Check List New 1

BOILER
Action to be taken if standard beyond Status After

Assembly Sub Assembly Check Description/Task Specification/Standared Observation Possible reason Name of Engineer Periodicity
acceptance criteria action
ID FAN
Loosness of padestal nut/bolt & grouting. Nut Loos fatners to be tighten. Replace the
Check Vibration Of Bearing Physically Check, Normal/
Vibration loos of Sleeve.Damage of bearing. Alignment bearing if damaged. Alignment also to be Mr.Ashwani Fortnight
Housing Abnormal
disturbed checked
Bearing Housing
(DS) Sleeve may be cut/loose, outer race may be Lubrication to be done, and other parts to be
Check Temperature Of
Minimum 50 ,Max 70.c High temprature rotate under housing, No sufficient lubricant replaced if found damaged . Alignment also to Mr.Ashwani Fortnight
Bearing Housing
and alignment disturbed. be checked
Check Vibration Of Bearing Physically Check Normal/
I.D. Fan No-01 Vibration loos of Sleeve.Damage of bearing. Alignment bearing if damaged. Alignment also to be Mr.Ashwani Fortnight
Housing Abnormal
disturbed checked
Bearing Housing
(NDS) Sleeve may be cut/loose, outer race may be Lubrication to be done, and other parts to be
Minimum 50 ,Max 70.c Temprature high rotate under housing, No sufficient lubricant replaced if found damaged . Alignment also to Mr.Ashwani Fortnight
Bearing Housing
Check physically condition of Belt (Damage, Change Belt if Damaged like cracks, wear
Pulley & V Belt Check Condition of Pully & To be run without
Sound and slipage cracks, wear out, broken or slipage,mis out, broken or slipage, etc). Lock nut to be Mr.Ashwani Fortnight
Assembly V-Belt sliping,sound
alignment etc). Loos of pully due to lock nut tighten . Alignment also to be done.
Check Vibration Of Bearing Physically Check, Normal/
Housing Abnormal
disturbed checked
Bearing Housing
(DS) Sleeve may be cut/loose, outer race may be Lubrication to be done, and other parts to be
Minimum 50 ,Max 70.c High temprature rotate under housing, No sufficient lubricant replaced if found damaged . Alignment also to Mr.Ashwani Fortnight
Bearing Housing
I.D. Fan No.2 Check Vibration Of Bearing Physically Check Normal/
Housing Abnormal
disturbed checked
Bearing Housing
(NDS)
Sleeve may be cut/loose, outer race may be Lubrication to be done, and other parts to be
Bearing Housing
Pulley & V Belt Check Condition of Pully & To be run without
Assembly V-Belt sliping,sound
FD FAN
Bearing Housing Check Vibration Of Bearing Physically Check, Normal/
(DS) Housing Abnormal
disturbed checked
Bearing Housing Check Temperature Of
(DS) Bearing Housing
FD FAN No-1 Bearing Housing Check Vibration Of Bearing Physically Check, Normal/
(NDS) Housing Abnormal
disturbed checked
(NDS) Bearing Housing
Foundation bolts tighten,tighten of coupling
Check Condition of foundation bolts loose, damaged of tyre, loose
Coupling No sound and vibration Sound and vibration plate/tyre bolts,and re-alignment, change ture Mr.Ashwani Fortnight
Coupling of coupling plate/tyre bolts. Mis Alignment
if damaged
(DS) Housing Abnormal
disturbed checked
(DS) Bearing Housing
FD FAN No-2 Vibration loos of Sleeve.Damage of bearing. Alignment bearing if damaged. Alignment also to be Mr.Ashwani Fortnight
(NDS) Housing Abnormal
disturbed checked
(NDS) Bearing Housing
Foundation bolts tighten,tighten of coupling
Check Condition of foundation bolts loose, damaged of tyre, loose
Coupling No sound and vibration Sound and vibration plate/tyre bolts,and re-alignment, change ture Mr.Ashwani Fortnight
Coupling of coupling plate/tyre bolts. Mis Alignment
if damaged
Seondary fan
Re- Alignment,Foundation bolts to be tighten,

Vibration in motor,Fan, No abnormal sound and Mis-Alignment, Loose foundation bolts , Blower
S.A. Fan -01 Blower Sound and vibration Damaged hub ID to be corrected of blower , Mr.Ashwani Fortnight
abnormal sound vibration in motor & blower loose in motor shaft, unbalanced of blower
Balancing of blower if not balanced
Re- Alignment,Foundation bolts to be tighten,
Vibration in motor,Fan, No abnormal sound and Mis-Alignment, Loose foundation bolts , Blower
S.A. Fan -02 Blower Sound and vibration Damaged hub ID to be corrected of blower , Mr.Ashwani Fortnight
abnormal sound vibration in motor & blower loose in motor shaft, unbalanced of blower
Balancing of blower if not balanced
Spreader
Loosness of padestal nut/bolt & Nut loos of Loos fatners to be tighten. Replace the
Check Bearing Housing Bolt Physically check nut bolts
Sound & vibration Sleeve.Damage of bearing. Alignment bearing if damaged. Alignment also to be Mr.Ashwani Fortnight
Tightness for tighting with spanner.
disturbed checked
Spreader Spreader-1 Check physically condition
Check Pully & V-Belt of pully and Belt (Damage,
Condition cracks, wear out, broken,
etc).
disturbed checked
etc).
disturbed checked
etc).
disturbed checked
etc).
Coal feeder
Check Gear Box Physically check nut bolts Foundation bolt to be tightened if loose ,
Foundation bolt loose ,coupling star damaged&
Foundation Bolt Tightness & for tighting with spanner.Oil Sound & vibration rubber star to be changed if damaged,if oil Mr.Ashwani Fortnight
misalignment & oil leval low
oil leval leval checked throgh dipstic leval low then top up
Coal feeder Feeder-1 Check Condition of Lock nut of lovejoy coupling nut loose ,rubber Locknut tightned if loose & if rubber star
No sound and vibration Sound and vibration Mr.Ashwani Fortnight
Coupling star damaged ,misAlignment damaged ,thenchange ,and re-alignment,
Check Sprocket & Chain Physically check sprocket Lubrication not proper & sprocket teeth Chain lubrication to be done & sprocket
Sound & vibration Mr.Ashwani Fortnight
Condition and chain condition damaged & misalignment change if teeth depriciated & alignment done
Boiler feed water pump

