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Logistics Management Jan 2021
Logistics Management Jan 2021
Logistics Management Jan 2021
SPECIAL REPORTS:
Implementing “touchless” DCs 38
Virtual Summit wrap up 44
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management
UPDATE A N E X E C U T I V E S U M M A RY O F I N D U S T RY N E W S
u WRDA makes forward progress. The U.S. House of lowest annual tally going back to 2017. The report said
Representatives passed the Water Resources Development the estimate was updated due to an increase in imports
Act of 2020 last month. Key components of the legislation from September through November.
include provisions to invest in United States ports, harbors,
and inland waterways; building more resilient communities; u What will manufacturing look like in 2021?
addressing affordability concerns for communities; unlock- According to the “2021 Manufacturing Outlook” from
ing the Harbor Maintenance Trust Fund (HMTF); and ensur- Deloitte, prior to the onset of the COVID-19 pandemic, the
ing the U.S. Army Corps of Engineers carries out projects manufacturing industry was working to regain the momen-
in an economically and environmentally responsible man- tum it had reached after the 2008 recession. However, after
ner, with equity in mind. A major piece of this bill relates to the first wave of pandemic-driven shutdowns, segment
unlocking the HMTF by providing the authority to appropri- recoveries for various manufacturers have been uneven.
ate $2 billion in additional funds annually for harbor main- Looking ahead to 2021, the recovery may take longer to
tenance needs from the existing balance in the trust fund. reach pre-pandemic levels, as Deloitte projections based
“Making all designated revenue available from the HMTF is on the Oxford Economic Model anticipate a decline in
a giant plus to provide for proper navigation maintenance annual manufacturing GDP growth levels for 2020-2021,
nationwide,” said American Association of Port Authorities with a forecast of -3.7% for 2020 and -5.4% for 2021.
president and CEO Chris Connor.
u Port’s gridlock now a critical levels. While global
u PLG and Locus Robotics collaborate in warehouse. port congestion is not new to the industry, Drewry Mar-
Omni-channel logistics services provider Port Logistics itime Advisors report that the current state of gridlock
Group (PLG) and Locus Robotics recently teamed up for a is becoming critical. “Tight capacity management and
partnership in which Locus will deploy more than 150 auton- increased blank sailings by carriers is part of the problem,”
omous mobile robots into its fulfillment process at PLG’s says Drewry analysts. “The pandemic-led lockdowns has
Chino, Calif.-based facility. The benefits of this, PLG noted, further disrupted global trade, and across the supply chain,
are increased warehouse productivity, order pick accuracy, container shipping alliances were the fastest to respond—
improved workplace ergonomics, and safety. Locus officials curtailing services on certain routes or canceling port calls.”
said that this effort increases worker productivity while keep- In turn, they add, this disturbed the container demand
ing workers safe, adding that by eliminating unproductive and availability equilibrium at ports. In a separate research
walking time, the “LocusBots” dramatically improve picking paper, Resilience360 notes that the situation is especially
volumes and shorten cycle times, as well as ensure appro- acute at the Ports of Los Angeles and Long Beach. Fol-
priate health safety measures. lowing the easing of lockdown restrictions in the United
States in June, the ports have been operating at max-
u Port Tracker expects 2020 U.S.-bound imports to imum capacity to process imports, with yard utilization
see annual increase. Despite a stalled economy, which averaging 80% to 85%, observes Sara Alkawari, supply
saw decreased demand and ocean container through- chain risk intelligence analyst at Resilience360.
put for several months early in 2020, the Port Tracker
report issued by the National Retail Federation (NRF) and u Fitch recovery assumptions revised. The ongoing
maritime consultancy Hackett Associates expects to see effects of the pandemic on U.S. airports, toll roads and
annual import gains. The report said that it expects total ports have prompted Fitch Ratings to refine its recovery
2020 volume to hit 21.8 million TEU, which would rep- assumptions, which the rating agency has detailed in a
resent a 0.8% annual increase and match 2018 for the new report. Six months after last publishing its assump-
highest-volume year on record, which beats a previous tions, Fitch is now implementing more severe downside
estimate of 20.9 million TEU that would have been the Continued, page 2
management
UPDATE A N E X E C U T I V E S U M M A RY O F I N D U S T RY N E W S
parameters to reflect transportation segments that are on of the maritime transportation system with the resources
very different trajectories. “The slowest recovery lies ahead necessary to combat the virus and ensure the safety
for airports, with 2019 volume levels not likely to return until of the industry’s sizable workforce. “America’s maritime
at least 2024,” said director Jeffrey Lack. Fitch’s revised transportation system, including its ports and their direct
pandemic rating case sees an improvement to 55% of workforce of more than 650,000 front-line personnel, have
2019 levels by the first quarter of 2021 and 75% by the kept essential goods moving to medical professionals, first
fourth quarter. In the rating case, an effective vaccine treat- responders, vital manufacturing, distribution and retail busi-
ment is not widely available until late 2021. Comparatively, nesses during the pandemic,” stated AAPA president and
“toll roads have already recovered more than half of peak CEO Christopher Connor.
losses and are well-poised to rebound by 2022 as the pan-
demic wanes,” says senior director Scott Monroe. u Food for thought. A new report released last month
by Panasonic North America Food Services reveals
u More on supply chain disruption. The Hackett unprecedented challenges for logistics managers in this
Group’s new research titled “Year-Round Disruption: The industry sector. “How the Pandemic Has Transformed
Costs and Risks for Supply Chains” details the leading Food Services & Food Retail” observes that agility has
causes of disruption in today’s supply chains and highlights become essential to business success. Furthermore, digital
the impact of the fractured buyer-supplier relationship on transformation is the “major enabler,” particularly in areas
logistics management performance. The research also that advance health and safety and consumer conve-
quantifies the early impact of the pandemic on global dis- nience. In the report, logistics professionals sourced said
tribution. According to the report, purchase order line-item that they expected rapid advancements in business model
changes increased dramatically—from an average of 40% logistics and supply chain innovations like in-house last-
in 2019 to over 60% in February 2020. It also quantifies mile, delivery; self-service stores; and dedicated pick-up
how effective buyers and suppliers are at dealing with solutions. Eric Symon, director of the Enterprise Process
interruptions. A total of 19% consistently fell short, and Innovation Center at Panasonic, says that in the pre-
another 38% performed unevenly, sometimes meeting COVID-19 era, technology was evolving at a steady rate to
on-time delivery targets and sometimes falling short. An meet demand. “As result of the pandemic, we’ve seen a
analysis of individual suppliers revealed similar stats, with transformation in the type of technologies that are required
25% consistently late and 26% seeing sporadic per- and acceleration of their development,” he says. “It has
formance. Finally, the research cites operational waste, become apparent for restaurants to sustain they must
excess safety stock and revenue loss among the leading adapt and implement new supply technologies.”
business impacts of supply chain disruption.
u Resilience Virtual Summit now on-demand.
u Ports reach out for relief funding. In a joint plea to In our 15th Annual Virtual Summit, the editors of
congressional leadership and treasury secretary Steven Logistics Management and Supply Chain Management
Munching last month, the American Association of Port Review have programmed sessions that put some of
Authorities (AAPA) and a host of other maritime transporta- today’s game-changing strategies and digital solutions
tion entities asked that $3.5 billion in COVID-19 relief fund- into perspective and offer practical tips for evaluating,
ing be made available for the U.S. maritime transportation implementing and leveraging today’s technology to
sector, citing “significant hardships” and “unique and unex- streamline operations and build resilience into your sup-
pected challenges” posed by the pandemic. The letters ask ply chain for recovery and beyond. Register today at
leadership to take immediate action to provide the whole supplychain247.com/virtual-2020. •
EPSON, PrecisionCore and SurePress are registered trademarks and EPSON Exceed Your Vision is a registered logomark an of Seiko Epson Corporation. All other product and
brand names are trademarks and/or registered trademarks of their respective companies. Epson disclaims any and all rights in these marks. Copyright 2020 Epson America, Inc.
January 2021 logisticsmgmt.com Celebrating our th Anniversary
Logistics Management
CONTENTS
VOL. 60, NO. 1
LM EXCLUSIVE
2021 Rate Outlook:
Higher rates dead ahead 2021 Rate
Outlook
20 Freight transportation providers responded to COVID-19
pressures heroically, becoming leaner, more collaborative
and efficient. And while this is good news for the nation’s freight
network, shippers should expect significantly higher rates across all
modes in the months ahead as the world moves through recovery.
GLOBAL LOGISTICS
TRANSPORTATION BEST
PRACTICES & TRENDS
24 Freight Payment:
Data analysis for
everyone
Freight payment providers are
upbeat heading into recovery,
offering a diverse menu of solu-
tions designed to take cost out of
freight transportation by helping WAREHOUSE & DC MANAGEMENT
shippers of all sizes to “think
strategically, not transactionally.” 32 Is now the time for
robotic lift trucks?
