FAPMO Rue Roger SALENGRO - BP 9 - 6: 30 OUTREAU - FRANCE 161, 3340)8.21.1001.21 ~ Fas :3340)3.21,80-46.88 E-mu: fapmno fapmoscom - bp yw Capme.com M From: DOCUMENTATION - ELECTRICALLY DRIVEN PUMP DEPARTMENT. VALIDATION OF REPRODUCTION ‘TO BE REQUESTED FROM ISSUING DEPARTMENT Title ELECTRICALLY DRIVEN PUMP TYPE "PROCESS" 32 140 H POTABLE WATER PUMP TYPE OPERATION, MAINTENANCE AND INSTRUCTIONS MANUAL Page number : 16 + appendix F E Dd € B a |p.avyenon |p. pucrocg X. CARTERON [Rev. [Drafted by Checked by Approved by ‘Status - Date Customer: VA TECH WABAG LTD = Customer order n°: 14145 + FAPMO Job matte 117/010 ‘D20127CFAPMO ALENGRO - BP 59 - 62230 OUTREAU - FRANCE Tél: SS0)3.2L 1001.21 ~ Fax 334013. 21.8056.88 E-mail fapmod® fapmo.com - up: ww. fapmo.com Appendix Page 2116 SUMMARY 1. GENERAL 2. DESCRIPTION OVERALL DE: 3.1. Electr P IGN ‘arts list” in the Appendix 1) 3.2. Pump design (see the cross-section drawing & the parts list in the Appendix 1) 4. SAFETY 5. TRANSPORT AND STORAGE 5 Delivery on site 2. Handling 5.3. Storage 6. ASSEMBLY / INSTALLATION 6.1. Positioning the electrically driven pump. 6.2. Connecting the motor 6.3. Checking the alignment 6.4. Connecting the pipes tally driven pump design (see the overall dimensional drawing & the 7. PUTTING INTO SERVICE / TAKING OUT OF SERVICE 7.1. Checking before implementation 7.2. Putting into service Taking out of service 8. OPERATION / MAINTENANCE / SERVICE 8.1, Operation 8.2. Servicing 8.3. Periods for the monitoring and servicing 84, Dismantling / Re-assembly Identification ° DTU. ee cere errdaas uw i ul 13 4 15 1414: 20127 ¢FAPMO Appendix sSALENGRO - BPS) - 62230 OUTREAU ~ FRANCE 3AOBILIDOL2L » Fax :33093.21.8046.88 E-mail: Fapmo@ fapmescom - bp : ww. Fapmo.com APPENDI. 1, Paris list and specification sheet 2. Hydraulic seal 3. Bearing frame 4. Coupling 5. Motor ° DTU.09.14145 20127FAPMO poe ALENGRO - BPS9 - 62230 OUTREAU - FRANCE 3340)821, 10,0121 - Pax: 33408.21.80.46.88 E-mail : fapmo fapmo.com ~ hip: www. fapmo.com Foreword Our warranty can only be applied if the provisions set forth in this document are followed. | Any change of utilisation rules or operating conditions must be submitted to us for approval. During the warranty period, potential repairs or modifications can only be done by our after-sales department or with our prior approval. GENERAL TO BE READ CAREFULLY By law, the user must follow the operating manuals supplied by the manufacturers. Among other things, itis reminded that, in compliance with Article R 223.1.1 of the French Work Code, the employer must appropriately notify the workers in charge of the implementation and maintenance of the work equipment, of the following: 2) Usage and servicing conditions for the work equipment b) Guidelines or instructions relating to this equipment; ©) Actions to be taken in the event of foreseeable situations which are not normal: ) Conclusions acquired from experience in order to remove some risks. (On the other hand, giving the operating manual to the end user may help the operator in meeting the requirements of the French Work Code (Article R 233.2 CT). The employer shall take necessary steps to have the manual! translated or adapted to specific work. if necessary, 201276FAPMO Appendix | Page 5/16 35.37, Rue Roger SALENGRO - BP59 - 62230 0UTREAU - FRANCE Tel: 33(00321.10,01.21 » Fax :334005.21.80.46.88 E-mail: fapmoe@ Fapmo.com ~ hu heww-apmo.com 2. DESCRIPTION FAPMO "Process" type pumps are mono-cellular centrifugal pumps, for horizontal assembly, in accordance with the dimensional specifications and characteristics of the standards NFEN 25.199 (ISO 5199), NFE 44.121 (ISO 2858 and DIN 24.256), Their "Process" design allows disassembling the complete rotating assembly, on the ‘motor side, without disassembling the suction and discharge pipi The electrically driven pump is equipped with a coupling spacer. which prevents havi to disassemble the motor in order to access the hydraulic assembly 3. OVERALL DESIGN 3.1. Electrically driven pump design (see the overall dimensional drawing 101 44 C 110 & the "Parts list” in the Appendix 1 ‘The electrically driven pump consists of the following elements: ~ One "process" type pump (see paragraph 3.2 p.5) ~ One motor (see "Motor" in the Appendix 5) ~ One coupling spacer (see “Coupling” in the Appendix 4) - One coupling guard - One base plate - Special equipment (upon potential request of the customer) (see "Equipment" in the Appendix). 3.2. Pump design (see the cross-section drawing 101 44B 87 & the parts list in the Appendix b ‘The "Process" type pump with a horizontal axis and a following components: suction, consists of the - One pump casing and suction cover assembly; ~ One casing cover with a built-in hydraulic seal: ~ One overhanging impeller: - One sleeve to protect the shaft at the hydraulic seal side; - One hydraulic mechanical seal (see "Hydratdic seal” in the Appendix 2) ~ One oil bearing frame (see "Bearing frame" in the Appendix 3). D20ra7C6/16 FAPMO Append 35.37. Rue Roger SALENGRO - BP 59 - 62230 OUTREAU - FRANCE Te: 33,10)321, 10.01.21 » Fax 3340)3.21.8046.88 nail: fap @Fapme com = Ini: ww. fapmo.com 4 When using the equipment, the operator must be especially careful with regard to the following points: PUMP ‘This pump can not run dry under any circumstance. Damage that could occur as a result of this operation, particularly on the rotating mechanical seal, could jeopardise the staff and the environment. MOTOR (see "Motor" in the Appendix 5) COUPLING (see "Coupling" in the Appendix 4) - The coupling guard shall never be removed while the pump is running, - The pump shall never be started without this coupling guard. ‘The coupling guard is designed for protection purposes, and shall not be considered as a step, a support point, etc., under any cireumstance. EQUIPMENT (see "Equipment" in the Appendix) 5. TRANSPORT AND STORAGE 5.1. Delivery on site Pumps have been inspected and tested with care before shipment, in order to ensure their compliance with the specifications required. Inspect the pumps as soon as you receive them and look for any damages that could have occurred during transportation, Notify the carrier about any damages found. If the delay between receiving the pumps and starting them exceeds forty-five days. it will be required to turn the mobile component by hand (once a week) in order to lubricate the bearing frame and to avoid any possible binding. 20127 6Page 7/16 FAPMO Appendix 35.37, Rue Roger SALENGRO - RP S9 - 62230 OUTREAU - FRANCE Tel 33 013.21, 1000.21 ~ Fay: 33.40)3.21 80.40 88 Email: Fapmoefapmoscom — hp : #6. fapane.com 5.2. Handling The overall dimensional 101 44 C 110 drawing shows the dimensions and the weight of the assembly and of the removable parts, as well as their layout. The slinging operations will have to take this information into account The electrically driven pump shall be handled in its operating position (horizontal), Damage occurring due (o improper handling of the products supplied, is not covered under our warranty. 5.3. Storage In general, the pump shall be placed in a dry and clean location, without any vibrations hor temperature variations. 5, -1, Storage for a period exceeding two months In the event of storage being required for a period exceeding two months and if the pump was placed in water afier delivery, it is recommended to proceed as follows ~ Drain and dry the pump casing after rinsing it with clear water: - Seal the suction and discharge apertures of the pump: ~ Seal the cable outlets; - Spray an anti-corrosion solution inside the pump, This solution shall be chemically compatible with the pump materials. If you are not sure, please contact our technical department. Identification N° DTU.09.14145 20127ppendix Page 8/16 FAPMO Anne SALENGRO - BP59 - 62230 OUTREAU - FRANCE Tele: 330821100121 ~ Fax :3340)3.21.804688 E-mail pmo Tapmo.com — fp: (eww. fapno.com 2. Special instructions This pump is equipped with a mechanical seal, so please add the following operations to paragraph 5.3.1 p.7 ~ Drain and dry the mechanical seal; - Seal the supply inlets of the mechanical seal Note: In the event of storage exceeding 24 months, the mechanical seal shall be disassembled, inspected, the sides shall be ground in and the joints shall be changed before the start up. It is recommended to fill the oil bearing frame, in addition to the oper listed in paragraph 5.3.1 p.7. 3. Before start-up Operations to be performed before starting a pump equipped with a mechanical seal and an oil bearing frame: - Fill the pump with water, then rotate the shaft manually for a few rotations in order to release the friction faces from the mechanical seal - Drain the bearing frame and fill it up again. 6. ASSEMBLY / INSTALLA’ Maintaining the electrically driven pump only requires the usual tools of a mechanical and electrical service workshop. Due to the pump dimensions, no special handling equipment is required, 6.1, Positioning the electrically driven pump The pump and its motor should not support any abnormal constraints (mechanical, © oF expansion stress). Only remove the aperture caps for the connections, when connecting the pipes Seal the materials, in compliance with standard NFE 44.190, on a concrete support with a rated frequency very different from the vibration frequencies of the rotating parts. Level the electrically driven pump on its support by using steel shims under the base plate, then align the suction and discharge flanges of the pump with the flanges of the pipes (make sure that the flanges are parallel) hydraw 6.2. Connecting the motor ‘The cable and the gland shall have compatible diameters. Electrical protections shall be ensured in compliance with the electrical standards in effect. 20127Page 9/16 Appendix FAPMO Rue Roger SALENGRO - BP S9 - 62230 OUTREAU Tel 33400321, MAOL2 » Fay: 334018.21.8046.88 E-mail: fapmoeefapme.com ~ hap sw. Fapmecom FRANCE Using a phasemeter. upstream from the disconnecting switch, allows matching the wire colours and the connections that will enable the motor to turn properly 6.3. Checking the alignment The pump and the motor are aligned in the factory. They must be realigned after installing the unit and tightening the securing bolts on the base plate. The out-of-alignment values are given in the coupling manual (see”Coupling" in the Appendix#). ‘The pumps are supplied with the coupling spacer disassembled. Do not position the spacer before performing the operations in paragraph 7.1 p.9. 6.4, Connecting the pipes Clean the pipes before positioning them. Get rid of any foreign material (spatters, burrs, carbon deposits, rust particles, etc ...). Connect the pipes to the suction and discharge apertures of the pump. Pipes shall be supported and connected in such a way that they do not create any strain that could affect the alignment of the electrically driven pump or ereate distortion that could disturb the proper performance of the pump. ! ‘The pump shall not be subject to any ramming shocks. Ihe plan ar cuit has a quick-release or ultra-quick valve (time under I second), it is recommended to mming protection system for the discharge piping. The seals between flanges shall not create any peculiarity in the circuit, Make especially sure that they do not exceed the inside of the piping. 7. PUTTING INTO SERVICE / TAKING OUT OF SERVICE 7.1. Checking before implementation Perform the following actions before starting the pump: a) Make sure that the connection between cables and secondary pipes is proper (check that the supply pipes of the sealing device are properly connected (see "Hydraulic seat! in the Appendix 2). Identification N° DTU.09.14145 20127 C330)32L 100121 » Fay 10/16 FAPMO Appendix ALENGRO - BPS9 - 6223) OUTREAU ~ FRANCE (O21 SN.AO8S Fapmo@ fapma.com = bap awww fapme.com b) Check the oil level of the bearing frame. If it is too low, fill it to the proper level with new oil (see “Bearing frame” in the Appendix 3) ©) Check that the power supply complies with the starting current, voltage and frequeney mentioned on the motor plate. d) Inspect the electrical connection to the motor and to the control cireuit (see "Motor" in the Appendix 5). e) Check the rotating direction (arrow on the pump) by sending a starting pulse as short as possible, with the motor not being coupled to the pump (i.e. coupling spacer disassembled) If the pump rotates in the opposite direction, this could damage the inside components. {) Make sure that the pump rotates easily by hand. If not, check that: - There is no foreign material in the pump. g) Position the coupling spacer. h) Position the coupling guard. Putting into service Under any circumstance, the pump must not be started if it is not filled with the fluid to be pumped. As the pump is equipped with a mechanical seal, the pump must not run dry under any circumstance. = Open the suction and discharge valves in order to purge the air out of the pump. ~ Purge the supply circuit of the sealing device, according to the type of inst; the specification sheet appendix!) = Close the discharge valve. Start the motor - Progressively open the discharge valve in order to reach the desired flow value. Identification N° DTU.09.14145 2072711/16 FAPMO Appendix P: SALENGRO - BP59 - 62230 OUTREAU - FRANCE Te 330821-IDOL21 ~ Fax :334003.21.80.46.88, Esta: Fapmo@ fapmocom ~ hu heww.fapmo.com 7.3. Taking out of service Before taking the pump out of service, close the discharge valve In the event of an extended stop. please refer to the storage instructions (see paragraph 5 .3 p.7) 8. OPERATION / MAINTENANCE / SERVICE 8.1. Operation 8.1.1, Monitoring actions In order to supervise the proper performance of the electrically driven pump, perform the verifications below - If possible, verify the proper supply of the sealing device (according to the type of installs - Verify that the mechanical seal does not leak. ~ Check the bearing frame temperature, which shall be steady after a few hours of operation, ic. 50 - 60 °C (for a room temperature of 20 °C), ~ Check the current or the power used by the motor. = Check the supply voltage of the motor ~ Check the suction and discharge pressures of the pump. ~ Check the mountings (attachment point, outside nuts and bolts, flanges, pipes). - Pay attention to possible noises and vibrations. ion). NOTE: Repeat checking operations according to paragraph 8. 3 p.14. 20127 CRue Roger SALENGRO - BP59 - 62230 OUTREAL Tele: 32003.21-10001.21 - Fax:33.40)321.8046.88 E-mail: fapmo@ fapmo.com ~ hui fw fapmoscom FRANCE Appendix Page 12/16 8.1.2. Tabl ult actions to be taken to solve them (nan-limited list). The table of defaults allows identifying possible failures, their possible causes and the wear coupling). Heating of the bea 28. Lubricate the bearings. Incident Possible cause Action (remedy) Blocking Foreign body in the pump, Dismantle, inspect and clean the jpump ‘Mechanical element broken (mechanical | Dismanile, inspect and replace the seal faces, shaft...). defective parts. Leakage Sealing device damage (mechanical seal | Dismanile, inspect and replace the faces). [defective parts, Defective O-Rings. Replace all the O-Rings. Pump performances | Cavitation functio | Check opening valve and suction going down. oad. Hydraulic wear parts. Dismantle, inspect and replace the defective parts. Pump choking, Dismantle and clean the pump. (impeller blades), Insufficiently speed. 1) Check that the pump can be turned easily by hand (coupling removed). Binding of pum; dismantle and inspect the pump . 2) Check motor rotating speed if damage don't concern the pump. Noises and ~|Defective mechanical clement (mechanical | Dismantle. inspect and replace the vibrations. seal faces broken, default or wear shalt, | defective parts Binding of the bearings. Bad alignment pump / motor "| Proceed to a correct alignment Dismantle the pump and replace the bearings. (see "Coupling" in the Appendix 14). is — Identification DTU.09.14145 20127 ¢FAPMO Appendix 35-37, Rue Roger SALENGRO - BP'S9 - 62230 0UTREAU ~ FRANCE Tal: 32,0)221. 10.01.21 ~ Fax 33(083.31.80.46.88 E-mail: fapmoG@tapmo.com ~ bup :shwww-fapmo.com 8.1.3. Spare parts When ordering spare parts. please mention: - The type and serial number of the pump. - The number of the cross-section drawing of the pump. - The designation of the part and its reference in the parts list of the cross-section drawing. ADDRESSED TO : FAPMO 35-37, rue Roger SALENGRO- 62230 OUTREAU FRANCE Tel : 00.(0)3.21.10.01.21 Fax : 00.(0)3.21.80.46.88 E-mail : fapmo@fapmo.com hup : /Avww.tapmo.com 8.2. Servicing (see paragraph 8. 3 p.14) 8.2.1. Lubricating the bearing frame The pump shaft shall be guided by a bearing frame. The bearings are lubricated with oil (PH and PHR bearing frame), In order to know the type of bearing frame used, the type of oil, as well as the lubricating periods and the quantities to be added. please refer to "Bearing the Appendix 1 8.2.2. Full inspection of the pump The full inspection of the pump consists in a service check, performed as follows: - Disassemble the pump (see paragraph 8-4 p.15). - Check the components of the pump. - Clean every part. - Replace wor parts (friction faces of the mechanical seal, wear ring, seals), - Re-assemble the pump (see paragraph 8. 4 p.15). Nor: It is necessary to perform a full inspection of the pump onl you can detect a significant decrease of the hydraulic characteristics or an unacceptable level of vibrations. zat? ©Page 14/16 FAPMO Appendix age 38-37, Rue Roger SALENGRO - BP 59 - 62230 OUTREAU - FRANCE Tel 33,40)8.21-10.01.21 ~ Fay :3303.21.80.46.88 small fapmo(@fapmo.com ~ hip: Awww fapmo.com 8.3. Periods for the monitoring and servicing Monitoring and maintenance actions are described in paragraphs 8.1 and 8.2 p.10/13. The table below shows the periods for these actions. Frequency | - ase winimeun |B |g un actions Supply circuit of the sealing device axe Mechanical seal leakage xX xX Bearing frame temperature Ne Intensity or power drawn xX Voltage axe Suction and discharge pressure x ngs x Noises and vibrations xe Soule inspection (see § 8.2.2 x Lubrication (see "bearing frame” in the Appendix 3) Identification DTU.09.14145 020127 CAppendix Page FAPMO + SALENGRO - BP S9 - 62230 OUTREAU - FRANCE 334O)821.1DOL2L ~ Fay :33403.21.80.46.85 apne fapmo.com ~ hi: fw fapmo com 38.87, Rue En 8.4. Dismantling / Re-assembly. 8.4.1. Before dismantling ‘The electrically driven pump having been stopped, - Cut off the motor and disconnect the power line. ~ Close the inlet and outlet valves of the pump, - Empty out the pump. Remove the supply circuit of the sealing device as the case may be. 8.4.2. Disassembling of the complete rotating assembly coats assembly Coupling spacer Fixing prop puma foot pad Fig. 1 - Remove the coupling guard - Put aside the coupling spacer. ~ Unscrew the screws / nuts fixing the prop to the pump foot pad. ~ Unscrew the nuts from the studs fixing the lantern to the pump casing. - Withdraw and put aside the complete rotating assembly. ! During handling of the complete rotating assembly, avoid shocks. Ident on N° DTU.09,14145 020127 ¢38.27. Rue Roger SALENGRO - BP5S9 - 62231) OUTREAU - FRANCE FAPMO Appendix Tel, : 330)821- 10.0121 ~ Fan: 334013.21.8046.88, small fapmo@ fapma.com — hip ova fap com 8.4.3. Hydraulic parts dismantling (see the cross-section drawing 101 44 B 87) When the complete rotating assembly has been dismantling as describe in § as following: 2 p.15, proceed Remove the hydraulic seal guard item 69. - Remove the O-ring item 23/1 - Unscrew the impeller lock-nut item 29 (right thread). Withdraw the impeller item 2 Proceed to seal 12 device dismantling (see “hydraulic seal” in the Appendix 2). 