Physically check Coupling
rubber Bush damaged,Bearing sleeve nut Bush to be replace if found not ok.Foundation
Check Coupling & Bush allignment, Shaft of pump
Vibration & sound loose or bearing damaged & foundation bolt bolt loose if then tightened ,bearing & slleave Mr.Ashwani Fortnight
Condition and motor foe wear, Bush
llose & bearing not lubricated check if damged then changed
wear and tear.
Boiler feed water
Feed Pump-1 Check Pump & Motor Physically check nut bolts
pump Vibration & sound Foundation bolt loose , misalignment To be tightned if found loose. Mr.Ashwani Fortnight
Mounting Bolts Condition for tighting with spanner.
Check Pump Bearing Check for Vibrations and Sleeve chuck nut loose ,lubrication not proper To be decide based on condition ,Lubrication
Vibration & sound Mr.Ashwani Fortnight
Condition Abnormal sound. or bearing damaged to be done or replacement.as condition

wear and tear.
Boiler feed water

wear and tear.
Boiler feed water
ESP
Check for abnormal sound,
Oil leval low.coupling rubber star brokened & Oil top up, as per condition check then furher
Check Gearbox Condition Oil level,Drive shaft coupling Vibration & sound Mr.Ashwani Fortnight
misalignment action to be taken
ESP ESP Assembly-1 etc.
Check Coupling & Star Check for Vibrations and lovejoj coupling Ruber star If damged then change further decesion taken
Condition Abnormal sound. brokened ,misalignment upon condition
Check Gearbox Condition Oil level,Drive shaft coupling Vibration & sound Mr.Ashwani Fortnight
ESP ESP Assembly-2 etc.
Check Coupling & Star Check for Vibrations and lovejoj coupling Ruber star If damged then change further decesion taken
Condition Abnormal sound. brokened ,misalignment upon condition
Stoker
Check for abnormal sound, Oil top up, Coupling friction cluch plate
Stoker Stoker Check Coupling Condition Oil level,Drive shaft cltuch Vibration & sound Oil leval low.Clutch plate damaged damaged then change & as per condition Mr.Ashwani Fortnight
plate etc. check then furher action to be taken
Check Gear Box Mounting Physically check nut bolts

Stoker Stoker Vibration & sound Foundation bolt loose , To be tightned if found loose. Mr.Ashwani Fortnight
Bolt Condition for tighting with spanner.
Stoker Stoker Sound & vibration Mr.Ashwani Fortnight
Coal plant
Coal Coveyor-01 Coal Coveyor-01 Check Gear Box Condition Oil level,Drive shaft coupling Vibration & sound Mr.Ashwani Fortnight
etc.
etc.
etc.
Check physically condition
Check Pulley And V Belt of pully and Belt (Damage,
Vibrator Screen Vibrator Screen Sound and slipage cracks, wear out, broken or slipage,mis out, broken or slipage, etc). Lock nut to be Mr.Ashwani Fortnight
etc).
Check physically condition
Check Pulley And V Belt of pully and Belt (Damage,
Coal Crusher New Coal Crusher New Sound and slipage cracks, wear out, broken or slipage,mis out, broken or slipage, etc). Lock nut to be Mr.Ashwani Fortnight
etc).
Loos fatners to be tighten. Replace the
Loosness of padestal nut/bolt & Nut loos of
Check Bearing Housing Bolt Physically check nut bolts bearing if damaged.Cover plate inner & outer
Coal Crusher New Coal Crusher New Sound & vibration Sleeve.Damage of bearing. Alignment Mr.Ashwani Fortnight
Tightness for tighting with spanner. change if damaged, Alignment also to be
disturbed ,cover plate inner & outer damaged
checked
SCREW COMPRE
Air Cooled Compressor Plant Air-1
Assembly Sub Assembly Check Description/Task
Air Suction Fliter Air suction Filter Check Fliter Condition
Air Suction Fliter Suction Hose & Clamp Check Suction Hose & Clamp
Air End Check Coupling Condition Check Coupling Condition
Oil Seprator Oil Level Check Oil Level
Oil Seprator Oil Temp Check Oil Temp
Radiator Check Condition of Radiator Fins Check Condition of Radiator Fins

Equipment_Name Task_Description Check Description/Task
Air Suction Fliter Check Fliter Condition Check Fliter Condition
Air Suction Fliter Check Suction Hose & Clamp Check Suction Hose & Clamp
Oil Seprator Check Oil Level Check Oil Level
Oil Seprator Check Oil Temp Check Oil Temp





Air Cooled PCI Comprssor no-4

Water Cooled PCI Compressor-1

Oil Seperator Check Oil Level Check Oil Level
Oil Seperator Check Oil Temp Check Oil Temp
Pressure Gauge Check Water Inlet line Pressure Check Water Inlet line Pressure


Pressure Gauge Check Water Inlet line Pressure Check Condition of Radiator Fins


Pressure Gauge Check Water Inlet line Pressure Check Condition of Radiator Fins


Pressure Gauge Check Water Inlet line Pressure Check Water Inlet line Pressure
SCREW COMPRESSOR
Action to be taken if standard

Specification/Standared Observation Possible reason Status After action
beyond acceptance criteria
Filter dusty or Clean filter weekly & Replace if

3000 Running hrs. Dirty chocked found chocked after cleaning.
Suction hose loose Tighten hose clamp if found

Physically check Not OK or Suction hose may leakege/loose, Replace suction
damage hose if found damaged
Coupling nut bolt

may loose, Coupling If coupling is loose then tightned
same, Check for allignment and
Physically check(nut,bolt) Not OK allignment may
correct same, Replace coupling if
distrube,Coupling
found damaged.
may damage.
Check for leakege in joints and

Oil leakege, oil and arrest same, Check oil and air
Physically check(as per level) Not OK air seperator may seperator for damage, After
damage. rectifing leakeges top-up oil
level.
Oil cooler water

Check cooling water pressure
circulation
85+/-15 Degc Temprature High problame, and flow and rectify same, Check
thermostat valve for working
Thermostat valve
replace if not working properly.
malfunctioning.
Physically check(visual) Dirty Radiator fins dirty Clean weekly

Specification/Standared Possible_Value

3000 Running hrs. Dirty
chocked found chocked after cleaning.

Coupling nut bolt

If coupling is loose then tightned
may loose, Coupling same, Check for allignment and
Physically check(nut,bolt) Not OK allignment may correct same, Replace coupling if
distrube,Coupling
found damaged.
may damage.

level.
Oil cooler water

circulation Check cooling water pressure
and flow and rectify same, Check
85+/-15 Degc Temprature High problame,
Thermostat valve replace if not working properly.
malfunctioning.

Coupling nut bolt If coupling is loose then tightned

may loose, Coupling
distrube,Coupling
found damaged.
may damage.

level.
Oil cooler water Check cooling water pressure

circulation and flow and rectify same, Check
Thermostat valve replace if not working properly.
malfunctioning.

Coupling nut bolt

may loose, Coupling
Physically check(nut,bolt) Not OK allignment may same, Check for allignment and
distrube,Coupling
found damaged.
may damage.

level.
Oil cooler water

circulation
Thermostat valve
malfunctioning. replace if not working properly.


Coupling nut bolt
may loose, Coupling
distrube,Coupling
found damaged.
may damage.

level.
Oil cooler water

circulation
Thermostat valve
malfunctioning.


Coupling nut bolt

may loose, Coupling same, Check for allignment and
distrube,Coupling correct same, Replace coupling if
found damaged.
may damage.
level.
Oil cooler water

circulation
Thermostat valve
malfunctioning.
2.5+/-0.5 kg/cm2 Pressure Low Inlet line strainer Clean in-line strainers weekly.
chocked,


Coupling nut bolt If coupling is loose then tightned

may loose, Coupling
distrube,Coupling
found damaged.
may damage.

level.
Oil cooler water
circulation
Thermostat valve
malfunctioning.
chocked,


Coupling nut bolt

may loose, Coupling
distrube,Coupling
found damaged.
may damage.

level.
Oil cooler water
circulation
Thermostat valve
malfunctioning.
chocked,


Coupling nut bolt

may loose, Coupling
distrube,Coupling
found damaged.
may damage.

level.
Oil cooler water
circulation
Thermostat valve
malfunctioning.
chocked,
engineer_name Periodicity
Mr. Pravin FORTNIGHTLY








Cooling tower
Checklist_ID Task_ID Assembly Sub Assembly Check Description/Task
Pump-01(VT) Pump assembly Check Pump Alignment & Coupling Condition
Pump-01(VT) Pump assembly Check gland leak
Pump-01(VT) Pump assembly Check for Any abnormal Sound
Pump-01(VT) Pump assembly Check Discharge Pressure
Pump-02(HT) Pump assembly Check Pump Alignment & Coupling Condition
Pump-02(HT) Pump assembly Check Mech.seal leak
Pump-02(HT) Pump assembly Check for Any abnormal Sound
Pump-02(HT) Pump assembly Check Discharge Pressure

Pump-03(HT) Pump assembly

Check Mech.seal leak
Pump-04(HT) Pump assembly

Return pit pump-01(VT) Pump assembly Check seal leak

Return pit pump-01(VT) Pump assembly Check for Any abnormal Sound
Return pit pump-01(VT) Pump assembly Check Discharge Pressure
Return pit pump-02(HT) Pump assembly

Return pit pump-02(HT) Pump assembly Check for Any abnormal Sound
Return pit pump-02(HT) Pump assembly Check Discharge Pressure


Fan-01 Fan assembly Check Condition of Fan blade
Gearbox Gear box assembly Check Gear box Alignment and Mounting bolt
Gearbox Gear box assembly

Check Oil level
Check Oil level
Cooling Tower-07(4MW)
Checklist_ID Task_ID Assembly Sub Assembly Check Description/Task

Pump-01(VT) Pump assembly
Check gland leak

Check gland leak

Check gland leak

Check Oil level
Check Oil level
Check Oil level
Observation Action to be taken if standard
Specification/ Standared Possible reason Status After action engineer_name
Coupling bush wear out, Coupling bush to be replace if wear

Physically check Not OK Allignment distrube, Coupling out, Allignment to be done if Mr.Sanjay
damaged. missalligned, Coupling to be
replaced if damaged.
Gland packing leakege, Shaft sleeve Gland packing to be replace, Sleeve

Physically check Not OK Mr.Sanjay
wear out. to be replace if found wear out.
Allignment to be done, If shaft is

Coupling allignment distrube, Pump
Physically check damaged to be repair or replace, Mr.Sanjay
Vibration bush wear out, Pump shaft wear
Bush & bearing to be replace if not
out.
found ok.
Clean suction footvalve, pump to be

Foot valve chocked, Pump inspect for abnormality (impeller,
1.9+/-.2 kg/cm2 Pressure low Mr.Sanjay
damaged. bush, shaft, bearings, etc) and
arrest same.
Coupling Allignment distrube, Coupling bush to be replace if wear

Physically check Not OK Pump bush wear out, Pump shaft out, Allignment to be done if Mr.Sanjay
wear out. missalligned, Coupling to be
Mechenical seal to be replace with
Physically check Not OK Mechanical seal damaged new one. Mr.Sanjay
Check bearing condition baced on

Bearing jam, low lubrication, that replace or lubricate same,
Physically check Vibration Coupling allignment distrube, Coupling allignmet check and Mr.Sanjay
Coupling damaged. correct same, Coupling replace if
found damaged.
Suction foot valve chocked, Pump Pump air trapped to be remove and
1.9+/-.2 kg/cm2 Pressure low priming to be done and check, Mr.Sanjay
air traped.
Suction footvalve to be cleane.
Physically check Not OK Mechanical seal damaged Mr.Sanjay
new one.
found damaged.
Pump air trapped to be remove and

Suction foot valve chocked, Pump
air traped.

new one.
found damaged.

air traped.

out.
found ok.

2+/-.5 kg/cm2 Pressure low Mr.Sanjay
arrest same.
Physically check Not OK Mechanical seal damaged Mechenical seal to be replace with Mr.Sanjay
new one.
allignment, Shaft of pump and Mr.Sanjay
Vibration Coupling allignment distrube, Coupling allignmet check and
motor , Bush wear and tear.&
beraing damage
found damaged.

2+/-.5 kg/cm2 Pressure low priming to be done and check, Mr.Sanjay
air traped. Suction footvalve to be cleane.

new one.
allignment, Shaft of pump and Mr.Sanjay
Vibration Coupling allignment distrube, Coupling allignmet check and
motor , Bush wear and tear.&
beraing damage
found damaged.

air traped. Suction footvalve to be cleane.

new one.
found damaged.

air traped.
Blade replaced in damaged,

Physically check Fan blade damage, clamping bolt Mr.Sanjay
Vibration Clamping bolts to be tightned, Blade
loose, blade angle distrube.
angle should uniform.
Check coupling for allignment or
Gearbox Coupling loose or damage and correct same, Check
Physically check Not OK damaged, Bearing jam or damaged, bearing condition for lubrication for Mr.Sanjay
Mounting bolt loose. lubrication or replacement, Mounting
bolts to be tightned.
Physically check(min.& Max. Check for oil leakege and rectify
Not OK Oil leakege, Mr.Sanjay
level ) same, topup oil level.
Observation Action to be taken if standard

Specification/Standared Possible reason Status After action engineer_name


out.
found ok.

1.9+/-.2 kg/cm2 Pressure low Foot valve chocked, Pump inspect for abnormality (impeller, Mr.Sanjay
arrest same.


Physically check Not OK wear out. to be replace if found wear out. Mr.Sanjay

out.
found ok.

arrest same.


out.
found ok.

arrest same.

Periodicity
Monthly
Monthly
Monthly
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Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Periodicity
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
Monthly
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Monthly
Monthly
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SCREW CHILLER
Sub Assembly Specification/ Observation
Check Description/Task Possible reason
Standared
If discharge pressure is low then cooling water

120 to 140 PSI
temp low/ If discharge pressure is High then
Compressor Discharge pressure (Specification for set Low/High
point 60 deg F) cooling water temp high or scealing on condenser
tube
If Suction pressure is low then evaporator flow

may loss or less, inlet strainers for chock, chiller
27 to 45 PSI
gas may low, expansion valve malfunctioning. / If
Compressor Suction pressure (Specification for set Low/High
suction pressure is high then evaporator outlet
point 60 deg F)
temp may high, Check load of compressor,
expansion valve malfunctioning.
Cooling water inlet Chocking of supply line filter, Inlet water pressure
28 to 31 deg Cel High
Temprature low, High temprature of supply water
Condensor
Condensor inlet line water
1.0 to 1.5 Kg/cm2 Low Chocking Inlet water line strainer
Pressure
Chillled water Outlet Chocking of inlet water filter, Chocking of
Evaporator 2.7 to 3 Kg/cm2 Low
Pressure evaporator tubes
Chillled water outline 2.8 to
Chilled water system Low Choaking of suction line filter or pr. Set point
pressure 3.2Kg/cm2(visual)
Chilled water supply Check Mech.seal leak Physically check Leakage Throtling of discharge valve, alignement issue, dry
Pump-1 run of pump,
Physically check,
Chilled water supply Check Pump Foundation bolt loose, spider or coupling
Shaft of pump and High Vibration
Pump-1 Alignment/Coupling damaged , foundation level,alignement issue
motor , Bush wear
Condition
and tear.
Physically check
Coupling allignment,
Shaft of pump and Bearing damageed, Foundation bolt loose, spider
Chilled water supply Check For Any abnormal Vibration/
motor , Bush wear or coupling damaged , foundation
Pump-1 sound abnormal sound
and tear.& beraing level,alignement issue
damage,foundation
bolt
Chilled water supply Throtling of discharge valve, alignement issue, dry

Check Mech.seal leak Physically check Leakage
Pump-2 run of pump,
Physically check,
Chilled water supply Check Pump Foundation bolt loose, spider or coupling
Shaft of pump and High Vibration
Pump-2 Alignment/Coupling damaged , foundation level,alignement issue
motor , Bush wear
Condition
and tear.
Physically check
Chilled water supply Check For Any abnormal Shaft of pump and Bearing damageed, Foundation bolt loose, spider
Vibration/ or coupling damaged , foundation
Pump-2 sound motor , Bush wear
abnormal sound level,alignement issue
and tear.& beraing
damage,foundation
bolt
ER
Action to be taken if standard beyond acceptance Status After engineer_name Periodicity
criteria action
If discharge pressure is low, then cooling water temp

is low so increase CT temp / If discharge pressure is
High then cooling water temp is high so decrease CT Mr.Pravin FORTNIGHTLY
set point after that check for discharge pressure if
pressure is high then clean condenser tubes.
If Suction pressure is low then Check for evaporator

flow may loss or less, inlet strainers for chock, chiller
gas may low, expansion valve malfunctioning rectify
same. / If suction pressure is high then check for Mr.Pravin FORTNIGHTLY
evaporator outlet temp may high, Check load of
compressor, expansion valve malfunctioning and
rectify same.
Clean inlet water line filter.Increase cooling tower

supply pressure if down, Decrease Temprature of Mr.Pravin FORTNIGHTLY
cooling supply water if high
Clean inlet water line strainer . Mr.Pravin FORTNIGHTLY
back wash to be done of pressure filter, clean pump

Mr.Pravin FORTNIGHTLY
inlet line filter and evaporator tubes
Increase supply pressure,check pump nrv,vlave ,clean Mr.Pravin FORTNIGHTLY

suction line filtter or run standby pump
If leakage Gland , mech.-seal replace or shaft to be Mr.Pravin FORTNIGHTLY
check,start standby for prevention
Foundation bolt tightness check, foundation level
trueness with spirit level, Allignment to be done If Mr.Pravin FORTNIGHTLY
Alighment not proper, Bush &shaft. Etc. replace if
found not ok.as per reuired
Allignment to be done,foundation bolt tight, If shaft is

damaged to be repair or replace, Bush & brg.to be Mr.Pravin FORTNIGHTLY
replace if found not ok.
If leakage Gland , mech.-seal replace or shaft to be Mr.Pravin FORTNIGHTLY

check,start standby for prevention
Foundation bolt tightness check, foundation level
trueness with spirit level, Allignment to be done If Mr.Pravin FORTNIGHTLY
Alighment not proper, Bush &shaft. Etc. replace if
found not ok.as per reuired
Allignment to be done,foundation bolt tight, If shaft is

damaged to be repair or replace, Bush & brg.to be Mr.Pravin FORTNIGHTLY
replace if found not ok.
Process water system
Assembly Sub Assembly Check Description/Task Specification/ Standard Observation Possible reason
Gland packing old or

Process water system PCW supply pump-3 No leakage leakage
damaged
Check Gland fork /Gland
Check Coupling
allignment, sleeve ,Shaft
Process water system PCW supply pump-3 Check for Any Abnormal Sound No vibration / abnormal
Vibration of pump and motor ,
sound
Bush wear and tear.&
beraing sound
Check Any heavy lekages

Discharge pr. 17+/- & pump nrv,valve, &
Process water system PCW supply pump-3 Check for Discharge Pressure Disch. Pr. Down pump overhaulling(pump
0.5kg/cm2
& motor brg. & impeller,
bush prob.)
Check coupling physical

Process water system PCW supply pump-3 ok OK/ Not OK condition, allignment and
Pin,bush.
Check Coupling Condition
Gland packing old or

Process water system PCW supply pump-4 No leakage leakage
damaged
Check Coupling
allignment, sleeve ,Shaft
Process water system PCW supply pump-4 Check for Any Abnormal Sound No vibration / abnormal
Vibration of pump and motor ,
sound
Bush wear and tear.&
beraing sound
Check Any heavy lekages
& pump nrv,valve, &
Discharge pr. 17+/-
Process water system PCW supply pump-4 Check for Discharge Pressure Disch. Pr. Down pump overhaulling(pump
0.5kg/cm2
& motor brg. & impeller,
bush prob.)

Process water system PCW supply pump-4 ok OK/ Not OK condition, allignment and
Pin,bush.
Foundation bolt
CBD unit CBD PUMP-01(P1-VT) Check for Any Abnormal Sound condition,shaft/bush
Normal Vibration
damaged suction
choking, motor brg.
CBD unit CBD PUMP-01(P1-VT) ok Not OK Coupling damaged

Suction chocking, suction

leakage, line leakage,
CBD unit CBD PUMP-01(P1-VT) Check for Discharge Pressure 2.5+/-0.5kg/cm2 Low
NRV pass , seal/gland
leakage
Check gland sealing

CBD unit CBD PUMP-01(P1-VT) Check Gland fork /Gland Physically check Leak condition, discharge
throtle
Physically check
CBD unit CBD PUMP-02(P1-HT) Check for Any Abnormal Sound No vibration / abnormal Coupling
Vibration
sound &spider ,sleeve,Shaft of
pump and motor brg. , &
beraing sound
CBD unit CBD PUMP-02(P1-HT) ok OK/ Not OK condition, allignment and
rubber spider
CBD unit CBD PUMP-02(P1-HT) Physically check Leak/No Leak Physically check
CBD unit CBD PUMP-02(P1-HT) Check for Discharge Pressure 2.5+/-0.5kg/cm2 2.5+/-0.5kg/cm2 Physically check
Physically check
Vibration
beraing sound

rubber spider
Physically check ,Shaft of
CBD unit CBD PUMP-04(P3-VT) Check for Any Abnormal Sound Normal Vibration pump and motor brg. , &
beraing sound
CBD unit CBD PUMP-04(P3-VT) ok OK/ Not OK Check coupling ,Locking

