Logistics Management Jan 2021

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Celebrating our th Anniversary

Freight Payment 2021:


logisticsmgmt.com Data analysis for all 24
Key trade topics for 2021 28
Is now the time for robotic
JANUARY 2021
lift trucks? 32

2021 Rate Outlook:


Higher rates ahead Page 20

SPECIAL REPORTS:
Implementing “touchless” DCs 38
Virtual Summit wrap up 44
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management
UPDATE A N E X E C U T I V E S U M M A RY O F I N D U S T RY N E W S

u WRDA makes forward progress. The U.S. House of lowest annual tally going back to 2017. The report said
Representatives passed the Water Resources Development the estimate was updated due to an increase in imports
Act of 2020 last month. Key components of the legislation from September through November.
include provisions to invest in United States ports, harbors,
and inland waterways; building more resilient communities; u What will manufacturing look like in 2021?
addressing affordability concerns for communities; unlock- According to the “2021 Manufacturing Outlook” from
ing the Harbor Maintenance Trust Fund (HMTF); and ensur- Deloitte, prior to the onset of the COVID-19 pandemic, the
ing the U.S. Army Corps of Engineers carries out projects manufacturing industry was working to regain the momen-
in an economically and environmentally responsible man- tum it had reached after the 2008 recession. However, after
ner, with equity in mind. A major piece of this bill relates to the first wave of pandemic-driven shutdowns, segment
unlocking the HMTF by providing the authority to appropri- recoveries for various manufacturers have been uneven.
ate $2 billion in additional funds annually for harbor main- Looking ahead to 2021, the recovery may take longer to
tenance needs from the existing balance in the trust fund. reach pre-pandemic levels, as Deloitte projections based
“Making all designated revenue available from the HMTF is on the Oxford Economic Model anticipate a decline in
a giant plus to provide for proper navigation maintenance annual manufacturing GDP growth levels for 2020-2021,
nationwide,” said American Association of Port Authorities with a forecast of -3.7% for 2020 and -5.4% for 2021.
president and CEO Chris Connor.
u Port’s gridlock now a critical levels. While global
u PLG and Locus Robotics collaborate in warehouse. port congestion is not new to the industry, Drewry Mar-
Omni-channel logistics services provider Port Logistics itime Advisors report that the current state of gridlock
Group (PLG) and Locus Robotics recently teamed up for a is becoming critical. “Tight capacity management and
partnership in which Locus will deploy more than 150 auton- increased blank sailings by carriers is part of the problem,”
omous mobile robots into its fulfillment process at PLG’s says Drewry analysts. “The pandemic-led lockdowns has
Chino, Calif.-based facility. The benefits of this, PLG noted, further disrupted global trade, and across the supply chain,
are increased warehouse productivity, order pick accuracy, container shipping alliances were the fastest to respond—
improved workplace ergonomics, and safety. Locus officials curtailing services on certain routes or canceling port calls.”
said that this effort increases worker productivity while keep- In turn, they add, this disturbed the container demand
ing workers safe, adding that by eliminating unproductive and availability equilibrium at ports. In a separate research
walking time, the “LocusBots” dramatically improve picking paper, Resilience360 notes that the situation is especially
volumes and shorten cycle times, as well as ensure appro- acute at the Ports of Los Angeles and Long Beach. Fol-
priate health safety measures. lowing the easing of lockdown restrictions in the United
States in June, the ports have been operating at max-
u Port Tracker expects 2020 U.S.-bound imports to imum capacity to process imports, with yard utilization
see annual increase. Despite a stalled economy, which averaging 80% to 85%, observes Sara Alkawari, supply
saw decreased demand and ocean container through- chain risk intelligence analyst at Resilience360.
put for several months early in 2020, the Port Tracker
report issued by the National Retail Federation (NRF) and u Fitch recovery assumptions revised. The ongoing
maritime consultancy Hackett Associates expects to see effects of the pandemic on U.S. airports, toll roads and
annual import gains. The report said that it expects total ports have prompted Fitch Ratings to refine its recovery
2020 volume to hit 21.8 million TEU, which would rep- assumptions, which the rating agency has detailed in a
resent a 0.8% annual increase and match 2018 for the new report. Six months after last publishing its assump-
highest-volume year on record, which beats a previous tions, Fitch is now implementing more severe downside
estimate of 20.9 million TEU that would have been the Continued, page 2

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E M E N T 1


Get your daily fix of industry news on logisticsmgmt.com

management
UPDATE A N E X E C U T I V E S U M M A RY O F I N D U S T RY N E W S

parameters to reflect transportation segments that are on of the maritime transportation system with the resources
very different trajectories. “The slowest recovery lies ahead necessary to combat the virus and ensure the safety
for airports, with 2019 volume levels not likely to return until of the industry’s sizable workforce. “America’s maritime
at least 2024,” said director Jeffrey Lack. Fitch’s revised transportation system, including its ports and their direct
pandemic rating case sees an improvement to 55% of workforce of more than 650,000 front-line personnel, have
2019 levels by the first quarter of 2021 and 75% by the kept essential goods moving to medical professionals, first
fourth quarter. In the rating case, an effective vaccine treat- responders, vital manufacturing, distribution and retail busi-
ment is not widely available until late 2021. Comparatively, nesses during the pandemic,” stated AAPA president and
“toll roads have already recovered more than half of peak CEO Christopher Connor.
losses and are well-poised to rebound by 2022 as the pan-
demic wanes,” says senior director Scott Monroe. u Food for thought. A new report released last month
by Panasonic North America Food Services reveals
u More on supply chain disruption. The Hackett unprecedented challenges for logistics managers in this
Group’s new research titled “Year-Round Disruption: The industry sector. “How the Pandemic Has Transformed
Costs and Risks for Supply Chains” details the leading Food Services & Food Retail” observes that agility has
causes of disruption in today’s supply chains and highlights become essential to business success. Furthermore, digital
the impact of the fractured buyer-supplier relationship on transformation is the “major enabler,” particularly in areas
logistics management performance. The research also that advance health and safety and consumer conve-
quantifies the early impact of the pandemic on global dis- nience. In the report, logistics professionals sourced said
tribution. According to the report, purchase order line-item that they expected rapid advancements in business model
changes increased dramatically—from an average of 40% logistics and supply chain innovations like in-house last-
in 2019 to over 60% in February 2020. It also quantifies mile, delivery; self-service stores; and dedicated pick-up
how effective buyers and suppliers are at dealing with solutions. Eric Symon, director of the Enterprise Process
interruptions. A total of 19% consistently fell short, and Innovation Center at Panasonic, says that in the pre-
another 38% performed unevenly, sometimes meeting COVID-19 era, technology was evolving at a steady rate to
on-time delivery targets and sometimes falling short. An meet demand. “As result of the pandemic, we’ve seen a
analysis of individual suppliers revealed similar stats, with transformation in the type of technologies that are required
25% consistently late and 26% seeing sporadic per- and acceleration of their development,” he says. “It has
formance. Finally, the research cites operational waste, become apparent for restaurants to sustain they must
excess safety stock and revenue loss among the leading adapt and implement new supply technologies.”
business impacts of supply chain disruption.
u Resilience Virtual Summit now on-demand.
u Ports reach out for relief funding. In a joint plea to In our 15th Annual Virtual Summit, the editors of
congressional leadership and treasury secretary Steven Logistics Management and Supply Chain Management
Munching last month, the American Association of Port Review have programmed sessions that put some of
Authorities (AAPA) and a host of other maritime transporta- today’s game-changing strategies and digital solutions
tion entities asked that $3.5 billion in COVID-19 relief fund- into perspective and offer practical tips for evaluating,
ing be made available for the U.S. maritime transportation implementing and leveraging today’s technology to
sector, citing “significant hardships” and “unique and unex- streamline operations and build resilience into your sup-
pected challenges” posed by the pandemic. The letters ask ply chain for recovery and beyond. Register today at
leadership to take immediate action to provide the whole supplychain247.com/virtual-2020. •

2 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


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January 2021 logisticsmgmt.com Celebrating our th Anniversary

Logistics Management
CONTENTS
VOL. 60, NO. 1

LM EXCLUSIVE
2021 Rate Outlook:
Higher rates dead ahead 2021 Rate
Outlook
20 Freight transportation providers responded to COVID-19
pressures heroically, becoming leaner, more collaborative
and efficient. And while this is good news for the nation’s freight
network, shippers should expect significantly higher rates across all
modes in the months ahead as the world moves through recovery.

GLOBAL LOGISTICS

28 Trade Update 2021: Time to shift direction?


Shippers who are current on the global trade landscape are assets
to their service partners and clients. Our global trade expert pro-
vides us with a review of the key trade topics that should be top of
mind as we begin 2021.

TRANSPORTATION BEST
PRACTICES & TRENDS
24 Freight Payment:
Data analysis for
everyone
Freight payment providers are
upbeat heading into recovery,
offering a diverse menu of solu-
tions designed to take cost out of
freight transportation by helping WAREHOUSE & DC MANAGEMENT
shippers of all sizes to “think
strategically, not transactionally.” 32 Is now the time for
robotic lift trucks?
Though robotic industrial trucks
DEPARTMENTS are still a small slice of the
market, expectations are growing
1 Management update for them as operations seek to
7 Viewpoint speed up their processes while
lessening the struggle of trying
8 Price trends
to find enough operators.
10 News & analysis
16 Moore on pricing
17 Newsroom notes
CONTINUED
18 Accenture on operations

Logistics Management ® (ISSN 1540-3890) is published monthly by Peerless Media, 50 Speen St, Suite 302, Framingham, MA 01701. Annual subscription
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4 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


CONTENTS
EDITORIAL STAFF SPECIAL REPORTS
Michael A. Levans Group Editorial Director
Francis J. Quinn Editorial Advisor
Patrick Burnson Executive Editor 38 Implementing “touchless” DCs
Sarah Petrie Executive Managing Editor The ability to automate DC operations by employing
Jeff Berman Group News Editor AI technologies that include a closer convergence of
John Kerr Contributing Editor, WCS, WES and WMS solutions is on the horizon.
Global Logistics
Designing touchless operations that reduce the
Bridget McCrea Contributing Editor, dependence on traditional labor sources will better
Technology
position supply chains in their quest to provide an
Roberto Michel Contributing Editor, uninterrupted flow of goods and improved resiliency.
Warehousing & DC

John D. Schulz Contributing Editor,


Transportation

44 Virtual Summit 2020: Building


Wendy DelCampo Senior Art Director
in supply chain resilience
Polly Chevalier Art Director
This year’s summit helps attendees shake off
Kelly Jones Production Director
the impacts of a difficult year and use digital
COLUMNISTS transformation, risk management, reshoring,
Derik Andreoli Oil + Fuel
and other tools to reimagine their operations
Elizabeth Baatz Price Trends
for success in 2021.
Peter Moore Pricing

PEERLESS MEDIA, LLC

ONLINE
Brian Ceraolo President and CEO

EDITORIAL OFFICE LOGISTICSMGMT.COM


50 Speen Street, Suite 302
Framingham, MA 01701
Phone: 508-663-1590 LOGISTICS MANAGEMENT AND
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Northbrook, IL 60065-0677
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ENEWSLETTER SUBSCRIPTIONS
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REPRINTS NOW
For reprints and licensing please KEYNOTE: Building resilience into logistics and supply chain strategy AVAILABLE
contact Brett Petillo, 877-652-5295 ON-DEMAND
ext 118, peerless@wrightsmedia.com SESSIONS:
Software/Technology E-commerce
How the pandemic accelerated technology trends Last-mile Fulfillment: Solving an ever-complex
puzzle
Transportation Management
29th Annual Study of Logistics and Transportation Technology
Trends: Are you willing to transform logistics State of Robotics: Why your business should be
operations for recovery? considering this technology in 2021
Software Trade
TMS: Essential to productivity in the new, modern Global Strategy: The pros and cons of reshoring
supply chain

On-Demand at: supplychain247.com/virtual-2020

JANUARY 2021 | L O G I S T I C S M A N A G E ME NT 5
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VIEWPOINT

2021 Rate Outlook: Hikes are a certainty


If history serves, this marks the 16th year we’ve offered logistics
management professionals our Rate Outlook print feature (page 20)
and webcast (January 28th) combination. Over that time, analytics have
shown that it’s our most-read magazine feature and our best-attended
webcast year after year—and I can’t say I’m surprised.

