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International

Operating Instructions
ACCU-TEKTM 350 DIGITAL SERIES
COMPRESSION TESTERS

Models: 36-0718/01
36-0718/02
36-0718/06

ELE International, Inc. Distributor: ELE International, Ltd.


2421 Highway 11 Chartmoor Road Chartwell Business Park
Pelham, Alabama 35124 Leighton Buzzard, Bedfordshire
USA LU7 4WG England
Phone: (205) 621-2260 Phone: + (0) 1525 249200
Fax: (205) 620-5558 Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com E-Mail: ele@eleint.co.uk
Website: www.soiltest.com Website: www.eleint.co.uk
International

TABLE OF CONTENTS

CHAPTER I -- INTRODUCTION..................................................................................... 1
A. GENERAL INFORMATION........................................................................................ 1
B. RELATED USER DOCUMENTATION..................................................................... 1
C. CUSTOMER SUPPORT ............................................................................................. 1

CHAPTER II -- INSTALLATION ..................................................................................... 3

CHAPTER III -- DESCRIPTION OF CONTROLS........................................................... 6


A. ELECTRONIC CONTROL PANEL (ADR PLUS)................................................... 6
B. HYDRAULIC PUMP CONTROLS............................................................................. 6

CHAPTER IV -- PROCEDURE FOR BASIC OPERATION ............................................ 8

CHAPTER V -- EXPLANATION OF PACE DEVIATION RATE DISPLAY LIGHT ....... 12

CHAPTER VI -- USE OF PRINTER.............................................................................. 12

CHAPTER VII -- DATA TRANSFER AND REMOTE OPERATION ............................. 12

CHAPTER VIII -- CALIBRATION PROCEDURE ......................................................... 12

CHAPTER IX -- SERVICE INSTRUCTIONS ................................................................ 13


A. MAINTENANCE ......................................................................................................... 13
B. REMOVAL OF AIR FROM HYDRAULIC SYSTEM............................................. 14
C. ADR PLUS ELECTRONICS .................................................................................... 15
D. TROUBLESHOOTING.............................................................................................. 15
A. GENERAL ................................................................................................................... 17
B. ELECTRONICS.......................................................................................................... 17

CHAPTER XIII -- MANUFACTURE PRESET PARAMETERS..................................... 18

CHAPTER XIV -- COMPUTER AND PRINTER PORT CONFIGURATION ................ 18

CHAPTER XV -- ACCESSORIES ................................................................................ 19


International

APPENDIX

FIGURE 1 - DIGITAL 350K COMPRESSION TESTER ............................................ 21

PARTS LIST - DIGITAL 350K COMPRESSION TESTER ........................................ 22

FIGURE 2 - ELECTRO/HYDRAULIC PUMP............................................................. 23

FIGURE 3 - VALVE ASSEMBLY............................................................................... 24

PARTS LIST - VALVE ASSEMBLY........................................................................... 25

FIGURE 4 - SYSTEM INTERCONNECTION DIAGRAM .......................................... 28

FIGURE 5 - ELECTRICAL SCHEMATIC .................................................................. 29


International

CHAPTER I -- INTRODUCTION

A. GENERAL INFORMATION

The ACCU-TEK 350 Digital Series Compression Tester combines


microprocessor technology with rugged solid steel frame construction and space-
saving design. The ACCU-TEK can quickly and easily accept a wide variety of
accessories for compressive tests on cylinders, cubes, or block specimens as
well as flexural strength tests on beams. The large surface area of the lower
bearing block and a 11.5" (292 mm) wide horizontal opening provides versatility,
convenience and accessibility while loading specimens. The ACCU-TEK 350
has a 7.716" (196 mm) diameter ram and a load capacity of 350,000 lbf. (1,500
kN).

B. RELATED USER DOCUMENTATION

These operating instructions do not contain all the necessary information on the
specific test procedures. Please refer to ASTM C-39, E-4 or AASHTO T-22 for
further information.