CBD unit CBD PUMP-04(P3-VT) Check for Discharge Pressure 2.5+/-0.5kg/cm2 2.5+/-0.5kg/cm2 Physically check
CBD unit CBD PUMP-04(P3-VT) Physically check Leak/No Leak Physically check

Physically check
Vibration
beraing sound

rubber spider
Action to be taken if
Status After engineer_name Periodicity
standard beyond
action
acceptance criteria
If leakage Gland ,new

gland packing fill or Mr. sanjay dagar FORTNIGHTLY
replace & sleeve replace
Allignment to be done, If
shaft is damaged to be
repair or replace, Bush & Mr. sanjay dagar FORTNIGHTLY
brg.to be replace if found
not ok.
If possible Start stand by

for instant to prevent
Mr. sanjay dagar FORTNIGHTLY
scrap of tyre. And then
resolve other pump issue
To be replace if found Mr. sanjay dagar FORTNIGHTLY

damaged.

gland packing fill or Mr. sanjay dagar FORTNIGHTLY
replace & sleeve replace
not ok.
If possible Start stand by
for instant to prevent
scrap of tyre. And then
resolve other pump issue

damaged.
not ok. Check suction
condition and clean

damaged.
Clean suction footvalve

& Check nrv,valve,gland Mr. sanjay dagar FORTNIGHTLY
& pump overhaulling

gland packing or replace Mr. sanjay dagar FORTNIGHTLY
& sleeve replace
not ok.
damaged.

& sleeve replace

& Check
nrv,valve,gland,m-seal &
pump overhaulling
not ok.

damaged.

& sleeve replace

& Check Mr. sanjay dagar FORTNIGHTLY
pump overhaulling
not ok.
damaged.

& Check nrv,valve,gland Mr. sanjay dagar FORTNIGHTLY
& pump overhaulling

& sleeve replace
not ok.

damaged.

& sleeve replace

& Check
pump overhaulling
TCU Pumps
Assembly Sub Assembly Specification/ Observation
Check Description/ Task
Standared
4roll Calender TCU pump Calender-1 Mechanical seal No leak Leak
4roll Calender TCU pump Calender-1 Any abnormal Normal Vibration/Abnormal sound
4roll Calender TCU pump Calender-1 Discharge Pressure 3.5+/-0.5kg/cm2 Low
4roll Calender TCU pump Calender-1 Coupling Ok Not OK
4roll Calender TCU pump Calender-1 Heat Exchanger No leak Leak

3ROLL Calender TCU pump Roll-1 Mechanical seal No leak Leak
3ROLL Calender TCU pump Roll-1 Any abnormal Normal Vibration/Abnormal sound
3ROLL Calender TCU pump Roll-1 Discharge Pressure 3.5+/-0.5kg/cm4 Low
3ROLL Calender TCU pump Roll-1 Coupling Ok Not OK
3ROLL Calender TCU pump Roll-2 Mechanical seal No leak Leak

3ROLL Calender TCU pump Roll-2 Any abnormal Normal Vibration/Abnormal sound
3ROLL Calender TCU pump Roll-2 Discharge Pressure 3.5+/-0.5kg/cm5 Low
3ROLL Calender TCU pump Roll-2 Coupling Ok Not OK
2ROLL Calender TCU pump (2 Roll Calender) Mechanical seal No leak Leak
2ROLL Calender TCU pump (2 Roll Calender) Any abnormal Normal Vibration/Abnormal sound
2ROLL Calender TCU pump (2 Roll Calender) Discharge Pressure 3.5+/-0.5kg/cm4 Low
2ROLL Calender TCU pump (2 Roll Calender) Coupling Ok Not OK
2ROLL Calender Extruder pump-1 (2 Roll Calender) Mechanical seal No leak Leak
2ROLL Calender Extruder pump-1 (2 Roll Calender) Any abnormal Normal Vibration/Abnormal sound
2ROLL Calender Extruder pump-1 (2 Roll Calender) Discharge Pressure 3.5+/-0.5kg/cm4 Low
MP exd TCU pump (MP Extruder) Head Top Mechanical seal No leak Leak
MP exd TCU pump (MP Extruder) Head Top Any abnormal Normal Vibration/Abnormal sound
MP exd TCU pump (MP Extruder) Head Top Discharge Pressure 3.5+/-0.5kg/cm3 Low
MP exd TCU pump (MP Extruder) Head Top Coupling Ok Not OK
MP exd TCU pump (MP Extruder) Head Top Heat Exchanger No leak Leak
MP exd TCU pump (MP Extruder) Head Bottam Mechanical seal No leak Leak
MP exd TCU pump (MP Extruder) Head Bottam Any abnormal Normal Vibration/Abnormal sound
MP exd TCU pump (MP Extruder) Head Bottam Discharge Pressure 3.5+/-0.5kg/cm4 Low
MP exd TCU pump (MP Extruder) Head Bottam Coupling Ok Not OK
MP exd TCU pump (MP Extruder) Head Bottam Heat Exchanger No leak Leak
MP exd TCU pump (MP Extruder) Barrle Mechanical seal No leak Leak
MP exd TCU pump (MP Extruder) Barrle Any abnormal Normal Vibration/Abnormal sound
MP exd TCU pump (MP Extruder) Barrle Discharge Pressure 3.5+/-0.5kg/cm5 Low
MP exd TCU pump (MP Extruder) Barrle Coupling Ok Not OK
MP exd TCU pump (MP Extruder) Barrle Heat Exchanger No leak Leak
Physically check (no

Duel exd TCU pump( Dual Extruder) Barrle Base Mechanical seal Leak
leak) visual
Duel exd TCU pump( Dual Extruder) Barrle Base Any abnormal Physically check Vibration/Abnormal sound
Duel exd TCU pump( Dual Extruder) Barrle Base Discharge Pressure Physically check 3.5+/-0.5kg/cm2
Duel exd TCU pump( Dual Extruder) Barrle Base Coupling Physically check Not OK

Duel exd TCU pump( Dual Extruder) Barrle Base Heat Exchanger Leak
leak) visual

Duel exd TCU pump (Dual Extruder) Barrle Cap Mechanical seal leak) visual Leak
Duel exd TCU pump (Dual Extruder) Barrle Cap Any abnormal Physically check Vibration/Abnormal sound
Duel exd TCU pump (Dual Extruder) Barrle Cap Discharge Pressure Physically check 3.5+/-0.5kg/cm2
Duel exd TCU pump (Dual Extruder) Barrle Cap Coupling Physically check Not OK

Duel exd TCU pump (Dual Extruder) Barrle Cap Heat Exchanger Leak
leak) visual

Duel exd TCU pump (Dual Extruder) Cusion Mechanical seal Leak
leak) visual
Duel exd TCU pump (Dual Extruder) Cusion Any abnormal Physically check Vibration/Abnormal sound
Duel exd TCU pump (Dual Extruder) Cusion Discharge Pressure Physically check 3.5+/-0.5kg/cm2
Duel exd TCU pump (Dual Extruder) Cusion Coupling Physically check Not OK
Duel exd TCU pump (Dual Extruder) Cusion Heat Exchanger Physically check (no Leak
leak) visual
Duel exd TCU pump (Dual Extruder) Cap Mechanical seal Leak
leak) visual
Duel exd TCU pump (Dual Extruder) Cap Any abnormal Physically check Vibration/Abnormal sound
Duel exd TCU pump (Dual Extruder) Cap Discharge Pressure Physically check 3.5+/-0.5kg/cm2
Duel exd TCU pump (Dual Extruder) Cap Coupling Physically check Not OK