Though robotic industrial trucks
DEPARTMENTS are still a small slice of the
market, expectations are growing
1 Management update for them as operations seek to
7 Viewpoint speed up their processes while
lessening the struggle of trying
8 Price trends
to find enough operators.
10 News & analysis
16 Moore on pricing
17 Newsroom notes
CONTINUED
18 Accenture on operations
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ONLINE
Brian Ceraolo President and CEO
JANUARY 2021 | L O G I S T I C S M A N A G E ME NT 5
Lynden: A Tradition of Quality
www.lynden.com | 1-888-596-3361
VIEWPOINT
Over that time, the premise has remained the same: We And while this unprecedented period of time has
kick off the year with a picture of the state of the global created the most unbalanced freight environment we’ve
economy and fuel costs and then examine how those ever witnessed both domestically and globally, all hopes
realities will affect freight rates and capacity levels across are that any newfound carrier/shipper collaboration will
each mode of transportation over the coming year. It’s a continue to blossom and improve efficiency as freight vol-
30,000-foot few of where costs are heading—and why. umes continue to build to historic levels and carriers work
Our master of ceremonies this year is executive editor feverishly to put needed capacity back into the network.
Patrick Burnson, who once again surrounded himself with “I don’t think its news to anyone that motor carrier
some of the leading economic, fuel and freight transpor- capacity can’t be replaced fast enough, as spot rates went
tation analysts in the market. As is tradition, he welcomes through the roof during the last two quarters,” says Burn-
each of these top sources to the lectern to offer a quick son. “However, our sources don’t see the issue dwindling
glimpse into the immediate future in an effort to help anytime soon, which only means shippers will be pressed
shippers prepare their freight budgets for the long run. to make sure they’re doing everything that they can to
Before you cement your 2021 planning, first read keep their carriers as happy and efficient as possible for
through our Rate Outlook print feature and then carve as long as possible.”
out an hour to join our esteemed panel for our webcast And while rate hikes are a certainty in 2021, Burnson
that goes live on Thursday, January 28. On that date, adds that all parties need to keep their eyes peeled on
you’ll be able to submit any questions you have for our the oil and fuel markets in the near future as the Biden
speakers and dig deeper into where rates are heading. administration steps into the White House.
As Burnson points out in this year’s Outlook, we would “Diesel prices have be steady and reasonable due
be remiss if we didn’t first mention the Herculean effort to the drop in demand,” Burnson adds, “but that could
put forth by our nation’s carriers and freight transportation change should any of the recent peace deals in the Mid-
service providers in all modes during the course of the dle East be brought into question by the new adminis-
pandemic. Their work to keep essential inventory moving, tration. It’s one more ‘wild card’ that could lead to energy
shelves as full as possible, and vital manufacturing opera- volatility—something we really don’t need right now.”
tions up and running deserves to be celebrated.
“Our panel agrees that the response by our nation’s
freight network across the board was downright heroic
in many instances,” says Burnson. “And if there’s a sin-
gle, positive consequence that’s come out of this dif-
ficult period, it’s the enhanced collaboration between
Michael A. Levans, Group Editorial Director
transportation providers and shippers—something
Comments? E-mail me at
that’s been sought by both parties for decades and mlevans@peerlessmedia.com
accelerated by necessity over the past 10 months.” Follow me on Twitter: @MikeLeva
9 160 TRUCKING
6 155 A deep dive into industry cost trends indicates that the trucking
3 150 industry may be managing to improve its operating margins. With
0 145 benchmarks from the U.S. Census Bureau’s input/output matrix and
-3 140
moving time series cost data forward in time (by applying escala-
F
Forecast tion factors for prices, wages and other variables), a rough look at
-6 135
2017 2018 2019 2020 2021 margin trends emerges. The trucking industry is struggling to raise
% change (left scale) Index 2001=100 (right scale) prices, but with costs falling faster than prices, margins compared to
October 2019 are estimated to have increased by $2 per every $100
% CHANGE VS.: 1 month ago 6 mos. ago 1 yr. ago
of services sold. Falling fuel prices are the cause though labor costs
General freight - local -0.7 -0.7 -0.5
increased 4.6%, legal services costs escalated 4.7%, and average
TL 1.3 4.8 -0.1
insurance costs moved up 2%.
LTL 2.7 0.5 0.3
Tanker & other specialized freight -0.3 -0.3 -1.8
4 170 AIR
2 167 Cost models for the airline industry must be done for the entire
0 164 industry. This means, perforce, that air cargo is hidden under the
-2 161 air passenger segment. Nonetheless, another snippet of intelli-
-4 158
gence for trend watchers can be found in industry margin esti-
F
Forecast mates. A late autumn 4.4% hike in average industry prices served
-6 155
2017 2018 2019 2020 2021 to create a slightly healthier short-run relationship between opera-
% change (left scale) Index 2001=100 (right scale) tional costs and rates charged to customers. Still, the air transpor-
tation industry’s estimated margins now sit at around $18.35 per-
% CHANGE VS.: 1 month ago 6 mos. ago 1 yr. ago
$100-of market-valued services. That still compares unfavorably to
Air freight on scheduled flights -3.0 -0.3 -0.3
a year-ago figure of $26.22. To make up this margin gap, average
Air freight on chartered flights 5.6 10.9 11.0
Domestic air courier -0.6 1.2 1.4 prices would have to rise another 10.7%.
International air courier -0.6 1.2 0.3
9 190 WATER
F
Forecast
6 185 A dearth of price hikes appears to be swamping any hope
3 180 for propping up margins in the U.S. waterborne transportation
0 175 industry. Last year we saw at least seven consecutive months
-3 170 whereby industry prices fell below same-month-year-ago levels.
-6 165
(It may be more than seven months as we’re waiting for final end-
2017 2018 2019 2020 2021 of-year data.) On the other side of the equation, operating costs
% change (left scale) Index 2001=100 (right scale) still increased 1.8%, even though the industry enjoyed a 9.5%
estimated decline in fuel-related expenses. Putting it all together to
% CHANGE VS.: 1 month ago 6 mos. ago 1 yr. ago
create a very rough estimate of margin trends, it looks like margins
Deep sea freight 0.3 0.7 -4.6
compared to October 2019 are estimated to have fallen by more
Coastal & intercoastal freight 0.3 -5.2 -6.3
than $5 per every $100 worth of transportation services sold.
Great Lakes - St. Lawrence Seaway -1.1 -2.7 -5.3
Inland water freight -0.5 -5.8 -7.1
8 195 RAIL
F
Forecast
6 190 In the rail services industry, prices generally have remained stub-
4 185 born to any efforts in stemming a downward slide, although the last
2 180 months of 2020 may show a turnaround in the offing. Alas for margins,
0 175 the rate of decline in rail prices, particularly intermodal, overwhelmed
-2 170
the meager declines in the industry’s underlying costs. In the 12-month
2017 2018 2019 2020 2021 period ending October 2020, intermodal rail prices dropped 3.7%.
% change (left scale) Index 2001=100 (right scale) Meanwhile, total costs in the rail industry are estimated to have
declined by only 1.4%. Granting limits to input/output cost modeling,
% CHANGE VS.: 1 month ago 6 mos. ago 1 yr. ago
trends suggest that the industry’s gross operating margins are down
Rail freight 0.0 -0.9 -0.8
Intermodal -0.8 -2.0 -6.6
$1 for every $100 of services sold compared to a year ago.
Carload 0.2 -0.6 0.6
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NOW THAT MULTIPLE pharmaceuti- have publicly stated that their respective that qualify, it will be shipped within 24
cal companies have COVID-19 vaccines vaccines are 95% effective, which further hours of approval.
ready to go, eyes are locking in on the increases the onus on efficient logistics Various logistics industry observers
logistics sector—and for good reason. and distribution. painted a clear picture of what the logis-
For starters, there are many challenges Timing will also be key, with vice tics and distribution sector is up against.
related to vaccine distribution, includ- president Mike Pence stating at an “Most of the leading vaccines must
ing securing capacity; related tempera- early December press conference that be transported and stored at cool, or
ture-controlled needs (the Pfizer vaccine when the vaccine is ready to be admin- cold, temperatures,” said John Larkin,
needs to be kept at -70 Celsius); secu- istered to the first group of Americans operating partner at Clarendon Capital.
rity concerns; and seasonal challenges. “This complicates matters, as refrigerat-
What’s more, both Pfizer and Moderna ed capacity of containers, trailers, and
warehouses are already in short supply.
To make matters more complex, various
vaccines must be transported and stored
at different temperatures.”
Larkin also touched on other key
vaccine distribution-related aspects to
monitor, including supply chain security,
ensuring product integrity, and the sup-
ply of labor. As readers are well aware,
truck drivers, warehouse personnel, and
supply chain security are already tough
to recruit and retain—especially during
the traditional retail season.