C. CUSTOMER SUPPORT

ELE/Soiltest Products Division has technical support services available to help


you if you have a problem setting up or operating your ACCU-TEK
Compression Tester. Contact one of the following for technical advice:

1. Your ELE/Soiltest Sales Representative

If you have difficulty, begin by contacting the person who sold you your
ACCU-TEK Compression Tester. Your salesperson is familiar with both
your needs and your ELE/Soiltest equipment and should be able to give
you the information you want.

2. ELE/Soiltest Technical Services Department

ELE International, Inc.


Distributor: ELE International, Ltd. 1
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

ELE/Soiltest Products Division has an experienced, well-trained technical services


group available for your questions. Service hours are from 7:30 am until 4:00 pm
Central Time, Monday through Friday. The technicians can answer your questions on
topics such as equipment installation, connections, system functions and general test
procedures. Call:

USA Toll Free: (800) 323-1242


Worldwide: (205) 621-2260

Note: Before you call the technical service group, make sure you first do the
following:

1. Review the appropriate section in this manual for possible answers to your
questions.

2. Review the appropriate test standard (e.g. ASTM) if your question relates
to test procedures.

3. Prepare a listing of all the system components you are using.

ELE International, Inc.


Distributor: ELE International, Ltd. 2
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

CHAPTER II -- INSTALLATION

(Report immediately to the carrier any shipping damage.)

COMPLETE THE FOLLOWING STEPS BEFORE OPERATION.

A. Carefully remove the shipping container and check that all ordered items (such
as lower bearing block, upper platen(s) assembly, printer) are intact.

B. Unbolt frame assembly from skid. When moving the unit, use the frame
assembly, not the pump assembly, as a base for lifting, for example with fork lifts
or similar devices.

C. Position frame assembly on a level floor near an appropriate power source.


Allow sufficient room to access the back of the frame assembly for cleaning
specimen breakage and for maintenance purposes.

NOTE: Use of the frame stand accessory requires that the stand be secured to
the floor before mounting the compression machine.

D. For permanent installation, secure the unit to a level area on the floor.

1. Use the holes in the mounting feet to mark the desired location on the
floor.

2. Move the machine aside and drill holes at the marked locations. Put
appropriate anchors in the floor.

3. Reposition the machine and secure.

E. Remove any remaining packing braces and shipping materials.

ELE International, Inc.


Distributor: ELE International, Ltd. 3
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

Front View

F. Check that the lower bearing block is positioned correctly on the ram. If lower
bearing block is shipped separately, place it on the ram in the compression tester
frame so that the recessed underside of the bearing block is seated on the ram.

G. Install upper platen assembly. Use extra caution during installation. Because
of the weight of the platen, assistance is recommended.

1. Open the guard door. Use the supplied 3/8" hex Allen wrench to loosen
the holding screw, centered on the upper crosshead above the frame
opening. Turn the Allen wrench counterclockwise to move the holding
screw out.

2. Place hitch of platen up into the insert of the upper crosshead.

3. Use the Allen wrench to tighten the holding screw. Turn clockwise to
move the holding screw in. Once installed, check that the upper platen is
secured by tightening the holding screw.

ELE International, Inc.


Distributor: ELE International, Ltd. 4
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

H. Make the following inspections of the pump assembly.

1. Check that a breather plug is in the reservoir of the pump.

2. Check the oil level in the reservoir. The level should be 0.5" to 1" (12.7
mm to 25.4 mm) below the level of the reservoir top.

3. Check for any hydraulic leaks.

4. Check that all electrical connections are tight and secure.

I. Connect the unit to the proper power source.

NOTE: Before connecting the power cords to a supply line, check the electrical
specifications on the nameplate. For 220v/50Hz models, be sure the receptacle
complies with local electrical codes.

ELE International, Inc.


Distributor: ELE International, Ltd. 5
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

CHAPTER III -- DESCRIPTION OF CONTROLS

A. ELECTRONIC CONTROL PANEL

The electronic control panel processes the analog signal from the pressure
transducer in the Concrete Tester, then displays it in accurate digital values.
Keys are provided to set initial operating parameters, to activate gathering of
data, and to process the data once it has been collected.