Duel exd TCU pump (Dual Extruder) Cap Heat Exchanger Leak
leak) visual
mps
Action to be taken if standard Status After engineer_name Periodicity
Possible reason
beyond acceptance criteria action
Replace mechanical seal, check

Mechenical seal may
shaft for repairing or Mr. Rajeev FORTNIGHTLY
damaged,Shaft may damage.
replacement.
Check pump coupling for

Pump bearing/shaft may damage, damage/ miss-alignment and
Coupling may damage/miss rectify same, Check pump Mr. Rajeev FORTNIGHTLY
alighment, Pump foundation bolts bearing and shaft and replace
may loose. same, Pump and motor
foundatio bolts to be tightned.
Air trapping problame, check

Remove trapped air, Clean
makeup water availability, suction Mr. Rajeev FORTNIGHTLY
make-up water line strainer.
line filter may chock.
Coupling may damage/miss Check pump coupling for

damage/ miss-alignment and Mr. Rajeev FORTNIGHTLY
alighment.
rectify same,
Check O ring/Gasket for

O ring damaged,Gasket may leakege and replaced same,
Mr. Rajeev FORTNIGHTLY
damage, nut bolts may loose. check looseness of nut bolt and
tightned same.

Mechenical seal may
replacement.

line filter may chock. make-up water line strainer.

Coupling may damage/miss
alighment.
rectify same,

tightned same.

Mechenical seal may
replacement.



Coupling may damage/miss damage/ miss-alignment and Mr. Rajeev FORTNIGHTLY
alighment.
rectify same,

tightned same.

Mechenical seal may
damaged,Shaft may damage. replacement.


alighment.
rectify same,

tightned same.
Mr. Rajeev
Mechenical seal may
damaged,Shaft may damage. shaft for repairing or Mr. Rajeev Monthly
replacement.

Coupling may damage/miss rectify same, Check pump Mr. Rajeev Monthly

makeup water availability, suction Mr. Rajeev Monthly
Coupling may damage/miss Check pump coupling for

damage/ miss-alignment and Mr. Rajeev Monthly
alighment. rectify same,
Mechenical seal may Replace mechanical seal, check

shaft for repairing or Mr. Rajeev Monthly
replacement.


alighment.
rectify same,
Mr. Rajeev
Mechenical seal may
replacement.




Mechenical seal may
replacement.


Mechenical seal may
replacement.


makeup water availability, suction make-up water line strainer. Mr. Rajeev Monthly

Mechenical seal may
replacement.



Mechenical seal may
replacement.


Mechenical seal may
replacement.


makeup water availability, suction make-up water line strainer. Mr. Rajeev Monthly
Mr. Rajeev
Mechenical seal may
replacement.



Mr. Rajeev Monthly
tightned same.
Mechenical seal may Replace mechanical seal, check

replacement.



alighment.
rectify same,

Mr. Rajeev Monthly
tightned same.

Mechenical seal may
replacement.


alighment.
rectify same,

Mr. Rajeev Monthly
tightned same.
Mr. Rajeev
Mechenical seal may
replacement.



Coupling may damage/miss damage/ miss-alignment and Mr. Rajeev Monthly
alighment.
rectify same,

Mr. Rajeev Monthly
tightned same.

Mechenical seal may
replacement.


alighment.
rectify same,

Mr. Rajeev Monthly
tightned same.

Mechenical seal may
replacement.



alighment.
rectify same,

O ring damaged,Gasket may leakege and replaced same, Mr. Rajeev Monthly
tightned same.
Mechenical seal may
damaged,Shaft may damage. replacement.



alighment. damage/ miss-alignment and Mr. Rajeev Monthly
rectify same,

Mr. Rajeev Monthly
tightned same.
Assembly Sub Assembly
Main Steam line Steam traps

Branch steam line Steam traps




Steam Traps
Check Description/Task
Expansion Loop- Ist(Ijt Boiler Chimney) Trap inlet temp
Expansion Loop- Ist(Ijt Boiler Chimney) Trap outlet temp
Expansion Loop- 2Nd(Civil Office Room Entrance ) Trap inlet temp
Expansion Loop- 2Nd(Civil Office Room Entrance ) Trap outlet temp
Expansion Loop-3Rd(Compressor Room Entrance) Trap inlet temp
Expansion Loop-3Rd(Compressor Room Entrance) Trap outlet temp
Expansion Loop-4Th(Cooling Tower No. I) Trap inlet temp
Expansion Loop-4Th(Cooling Tower No. I) Trap outlet temp
Expansion Loop-5Th(Near Main Road) Trap inlet temp
Expansion Loop-5Th(Near Main Road) Trap outlet temp
Near Main Trench Dewatering Pump Trap inlet temp

Near Main Trench Dewatering Pump Trap outlet temp
At S Line (Old Tractor Trench) Trap inlet temp
At S Line (Old Tractor Trench) Trap outlet temp
Near A-B Trench Trap inlet temp
Near A-B Trench Trap outlet temp
Near C-D Trench Trap inlet temp
Near C-D Trench Trap outlet temp
Between D And E Line (Overhead Of Water Cooler) Trap inlet temp
Between D And E Line (Overhead Of Water Cooler) Trap outlet temp
Dead End Of Main Steam Line Trap inlet temp
Dead End Of Main Steam Line Trap outlet temp
Trench -1St(Scv Passanger)-Dead End Trap-1 inlet temp

Trench -1St(Scv Passanger)-Dead End Trap-1 outlet temp
Trench -1St(Scv Passanger)-Dead End Trap-2 inlet temp
Trench -1St(Scv Passanger)-Dead End Trap-2 outlet temp
Trench-2Nd (Scv & Tractor)- Dead End Trap-1 inlet temp
Trench-2Nd (Scv & Tractor)- Dead End Trap-1 outlet temp
Trench-2Nd (Scv & Tractor)- Dead End Trap-2 inlet temp
Trench-2Nd (Scv & Tractor)- Dead End Trap-2 outlet temp
Trench-3Rd (Ab)- Dead End Trap-1 inlet temp
Trench-3Rd (Ab)- Dead End Trap-1 outlet temp
Trench-3Rd (Ab)- Dead End Trap-2 inlet temp
Trench-3Rd (Ab)- Dead End Trap-2 outlet temp
Trench-4Th (Cd)- Dead End Trap-1 inlet temp

