*About Us

*History
*Product Range
*Service Centers
*Quality Process
*Customer List
 Technocrats Plasma Systems Pvt. Ltd is a renowned company
known for its technologically proven 100% Indian/Indigenous
reliable products which are comparable to the world leaders in
performance. We are always into innovation and this is only
possible because of round the clock efforts of the Technocrats
THINK TANK.

‘TECHNOCRATS’ became market leader within 3 years of its

inception in the field of Plasma Cutting Systems. The company
has continued to occupy the position of market leader for
Plasma cutting systems and Welding systems in the country.
 TECHNOCRATS PLASMA SYSTEMS PVT. LTD. (TPSPL) WAS BORN AS
“TECHNOCRATS” in the year 1990 by Mr. Arun Kumar who was working
as a Scientist for “BARC”. A new generation Air Plasma Cutting Machine
with Thyristorised Current Control was invented and introduced in the
market.

Based on the response & suggestions received from customers, Plasma

Welding, Micro Plasma Welding & range of energy efficient welding
equipments were developed for MMA, TIG, AC/DC TIG, MIG/MAG &
Submerged Arc Welding applications.

“TPSPL” was first to introduce all Indian IGBT Based Inverterised

Machines in the country in the year 1996. Automation division was
started in the year 2007.
Plasma Cutting Machines

Welding Machines

Semi-Automatic Gas Cutting

Machine

CNC Systems

Welding Automation
Diode Based Plasma Cutting
Machine
-Fixed or step controlled power
source
-Output current for the machine is
fixed and does not change
-Cutting speed requires adjustment
depending upon the thickness
-Suitable for application where
cutting thickness do not vary much
-Most reliable , No electronics,
Least maintenance cost
-Models with 70 amps output to 100
amps output
-Or Models with multiple of 100
amps Not recommended for CNC
profile cutting applications
Thyristor Based Plasma
Cutting Machine
-Possible to vary the current
as per requirement
-Comfortable for operator as
current can be adjusted to
suit his skill
-More suitable for integration
with CNC profile cutting
systems
-Models for thicknesses from
few mm to 200 mm
Inverter Based Plasma
Cutting Machine
-Energy Efficient
-Best cut quality
-Least operating cost
-Heavy duty design for
integration with CNC profile
Cutting machines
-Models for cutting foils to 100
mm thick steels
 DIODE BASED PLASMA CUTTING MACHINE-MODELS

KALI MF KALI 100F

KALI 80F

OTHER AVAILABLE MODELS ARE:-

KALI 30F
KALI 150F
KALI 200F
KALI 400F
KALI 500F
 THYRISTOR BASED PLASMA CUTTING MACHINE-
MODELS

KALI 80 KALI 100 KALI 150

OTHER AVAILABLE MODELS ARE:

KALI 400
KALI 500
KALI 700
KALI 1000
KALI 200 with Water Cooled torch
KALI 500H
Thyristorised
Plasma
Cutting
machine
KALI 1000H
Thyristorised
Plasma Cutting
machine
 INVERTER BASED PLASMA CUTTING MACHINE-MODELS

KALI 45i KALI 100i

KALI 65i
Other available
models are-
KALI 80i
KALI 300i
KALI 500i
KaliCUT 25

All models are also

available in PLC Based
KALI 200i
 HYBRID TECHNOLOGY BASED PLASMA CUTTING MACHINE-MODELS