* Please refer to the Operating Instructions for the 37-4855 ADR Digital
Readout Unit for further details.

B. HYDRAULIC PUMP CONTROLS

1. POWER - The black toggle switch (On/Off) on top of the motor is used to
switch power to the hydraulic pump.

2. CONTROL HANDLE - This control has four positions.

RETRACT - When the handle is in this position, with the pump motor running,
the loading ram retracts. By stopping the motor, speed of retraction may be
increased.

HOLD - When the handle is in this position, the load applied by the ram is held
unchanged.

ELE International, Inc.


Distributor: ELE International, Ltd. 6
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

METERED ADVANCE - When the handle is in this position, with the pump
motor running, the ram slowly advances at a rate or speed which depends
upon the METERING VALVE setting. Use this position when the specimen is
being loaded.

FULL ADVANCE - When the handle is in this position, with the pump motor
running, the ram advances very quickly. Use this position to close the gap
quickly between the platen and specimen. The FULL ADVANCE stops when
you set the handle to METERED ADVANCE and the platen advances at the
rate set by the metering valve knob.

3. METERING VALVE - Turn this knob to increase (counter clockwise) or


decrease (clockwise) the loading rate. During the test, the pace deviation
display on the control panel should be held close to 0% by carefully turning
this knob in the proper direction. Turning this knob counter clockwise
produces positive deviation; turning it clockwise produces negative deviation
or slows the rate of loading.

NOTE: This metering valve is monitored by the two red bars on PACE
DEVIATION RATE display. Try to keep these bars within the range close to
"0" (Zero).

ELE International, Inc.


Distributor: ELE International, Ltd. 7
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

CHAPTER IV -- PROCEDURE FOR BASIC OPERATION

The procedure for normal operation is described in this section. Normal operation consists
of: (1) entering initial operating parameters, (2) compressing specimen to gather data, and
(3) either displaying data, printing it on the optional printer, or downloading to a computer.

For storing data in battery backed internal memory and transferring it to an


external computer, please refer to the Operating Instructions for the 37-4855
ADR Digital Readout Unit.

A. WARM UP THE ELECTRONIC CONTROL BOX

* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout Unit for further
details.

B. Place the specimen on the top of the lower bearing block.

1. There should be about 1/2" (12.7 mm) clearance between the upper platen
and the concrete specimen. If necessary, install spacers and pedestals as
provided in appropriate tester set.

For available tester sets, see Chapter XIII -- Accessories.

For installation of upper platen assembly, see Chapter II, Step G.

To install upper platen spacers: (All upper platen spacers are designed with
a toe hitch for installation.) Remove in-place platen by loosening the holding
screw with the Allen wrench. Replace platen with spacer and tighten holding
screw. Place platen in spacer insert and tighten holding screw of platen.

NOTE: Use extra caution during installation of upper platen. Because of the
weight of the platen, assistance is recommended.

ELE International, Inc.


Distributor: ELE International, Ltd. 8
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

To install pedestals/spacers on the lower bearing block: (All pedestals/


spacers on the lower bearing block are made with a pin and hole for
installation.) Center pedestal on lower bearing block, using the scribed
concentric circles. Stack the pedestal spacer by matching pin and hole.

2. Center the specimen with the upper platen using the scribed concentric circles
on the lower bearing block.

C. Set Parameters/Controls on Electronic Control Panel.

* Please refer to the Operating Instructions for the 37-4855 ADR Digital
Readout Unit for further details.

D. Compress the specimen.

1. With the control handle on RETRACT position, turn the metering valve knob
fully clockwise. Turn the hydraulic pump on by pushing the toggle switch to
the ON position.

2. Check that there is approximately 1/2" (12.7 mm) clearance between the
upper platen and the concrete specimen before starting compression. Turn the
control handle to FULL ADVANCE position, watching the upward movement of
the specimen until the upper platen is within 1/8" (3 mm) of the specimen.
Turn the control handle to METERED ADVANCE and press TARE key to zero
the reading. The display will read "000000". The red bar on the Pace
Deviation Rate display will appear at the extreme left.