Trench-4Th (Cd)- Dead End Trap-1 outlet temp
Trench-4Th (Cd)- Dead End Trap-2 inlet temp
Trench-4Th (Cd)- Dead End Trap-2 outlet temp
Trench-5Th (Ef)- Dead End Trap-1 inlet temp
Trench-5Th (Ef)- Dead End Trap-1 outlet temp
Trench-5Th (Ef)- Dead End Trap-2 inlet temp
Trench-5Th (Ef)- Dead End Trap-2 outlet temp
Trench-6Th(New Tractor)-Dead End Trap-1 inlet temp
Trench-6Th(New Tractor)-Dead End Trap-1 outlet temp
Trench-6Th(New Tractor)-Dead End Trap-2 inlet temp
Trench-6Th(New Tractor)-Dead End Trap-2 outlet temp
Trench-7Th (Gh-I) -Dead End Trap-1 inlet temp

Trench-7Th (Gh-I) -Dead End Trap-1 outlet temp
Trench-7Th (Gh-I) -Dead End Trap-2 inlet temp
Trench-7Th (Gh-I) -Dead End Trap-2 outlet temp
Trench-7Th(Gh-Ii)- Dead End Trap-1 inlet temp
Trench-7Th(Gh-Ii)- Dead End Trap-1 outlet temp

Steam Traps
Specification/Standared Observation Possible reason
195 +/- 10 °C Less than 180°C Condenset not passing through trap
105 +/- 10 °C Higher than 112 °C Steam passing through trap
105 +/- 5 °C Higher than 110 °C Steam is passing through trap

Status After
Action to be taken if standard beyond acceptance criteria operator name
action
If less than standard then check trap for functioning if not
working properly check for disc/seat/Float/orifice/any other Mr.Ashwani
damage to trap.
If value is grater than standard check trap for functioning if not

damage to trap and rectify same.

damage to trap.


damage to trap.


damage to trap.


damage to trap.


damage to trap.

damage to trap.


damage to trap.


damage to trap.


damage to trap.


damage to trap.


damage to trap.

damage to trap.


damage to trap.


damage to trap.


damage to trap.


damage to trap.


damage to trap.

damage to trap.


damage to trap.


damage to trap.


damage to trap.


damage to trap.


damage to trap.

damage to trap.


damage to trap.


damage to trap.


damage to trap.

Periodicity
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
WEEKLY
4mw
Standared
Compressor suction
4MW Diesel Engine-1,2,3 Air receiver pressure 32+-1 Low filter choke, Air line
leakage
Oil seal leakage, running

4MW Diesel Engine-1,2,3 Ok Not OK hour excess
Air compressor oil leval to be check
Check suction filtter ,
4MW Diesel Engine-1,2,3 Lube oil pump pressure 1kg/cm2 Low nrv& coupling etc. &
Drive motor
4MW Diesel Engine-1,2,3 Ok Not OK Oil leakage

Governer oil leval to be check
Tank leakage or time
4MW Diesel Engine-1,2,3 Jacket water leval to be check Ok Not OK
gap
4MW Diesel Engine-1,2,3 Mini generator oil leval to be check Ok Not OK Oil leakage
4MW Diesel Engine-1,2,3 Mini generator togel switch in on position Ok Not OK Misobservation
4MW Diesel Engine-1,2,3 Rocker arm oil to be check Ok Not OK Misobservation
4MW Diesel Engine-1,2,3 Turvocharger oil leval to be check Ok Not OK Misobservation
4MW Diesel Engine-1,2,3 Ok Not OK Misobservation/ Tank

Day tank Diesel leval to be check leakage
4MW Diesel Engine-1,2,3 Air compressor v -belt to be check. Ok Not OK Misobservation

standard beyond
action
acceptance criteria
Manully compr. Start

&Check compressor Mr. Sanjay Monthly
suction filtter,oil level,
etc.
If oil level low ,oil topup,

or change oil seal if Mr. Sanjay Monthly
leakage
Check suction
filtter ,nrv& coupling etc. Mr. Sanjay Monthly
& Drive motor
If oil level low ,oil topup,

or if leakage prevent Mr. Sanjay Monthly
If level down makeup

Mr. Sanjay Monthly
take & fillup
If oil level low ,oil topup Mr. Sanjay Monthly
Put on ,on position Mr. Sanjay
Level maintained by Mr. Sanjay Monthly

manual pump start
Check alighment &
Mr. Sanjay Monthly
replace as per require
ACFC Unit
Assembly Sub Assembly Check Description/Task Observation Possible reason Specification/ standard beyond
Status After
Standared action
acceptance criteria
ACFC Unit ACFC COOLER-P1 ACFC Inlet Line Filter To Be Clean dirty Not clean Clean Clean weekly
ACFC Unit ACFC COOLER-P1 ACFC Unit Radiator Fins To Be Clean dirty Not clean Clean Clean weekly
ACFC Unit ACFC COOLER-P3 ACFC Inlet Line Filter To Be Clean dirty Not clean Clean Clean weekly
ACFC Unit ACFC COOLER-P3 ACFC Unit Radiator Fins To Be Clean dirty Not clean Clean Clean weekly
Mr.Rajeev Fornightly
Mr.Rajeev quartly
Mr.Rajeev Fornightly
Mr.Rajeev quartly
BANBURY NO 3
Assembly Sub Assembly Specification/ observation
Standared
BB NO 3 Booster pump no 1 Gland fork /Gland Physically check OK/ Not OK
BB NO 3 Booster pump no 1 Any abnormal Normal Foundation bolt tightness

Vibration
& pump motor bearing
suction line filter

BB NO 3 Booster pump no 1 Discharge Pressure 3+/-0.5kg/cm2 Low
chock,Gland seal leakage
Coupling & spider

BB NO 3 Booster pump no 1 Ok Not OK
damage, mis-alignment
Coupling
water quality bad/ not
BB NO 3 Booster pump no 1 Strainer to be check Clean choked cleaned on time
BB NO 3 Booster pump no 2 Physically check OK/ Not OK

Gland fork /Gland
BB NO 3 Booster pump no 2 Any abnormal Normal Foundation bolt tightness

Vibration
& pump motor bearing
suction line filter

BB NO 3 Booster pump no 2 Discharge Pressure 3+/-0.5kg/cm2 Low
chock,Gland seal leakage
BB NO 3 Booster pump no 2 Ok Not OK Coupling & spider
damage, mis-alignment
Coupling
BB NO 3 Booster pump no 2 Strainer to be check Clean choked
cleaned on time
standard beyond
action
acceptance criteria
If leakage Gland , tight or
replace or shaft to be Mr.Sanjay FORTNIGHTLY
check
Foundation bolt tight &
pump/ motor bearing Mr.Sanjay FORTNIGHTLY
replace
Clean suction strainer &

Check nrv,valve,gland,m- Mr.Sanjay FORTNIGHTLY
seal & pump overhaulling
If coupling & rubber

spider wornout replace it Mr.Sanjay FORTNIGHTLY
& alighment to be check
If choked then clean Mr.Sanjay FORTNIGHTLY
If leakage Gland , tight or

replace or shaft to be Mr.Sanjay FORTNIGHTLY
check
Foundation bolt tight &
pump/ motor bearing Mr.Sanjay FORTNIGHTLY
replace
Clean suction strainer &

Check nrv,valve,gland,m- Mr.Sanjay FORTNIGHTLY
seal & pump overhaulling
If coupling & rubber
spider wornout replace it Mr.Sanjay FORTNIGHTLY
& alighment to be check
If choked then clean Mr.Sanjay FORTNIGHTLY

Banbury no 4 & 5nos booster pump
Assembly Sub Assembly Check Description/Task Specification/ Standared observation Possible reason
BANBURY NO 4 &5nos
Banbury no 4& 5nos booster poump for cooling Mech.seal leak to be check Ok Not OK Valve throtle, seal damaged
ac drive unit
Banbury no 4& 5nos Booster pump no 1 Any abnormal Normal Foundation bolt tightness &
Vibration
pump motor bearing
suction line filter chock,Gland

Banbury no 4& 5nos Booster pump no 1 Discharge Pressure 3+/-0.5kg/cm2 Low
seal leakage
Banbury no 4& 5nos Booster pump no 1 Ok Not OK Coupling & spider damage,
mis-alignment
Coupling
Banbury no 4& 5nos Booster pump no 1 Strainer to be check Clean choked
cleaned on time
Banbury no 4& 5nos Booster pump no 2 Ok Not OK Valve throtle, seal damaged
Mech seal leak to be check
Vibration
pump motor bearing

seal leakage
Coupling & spider damage,

Banbury no 4& 5nos Booster pump no 2 Ok Not OK
mis-alignment
Coupling
Banbury no 4& 5nos Booster pump no 2 Strainer to be check Clean choked
cleaned on time
Banbury no 4& 5nos Booster pump no 3 Ok Not OK Valve throtle, seal damaged
Mech.seal leak to be check
Vibration
pump motor bearing
seal leakage
Coupling & spider damage,

Banbury no 4& 5nos Booster pump no 3 Ok Not OK
mis-alignment
Coupling
Banbury no 4& 5nos Booster pump no 3 Strainer to be check Clean choked water quality bad/ not
cleaned on time
Action to be taken if standard Status After engineer_name Periodicity
beyond acceptance criteria action
If leakage Gland seal replace or shaft

Mr.Dagar FORTNIGHTLY
to be check
Foundation bolt tight & pump/ motor Mr.Dagar FORTNIGHTLY

bearing replace
Clean suction strainer & Check
nrv,valve,gland,m-seal & pump Mr.Dagar FORTNIGHTLY
overhaulling
If coupling & rubber spider wornout Mr.Dagar FORTNIGHTLY

replace it & alighment to be check
If choked then clean Mr.Dagar FORTNIGHTLY

to be check
bearing replace
overhaulling
If coupling & rubber spider wornout


to be check
bearing replace
overhaulling
If coupling & rubber spider wornout


Banbury no 1 & 4nos slury pump
Check Description/Task Possible reason standard beyond
Standared
acceptance criteria
If leakage Gland seal

Valve throtle, seal
Banbury no 1 slury pump Pump assembly Gland seal leak to be check Ok Not OK replace or shaft to be
damaged
check
Foundation bolt Foundation bolt tight &

Banbury no 1 slury pump Pump assembly Any abnormal Normal Vibration tightness & pump pump/ motor bearing
motor bearing replace
If leakage Gland seal

Valve throtle, seal
Banbury no 4 slury pump Pump assembly Gland leak to be check Ok Not OK replace or shaft to be
damaged
check
Foundation bolt
Banbury no 4 slury pump Pump assembly Any abnormal Normal Foundation bolt tight &
Vibration tightness & pump
pump motor replace
motor bearing,
action
Mr.Sanjay Dagar FORTNIGHTLY

Dip unit Booster pump for cooling
Assembly Sub Assembly Check Description/Task observation Possible reason Specification/Standared
Booster Pump-
Pump assembly Gland leak to be check OK/NOT OK No leak
For Cooling roll
Booster Pump-
For Cooling roll Pump assembly Any abnormal Vibration Normal
standard beyond
action
acceptance criteria
If leakage Gland , m-seal
replace or shaft to be Mr.Rajeev FORTNIGHTLY
check
Foundation bolt tight & Mr.Rajeev FORTNIGHTLY
pump motor replace

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BOILER

Action to be taken if standard beyond Status After

Re- Alignment,Foundation bolts to be tighten,

Boiler feed water pump

Physically check Coupling

Physically check Coupling

Check Gear Box Mounting Physically check nut bolts

Assembly Sub Assembly Check Description/Task

Air Suction Fliter Air suction Filter Check Fliter Condition

Air End Check Coupling Condition Check Coupling Condition

Oil Seprator Oil Level Check Oil Level

Oil Seprator Oil Temp Check Oil Temp

Radiator Check Condition of Radiator Fins Check Condition of Radiator Fins

Equipment_Name Task_Description Check Description/Task

Air Suction Fliter Check Fliter Condition Check Fliter Condition

Air End Check Coupling Condition Check Coupling Condition

Oil Seprator Check Oil Level Check Oil Level

Oil Seprator Check Oil Temp Check Oil Temp

Radiator Check Condition of Radiator Fins Check Condition of Radiator Fins

Equipment_Name Task_Description Check Description/Task

Air End Check Coupling Condition Check Coupling Condition

Oil Seprator Check Oil Level Check Oil Level

Oil Seprator Check Oil Temp Check Oil Temp

Radiator Check Condition of Radiator Fins Check Condition of Radiator Fins

Equipment_Name Task_Description Check Description/Task

Air Suction Fliter Check Fliter Condition Check Fliter Condition

Air End Check Coupling Condition Check Coupling Condition

Oil Seprator Check Oil Level Check Oil Level

Oil Seprator Check Oil Temp Check Oil Temp

Radiator Check Condition of Radiator Fins Check Condition of Radiator Fins

Equipment_Name Task_Description Check Description/Task

Air Suction Fliter Check Fliter Condition Check Fliter Condition

Oil Seprator Check Oil Level Check Oil Level

Oil Seprator Check Oil Temp Check Oil Temp

Radiator Check Condition of Radiator Fins Check Condition of Radiator Fins

Air Suction Fliter Check Fliter Condition Check Fliter Condition

Air End Check Coupling Condition Check Coupling Condition

Oil Seperator Check Oil Temp Check Oil Temp

Water Cooled PCI Compressor-2

Air Suction Fliter Check Fliter Condition Check Fliter Condition

Air End Check Coupling Condition Check Coupling Condition

Oil Seprator Check Oil Level Check Oil Level

Water Cooled PCI Compressor-3

Air Suction Fliter Check Fliter Condition Check Fliter Condition

Air End Check Coupling Condition Check Coupling Condition

Oil Seprator Check Oil Level Check Oil Level

Water Cooled PCI Compressor-5

Air Suction Fliter Check Fliter Condition Check Fliter Condition

Air End Check Coupling Condition Check Coupling Condition

Oil Seprator Check Oil Level Check Oil Level

Action to be taken if standard

Filter dusty or Clean filter weekly & Replace if

Suction hose loose Tighten hose clamp if found

Coupling nut bolt

Check for leakege in joints and

Oil cooler water

Physically check(visual) Dirty Radiator fins dirty Clean weekly