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Article history: The vibration of the grouting layer of the railway precast/prefabricated concrete slab track (PST) system
Received 4 May 2018 was comprehensively evaluated by conducting numerical and experimental analyses. The behaviors of
Received in revised form 24 June 2018 the grouting layer were thoroughly analyzed numerically depending on the bonding characteristics
Accepted 28 October 2018
among the layers of the PST system. The methods to reduce the excessive stresses of the grouting layer
Available online 30 October 2018
were examined by changing the shape of the grouting layer. An experimental analysis was also
performed using a mockup segment of the PST system to find the vibration characteristics of the grouting
Keywords:
layer and to verify the effectiveness of changing the grouting layer shape for reducing stresses and
Precast slab track
Railway
associated damages. Finally, suggestions were proposed to mitigate damages of the grouting layer caused
Grouting layer by the excessive vibration.
Impact loading Ó 2018 Elsevier Ltd. All rights reserved.
Vibration
Damage
Corner shape
https://doi.org/10.1016/j.conbuildmat.2018.10.216
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
Y.K. Cho, S.-M. Kim / Construction and Building Materials 193 (2018) 244–254 245
Table 1 has the largest tensile stresses. The maximum tensile stresses that
Input values for numerical analysis. occurred in the grouting layer are obtained by observing the whole
Variable Value areas and are listed in Table 2. As investigated, the largest tensile
Elastic modulus of concrete slab (GPa) 31.9
stress of the grouting layer occurs for the PG-B case. However,
Elastic modulus of grouting layer (GPa) 31.9 for all the different bonding cases, the magnitudes of the maximum
Elastic modulus of basecourse (GPa) 11.3 tensile stresses are much smaller than the tensile strength of the
Thickness of concrete slab (mm) 225 grouting layer, which is normally over 4.5 MPa, so that damages
Thickness of grouting layer (mm) 43
such as cracking may not occur in the grouting layer under the sta-
Thickness of basecourse (mm) 180
Axle load (kN) 250 tic loading.
Wheel load (kN) 125
are shown in Fig. 6(a). It is observed that the tensile stresses are the The responses of the grouting layer of the PST system under the
largest for the PG-B case. This happens for this case because the dynamic loading are investigated according to the bonding charac-
neutral axis of the grouting layer lies in the concrete slab due to teristics among the layers. The dynamic loading used in this study
the bonding of the grouting layer to the bottom of the concrete is an impact loading with a 0.2 s load duration that has been
slab. For the transverse stresses at the bottom of the grouting layer obtained from a previous study [34]. Fig. 7 shows changes in the
along the transverse edge, shown in Fig. 6(b), the PG-B case also deflected shape of the PST system including the vibration of the
(a) P-G-B case (b) PG-B case (c) P-GB case (d) PGB case
Fig. 4. Bonding characteristics among layers of PST system.
Y.K. Cho, S.-M. Kim / Construction and Building Materials 193 (2018) 244–254 247
magnitudes of the applied loads are the same, the stresses of the
grouting layer under the impact loading are significantly larger
than those under the static loading. The stress level of the grouting
layer under the impact loading is large enough to initiate cracking
due to a number of load repetitions, which is called fatigue
cracking.
The dynamic stress responses of the grouting layer near the cor-
Fig. 5. Deflected shape and stress distribution of grouting layer under static
loading. ner of the grouting layer are shown in Fig. 9 for the P-G-B case. The
P-G-B case shows much larger stresses compared to the other
bonding cases. For the stresses along the transverse direction
shown in Fig. 9(a), (b), (c), and (d), the maximum tensile stress of
the grouting layer occurs at 50 mm from the corner and it reaches
about 3 MPa. The stresses of the grouting layer along the longitu-
dinal direction decrease as the distance from the corner becomes
larger as shown in Fig. 9(e), (f), and (g). As investigated, if there
are no bonding among the layers of the PST system, the stresses
of the grouting layer can increase significantly near the corner.
When the PST system is subjected to moving dynamic train loads
repeatedly, the bonding among the layers can be loosened and
the stresses of the grouting layer would increase. As a result, crack-
ing would result in the grouting layer near the corner and this
cracked part of the grouting layer can pop out.
the impact loading is applied. In addition, the curling behavior of shape that is the default shape previously shown in Fig. 10(a), and
the PST system is investigated under the environmental loading. with the other corner that has the round shape (case 2) shown in
Fig. 10(c). The other half of the grouting layer is formed 50 mm
3.1. Test setup inside the concrete slab and 2 corners are rounded, as in case 3
shown in Fig. 10(d). Polyethylene sheets in an equilateral triangu-
A mockup test PST system is built for experiments in accor- lar shape with 1 m side length are placed among the layers at the
dance with the construction process of the actual PST system as corners to prevent bonding among the layers near the corners.
shown in Fig. 12. To compare the vibration of the grouting layer To apply the impact loading to the PST system, a falling weight
depending on the shape of the grouting layer, the suggested grout- deflectometer (FWD) device shown in Fig. 13(a) is used in this
ing layer shapes of cases 2 and 3 obtained from the numerical anal- study. The FWD is widely employed for the evaluation of pave-
yses are considered with the default shape of the grouting layer in ments since the impact loadings generated by the FWD represent
this experiment. Half of the grouting layer is formed as the same heavyweight moving vehicular or aircraft loadings well [35–40].
area of the concrete slab with one corner that has the rectangular The FWD consists of an impact load application apparatus in which
Y.K. Cho, S.-M. Kim / Construction and Building Materials 193 (2018) 244–254 249
(a) At corner
a loading plate is able to fall down to generate an impact loading crete slab move vertically depending on the time of day. At day
and isolated geophones to acquire dynamic responses of pave- times, the vertical displacements at the corners decrease and the
ments under the impact loading. The impact load application sys- concrete slab curls down because the temperatures at the upper
tem in the FWD is used in this study. The sleepers on the precast part of slab are higher than those at the lower part. On the other
concrete slab near the corners where the FWD loadings are going hand, the reverse occurs at night times. The curling behaviors are
to be applied are fabricated to have a flat surface as shown in more pronounced for the round corners 1 and 2 where the grouting
Fig. 13(b). An overview of the loading test and the load application layer is formed 50 mm inside the concrete slab. This implies that
on a loading sleeper are shown in Fig. 13(c) and (d). the concrete slab and grouting layer are de-bonded sufficiently at
To obtain the dynamic responses of the grouting layer and the the round corners 1 and 2, but the bonding between the concrete
associated behaviors of the PST system, measurements are per- slab and grouting layer is somewhat maintained near the rectangu-
formed using the experimental PST system. As shown in Fig. 14, lar corner and round corner 3 even though polyethylene sheets
the accelerometers are attached at the corners of the grouting layer exist between the layers.
to measure accelerations due to the vibration of the grouting layer The variations of gap displacements between the concrete slab
under the impact loading. The linear variable displacement trans- and grouting layer under environmental loads are shown in Fig. 17.
ducers (LVDTs) are installed at the corners of the concrete slab to At the corners of the PST system with the grouting layer 50 mm
measure the variation of vertical displacements of the concrete inside the concrete slab and round corner (Round corners 1 and
slab due to changes in temperature, which is called a curling 2), the variations of gap displacements are clearly observed and
behavior. The Pi-shape displacement transducers are also installed the shapes of variations are similar to those of curling displace-
at the corners between the concrete slab and grouting layer to ments previously shown in Fig. 16. This means that the concrete
measure the variation of gap widths between the layers. The ther- slab and grouting layer are obviously de-bonded at those areas
mocouples are installed at the top, middle, and bottom of the con- and the curling of the concrete slab forms the gap between them.
crete slab to measure the variation of temperatures through slab In addition, larger vertical displacements of the concrete slab than
depth and to find the vertical temperature gradients that induce the gap displacements between the concrete slab and grouting
curling of the PST system. Fig. 15 shows the installed gages for layer imply that there is also a gap between the grouting layer
measurements. and basecourse. At the corners of the PST system with the grouting
layer of the same area as the concrete slab (Rectangular corner and
Round corner 3), very small gap displacements are observed. This
3.2. Behavior of PST
means again that the concrete slab and grouting layer are not de-
bonded sufficiently at those corners. The interfaces between the
The curling behaviors of the concrete slab under environmental
layers at those corners, of course, will not be bonded because there
loads are measured and shown in Fig. 16. All 4 corners of the con-
250 Y.K. Cho, S.-M. Kim / Construction and Building Materials 193 (2018) 244–254
exist polyethylene sheets. However, the interfaces beyond those Since the curling behavior of the PST system can affect the
areas seem to be still bonded to each other so that the gaps are dynamic responses of the PST system, the impact loading tests
not clearly detected at those corners. are conducted when the PST system is in curl-up and curl-down
Y.K. Cho, S.-M. Kim / Construction and Building Materials 193 (2018) 244–254 251
smaller as shown in Fig. 18(a), (b) and (c). The results of this exper-
iment confirm the numerical analysis results.
The accelerations of the grouting layer under the impact load-
ings when the PST system is in curl-down position are shown in
Fig. 19. The accelerations in this case are generally smaller than
those when the PST system is in curl-up position. The accelerations
of the grouting layer with the corners 50 mm inside the concrete
slab and round shape (Round corners 1 and 2) are very small, even
smaller than those with the rectangular corner and round corner of
the same area of the concrete slab (Rectangular corner and Round
corner 3). Therefore, this experiment verifies that the vibration of
the grouting layer can be reduced by changing the rectangular
shape corners with the round shape corners.
Fig. 16. Curling behavior of concrete slab under environmental loads. Fig. 17. Gap displacements between concrete slab and grouting layer under
environmental loads.
The vibrations of the grouting layer under the impact loading corner of the grouting layer with the round shape corner, it has
are experimentally evaluated by conducting mockup tests. The been found that the accelerations of the grouting layer decrease
accelerations of the grouting layer when the PST system is in significantly. These experimental analysis results confirm the
curl-up position are significantly large for the grouting layer numerical analysis results regarding the strategies to reduce
with the rectangular corner. By changing the rectangular shape the stresses of the grouting layer.
254 Y.K. Cho, S.-M. