve connection piping................................................................................................................................ 13

7. Welding and mounting instructions ............................................................................................................. 13

BAA T725KV M2011

8. Dismounting - Mounting................................................................................................................................ 15

9. Start-up Constant pressure valve................................................................................................................. 23

10. Maintenance ................................................................................................................................................... 24

11. Malfunctions - Troubleshooting ................................................................................................................. 25

12. Disposal .......................................................................................................................................................... 25

13. Spare parts list ............................................................................................................................................... 26

14. EC Declaration of Incorporation ................................................................................................................... 29

15. Declaration of Conformity ............................................................................................................................. 30

17. Maintenance unit............................................................................................................................................ 32

18. Service address ............................................................................................................................................. 38

BAA T725KV M2011

This symbol denotes an imminent danger to life and health of persons!

This symbol denotes a potentially dangerous situation!

2.1. General information

2.2. Maintenance and service work

BAA T725KV M2011

Do not reach into the valve open-

2.3. Modifications to the constant pressure valve

 Operate the constant pressure valve according to the designated use

2.4. Cleaning, flushing, sterilization

2.7. Spare parts

Use original spare parts only.

2.8. Risk assessment

BAA T725KV M2011

3.1. Field of application of the constant pressure valves

Pentair Südmo constant pressure valves are used in

3.2. Place of use, environment

3.3. Allowed operating media, pressures and temperatures

Allowed Minimum allowed Maximum allowed

BAA T725KV M2011

Allowed Minimum allowed Maximum allowed

* Indications regarding the concentration refer to the dilution of the concentrate

The service life of the seals depends on:

3.4. Media to be transported

Allowed state of aggregation Liquids / Gases / Suspensions

3.5. Media to be transported in areas subject to explosion hazards

Allowed state of aggregation Liquids / Gases / Suspensions

BAA T725KV M2011

DIN 11850 Reihe 2

DIN EN ISO 1127

BAA T725KV M2011

DIN 11850 Reihe 2

DIN EN ISO 1127

BAA T725KV M2011

4.2. Valve use

Application: Pre-pressure regulation

4.3. Material data

4.3.1. Stainless steels

4.4. CIP cleaning

 Inner chambers of the valve must be cleaned regularly.