8.4.4. Bearing frame dismantling (see "bearing frame" in the Appendix 3) 8.4.5. Before Re-assembly ~ Clean all the parts. ~ Check condition of all the constitutive parts ~ Change all the seals (O-rings, V-rings, gaskets) and the defective parts. - Clean the parts having received LOCTITE: Sérijoint LOCTITE: With the help of a scraper. remove the excess of LOCTITE and use DECAPLOC 98 (LOCTITE make). LOCTITE thread lock: Brush the part with the help of a wire brush, and clean with solvent (SURCLINE 20), 8.4.6. Bearing frame re-assembly (see "bearing frame" in the Appendix 3 8.4.7, Hydraulic parts re-assembly (see "hydraulic seal" in the Appendix 2} 8.4.8. Complete rotating assembly re-assembly See cross section drawing 101 44 B 87 and Fig. 1 in § 8.4.2 p.15 - Position the O-ring item 23/1 on the casing cover item 31 ~ Introduce and fix the complete rotating assembly into the pump casing item | ix the prop item 88 on the pump foot pad. - Position the supply circuit of the sealing device as the case may be. 8.4.9. Putting into service of electrically driven pump sembly, see chapter VIL. 20127FAPMO Appendix :1 po REAU - FRANCE 688Appendice: | Page: FAPMO aso FS bar fie SPECIFICATION [Pump type 321400 _ FAPMO order 14145 [Customer and reierence~ | Va Tech Wabag Ltd Ref. : PIIT/10 ] ; ELFCTRICAT. FQUIPMENT [FARM pump [Hite mo Moe SIEMENS 1708 17829 _____| niR8 IAs 10624602 : Power 3KW Frequency 50 He _ | Speed: _2600r9m DUTY POINT Taian ‘ue FAU POTABLE POTABLE WATER Solin ipenon f oH ikea § aOR asi Tange iomerue e =: Density ap Keim 980.5 vapors Particular: ITEM a" 10GCGST APOOI, 10GCGTI APOOT - ‘Mini Rated Flow rate mm/h 13,3, Total head in m liquid mel Charge /suetion mel - ‘Available N.P.S-H rel — Speed of rotation pm Required N.P.SH. mel 4 — 1 Efficiency % 8 Power at pump shaft end iW 1.9 1.96 Rating carve n* T101A HYDROSTATIC TESTS Hydrostatic test of resistance pressure 3.9} bar—during 15] Hydrostatic test of waterproofness pressure 2.9] bar—during = min PUMP CONFIGURATION [ee ]-[o]-| PaR [1 Co Bearing frame type Supply cire of the seating device Sealing device DRAWINGS Overall dimensions drawing: [~ 10144 CH0 | Cross section drawing. 101 44 BST entiation POTABL e WATER PUMPWoe = 928 Anchor bolt - joe 36, 100 372 pp te - wos /3KW 2880 rpm 1 | y 2 r 5 ai i 7 @) & - 14 ev / |. 35, | L 366. | | 35 700 28 | 0. 276 _ 20 L __ 300 ee a LL 436 a tems Pump : 196CG31AP001 10GCG71APO01 1s0 2768 'S | With adjusting screws for pump and motor alignment z - [BRIDES ansi 6165 150ibs FLANGES|| VIDANGE ora OPTIONS prions || S| ASPIRATION] REFOULEWENT ||VC: Cops de pampe || OR,OR: Prise de pression FE = suction pisckaace || 414" NPTPump casing || 112" NPTProssure point | 22°F" 4xor0 |o-459't* ax0189|| VG: Vidange garniture c _| 4/4" NPT Seal drain. 8 | Aad anchor boat - 3/0108 _| Ronger M. 7 CHASSIS sase tare || COLISAGE Packie —— Nhe arene thee) epee fate-0971000 | Mee exit!) | ax@0 Handing Oeeera:tevens [vee 2038) |/cF: Pour scellement || Cotes hors-tout Pump Type 32-140H 08.9 4X018_ For anchors bolts|| Overall dimensions Potable water ~ = cv: Pour vis de reglage rE I] 287 | Laxutte _Foradusting screw)|__ 928 X 436 X 384 Overall dimensions NOTA: Tous ls orices (prises de prossion,vidange .) sont obsiu par des bouchons. ]leq@]™m | Ovtnain PLAN N° : 101-44-C 110 Allthe onfices ( pressure taping, draining.) ar6 cosed with plugs Crammrntte rte none cn0 | ee T GC - 1+ 2 T"= 3 5 Jeusuoosso9 earance ASPIRATION pe 106 | \ | | \ sys Pum 49) 15/1, (70 | 4, 2508 (92 \28/1 \19/1 88 ae Tear IALaDI 2515 118 — 118 Onsnsueves | vai Pump Type 32-140 11 7 Potable Water Cross Section ae" [a ~ PLAN N° : 101-44-B 87 — a mw) OU 3 t , F T— T A. FAPMO Sane ene Annexe : 1 Marché Client : VA TECH WABAG Ltd PLIT/O10 Dossier FAPMO : 14145 NOMENCLATURE D'ENSEMBLE EN COUPE / CROSS SECTION PARTS LIST POMPE / PUMP TYPE 32 140 H Rep | Nbre | Désignation Matiére Observation em | Qty | Designation _ Material Observation | Comps de pompe A 351 CD4 MCu ae 4 1 | Pump easing exrcnivocw2sa0s | WI421-38 B 5 Roue A351 Cb4 MCu 2 Lampeter exrcnimocu2siss | OMIT A 5 ‘Arbre 1 | sha - Wol4est A Chemise X2CrNIMON2253 | 49, sy a [1 [Gee en WOl-t4-13-29 A Plier EN-GIL-300 > 8 LE | Bearing housing ENOLIGO os2t |B Bague dusure de corps X2GrNIMoN 22-53 8 |! leasing wear ring 14462 TOES A |Couverele, edie garniture mécanique 1.0501 6 | 8 [overs mechanical seat side C35 a “ ‘Couverele, c6té commande 10507 WT! Cover, drive side C35 Soe tA ague de serrage 14038 1S |) [Spacer ring 430.13. O48 b (Chemise sous joint 14028) 18 [1 [sieeve under radial oit seat X30 C13 a8 £ 16 | 1 [Clete forme B. 6x 6x28 X2.CrNi Mo N2: Key 1402 Clavette, forme B. 8x 7x 35 1.0503 To | OE [key - cus Eorou KM 6 a ee Rondellefrein MB 6 LE [eck waster 19 | 1 [Reslement NU 306 P 1.2067 Bearing 100 Cré Roulement 7306 BECBP 12067 2 PA | 2 [Bearing 100 Cr6 a3 | [Fointtorique @ 143 x3 Nitile = O-Ring seal NBR Joint torique @ 21.3 x 36 Nivile 2 ; 2M |! lo-Ring seat NBR ays | 1 [deinttorique © 21.3 x 3.6 Nile ° O-Ring seal NBR an | ie [Gauen Meas, boot aa70 NFE 25135 Stud ax] a [eee A470 NFEN 150.4017 Sn | 2 [YenMen Aa70 NFEN 1SO4017 figion du 11/03/09 ITEM : 10GCG31APO01/ 10GCG71APO01 N° 101-44-B87 NOOUICFAPMO S52. saumOnO 9 On Frme Chen: Va TECH WABAG Ld Lm apni = hip Pesan som Marche PLTIO10 a 283 oo Threaalocking hie Loctite &'étancheité 18 545 Gasketing Edition du 11/03/09) ITEM : 10GCG31APO01/ 10GCG7LAPOO1 N° 101-44-B87 NOOW/CFAPMO Appendix :2. | Page: 1/3 35.37, Rue Roger SALENGRO Tal 8340132 ldentificat NeD'FAPMO Appendix :2 | Page 35-37. Rue Roger SALENGRO - BP59 - 62230 OUTREAU - FRANCE Tel 3310)3.2110.0121 ~ Fas: 33.40)8.21: 80.4688 E-mail fapmo@fapmocom ~ hyp = Hivw-pme.com SEALING DEVICE ‘The sealing device type is indicated in the Specification sheet appendix 1. A GES SUPPLY CIRCUIT OF THE SEALING DEVICE DISPOSITION according to NFEN 25.199 (ISO 5199) 02 io Code Designation 2 Fluid circulating in the pump’s discharge towards the hydraulic seal housing (and returning inside the pump).‘APMO Appendix :2 Page : 3/3 Rue Roger SALENGRO - BP 59 - 62230 OUTREAL - FRANCE Tel. 33,0)32].MLMN.21 ~ Fay: 334038 21.80.4688 Ema fupmn pmo com ~ bap apm com DISMANTLING - RE-ASSEMBLY When the complete rotating assembly and the hydraulic parts have been dismantling, proceed 1s following Component mechanical seal: = Unserew the nuts from the studs item 24/1 Remove the casing cover item 31 (with a throttling ring item 127 as the ease may be). draw the sleeve item 4 with the rotating parts of the mechanical seal item 93, remove the key item 16 (dismantling order can be reverse). - Remove the O-ring item ~ Remove the stuffing box item 43 with the stationary parts of the mechanical seal item 93, ~ Remove the O-ring item 2 MECHANICAL SEAL RE-ASSEMBLY. Alter the bearing frame re-assembly, proceed to the sealing device re-assembly as following: seal: Component mechani ~ Place the stuffing box item 43 with the sta and the O-ring item 23/2 in awaiting posit Position the O-ring item 23, ~ Position the key item 16 and the sleeve item 4 with the rotating parts of the mechanical seal item 93 on the shaft item 3 (re-assembly order can be reversed), = _ Fix in position the casing cover item 31 (with a throttling ring item 127 as the ease may be), - Position the impeller item 2. ~ Position the lock washer item 36, ~ Screw on tighten up and lock the impeller nut item 29, + Screw the nuts from the studs item 24/1 fixing the stuffing box item 43 to the casing jonary parts of the mechanical seal item 93 on against the collar item 52. After the sealing device re-assembly. proceed to the complete rotating assembly re-assembly dentificatioFAPMO Appendix: 3 Page : 1/5 35-37. Rue Roger SALENGRO ~ BP 59 - 62250 OUTREAU - FRANCE Tih: SKA0)8.211001.21 ~ Fax: 334013.21,80.46 88 E-mail: fapmo@Fapme.com ~ hip: vw tape com BEARING FRAME Identification N° DTU.09.14145FAPMO Appendix :3 | Page: 2/5 35-7. Rue Roger SALENGRO ~ BP 59 - 62230 OUTREAU - FRANCE BR (O/R2LAMOL21 ~ Fay :3310)3.21.8046.88 A nail: fapmo@fapmo-com ~ hep: ww fan coon BEARINGS LUBRICATION PH & PHR bearing frame - Bearing frame types are indicated in the Specification sheet. = Oil types, capacities and frequen re indicated in the following tables: Part to be lubricated Bearings item 19 and 19/1 Lubricant grade ISO VG 68 {Capacity : 0, 33 litre I" time. 100 hours Frequencies a every 4000 hours or 6 month LUBRICATION CHART MOBIL SHC 626, SHELL Tellus 68 ESSO Teresso 68. TOTAL, Azolla 68 BP HLP 68 TEXACO Rando oi] HDC 68. CHEVRON EP Industrial oi] 68 ! Observe oil volumes. An oil excess might eause the bearing housing to empty. 4S If the bearing housing is equipped with a temperature detector. It is imperative that the latter be wired up to the power cabinet. Alarm temperature: 90° ‘Trigger temperature: 110° C The capacities indicated in the above table are given for those bearing frames which are not equipped with constant level oilers (item 92 on sectional arrangements). Go to page 5 for bearing frames equipped with constant level oilers. dentifi N° DTU.09.14145FAPMO Appendix: 3. Page : 3/5 35-37. Ruc Roger SALENGRO - BP 59 - 62230 OUTREAU - FRANCE, : Te 309.21 DOLAT Fans 38021800688 - Eel: fpme@fapmo.c ~ hip: ww facia DISMANTI iG ~ RE~ SSEMBLY. BEARING FRAME DISMANTLING PH: | roller bearing (pump side) + 1 ball bearing (drive side) (Oil bearing frame) PHR | roller beuring (pump side) + 2 ball bearings (drive side), (Reinforced oil bearing frame) 198 6 50 194 25 252 14 18 52 7 255 vas cote poure core commanoe Puue Se DRIVE SIDE 154 15 2318 701 70 yi 44it ae 55 When the complete rotating assembly and hydraulic parts have been taken apart, proceed as follows - Drain the bearing frame through the drain plug item 28/1 ~ Remove the lantern item 49 (refer to cross section drawing).FAPMO Appendix 35.37, Rue Roger SALENGRO - BPS9 - 62230 OUTREAL - FRANCE. Tel: 3340)3.21,10.01.21 ~ Fax 33403 2.804688 ~ Ema fapmoe fapmo.cem - p= fv: fapmo.com PUMP SIDE ~ Remove the collar item 52, - Unscrew serews item 25, remove the lid item 14 together with its radial lip seal item 70. - Unscrew those screws fixing the spacer sleeve item 15 (as the case may be) and remove it. | | Drive sie ~ Remove the half coupling and the key item 16/1 ~ Unlock and unserew the nut item 17. - Remove the lock washer item 18, ~ Unscrew the serews item 25/2, remove the lid item 14/1 with its radial lip seal item 70/1 = Remove the gasket item 55. = Remove the spacer sleeve item 15/1, put aside the O-ring item 23/3 ~ Withdraw the shaft item 3 at drive side ~ Withdraw the ball bearing(s) 19/1 and the internal ring of the roller bearing item 19. ~ Remove the external ring of the roller bearing item 19 onto the bearing frame item 6. BEARING FRAME RE-ASSEMBLY See the cross section drawing and Fig. 2. ~ After heating (in oil to a temperature of about 60°C for example) position the ball bearing(s) item 19/1 and the internal ring of the roller bearing item 19 on the shaft item 3 ~ Position the spacer sleeves item 15 and 15/1 equipped with the O-ring item 23/3 each one up against the bearings item 19 and 19/1, screw the screws fixing the spacer sleeve item 15/1 - Position the external ring of the roller bearing item 19 into the bearing frame item 6, ~ Introduce the shaft assembly once completed into the bearing frame item 6, - Position the gasket item 55. - Fix in position the lid item 14/1 equipped with the radial lip seal item 70/1 ~ Fix in position the lid item 14 equipped with the radial lip seal item 70 and watertightness LOCTITE item 118. - Position the lock washer item 18. - Screw on tighten up and lock the nut item 17. + Position the key item16/1 and the half coupling. + Position the collar item 52 - Fix in position the lantern item 49 on the bearing frame item 6. + Proceed to lubricate the beat Proceed with the re-ftting of the hydraulic parts,APMO Appendix : 3 S . ps 35.37, Rue Roger SALENGRO - BP 39 - 62230 OUTREAU - FRANCE. TEL: 3340)321.1001.21 ~ Fax: 33.(0)321.80.46.88 E-mail: fapmowfapmo.com ~ nip: Avww-Fepime.com Drain vent Level of constant level oler | 2 LAPS prain Drain ‘The initial fill is through the breather which is located on the top of the bearing frame Fill up until the oil comes up into the threaded end of the oiler. Tip the oiler tank to the side and fill up with oil. Tip the tank back up and leave the oil pour into the bearing frame. It might be necessary to renew the operation a few times. The correct oil level is reached when the oiler tank will not empty itself anymore. Thereafter, top up whenever necessary. Remar! aS All pumps are equipped with oil sight glasses. Regarding pumps equipped with deflectors, the recommended oil level is set 2 mm below the sight glass axis, Wentitication DTU09.14145FAPMO Appendix: | Page: 1 35.37, Rue Roger SALENGRO ~ BPS9 - 62230 OUTREAU ~ FRANCE i Te: 33840)8.21.10,0121 ~ Fax; 3340)3.21.80.46 88 3 Email fapmoetfapme.cony p= few apm.com Identification N° DTU.09.14145GROUNTING 1) Prior to erecting the base plate on the foundation, scab the surface thoroughly ready for receiving the grout and in order to ensure a total adherence of the latter. 2) Place the pump sat on the concrete foundations by resting it on metal shims situated on either side of the holding down anchor bolts. Shims should be fitted around anchor bolts as neatly as possible. Leave a 20 to 30 mm height clearance between the bottom of the base plate and the concrete foundation surface for placing the grout. Position the base plate with the help of the adjusting screws, 3) Built @ shuttering round the pump base plate so as to bul up sufficient pressure on the grout for it to utterly {ill up every space of the area to be embedded. NB : The cement will be of an adapted one, and the grout would have to be vibrated so that to spread over correctly. 4) After the grout has completely set, this takes up at least 48 hours, lock nuts into position, Pump is delivered coupling dismantled, prior to alignment please check: 1 = The propar soliditication of the cement constituting the pump base. 2 That the discharge and suction pipings are not tightened, IMPORTANT : prior to start the control, it is needed to withdraw the pump crutch item 88 of the bearing item 6, by unscrewing the screws items 26/1 and the base plate fixing screws.Alignment Proceed to the pump and motor aligment: @) Check the distance between the two coupling plates so that to allow the spacer mounting ‘ual acon b) Check parallelism of the coupling plates (0,05 mm maxi) Angular splaceners ©) Check the concentricity of the coupling plates (0.05 mm maxi) Check that the discharge and suction tightening of the pump doesn’t create thrust that may drive to a misalignment (out of aligment) It is necessary not to consider the pumps as pipings anchoring points, Position the pump crutch Item.88, fiw it to the pump base plate, then on the pump bearing item 6, with the screws 2511 Double check the alignment so that to verity the pump crutch doesn't create thrust on the pump bearing. Verity the pump rotating parts turn freely by hand. Check the motor direction (arrow on the pump). Place the spacer coupling.bly Instructions Dimensions and torques POLY NORM" AZR cit on EN-GIL-25), dengn IN el (SASSO st Vtengiht. FT, ] Tas] Bore Ss Arrangement of the eap serews DIN EN ISO 4762 - 12.9 (item 10) Sie 2 Se Serew tenets [8 [ Dimeniond, | 38 venti 2 fw Tongue TA (Nm) Setserews DIN 916 (item 9) Dimension G en) | 5 Tine Page | onPOLY-NORM® - Operating-/Assembly Instruetions 1.1, Components of the Coupling ‘Component Quantity Designation Material 2 H elastomer ring NBR (perbunan) aN 2 driving Mlange EN-GIL-250 EN-GIL-251 aN 2 coupling Mange ie 9 _ 2 setscrew DIN 916 - 0 see table ‘ap serew DIN EN 1SO 4762 steel wo «8 4N 3N 2 3N aN >. 2. Assembly of the Coupling (general) Ge ATTENTION: We recommend to check bores, shaft, keyway and feather key for dimensional accuracy hefore assembly. Heating the hubs slightly (approx. 80 °C) allows for an easier installation onto the shaft. CAUTION! ' During the assembly please make sure that the dimension (see table in chapter 1) is observed, so that the hubs do not contact each other during operation, Disregarding this hint may cause damage on the coupling. Page 2.on 5POLY-NORM® __Operating-/Assembly Instr 2.1. Assembly of the design AZR Assemble the coupling driving or driven side ‘The inside of the coupling flange must be flush with the faces of the shatls lange onto the shaft of Move the power packs in axial direction until the dimension L is achieved. Fasten the coupling flanges by iening the setscrew DIN 916 with cup point (lightening torque see table). Please plug the driving flanges and the elastomer gether Put the assembled parts between the coupling flanges. At first hand-serew the parts, ‘Tighten the serews with a suitable torque key to the tightening torques T4 (see table). Please check the s or the L dimension (see table), IF the power packs are already firmly assembled, axial movement of the coupling flanges on the shatts allows for adjusting the dimension s or L. CAUTION! Hay g set the coupling into operation, the tightening torque of the screws and wear of elastomer ring have to be inspected in usual maintenance intervals. Page 3. on $POLY.NORM® Operating-/Assembly Instructions 3. Displacements ~ Ali nment of the Couplings ‘The displacement values mentioned in table are maximum values which may not occur at the same time, Ifthe radial and the angular displacement occur at the same time, the sum of the displacements may not exceed /\K, or Kw. Please check with a dial gauge. ruler or feeler whether the permissible displacement fig of table can be observed. a 2 g z L z la dale aia diac vei dgtenee Loanig = L + Ky (mim) Ky = Sn — Sn (0) | ERs Rei) Ih Contig size 2 Tan al diplccnent Tan adatapacenen | > 1500 min amy) | O2 Ta all diposoner {600 tin Remmy_ | °8 Te, agar placement Tims atlSiDuvnin | os (in) aw angulardpsenen! (@Smmcacsetoninin | 007 Ken) Page 4 on $POLY-NORM ing-/Assembly Instructions Operai 4. Approximate values of wear ‘The achievement of the exchange limits depends on the condition of the use and the existing ‘operating parameters In case of a torsional backlash of 2 Sj. an exchange of the elastomer rings must be effected. Friction 225% of the original (woth thickness of the elastomer ~ exchange is necessary! CAUTION! In order to ensure a long lifet ne of the coupling and to avoid da use in hazardous areas, the shaft ends must be accurately aligned. Please absolutely observe the displacement figures indicated (see table). If the figures are exceeded, the coupling damaged. checking ofthe Hnit wear eat of lastomer ing ToLY Timis of wear clacome | ‘orional | NOR | backlash NE woth | eton ; soe | hishiess | Xmax mm) Six (om) | ‘ow 28 72 180 x0 Page $ on 535.37, Rue Roger SALENGRO - BPS9 - 63 Te En FAPMO 20 OUTREAU (O)S.2EIWOL21 ~ Fay 2 3340)3.21,80.46 86 Tapme(@fapmacom ~ up: eww Fapmo.com FRANCE T Appendix: Page: / L Identification N° DTU.09.14145Fiche technique pour moteur triphasé basse-tension Data sheet for three-phase Squirrel-Cage-Motors SIEMENS NY Commande sient JClint- Ordon Ni N’ de commande Si 1 daltresOnter-No TLA61062A60-Z q 0: hw sash ws aise cen ons | ue | se | ae 1a 78% Pa 0% Po oss | os 07 [ost o7 ra pt Sse une oD ment rte : 6062703 Reman NDE 6205 