Over that time, the premise has remained the same: We And while this unprecedented period of time has
kick off the year with a picture of the state of the global created the most unbalanced freight environment we’ve
economy and fuel costs and then examine how those ever witnessed both domestically and globally, all hopes
realities will affect freight rates and capacity levels across are that any newfound carrier/shipper collaboration will
each mode of transportation over the coming year. It’s a continue to blossom and improve efficiency as freight vol-
30,000-foot few of where costs are heading—and why. umes continue to build to historic levels and carriers work
Our master of ceremonies this year is executive editor feverishly to put needed capacity back into the network.
Patrick Burnson, who once again surrounded himself with “I don’t think its news to anyone that motor carrier
some of the leading economic, fuel and freight transpor- capacity can’t be replaced fast enough, as spot rates went
tation analysts in the market. As is tradition, he welcomes through the roof during the last two quarters,” says Burn-
each of these top sources to the lectern to offer a quick son. “However, our sources don’t see the issue dwindling
glimpse into the immediate future in an effort to help anytime soon, which only means shippers will be pressed
shippers prepare their freight budgets for the long run. to make sure they’re doing everything that they can to
Before you cement your 2021 planning, first read keep their carriers as happy and efficient as possible for
through our Rate Outlook print feature and then carve as long as possible.”
out an hour to join our esteemed panel for our webcast And while rate hikes are a certainty in 2021, Burnson
that goes live on Thursday, January 28. On that date, adds that all parties need to keep their eyes peeled on
you’ll be able to submit any questions you have for our the oil and fuel markets in the near future as the Biden
speakers and dig deeper into where rates are heading. administration steps into the White House.
As Burnson points out in this year’s Outlook, we would “Diesel prices have be steady and reasonable due
be remiss if we didn’t first mention the Herculean effort to the drop in demand,” Burnson adds, “but that could
put forth by our nation’s carriers and freight transportation change should any of the recent peace deals in the Mid-
service providers in all modes during the course of the dle East be brought into question by the new adminis-
pandemic. Their work to keep essential inventory moving, tration. It’s one more ‘wild card’ that could lead to energy
shelves as full as possible, and vital manufacturing opera- volatility—something we really don’t need right now.”
tions up and running deserves to be celebrated.
“Our panel agrees that the response by our nation’s
freight network across the board was downright heroic
in many instances,” says Burnson. “And if there’s a sin-
gle, positive consequence that’s come out of this dif-
ficult period, it’s the enhanced collaboration between
Michael A. Levans, Group Editorial Director
transportation providers and shippers—something
Comments? E-mail me at
that’s been sought by both parties for decades and mlevans@peerlessmedia.com
accelerated by necessity over the past 10 months.” Follow me on Twitter: @MikeLeva

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E M E N T 7


priceTRENDS
Pricing across the transportation modes

9 160 TRUCKING
6 155 A deep dive into industry cost trends indicates that the trucking
3 150 industry may be managing to improve its operating margins. With
0 145 benchmarks from the U.S. Census Bureau’s input/output matrix and
-3 140
moving time series cost data forward in time (by applying escala-
F
Forecast tion factors for prices, wages and other variables), a rough look at
-6 135
2017 2018 2019 2020 2021 margin trends emerges. The trucking industry is struggling to raise
% change (left scale) Index 2001=100 (right scale) prices, but with costs falling faster than prices, margins compared to
October 2019 are estimated to have increased by $2 per every $100
% CHANGE VS.: 1 month ago 6 mos. ago 1 yr. ago
of services sold. Falling fuel prices are the cause though labor costs
General freight - local -0.7 -0.7 -0.5
increased 4.6%, legal services costs escalated 4.7%, and average
TL 1.3 4.8 -0.1
insurance costs moved up 2%.
LTL 2.7 0.5 0.3
Tanker & other specialized freight -0.3 -0.3 -1.8

4 170 AIR
2 167 Cost models for the airline industry must be done for the entire
0 164 industry. This means, perforce, that air cargo is hidden under the
-2 161 air passenger segment. Nonetheless, another snippet of intelli-
-4 158
gence for trend watchers can be found in industry margin esti-
F
Forecast mates. A late autumn 4.4% hike in average industry prices served
-6 155
2017 2018 2019 2020 2021 to create a slightly healthier short-run relationship between opera-
% change (left scale) Index 2001=100 (right scale) tional costs and rates charged to customers. Still, the air transpor-
tation industry’s estimated margins now sit at around $18.35 per-
% CHANGE VS.: 1 month ago 6 mos. ago 1 yr. ago
$100-of market-valued services. That still compares unfavorably to
Air freight on scheduled flights -3.0 -0.3 -0.3
a year-ago figure of $26.22. To make up this margin gap, average
Air freight on chartered flights 5.6 10.9 11.0
Domestic air courier -0.6 1.2 1.4 prices would have to rise another 10.7%.
International air courier -0.6 1.2 0.3

9 190 WATER
F
Forecast
6 185 A dearth of price hikes appears to be swamping any hope
3 180 for propping up margins in the U.S. waterborne transportation
0 175 industry. Last year we saw at least seven consecutive months
-3 170 whereby industry prices fell below same-month-year-ago levels.
-6 165
(It may be more than seven months as we’re waiting for final end-
2017 2018 2019 2020 2021 of-year data.) On the other side of the equation, operating costs
% change (left scale) Index 2001=100 (right scale) still increased 1.8%, even though the industry enjoyed a 9.5%
estimated decline in fuel-related expenses. Putting it all together to
% CHANGE VS.: 1 month ago 6 mos. ago 1 yr. ago
create a very rough estimate of margin trends, it looks like margins
Deep sea freight 0.3 0.7 -4.6
compared to October 2019 are estimated to have fallen by more
Coastal & intercoastal freight 0.3 -5.2 -6.3
than $5 per every $100 worth of transportation services sold.
Great Lakes - St. Lawrence Seaway -1.1 -2.7 -5.3
Inland water freight -0.5 -5.8 -7.1

8 195 RAIL
F
Forecast
6 190 In the rail services industry, prices generally have remained stub-
4 185 born to any efforts in stemming a downward slide, although the last
2 180 months of 2020 may show a turnaround in the offing. Alas for margins,
0 175 the rate of decline in rail prices, particularly intermodal, overwhelmed
-2 170
the meager declines in the industry’s underlying costs. In the 12-month
2017 2018 2019 2020 2021 period ending October 2020, intermodal rail prices dropped 3.7%.
% change (left scale) Index 2001=100 (right scale) Meanwhile, total costs in the rail industry are estimated to have
declined by only 1.4%. Granting limits to input/output cost modeling,
% CHANGE VS.: 1 month ago 6 mos. ago 1 yr. ago
trends suggest that the industry’s gross operating margins are down
Rail freight 0.0 -0.9 -0.8
Intermodal -0.8 -2.0 -6.6
$1 for every $100 of services sold compared to a year ago.
Carload 0.2 -0.6 0.6

8 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


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NEWS analysis
Also:
• XPO Logistics signals intent to spin its logistics group into two separate companies, Page 12
• Name change only the start at Yellow Corp., Page 13
• CBRE report points to reverse logistics gains paving the way for increased development, Page 14

COVID-19 vaccine distribution


process contains many
moving parts
Logistics industry observers paint a picture of what the sector is up against
in order to make sure this generational task goes as smoothly as possible.
BY JEFF BERMAN, GROUP NEWS EDITOR

NOW THAT MULTIPLE pharmaceuti- have publicly stated that their respective that qualify, it will be shipped within 24
cal companies have COVID-19 vaccines vaccines are 95% effective, which further hours of approval.
ready to go, eyes are locking in on the increases the onus on efficient logistics Various logistics industry observers
logistics sector—and for good reason. and distribution. painted a clear picture of what the logis-
For starters, there are many challenges Timing will also be key, with vice tics and distribution sector is up against.
related to vaccine distribution, includ- president Mike Pence stating at an “Most of the leading vaccines must
ing securing capacity; related tempera- early December press conference that be transported and stored at cool, or
ture-controlled needs (the Pfizer vaccine when the vaccine is ready to be admin- cold, temperatures,” said John Larkin,
needs to be kept at -70 Celsius); secu- istered to the first group of Americans operating partner at Clarendon Capital.
rity concerns; and seasonal challenges. “This complicates matters, as refrigerat-
What’s more, both Pfizer and Moderna ed capacity of containers, trailers, and
warehouses are already in short supply.
To make matters more complex, various
vaccines must be transported and stored
at different temperatures.”
Larkin also touched on other key
vaccine distribution-related aspects to
monitor, including supply chain security,
ensuring product integrity, and the sup-
ply of labor. As readers are well aware,
truck drivers, warehouse personnel, and
supply chain security are already tough
to recruit and retain—especially during
the traditional retail season.
According to Brooks Bentz, a sup-
ply chain consultant and Logistics Man-
agement contributing editor, the line-
haul component of vaccine distribution
is another key element that needs to
be considered. “With the vaccine being
manufactured in Europe, it will then be

10 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


NEWS analysis

moving by air,” he said. “There’s a lot of don’t even know if that’s possible.” to be completed in the second half of
air capacity out there right now. But the While over-the-road ground capacity is 2021, with the caveat that there can be
big challenge will present itself once it expected to loosen up into the New Year, no assurance that a separation transac-
lands on the ground in the United States. former Robert W. Baird & Co. research tion will occur or, if one does occur, of its
What do you do with it then?” analyst Ben Hartford explained that terms or timing.
Ground capacity is going to be tight, capacity, as it relates to the specific needs “By uncoupling our transportation and
said Bentz, and the vaccine will cer- of the cold chain and storage, will be key. logistics segments, we intend to create
tainly get priority, but chances are slim “As the vaccine is transported, all two, high-performing, pure-play compa-
that there would be any home delivery eyes will go to airfreight and the lift nies to serve the best interests of all our
of it, at least not right away. “It will end capacity needed to move this sensitive stakeholders,” said Brad Jacobs, XPO
up having to go through a distribution product in an expedited manner,” said Logistics chairman and CEO. “Both
network, starting first with hospitals and Hartford. “And we’re already starting businesses will have greater flexibility
places like CVS and Walgreens. And to see air charter and lift capacity con- to tailor strategic decision-making and
that’s likely to be on a FedEx- or UPS- sumed on that front.” capital allocations to their end-markets,
type of delivery.” Looking ahead, Hartford explained that with the benefit of strong positioning as
According to Bentz, the biggest chal- that any of the specialty equipment that customer-focused innovators.”
lenge is going to be capacity constraints pertains to housing the vaccine in a tem- XPO officials said that upon the
in the short term. “You need to be looking perature-controlled setting—specifically expected completion of the spin-off,
at alternatives to augment capacity,” he airfreight and lift capacity—will be at a Jacobs would continue to serve as chair-
said. “That could be through courier ser- premium well into 2021 amid the global man and CEO of XPORemainCo and also
vices or smaller parcel carriers or regional rollout. He added that the models that are become chairman of the NewCo board.
LTL carriers, but you’d have to make sure going to play the most direct role in its dis- Troy Cooper will stay as president of
you have enough time in the supply chain tribution would be the global integrators XPORemainCo, with the current execu-
to get it through so you don’t have to on the parcel side [FedEx, UPS, and DHL] tive team for the XPO global logistics seg-
disrupt the packaging to re-cool it—and I and international freight forwarders. • ment staying in senior NewCo positions.
In terms of service offerings for the
respective companies, one of the main
LOGISTICS things that will be different will be the
split out of XPO’s transportation and con-
XPO Logistics signals intent to spin tract logistics groups into two separate
pure-play, publicly traded companies.
logistics group into two companies “From a customer standpoint, they
will continue to come to us for LTL and
SIGNIFICANT CHANGES MAY BE two separate publicly-traded companies truck brokerage, which are the two main
COMING for global freight transporta- on the New York Stock Exchange, with pieces of our transportation business,
tion and logistics services provider XPO the placeholder names XPORemainCo, and represent about 90% EBITDA for
Logistics, with the company recently a global provider of less-than-truckload XPORemainCo,” an XPO spokesman
announcing that its board of directors (LTL) and truck brokerage transporta- said. “And on the contract logistics side at
signed off on a plan to seek a spin-off tion services, and NewCo, which would NewCo, we will still have our global oper-
of its logistics group as a standalone, become the second-largest global con- ations in North America and Europe.”
publicly traded company. tract logistics provider with around 200 Evan Armstrong, president of Mil-
Should this spin-off come to fruition, million square feet of warehouse space. waukee-based supply chain consultancy
the logistics group would be split into XPO said that it expects this transaction Armstrong & Associates, said that XPO’s
move makes strategic sense, but it comes
with a significant caveat.
“It probably would’ve made more
sense just to spin off the LTL portion,
since there are synergies between freight
brokerage and the other third-party logis-
tics offerings,” said Armstrong. “But it’s a
nice step in the right direction. There’s
little synergy between LTL and third-par-
ty logistics in the United States.” •
—Jeff Berman, group news editor

12 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


NEWS analysis

LTL

Name change only the start


at Yellow Corp., subsidiaries
IT’S BECOMING APPARENT that the $700 million cash
name change at Yellow Corp., the holding infusion under
company formerly known as YRC World- the Coronavirus
wide, is the least of the changes occurring Aid, Relief and
at the companies controlling 10% of the Economic Securi-
less-than-truckload (LTL) market. ty (CARES) Act,
There are operational changes occur- allowing the carrier
ring at networks run by long-haul YRC to buy about 300
Freight as well as regional subsidiaries new tractors and
New Penn (East), Holland (Central 950 trailers in the
States) and Reddaway (West) as well coming quarters.
as HNRY, its third-party logistics (3PL) “YRC Worldwide has not had global project that will involve some changes at
unit. According to Yellow CEO Darren pursuits in a decade,” said Hawkins. the 330 terminals that comprise its North
Hawkins, the goal is to coordinate ship- “YRC Worldwide is not representative American freight network. Hawkins said
ments better, and reduce transit times. of our true mission, which is North he views the move as a long-term project
Through attrition, sales, and other dis- American LTL freight.” to transform the four companies into
persals, today Yellow is a North Ameri- On this point, Yellow is embarking one “super-regional LTL carrier,” able
can transportation company flush with a on an ambitious network optimization to provide one- to three-day service in

A partnership of trust

At Syfan, our commitment to shippers remains


steadfast and true. The demands of COVID have
created a shortage of carriers and tight capacity that
have strained partnerships with some shippers – but
not Syfan Logistics. Throughout the challenges of the
past year, Syfan has not wavered from standing by its
customers and continuing to provide drama-free service.

Because when we make a promise, we deliver.