WARNING: To avoid injury, close the guard door securely before you
proceed with the test.

NOTE: If loading the first half (first 50%) of loading phase at high rate (FULL
ADVANCE mode), be sure to press TARE key to zero the reading while in
the CONTROLLED ADVANCE mode before rapid loading.

ELE International, Inc.


Distributor: ELE International, Ltd. 9
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

3. Adjust the METERING VALVE counterclockwise to keep the moving bar on


the pace deviation rate meter near the center of the scale. The bar is allowed
to fluctuate within the +20% scale to meet ASTM. If the bar goes off scale,
adjust the METERING VALVE to compensate.

For explanation of flashing bars on the Pace Deviation Rate display,


please refer to the Operating Instructions for the 37-4855 ADR Digital
Readout Unit.

4. Load the specimen at the controlled rate until the specimen breaks.

NOTE: Do not advance the ram beyond the yellow limit line marked on the
piston.

5. When breakage occurs, turn the control handle to RETRACT. The lower
bearing block will lower. If the control handle is not turned to RETRACT , the
lower bearing block will continue to move up.

The load display will remain at the value at which the specimen broke (known
as Peak Load) until the TARE key is pushed.

The pace deviation bar will become blank after the Peak Load is reached. It
will continue to have no display until the TARE key (tared zero) is pushed.

E. Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout Unit
for printing test results.

F. Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout Unit
for displaying stress results.

G. After each test, open the front guard door, remove the broken specimen and clean
out any breakage which may have fallen under the lower bearing block. If removal of
the rear door is necessary, lift the door up and slide the bottom portion out and
down. Replace door before starting another test.

ELE International, Inc.


Distributor: ELE International, Ltd. 10
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

H. To start another test with the same size specimen, position specimen, press the
TARE key and return to Step D. For a different size or type of specimen, return to
Step C, #6.

I. When all testing is completed, push the toggle switch to the OFF position to turn off
power to the hydraulic pump, press the ON-OFF button on the front electronic control
panel to turn off the display screen, and depress the rocker switch on the back of the
electronic control box to turn off the system.

ELE International, Inc.


Distributor: ELE International, Ltd. 11
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

CHAPTER V –EXPLANATION OF PACE DEVIATION RATE DISPLAY LIGHT

* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.

CHAPTER VI -- USE OF PRINTER

* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.

COMPUTER/PRINTER WIRING & INTERCONNECTION

* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.

CHAPTER VII -- DATA TRANSFER AND REMOTE OPERATION

* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.

CHAPTER VIII -- CALIBRATION PROCEDURE

WARNING: Only authorized personnel should attempt calibration as it is


possible to destroy the current calibration of the instrument.

Contact ELE or your ELE distributor for factory


authorized Calibration Service.

ELE International, Inc.


Distributor: ELE International, Ltd. 12
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

CHAPTER IX -- SERVICE INSTRUCTIONS

A. MAINTENANCE

1. Clean up specimen breakage after each test. Remove any breakage which
may have fallen under the lower bearing block.

2. The hydraulic pump motor has a thermal protection. If the motor is


overheated, the red button on top of the motor pops up. Wait until the motor
cools off. Depress the red button.

3. Keep level of oil in reservoir between 1/2 to 1" (12.7 to 25.4 mm) below the top
of the filling opening (2 gal. capacity) when the cylinder is fully retracted.

4. Drain, clean and replenish the reservoir with high grade hydraulic oil
(ELE/Soiltest Part No. 9806-0017) yearly or more often if necessary. The
frequency of oil change will depend upon the general working conditions,
severity of use and overall cleanliness and care given the pump.

Suggested method of removing hydraulic oil could be using a drill-powered


pump with flexible tubing that will not require priming of the pump. Such
pumps are available at your local hardware store. Possible model number
55432 “chuckmaster” manufactured by Simer. Discard used oil in accordance
to all applicable laws.

CAUTION: Do not remove hydraulic oil when hot.

5. Oil the spherical ball on the upper platen once a week with "Oak Protect 408"
(ELE/Soiltest Part No. 9806-0022).

ELE International, Inc.