27¢3 Se Pati ferns ld Ed Grater i Typedetuieation ee hore sao Unies N38 Quant rane pour opratate 0 uur eran or etucann He Borne de terre exer Pinte mdivions Conditions de Penvironnement/ Site 1000 eee ee EC, DIN, ISO, VDE, EN. naletiue. Resmaraves ens o1.10.2008 nes echmiques Desiree sat pase etree decals lls Pe mem Nay Consignment-No ProjetPrnject Tome cS Meth de reframe man N Standara) Fears BF ized to Bistsstonal Boit Terminal box Manatee bo Gray cst i Midecomtat r Teminal tested Ma Scton mas. ie Ma cble cent rte ae one Section dv clble ni = s ; - Protection antidéflagrante / Explosion protection Typed potion With stand) Exécution spéciale / Speci) configurations eS aSIEMENS @ Drehstrommotoren ce Operetnginsttons instrutionsdeserv @) Three-phase AC Motors insthaceerespeaelnana . - Manualed’uso_ G®) Moteurs triphasés Bruksanvisning wees Provozninévod GS Motores trifasicos Amperuusnpennpnaan @) Motori trifasi GD Trefasmotorer ©) Trifazové motory @D Kuatclirkuja (ObleSLnane 1LA6/7I9, 1LP7/9, 1PP6/7/9 1MA6/7, 1MF6/7 x) BG 56...90L - IMB3 BG 100...160L - IMB3 ALA6, 1MAG Baugrben (BG) / Frame sizes (8G) / Désignation de carcasse (86) | Tamafios constructivos (86) / Grandezza costrutiva (86) | Konstruktionsstorlekat (86) / Velkosti (BG) / Keunulifiiany (BG) cay Tn BOB lore = pq wl" = Fig. 1 Bauformen / Types of construction !Formes de construction! Formas constructivas | Forme costuttive / Monteringssatt provesent / Mazen Bestell-Nr./Order No.: 56107000010000a Ausgabe / Edition 11.03 DEUTSCH ENGLISH FRANCAIS ESAIOLITALANO/ SVENSKA CESKY /Pycom 1ENGLISH A The data and recommendations specified in al the instuctions| suppiee Cinformation on safety and commissioning’, an inal other related instructions, must always be observed in order t| void hazardous situations and the risk of possible injury oF GENERALNOTE jcamace Furthermore, the pertinent national, local and plantspecific regulations and requirements should be kept in mind! Special designs and other versions may vay in technical details Fin doubs, be sure to contact the manufacturer, queting the type [designation and serial numiber (No... see rating plate), or have| maintenance work done by one of the SIEMENS Service Centres. 1 Description 1.1 Field of Application Prescribed use of standard motors ‘The motors ae provided wit degree of protection 155 (ee rating plate) and can be used in 8 dusty or demp environment, A suitable Superstrcture or an additional cavers recommended ifthe motors ate deployed or stored outdoors to aveid the long torm effets 0 intense, direct sunshine, rain, snow, ie and dus. I necessary, please Consult the manufacturer oF your technical department. The motors are tropic proot. Guide value: 60% relative humidity at @ coolant temperature of 40°C 20°C... Orc ©1000 If the ambient conditions deviate, this must be shown on the ratings plate; these data then apply. Ambient temperature Site altitude 1.2 Constructionand mode of operation Motor types: TWA and TMA motors are sell-cooled (with a fan). 1 motors are supplied without their own fans. The customer must ensure that there is sufficient cooling, either through 2 separately drwen fan or, with fon dives, through the crivan fen. When the fan is mounted, make sie that the fan hub does not dostuet the flow of air over the cooling ribs. 1LA.RGS6, 1LP and TMF motors are self cooled (without a fan) In the case of the base motors the feet ate screwed or cast on the ‘motor nousing| ‘The screwrfitted fest on the motor housing can be changed ‘vero alter the position ofthe terminal box (ee Fig. 2). The tesa inthe existing denotes in the motor housing can ba tapped to fasten ‘the motor feet in rerospect. However, the and eurface ofthe fect must bo romachined and algned aewards end shims fited, necessary ‘The brake connection cable is also to be considered inthe case of brake motors! 2 Transportation and Storage it only use he iuing eyes provides when anspor ng machine assemblies (ec, gearboxes, ar, purses A _warnine etc.) Machine assemblies must not be lifted by All lifing eyes on the motor must be used to wanspon 1 _Jattaching the hoisting gear to motor lifting eyes IFthe motors are stored fora long period the usable life of the grease fon the bearings reduces. After storage pariods of over 12 month the condition ofthe grease isto be checked. The grease must be replaced if the check reveals contamination (condersation water getting into the grease changes its consistency) The roller beatings should be replaced ifthe period from the time the motor is delivered up until its commissioned exceeds 4 years, ‘The service life ofthe motor unit is considerably reduced the longer ics stored Finished surfaces (lange surfaces, ends of shafts, etc.) should be ‘tested with on anti-corrosion agent. It necessary, the Insulation teslstance of the winding must be checked, ee Section 3.5, 3 Comissioning A _waewine 3.1_ Installation It arranged vertically, al existing Iitng eyes and possible lifting bends (DIN EN 1492-1) and/or lashing straps (DINEN 12195-2) must be used to stabilize the poston, Bullton devices (.g. tachometer) must not be used to help lift the Lifting eyes that are screwed in place must be tightened or removed ater the motor has been installed if the motor is installed vertically with the shaft end facing downwards, 2 protective shield is recommends for the ventilator hood in order to prevent the ingress of foreign bodies, "fhe shaft end is facing upwards, a cover must be provided by the equipment operator to prevent the Ingres of liquids long the shaft. Before starting any work on the machine, be sure 1 isolate it from the power supply: (Quiet running: Exact alignment ofthe coupling anda welt-balanced ‘tonsmission element (coupling, pulleys, fans, etc.) are essential for quiet vibrtion-tree running. If necessary, the whole motar and LYansmission element should be balanced, 'BG05/L: Double dilholes ae provided for Type IM B3in the reer feet (Gee Fig. 10) to malmain the standard foot dimensions 3.2 Terminalbox BGS6..90L: In the case of TLA, 1LP and 1LP motors, the top part of ‘the terminal box can be turned through 4490 degrees, '8G100..160L: The cast terminal box on the motor housing cannot be turned In the case of motors with scree fied upper section of the terminal bos this can be turned 4 times through 99 degrees (Fig. 2 5.90) Tightening torques for serews at the electrical terminal box see Fig 5.2. 33 Balancing, transmission elements ‘A suitable device should always be used for fting ané removing the transmission elements (couplings, pulleys, pinions, etc.) (Fig. 7) {As standard, the rotors are dynamically balanced with the half featherkey. ‘When fiting the transmission element, kaap the type of balance in mind! ‘The balance status is nested on the shaft end face or the ratings plate (H = Half, F = Fulhkey beloncing, N= Balancing without featherksy. ‘The transmission elements must be belanced in accordance with ISO 19401 If the transmission elements are balanced with a half featherkey, ‘the visible, protruding part of the featherkey T, must be cut back (see Fig. 9) Aware Te motorlastartedup without the Wansmission elementattached, the featherkey should be secured to preventit being thrown out, 34 - Electricalconnection A _ waning ‘All work on the low-voltage machine must be ‘carried out by qualified skilled workers. Before work is catred out the machine must be at a standstil, disconnected and secured against switching on. This applies to the auxiliary circuits as well (e. g space heater).@ NOTE: Ifthe openings for cables and wiring in the terminal box are sealed with a “cast skin’ (knockout), this must be removed in the appropriate manner (see Fig. 4) Care must be taken not to damage the terminal bot, the terminal beard, the cable connections, etc. inside the terminal Boxt See Fig. 4.1 for detals of the screwed connections for cables and leads. An adapter mustbe screwed infor PTC thermistor connections! ‘The terminal box must be Sealed so thet it is dust and watertight, Te system voltage and the frequency must agree withthe data given an the rating plate, Voltage or frequency deviations of 25% and =2% respectively om the rated voltage and frequency valuesare permited without needing to derate the output. The connection and arrangement of the terminal links must agree with the diagram provided in the terminal box Connect the earthing conductor ‘othe erminalwitn the ©} marking Wherever terminal clips are used (for exemple, to DIN 46282), arrange the conductors so thatthe cls ae virtually level on both Sides. This method of connection means that the ends of single conductors must be bent in the shape of a U or be fitted with 2 cable lug (see Fig. 6.1). This also applies to the green-yellow protective earthing conductor and the outer earthing conductor {ee Fig. 6.2) Please refer 10 Fig. 5 forthe tightening torques for the screwed flectrical connections ~ terminal beard connections (except for terminal strips), The anti-condensation heater must not be switched on during operation 3.5 Checking theinsulationresistance The insulation resistance of the windings must be measured prior ‘0 inital startup of the motor, oF after long periods of storage of Standstil (approx. 6 months) Wile the measurement is being taken andl immediately afterwards, some of the terminals cary dangerous voltages and must not be touched, Insulation resistance “The minimum insulation resistance of new, cleaned or repaired windings with respect to ground 10 MO. ‘The critical insulation resistance R,, is calculated first by multiplying the rated. voltage U,, <9. 