SyfanLogistics.com | Gainesville, GA | 855.287.8485 | 770.287.8485

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E M E N T 13


NEWS analysis

its regional lanes and transcontinental terminals an uphill fight. that’s where there will be a few million
service by long-haul YRC Freight. “What they’re doing is creating one dollars leaking out.”
“We’re in the early innings of a network for regional and long-haul,” said However, since there are no new
nine-inning game,” said Hawkins. “A lot Satish Jindel, principal of SJ Consulting, entrants in the LTL sector, and there
of planning has been done, but as you do a firm that closely tracks the LTL sector. haven’t been seen since Con-way came
this in markets with physical freight, it’s “It will result in some revenue leaking on in 1984, Jindel concluded: “This is a
a process you have to work through, and from the company because, unlike par- time for LTL carriers to take control of
I’m very pleased with how we’re doing.” cel, you have very strong regional com- the market.” •
Yellow’s network optimization com- petition with one-day transit times. So, —John D. Schulz, contributing editor
prises six facets: network design and
facilities; linehaul planning; routing and
interchange; city operations; dock and SITE SELECTION
yard operations; and visibility and sta-
tus. According to Hawkins, the imme-
diate goal is to improve efficiencies CBRE report: Reverse logistics gains may
and cost reductions through terminal
cohabitation and consolidation. Ship- pave the way for increased development
pers, he said, should notice little dif-
ference outside of gradually improved WHILE THERE WAS a heightened purchases expected to be returned.
transit times lane by lane. sense of attention being paid to the And it added that these returns can
The terminal redesign was one of the number of goods ordered online this “cause enormous stress to distribution
key components in the 2019 contract holiday season, one inevitable aspect networks, adding significant costs for
talks signed off on by the Teamsters of the frenetic pace of e-commerce retailers,” with reverse logistics costs
union, which represents the majority of activity will be how much of an impact equating to 59% of the cost of an item’s
Yellow’s 30,000 employees. The problem it will have on reverse logistics. original sales price.
Yellow faced was that it had two brands— That was a key theme of a report As for the intersection of reverse
Holland in the Upper Midwest and long- recently released by industrial real estate logistics and the industrial real estate
haul Yellow Freight—competing for the developer CBRE titled “Reverse Logis- opportunities they provide, CBRE point-
same type of freight. tics Stress Test: Holiday E-Commerce ed to data from Optoro, a reverse logistics
“The 2019 labor agreement, with Spike Will Lead to Record Returns.” software provider, that showed how a
the change of operations that followed, The report put the anticipated impact retailer’s supply chain requires four to
allows us to go across brands as we need of reverse logistics into perspective, citing seven times more space allocation at
to,” said Hawkins. “We won’t have two the National Retail Federation’s (NRF) peak periods. It also pointed to how there
brands operating in one geography. Enter- estimate that total 2020 online holiday are limited warehouse space options, as
prise transportation allows servicing that sales are pegged to see a 40% annual demonstrated by 22 U.S. industrial mar-
customer with one brand and gives that increase, to $234.9 billion, with almost kets having vacancy rates that are below
customer access to the entire Yellow net- one-third—up to $70.5 billion—of these the national average of 4.7%.
work. It just takes connectors.”
With nearly $5 billion in revenue
last year and $700 million in govern-
ment loans, Yellow has the size to be a
significant force in the $46 billion LTL
sector. Yellow’s cash and cash equiva-
lents in the third quarter surged to $454
million, as the CARES loan kicked in,
compared with $150 million in the
2019 third quarter.
Yellow no longer breaks out operat-
ing statistics by company. Instead, it
will have four divisions and 17 operat-
ing teams supporting its 330 terminal
locations. Analysts say those terminals
are gold in an era when real estate is
scarce for trucking terminals and envi-
ronmental concerns make building new

14 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


NEWS analysis

“More forward orders mean more million square-feet, more space could be speaks to the need for more industrial
inventory coming back, increasing space needed to process returns.” space stock. “It’s coming online, but the
demand especially during the holiday Walaszek also observed that the demand right now is quite high, given
season,” wrote CBRE. What’s more, the industrial logistics real estate space the fundamentals of the market and the
report noted that reverse logistics supply is continuing to experience tight mar- expansion of e-commerce,” he added. •
chains require, on average, up to 20% ket fundamentals, a fact that he said —Jeff Berman, group news editor
more space and labor capacity when
compared to forward logistics.
While that statistic is impressive,
what’ve even more so is an estimate from
CBRE Econometric Advisors, indicat-
ing that e-commerce growth will result
in an additional 1.5 billion square-feet
of industrial space over the next five
years. And it added that reverse logistics
and inventory control are also serving as
drivers for increased warehousing size
requirements, with the average size of
warehouse leases at more than 100,000
square-feet coming in at a record 272,000
square-feet in the third quarter of 2020.
John Morris, an executive managing
director at CBRE, noted that during
the pandemic, which has seen carriers
struggle with capacity challenges like
driver availability and lack of equipment
coupled with higher than ever e-com-
merce delivery and warehousing costs,
2020 has been a very expensive year for
the forward supply chain.
“But one of the things all retailers have
been really good at this year is securing
off market spot transportation and ware-
housing space,” said Morris. “When the
forward supply chain takes a bit of a break
after the New Year, there will be those driv-
ers and that equipment that will be able to
handle quite a bit of these expanded return
volumes. There will still be quite a bit of
strain on the reverse supply chain, but it’s
good news that we’re coming through a
COVID period where supply chain capac-
ity itself is somewhat expanded.”
According to Matt Walaszek, a CBRE
director of research, that 1.5 billion
square-feet of industrial space is set to
be delivered over the next five years, for
what he called “modern classic space”
for occupiers that are currently in sec-
ond generation, or Class B, space.
“That will leave more Class B space
leftover for the purpose of reverse logis-
tics,” said Walaszek. “As this process
continues to grow year-over-year, which
we’re expecting in the form of up to 400

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E ME NT 15


Moore on Pricing
Peter Moore is dean of the
Logistics Training Center and
adjunct professor at Georgia
College and State University in
the MSCLM Graduate Program
and adjunct professor at The
University of South Carolina
Beaufort. He lives on Hilton Head
Island, S.C. and can be reached
at peter.moore@logstudies.com.

Blockchain and freight payment


In a recent LTL freight class held online tracking separately in transportation operations.
by SMC3, three LTL executive guest panelists It’s clear that we need an auditable, common
responded to a question about freight payment. I ledger for the shipper and the carrier with one set
was surprised by their answer. of tracking history, costs and service records for all
The three major carriers responded that they were parties to see. A hack-proof digital record of service
still dealing largely with paper invoices and pre-audit/ performed can then trigger an automatic payment. In
pay firms and post auditors all locked into match-pay this case, the agreed upon charges are part of the sin-
processes. Indeed, this is a very expensive process gle, shared record and no match-pay is needed.
for the carrier to receive payment as well as for
payables processing on the part of the shipper.
Let’s see if it could be done better. But first, “ My humble advice to all logistics
let’s consider this business case.
LTL freight is estimated to be a $35 bil-
professionals: Pay attention to blockchain. ”
lion-per-year market sector, with 25 carriers
invoicing 90% of that. Let’s say billing and col- The records must meet the very highest standards
lections costs are a mere 3% of revenue. For the for secure international financial transactions. Very
moment, we’ll ignore uncollected receivables and detailed shipment, tracking and financial data is col-
consider counting administration, collections, and lected in real time and permanently stored in a secure
borrowing on receivables. “ledger” platform. Yes, I’m describing blockchain.
That means that a billion dollars is spent just try- Many international shipping firms and all major
ing to get paid for work already done several weeks ocean carriers are working with major consulting
before the cash comes in. That would mean that firms and IBM to standardize blockchain transactions
these 25 LTL companies spend an average of $36 for logistics globally. The Federal Maritime Commis-
million each in billing and collections—which is sion, a part of the U.S. Department of Transporta-
hard to believe. tion, has blessed the sharing of processes between
On the shipper’s side, there’s also administration, competitors so that this can be achieved quickly.
check writing costs and third-party service fees. The government gets the added benefit of being
Under administration, there’s the cost of maintaining able to see records for Customs tariff collection
a TMS with copies of the same rate tables the carrier and security; and, of course, the business case
has on their system in order to support match-pay for combining transaction tracking data to trigger
processes. The two parties to the transaction are both financial settlement is easy with large ocean con-
spending money in similar processes—a significant tainer moves. In fact, ocean carriers can take out
portion of which could be better spent elsewhere. tens of dollars per shipment.
For several decades, EDI billing has been avail- But once it’s set up, even small shippers and
able, but it merely replaced the paper being passed carriers can use the global system. From the EDI
between parties, and it comes at an expense. If we’re standards to UPC codes to RFID, the big boys
still using paper to settle transactions, the ability to built it, and now the smaller firms got to use it.
track the shipment and tie that to a proof of delivery Billions of dollars will drop to the bottom line for
and service performance are still separate expensive carriers and shippers.
processes for both the shipper and the carrier. We’re My humble advice to all logistics professionals:
match-paying in accounting departments and doing Pay attention to blockchain. •

16 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


Newsroom Notes
Jeff Berman is group news editor for
the Supply Chain Group publications.
To contact Jeff with a news tip or
with Jeff Berman idea, please send an e-mail to
jberman@peerlessmedia.com.

Dry ice: A critical component


of vaccine distribution efforts
A year ago at this time, did anyone think that a major A Wall Street Journal report indicated that air carriers
theme in logistics would be the importance of dry ice? involved in vaccine transportation have called on fed-
Well, that’s clearly changed, given that dry ice is a eral regulators to increase the amount of dry ice they’re
key factor in keeping doses of many COVID-19 vacci- allowed to carry on flights transporting vaccines.
nations at the required temperatures needed in order The report added that both Delta Airlines and Unit-
for them to be effective. For example, the Pfizer vaccine ed Airlines have respectively received FAA approval
needs to be kept at -70 Celsius. related to dry ice transport, with Delta obtaining FAA
Evan Armstrong, president of Milwaukee-based supply approval to double the allowed load of dry ice on its Air-
chain consultancy Armstrong & Associates, recently point- bus A330 and A350 wide-body jets. In the meantime,
ed out to me that securing the needed quantity of dry ice

“When the price of oil dropped, it created a


has been a problem due to the decline in oil prices.
“Dry ice manufacturing happens next to oil refin-
ery plants, because they capture the CO2 out of the lot less CO2 because production went down.
process,” Armstrong explains. “When the price of oil
dropped, it created a lot less CO2 because production
Right now, dry ice supplies are very tight.”
went down. Right now, dry ice supplies are very tight.”
And now it appears that the challenges related to United recently received FAA approval to increase its
limited dry ice availability are likely to continue across dry ice allowance to 15,000 pounds from 3,000 pounds
a number of verticals. “As the Pfizer vaccine needs to on charter flights between Brussels International Air-
be distributed at -70 Celsius, all of the dry ice is going port and Chicago O’Hare International Airport to dis-
to get sucked up for its distribution,” says Armstrong. tribute the Pfizer vaccine.
“That’s going to affect all of the food and grocery items From a logistics provider perspective, UPS is
on the frozen side, so the ripple effects of that are going actively involved on the dry ice front, announcing in
to be pretty extreme.” late November that its UPS Healthcare unit is now
A recent MarketWatch report highlighted other able to produce up to 1,200 pounds of dry ice per
related challenges of dry ice related vaccine distribu- hour “to support the storage and transportation of cold
tion, including safety concerns related to the fact that chain products, such as frozen vaccines, in accordance
dry ice emits CO2 on airplanes. with manufacturer storage requirements.”
“Packaging dry ice in a container that doesn’t allow UPS said that dry ice will be sourced at its UPS
adequate release of the gas could cause the container WorldPort location in Louisville, Ky., and be made
to explode from the built-up levels of pressure, a pro- available the next day. UPS points to the dire need
cess known as sublimation,” the report stated. “Dry ice for more dry ice, explaining that a major spike in
can also deprive a confined space of oxygen, making it demand is driving logistics providers to plan for what
difficult to breathe. That’s why the U.S. Department of some analysts say may be a coming shortage “as phar-
Transportation and the International Air Transport Asso- maceutical companies strategize getting hundreds
ciation classify dry ice as hazardous when transported.” of millions of their vaccine doses to communities
around the U.S. and globally.”
Given the various angles related the intersection of
the need for dry ice, logistics, cold chain and vaccine
distribution, this is a topic that is not going away any-
time soon. There’s an expectation that it will be going
on well into the third quarter of 2021.
So, between now and then, dry ice is more than like-
ly to become a common part of the logistics vernacular.
When it no longer is, it will hopefully mean that the
logistics sector did its job and the world is in a much
healthier place. •

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E M E N T 17


Accenture on OPERATIONS
By Sean Simmons, Managing Director,
Supply Chain & Operations, Accenture Strategy
Michael Reiss, Senior Principal,
By Sean Simmons, and Michael Reiss, Accenture Logistics, Accenture Strategy

Putting customers at the center


with intelligent fulfillment
This has been a pivotal year for supply chains. The lasting trust through sustainability, social responsibility
COVID-19 pandemic highlighted the critical need for and radical transparency. One example is blockchain
resilient and responsible supply chains that can keep that can be an important enabler, providing full trace-
essential medical supplies, food and other necessities ability across the value chain from raw materials all the
flowing where they’re needed most. way through final delivery.
Facing major shifts in consumer demands and behaviors
that were further accelerated by the pandemic, companies
are now focused on transforming their supply chains to con- “With the right actions, supply chain
tribute to a customer experience that leads to growth. Cus- leaders can turn supply chain disruption
tomer-centric supply chains are no longer a luxury, they’re an into meaningful change and build
long-term resilience.”
imperative for meeting future business requirements, as well
as “black-swan” shifts in supply and demand.
Accenture research shows just 10% of companies
were on the right path to building customer-centric sup- Additionally, technologies such as IoT and RFID,
ply chains prior to the COVID-19 pandemic. Those with coupled with analytics, are helping companies embed
advanced digital capabilities (including the use of ana- circular economy practices and increase the ability to
lytics and collaboration platforms) and ecosystem agility track resources and monitor waste capacity—contribut-
have been able to weather the current pandemic better ing to sustainability goals.
than those who did not.
A resilient and responsible customer-centric supply Innovative
chain embedded with digital capabilities needs to be New technologies bring new opportunities to learn
anchored on four core characteristics: tailored, agile, more about customers and provide new products and
trustworthy and innovative. services that will attract and delight them. Digital
assistants and connected household devices allow cus-
Tailored tomers to place orders, track deliveries, and coordinate
Digital technologies like machine learning and artificial returns from any location.
intelligence play a key role in providing personalized, Wearable devices transmit data indicating customer
last-mile delivery and direct-to-consumer offerings that usage, location, and frequency. And there’s much more
give customers what they want, where and when they to come, as the deployment of 5G is expected to fur-
want it. Other capabilities like advanced analytics can ther boost e-commerce revenue by $12 billion by 2021.
help companies leverage the world of information to Companies need to constantly evaluate how to
best understand how to serve customer needs in order to leverage these innovative technologies—considering
build a truly customer-centric supply chain. where they can be used to enhance both the internal
and external customer experience.
Agile
The Accenture survey showed most companies lack the Embrace customer-centricity through
flexibility to deliver differentiated customer offerings on intelligent fulfillment
demand. To do this, companies should focus on restruc- The world is moving quickly and customers are moving
turing their legacy supply chain to create multiple supply with it, which makes attracting and retaining them hard-
chains tailored to specific segments based on unique er than ever. Companies need to redesign their supply
value propositions. Companies should also focus on an chains to be growth engines by creating customer-cen-
asset-light supply chain model, leveraging the breadth and tric fulfillment capabilities that deliver the experiences
depth of their partner ecosystem—to allow them to flex in that customers crave.
sync with changing customer demands. With the right actions, supply chain leaders can turn
supply chain disruption into meaningful change and build
Trustworthy long-term resilience to outmaneuver uncertainty and
Trust is paramount in a customer-centered supply chain. achieve growth. Those that do will achieve competitive
Several capabilities play a role in helping companies build advantage now and in the future. •

18 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


ADVERTISEMENT

EXECUTIVE INSIGHTS FOR RECOVERY

People make it all work


Q&A with Marc Althen, President, Penske Logistics

Q: From your unique and when needed. In addition to our


perspective, what did you enhanced operational health and safety
see as the biggest logistics protocols, Penske Logistics is ready
and supply chain challenge to serve customers with continued
brought on by the pandemic? investments in expanding our dedicated
contract carriage, warehousing and
A: The onset of the pandemic caused freight management capabilities.
a swift, severe reset in the supply We have also made significant
chain that is still being felt today. investments in our ClearChain®
Some supply chains completely closed technology suite to provide our
down, while others, such as the customers with leading-edge visibility,
grocery and healthcare sectors, surged supply chain optimization and
to unprecedented levels. systems integration.
We responded swiftly, making chain and logistics leaders should
health and safety a top priority in our be thinking about securing trucking Q: What would you say are
operations with enhanced processes, capacity at the factory, distribution the most important lessons
procedures, and support for our center, and store-levels. that the logistics and supply
associates who have performed with Increased consumer demands chain community has learned
incredible resiliency while ensuring downstream at the final-mile delivery through this challenging year?
essential goods and services are point are creating increasingly complex
available and delivered to our challenges for shippers upstream. As A: The most important takeaway
communities. a result, trucking capacity could be from 2020 is that people make the
tighter in 2021. Shutdowns continue supply chain work. I am so proud
Q: As we move deeper to affect various geographies causing and thankful for our truck drivers,
into recovery, how do you product demand surges. warehouse workers, operations
suggest managers now need managers, technology workers,
to approach their logistics Q: How is your organization engineers, leaders, truck technicians,
and supply chain strategies positioned to help logistics and everyone at Penske for their
in 2021? How must tactics and supply chain managers outstanding performance in meeting
change and improve? through recovery? customer needs during these
unprecedented times.
A: While there is increased optimism A: Throughout the pandemic, Penske The supply chain has demonstrated
due to the new vaccines, it will take Logistics has helped industry-leading incredible resiliency and is adapting
some time before vaccines are widely brands ensure their essential products to new market demands. While
available. In the near term, supply and services are readily available where there are opportunities ahead for
automation, robotics, and technology
improvements, people make it all work.

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E M E N T 19


EXCLUSIVE

I
n its latest “World Flash” intelligence report, IHS should be a mere 1.9%. The outlook is brighter in much
Markit economists note that as the dreaded second of Asia, where the infection rates have remained low.
and third waves of COVID-19 arrived in late 2020, Other mainstream economists and multilateral organi-
they crushed any illusion that the world could quickly zations—such as the International Monetary Fund—are
and easily control the spread of the virus. The resur- calling for more fiscal stimulus as the need to strengthen
gence was especially pronounced in Europe and parts struggling economies has overwhelmed notions of aus-
of the United States, where “pandemic fatigue” has terity. Furthermore, with institutional and political con-
become a formidable challenge for governments. straints in Europe and the possibility of a divided govern-
“Even before the most recent surge in infections, we ment in the United States, more limitations on budgetary
were predicting that growth would fade in the closing expansion in the emerging world mean hopes for big fiscal
months of 2020 and the beginning of 2021,” says Nari- stimulus are dashed or fading fast.
man Behravesh, chief economist for IHS Markit. “That Meanwhile, central banks will continue to bear the
fade is morphing into something worse. In the case of burden of stimulus, IHS economists contend. Despite
the Eurozone and the UK, real GDP will contract in the repeated pronouncements to the contrary, monetary
fourth quarter of 2020, and recovery will be limited in authorities around the world are not in retreat, as was
the first quarter of 2021.” amply demonstrated during the 2008–2009 global
However, prospects are a little less dire for the U.S. financial crisis. “The bottom line is that, once again,
economy, IHS economists maintain. After the United the near-term global economic outlook has worsened,
States grows an expected 3.7% in the fourth quarter and the most likely policy mix looks to be suboptimal,”
of 2020, average growth in the four quarters of 2021 concludes Behravesh.

20 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


2021 RATE OUTLOOK:

HIGHER RATES
dead ahead
Freight transportation providers responded to COVID-19 pressures
heroically, becoming leaner, more collaborative and efficient. And while
this is good news for the nation’s freight network, shippers should
expect significantly higher rates across all modes in the months ahead
as the world moves through recovery.

BY PATRICK BURNSON, EXECUTIVE EDITOR

Energy enigma around the continued collective determination among


Within this context, no discussion of freight transporta- OPEC members to maintain production cuts is likely to
tion costs can be understood without first looking at the cause price volatility.”
energy picture. Derik Andreoli, principal at Mercator Andreoli adds that this volatility could be intensified
International and a frequent contributor to Logistics by a “global geopolitical reset” that could come about as
Management, says that it looks like we’ll enter 2021 with a result of change in U.S. leadership. “It’s unclear how
“significant headwinds” that will continue to suppress eager President Biden will be to re-engage Iran with a
oil demand and prices. new nuclear deal, resulting in increased Iranian oil pro-
Andreoli maintains that oil demand is on track to duction,” he says. “Meanwhile, the entire Middle East
decline by between 8.5 million barrels per day and 9.0 mil- region—which has seen four historic peace deals bro-
lion barrels per day, while domestic production will likely kered in recent months—could destabilize.”
continue to dip at least through the first half of 2021, as For these reasons, says Andreoli, logistics managers should
the global economy is expected to continue to struggle expect crude oil prices to be volatile throughout the coming
with new waves of virus infections. year. “But most needles point to persistently low oil prices,
“The U.S. Energy Information Agency predicts that and this should translate to low fuel prices,” he concludes.
demand will only grow by 5.9 million barrels per day in
the coming year, which will leave global demand around Ocean: “Stratospheric” spot pricing
3 million barrels per pay below 2019 levels,” says Despite a softening of energy prices, shippers may expect
Andreoli. “And for this reason, we should expect to see a sustainable hike in ocean cargo rates, says Philip Damas,
oil prices continue to remain low, though uncertainty director and head of the supply chain advisors practice at

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E M E N T 21


EXCLUSIVE: 2021 Rate Outlook

London-based Drewry. “Manufactur- they signal the tightness of the market Ross says he sees no reason why LTL
ers and retailers should expect ocean on some routes,” adds Damas. “They can’t continue its steady push of low-
contract freight rates on most routes may be a leading indicator of contract to mid-single digit rate increases. “It
to increase in 2021, following major rates, and could point to future prob- doesn’t need as much, because LTL
market changes since the COVID-19 lems of capacity availability.” is a more consolidated industry with
outbreak,” he declares. steadier annual price adjustments, but
Damas adds that signs are obvious Trucking: Rates jumping we expect the carriers to take advan-
in the spot market for ocean transpor- The domestic surface transportation tage of the rising tide and push closer
tation that carriers have gained pricing industry is also poised to take advantage to 5% than 3% for rate increases in
power and are managing ship capacity of spot pricing and capacity manage- 2021,” he concludes.
to their advantage. “Some routes and ment, says David Ross, transportation
regions stand out as benefiting from analyst at Stifel Investment Banking. Rail and intermodal:
lower rates, but the vast majority are He advises logistics managers to Steep climb ahead
Navigating the road to post-pandemic
normalcy will be a major challenge for
After the U.S. grows an expected 3.7% in the fourth quarter of
rail and intermodal operators, says Jason
2020, average growth in the four quarters of 2021 should be a Kuehn, vice president of the consul-
mere 1.9%. The outlook is brighter in much of Asia, where the tancy Oliver Wyman. He adds that third
infection rates have remained low. quarter 2020 rail traffic data can be
—IHS Markit described as nothing short of resilient
overall, with a handful of exceptions in
seeing rates rise—particularly trans-Pa- begin analyzing truckload (TL) pricing the bulk commodity areas comprising
cific eastbound—where the increases because it has implications for less- coal, non-metallic minerals, metallic
are worryingly high for shippers and the than-truckload (LTL) and intermodal as ores and metals, and petroleum.
rates are much more profitable for ocean well—and it’s by far the largest market “Intermodal volumes have climbed
carriers,” he says. in domestic freight transportation. above 2019 weekly counts in the third
The “stratospheric” increases in “It has been a wild ride this year, but quarter and remain there in the first half
trans-Pacific spot rates and the current after a shaky start, the trucking market of fourth quarter,” says Kuehn. “A rela-
shortage of capacity in Asia have led has been a good one for carriers since tively strong consumer market and very
regulators in China and the U.S. to June, with spot rates rising each month constrained truck capacity have been
signal that they’re watching the compe- the last couple of quarters,” says Ross. tailwinds for domestic intermodal rates
tition situation closely, observes Damas. “Contract negotiations will lag, but the and volumes. In the meantime, a surge
China’s Ministry of Transport met industry pricing has already been reset of imports from overseas for replenish-
with most major carriers late last year, higher. Driving these increases has been ing inventories coupled with the normal
requesting that carriers bring back more the combination of reduced industry sup- peak for the Christmas shopping season
ship capacity to the market. ply—fewer drivers and fewer trucks— have tested both truck and intermodal
At the same time, the U.S. Federal and improving and steady demand after capacity at times.”
Maritime Commission said that it’s we emerged from the lockdowns.” At the same time, spot truck rates
“actively monitoring” any potential effect Looking to 2021, Ross doesn’t see are up considerably. And while this
on freight rates and transportation ser- the supply issues being quickly resolved. bodes well for first quarter 2021 con-
vice levels, using a variety of sources However, the bigger swing factor will tract renewals and rate increases, the
and markers, including the exhaustive likely be overall consumer demand. Still, long-term outlook for intermodal and
information that parties to a carrier he sees rate increases up in the high rail in general is still dependent on
agreement must file with the agency. single digits in 2021 versus 2020 on the longer-term, secular trends and dis-
“Particularly this year, shippers and contract side. ruptive shifts in supply chains and the
forwarders should track the devel- Meanwhile, with a positive backdrop trucking sector.
opment of spot freight rates because provided by the TL capacity issues, The carload business—excepting the