Distributor: ELE International, Ltd. 13
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

6. Replace fuses as needed. * Please refer to the Operating Instructions for


the 37-4855 ADR Digital Readout Unit for further details.

WARNING: Be sure to turn the unit OFF and DISCONNECT the power
cord before replacing or checking any fuse.

In order to change or check the fuse, unscrew the cap while pressing on the
cap until it pops out. Replace the fuse, if needed, and replace the cap by
turning in a clockwise direction. Use 240VAC/ 0.8A fuse (ELE/Soiltest P/N
1101-0023).

7. Electrical components should be checked by a qualified electrician.

8. A relief valve situated on top of the reservoir and parallel to the fill opening is
factory set. Altering the setting can cause serious damage. Any changes
should be made by a skilled calibrator.

B. REMOVAL OF AIR FROM HYDRAULIC SYSTEM

1. Remove the lower bearing block.

2. Push the toggle switch to the ON position to turn the pump on and turn the
control handle to FULL ADVANCE to momentarily apply pressure and then
position it in HOLD.

3. The bleeding screw is located in the center of the ram. By using a 5 mm hex
key, slowly release the bleeding screw 1/2 to 1 turn. DO NOT REMOVE.

4. Look for air bubbles coming from under the bleeding screw. When air bubbles
are no longer observed, tighten the screw. Turn the control handle to
RETRACT. Push the toggle switch to the OFF position to turn the pump off.

NOTE: It may be necessary to repeat this process to ensure the air is


completely released.

5. Clean the area around the bleeder screw to remove oil.

6. Install the lower bearing block.


ELE International, Inc.
Distributor: ELE International, Ltd. 14
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

C. ELECTRONICS

1. Should problems with the electronics assembly occur, contact Soiltest Service
Department.

NOTE: Warranty is void if customer accesses the inside of the electronic


control box.

2. The pressure transducer is located in the back of the unit. A defective


transducer requires replacement and recalibration of the unit. Contact Soiltest
Service Department. For replacement purposes, note the model number and
value of the transducer to be replaced.

D. TROUBLESHOOTING

1. If the control panel does not function, check the fuse in the Digital Readout

* Please refer to the Operating Instructions for the 37-4855 ADR Digital
Readout Unit for further details.

WARNING: Be sure to DISCONNECT the power cord before you replace the
fuse.

2. If the control valve does not work, dirt may be holding the spool valve (Fig.
3, #26) in position. (This spool must be free to slide in the body to control the
loading rate of the cylinder.) Clean the spool by removing end plugs #23 and
#28, gently removing the spring #25, and pushing the spool out with the eraser
end of a lead pencil. Look for contamination, clean the spool and reinsert in
housing, checking that it slides freely. Replace the spring and end plugs. Put
clean oil in the reservoir.

. Cleaning the spool is the only field repair that should be attempted on the
valve. For any other problems, return the valve to ELE/Soiltest Service
Department for replacement.

3. If oil appears around the bottom of the lower platen, the oil wiper or seal
may have to be replaced. Contact ELE/Soiltest Service Department to
determine the extent and cause of leakage.
ELE International, Inc.
Distributor: ELE International, Ltd. 15
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

A PAGE FOR YOUR MAINTENANCE RECORD:

ACTIVITY DATE

ELE International, Inc.


Distributor: ELE International, Ltd. 16
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

CHAPTER X -- SPECIFICATIONS

A. GENERAL

Capacity 350,000 lbf. (1,500 kN)

Vertical Clearance 19.75" (502 mm)

Horizontal Clearance 11.5" (292 mm) between uprights

Ram 7.716" (196 mm) diam.; 2." (50 mm) stroke

Pump 1 H.P. (0.7 kw) electro-hydraulic pump mounted within


reservoir with overload protection

Hydraulic Controls Pressure-compensated flow control valve with 4-position


control lever and adjustable flow valve. Pump On/Off
Switch

Lower Platen 10" w. x 14" d. x 1" h. (254 x 355 x 25.4 mm) with scribed
concentric circles and lines

Dimensions 27" w. x 18" d. x 44" h. (685 x 457 x 1,117 mm)

B. ELECTRONICS

* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.