0.69 KV AC, with the constant facior 0.5 adv): Ry =O69V x 0.5 MON = 0.345 Naw, Measurement The minimum insulation resistance of the windings to ground is ‘measured with 500 V OC. The winding temperature should then be 25ce15°C The erica! insulation resistance should be measured with the winding at operating temperature. Checking If the minimum insulation resistance of » nev, cleened or repeired Imator, which hes been stored or at standstil fo a prolonged petiog oftime, i less than 10M, this may be due to humidity. The windings must then be dried. Atter long periods of operation, the minimum insulation resistence: may drop to the critical insulation resistance. As long as the ‘measured valve does not fall below the calculated value of the critical insulation resistance, the motor may continue in operation IF does, the motor must be stopped immediatly ‘The cause must be determined, andthe windings or winding sections repaired, cleaned or died as necessary. 3.6 Commissioning NOTE: Electromagnetic compatibility ‘A _wannine Emited interference: Where the torque is very uneven (ihe drive of a pistontype compressor, for example), the inevitable result is 8 non-sinusoidal motor current, whose harmonics can lead to excessive system perturbation and thus excessive emitted inverterenes, 7a con ENGLISH In the case of converterfed motors, intererence & emitted to @ ‘greaterorlessr degree, ependingon theconvererversionconcemed (ype, interference suppression measures, manufacturer). The Instructions ofthe converter manufacturer regarding electromagnetic compatibility must be heeded at al times. If the use of a shielded ‘motor cable s recommended, the shield will have the greatest effect ifit is conductively connected over a large area on the metal terminal box of the motor (with a screwed metal conduit thead), Noise voltages may occur on the sensor leads of motors with integrated Sensors (e.g. PTC thermistors) as a result of the converter. It the motor is operates on a converter at speeds that exceed the rated speed, the mechanical criieal speeds (safe operating speed IEC €0034-1) must be observed, "Noise immunity: the motor has an integrated eeneor(e.. PTC thermistor), the owner is responsible for ensuring adequate nolse immunity by choosing 2 suitable sensor signal lead (possibly with shielding, connected like the motor supply lead) and evaluator. The data and recommendations specified in all the instructions supplied information on safety and commissioning”), and in all other related instructions, must always be observed prior to commissioning) After motor Installation, the brake, if fted, should proper functioning. 4 Maintenance Safety rections A _oancen Before starting any work on the motor or other| equipment, particularly before opening covers over lve pars, the motor must be properiy isolated trom ‘the power supply. Besides the main circuits, eny| ‘dcitional or aula circuits that may be present must also be isolated The usual "5 safety rules” (es set forth in DIN VDE. 0105) ae: Isolate the equipment Toke effective measures to prevent reconnection Verity equipment is dead Forth and shortcut += Cover or fence off adjacent live parts The precautions listed ebove should remsin in force luni all maintenance work s finished and the moto has been fully assembied. A _ATENTON i ‘The appropriate construction standards must be observed if any modifications or repairs are made to the motors listed (UL - Underuriters Laboratories Inc. OF CSA - Canadian Standards Association). The 5]_| markings shown on the let are used 0 identity these motors on their respective rating plates Ww & NOTE: Where motors are fitted with closed condensed water ‘openings, these should be opened from time to ime to allow any accumulated condensed water 19 drain away. Condensed weter openings should always be at the lowest point of the motor Fitting new bearings, type of grease Under normal operating conditions, with horizontally mounted ‘motors and the folowing coolant temperatures and motor speeds, the beorings shouldbe chenged atthe intervals [hi] specified below: 4c 11800 revimin approx. 40,000 h 3600 revimin approx. 20,000 h NOTE: The permissible axial and transverse forces (see Catalog) must not be exceeded! Iespective of the umber of operating hows, @ motor which I in use should have its bearing replaced every 3 years because of the ‘eduction in effectiveness of the grees.ENGLISH In the case of motors operating under special conditions, such as 4 vertical motor position, heavy vibration, sudden load changes, ‘equent reversing operetion, et, the Bearing should be changed at considerably more frequent intervals than the operating hours stated above Te motors feature deep-groove ball beaings which are provides With cover plates (22C3 version). The cover plate material should Withstand temperatures from 30°C 10 +150°C, eg, polyacrybrubber cacy, Type of grease for standard machines: UNIREX N3 (Ess0): synthetic greases must conform to DIN 51825-K3N Special greases should be indicated on the rating plate oF on @ separate plate. Dismantle the motor tthe extent necessary. Pull off the rolling contact bearing witha suitable device (see Fig. 7) Clean the journal! Heat the rolling contact bearing evenly to about 80-100°C and press fn, Heavy blows (Guch as with a hanimer, etc.) should be avoided Ary worn sealing elements (such as the shaft sealing ring, te.) should also be renewed It springless radial shaft sealing rings are used, the replacement sealing rings mast also be of the sprngless type. Centering recess seal When reassembling the motor, the bare mounting faces between the ‘motor casing and the bearing end shields are to be sealed with a suitable nor-hardening sealing materia, €.9, Fi. Tightening torques for the screws at the end shields (se Fig 5.2. Regreasing device In the caso of motors with a regreasing device, take note of the information given on the rating plate oF the lubrication instruction Plate! The bearings should be relubricated while the motor is running! 5 1MA and 1MF motors with increased EExe protection warking: ce o1se > 12.6 Eex eM. A caution I Repairs must be perforaied wor by authorized Sie ‘mens workshops. Any repair work coried out must be documented on the motor (e.g. by means of an @ | cacitionar plate The information fo Holics fs tended fo serve os supplementary or special information on these types of motors The increased hazards in areos which re exposed ta the danger of ‘explosion or fredamp necessitate that the general notes on sofety {and commissioning are coreully complied with. ‘As to Spare parts, with the exception of standardised, commercially ‘avoilable equivelent ports (e.g. roller bearings), only original spare Darts (see pats list) may be used: this applies in porticulor aso with respect to gostets and connectors. ‘ectrical machines which are protected agoinst explosion are inline vith the standards EN 60034 (VDE 0530) and EN 500%4 to 50027, 's permitted to use these machines in ore0s exposed to the danger ‘ofexplasion onlyinaccondancewith the stipulationsof the responsible ‘authority which alsa determines whetber a danger of explosion exists (alvision into zones) To be observed in the case of certification additionally marked ‘with an X ore the special stipulations in the EC sample test certificate, © sn 008 AER at @ The coble entries must be opproved for the explesion-endangered ‘rea andbe secured topreventaccidentolloosening. Unused openings tare to be closed with opproved plugs Where the motor is mounted vetcely withthe sheft end ot the top, 9, models IMV3, IMVE, IMVTS (se Fig. 1), MA motors must have {2 cover fited so that ne objects can penetrate between the cooling ribs into the motor fan hood. The cover must not obstruct the cooking of the motor Should no details be given to the contrary in respect of mode of ‘operation and tolerances in the EC sample test certificate ar on the rating plote the electric motors have been designed and Built for Continuous operation and infrequent repeated startup with no excessive heeting up when starting, The mators ore only to be used for the given mode of operation shown on the rating plate. Section Ain €N 60034-1 (VDE 0530, Port 1)-voltoge 5%, frequency. +2°%, woveform, powersystem symmetry - must be complied with inorder to ensure that any increaze In temperature remeire within the permitted limts. Greoter deviations from the roted volves con leod to nan-permissibe increases in the temperature af the machine and m onthe rting pate. agree with the temperature dass ofthe inflammable gos which may Fach machine must be protected in off phoses in ocordonce with EN 0079-14 agoinst unacceptable termperoture rise by a current Sensiove delayed circut-orecker with phose-follure protection in ‘accordance with EN 60947 ar with an equivalent device Theovercurrentprotection faclity withcurentdependent delayed triggering isto be selected so thatthe triggering time to be token from the switch characteristic curve forthe protected motor ratio 1,/lymustnot be greater than the heating up time t, ofthe motors. Therotio | /1, 08 well asthe heating up time ¢, are to be found (on the rating ple. The protective device sto be set to the rated Current. n the cose of devto-connected windings, the tps are to be Connected in series with the winding phoses ond set to 0.58 times the red current sucha cuts not possible, adaniona protective measures are necessary (2g. thermal machine protection). If the rotor is blocked, the protection device must switch off the ‘machine within the time t, indicated forthe respective temperature cls. Electrica! motors for heavy start up (running up time> 1.7 x tEtime) tare 10 be protected by @ start monitoring system in accordance with the details given in the EC sorple type test cerficote. Therma! machine protection by means of direct temperoture ‘monitoring of the winding Is permalssibie