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EXCLUSIVE: 2021 Rate Outlook

bulk commodities—has also rebounded, drugs—and rates will rise accordingly.” on how many transactions they can ten-
albeit at a much slower pace than inter- However, available capacity will der to the carrier during the “shipathon”
modal. This also potentially sets up a remain a question mark. With parked between Thanksgiving and Christmas.
relatively strong pricing environment for freighters and cargo conversions now “This is a new phenomenon for the
this line of business going into 2021. entering the market, ongoing pan- parcel industry,” says Hempstead. “The
Much of this business is housing related demic concerns will have an impact UPS strike of 1997 might have given
or intermediate goods—inbound raw
materials—for the consumer space. “We should expect to see oil prices continue to remain
The heavy industrial sector—energy
low, though uncertainty around the continued collective
and metals—remains weak, and for
Kuehn, this suggests that “caution is a
determination among OPEC members to maintain production
better emotion than euphoria.” Market cuts is likely to cause price volatility.”
uncertainty is keeping metallic and —Derik Andreoli, Mercator International
non-metallic ores and metals depressed.
“This all suggests that, while the envi- on crew capabilities as dedicated us a glimpse, but this is new territory.
ronment is robust now, we expect at freighter capacity continues to grow, The problem for the carriers will be the
best a plateau and at worst some return- Clowdis maintains. decision making on capital expense.
ing weakness in 2021,” he adds. “Conversely as passenger flights are Do they add capacity for what may be
canceled, belly space on passenger flights a temporary windfall? Or do they just
Air & Parcel: Could be a bumpy ride drops,” says Clowdis. “Loss of this capac- sweat the resources they already have in
For Chuck Clowdis, managing director ity to even mid-sized communities can their networks and deal with the service
at the consulting firm Trans-Logistics have dramatic impact on shipments. As complaints later?”
Group, Inc. the coming year brings example, Delta and American have also Hempstead adds that UPS has had
even more uncertainties than usual for announced cuts of more than 100,000 a 6% late payment fee for some time,
the air cargo sector. flights due to low demand in Decem- which is a key driver of revenue for
“Consumer spending will certainly be ber,” he says. “A combination of ongoing them. FedEx will be employing the
a driver of air cargo volumes and higher epidemic fears and belt-tightening by same strategy in January, which means
rates,” says Clowdis. “Manufacturing, consumers in 2021 may give air cargo that logistics managers may be seeing
as demonstrated by auto sales, is also providers a prolonged, bumpy ride.” bills with 6% added to balances over
a beneficiary of consumer confidence Similar turbulence is expected to 14-days outstanding.
and spending. Consumer and home confront logistics managers in the parcel “This is not going to be appreciated
improvement items have likewise trans- sector, says Jerry Hempstead, principal by accounts payable,” says Hempstead.
lated into more demand for airfreight of Hempstead Consulting. In particular, “And it will leave shippers wondering
than anticipated.” “peak season fees” were plugged in as why their projections were off.” He
Furthermore, says Clowdis, COVID- capacity across the oceans diminished advises logistics managers to either figure
19 vaccines and treatment drugs will due to the cancellation of passenger out what’s driving their costs with the
buoy demand for airfreight capacity, flights. In turn, many air carriers had parcel carriers, or hire a professional.
while new cell phones and tablets will a lot of cargo below deck, keeping air “If you have a freight audit and pay-
generate more business for consolida- cargo rates stable. ment service, make sure they under-
tors. “Rates are already rising and will “Sheltering in place during the lock- stand the ramifications of not paying
continue should there be changes in down caused us all to begin procuring within term and hold them account-
import/export regulations, especially everything under the sun, and peak able,” adds Hempstead. “Know that
in the international air space,” he says. season was almost all year in 2020,” says the terms and the percentages charged
“Express and regional service carriers Hempstead. “We’re now we seeing peak are negotiable.” •
will benefit as early vaccines become on peak fees.” Exacerbating that reality
available and more pressure comes from was the fact that some shippers were Patrick Burnson is executive editor of
every community for access to these told that there would be volume limits Logistics Management

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E M E N T 23


Transportation Best Practices/Trends

Freight Payment 2021:


Data analysis
for everyone
Freight payment providers are upbeat heading into recovery, offering a
diverse menu of solutions designed to take cost out of freight transportation
by helping shippers of all sizes to “think strategically, not transactionally.”

BY JOHN D. SCHULZ, CONTRIBUTING EDITOR

T
he burgeoning freight bill payment industry has evolved over the years from
the green eyeshade-wearing legal eagles who reviewed your grandfather’s
freight bills to the big data-driven analytical firms of today that offer every-
thing from “soup to nuts” on the bill-paying menu.
Indeed, over the years the industry has gravitated from mom-and-pop operators
to gigantic multinational banks and financial service companies. While there are
still scores of solid, family-run freight bill payment service companies, they’re being
squeezed by the big boys. Gone are the days, as one industry insider put it, “of doing
deals with your brother-in-law.”
Today, shippers have a menu of services from which to choose. There are sin-
gle-source options for both carriers and shippers offering the latest, data-driven
solutions. However, experts say that the real savings occur not from spotting the
occasional error in a freight bill, but rather from leveraging time-sensitive data—
from which carrier to choose to geographic lane and other customer-centric tools
for streamlining freight moves.
Nearly every freight bill company can process invoices accurately and efficiently,
but experts and industry officials contend that even more streamlining comes from
examining how to enhance working capital while providing carriers timely, pre-
dictable payments. A good freight bill payment analysis can help shippers improve
decision making with tools and services that can turn raw data into valuable insights
about their shipments.
Market players also contend that the key for shippers is helping them find new
efficiencies at every mile of their supply chains while using collaborative, web-based
tools to reduce errors and resolve exceptions quickly.

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“The state of the market is optimistic heading into The COVID effect
2021,” says Jeff Pape, senior vice president of product Like most businesses in general, and freight transport
and marketing at U.S. Bank Freight Payment, which specifically, the worldwide coronavirus pandemic sent
processes more than $24.5 billion in freight payments practitioners scrambling to keep supply chains moving
annually for corporate and federal government clients. and their workers and customers safe—all while simply
“And while the market is good, it has a lot of chal- trying to stay in business.
lenges. The pandemic has certainly tightened capacity “COVID-19 has made an impact on all businesses,
and rates are going up.” but especially suppliers,” says Daniel Brachfeld, vice
By the end of last year, most freight payment president and general manager of supply chain solutions
indexes were showing total shipments and spending at American Express, a considerable player in the freight
increasing commensurately. “With improvements in bill payment sector.
the economy, this freight market will rebound and be According to Brachfeld, over the past six months,
strong,” adds Pape. Amex heard from many buyers, including shipping and
However, others in the industry describe a “code red” freight companies, who were seeking ways to support
situation due to the rapidly changing boom-and-bust current vendors, find new ones, and keep their business
business cycles brought on by the pandemic. It’s no lon- on track. “All of these challenges are placing pressure
ger survival of the fittest, they say. It’s merely survival. on suppliers’ cash flow and liquidity, creating an even
So, let’s take a deeper dive into the state of the freight greater need for early payment from the large freight
bill payment services market. We’ll examine how the companies they do business with,” he says.
industry reacted to the pandemic as shippers learned to Mike Regan, chief of relationship development and
work remotely and safely, and we’ll identify some best co-founder at TranzAct, a family-owned technology services
practices in freight payment as we roll into 2021. and freight bill payment company, says that it’s either “feast

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Transportation Best Practices/Trends: Freight Audit & Payment

or famine” for his customers at this point. that the trick for shippers is to begin The consensus remains that the
“It’s a tale of two cities,” says Regan. looking at their operations “strategically, best freight bill payment companies are
“Some are thriving, while others are not transactionally.” Some do, he says, emphasizing the need for accurate data
really struggling. We had five years of but most don’t. and ability to aggregate ancillary data.
business cycles in five months during “There are shippers that are focused “If I look at the tech-based companies,
2020. We’ve been seeing things we’ve only on the lowest rate and are going to they’re creating additional data elements
never seen before—it’s code red.” the mat over finding 20 cents per bill associated with the transaction,” adds
According to Pape at U.S. Bank, early on 120,000 shipments a month,” says Regan. “I can do tracking and tracing
in the pandemic, many customers were Regan. “Shippers must end that type throughout the entire life of that ship-
requesting greater visibility into their of transactional thinking. The way you ment. Now I can aggregate that into my
operations to preserve cash. “So, we manage freight spending is from the database. Now I have data on the time it
added some additional capabilities for inside out. The COVID world has really was picked up and delivered. Analyzing
managing their cash flow with increased highlighted the value of a strategic pro- that data is where the savings are.”
flexibility by putting more decisions in cess, and if you’re focused on controlling Along those lines, American Express,
their hands. The goal is maintaining that your transportation spend by watching which has been supporting the freight
balance through recovery.” for the cheapest rates and accessorials industry in one form or another for the
you’re getting slaughtered right now.” past 60 years, recently enhanced its
Digitization on the way Regan says that a better way to man- “Early Pay” supply chain payment solu-
Another major trend that experts say will age freight is to look at the processes tion to give large companies—and their
blossom in 2021 is digitalization and the inside your company that make an suppliers—the ability to pay and get
greater use of analytics, as big data will impact on the consumption of freight. paid when they want through an easy-
increasingly enable shippers to make “The 3PLs are trying to get there,” he to-use digital platform.
smarter decisions in their use of freight. says. “But in order to get there, you need Brachfeld explains that the idea was
“The biggest emerging trend is quality to have good data. This isn’t new, but it’s to help buyers have greater control of
of data,” says Regan. However, he adds becoming increasingly important.” their accounts payable process for their

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Transportation Best Practices/Trends: Freight Audit & Payment

B2B payments, generate extra cash from room for expert analytics provided by According to Ross Harris, CEO
early payment discounts, and finance smaller operators as well. of A3 Freight Payment, the sector is
their payments should they need the “You don’t need to be a large pro- changing so rapidly that his company is
working capital. He adds that businesses vider to deliver huge value proposition in the process of reinventing and rede-
are more focused on digital transforma- to your clients,” says Alan Miner, pres- fining its service offerings. “The term
tion than ever before, with 84% of U.S. ident of 98-year-old CT Logistics in ‘freight payment’ is getting outdated,”
business decision makers saying that Cleveland, a company that got into the he says. “What shippers are looking for
they feel positive about transitioning to freight bill payment business in 1984. is transportation spend management
a digital payments system, according to Demonstrating the flexibility of and tools associated with that. We’ve
American Express research. the smaller guys, Miner says his always had reporting and visibility. Now
And it’s paying off. American Express company recently made a six-figure the expectation of shippers is to have
estimates that it’s realized some $8.84 investment in a business intelligence data within a couple clicks.”
billion in savings from freight discounts function call “QLIK.” It puts all cli- This level of data availability was
through adoption and automation of its ent data into a huge database that formerly the domain of 3PLs and oth-
payment discount functionality. analyzes their shipments and offers ers who had an office full of data anal-
insight into modal choices, packag- ysis technicians. Now, with the help of
Follow the data ing, dimensioning and other minutiae the right freight bill payments partner,
However, don’t get the impression that that amounts to huge savings. every shipper can access its actual
giants like Amex and U.S. Bank dom- “Our core competency is freight traf- source of transport data. •
inate the freight bill payments sector, fic expertise,” says Miner. “Our analysis
though they own sizable presence of freight bill auditing is huge compared John D. Schulz is a contributing
in the market. There’s still plenty of to someone who just pays your bills.” editor to Logistics Management

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2021 Trade Update:

Time to shift
direction?
Shippers who are current on the global trade
landscape are assets to their service
partners and clients. Our global trade
expert provides us with a review of the key
trade topics that should be top of
mind as we enter 2021.

BY JULIE GIBBS, DIRECTOR, BPE GLOBAL


Global Logistics

T
he year 2020 was the year of “pivoting” in terms of a range of products including tractors, whiskey, suit-
international trade. The pandemic had a devastat- cases, games, and exercise equipment. These tariffs are
ing impact on trade, as supply chains throughout related to a disagreement over government subsidies
the world were faced with reduced available transporta- given to Airbus and Boeing. A full list of HTS numbers
tion capacity and congestion in many ports that brought can be found here: hts.usitc.gov/
with it many extra costs and surcharges. In short, ship- Note that effective January 1, 2021, companies
pers had to rethink how to safely and cost effectively importing goods into the UK must have a UK val-
move their freight. ue-added tax (VAT) or a Pseudo Turn number. A Pseudo
Meanwhile, shippers also had to cope with Section Turn number is a nine-digit number issued for use on
232 and 301 tariffs, ongoing Committee on Foreign goods imported for trade purposes (for example: resale,
Investment in the United States (CFIUS) investiga- commercial use, etc.) when the importer/exporter is not
tions, the new United States-Mexico-Canada Agree- VAT registered with a legal entity. More information can
ment (USMCA) regulations among other new trade be found here: gov.uk/vat.
related initiatives.
Now, with a new U.S. regime change, here are some New military end use regulations
key international trade areas shippers need to under- The definition of “military end use” used to include
stand heading into 2021 as they consider whether they both direct use and indirect use (such as items intended
need to continue to alter their trade compliance and for development, production, or use of military items).
supply chain strategies. As of June 2020, the definition of military end use has
expanded to include ancillary applications and now
Continued retaliatory tariffs covers items that support or contribute to the operation,
The new administration under President-elect Biden installation, maintenance, repair, overhaul, refurbishing,
will most likely work with U.S. allies to put pressure on development, or production of military items.
China to stop its unfair trade practices. Biden has made The new regulations states that you may “not export,
statements that he would be tough against China and its reexport, or transfer (in-country) any item subject to
predatory tactics on stealing U.S. technology. the U.S. Commerce Department’s Export Administra-
So, right now, there’s no indication that the Biden tion Regulations (EAR) listed in Supplement No. 2 to
administration will eliminate the Section 301 tariffs on part 744 to the People’s Republic of China (China),
Chinese goods, at least in 2021. The whole point of the Russia, or Venezuela without a license if, at the time of
Section 301 tariffs against China was because of the the export, reexport, or transfer (in-country), you have
extensive violations on U.S. intellectual property—and it ‘knowledge,’ as defined in 772.1 of the EAR, that the
appears this will continue to be a concern. item is intended, entirely or in part, for a ‘military end
However, on the flip side, there are still opportunities use,’ as defined in paragraph (f) of this section, or ‘mili-
to file lawsuits for refunds of Section 301 tariffs for List tary end user,’ as defined in paragraph (g) of this section,
4A. There is a two-year statute of limitations to file for in China (including Hong Kong), Russia, or Venezuela.”
refund cases under 28 USC 1581(i), so it’s too late for The U.S. Department of Commerce’s Bureau of
List 3, but List 4A was not published until August 2019, Industry and Security (BIS) clarifies that there are
so the deadline is August 2021 for items under 4A. two types of military end users. A “military end user”
means the national armed services (Army, Navy,
Brexit: New tariffs and requirements Marine, Air Force, or Coast Guard), as well as the
The European Union imposed $4 billion in tariffs on National Guard and national police, government intel-
U.S. goods on November 17, 2020. The list includes ligence or reconnaissance organizations, or any person
a 15% tariff on Boeing airplanes and a 25% tariff on or entity whose actions or functions are intended to

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E M E N T 29


Global Logistics: Customs Regulations

support “military end uses.” Effective October 15, 2020, the determination as to
License exception GOV is still available for exports to whether a CFIUS filing will be required is entirely depen-
U.S. government entities under EAR 740.11. So, make sure dent on whether a U.S. export authorization would be
you have updated your end user statement process with required to export the company’s “critical technology” to
these new regulations. certain foreign persons involved in the transaction, regard-
less of whether an actual export of the technology has or
Committee on Foreign Investment in the U.S. (CFIUS) is intended to occur. The new Treasury rule eliminates the
CFIUS is a committee made up of 16 inter-government NAICS code as a trigger for reporting or investigation.
agencies authorized to review certain transactions involving Companies are now on the hook for determining their
foreign investment in U.S. transactions in order to deter- technologies and whether they fall under the CFIUS
mine the effect of such transactions on the national security risk profile for a mandatory filing. It’s important to note
of the U.S. The 16 agencies include the International Trade that CFIUS only considers certain license exceptions
Administration (ITA) and the BIS, which throws export con- as valid—License Exception Technology and Software
trols into the CFIUS decision-making process. Unrestricted (TSU), License Exception Encryption Com-
modities, Software, and Technology (ENC), and License
Exception Strategic Trade Authorization (STA).
Trade Tip for 2021:
Know your import tariff and ACE reports
export classifications All of these trade-related issues require the analysis of data
to decide whether a shipper has to shift their supply chain
I t’s key to understand how your products are classified
under the Harmonized Tariff System (HTS) for import
purposes. Your HTS classifications will determine duty
strategy. Many shippers are unaware that they can have
access to all of their U.S. import and export data regardless
rates (including Section 301 and 232 tariffs, antidump- of freight forwarder or customs broker.
ing, and countervailing duties), government agency The Automated Commercial Environment (ACE) is a free,
requirements (i.e. FDA, FCC, ATF, etc.), and whether secure, on-line portal for shippers to obtain their data. It’s
your products qualify for certain free-trade agreements. administered through U.S. Customs and Border Protection and
Tariff wars will continue to be an issue in 2021, so it’s
more information can be found on their website. ACE import/
important to be able to quickly analyze the duty impact of
export transaction reports can help shippers understand where
the countries you ship to as well as the HTS numbers for
your products as it will allow you to perform this analysis. they’re incurring the most costs in terms of duties and fees;
Export classifications, otherwise known as Export they provide the origin of goods if changes need to be made
Control Classification Numbers (ECCN), will determine to their supply chains due to retaliatory tariffs; they provide
the export controls on your products in terms of export visibility to errors in declarations; and they provide the data
licensing, government reporting and other shipping needed to analyze whether if there are opportunities to take
restrictions. ECCNs apply not only to products and soft- advantage of a free trade agreement. It’s also a wealth of infor-
ware, but also to technology.
mation for shippers to calculate their trade compliance metrics.
If you employ foreign nationals (e.g. H1-B visa holders),
The year 2021 will bring many of the same issues for ship-
the technology they work with is known as a “deemed”
export because they will most likely leave the U.S. with pers that 2020 did, but the new administration under Biden
this new knowledge of technology, therefore “exporting” it will most likely be more methodical in trade related changes
to their home country. and allow for shippers to have time to pivot their supply chains.
So, depending on the ECCN of the technology they Biden will most likely try to reverse or modify many of the
work with, it could require an export license for the in- executive orders that Trump put in place, but it will take time
dividual while they’re in the U.S. In the U.S., we’re also to do so. So, stay patient, and hopefully 2021 will be more
going to see new regulations surrounding emerging
predictable and less turbulent than 2020. •
technologies such as artificial intelligence. It’s very pos-
sible that in 2021 we’ll see new ECCNs for emerging
technologies, so it’s important to stay up to date on Julie Gibbs is a director at BPE Global, a global trade
regulatory changes. consulting and training firm. You can reach her by email at
—Julie Gibbs, BPE Global Julie@BPEGlobal.com.

30 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


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Warehouse/DC Management

RUCK SER
TT IE
IF

S
L


ERIES •

LIFT TRUCK
L

KS
UC
PART ONE
ROBOTICS

IS NOW THE TIME FOR


ROBOTIC LIFT TRUCKS?
Though robotic industrial trucks are still a small slice of the market,
expectations are growing for them as operations seek to speed up their
processes while lessening the struggle of trying to find enough operators.

I
BY ROBERTO MICHEL, CONTRIBUTING EDITOR

f ever a time was ripe for robotic lift driverless robotic trucks stand to benefit
truck sales to take off, right now might under these conditions.
be it. With the COVID-19 pandemic Vendors say that return on investment
accelerating e-commerce for many (ROI) in two years or less is possible for
types of goods, fulfillment centers and automated lift trucks, but some com-
manufacturing plants need to move a plexities are involved, like knowing how
high volume of pallets to keep stores to phase them into an operation and
stocked up and e-commerce order identifying automated or semi-automated
picking systems or manual pick loca- applications that make the most sense.
tions topped off with goods. The other reality is that auto-
And while unemployment has risen mated lift trucks are still a drop in
since last year, it remains challenging the bucket in terms of total lift truck
to secure enough workers—including sales. User companies will have to fig-
skilled lift truck operators—to keep ure out how to justify them and think
goods flowing to consumers. Sales of through how the technology is not just

32 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


Fully autonomous robotic lift trucks
continue to evolve to be able to
handle more applications, including
lifts at higher rack positions.

LOGISTICSMGMT.COM JANUARY 2021 | L O G I S T I C S M A N A G E ME NT 33


Warehouse/DC Management: Lift Truck Series

Robotic lift trucks that are “infrastructure


free” enable operations to quickly automate
repetitive pallet moves.

has shifted somewhat versus last year,


but over the longer term, the labor avail-
ability issue is a concern that will help
drive this market segment,” says Sharma.

Eyeing growth
Lift truck providers agree that automated
vehicles are bound to grow in popularity
given the continued challenges. And
while warehouse efficiency efforts often
focus on automated order picking solu-
tions, goods also need to be handled,
staged or stored at the pallet level, which
presents opportunities for automating
pallet moves.
“I firmly believe this pandemic will
accelerate the adoption of automated
lift trucks, as well as many other forms
another type of lift truck, but a tool in further costs efficiencies, as well as a of materials handling automation,”
their automation strategy. higher level of safety for automated lift says Brett Wood, president and CEO
Approximately 5,000 automated lift trucks, are key drivers. of Toyota Material Handling North
trucks were shipped in 2019, according “Like other automation areas, one America (TMHNA) as well as a senior
to Ash Sharma, managing director with of the key drivers is cost savings,” says executive officer of TMHNA’s parent
analyst firm Interact Analysis. That may Sharma. “A company will invest in company, Toyota Industries Corpora-
sound like quite a few, but with more automated trucks that do cost more tion (TICO). “Part of the reason is the
than 1 million lift trucks of all types upfront, but it will save costs in the long difficulty in finding enough skilled
shipped last year, it amounted to 0.3% run because the technology reduces operators, but beyond that it’s the
of the market. However, with a sharp the need for operators, and all the costs increased level of customer expec-
increase in e-commerce in this pandemic associated with that, like dealing with tations around a rapid and flawless
year and added pressure on warehouses training and employee turnover. The materials handling process. Customer
and other industrial sites to improve on other major factor is that with robotic requirements are demanding more
cost efficiencies and order cycle times, lift trucks, you get improved safety. efficiency than ever before and that in
Interact Analysis predicts robust growth There are accidents which happen with turn drives the need for more process
for robotic lift trucks, which it sees as human-operated lift trucks, and using optimization—including automation.”
inclusive of vehicles based on automatic automated trucks is far safer, not only Wood adds that automated lift trucks
guided vehicle (AGV) technology or in terms of human safety, but also in can be a good fit for maximizing the
those that use autonomous navigation. reducing the risk of damage to inven- efficiency of repetitive movement of pal-
Through 2028, Interact Analysis tory, trucks or to facility assets.” let loads. “I think automated lift trucks
predicts a compound annual growth While COVID-19 has driven up will help with the need to meet higher
rate of 64.5% for robotic lift trucks, up unemployment this year, finding enough efficiency goals, because if repetitive pro-
from a rate in the 20% to 25% range skilled operators remains a concern that cesses exist in which goods need to reg-
the last couple of years, according to impacts automation decisions. “The mar- ularly move from Point A to Point B, why
Sharma. The relentless pressure to find ket environment in terms of employment shouldn’t that be automated?”

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Warehouse/DC Management: Lift Truck Series

Given the size of the to less damage to assets and


installed base for conventional inventory, can also be fac-
lift trucks, and the value and tored in.
flexibility they provide, the “Robotic lift trucks are
makeup of fleets toward auto- an entire system,” says Par-
mated trucks will be gradual, amore. “When we go to mar-
Wood adds. Some companies ket with them, there is a lot
may choose to use automated of discovery with each cus-
lift trucks for only certain work- tomer organization, finding
flows or transition by initially out what they want to auto-
using semi-automated lift truck mate and achieve. We work
features. With a semi-auto- with them to understand
mated lift truck, guidance tech- their goals with automation,
nology can automatically drive and position it in terms of
a lift truck along a given route, ROI falling within two years
but the operator can take over or less.”
when applicable. Over the last few years, adds
“Automated lift trucks Paramore, many companies have
are definitely a trend, but an piloted robotic lift trucks, and
operator driving a lift truck some of these are now rolling
will never go away,” Wood Semi-automated lift trucks carry some of the benefits of full more out to additional sites or
automation such as automated route efficiencies.
says. “There will always be for more workflows. “We’ve had
demand for lift trucks with human the high turnover rate in warehouses, and quite a few customers who’ve gone into
operators. A human-operated asset is rising labor rates as part of what some [robotic lift trucks] with a demo mindset
inherently flexible, and technologies call the Amazon effect, that makes the of, ‘let’s go in with two to eight robots for a
such as telematics can provide data- return on investment timeframe shorter given process to prove out the technology
driven insights on their use to help for robotic lift trucks, down to two years and see if there are unknowns that exist,’”
with the need for increased efficiency.” or less for multi-shift operations,” says Paramore says. “As they see these initial
Before the pandemic, factors like Paramore. “As a result of all these trends, projects working well, they’ll be ready to
record low unemployment and rising we expect to see sales of robotic lift trucks automate more lift truck processes within
wage rates had already made robotic lift increase going forward into the remainder the same facility or deploy them at addi-
trucks attractive to some operations, of the year and into 2021 and beyond.” tional facilities.”
says Kevin Paramore, emerging technol- Companies considering robotic trucks
ogy commercialization manager for Yale do face a much higher price tag for a Robotics evolution
Materials Handling Corp. robotic unit versus a conventional equiva- The types of robotic lift trucks also have
Now as the economy and the materi- lent, but in effect, it’s unrealistic to com- expanded in recent years, such that
als handling world deals with pandemic pare unit costs, explains Paramore, since robotic trucks can not only perform hor-
effects like higher unemployment, the robotic units are a system that provides izontal moves or short lifts, but also lift
labor situation is different, but due to both vehicle and operator capacities. and handle at higher rack positions.
health and safety policies put in place For robotic trucks, a more apt com- For Yale, says Paramore, it has a driv-
that keep workers who are feeling ill at parison is the cost of a robotic truck erless truck that can reach and handle
home, it remains challenging for DCs compared to a conventional truck loads at just more than 30 feet high, so
to count on having enough workforce. plus the cost of two or three full-time the “scope” of lift truck applications that
The end effect is that more operations operators, plus other costs of using can be automated is less limited than it
will see robotic lift trucks as part of the operators, like employee turnover and used to be. With the technical barriers
automation answer to labor shortages. training. Other factors, such as safer less of an issue for robotic lift trucks,
“When you consider all the factors like operations with robotics, which leads what remains are operational factors like

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Warehouse/DC Management: Lift Truck Series

available workforce, rising labor rates “Automation is not a substitute for defining and optimizing
and increased cycle times, all of which those processes, and automation won’t fix a broken
stack up in favor of increased use of
process. You’ll just get broken or flawed results faster—
automated lift trucks.
Some vendors with robotic lift trucks
and on a larger scale.”
—Brett Wood, Toyota Material Handling North America
based on autonomous mobile robots
(AMR) technology say that infrastruc- labor availability issues. management system and automatically
ture-free solutions will open up the mar- “There are many operations that takes the vehicle and the operator to the
ket for broader use of robotic lift trucks. just can’t hire enough people and many correct location by the most efficient
AMR-based lift trucks have evolved in others that struggle with high turnover,” route. Such vehicles come in at a less
recent years to cover more applications, says Sullivan. “Autonomous robots can expensive price point than a fully auto-
progressing from hauling with auton- reduce these challenges by automating mated vehicle of the same type, but carry
omous tuggers to AMR-based pallet some key workflows, enabling operations some of the same benefits such as use of
stackers and high-bay models that can to take their best employees and put optimal routes, and complete accuracy in
autonomously lift pallets with no need to them on higher value tasks.” arriving at the right location, says Ardito.
install guidance infrastructure cues for Sullivan also sees the ROI for auton- “For operations that aren’t yet ready to
bay and pick locations. omous robots coming in at two years jump into a fully automated solution, or
“What we offer are fully autonomous or less, with both leasing and buying the application doesn’t justify full auto-
robots where you don’t need guidance options, although payback time varies mation, a semi-automated vehicle pro-
infrastructure,” says Rob Sullivan, presi- based on labor rates and other factors. vides many of the same efficiencies you
dent of AutoGuide Mobile Robots. “Hav- Sullivan says AutoGuide has looked at get with full automation when it comes
ing units that truly do their tasks autono- how robotics as a service, or “RaaS,” to productivity, efficient routes and pick-
mously is the key enabler to delivering on might work for paying for robotic lift ing accuracy,” says Ardito.
the promise of warehouse efficiency.” trucks, but the model gets compli- Semi-automated lift truck technol-
Sullivan notes that the AMR-based cated and isn’t really needed given the ogy is proven and has been around for
AutoGuide offers leverage of the same attractive equipment leasing rates that years, adds Ardito. Under the multiple
base vehicle unit and autonomous tech- exist and relatively short payback time- lift truck brands offered by Mitsubishi
nology, but have different “adapters.” frames for the AMRs. Logisnext Americas, Jungheinrich has
That means the same base AMR can be semi-automated options for order pick-
a tugger, pallet stacker or a high-bay fork- Getting there ers and turret trucks, and launched its
lift depending on customer need. “It is Perry Ardito, general manager of the first such semi-automated products
a similar design approach to [arm-type Warehouse & Automation Products more than 10 years ago.
picking] cobots, which use a base unit Group for Mitsubishi Logisnext Amer- Operators still have to engage the
with different end effectors for different icas, also expects strong growth for throttle to make a semi-automated vehi-
tasks,” says Sullivan. automated lift trucks, but many custom- cle move, but a semi-automated vehicle
AutoGuide recently launched what ers will phase them in by using them finds each location accurately, with-
it calls a Mobile ASRS, which rather for select workflows, while using more out the operator having to count rack
than using traditional automated storage conventional lift trucks for other tasks. positions or numbered placards, which
and retrieval system (AS/RS) infrastruc- Another steppingstone to use of fully tends to distract the operator from other
ture, makes use of AutoGuide’s AMRs, automated trucks is to use semi-auto- duties. A semi-automated vehicle can
its software, and conventional racking, mated products such as semi-automated also pre-position forks for rapid, accu-
which Sullivan says is lower cost than order pickers or turret trucks. rate engagement and lifting of pallets.
pallet shuttles or unit-load AS/RS solu- A semi-automated vehicle, says “Semi-automated technology makes
tions, but achieves similar efficiencies. Ardito, still has an operator on board, the operator and the vehicle more
Overall, he adds, the need is growing but it also has warehouse navigation and productive,” says Ardito. “To go from
for operations of all sizes to automate sensing technology to obtain task and conventional lift trucks to large scale
the movement of pallets to overcome location instructions from a warehouse deployment of fully automated trucks

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Warehouse/DC Management: Lift Truck Series

can be a big leap. Semi-automation can trucks based on natural feature recog- system to automate a set of material
be one way to achieve some of the ben- nition will also help grow the market movements, you need to carefully
efits for full automation, as can using because it streamlines deployment assess factors like rack and storage
fully automated trucks for select work- details, Kaumo adds. “The infrastructure layout or staging points versus what
flows, and then expanding on that use free-piece makes it so the customer can existed before. That’s just fine with lift
once you start seeing the benefits.” literally have an automated truck up and truck vendors, who’ve evolved from
Jack Kaumo, director of iWare- running in one day,” says Kaumo. mainly being hardware-focused vendors
house Technology Solutions for Raymond’s fully automated vehicles of conventional industrial trucks.
The Raymond Corp., agrees that are gaining momentum, too, Kaumo As Wood sums up the need at arriv-
semi-automated vehicles can be good adds, but the shift from conventional ing at optimal material flows for robotic
way to step into the benefits of fully lift trucks to fully automated ones will lift trucks, “Automated systems are only
automated vehicles. Semi-automation be gradual simply because of the huge as efficient as the other facility pro-
makes it so operators do not have installed base for conventional trucks cesses they support,” Wood says. “Auto-
to think about the optimal routes or that are meeting current needs, and mation is not a substitute for defining
focus on finding the correct picking or the need to assess which workflows and optimizing those processes, and
drop-off points—all they need to do should be automated. “It will be a automation won’t fix a broken process.
is progress the vehicle with a simple gradual process in moving to automa- You’ll just get broken or flawed results
movement. “What that does is reduce tion, but that’s OK, because you want faster—and on a larger scale.” •
the amount of errors that can occur in to optimize processes before you auto-
a process,” Kaumo says. mate them,” he says. —Roberto Michel is a contributing
Infrastructure-free, automated lift Since robotic lift trucks act as a editor for Logistics Management

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What’s next:
Implementing “touchless”
DCs through advanced
warehouse systems
The ability to automate DC operations by employing AI
technologies that include a closer convergence of WCS, WES and
WMS solutions is on the horizon. Designing touchless operations
that reduce the dependence on traditional labor sources will better
position supply chains in their quest to provide an uninterrupted
flow of goods and improved resiliency.

B
BY MARK NEWBERRY, DEANNA rown cartons whisk by at breakneck speeds
RAINWATER, ANDY CRANE
& KAREN RAUCH, as the sound of pneumatic triggers divert
TATA CONSULTANCY SERVICES the cartons onto a separate path or down
a chute. Red laser light beams sparkle and scan
shiny white labels on the cartons checking their
contents and determining their destination.
Okay, we’ll admit that it’s a little difficult to ro-
manticize warehouse automation, but it’s amazing
to watch in action. All these cartons, conveyors
and laser lights are part of a highly sophisticated
system that continues to advance into the realm
of autonomy and artificial intelligence (AI).
At the heart of this automation are two types
of system working together to execute the seem-
ingly choreographed performance: the warehouse
management system (WMS) and the warehouse
control system (WCS). While these systems have
existed since the 1990s, a revolution is afoot to in-
crease the level of sophisticated autonomy through
a warehouse execution system, or WES.

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The pandemic underscored the


growing prevalence of e-commerce
fulfillment and the increasing need to
mitigate labor and productivity risks
through providing a safer, less congest-
ed work environment largely enabled
through increased automation.
It’s important to keep in mind that
systems and automation capabilities were
developing rapidly before the pandemic.
However, COVID-19 brought an accel-
erated awareness and actuated bringing
those changes to light. In short: It’s been
a wakeup call for some, an affirmation for
others. What’s more, experts agree, when
the pandemic finally moves on, its impact
on warehouses and distribution centers
certainly won’t dissipate any time soon.
COVID-19 and warehouse health and safety issues became top
automation of mind, especially as cases spread in The rise of warehouse
The impact of COVID-19 on warehous- high-profile operations like Amazon. execution systems
ing and distribution could well outlast However, the impact of the pandemic A traditional fulfillment warehouse em-
the pandemic itself, as labor health has also prompted renewed assessments ploys a WMS to receive inventory, locate
concerns, hampered supply chains and a of DC operations on everything from and track its movement within the ware-
new wave of automated warehouses and the degree of automation and advanced house. When fulfillment orders are sent
distribution centers continue to emerge. software necessary in a warehouse today from the ERP or OMS, the WMS creates
Warehouses, distribution and to the importance of building size, work a “wave” of work based on the available
fulfillment centers were crippled, as area design and location. inventory and resources to pick, pack and

WES key function benefits:


Dynamic labor balancing Next-order optimization
• Provides real-time, system-directed labor balancing across • Makes real-time decision of the next order to release
multiple work zones • Bases decisions on order priority, ship requirements, order
• Bases decisions on current priorities and workload de- ages, picker locations and available inventory
mands • Allows nearly immediate processing of priority orders
• Synchronizes the operation of all work zones • Determines what orders are “not picked” in resource-limited
• Accounts for “zone transfer” penalties in excessive worker operating conditions
movements
Revolving batch picking
Sorting machine optimization • Eliminates low productivity wave transition periods
• Real-time optimized decision item sortation • Maximizes continuous resource utilization
• Increases sortation capacity by 28% • Levels processes, eliminating harmonic peaks and
• Reduces “problem orders” by 75% valleys behavior
• Reduces processing and material handling labor
• Allows workers to work to their own capacity

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ship the orders within the


committed order cycle time.
The WMS is a passive
system that requires input
from users indicating tasks
have been completed. Op-
timization of the inbound/
outbound processes is typ-
ically engineered into the
operations and not through
the WMS.
Fulfillment warehouses
that utilize automation—
such as conveyors, sorters,
and pick/put to light—em-
ploy warehouse control
systems. The WMS sends
information to the WCS
regarding the objective of
the automation, and then
the WCS utilizes the information from walls of the warehouse to prioritize pickers within the zones containing
the WMS to control the automation to an inbound receipt for an emergency the inventory, the units are picked into
move or route product to a destination order. Using predictive analytics and multiple bins, and then the bins are
or turn on a light in a pick-to-light rack. complex algorithms, a WES can detect routed by the WCS to be expedited.
Both WMS and WCS work in rela- issues and prescribe a solution without To further explain the value of
tive isolation. These systems are unable human interaction. WES, let’s use a pouch sortation sys-
to react to changes in production, tem such as SDI’s Joey sorter. Individ-
bottlenecks, service-level commitments WES in action ual items are scanned and placed into
or emergencies. They require human Here’s an example of how a WES can pouches. Using advanced algorithms,
intervention to re-prioritize, re-route or function within a fulfillment center to the pouches are sorted and shuffled
expedite an order or process. coordinate the expedition of a last min- until the items on the order are next to
A warehouse execution system, on ute, high priority order. one another and advance to the begin-
the other hand, can coordinate and A next-day air delivery order for ning of the line for packing.
direct all resources: labor and material multiple items is dropped on a ware- The pouches are then routed to a pack-
handling equipment in real time. The house. The WES can prioritize a ing station where they’re cartonized and
reactive WES moves production in a receipt of an inbound shipment con- sent by the WCS to the overnight ship-
continuous flow to optimize service taining the necessary inventory and can ping lane in time for next day air pick-up.
levels and can react to production is- allocate receiving resources and assign
sues and reprioritize workload such as available dock doors and automation. Resource visibility
the ability to drop a high priority order Upon scan of the inbound carton, the A WES has visibility to all available re-
to the warehouse without creating a WES coordinates with the WMS to sources and can coordinate activities to
new wave (waveless picking) or dis- send the carton to replenishment. meet committed service levels. Integrat-
rupting the current production flow. The WMS/WES issues a task to ed with wearable devices and scanners,
WES can also work to improve replenish the inventory. A pick com- a WES has visibility to individual activi-
production and service beyond the four mand is generated without a wave to ties and can identify production delays.

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Based on these shifts in production,


the WES can re-assign tasks to avail-
able resources to increase efficiency
and throughput.
The IoT (Internet of Things) revo-
lution will provide a greater number of
devices and equipment for which the
WES can utilize in the optimization
of the fulfillment workflow. Wearable
devices can be tracked for location,
productivity and feedback, while driv-
erless trucks can be deployed to pick
a pallet for replenishment. Inbound
trailers can be geofenced and assigned
a dock door with allocated resources
to unload the merchandise.

Incorporating WES functionality to


advance automation
For larger, complex operations that future will likely include increased expect for day-to-day operations. Com-
include a high degree of automation, use of autonomous mobile robots and panies are guessing as to which patterns
both a WCS and WMS are going to be artificial intelligence capabilities such as will remain and which are temporary.
needed. WES is not usually going to cognitive computing and machine learn- Artificial intelligence can help solve
be a replacement for WMS; but rather ing and may also contain automation these unforeseen challenges. Looking
will work in combination with it. And, control knowledge in larger amounts to the future, predicting customer
in the future, it’s foreseen that WMS than they do currently. demand requirements will utilize
will include enough intelligence so Many WES vendors are building significant amounts of data from new
that WCS/WES can be rolled into the modular solutions to alleviate the need to sources, such as the IoT and external
WMS solution. integrate across all processes. Companies partner collaboration to determine
This integration could relieve some can select which aspect of their fulfill- the next optimal move in a fulfillment
pressure from implementation and will ment process needs WES functionality center. AI transforms an overwhelming
reduce the costs of running multiple and purchase a purpose-built module. amount of data into usable insights to
“warehouse management oriented” Applying these “NextGen” technologies, support a multitude of decisions in the
systems in one facility. For heavily WES proves to be much more flexible fulfillment center.
automated solutions, approximately in nature compared to a WMS or WCS
20% of the implementation effort will that must encompass all aspects of the WES application landscape
be required to manage the integration fulfillment process and automation. Companies are rushing to develop
of the warehouse systems. fulfillment execution systems to enable
AI and warehouse execution the advanced features and increased
Looking to the future In the past, fulfillment warehouse deci- automation opportunities. The solutions
In the future, there may be standard mes- sions were based on historical data anal- are currently being developed by WMS
saging systems developed that will allow ysis. However, the impact of COVID-19 and WCS software providers, material
for simpler integration of warehouse auto- is causing consumption behavior to handling and automation vendors as
mation and their management systems. bullwhip in more sporadic ways than ever well as standalone WES developers.
The warehouse execution of the before, and no one really knows what to At this point in time, one solution

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does not typically meet all require- due to COVID-19, organizations disease spread.
ments. Companies are challenged to are now looking for emerging digital Automating DC operations and em-
find the right combination of WMS, technologies to ensure they’re better ploying AI technologies that include
WES, and WCS that works best for prepared for the future. The leaders a closer convergence of WCS, WES
their future requirements—in more are seizing the opportunity to advance and WMS solutions is on the horizon.
automated facilities that are designed competitively. Designing touchless fulfillment cen-
to mitigate labor and productivity risks. The pandemic taught our supply ters that reduce the dependence on
It’s now more challenging than chain teams a hard lesson to look traditional labor sources through inno-
ever to identify the right partners to beyond the current technologies and vative technologies will better position
implement warehouse solutions. And, traditional ways to setup, organize and supply chains in their quest to provide
it begs the question of having a single operate DC Operations. Historically, an uninterrupted flow of goods and
software solution or multiple software warehouse design and technologies resiliency to its customers regardless
solutions in place to plan, manage, were deployed and implemented with of the circumstances. •
control and optimize a fulfillment the primary focus of maximizing space
distribution center. utilization, throughput and productivity. TCS Consulting & Service
Other than a few ergonomic con- Integration Logistics Team:
Touchless fulfillment is siderations, little was done to design Mark Newberry, consulting partner;
right around the corner facilities in a way that also mitigated Deanna Rainwater, director;
With the disruption of normal rou- labor and productivity risks due to Andy Crane, senior manager;
tines and standard business practices previously unknown threats such as Karen Rauch, engagement manager

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2020 Virtual Summit:
Building in supply
chain resilience
This year’s summit helps attendees shake off the impacts
of a difficult year and use digital transformation, risk
management, reshoring and other tools to reimagine their
operations for success in 2021.

T he spotlight on supply chain and logistics shone pretty brightly in 2020 as organiza-
tions worked to overcome a global pandemic, subsequent economic impacts, labor
shortages, U.S. wildfires, and an unusually active hurricane season.
In a year where Murphy’s Law reared its head on multiple occasions, the editors of
Logistics Management and Supply Chain Management Review were in the trenches with
supply chain professionals, reporting on the latest activity and offering sage advice to com-
panies across a wide range of industries.
And during a year when online conferences effectively supplanted live, in-person events,
the “2020 Virtual Summit: Building in supply chain resilience” attracted an impressive
lineup of keynote and session speakers as well as a broad audience of participants. In fact,
2020 marks the 15th year that Logistics Management and Supply Chain Management Review
offered readers a virtual lineup of educational sessions designed to prepare logistics and sup-
ply chain operations for the year ahead.
Here’s a snapshot of each presentation and the key takeaways offered by the experts who
participated in the 2020 Virtual Summit.

KEYNOTE

Rethinking risk and resilience in


the aftermath of the pandemic
A major shock to supply chain operations,
COVID-19 exposed the weaknesses of
the current supply chain paradigm and forced
firms to consider the challenges of rebuilding
their supply chains due to supplier exits.
For some industries, the pandemic even
forced a major rethinking of business mod-
els. And while these are all valid pain points,

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SPECIAL REPORT: A SPECIAL SUPPLEMENT TO LOGISTICS MANAGEMENT

2020 Virtual Summit Roundup

there’s a silver lining to all of this: The pan- the two major capabilities are resistance and
demic is giving companies a chance to rethink recovery, both of which are measured along
supply chain resilience. with time, quantity, strategy, and stock price.
In this keynote session, Steven Melnyk, “Economically,” he notes, “the pandemic has
professor of operations and supply chain been a disaster.”
management at Michigan State University, The hidden, overlooked impacts of
discusses how companies will rebuild while COVID-19 include the vulnerability of small-
also creating a better, stronger supply chain to medium-sized businesses, which bore the
for the future. After all, the foundations for burden of the pandemic. These small businesses
doing so have been there all along, and most are extremely important to the supply chain, he
systems and people are ready for change. explains, even though they are often “hidden.”
In his presentation, Melnyk highlights Looking ahead, Melnyk says companies
risk and resilience, examines the risk impacts must rethink risk and resilience by managing
from COVID-19, and shows what risk and multi-tier supply chains—a weak point for
resilience 2.0 will look like post-COVID. many. “The new form of resilience builds on
“The current situation has accelerated cer- prioritization, being a good customer, and sup-
tain developments, which were present prior plier development,” says Melnyk, who wraps
to the pandemic,” he says, “but which have up the keynote with a list of success tips for
now been exposed or opened as a result of 2021 and beyond.
the pandemic.” He ends his session with this piece of
Defining supply chain risk and resilience sage advice to all supply chain operators and
as “the ability of a supply chain to both resist logistics leaders: “We have to stop thinking in
disruptions and recover operational capabil- silos, and we have to work toward a
ities after disruptions occur,” Melnyk says collaborative supply chain.”

SESSION 1: DIGITAL TRANSFORMATION

How the pandemic accelerated


supply chain technology trends
T he push to integrate more technology
and automation into the supply chain
was already well underway pre-COVID,
with the unexpected health crisis—and
subsequent supply chain shocks—greatly
accelerating the trend.
For example, technologies such as
the Internet of Things (IoT), artificial
intelligence (AI), robotics, real-time data

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2020 Virtual Summit Roundup

analytics and communications platforms Many companies have some kind of emer-
that facilitate telecommuting all provide gency management, he adds, be it physical or
visibility into supply chains and also enable virtual (the latter of which came about due to
contactless, paperless operations. And while the pandemic).
these technologies were used to deal with To address crisis management, Sheffi says
the immediate impacts of the pandemic, companies need good communication with
they will also have long-term benefits for the customers, suppliers, employers, and beyond.
performance and resilience of supply chains “Even if you don’t have all the information,
and businesses. good communication includes what we know,
In this session, Yossi Sheffi, the director what we don’t know, and what we’re working
of the MIT Center for Transportation and with,” says Sheffi. “This helps with uncertainty.”
Logistics, examines how the pandemic has Pointing out that many companies have
accelerated the development and adoption of had to make COVID adjustments (i.e.,
these technologies and the implications they moving their operations online), Sheffi says
have for supply chain resilience—both now IKEA now has an augmented reality app to
and in a post-pandemic world. see what items look like in your home, and
“Every disruption is different,” says Sheffi. Sephora is giving beauty tutorials online
“It comes with its own litany of causes and instead of in-store makeovers. “This is the
effects and problems. No two are the same.” supply chain professionals’ finest hour,” he
He goes on to say that risk management explains, “and a time where they can step up
involves prevention, detection, and response. to solve these challenges.”

SESSION 2: RESEARCH

29th Annual Study of Logistics


and Transportation Trends
T he speed of technological and societal
change no longer affords companies
the luxury of slow incremental improve-
new technology, rising customer expectations,
and a global pandemic.
In this session, Christopher A. Boone,
ments or adaptations. Instead, logistics and Ph.D., assistant professor at Mississippi
supply chain managers must look forward
and dare to ask the hard question: Are we
willing to change?
The “29th Annual Study of Logistics and
Transportation Trends” posed this question
to logistics and transportation professionals
to gain added insights into how organizations
are responding to the disruptive pressures of

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2020 Virtual Summit Roundup

State University and Karl B. Manrodt, Ph.D., such as visibility, predictive analytics, AI,
professor at Georgia College and State robotics, electronic bills of lading, and the
University, review the survey results, discuss Internet of Things. They say funding for
key trends, and offer recommendations for transportation technology initiatives is in-
current and future supply chain success. creasing and that, across the board, “every-
“Most respondents think transportation one should be investing more in technology
is fundamentally changing,” says Manrodt. than they did in the past.”
“The majority also agree that they will see an “COVID is a catalyst both on the carrier
increase in funding for transportation, too. side and the shipper side for transformational
Normally that’s not the case, and usually transportation projects,” says Manrodt. For
they’re just on their own when it comes to instance, he says companies really need to
dealing with change.” think more about partnerships and working
Boone says that we’re also seeing a shift together to be successful.
in meeting customer expectations and that’s Technology will serve as the catalyst that
driving the shift into smaller individual orders helps solidify those alliances and that puts
and shipments. “This is how companies are companies on the path to success. “Technol-
responding to customer expectations,” he ex- ogy isn’t just enabling us to do some of the
plains, “and the impact that’s having on how things we’re doing now a little bit faster or a
they’re spending transportation dollars.” little bit better,” says Boone, “it’s really giving
The speakers then discuss types of tech- us the opportunity to rethink how we can do
nology companies are looking at this year, things completely differently.”

SESSION 3: SOFTWARE

TMS: Essential to efficiency


E specially amid disruption, transpor-
tation management systems (TMS)
help companies carve out a path for effi-
ciency and productivity for their modern
supply chains. For supply chain opera-
tions, end-to-end transportation visibility
increasingly includes TMS integration
with upstream and downstream systems,
as well as granular data analysis to priori- and flexibility while proactively positioning
tize and optimize shipments. themselves for success.
In this session, Howard Turner, project Turner starts with a quick overview
director at St. Onge Company, takes a of TMS and its capabilities, noting that
closer look at how businesses of all sizes the software manages inbound, internal,
can use TMS solutions to drive efficiency and outbound shipments. Transportation

50 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


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networks are extremely complex with mul- TMS deployments come with their own
tiple suppliers and stakeholders that can pros and cons, Turner says that either
be hard to manage, he says, and increas- option can handle the consolidation of
ing visibility and securing transportation orders for larger shipments, transportation
capacity are extremely important in the optimization, real-time tracking, carrier
current landscape. performance measurement, transportation
“A TMS is a tool that assists with planning, and process automation (among
analyzing and determining the optimal other functionalities).
means to achieve your transportation goals,” “Strategically investing in and properly
Turner points out, noting that the software deploying the right systems can allow your
is typically integrated into the enterprise business to withstand and potentially thrive
resource planning (ERP) system, then can in an ever-changing landscape,” Turner
be downloaded to a warehouse management concludes. “Properly using tools to navigate
system (WMS) for fulfillment. transportation disruptions can have a direct
Explaining that on-premises and Cloud impact on your company’s bottom line.”

SESSION 4: E-COMMERCE

Last-mile fulfillment: Solving


an ever-complex puzzle
C OVID-19 accelerated the move to
e-commerce for everything from grocer-
ies to classic cars, challenging existing B2B
and B2C supply chain models. Amid this
disruption, a flurry of innovation has thrived,
including ship-from-store, curbside pickup,
and hyper-local fulfillment, all of which have
gone from fringe to mainstream.
Concurrently, new last-mile delivery COVID-19 has accelerated e-commerce
models are shaking up the balance of power by five years in just five months, Amling
in package delivery. Alan Amling, a fellow at says. It has also boosted innovation, with
University of Tennessee and CEO at Thrive supply chain companies and retailers inno-
and Advance, LLC, uses this time to explore vating and pivoting to keep up with chang-
the emerging last-mile landscape—from ing customer demands. “There has been sort
fulfillment to the front porch—and provide of a butterfly effect,” he explains, “where
alternatives to consider as companies navi- one small change has built up into a larger
gate a world where disruptions are the rule, impact. These small changes compound to
and not the exception. produce industry shaking impacts.”

52 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


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2020 Virtual Summit Roundup

Amling then discusses the distinct e-com- Pointing out that the future of delivery
merce leaders that are setting the pace, revenue goes beyond just shipping and
like Walmart and Amazon. They are setting delivery cost, Amling says smart companies
the bar on service when they do things like are “playing offense,” versus attempting to
moving from two-day to one-day shipping defend their territory. “This is the era of or-
or Walmart doing same day delivery for gro- ganizational velocity,” he adds, “which is the
ceries, he notes. “As a result, new last-mile ability to observe, accept (or not), and act (or
fulfillment models are taking shape, such as not) on threats and opportunities facing the
ship from store and drone delivery.” firm with speed and agility.”

SESSION 5: ROBOTICS

State of robotics: Consider


robotics in 2021
R obots, including autonomous mobile
robots (AMRs), are seeing a rapid up-
tick in logistics and supply chain operations,
with their usage projected to increase as the
world recovers from the pandemic.
In this session, presenter Jeff Hedges,
president at JHedges Consulting, offers
attendees an in-depth look at the different
types of robots coming into the market,
and examines the value proposition behind robots (AMRs) are vehicles made to trans-
these various approaches. He also explores port an item from point A to point B, Hedges
how operations can better tie robotics in says these vehicles don’t eliminate the
with automation and the workforce as picker; they just decrease travel time. Pick-
logistics and supply chain operations work ing robots are made with more of an item
to build their long-term resilience strategy. picking focus, and are improving in the area
“There’s a lot of hope and a lot in interest of handling or sorting returns, kit assembly,
in these technologies as we see dozens, if not and order verification and accuracy, while
hundreds, of venture capitalists and private also making operations more cost effective.
equity firms continuing to invest,” says Hedg- During the coming year, Hedges expects
es, who estimates that the robotics market labor availability to be a major concern—yet
will reach $4 billion by 2025. The industry is another reason why more companies are
also seeing more investment in AI, even as a turning to robotics for help. “We’re past the
standalone technology, he adds. early adopter phase,” he says. “Companies are
Explaining that autonomous mobile definitely accelerating implementation plans.”

54 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


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Johnathan arrived at
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SESSION 6: RESHORING

Global strategy: The pros


and cons of reshoring
H igh transportation costs, supply
chain interruptions, and global trade
wars are all pushing companies to reexam-
movement in America,” she says.
To companies that are considering this
move, she says the first step is to evaluate
ine their global manufacturing and sourc- your total cost of ownership (TCO). Factor-
ing strategies. Some of them are bringing ing in variables like automation, proximity
their operations back to the U.S. through to markets, order fulfillment times, logistics
a process known as “reshoring.” costs, the value of “Made in USA,” custom-
This session finds Rosemary
Coates, executive director of
the Reshoring Institute, walking
attendees through the offshor-
ing timeline and showing why
reshoring may be a good choice
for organizations now and in the
aftermath of the global pandem-
ic. “In the 1990s and 2000s,
offshoring to China was the
economic strategy for many U.S.
manufacturers,” Coates says. “Fast forward er preferences, and economic incentives.
to 2020, and companies are looking to move “Every company is different and deci-
away from China and back to the U.S.” sions cannot be made on numbers alone,”
Coates says that the catalyst for she explains. “Doing your cost of ownership
reshoring was the 2012 election, although is not simply a comparison of costs; you
companies didn’t immediately start mov- really have to look at the whole strategy of
ing their operations. “It was the turning reshoring in order to make an effective case
point and beginning of the reshoring for bringing manufacturing back.” •

56 L O G I S T I C S M A N A G E M E N T | JANUARY 2021 LOGISTICSMGMT.COM


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