According to Brooks Bentz, a sup-
ply chain consultant and Logistics Man-
agement contributing editor, the line-
haul component of vaccine distribution
is another key element that needs to
be considered. “With the vaccine being
manufactured in Europe, it will then be
moving by air,” he said. “There’s a lot of don’t even know if that’s possible.” to be completed in the second half of
air capacity out there right now. But the While over-the-road ground capacity is 2021, with the caveat that there can be
big challenge will present itself once it expected to loosen up into the New Year, no assurance that a separation transac-
lands on the ground in the United States. former Robert W. Baird & Co. research tion will occur or, if one does occur, of its
What do you do with it then?” analyst Ben Hartford explained that terms or timing.
Ground capacity is going to be tight, capacity, as it relates to the specific needs “By uncoupling our transportation and
said Bentz, and the vaccine will cer- of the cold chain and storage, will be key. logistics segments, we intend to create
tainly get priority, but chances are slim “As the vaccine is transported, all two, high-performing, pure-play compa-
that there would be any home delivery eyes will go to airfreight and the lift nies to serve the best interests of all our
of it, at least not right away. “It will end capacity needed to move this sensitive stakeholders,” said Brad Jacobs, XPO
up having to go through a distribution product in an expedited manner,” said Logistics chairman and CEO. “Both
network, starting first with hospitals and Hartford. “And we’re already starting businesses will have greater flexibility
places like CVS and Walgreens. And to see air charter and lift capacity con- to tailor strategic decision-making and
that’s likely to be on a FedEx- or UPS- sumed on that front.” capital allocations to their end-markets,
type of delivery.” Looking ahead, Hartford explained that with the benefit of strong positioning as
According to Bentz, the biggest chal- that any of the specialty equipment that customer-focused innovators.”
lenge is going to be capacity constraints pertains to housing the vaccine in a tem- XPO officials said that upon the
in the short term. “You need to be looking perature-controlled setting—specifically expected completion of the spin-off,
at alternatives to augment capacity,” he airfreight and lift capacity—will be at a Jacobs would continue to serve as chair-
said. “That could be through courier ser- premium well into 2021 amid the global man and CEO of XPORemainCo and also
vices or smaller parcel carriers or regional rollout. He added that the models that are become chairman of the NewCo board.
LTL carriers, but you’d have to make sure going to play the most direct role in its dis- Troy Cooper will stay as president of
you have enough time in the supply chain tribution would be the global integrators XPORemainCo, with the current execu-
to get it through so you don’t have to on the parcel side [FedEx, UPS, and DHL] tive team for the XPO global logistics seg-
disrupt the packaging to re-cool it—and I and international freight forwarders. • ment staying in senior NewCo positions.
In terms of service offerings for the
respective companies, one of the main
LOGISTICS things that will be different will be the
split out of XPO’s transportation and con-
XPO Logistics signals intent to spin tract logistics groups into two separate
pure-play, publicly traded companies.
logistics group into two companies “From a customer standpoint, they
will continue to come to us for LTL and
SIGNIFICANT CHANGES MAY BE two separate publicly-traded companies truck brokerage, which are the two main
COMING for global freight transporta- on the New York Stock Exchange, with pieces of our transportation business,
tion and logistics services provider XPO the placeholder names XPORemainCo, and represent about 90% EBITDA for
Logistics, with the company recently a global provider of less-than-truckload XPORemainCo,” an XPO spokesman
announcing that its board of directors (LTL) and truck brokerage transporta- said. “And on the contract logistics side at
signed off on a plan to seek a spin-off tion services, and NewCo, which would NewCo, we will still have our global oper-
of its logistics group as a standalone, become the second-largest global con- ations in North America and Europe.”
publicly traded company. tract logistics provider with around 200 Evan Armstrong, president of Mil-
Should this spin-off come to fruition, million square feet of warehouse space. waukee-based supply chain consultancy
the logistics group would be split into XPO said that it expects this transaction Armstrong & Associates, said that XPO’s
move makes strategic sense, but it comes
with a significant caveat.
“It probably would’ve made more
sense just to spin off the LTL portion,
since there are synergies between freight
brokerage and the other third-party logis-
tics offerings,” said Armstrong. “But it’s a
nice step in the right direction. There’s
little synergy between LTL and third-par-
ty logistics in the United States.” •
—Jeff Berman, group news editor
LTL
A partnership of trust
its regional lanes and transcontinental terminals an uphill fight. that’s where there will be a few million
service by long-haul YRC Freight. “What they’re doing is creating one dollars leaking out.”
“We’re in the early innings of a network for regional and long-haul,” said However, since there are no new
nine-inning game,” said Hawkins. “A lot Satish Jindel, principal of SJ Consulting, entrants in the LTL sector, and there
of planning has been done, but as you do a firm that closely tracks the LTL sector. haven’t been seen since Con-way came
this in markets with physical freight, it’s “It will result in some revenue leaking on in 1984, Jindel concluded: “This is a
a process you have to work through, and from the company because, unlike par- time for LTL carriers to take control of
I’m very pleased with how we’re doing.” cel, you have very strong regional com- the market.” •
Yellow’s network optimization com- petition with one-day transit times. So, —John D. Schulz, contributing editor
prises six facets: network design and
facilities; linehaul planning; routing and
interchange; city operations; dock and SITE SELECTION
yard operations; and visibility and sta-
tus. According to Hawkins, the imme-
diate goal is to improve efficiencies CBRE report: Reverse logistics gains may
and cost reductions through terminal
cohabitation and consolidation. Ship- pave the way for increased development
pers, he said, should notice little dif-
ference outside of gradually improved WHILE THERE WAS a heightened purchases expected to be returned.
transit times lane by lane. sense of attention being paid to the And it added that these returns can
The terminal redesign was one of the number of goods ordered online this “cause enormous stress to distribution
key components in the 2019 contract holiday season, one inevitable aspect networks, adding significant costs for
talks signed off on by the Teamsters of the frenetic pace of e-commerce retailers,” with reverse logistics costs
union, which represents the majority of activity will be how much of an impact equating to 59% of the cost of an item’s
Yellow’s 30,000 employees. The problem it will have on reverse logistics. original sales price.
Yellow faced was that it had two brands— That was a key theme of a report As for the intersection of reverse
Holland in the Upper Midwest and long- recently released by industrial real estate logistics and the industrial real estate
haul Yellow Freight—competing for the developer CBRE titled “Reverse Logis- opportunities they provide, CBRE point-
same type of freight. tics Stress Test: Holiday E-Commerce ed to data from Optoro, a reverse logistics
“The 2019 labor agreement, with Spike Will Lead to Record Returns.” software provider, that showed how a
the change of operations that followed, The report put the anticipated impact retailer’s supply chain requires four to
allows us to go across brands as we need of reverse logistics into perspective, citing seven times more space allocation at
to,” said Hawkins. “We won’t have two the National Retail Federation’s (NRF) peak periods. It also pointed to how there
brands operating in one geography. Enter- estimate that total 2020 online holiday are limited warehouse space options, as
prise transportation allows servicing that sales are pegged to see a 40% annual demonstrated by 22 U.S. industrial mar-
customer with one brand and gives that increase, to $234.9 billion, with almost kets having vacancy rates that are below
customer access to the entire Yellow net- one-third—up to $70.5 billion—of these the national average of 4.7%.
work. It just takes connectors.”
With nearly $5 billion in revenue
last year and $700 million in govern-
ment loans, Yellow has the size to be a
significant force in the $46 billion LTL
sector. Yellow’s cash and cash equiva-
lents in the third quarter surged to $454
million, as the CARES loan kicked in,
compared with $150 million in the
2019 third quarter.
Yellow no longer breaks out operat-
ing statistics by company. Instead, it
will have four divisions and 17 operat-
ing teams supporting its 330 terminal
locations. Analysts say those terminals
are gold in an era when real estate is
scarce for trucking terminals and envi-
ronmental concerns make building new
“More forward orders mean more million square-feet, more space could be speaks to the need for more industrial
inventory coming back, increasing space needed to process returns.” space stock. “It’s coming online, but the
demand especially during the holiday Walaszek also observed that the demand right now is quite high, given
season,” wrote CBRE. What’s more, the industrial logistics real estate space the fundamentals of the market and the
report noted that reverse logistics supply is continuing to experience tight mar- expansion of e-commerce,” he added. •
chains require, on average, up to 20% ket fundamentals, a fact that he said —Jeff Berman, group news editor
more space and labor capacity when
compared to forward logistics.
While that statistic is impressive,
what’ve even more so is an estimate from
CBRE Econometric Advisors, indicat-
ing that e-commerce growth will result
in an additional 1.5 billion square-feet
of industrial space over the next five
years. And it added that reverse logistics
and inventory control are also serving as
drivers for increased warehousing size
requirements, with the average size of
warehouse leases at more than 100,000
square-feet coming in at a record 272,000
square-feet in the third quarter of 2020.