if this is certified ond Indicated on the rating plate, Seporote, common interlocked protection devices ore requited for each speed stage for pole reversible motors. To be recommended core devices with EC somple type test certificate. In Germany, please referto DIN EN 60079-14 and workplace safety ‘regulations when erecting electrical instollationsinareasexposed 10 the danger of exposion. In countries other than Germany, the ‘relevant national regulationsaretobe complied within each case! Operation onoconvertermust be certified. The separateinstructions of the manufacturer must be complied with. The motors, converters ‘nd protection devices ave 1 be marked os pertinent to each other In the cose ofthe EExe ignition protection mode and the appraved ‘operating dota ist be oid down in the general EC sample type test certificate The conmectorcoble instlled between the inverter ond the electrical devicecan adversely affect me eves ofthe voltage peaks produced by the inverter. . The maximum velue of the voltoge peoks othe terminals in the system Inverter-Coble-fletvical Device must not exceed the value stated in the manufacturers special notes Furthermore, the EMC Guideline must be observed.ANHANG/ APPENDIX / APPENDICE/ANEXO saxgen sed pep. - auuossusueaspsoueiojesmaieo4 agyowen uote vosstusuen aun pur ue} 9, ce uaqoeneap 12 yosuapuou spew Sussoto} 5/00 94) a ‘swuauevorresp sour fesepanian asap: sanoweum or 2 srnpianspiée) ues 0 ‘mE cratesuan * aauo-oumnea 00% = sewer voamen a oo 3 w & 2 x og uw uw ae ot ot sabimsbe oye © aewoaey 66 e seomery ee % se es Be se i voaruusaouedsor £6 is ae we ce os s se * Fe ue ie te a a ot “ ‘ “ os cxrduoroatemien 005 wos “e ptuesunnen ig fc oe oe oe et e o & 0 & & fe o ove or or srmequonnosenestg ae = ee ‘peweseey one one oe {cuter soins) s ws 7 = & = & or oe swollsmodopmed oF oo on on a (ee p09) dseeunsne 9 (copecepodus nj eugnapapomiounsqueRlapsma ep Gums) sun mdse aBURDNL OP syonaquoy mene sundaes sniopn yam ae ® ® ® @a&kDBOMOOOO® DE - Normtelle sind nach Abmessung, Werkstofl und Oberfléche im felen Handel 2u beziehen. EN - Standard commercially avalable pars are to be purchased: in accordance with the specified dimensions, material and surface fins FR - Les pices normalisées peuvent étre obtenues dens le commerce daprés leurs dimensions, le mateiau et Fétat de surface 5 - Las plezas estindar se compraran en comercios del ramo segun las dimensiones, material y superficie especificados, IT te part standard sono reper sul mereato secondo le dimension, il materiale la finture della super, SV - Normerade dealer kan erhalls | Oppna handeln, och skal spcifceras betratfande storlek, meteral och ytbehandling CS- Normovane cily ize v pislusnjch rezmérach, mateileen a pavrchu nakougit_v beanych obehodech, RRU- crannapnisie acta ncxio npvobpecta 8 cao6on08 Toprosne ro pasktepau, MaTepiany w naRepxHocTH F—-9 =A AE oP ue = Q ~ om A Td id | = one” nasen nna | se Bs DE - Ersatteile sind Uber den Vertieb bei den jeweligen Produktionsstitten zu bestellen, EN - Spare parts can be ordered trom the Sales departments of the particular production sites FR Les piéces de rechange doivent te commandées aupres du service de vente des lieux de production respects ES - Los cambios se piden a través de la distibucion de ls plantas de produccion respectvas TT {pezzi al ricambio vanno ordinat presso i centr i dstibunione del ispettnstabiimert di produsione, ‘SV - Reservdelar ske bestllas pa respektive fabrits dsvibutionsavdelning CS. Nahradni diy je treba objecnat pres odbyt u pistuénych vjrobnich zévodd, RU- Saveau va sanaoiie Nacia npuiumaaT craanenim rpoAm coCTReTCTEVeWN ROOHARCHTRENMEX sakoacE £ ad Neustadt D tip Monatnce cz Uc Fremiat | ee Bestellbeispie! 5 Baa etunanr/ Toman Order example foroniense | Yom Exemple de comman 1.40 Lagerschild UC Opener / exw Ejemplo de pedido TLE ARE Esempio dl ordinazione Nr. £4464567 890077 Bestaliningsexempel Priklad objednavky Mipmep saxasa 2 © sient AG 009 Age erZINUEVL oer sve O18 ~~ es gee x's x. 96's O6HYOr L ~ er og, at OVE | ep seg we sn atoUaLOSe + 0¥93:SMLI (o. ANNE 06s © semen A 201 Ag ReseedAl mmeurte—an.98. 1s) esas oumpauneniveped- rotons Leer) {isbuon bone Soo\beaysere oy esheets OLDE Le yo91"001 98 z°6d anueent ip i . *\ we sor i ee ery 1? gp oo on ote gangs “ee ote ary oY 4 ori ; ace O91 OS) 3 : & es | 8 orl wehe — a caw saw 86S JWLoN es . ss— 65 — | bees seo INL “ee 7s les 8 ovALe WEBOOQOOO® Fig. 3 DE ~ AusfOhrung mit setich angeordnetem AnschluGkastenaberteil (4x90" drehbat] EN - Motor with top part of terminal box mounted on side (can be turned through 4490") FR - Exécution avec parte supérieure dela boite & Lomnes dispose sur le cote ES - Motor con ls parte superior de la caja de bornes adasada tateralmente (puede giarse 4x90") IT Esecuzione con parte superiore della cassetta terminale dispest loteralmerte (orientable 4x90") SV = Utforande med dverdel till utagslécan (490° vridbar) montered pb sidan GS - Provaceni s hom! éésti svorkovnice, umisiéné na strané (otoene 0 4 x 90") RU Moment c rpigienakno# CGory sepien wacraio Knelaon Hoof" (4¥00" spauysrensitan cnocoBwoCTe) BG 100...160L 2.8. Offmung fur Kabel und Leitungen - unten €.9. opening for cables and leads - bottom .€. Waversées pour cébles et conducteurs - en bas | aberture pasacables - aba fe Sse pon pe cnn on se é {Lex Sppning for kabel och sedningar- neil api. olvor pro kabely @ vecent- cole Hanpunep craepene Ane npoRoaor- array Fig. 4 DE - Ausschisgen der Offnungen fir Kabel und Leitungen im AnschluBkasten EN - Knocking out the openings for cables and leads in the terminal box FR - Rupture des membranes de fabrication aburant les entees de cbs et de conducteurs sur la baite 8 bornes ES - Mertlando las aberturas pasacables de la caja de bornes IT» Asportare la pelicola per cavi e condutori nelle cassetta terminale SV = Usslagning av Speningara far kabel och ledningar | uitagsladan CS - Vyrazen! ctvord pro Kabely a vedeni ve svorkovnici RU- BuiGveaive cracpcren ans xabene wn rpoodnoK 8 knemaHoH KopoBe BG 100...160L (1LA7/9, 1LP7/9, 1PP7/9) ‘Asbechatoung Guanes Gastronser Merrane defabreston Membanses anacon Guster Yilamovacl vor Eola’) uiretecreepcr renin)®BOOODOO®D Fig. 4.1 Of escbnge ite Mae OMEN 242 OF « Yesouadungen nit sign este OmEN262 fy Seacoast OMEN SRE) BL Soewegerectrewh eta nets) nO WIENER fcc bac ee OES FM ficoseavesreantonetcou ate (OW ENSORE) {© keine reas oat NEN aE2) {5 Koreas once unre eh OMEN 3242) 1 “eager sce eps IMELSEZE) 1 ingamert teen istanec aso OW NSD Sy" formyl rt Om S08) Sy | {Gains med ecrrg op nt OM Enso Seana yrs pro a (ON EN 50262) G& | Seunovs opens cs pach at DNVEN S202) FU: Puntomecanerncravamnlcausspenaierie ‘A Poaone naman reountrepemnaas rs ere ecu comes ‘sof WENAtee MoM H ste . onnotes9 ons me ‘ring rig 5.1) MM cing crow Joint torique (Fig. 5.1) CL peintarique ce simatic) — —~ frie oie Scortenese rat. 3.) Slonsonsodre se Srmatrg Sing Mates O-krouzek (Fig. 5:1) ‘Q-routek nee Serato) Somme Valle box Soo 7 Meper Peles testes ewe Pee cion Fares xsd bores co Hamar Soshutapesan ae pace Benois rox Srooivemnacp MoM aera c oC Crate ernie Montage | Assembly / Montage / Mont Montagato J Montering | Monta / Nava ' 1. verehaubung Genius eincvauben adem Gegenmterbetestignn, (Grermoment EN. Sere coonecton nto hosing tantenvith aint, Tague ND FL ise eraccerdaus cans le carer ou uer avec conte 0, (oupledeserage 5 Evora somifaduaenia aces sujet cone contatuera, (Garee 910, It - Aevlatecallegamentoa vite sulla cara ofisteconcontodsdo, “Gromentotorcenie Sv situa rsruingen tase la ast danmac enka, {mame (S- Nasrocule osbov scenic bok eto a upeuntepeystn ma (esi more) RU. Bats peasCones anewent aopnye nw aspera eo ourpraa, (woven sanexnet, 2 be-Letungeltarven EN: tere tough FR-tnvotuselncondite £5 Inogucr cable, 3 DE- Hates eseher (rehome. ‘tighten nuteap. rae). FL Sere fecou bore, couple deseragen. £5 Arete uence somibreree (pr de 70ND, IT: Suingeretdadocece,(momeri:acenteM) Sx batapemutern,(atgmomert (S- Utsmnetuzavferou matt Woeay moment) AU. Mposeo sary naaceyerainy (vee ar: Irsalatoniengn sheet metal nat Emplacement pout e003 oe poscndel mont terete chaps Postonecimonagpe dado lanier Monterneelige pate Poloa echo at wecrorecage oat Hinweis | Nete / Note Hote / Nota J Observers { paznémia / Yeasanneinonwevanust 1 BE. DevVescrautungen fen uses ir kabelemneBenehrungocer LUsginnung swe nr fee salto verwendet ween (N. Thecabelenes aye used atyfononaemeurngeie andar FR Lestaurds vise proven its que pores cles sans amatine 5 Lsetoiccuts pueden sae sn excunenment para abiesic smacurar verzaco, steomoscle pra leinstalon fa, IT -Teslegamentaviteevoroerneeutzs pe canzs amature (eased excushamerte pensar se sv Fwstaningans end anand kabel ten armesing elle grfatningsartendastiofasainststatone .c3-Sroutoxd sje se sm cuz! whi pro kabel be wansre tbo abeden'a jen kpevn nso FU. PessComecovarmonts aarti norsacaatboe ert 08 poaoaoe Ges taCennwof Gponn i ocr, a Tage TOMO NE DE Bei metmaloe Verwendu it aut User es Kunst stzes 2 ste, fT plat eerste undamogee at mute use, [tase utaations pluseustepeses, vel ve aber cuelegariine ‘enpasiquenesot par endonmagte £5 Alusasevars veces, sete quecorproba ses inact elinsertoce ute. I «Pras sore, teatenione che la gumitored pasa nansia armeaoit Sv Wel upreped erwancringsr det vicitatihonleaatlastsasen ite Partaistece (3. Popakovantn put je eb ct iat, aby nacoto paren lasiov® wodky FU Tipw amorowparvon vonorssosanin ApoBEGATa HECHDERDEMTE rmactwacconore cape (© Sime AG 2002 Aight eredBOOQOOOO®D Fig. 5 DE Arcehérehomente fr ehaubervedndungensertetichen Anichlsae-Rlmmenbretarhlste aur Klemen [ Tghtening wrques fr seestecelectesiconneconstrrapal oerdconnecon except for tia sto) FH: Couplesde seropescesbornesde la pague S borne (ne cones pasieseomer)| ES Paes despite paraurinessnrliaga elas conelonerlccas ena lacs Ge rns (exceptuardo es elas debares) Tr - Coppiegiserapga pe lev iatacecicolegamert ett de poramoret (excuse nvvetiee) Sy Ateannaynometor mots hawschopplngsplta ut ehislpeopigins) (S- Usttovact moneniy pa robo spje dekrckjoh pick -svorhowsce (ima sverkevjeh i) FU Mower seo! pe conatcha an ragnenevni agen ina resumen TaxhgoWendsNnenina ewan ae lrsneue ttt veangtineer | M4 Ms, me | me | mio | wiz | mie faut Pena bearers mn | os | 1s | 27 | ss | 9 “| 2 vseetweer max | 12 | 25 | 4 8 3 | 2 | 4 Fig.5.1 DE = Arsihdtehoment dr Kabohercvaubungen aus Metal) unKurssot (fo delten Abou am Motor Be weteren \erscvaubungen (8 Redisrungen) src entpechenden Moment gem ebele trzmvenden 1 ihtningtorguesol the esl sere connections mede om etl anda (") or crectlatonon he mot For cine tread atachmens (eg. seduces he exeroptte gies te ais ate tbe ved. = Lacoupleceseragedes poe cabie is on retal een aque) pour lemontage resi lemoteu, Four saute accor sare. éuclon).futusesoapicrespenconsoaes arse ben 5 -Purdeeptete elostcares pare eablesen ret ("Dy pustica(") parecimontse ectoenemot Tatindose de ovasctaiacra (edule) ren cue alt loptescvespnentes de coors cone caso 1» Copied eras del colegarert sft dicavin meta )ematealsittco C+") per monaggiogretsu mete. Incatlalvcalegamentsvite(p. es reson, aplrememert pata neo tbe, sv - Aiogrngemamen kabetsrarinos acme (eps (")r det menerngp moto. Forovigeforaruringu(exteaucnrng glade sbelen ang sagrngsmomenen (8- Utahovaci totivy moment kabelovjch Sicubowjch spoleni 2 koww () a ‘ing Die lacs (*)k ofimé manga mote U eaten fraiowjen spent (np © o sontenaue Fedulch pute pisane momen vedere vablce jomstérea FU-Nowern antanar pesubcwsn vaberevux avons #9 weranna (*) 0 Suamaere song acinar (*) a wercepac ero yteouthaesocaeuraere Crs Fpnenonsonan-coramiere! spas Gone shevras(arpurepnepemnat i i Oieosek Asrarel coinegans wowern sara prmeaomen acre Orerao wins | « | 6 wens s [75] 2 | 3 was | 6 | @ 2 WT eg la fa | 6 wean Fig. 5.2 1 - Anzehatehmomente fr Setauben amelekrecnen Anita, Lage und Senate Sehraubverbndungen [EN Tahtening toques fr seewsathe cet ean box endsesa and prtetceconducarscen onnecars FR - Coupesaeseragepourvsaurfermonesetique, flasques taccousvsdelisde protection ES Momentos de apietpralostorios nncajacecOesiones eles placa ele ees conenanes el conductor ce guests erry conecone oscaes 11 Coppi seragge peravtament ae ctl punaore etc, seudecolegurment ste Gl condutior td piotenone SY < éapringsmorent rst ps kop, gest och siveedaransutninat GS - Utshovecimorenty oubu eeatictem poboinen pours, tse ve a ovborjh ple na ochrenném ese FL Sormmue coeamerwsarmantosketaemrl aap, \eunanosupese cesyne Rano GOMGnk bramcinderiioveinsincer | M4 | ms | me | me | mio | wiz | mts | mzo mo | 2 | 35 | 6 16 ze | as | m0 | 22 mx| 3 | 5 ° za | az | 7 | 165 | a40 DE Dieobien Anehsrermament geen sow txine anderen Wet angegaben set EN. Theabave valet of tern org at applicable une senate alvesre gen oer, FL Lercouples ce serrageiniquescroesus sortalbies pou aula qu aucune valeur specique ne soit donnée ES Exospies Se apts igen mantrasnaceinlquen oto: IT ~ Lecopeediseraggicinceataqugieopssoravaie te noncoro inde ata, ‘SY | Gesrtiondeateagningemement Ble omejand'avéten angvit! (S- vygeuvedené iahovael momen at) pokudnelscu utany 23dné jd ace! FL Bheysanannse our aefcteviernsu ncnyae oryreorm Ay asa) © semen: M2003 Ai gh Reseed 3BOMOOOOO® DDE’ Anschllafbare Querschnitt je nach Klemmengrée (9p. reduzier dutch Grée der Leftungeeinfabnungen) EN - Conductor cross-sections connectable to the various terminals (may be reduced by size of cable erties) FR - Sections reccordables suivant la taille dela borne (réduction éventuelle parla taille des entrées de cAbles) FS - Seccién conectable segdin tamano dat borne (en caso dado, més pequefa debida al amano de ls entradas de fines) IT Diametri dei collegamenti a sec. delle misure dei morsett!(eventuaimente sono ridotte le dimension’ dele aperture per j condtor) SV - Anslutningsbara ledarareor fr olika Kémstorleker (ev. reducerat med hansyn til genornforingens storek) CS - Phipojteiny profez podle velkosti svorek (pip. zmengenj velikast Kabelovych vjvodek) RU- Nonenovaeuce ceverve s saaicrMactv oY pavap knelt (pir HECBROZHMOCTH yweNbUeeTCA 38 C¥ET peawiEne B#ORA) 25 mm? 10 mms 25 mm? 10mm 25 mn? 3 + 4 en ¥ x faa See Petes | comeampmrseorscowe | cenwargracntennta, |earmenveeamreege | Stag nde ea IWalvéoercomesDIN coterc | Raccerdemertdunsovicnai | Demeonasematsde samenes | Srduciortwrmigarwoaines | Teale par comes OM, aunt: Shenvepisownbben | torninatorcsone, lecdeaini costes | cers Sar bss oe is Smmaks prncesoitiss | Comsingenscecrcarer | cormensecosconaxnnesse | vangarenrtronunsents | ‘emacs pes cateeoR Sp Siemens ‘osname “SSretenroumssanene gt ‘roliersoprmaeers ‘enunoeetis pacer epivadocey | Waletegmenscencaece scangamatoconcagocerts | loaned snes Gheestoorecumorecsta | Sissies Srnec | Seeones enoepescche rimce [“"nNr™ boatanepeeterenty ecmumapetanatees | trapwenevacanenes | eiceotaes |" iewrowecicionte | Bhrroncananie Uhinconsecsaeas | Soe decuregandurgsttaiin | Samscnanal Sorceress opin kabovim sar sci tanonm cin | Pooja jacinta vod Fras jaranarovocte | Bint eves sence Gives Snaccracereer | uowosenymice pont cou zhube sly “hen a ‘ny voaty nw corm anenavenve on seamen romans Fig. 6.1 Fig. 6.2 Fig. 7 DE - Lagenwechsel EN Changing beorngs FR - Remplacement des roulements ES - Cambio de eajeten IT Sotiurione det cuscinet SV - Lagertyte C8 Vyméno loti Seer @Q ‘omar ugeclcouadoeoestrode ‘Spent celnantesna essen dae) yO Votre panes cobain Py © Sens A 005 WM enedes QDB@DODDOO® CE « Auf- und Abziohen von Abtiebselamenten BN - Pressing on and puling off drive elements FR = Emmanchoment el axtracton erganas de transmission ES - Calado y extraccién de érgenes de transmision TT - Galetiamento ec estrazione deol element ci transmissione K> ® 2enctaaante|Sontrbs 2etrearom elite) CS - Nasszovéni a siahovéni hnacich prvki RU- Monraw w carne penoMsx aneweHTos DE-Zum Autziehen von Abtriebselementen (Kupplung, Zahnrad, Riemenscheibe usw.), Gewinde im Wellenende benutzen und -sofern ‘méglich Abriebselemente nach Bedarf erwtmen. Zum Abziehen geeignete Vorichtung verwenden. Es dirfen beim Auf- und Abziehen keine Schlage (2.8. mit Hemmer oder ahnlichem) oder gré8ere als die laut Katalog zulissigen radialen oder avalen Krsfte Uber das Wollenende auf die Motorlager Gbertagen werden. EW -Use the rapped hole provided in the end ofthe shaft for tting drive components such as couplings, gearahesls, belt pulleys, at. ard, it possible, neat the components as necessary. Use 2 suitable puller tool fr removing the components. De not strike the components, 9, with @ hammer or similar tool, when fitting or removing them and do not exert more than the maximum value of radial or axial force » according to the catalog - vansmitted to the motor bearings through the shaft extension, FR -Pour monter les organes de transmission accouplements, raves dentées, poulles 8 courrole, etc), utiliser le taraudage du bout dare, ‘Au besoin et lorsque cela est possible, chauter les organes de transmission, Pour le démentage, ulzer un cispost# approprié. Aucun ‘coup (par ex. marteau) supérieur aux efforts axiaux et radlaux admisibles mentionnés au eeteloque ne doit étre transmis per Ferre ‘aux roulements en cours de montage au de démontage, ES: Para carlos érganos de trensmision (acoplamientos, eda dentada, poles, et.) utlizar le rosea en el extremno del ee y «siempre ‘que sea posible calemtar conveniantemente dichos 6-ganos. Utiizar el dispositivo adecuado para la extraccion. Durante las operaciones de calado o extraccién no golpear(p. ei. con mario 0 simila) ni ejercer sobre los cojinetes del motor através del extreme dol eje fuerzas axiales 0 racials superiores a las admisibles segin catéogo. IT. Per calettare gli elementi di trensmissione (giunt,rvote dentate, pulegge, ecc.),utlizzare i foro filetato nalfestemita dalbero ¢, ‘se possibile, riscaldare oli element ci ransmisione . Per Festrazione vanno adoperatiattie22| adat. Sono da evitare capi o marteliate, fe forze radial o asiali tasmesse dalfestremita aibero oi cuscinetti maggior di quelle consentite sec. i catalogo, SV -Anwand axeltappens ganga vid piragning av divdon (koppling, Kuga remskiva ete) och varinom meat upo divdonen ams behSvs ‘Anvand lampliga verktyg fr avdragningen. Nigra slag (Lex. med hammare e.dy.) far aig férekomma vid pi- och avdregning, och radiella och axiels krfter som ar storre &n de som anges i katalogen for te Gvertras til motoiagren vie axetappen. 6S -Pro nasazovén nnacich prt (spjka, ozubené kolo, femenice a pox) poutife avi na kone idle 2 pokud toe mecané - zahfote pode potfeby naci pry. PF stahovsn pousite vpn pligravek PA nasazovénl a stahovéri neem byt pouelvany 28cné Gry (nap. wladver 2 portbn)nebo pendteny pfes Ronee Widele na locks moleru 2édn6 rani nebo ascn sly wall, ne? je Uvedene ¥ katslogi RU-fins wosaKa sagan aneuenron (peaytt0p, 2y6taris pewenk, poMesean Waa v2) HononksoeaTe pesky Ha KOH Bana nO ‘ecavonoctn Warpesars soaotu anotetru, eon core neOBxoahifoot. Mk enw Henonwaceams. cnewwamnoe epvenoceGnene. Ana ‘Cerna wont eneayer niGerere yaapeelvanpimep uarorvoN unit roaessieuu rpeaQerau) Heri Anyone, Bu pes Ke ‘Sana na worop nepenanarcs ausanouso Hm paawarunue cir, Gonuune sei peasant B aTanOTe, . 9 DE = Auswuchtung mit halber PaBteder EN - Balancing with half featherkey FR - Equilbrage avec demi-claverte £5 Equilbrado con media chaveta IT» Equiltratura con mezza chiavetea SV - Balansering med hal ki CS. Vyvazent polowénimi licovanymi pery RU ~ Bananorpoara ¢ nonosnol npasuarseccoh © semen 20 Aight Ret 35Fig. 10 BG 90S,L