HyCUT 100
Other available
models are- HyCUT 200
HyCUT 125
HyCUT 250
HyCUT 300 All models are also
HyCUT 400 available in PLC Based
 Cutting Chart
Selection Chart for Manual Plasma Cutting machines
Models Type Output Torch Type Cutting Thickness (mm)
Clean Coarse
KaliCUT 25 Inverter 45A/130V Air Cooled 16 30
Plasma 45i Inverter 45A/130V Air Cooled 12 25
KALI 45i Inverter 45A/130V Air Cooled 12 25
KALI 65i Inverter 65A/130V Air Cooled 20 30
KALI 80i Inverter 90A/140V Air Cooled 25 35
KALI 100i Inverter 120A/140V Air / Water Cooled 32 45
KALI 200i Inverter 200A/140V Water Cooled 40 70
KALI 300i Inverter 300A/140V Water Cooled 50 80
KALI 500i Inverter 500A/140V Water Cooled 75 125
KALI 100 Thyristor 120A/145V Air / Water Cooled 32 50
KALI 150 Thyristor 200A/145V Water Cooled 50 75
KALI 200 Thyristor 300A/150V Water Cooled 75 100
KALI 400 Thyristor 400A/200V Water Cooled 100 125
KALI 500 Thyristor 500A/200V Water Cooled 125 150
KALI 700 Thyristor 700A/200V Water Cooled 150 180
KALI 1000 Thyristor 1000A/200V Water Cooled 200 300
KALI 30F Diode 40A/120V Air Cooled 8 16
KALI MF Diode 70A/130V Air Cooled 16 32
KALI 80F Diode 90A/135V Air Cooled 25 40
KALI 100F Diode 120A/140V Air / Water Cooled 32 50
KALI 150F Diode 200A/150V Water Cooled 50 75
KALI 200F Diode 300A/165V Water Cooled 75 100
KALI 400F Diode 500A/200V Water Cooled 100 140
KALI 500F Diode 600A/200V Water Cooled 125 175
HyCUT 100 Hybrid 100A/160V Air Cooled 32 50
HyCUT 125 Hybrid 125A/160V Air Cooled 40 60
HyCUT 150 Hybrid 150A Water Cooled 50 75
HyCUT 200 Hybrid 200A Water Cooled 65 85
HyCUT 250 Hybrid 250A Water Cooled 70 95
HyCUT 300 Hybrid 300A Water Cooled 80 100
Plasma Cutting Machines

Welding Machines

Semi-Automatic Gas Cutting

Machine

CNC Systems

Welding Automation
 MMA/TIG Welding Machine

AC/DC TIG Welding machine

MIG/MAG CO2 Welding Machine

Submerged Arc Welding

Machine
 Diode Based MMA/TIG welding
machine
- Unique design
- Heavy duty, designed for
project site applications
- Minimum current starts from
10 amps, compared to others
30 amps. This allows thin
sheet tig welding.
- Light weight & compact
remote control pendant
- Almost No maintenance
machine
Thyristor Based MMA/TIG
welding machine
- Hexa phase design, which
produces excellent welding
quality
- Most rugged design, suits
dusty, dirty project site
conditions
- Least maintenance cost
Inverter Based MMA/TIG
welding machine
- Most Reliable, built on 20 yrs
of field experience
- 100% Indian hence prompt
after sales services
- Least maintenance cost. Our
PCB replacement cost is only
25% compared to Chinese
machines
- Price is competitive to
Chinese better quality
machines
DIODE BASED MMA/TIG ARC WELDING MACHINE-MODELS

Also available as
Sapphire 500
Sapphire-600

SAPPHIRE-400
THYRISTOR BASED MMA/TIG ARC WELDING MACHINE-MODELS

Also available as
TD 600H
TD 800H
TD 1000H

TD 400H
 INVERTER BASED MMA WELDING MACHINE-MODELS

SINGLE PHASE

Other models available are

MINIWELD 230

MINIWELD 160

THREE PHASE
Other models available
are
SOLARIS 600

Solaris 400 SOLARIS 500

 INVERTER BASED TIG WELDING MACHINE-MODELS
THREE PHASE
Other models available
are
SOLARIS 600 tig

MINIWELD 230 tig with

inbuilt H.F.
SINGLE PHASE Solaris 400tig with inbuilt
H.F. unit
Other models
available are
MINIWELD 160
tig with inbuilt
H.F.
SOLARIS 400tig with inbuilt
H.F. and Water cooling unit
 Inverter Based AC/DC TIG welding
machine
- 100% Indian
- Unique design features to weld all
metals MS/SS/Aluminium/Copper
etc.
- Most Reliable
- May be integrated with PLC for
advance features and automation
applications
Thyristor Based AC/DC TIG welding
machine
- Fully thyristorised design with in
built DC suppressor and high
frequency ()HF) unit for AC & DC
welding application
- Most suitable for manual welding
applications
- Water cooled torch with Water
cooled nozzle jacket for long life
AC DC BASED MMA/TIG ARC WELDING MACHINE-MODELS

THYRISTOR BASED AC DC TIG

MACHINE
TD 400 A-D
TD 600 A-D

INVERTER BASED AC DC TIG

MACHINE
Other models available are
SQ 300
SQ 400
Inverter Based
programmable machines are
SSQ 300
SSQ 400
Inverter Based MIG/MAG CO2 Diode Based Thyristor Based
Welding Machine MIG/MAG CO2 MIG/MAG CO2 Welding
Welding Machine Machine

- 100% Indian - Fully thyristorised - Hexa-phase design, which

closed loop feedback produces excellent weld
- Unique design features, which produces control enables remote quality
excellent weld quality control of Welding
- Designed for project site
- Tested at M/S Welding Research current & voltage
conditions
Institute, Trichy - Instantaneous Arc
- Negligible maintenance
- Reported as one among the best in the starting
World - Prompt after sales service at
- All welding position
least cost
- Designed for heavy Duty applications possible
- Possible to incorporate
- Possible to incorporate Constant - Wide range of metals
Constant Current (CC)
Current ( CC) feature with gases can be
feature
welded
- Possible to offer Integrated wire feeder
with power source
DIODE BASED MIG/MAG CO2 ARC WELDING MACHINE-MODELS

Other models available are

TCP 400
TCP 600

TCP 250

THYRISTOR BASED MIG/MAG CO2 ARC WELDING MACHINE-MODELS

Other models available are
CPT 250
CPT 600
Also available with CC/CV features-
CPT 400 CC/CV
CPT 600 CC/CV

Programmable models
SCPT 400
SCPT 600 CPT 400
INVERTER BASED MIG/MAG CO2 ARC WELDING MACHINE-MODELS

ICP 400

OTHER AVAILABLE MODELS ARE

ICP 250
ICP 600
ICP 800
Also available with CC/CV features-
ICP 400 CC/CV
ICP 500 CC/CV
ICP 600 CC/CV

SICP 500 (programmable) Programmable models

SICP 400(programmable)
Diode Based Submerged
Arc Welding Machine
- Output voltage controllable
in steps with no feedback
control for voltage or
current.
- Rugged design for continuous
duty applications
- Reliable trolley and controls
Thyristor Based
Submerged Arc Welding
Machine
- Thyristorised feedback
controls MIG/MAG Co2
thyristor based submerged
arc welding.
- Rugged design for continuous
duty applications
- Reliable trolley and controls
Inverter Based
Submerged Arc Welding
Machine
- Inverterised IGBT based
Inverter based submerged arc
welding machine.
- Rugged design for continuous
duty applications
- Reliable trolley and controls
 DIODE BASED SUBMERGED ARC WELDING MACHINE-MODELS

OTHER AVAILABLE MODELS ARE

SA-1000
SA-1200

SA-800
INVERTER BASED SUBMERGED ARC WELDING MACHINE-MODELS

OTHER AVAILABLE MODELS ARE

SAW 800i
SAW 1200i
SAW 1600i

SAW 1000i
THYRISTOR BASED SUBMERGED ARC WELDING MACHINE-MODELS

OTHER AVAILABLE MODELS ARE

TD SA 800
TD SA 1000
TD SA 1600

TD SA 1200
INVERTER BASED MICRO PLASMA
WELDING MACHINES

OTHER AVAILABLE MODELS ARE

MPW 25
PW 100
PW 150
PW 200
PW 400
PW 500

MPW 50
Plasma Cutting Machines

Welding Machines

Semi-Automatic Gas Cutting

Machine

CNC Systems

Welding Automation
Portable Shape Cutting machine
- Light Weight and Portable
- Large shape cutting capacity
- Solid State Circuitry
- Cuts upto 150mm thickness
- Accurate & Easy to operate
- Precise control & Proven Performance
Heavy Duty Portable Flame Cutting
Machine
- Straight line circular cuts upto 90mm
thickness
- Bevel cuts upto 45°
- Internally asbestos lined body with fibre glass
insulated circuit
- Dynamically balanced armature for ultra
smooth drive
- Strong & Solid construction for longer life
- Precise control & proven performance
Portable Shape Cutting Machine Model-
MINI OSTRICH

Heavy Duty Portable Flame

Cutting Machine Model-
OXY-1
Plasma Cutting Machines

Welding Machines

Semi-Automatic Gas Cutting

Machine

CNC Systems

Welding Automation
 MINIATURE BASED CNC PLASMA/GAS PROFILE CUTTING MACHINE

- Machine which meets all cutting requirements of MSME

- Cutting cost is reduced to only 30 % by Air Plasma Cutting
- Possible to cut metals of 0.30 mm thickness
- Initial Height Sensing (IHS) and Auto Height control for Plasma cutting.
- Capacitive Height Controller for gas cutting
- Auto ignition for gas cutting
- Auto nesting software
- Dependable after sales training & support
- Plasma Cutting up to 50 mm
CUB
CNC GRATING CUTTING SYSTEM WITH PLASMA HEAD
GRATING
CUTTING WITH
CNC SYSTEM
CUMA (CNC Plate & Pipe Profile Combined Cutting
machine Miniature type)
 Gantry BASED CNC PLASMA/GAS PROFILE CUTTING MACHINE
- CNC profile Cutting machine with dual drive, multiple torches for oxy-fuel cutting
as well as Plasma Cutting
- Initial Height Sensing (IHS) and Auto Height Control for Plasma Cutting
- Capacitive Auto Height Control for Oxy-fuel cutting
- All types of Auto bevel cutting on circular, straight line and all shapes
- Auto Plate alignment features
- Under water, fume extraction systems, auto slag removal system.
- Auto ignition, powder marking, punch marking/plasma marking
- No limitation about length and width of the machine
- Remote diagnostics
- Excellent training for operators and dependable support for services
- Option of CNC controllers from Adtech / Hypertherm / Camsoft / Fanuc
- Auto Nesting Software
- Plasma Cutting up to 200 mm
PANTHER
PANUMA (CNC Plate &
Pipe Profile
Combined Cutting
machine Gantry type)
Sample Cut Pieces done by
CUB & PANTHER
FUME EXTRACTION SYSTEM
FOR CNC SYSTEMS -
CUB & PANTHER
CNC Pipe Plasma/Gas Profile Cutting Machine- PUMA
- Chuck as well as disc support
- 3 -axis & 5- axis models
- Possible to cut bevel on all profiles
- Plasma & Oxy-fuel cutting
- Accepts AUTOCAD drawings
- Possible to pierce up to 50 mm thick metals

5 axis model 3 axis model

PIPE PROFILE CUTTING MACHINE- PUMA
5 AXIS AUTOMATION SYSTEM FOR PIPE CUTTING OF 1.5 MTRS. DIAMETER PIPE
ALONG WITH PLASMA POWER SOURCE AND OXYFUEL TORCH
Plasma Cutting Machines

Welding Machines

Semi-Automatic Gas Cutting

Machine

CNC Systems

Welding Automation
AUTOMATION
AUTO FINNS WELDING
SYSTEM WITH THYRISTOR
BASED TIG WELDING POWER
SOURCE
CURVED PIPE TO FLANGE WELDING SYSTEM ALONG WITH
INVERTER BASED TIG WELDING POWER SOURCE
H BEAM FLANGE STRAIGHTNER
MEMBRANE PANEL WELDING SYSTEM ALONG WITH 2 NOS. MIG WELDING
POWER SOURCES
PIPE TO FLANGE AND END CAP TIG WELDING SYSTEM ALONG WITH
INVERTER BASED TIG WELDING POWER SOURCE
SPHERE WELDING SYSTEM ALONG WITH INVERTER BASED TIG WELDING
POWER SOURCE
TUBE TO TUBE WELDING SYSTEM ALONG WITH TIG WELDING POWER
SOURCE
GANTRY MIG WELDING SYSTEM WITH MIG WELDING POWER SOURCES
WITH T-SLOT BED
PIPE TO PIPE AND PIPE TO FLANGE WELDING AUTOMATION SYSTEM WITH
TIG WELDING POWER SOURCE
ORBITAL WELDING AUTOMATION SYSTEM WITH TIG WELDING POWER
SOURCE
 H-Beam Cutting
Assembly Automation
Line Projects

Welding Elbow
Automation Cutting &
Projects Welding
CNC Profile Cutting Machine

H-Beam Assembly Machine

H-beam Welding Machine

H-beam
Straightening
Machine
Cutting Automation Projects
Octagonal Pipe Cutting
Strip Cutting
Pipe Cutting
 Automatic Welding Projects
GIRTH
WELDING

Girth Welding Flux Recovery System

SAW Welding Head

Assembly
Welding cage
 Pen stock’s welding

Longitudinal and Transverse

Rail Wagons
Tank Welding
Column & Boom Welding
C-Channel Welding
 Membrane Panel Welding
Z‐axis for welding
purpose

Upper & lower

Roller for centering
& pressing

Dc motor for
horizontal
motion

Welding power source

+ wire feeder

Idler assembly frame

Tandem Welding

2.5 Mtr

2 Mtr

Control panel

Operating panel

Rail
Gear box & Motor
Girth Welding for Tanks/Cross Country Pipe Line
Welding
Ms Pipe

Flexible track

Magnetic pads
Wire feeder
Welding Torch

Movable Trolley
with controller
 TUBE BENDS
Elbow Cutting Half

Elbow end Cutting

Elbow Welding
 Quality Process Chart

Received the Material from store as per

BOM

No
Check all materials as per Make Rejection Note & deposit it to store
specification

Yes
Fit all material inchasis as per drawing

No
QC Stage inspection for all material Make QC Report for Rejection/Refittment
proper fitment
Yes
Wiring of machine as per wiring drawing

No
QC stage inspection for wiring QC report for wiring if any rectification

Yes
Machine testing as per Specification

No
Final QC inspection of machine
Make QC Report if any deviation
as per specification

Yes
Make QC Report

Ready for Dispatch

* PURCHASE DEPT
All the raw material and the bought out items procured from the
approved vendors is being tested before sending it to the stores for
storage. The raw and the bought out items which does not conform to our
specification is being rejected and sent back to the vendors.

* TESTING DEPT
Testing dept. is checking and testing the raw materials and bought out
items ordered by purchase dept. and accept only which matches the
specifications.

* STORES
Once clearance given by material testing dept. for accepted material, it
is being sent to Stores for storage. A particular number is being allotted
to the material and is stored at a particular location for its easy retrieval.
* PRODUCTION
Production is issuing bill of Material to Stores for issue of raw
material and the same is being issued to the production dept. and is
being processed further.

* STAGE QUALITY ASSURANCE

During manufacturing of the items, quality checks are made at
various stages to see whether the material is being manufactured as
per acceptable limits.

* PERFORMANCE TESTING
Once the item is ready in all respect, it is being tested for its
capacity and performance as per the specifications. Acceptance and
rejection is based on the parameters set.
* FINAL QUALITY CHECK
After checking the performance testing, the items is being
checked for its quality and aesthetic looks.
* PACKING
Once approved, it is being sent to packing department for
packing.
* DISPATCH
Once packing is done material is ready dispatch
• Bhabha Atomic Research Centre, Mumbai, Maharashtra
• Bharat Heavy Electricals Limited , Tiruchirapally, Tamil Nadu
• Bhilai Steel Plant, Bhilai, Chhattisgarh
• Binani Cement Limited, Pindwara, Rajasthan
• Bokaro Steel Plant, Bokaro, Jharkhand
• Finolex Cable Limited, Ponda, Goa
• Godrej & Boyce Mfg. Company Limited, Mumbai, Maharashtra
• Heavy Vehicles Factory, Avadi, Chennai, Tamil Nadu
• IBP Company Limited, Nasik, Maharashtra
• India Government MINT, Mumbai, Maharashtra
• Indian Navy Ship (INS) Shivaji, Lonavla, Maharashtra
• Indian Sugar & General Engg. Corpn. (ISGEC), Yamuna Nagar, Haryana
• Institute Of Plasma Research, Gandhinagar, Gujarat
• Ispat Industries Limited, Raigad, Maharashtra
• Jindal Saw Pipes Limited, Taluka Mundra, Dist. Kutch, Gujarat
• Kalpataru Power Transmission Limited, Gandhinagar, Gujarat
• Larsen & Toubro Limited, Kansbahal, Orissa
• Lloyds Steel Industries Limited, Murbad, Maharashtra
• Mahindra & Mahindra Limited, Mumbai, Maharashtra
• Mazgaon Dock Limited, Mumbai, Maharashtra
• Ministry Of Defense, Small Arms Factory, Kanpur, Uttar Pradesh
• Mukund Limited, Mumbai, Maharashtra
• National Thermal Power Corporation (NTPC), Dist. Sidhi, Madhya Pradesh
• Naval Dockyard, Mumbai, Maharashtra
• Northern Railway
• North Western Railway, Jodhpur, Rajasthan
• Petron Engineering Construction, Mumbai, Maharashtra
• Praj Industries Limited, Pune, Maharashtra
• Elecon EPC Projects Ltd.
• BGR Energy
• Rourkela Steel Plant
• South Western Railway, Hubli, Karnataka
• Suzlon Energy Limited, Pune, Maharashtra
• Tata Chemicals Limited, Mithapur, Gujarat
• Tata Construction, Calcutta, West Bengal
• Tata Motors Limited, Pune, Maharashtra
• U.B. Engineering Limited, Pune, Maharashtra
• Ultra Tech Cement Limited, Chandrapur, Maharashtra
• Vehicle Research Defense Establishment, Ahmednagar, Maharashtra
• Videsh Sanchar Nigam Limited (VSNL), Kerala
• Western Railway, Mumbai, Maharashtra
• Samsung Engineering Company Limited, Begusarai, Bihar
• South East Central Railway, Bilaspur , Chhattisgarh
• Texmaco, Kolkata, West Bengal
• Dee Piping Systems Pvt. Ltd.
• Defense Science Centre, Metcalfe house, Delhi
• Delhi College Of Engineering, Bawana Road, Delhi
• Director General Of EME, MGO branch, Army headquarter, New Delhi
• Directorate General Border Security Force, Saket, Delhi
• Dalmia Cement (Bharat ) Limited, Dalmiapuram, Tamil Nadu
• Defense Metallurgical Research Laboratory Hyderabad, Andhra Pradesh
• Director General Naval Project (DGNP), Vizag, Andhra Pradesh
• Electronic Corporation Of India Limited (ECIL), Hyderabad, Andhra Pradesh
• Heavy Vehicles Factory, Avadi, Chennai, Tamil Nadu
• Hindustan Shipyard Limited, Visakhapatnam, Andhra Pradesh
• Hyderabad Industries Limited, Hyderabad, Andhra Pradesh
• Kirby Building Systems India Limited, Hyderabad, Andhra Pradesh
• Ordnance Factory Medak, Andhra Pradesh
• Pes Engineers Private Limited, Hyderabad, Andhra Pradesh
• Salem Steel Plant, Salem, Tamil Nadu
• South Central Railway, Secunderabad , Andhra Pradesh
• South Western Railway, Hubli, Karnataka
• Southern Railway, Chennai, Tamil Nadu
• Spic Jel Engineering Construction Limited, Chennai, Tamil Nadu
• The K.C.P. Limited, Chennai, Tamil Nadu
• Titanium Tantalum Products Limited, Chennai, Tamil Nadu
• Wheel and Axle Plant (WAP), Bangalore, Karnataka
• Gun Carriage Factory, Jabalpur, Madhya Pradesh
• HEG Limited, Rasmada, Chhattisgarh
• DTE / DET’s / ITI’s all over India