ELE International, Inc.


Distributor: ELE International, Ltd. 17
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

CHAPTER XIII -- MANUFACTURE PRESET PARAMETERS

Function 36-0718/02 (CT-7350A)


_________________________________

Max. Range 350,000 lbs.


(1,500 kN)

Unit English

CH1/CH2 CH1 (ON)

Date/Time Current Date


(Central Time Zone)

Store OFF

Data Transfer OFF, 9600 baud

Printer OFF, 2400 baud

Pace Set 1000 lbs./sec.

Cylinder Size ON, 6"x 12"

Cube Size OFF, 6" x 6" x 6"

Beam Size OFF, 6" x 6" x 18"

Tare ON, "000000"


displayed when
first turned on.

Threshold (high) 4500

Threshold (low) 2000

Reference No. 1

CHAPTER XII -- COMPUTER AND PRINTER PORT CONFIGURATION

* Please refer to the Operating Instructions for the 37-4855 ADR Digital
Readout Unit for further details.

ELE International, Inc.


Distributor: ELE International, Ltd. 18
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

CHAPTER XIII -- ACCESSORIES

(Chapter IV, Step B gives instruction on installation of accessories.)

Accessories for the ACCU-TEKTM 350 Series include the following components:
Platen System, Upper Platen Spacers, Pedestal Spacers, Pedestal, and Flexural
Attachment. The type of test being conducted determines the types of accessories
needed. The following Testing Sets with the appropriate components are available:

6 x 12 Platen Testing Set 37-5500 (CT-7902)


Upper Platen 37-5550 (CT-7900)
6 x 2-1/4 Spacer 37-5552 (CT-7930)

4 x 8 Platen Testing Set 37-5502 (CT-7904)

3 x 6 Platen Testing Set 37-5504 (CT-7910)


Upper Platen 37-5556 (CT-7906)
4 x 2 Pedestal Spacer 37-5558 (CT-7936)
4 X 4 Pedestal Spacer 37-5560 (CT-7938)
3.1 x 3-7/8 Pedestal 37-5562 (CT-7940)

2" Cube Testing Set 37-5510 (CT-7914)


Upper Platen 37-5556 (CT-7906)
3 x 4 Spacer 37-5564 (CT-7934)
4 x 4 Pedestal Spacer 37-5560 (CT-7938)
3.1 x 3-7/8 Pedestal 37-5562 (CT-7940)

6" Cube Testing Set 37-5512 (CT-7920)


Upper Platen 37-5566 (CT-7916)
6 x 2-1/4" Spacer 37-5552 (CT-7930)
6 x 4 Spacer 37-5554 (CT-7932)

Block Platen Testing Set 37-5520 (CT-7922A)

Flexure Attachment 37-5526 (CT-7926A)

Frame Stand 37-5570 (CT-713A)

ELE International, Inc.


Distributor: ELE International, Ltd. 19
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

APPENDIX

FIGURE 1 - DIGITAL 350K COMPRESSION TESTER.............................................21

PARTS LIST - DIGITAL 350K COMPRESSION TESTER.........................................22

FIGURE 2 - ELECTRO/HYDRAULIC PUMP .............................................................23

FIGURE 3 - VALVE ASSEMBLY ...............................................................................24

PARTS LIST - VALVE ASSEMBLY ...........................................................................25

FIGURE 4 - SYSTEM INTERCONNECTION DIAGRAM...........................................28

FIGURE 5 - ELECTRICAL SCHEMATIC...................................................................29

ELE International, Inc.


Distributor: ELE International, Ltd. 20
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

Figure 1 - Digital 350K Compression Tester

ELE International, Inc.


Distributor: ELE International, Ltd. 21
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

DIGITAL 350K COMPRESSION TESTER PARTS LIST

Item Part No. Description Req'd.