John Morris, an executive managing
director at CBRE, noted that during
the pandemic, which has seen carriers
struggle with capacity challenges like
driver availability and lack of equipment
coupled with higher than ever e-com-
merce delivery and warehousing costs,
2020 has been a very expensive year for
the forward supply chain.
“But one of the things all retailers have
been really good at this year is securing
off market spot transportation and ware-
housing space,” said Morris. “When the
forward supply chain takes a bit of a break
after the New Year, there will be those driv-
ers and that equipment that will be able to
handle quite a bit of these expanded return
volumes. There will still be quite a bit of
strain on the reverse supply chain, but it’s
good news that we’re coming through a
COVID period where supply chain capac-
ity itself is somewhat expanded.”
According to Matt Walaszek, a CBRE
director of research, that 1.5 billion
square-feet of industrial space is set to
be delivered over the next five years, for
what he called “modern classic space”
for occupiers that are currently in sec-
ond generation, or Class B, space.
“That will leave more Class B space
leftover for the purpose of reverse logis-
tics,” said Walaszek. “As this process
continues to grow year-over-year, which
we’re expecting in the form of up to 400
I
n its latest “World Flash” intelligence report, IHS should be a mere 1.9%. The outlook is brighter in much
Markit economists note that as the dreaded second of Asia, where the infection rates have remained low.
and third waves of COVID-19 arrived in late 2020, Other mainstream economists and multilateral organi-
they crushed any illusion that the world could quickly zations—such as the International Monetary Fund—are
and easily control the spread of the virus. The resur- calling for more fiscal stimulus as the need to strengthen
gence was especially pronounced in Europe and parts struggling economies has overwhelmed notions of aus-
of the United States, where “pandemic fatigue” has terity. Furthermore, with institutional and political con-
become a formidable challenge for governments. straints in Europe and the possibility of a divided govern-
“Even before the most recent surge in infections, we ment in the United States, more limitations on budgetary
were predicting that growth would fade in the closing expansion in the emerging world mean hopes for big fiscal
months of 2020 and the beginning of 2021,” says Nari- stimulus are dashed or fading fast.
man Behravesh, chief economist for IHS Markit. “That Meanwhile, central banks will continue to bear the
fade is morphing into something worse. In the case of burden of stimulus, IHS economists contend. Despite
the Eurozone and the UK, real GDP will contract in the repeated pronouncements to the contrary, monetary
fourth quarter of 2020, and recovery will be limited in authorities around the world are not in retreat, as was
the first quarter of 2021.” amply demonstrated during the 2008–2009 global
However, prospects are a little less dire for the U.S. financial crisis. “The bottom line is that, once again,
economy, IHS economists maintain. After the United the near-term global economic outlook has worsened,
States grows an expected 3.7% in the fourth quarter and the most likely policy mix looks to be suboptimal,”
of 2020, average growth in the four quarters of 2021 concludes Behravesh.
HIGHER RATES
dead ahead
Freight transportation providers responded to COVID-19 pressures
heroically, becoming leaner, more collaborative and efficient. And while
this is good news for the nation’s freight network, shippers should
expect significantly higher rates across all modes in the months ahead
as the world moves through recovery.
London-based Drewry. “Manufactur- they signal the tightness of the market Ross says he sees no reason why LTL
ers and retailers should expect ocean on some routes,” adds Damas. “They can’t continue its steady push of low-
contract freight rates on most routes may be a leading indicator of contract to mid-single digit rate increases. “It
to increase in 2021, following major rates, and could point to future prob- doesn’t need as much, because LTL
market changes since the COVID-19 lems of capacity availability.” is a more consolidated industry with
outbreak,” he declares. steadier annual price adjustments, but
Damas adds that signs are obvious Trucking: Rates jumping we expect the carriers to take advan-
in the spot market for ocean transpor- The domestic surface transportation tage of the rising tide and push closer
tation that carriers have gained pricing industry is also poised to take advantage to 5% than 3% for rate increases in
power and are managing ship capacity of spot pricing and capacity manage- 2021,” he concludes.
to their advantage. “Some routes and ment, says David Ross, transportation
regions stand out as benefiting from analyst at Stifel Investment Banking. Rail and intermodal:
lower rates, but the vast majority are He advises logistics managers to Steep climb ahead
Navigating the road to post-pandemic
normalcy will be a major challenge for
After the U.S. grows an expected 3.7% in the fourth quarter of
rail and intermodal operators, says Jason
2020, average growth in the four quarters of 2021 should be a Kuehn, vice president of the consul-
mere 1.9%. The outlook is brighter in much of Asia, where the tancy Oliver Wyman. He adds that third
infection rates have remained low. quarter 2020 rail traffic data can be
—IHS Markit described as nothing short of resilient
overall, with a handful of exceptions in
seeing rates rise—particularly trans-Pa- begin analyzing truckload (TL) pricing the bulk commodity areas comprising
cific eastbound—where the increases because it has implications for less- coal, non-metallic minerals, metallic
are worryingly high for shippers and the than-truckload (LTL) and intermodal as ores and metals, and petroleum.
rates are much more profitable for ocean well—and it’s by far the largest market “Intermodal volumes have climbed
carriers,” he says. in domestic freight transportation. above 2019 weekly counts in the third
The “stratospheric” increases in “It has been a wild ride this year, but quarter and remain there in the first half
trans-Pacific spot rates and the current after a shaky start, the trucking market of fourth quarter,” says Kuehn. “A rela-
shortage of capacity in Asia have led has been a good one for carriers since tively strong consumer market and very
regulators in China and the U.S. to June, with spot rates rising each month constrained truck capacity have been
signal that they’re watching the compe- the last couple of quarters,” says Ross. tailwinds for domestic intermodal rates
tition situation closely, observes Damas. “Contract negotiations will lag, but the and volumes. In the meantime, a surge
China’s Ministry of Transport met industry pricing has already been reset of imports from overseas for replenish-
with most major carriers late last year, higher. Driving these increases has been ing inventories coupled with the normal
requesting that carriers bring back more the combination of reduced industry sup- peak for the Christmas shopping season
ship capacity to the market. ply—fewer drivers and fewer trucks— have tested both truck and intermodal
At the same time, the U.S. Federal and improving and steady demand after capacity at times.”
Maritime Commission said that it’s we emerged from the lockdowns.” At the same time, spot truck rates
“actively monitoring” any potential effect Looking to 2021, Ross doesn’t see are up considerably. And while this
on freight rates and transportation ser- the supply issues being quickly resolved. bodes well for first quarter 2021 con-
vice levels, using a variety of sources However, the bigger swing factor will tract renewals and rate increases, the
and markers, including the exhaustive likely be overall consumer demand. Still, long-term outlook for intermodal and
information that parties to a carrier he sees rate increases up in the high rail in general is still dependent on
agreement must file with the agency. single digits in 2021 versus 2020 on the longer-term, secular trends and dis-
“Particularly this year, shippers and contract side. ruptive shifts in supply chains and the
forwarders should track the devel- Meanwhile, with a positive backdrop trucking sector.
opment of spot freight rates because provided by the TL capacity issues, The carload business—excepting the
bulk commodities—has also rebounded, drugs—and rates will rise accordingly.” on how many transactions they can ten-
albeit at a much slower pace than inter- However, available capacity will der to the carrier during the “shipathon”
modal. This also potentially sets up a remain a question mark. With parked between Thanksgiving and Christmas.
relatively strong pricing environment for freighters and cargo conversions now “This is a new phenomenon for the
this line of business going into 2021. entering the market, ongoing pan- parcel industry,” says Hempstead. “The
Much of this business is housing related demic concerns will have an impact UPS strike of 1997 might have given
or intermediate goods—inbound raw
materials—for the consumer space. “We should expect to see oil prices continue to remain
The heavy industrial sector—energy
low, though uncertainty around the continued collective
and metals—remains weak, and for
Kuehn, this suggests that “caution is a
determination among OPEC members to maintain production
better emotion than euphoria.” Market cuts is likely to cause price volatility.”
uncertainty is keeping metallic and —Derik Andreoli, Mercator International
non-metallic ores and metals depressed.
“This all suggests that, while the envi- on crew capabilities as dedicated us a glimpse, but this is new territory.
ronment is robust now, we expect at freighter capacity continues to grow, The problem for the carriers will be the
best a plateau and at worst some return- Clowdis maintains. decision making on capital expense.
ing weakness in 2021,” he adds. “Conversely as passenger flights are Do they add capacity for what may be
canceled, belly space on passenger flights a temporary windfall? Or do they just
Air & Parcel: Could be a bumpy ride drops,” says Clowdis. “Loss of this capac- sweat the resources they already have in
For Chuck Clowdis, managing director ity to even mid-sized communities can their networks and deal with the service
at the consulting firm Trans-Logistics have dramatic impact on shipments. As complaints later?”
