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Manual Accu Tek 350
Manual Accu Tek 350
Operating Instructions
ACCU-TEKTM 350 DIGITAL SERIES
COMPRESSION TESTERS
Models: 36-0718/01
36-0718/02
36-0718/06
TABLE OF CONTENTS
CHAPTER I -- INTRODUCTION..................................................................................... 1
A. GENERAL INFORMATION........................................................................................ 1
B. RELATED USER DOCUMENTATION..................................................................... 1
C. CUSTOMER SUPPORT ............................................................................................. 1
APPENDIX
CHAPTER I -- INTRODUCTION
A. GENERAL INFORMATION
These operating instructions do not contain all the necessary information on the
specific test procedures. Please refer to ASTM C-39, E-4 or AASHTO T-22 for
further information.
C. CUSTOMER SUPPORT
If you have difficulty, begin by contacting the person who sold you your
ACCU-TEK Compression Tester. Your salesperson is familiar with both
your needs and your ELE/Soiltest equipment and should be able to give
you the information you want.
Note: Before you call the technical service group, make sure you first do the
following:
1. Review the appropriate section in this manual for possible answers to your
questions.
2. Review the appropriate test standard (e.g. ASTM) if your question relates
to test procedures.
CHAPTER II -- INSTALLATION
A. Carefully remove the shipping container and check that all ordered items (such
as lower bearing block, upper platen(s) assembly, printer) are intact.
B. Unbolt frame assembly from skid. When moving the unit, use the frame
assembly, not the pump assembly, as a base for lifting, for example with fork lifts
or similar devices.
NOTE: Use of the frame stand accessory requires that the stand be secured to
the floor before mounting the compression machine.
D. For permanent installation, secure the unit to a level area on the floor.
1. Use the holes in the mounting feet to mark the desired location on the
floor.
2. Move the machine aside and drill holes at the marked locations. Put
appropriate anchors in the floor.
Front View
F. Check that the lower bearing block is positioned correctly on the ram. If lower
bearing block is shipped separately, place it on the ram in the compression tester
frame so that the recessed underside of the bearing block is seated on the ram.
G. Install upper platen assembly. Use extra caution during installation. Because
of the weight of the platen, assistance is recommended.
1. Open the guard door. Use the supplied 3/8" hex Allen wrench to loosen
the holding screw, centered on the upper crosshead above the frame
opening. Turn the Allen wrench counterclockwise to move the holding
screw out.
3. Use the Allen wrench to tighten the holding screw. Turn clockwise to
move the holding screw in. Once installed, check that the upper platen is
secured by tightening the holding screw.
2. Check the oil level in the reservoir. The level should be 0.5" to 1" (12.7
mm to 25.4 mm) below the level of the reservoir top.
NOTE: Before connecting the power cords to a supply line, check the electrical
specifications on the nameplate. For 220v/50Hz models, be sure the receptacle
complies with local electrical codes.
The electronic control panel processes the analog signal from the pressure
transducer in the Concrete Tester, then displays it in accurate digital values.
Keys are provided to set initial operating parameters, to activate gathering of
data, and to process the data once it has been collected.
* Please refer to the Operating Instructions for the 37-4855 ADR Digital
Readout Unit for further details.
1. POWER - The black toggle switch (On/Off) on top of the motor is used to
switch power to the hydraulic pump.
RETRACT - When the handle is in this position, with the pump motor running,
the loading ram retracts. By stopping the motor, speed of retraction may be
increased.
HOLD - When the handle is in this position, the load applied by the ram is held
unchanged.
METERED ADVANCE - When the handle is in this position, with the pump
motor running, the ram slowly advances at a rate or speed which depends
upon the METERING VALVE setting. Use this position when the specimen is
being loaded.
FULL ADVANCE - When the handle is in this position, with the pump motor
running, the ram advances very quickly. Use this position to close the gap
quickly between the platen and specimen. The FULL ADVANCE stops when
you set the handle to METERED ADVANCE and the platen advances at the
rate set by the metering valve knob.