1 37-4855/09 (CT2300AM-4) ADR Digital Readout Unit 1

2 3483-0001 Compression Tester Frame 1

3 3536-0010 Holding Screw 1

4 3483-0002 Lower Bearing Block 1

5 3536-0003 CT-7350A Hydraulic Pump Ass'y 1


3536-0004 CT-7350A-2 Hydraulic Pump Ass'y 1
3536-0005 CT-7350A-8 Hydraulic Pump Ass'y 1

6 3536-0006 Hydraulic Piping 1

7 9411-0005 Cable Clamp 4

8 9423-0065 3/8 Hex Key (not shown) 1

9 8608-0019 CT-7350A ADR Cord 1


8608-0024 CT-7350A ADR Cord 1
8608-0023 CT-7350A ADR Cord 1

10 9302-0034 Label (not shown) 1

11 3532-0005 Swivel Assembly 1

ELE International, Inc.


Distributor: ELE International, Ltd. 22
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

Figure 2 - Electro/Hydraulic Pump

ELE International, Inc.


Distributor: ELE International, Ltd. 23
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

Figure 3 - Valve Assembly

ELE International, Inc.


Distributor: ELE International, Ltd. 24
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

Parts List - Valve Assembly

Item Part No. Description Req'd.

1 10731 Knob (1-3/8 Dia.) 1

2 21839 Stud 1

5 11455 Snap Plug 1

6 207405 Mach. Nut 1

7 44708 Valve Knob 1

8 3541-0008 Metering Valve Extension 1

9 302938 Flow Control Valve 1

10 10008 Soc.Hd.CapScrew (Torque to 100/120in.lbs.) 4

11 11916 Roll Pin 1

12 11229 "O" Ring 1

13 1227-1 Bearing Race 1

14 11229 Thrust Bearing 1

15 10496 Roll Pin (3/16 Dia. x " Lg.) 1

16 11036 Dust Cap 1

17 302939 Adapter (Torque to 30/40 ft.lbs.) 1

18 10300 "O" Ring 3

19 10425 Comp. Spring 1

ELE International, Inc.


Distributor: ELE International, Ltd. 25
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

Item Part No. Description Req'd.

20 20771 Poppet 1

21 44703 Valve Body 1

22 200609 Drain Line 1


(Note: Used only when pump mounted)

23 204748 Spring Retainer Fitting 1


(Torque to 30/40 ft.lbs.)

24 10273 "O" Ring 1


(Note: Used only when remote mounting to a sub plate)

25 207404 Comp. Spring 1

26 302953 Spool and Body Ass'y 1


(Consists of 4470 & 44705 which must be ordered as a set)

27 10022 Soc.Hd.CapScrew (Torque to 100/120 in.lbs.) 4

28 11953 Plug 1
("O" Ring included; Torque to 30/40 ft.lbs.)

29 10269 "O" Ring 3

30 15555 Comp. Spring 1

31 207393 Filter 1

32 10855 Soc.Hd.Cap Screw 4

33 44555 Rotor 1

34 12187 Spring Washer 4

35 10255 "O" Ring 4

ELE International, Inc.


Distributor: ELE International, Ltd. 26
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

Item Part No. Description Req'd.

36 12184 Backup Washer Teflon 4

37 207381 Shear Seal 4

38 10375 Steel Ball 1

39 15320 Comp. Spring 1

40 201814 Valve Body Cap 1

41 10268 "O" Ring 1

42 207399 Valve Stem 1

43 3541-0011 Selector Rod Assembly 1

44 18470 "O" Ring 1

45 10527 "O" Ring 1

46 15500 Backup Washer 1

47 12098 "O" Ring 1

ELE International, Inc.


Distributor: ELE International, Ltd. 27
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

Figure 4 - System Interconnection Diagram

ELE International, Inc.


Distributor: ELE International, Ltd. 28
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International

Figure 5 - Electrical Schematic

NOTE:

1 Motor: 1 HP, 115/230 VAC, 13.6/6.8A, 60HZ

2 Switch: 20 AMP 125 VAC


10 AMP 250 VAC

ELE International, Inc.


Distributor: ELE International, Ltd. 29
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk

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