Group, Inc. the coming year brings example, Delta and American have also Hempstead adds that UPS has had
even more uncertainties than usual for announced cuts of more than 100,000 a 6% late payment fee for some time,
the air cargo sector. flights due to low demand in Decem- which is a key driver of revenue for
“Consumer spending will certainly be ber,” he says. “A combination of ongoing them. FedEx will be employing the
a driver of air cargo volumes and higher epidemic fears and belt-tightening by same strategy in January, which means
rates,” says Clowdis. “Manufacturing, consumers in 2021 may give air cargo that logistics managers may be seeing
as demonstrated by auto sales, is also providers a prolonged, bumpy ride.” bills with 6% added to balances over
a beneficiary of consumer confidence Similar turbulence is expected to 14-days outstanding.
and spending. Consumer and home confront logistics managers in the parcel “This is not going to be appreciated
improvement items have likewise trans- sector, says Jerry Hempstead, principal by accounts payable,” says Hempstead.
lated into more demand for airfreight of Hempstead Consulting. In particular, “And it will leave shippers wondering
than anticipated.” “peak season fees” were plugged in as why their projections were off.” He
Furthermore, says Clowdis, COVID- capacity across the oceans diminished advises logistics managers to either figure
19 vaccines and treatment drugs will due to the cancellation of passenger out what’s driving their costs with the
buoy demand for airfreight capacity, flights. In turn, many air carriers had parcel carriers, or hire a professional.
while new cell phones and tablets will a lot of cargo below deck, keeping air “If you have a freight audit and pay-
generate more business for consolida- cargo rates stable. ment service, make sure they under-
tors. “Rates are already rising and will “Sheltering in place during the lock- stand the ramifications of not paying
continue should there be changes in down caused us all to begin procuring within term and hold them account-
import/export regulations, especially everything under the sun, and peak able,” adds Hempstead. “Know that
in the international air space,” he says. season was almost all year in 2020,” says the terms and the percentages charged
“Express and regional service carriers Hempstead. “We’re now we seeing peak are negotiable.” •
will benefit as early vaccines become on peak fees.” Exacerbating that reality
available and more pressure comes from was the fact that some shippers were Patrick Burnson is executive editor of
every community for access to these told that there would be volume limits Logistics Management
T
he burgeoning freight bill payment industry has evolved over the years from
the green eyeshade-wearing legal eagles who reviewed your grandfather’s
freight bills to the big data-driven analytical firms of today that offer every-
thing from “soup to nuts” on the bill-paying menu.
Indeed, over the years the industry has gravitated from mom-and-pop operators
to gigantic multinational banks and financial service companies. While there are
still scores of solid, family-run freight bill payment service companies, they’re being
squeezed by the big boys. Gone are the days, as one industry insider put it, “of doing
deals with your brother-in-law.”
Today, shippers have a menu of services from which to choose. There are sin-
gle-source options for both carriers and shippers offering the latest, data-driven
solutions. However, experts say that the real savings occur not from spotting the
occasional error in a freight bill, but rather from leveraging time-sensitive data—
from which carrier to choose to geographic lane and other customer-centric tools
for streamlining freight moves.
Nearly every freight bill company can process invoices accurately and efficiently,
but experts and industry officials contend that even more streamlining comes from
examining how to enhance working capital while providing carriers timely, pre-
dictable payments. A good freight bill payment analysis can help shippers improve
decision making with tools and services that can turn raw data into valuable insights
about their shipments.
Market players also contend that the key for shippers is helping them find new
efficiencies at every mile of their supply chains while using collaborative, web-based
tools to reduce errors and resolve exceptions quickly.
or famine” for his customers at this point. that the trick for shippers is to begin The consensus remains that the
“It’s a tale of two cities,” says Regan. looking at their operations “strategically, best freight bill payment companies are
“Some are thriving, while others are not transactionally.” Some do, he says, emphasizing the need for accurate data
really struggling. We had five years of but most don’t. and ability to aggregate ancillary data.
business cycles in five months during “There are shippers that are focused “If I look at the tech-based companies,
2020. We’ve been seeing things we’ve only on the lowest rate and are going to they’re creating additional data elements
never seen before—it’s code red.” the mat over finding 20 cents per bill associated with the transaction,” adds
According to Pape at U.S. Bank, early on 120,000 shipments a month,” says Regan. “I can do tracking and tracing
in the pandemic, many customers were Regan. “Shippers must end that type throughout the entire life of that ship-
requesting greater visibility into their of transactional thinking. The way you ment. Now I can aggregate that into my
operations to preserve cash. “So, we manage freight spending is from the database. Now I have data on the time it
added some additional capabilities for inside out. The COVID world has really was picked up and delivered. Analyzing
managing their cash flow with increased highlighted the value of a strategic pro- that data is where the savings are.”
flexibility by putting more decisions in cess, and if you’re focused on controlling Along those lines, American Express,
their hands. The goal is maintaining that your transportation spend by watching which has been supporting the freight
balance through recovery.” for the cheapest rates and accessorials industry in one form or another for the
you’re getting slaughtered right now.” past 60 years, recently enhanced its
Digitization on the way Regan says that a better way to man- “Early Pay” supply chain payment solu-
Another major trend that experts say will age freight is to look at the processes tion to give large companies—and their
blossom in 2021 is digitalization and the inside your company that make an suppliers—the ability to pay and get
greater use of analytics, as big data will impact on the consumption of freight. paid when they want through an easy-
increasingly enable shippers to make “The 3PLs are trying to get there,” he to-use digital platform.
smarter decisions in their use of freight. says. “But in order to get there, you need Brachfeld explains that the idea was
“The biggest emerging trend is quality to have good data. This isn’t new, but it’s to help buyers have greater control of
of data,” says Regan. However, he adds becoming increasingly important.” their accounts payable process for their
B2B payments, generate extra cash from room for expert analytics provided by According to Ross Harris, CEO
early payment discounts, and finance smaller operators as well. of A3 Freight Payment, the sector is
their payments should they need the “You don’t need to be a large pro- changing so rapidly that his company is
working capital. He adds that businesses vider to deliver huge value proposition in the process of reinventing and rede-
are more focused on digital transforma- to your clients,” says Alan Miner, pres- fining its service offerings. “The term
tion than ever before, with 84% of U.S. ident of 98-year-old CT Logistics in ‘freight payment’ is getting outdated,”
business decision makers saying that Cleveland, a company that got into the he says. “What shippers are looking for
they feel positive about transitioning to freight bill payment business in 1984. is transportation spend management
a digital payments system, according to Demonstrating the flexibility of and tools associated with that. We’ve
American Express research. the smaller guys, Miner says his always had reporting and visibility. Now
And it’s paying off. American Express company recently made a six-figure the expectation of shippers is to have
estimates that it’s realized some $8.84 investment in a business intelligence data within a couple clicks.”
billion in savings from freight discounts function call “QLIK.” It puts all cli- This level of data availability was
through adoption and automation of its ent data into a huge database that formerly the domain of 3PLs and oth-
payment discount functionality. analyzes their shipments and offers ers who had an office full of data anal-
insight into modal choices, packag- ysis technicians. Now, with the help of
Follow the data ing, dimensioning and other minutiae the right freight bill payments partner,
However, don’t get the impression that that amounts to huge savings. every shipper can access its actual
giants like Amex and U.S. Bank dom- “Our core competency is freight traf- source of transport data. •
inate the freight bill payments sector, fic expertise,” says Miner. “Our analysis
though they own sizable presence of freight bill auditing is huge compared John D. Schulz is a contributing
in the market. There’s still plenty of to someone who just pays your bills.” editor to Logistics Management
SHIP HAZMAT
WITH CONFIDENCE
Keep your shipments moving throughout 2021 with virtual DOT, IATA, and IMDG training
that fits your schedule. Choose a self-paced online course or learn live with an expert
instructor. Keeping up with changing hazmat regulations has never been easier.
Time to shift
direction?
Shippers who are current on the global trade
landscape are assets to their service
partners and clients. Our global trade
expert provides us with a review of the key
trade topics that should be top of
mind as we enter 2021.
T
he year 2020 was the year of “pivoting” in terms of a range of products including tractors, whiskey, suit-
international trade. The pandemic had a devastat- cases, games, and exercise equipment. These tariffs are
ing impact on trade, as supply chains throughout related to a disagreement over government subsidies
the world were faced with reduced available transporta- given to Airbus and Boeing. A full list of HTS numbers
tion capacity and congestion in many ports that brought can be found here: hts.usitc.gov/
with it many extra costs and surcharges. In short, ship- Note that effective January 1, 2021, companies
pers had to rethink how to safely and cost effectively importing goods into the UK must have a UK val-
move their freight. ue-added tax (VAT) or a Pseudo Turn number. A Pseudo
Meanwhile, shippers also had to cope with Section Turn number is a nine-digit number issued for use on
232 and 301 tariffs, ongoing Committee on Foreign goods imported for trade purposes (for example: resale,
Investment in the United States (CFIUS) investiga- commercial use, etc.) when the importer/exporter is not
tions, the new United States-Mexico-Canada Agree- VAT registered with a legal entity. More information can
ment (USMCA) regulations among other new trade be found here: gov.uk/vat.
related initiatives.
Now, with a new U.S. regime change, here are some New military end use regulations
key international trade areas shippers need to under- The definition of “military end use” used to include
stand heading into 2021 as they consider whether they both direct use and indirect use (such as items intended
need to continue to alter their trade compliance and for development, production, or use of military items).
supply chain strategies. As of June 2020, the definition of military end use has
expanded to include ancillary applications and now
Continued retaliatory tariffs covers items that support or contribute to the operation,
The new administration under President-elect Biden installation, maintenance, repair, overhaul, refurbishing,
will most likely work with U.S. allies to put pressure on development, or production of military items.
China to stop its unfair trade practices. Biden has made The new regulations states that you may “not export,
statements that he would be tough against China and its reexport, or transfer (in-country) any item subject to
predatory tactics on stealing U.S. technology. the U.S. Commerce Department’s Export Administra-
So, right now, there’s no indication that the Biden tion Regulations (EAR) listed in Supplement No. 2 to
administration will eliminate the Section 301 tariffs on part 744 to the People’s Republic of China (China),
Chinese goods, at least in 2021. The whole point of the Russia, or Venezuela without a license if, at the time of
Section 301 tariffs against China was because of the the export, reexport, or transfer (in-country), you have
extensive violations on U.S. intellectual property—and it ‘knowledge,’ as defined in 772.1 of the EAR, that the
appears this will continue to be a concern. item is intended, entirely or in part, for a ‘military end
However, on the flip side, there are still opportunities use,’ as defined in paragraph (f) of this section, or ‘mili-
to file lawsuits for refunds of Section 301 tariffs for List tary end user,’ as defined in paragraph (g) of this section,
4A. There is a two-year statute of limitations to file for in China (including Hong Kong), Russia, or Venezuela.”
refund cases under 28 USC 1581(i), so it’s too late for The U.S. Department of Commerce’s Bureau of
List 3, but List 4A was not published until August 2019, Industry and Security (BIS) clarifies that there are
so the deadline is August 2021 for items under 4A. two types of military end users. A “military end user”
means the national armed services (Army, Navy,
Brexit: New tariffs and requirements Marine, Air Force, or Coast Guard), as well as the
The European Union imposed $4 billion in tariffs on National Guard and national police, government intel-
U.S. goods on November 17, 2020. The list includes ligence or reconnaissance organizations, or any person
a 15% tariff on Boeing airplanes and a 25% tariff on or entity whose actions or functions are intended to
support “military end uses.” Effective October 15, 2020, the determination as to
License exception GOV is still available for exports to whether a CFIUS filing will be required is entirely depen-
U.S. government entities under EAR 740.11. So, make sure dent on whether a U.S. export authorization would be
you have updated your end user statement process with required to export the company’s “critical technology” to
these new regulations. certain foreign persons involved in the transaction, regard-
less of whether an actual export of the technology has or
Committee on Foreign Investment in the U.S. (CFIUS) is intended to occur. The new Treasury rule eliminates the
CFIUS is a committee made up of 16 inter-government NAICS code as a trigger for reporting or investigation.
agencies authorized to review certain transactions involving Companies are now on the hook for determining their
foreign investment in U.S. transactions in order to deter- technologies and whether they fall under the CFIUS
mine the effect of such transactions on the national security risk profile for a mandatory filing. It’s important to note
of the U.S. The 16 agencies include the International Trade that CFIUS only considers certain license exceptions
Administration (ITA) and the BIS, which throws export con- as valid—License Exception Technology and Software
trols into the CFIUS decision-making process. Unrestricted (TSU), License Exception Encryption Com-
modities, Software, and Technology (ENC), and License
Exception Strategic Trade Authorization (STA).
Trade Tip for 2021:
Know your import tariff and ACE reports
export classifications All of these trade-related issues require the analysis of data
to decide whether a shipper has to shift their supply chain
I t’s key to understand how your products are classified
under the Harmonized Tariff System (HTS) for import
purposes. Your HTS classifications will determine duty
strategy. Many shippers are unaware that they can have
access to all of their U.S. import and export data regardless
rates (including Section 301 and 232 tariffs, antidump- of freight forwarder or customs broker.
ing, and countervailing duties), government agency The Automated Commercial Environment (ACE) is a free,
requirements (i.e. FDA, FCC, ATF, etc.), and whether secure, on-line portal for shippers to obtain their data. It’s
your products qualify for certain free-trade agreements. administered through U.S. Customs and Border Protection and
Tariff wars will continue to be an issue in 2021, so it’s
more information can be found on their website. ACE import/
important to be able to quickly analyze the duty impact of
export transaction reports can help shippers understand where
the countries you ship to as well as the HTS numbers for
your products as it will allow you to perform this analysis. they’re incurring the most costs in terms of duties and fees;
Export classifications, otherwise known as Export they provide the origin of goods if changes need to be made
Control Classification Numbers (ECCN), will determine to their supply chains due to retaliatory tariffs; they provide
the export controls on your products in terms of export visibility to errors in declarations; and they provide the data
licensing, government reporting and other shipping needed to analyze whether if there are opportunities to take
restrictions. ECCNs apply not only to products and soft- advantage of a free trade agreement. It’s also a wealth of infor-
ware, but also to technology.
mation for shippers to calculate their trade compliance metrics.
If you employ foreign nationals (e.g. H1-B visa holders),
The year 2021 will bring many of the same issues for ship-
the technology they work with is known as a “deemed”
export because they will most likely leave the U.S. with pers that 2020 did, but the new administration under Biden
this new knowledge of technology, therefore “exporting” it will most likely be more methodical in trade related changes
to their home country. and allow for shippers to have time to pivot their supply chains.
So, depending on the ECCN of the technology they Biden will most likely try to reverse or modify many of the
work with, it could require an export license for the in- executive orders that Trump put in place, but it will take time
dividual while they’re in the U.S. In the U.S., we’re also to do so. So, stay patient, and hopefully 2021 will be more
going to see new regulations surrounding emerging
predictable and less turbulent than 2020. •
technologies such as artificial intelligence. It’s very pos-
sible that in 2021 we’ll see new ECCNs for emerging
technologies, so it’s important to stay up to date on Julie Gibbs is a director at BPE Global, a global trade
regulatory changes. consulting and training firm. You can reach her by email at
—Julie Gibbs, BPE Global Julie@BPEGlobal.com.
www.SupplyChain247.com
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RUCK SER
TT IE
IF
S
L
•
ERIES •
LIFT TRUCK
L
KS
UC
PART ONE
ROBOTICS
I
BY ROBERTO MICHEL, CONTRIBUTING EDITOR
f ever a time was ripe for robotic lift driverless robotic trucks stand to benefit
truck sales to take off, right now might under these conditions.
be it. With the COVID-19 pandemic Vendors say that return on investment
accelerating e-commerce for many (ROI) in two years or less is possible for
types of goods, fulfillment centers and automated lift trucks, but some com-
manufacturing plants need to move a plexities are involved, like knowing how
high volume of pallets to keep stores to phase them into an operation and
stocked up and e-commerce order identifying automated or semi-automated
picking systems or manual pick loca- applications that make the most sense.
tions topped off with goods. The other reality is that auto-
And while unemployment has risen mated lift trucks are still a drop in
since last year, it remains challenging the bucket in terms of total lift truck
to secure enough workers—including sales. User companies will have to fig-
skilled lift truck operators—to keep ure out how to justify them and think
goods flowing to consumers. Sales of through how the technology is not just
Eyeing growth
Lift truck providers agree that automated
vehicles are bound to grow in popularity
given the continued challenges. And
while warehouse efficiency efforts often
focus on automated order picking solu-
tions, goods also need to be handled,
staged or stored at the pallet level, which
presents opportunities for automating
pallet moves.
“I firmly believe this pandemic will
accelerate the adoption of automated
lift trucks, as well as many other forms
another type of lift truck, but a tool in further costs efficiencies, as well as a of materials handling automation,”
their automation strategy. higher level of safety for automated lift says Brett Wood, president and CEO
Approximately 5,000 automated lift trucks, are key drivers. of Toyota Material Handling North
trucks were shipped in 2019, according “Like other automation areas, one America (TMHNA) as well as a senior
to Ash Sharma, managing director with of the key drivers is cost savings,” says executive officer of TMHNA’s parent
analyst firm Interact Analysis. That may Sharma. “A company will invest in company, Toyota Industries Corpora-
sound like quite a few, but with more automated trucks that do cost more tion (TICO). “Part of the reason is the
than 1 million lift trucks of all types upfront, but it will save costs in the long difficulty in finding enough skilled
shipped last year, it amounted to 0.3% run because the technology reduces operators, but beyond that it’s the
of the market. However, with a sharp the need for operators, and all the costs increased level of customer expec-
increase in e-commerce in this pandemic associated with that, like dealing with tations around a rapid and flawless
year and added pressure on warehouses training and employee turnover. The materials handling process. Customer
and other industrial sites to improve on other major factor is that with robotic requirements are demanding more
cost efficiencies and order cycle times, lift trucks, you get improved safety. efficiency than ever before and that in
Interact Analysis predicts robust growth There are accidents which happen with turn drives the need for more process
for robotic lift trucks, which it sees as human-operated lift trucks, and using optimization—including automation.”
inclusive of vehicles based on automatic automated trucks is far safer, not only Wood adds that automated lift trucks
guided vehicle (AGV) technology or in terms of human safety, but also in can be a good fit for maximizing the
those that use autonomous navigation. reducing the risk of damage to inven- efficiency of repetitive movement of pal-
Through 2028, Interact Analysis tory, trucks or to facility assets.” let loads. “I think automated lift trucks
predicts a compound annual growth While COVID-19 has driven up will help with the need to meet higher
rate of 64.5% for robotic lift trucks, up unemployment this year, finding enough efficiency goals, because if repetitive pro-
from a rate in the 20% to 25% range skilled operators remains a concern that cesses exist in which goods need to reg-
the last couple of years, according to impacts automation decisions. “The mar- ularly move from Point A to Point B, why
Sharma. The relentless pressure to find ket environment in terms of employment shouldn’t that be automated?”
available workforce, rising labor rates “Automation is not a substitute for defining and optimizing
and increased cycle times, all of which those processes, and automation won’t fix a broken
stack up in favor of increased use of
process. You’ll just get broken or flawed results faster—
automated lift trucks.
Some vendors with robotic lift trucks
and on a larger scale.”
—Brett Wood, Toyota Material Handling North America
based on autonomous mobile robots
(AMR) technology say that infrastruc- labor availability issues. management system and automatically
ture-free solutions will open up the mar- “There are many operations that takes the vehicle and the operator to the
ket for broader use of robotic lift trucks. just can’t hire enough people and many correct location by the most efficient
AMR-based lift trucks have evolved in others that struggle with high turnover,” route. Such vehicles come in at a less
recent years to cover more applications, says Sullivan. “Autonomous robots can expensive price point than a fully auto-
progressing from hauling with auton- reduce these challenges by automating mated vehicle of the same type, but carry
omous tuggers to AMR-based pallet some key workflows, enabling operations some of the same benefits such as use of
stackers and high-bay models that can to take their best employees and put optimal routes, and complete accuracy in
autonomously lift pallets with no need to them on higher value tasks.” arriving at the right location, says Ardito.
install guidance infrastructure cues for Sullivan also sees the ROI for auton- “For operations that aren’t yet ready to
bay and pick locations. omous robots coming in at two years jump into a fully automated solution, or
“What we offer are fully autonomous or less, with both leasing and buying the application doesn’t justify full auto-
robots where you don’t need guidance options, although payback time varies mation, a semi-automated vehicle pro-
infrastructure,” says Rob Sullivan, presi- based on labor rates and other factors. vides many of the same efficiencies you
dent of AutoGuide Mobile Robots. “Hav- Sullivan says AutoGuide has looked at get with full automation when it comes
ing units that truly do their tasks autono- how robotics as a service, or “RaaS,” to productivity, efficient routes and pick-
mously is the key enabler to delivering on might work for paying for robotic lift ing accuracy,” says Ardito.
the promise of warehouse efficiency.” trucks, but the model gets compli- Semi-automated lift truck technol-
Sullivan notes that the AMR-based cated and isn’t really needed given the ogy is proven and has been around for
AutoGuide offers leverage of the same attractive equipment leasing rates that years, adds Ardito. Under the multiple
base vehicle unit and autonomous tech- exist and relatively short payback time- lift truck brands offered by Mitsubishi
nology, but have different “adapters.” frames for the AMRs. Logisnext Americas, Jungheinrich has
That means the same base AMR can be semi-automated options for order pick-
a tugger, pallet stacker or a high-bay fork- Getting there ers and turret trucks, and launched its
lift depending on customer need. “It is Perry Ardito, general manager of the first such semi-automated products
a similar design approach to [arm-type Warehouse & Automation Products more than 10 years ago.
picking] cobots, which use a base unit Group for Mitsubishi Logisnext Amer- Operators still have to engage the
with different end effectors for different icas, also expects strong growth for throttle to make a semi-automated vehi-
tasks,” says Sullivan. automated lift trucks, but many custom- cle move, but a semi-automated vehicle
AutoGuide recently launched what ers will phase them in by using them finds each location accurately, with-
it calls a Mobile ASRS, which rather for select workflows, while using more out the operator having to count rack
than using traditional automated storage conventional lift trucks for other tasks. positions or numbered placards, which
and retrieval system (AS/RS) infrastruc- Another steppingstone to use of fully tends to distract the operator from other
ture, makes use of AutoGuide’s AMRs, automated trucks is to use semi-auto- duties. A semi-automated vehicle can
its software, and conventional racking, mated products such as semi-automated also pre-position forks for rapid, accu-
which Sullivan says is lower cost than order pickers or turret trucks. rate engagement and lifting of pallets.
pallet shuttles or unit-load AS/RS solu- A semi-automated vehicle, says “Semi-automated technology makes
tions, but achieves similar efficiencies. Ardito, still has an operator on board, the operator and the vehicle more
Overall, he adds, the need is growing but it also has warehouse navigation and productive,” says Ardito. “To go from
for operations of all sizes to automate sensing technology to obtain task and conventional lift trucks to large scale
the movement of pallets to overcome location instructions from a warehouse deployment of fully automated trucks
can be a big leap. Semi-automation can trucks based on natural feature recog- system to automate a set of material
be one way to achieve some of the ben- nition will also help grow the market movements, you need to carefully
efits for full automation, as can using because it streamlines deployment assess factors like rack and storage
fully automated trucks for select work- details, Kaumo adds. “The infrastructure layout or staging points versus what
flows, and then expanding on that use free-piece makes it so the customer can existed before. That’s just fine with lift
once you start seeing the benefits.” literally have an automated truck up and truck vendors, who’ve evolved from
Jack Kaumo, director of iWare- running in one day,” says Kaumo. mainly being hardware-focused vendors
house Technology Solutions for Raymond’s fully automated vehicles of conventional industrial trucks.
The Raymond Corp., agrees that are gaining momentum, too, Kaumo As Wood sums up the need at arriv-
semi-automated vehicles can be good adds, but the shift from conventional ing at optimal material flows for robotic
way to step into the benefits of fully lift trucks to fully automated ones will lift trucks, “Automated systems are only
automated vehicles. Semi-automation be gradual simply because of the huge as efficient as the other facility pro-
makes it so operators do not have installed base for conventional trucks cesses they support,” Wood says. “Auto-
to think about the optimal routes or that are meeting current needs, and mation is not a substitute for defining
focus on finding the correct picking or the need to assess which workflows and optimizing those processes, and
drop-off points—all they need to do should be automated. “It will be a automation won’t fix a broken process.
is progress the vehicle with a simple gradual process in moving to automa- You’ll just get broken or flawed results
movement. “What that does is reduce tion, but that’s OK, because you want faster—and on a larger scale.” •
the amount of errors that can occur in to optimize processes before you auto-
a process,” Kaumo says. mate them,” he says. —Roberto Michel is a contributing
Infrastructure-free, automated lift Since robotic lift trucks act as a editor for Logistics Management
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What’s next:
Implementing “touchless”
DCs through advanced
warehouse systems
The ability to automate DC operations by employing AI
technologies that include a closer convergence of WCS, WES and
WMS solutions is on the horizon. Designing touchless operations
that reduce the dependence on traditional labor sources will better
position supply chains in their quest to provide an uninterrupted
flow of goods and improved resiliency.
B
BY MARK NEWBERRY, DEANNA rown cartons whisk by at breakneck speeds
RAINWATER, ANDY CRANE
& KAREN RAUCH, as the sound of pneumatic triggers divert
TATA CONSULTANCY SERVICES the cartons onto a separate path or down
a chute. Red laser light beams sparkle and scan
shiny white labels on the cartons checking their
contents and determining their destination.
Okay, we’ll admit that it’s a little difficult to ro-
manticize warehouse automation, but it’s amazing
to watch in action. All these cartons, conveyors
and laser lights are part of a highly sophisticated
system that continues to advance into the realm
of autonomy and artificial intelligence (AI).
At the heart of this automation are two types
of system working together to execute the seem-
ingly choreographed performance: the warehouse
management system (WMS) and the warehouse
control system (WCS). While these systems have
existed since the 1990s, a revolution is afoot to in-
crease the level of sophisticated autonomy through
a warehouse execution system, or WES.
does not typically meet all require- due to COVID-19, organizations disease spread.
ments. Companies are challenged to are now looking for emerging digital Automating DC operations and em-
find the right combination of WMS, technologies to ensure they’re better ploying AI technologies that include
WES, and WCS that works best for prepared for the future. The leaders a closer convergence of WCS, WES
their future requirements—in more are seizing the opportunity to advance and WMS solutions is on the horizon.
automated facilities that are designed competitively. Designing touchless fulfillment cen-
to mitigate labor and productivity risks. The pandemic taught our supply ters that reduce the dependence on
It’s now more challenging than chain teams a hard lesson to look traditional labor sources through inno-
ever to identify the right partners to beyond the current technologies and vative technologies will better position
implement warehouse solutions. And, traditional ways to setup, organize and supply chains in their quest to provide
it begs the question of having a single operate DC Operations. Historically, an uninterrupted flow of goods and
software solution or multiple software warehouse design and technologies resiliency to its customers regardless
solutions in place to plan, manage, were deployed and implemented with of the circumstances. •
control and optimize a fulfillment the primary focus of maximizing space
distribution center. utilization, throughput and productivity. TCS Consulting & Service
Other than a few ergonomic con- Integration Logistics Team:
Touchless fulfillment is siderations, little was done to design Mark Newberry, consulting partner;
right around the corner facilities in a way that also mitigated Deanna Rainwater, director;
With the disruption of normal rou- labor and productivity risks due to Andy Crane, senior manager;
tines and standard business practices previously unknown threats such as Karen Rauch, engagement manager
PLATINUM/KEYNOTE SPONSORS
T he spotlight on supply chain and logistics shone pretty brightly in 2020 as organiza-
tions worked to overcome a global pandemic, subsequent economic impacts, labor
shortages, U.S. wildfires, and an unusually active hurricane season.
In a year where Murphy’s Law reared its head on multiple occasions, the editors of
Logistics Management and Supply Chain Management Review were in the trenches with
supply chain professionals, reporting on the latest activity and offering sage advice to com-
panies across a wide range of industries.
And during a year when online conferences effectively supplanted live, in-person events,
the “2020 Virtual Summit: Building in supply chain resilience” attracted an impressive
lineup of keynote and session speakers as well as a broad audience of participants. In fact,
2020 marks the 15th year that Logistics Management and Supply Chain Management Review
offered readers a virtual lineup of educational sessions designed to prepare logistics and sup-
ply chain operations for the year ahead.
Here’s a snapshot of each presentation and the key takeaways offered by the experts who
participated in the 2020 Virtual Summit.
KEYNOTE
there’s a silver lining to all of this: The pan- the two major capabilities are resistance and
demic is giving companies a chance to rethink recovery, both of which are measured along
supply chain resilience. with time, quantity, strategy, and stock price.
In this keynote session, Steven Melnyk, “Economically,” he notes, “the pandemic has
professor of operations and supply chain been a disaster.”
management at Michigan State University, The hidden, overlooked impacts of
discusses how companies will rebuild while COVID-19 include the vulnerability of small-
also creating a better, stronger supply chain to medium-sized businesses, which bore the
for the future. After all, the foundations for burden of the pandemic. These small businesses
doing so have been there all along, and most are extremely important to the supply chain, he
systems and people are ready for change. explains, even though they are often “hidden.”
In his presentation, Melnyk highlights Looking ahead, Melnyk says companies
risk and resilience, examines the risk impacts must rethink risk and resilience by managing
from COVID-19, and shows what risk and multi-tier supply chains—a weak point for
resilience 2.0 will look like post-COVID. many. “The new form of resilience builds on
“The current situation has accelerated cer- prioritization, being a good customer, and sup-
tain developments, which were present prior plier development,” says Melnyk, who wraps
to the pandemic,” he says, “but which have up the keynote with a list of success tips for
now been exposed or opened as a result of 2021 and beyond.
the pandemic.” He ends his session with this piece of
Defining supply chain risk and resilience sage advice to all supply chain operators and
as “the ability of a supply chain to both resist logistics leaders: “We have to stop thinking in
disruptions and recover operational capabil- silos, and we have to work toward a
ities after disruptions occur,” Melnyk says collaborative supply chain.”
gocloudlogistics.com
analytics and communications platforms Many companies have some kind of emer-
that facilitate telecommuting all provide gency management, he adds, be it physical or
visibility into supply chains and also enable virtual (the latter of which came about due to
contactless, paperless operations. And while the pandemic).
these technologies were used to deal with To address crisis management, Sheffi says
the immediate impacts of the pandemic, companies need good communication with
they will also have long-term benefits for the customers, suppliers, employers, and beyond.
performance and resilience of supply chains “Even if you don’t have all the information,
and businesses. good communication includes what we know,
In this session, Yossi Sheffi, the director what we don’t know, and what we’re working
of the MIT Center for Transportation and with,” says Sheffi. “This helps with uncertainty.”
Logistics, examines how the pandemic has Pointing out that many companies have
accelerated the development and adoption of had to make COVID adjustments (i.e.,
these technologies and the implications they moving their operations online), Sheffi says
have for supply chain resilience—both now IKEA now has an augmented reality app to
and in a post-pandemic world. see what items look like in your home, and
“Every disruption is different,” says Sheffi. Sephora is giving beauty tutorials online
“It comes with its own litany of causes and instead of in-store makeovers. “This is the
effects and problems. No two are the same.” supply chain professionals’ finest hour,” he
He goes on to say that risk management explains, “and a time where they can step up
involves prevention, detection, and response. to solve these challenges.”
SESSION 2: RESEARCH
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State University and Karl B. Manrodt, Ph.D., such as visibility, predictive analytics, AI,
professor at Georgia College and State robotics, electronic bills of lading, and the
University, review the survey results, discuss Internet of Things. They say funding for
key trends, and offer recommendations for transportation technology initiatives is in-
current and future supply chain success. creasing and that, across the board, “every-
“Most respondents think transportation one should be investing more in technology
is fundamentally changing,” says Manrodt. than they did in the past.”
“The majority also agree that they will see an “COVID is a catalyst both on the carrier
increase in funding for transportation, too. side and the shipper side for transformational
Normally that’s not the case, and usually transportation projects,” says Manrodt. For
they’re just on their own when it comes to instance, he says companies really need to
dealing with change.” think more about partnerships and working
Boone says that we’re also seeing a shift together to be successful.
in meeting customer expectations and that’s Technology will serve as the catalyst that
driving the shift into smaller individual orders helps solidify those alliances and that puts
and shipments. “This is how companies are companies on the path to success. “Technol-
responding to customer expectations,” he ex- ogy isn’t just enabling us to do some of the
plains, “and the impact that’s having on how things we’re doing now a little bit faster or a
they’re spending transportation dollars.” little bit better,” says Boone, “it’s really giving
The speakers then discuss types of tech- us the opportunity to rethink how we can do
nology companies are looking at this year, things completely differently.”
SESSION 3: SOFTWARE
networks are extremely complex with mul- TMS deployments come with their own
tiple suppliers and stakeholders that can pros and cons, Turner says that either
be hard to manage, he says, and increas- option can handle the consolidation of
ing visibility and securing transportation orders for larger shipments, transportation
capacity are extremely important in the optimization, real-time tracking, carrier
current landscape. performance measurement, transportation
“A TMS is a tool that assists with planning, and process automation (among
analyzing and determining the optimal other functionalities).
means to achieve your transportation goals,” “Strategically investing in and properly
Turner points out, noting that the software deploying the right systems can allow your
is typically integrated into the enterprise business to withstand and potentially thrive
resource planning (ERP) system, then can in an ever-changing landscape,” Turner
be downloaded to a warehouse management concludes. “Properly using tools to navigate
system (WMS) for fulfillment. transportation disruptions can have a direct
Explaining that on-premises and Cloud impact on your company’s bottom line.”
SESSION 4: E-COMMERCE
Amling then discusses the distinct e-com- Pointing out that the future of delivery
merce leaders that are setting the pace, revenue goes beyond just shipping and
like Walmart and Amazon. They are setting delivery cost, Amling says smart companies
the bar on service when they do things like are “playing offense,” versus attempting to
moving from two-day to one-day shipping defend their territory. “This is the era of or-
or Walmart doing same day delivery for gro- ganizational velocity,” he adds, “which is the
ceries, he notes. “As a result, new last-mile ability to observe, accept (or not), and act (or
fulfillment models are taking shape, such as not) on threats and opportunities facing the
ship from store and drone delivery.” firm with speed and agility.”
SESSION 5: ROBOTICS
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SESSION 6: RESHORING
NOW S
N C L UDE
I AD
C K LO
TRU