NOTE: This metering valve is monitored by the two red bars on PACE
DEVIATION RATE display. Try to keep these bars within the range close to
"0" (Zero).
The procedure for normal operation is described in this section. Normal operation consists
of: (1) entering initial operating parameters, (2) compressing specimen to gather data, and
(3) either displaying data, printing it on the optional printer, or downloading to a computer.
* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout Unit for further
details.
1. There should be about 1/2" (12.7 mm) clearance between the upper platen
and the concrete specimen. If necessary, install spacers and pedestals as
provided in appropriate tester set.
To install upper platen spacers: (All upper platen spacers are designed with
a toe hitch for installation.) Remove in-place platen by loosening the holding
screw with the Allen wrench. Replace platen with spacer and tighten holding
screw. Place platen in spacer insert and tighten holding screw of platen.
NOTE: Use extra caution during installation of upper platen. Because of the
weight of the platen, assistance is recommended.
2. Center the specimen with the upper platen using the scribed concentric circles
on the lower bearing block.
* Please refer to the Operating Instructions for the 37-4855 ADR Digital
Readout Unit for further details.
1. With the control handle on RETRACT position, turn the metering valve knob
fully clockwise. Turn the hydraulic pump on by pushing the toggle switch to
the ON position.
2. Check that there is approximately 1/2" (12.7 mm) clearance between the
upper platen and the concrete specimen before starting compression. Turn the
control handle to FULL ADVANCE position, watching the upward movement of
the specimen until the upper platen is within 1/8" (3 mm) of the specimen.
Turn the control handle to METERED ADVANCE and press TARE key to zero
the reading. The display will read "000000". The red bar on the Pace
Deviation Rate display will appear at the extreme left.
WARNING: To avoid injury, close the guard door securely before you
proceed with the test.
NOTE: If loading the first half (first 50%) of loading phase at high rate (FULL
ADVANCE mode), be sure to press TARE key to zero the reading while in
the CONTROLLED ADVANCE mode before rapid loading.
4. Load the specimen at the controlled rate until the specimen breaks.
NOTE: Do not advance the ram beyond the yellow limit line marked on the
piston.
5. When breakage occurs, turn the control handle to RETRACT. The lower
bearing block will lower. If the control handle is not turned to RETRACT , the
lower bearing block will continue to move up.
The load display will remain at the value at which the specimen broke (known
as Peak Load) until the TARE key is pushed.
The pace deviation bar will become blank after the Peak Load is reached. It
will continue to have no display until the TARE key (tared zero) is pushed.
E. Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout Unit
for printing test results.
F. Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout Unit
for displaying stress results.
G. After each test, open the front guard door, remove the broken specimen and clean
out any breakage which may have fallen under the lower bearing block. If removal of
the rear door is necessary, lift the door up and slide the bottom portion out and
down. Replace door before starting another test.
H. To start another test with the same size specimen, position specimen, press the
TARE key and return to Step D. For a different size or type of specimen, return to
Step C, #6.
I. When all testing is completed, push the toggle switch to the OFF position to turn off
power to the hydraulic pump, press the ON-OFF button on the front electronic control
panel to turn off the display screen, and depress the rocker switch on the back of the
electronic control box to turn off the system.
* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.
* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.
* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.
* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.
A. MAINTENANCE
1. Clean up specimen breakage after each test. Remove any breakage which
may have fallen under the lower bearing block.
3. Keep level of oil in reservoir between 1/2 to 1" (12.7 to 25.4 mm) below the top
of the filling opening (2 gal. capacity) when the cylinder is fully retracted.
4. Drain, clean and replenish the reservoir with high grade hydraulic oil
(ELE/Soiltest Part No. 9806-0017) yearly or more often if necessary. The
frequency of oil change will depend upon the general working conditions,
severity of use and overall cleanliness and care given the pump.
5. Oil the spherical ball on the upper platen once a week with "Oak Protect 408"
(ELE/Soiltest Part No. 9806-0022).
WARNING: Be sure to turn the unit OFF and DISCONNECT the power
cord before replacing or checking any fuse.
In order to change or check the fuse, unscrew the cap while pressing on the
cap until it pops out. Replace the fuse, if needed, and replace the cap by
turning in a clockwise direction. Use 240VAC/ 0.8A fuse (ELE/Soiltest P/N
1101-0023).
8. A relief valve situated on top of the reservoir and parallel to the fill opening is
factory set. Altering the setting can cause serious damage. Any changes
should be made by a skilled calibrator.
2. Push the toggle switch to the ON position to turn the pump on and turn the
control handle to FULL ADVANCE to momentarily apply pressure and then
position it in HOLD.
3. The bleeding screw is located in the center of the ram. By using a 5 mm hex
key, slowly release the bleeding screw 1/2 to 1 turn. DO NOT REMOVE.
4. Look for air bubbles coming from under the bleeding screw. When air bubbles
are no longer observed, tighten the screw. Turn the control handle to
RETRACT. Push the toggle switch to the OFF position to turn the pump off.
C. ELECTRONICS
1. Should problems with the electronics assembly occur, contact Soiltest Service
Department.
D. TROUBLESHOOTING
1. If the control panel does not function, check the fuse in the Digital Readout
* Please refer to the Operating Instructions for the 37-4855 ADR Digital
Readout Unit for further details.
WARNING: Be sure to DISCONNECT the power cord before you replace the
fuse.
2. If the control valve does not work, dirt may be holding the spool valve (Fig.
3, #26) in position. (This spool must be free to slide in the body to control the
loading rate of the cylinder.) Clean the spool by removing end plugs #23 and
#28, gently removing the spring #25, and pushing the spool out with the eraser
end of a lead pencil. Look for contamination, clean the spool and reinsert in
housing, checking that it slides freely. Replace the spring and end plugs. Put
clean oil in the reservoir.
. Cleaning the spool is the only field repair that should be attempted on the
valve. For any other problems, return the valve to ELE/Soiltest Service
Department for replacement.
3. If oil appears around the bottom of the lower platen, the oil wiper or seal
may have to be replaced. Contact ELE/Soiltest Service Department to
determine the extent and cause of leakage.
ELE International, Inc.
Distributor: ELE International, Ltd. 15
Chartmoor Road Chartwell Business
2421 Highway 11
Park
Pelham, Alabama 35124
Leighton Buzzard, Bedfordshire
USA
LU7 4WG England
Phone: (205) 621-2260
Phone: + (0) 1525 249200
Fax: (205) 620-5558
Fax: + (0) 1525 249249
E-Mail: ele@soiltest.com
E-Mail: ele@eleint.co.uk
Website: www.soiltest.com
Website: www.eleint.co.uk
International
ACTIVITY DATE
CHAPTER X -- SPECIFICATIONS
A. GENERAL
Lower Platen 10" w. x 14" d. x 1" h. (254 x 355 x 25.4 mm) with scribed
concentric circles and lines
B. ELECTRONICS
* Please refer to the Operating Instructions for the 37-4855 ADR Digital Readout
Unit for further details.
Unit English
Store OFF
Reference No. 1
* Please refer to the Operating Instructions for the 37-4855 ADR Digital
Readout Unit for further details.
Accessories for the ACCU-TEKTM 350 Series include the following components:
Platen System, Upper Platen Spacers, Pedestal Spacers, Pedestal, and Flexural
Attachment. The type of test being conducted determines the types of accessories
needed. The following Testing Sets with the appropriate components are available:
APPENDIX
2 21839 Stud 1
20 20771 Poppet 1
28 11953 Plug 1
("O" Ring included; Torque to 30/40 ft.lbs.)
31 207393 Filter 1
33 44555 Rotor 1
NOTE: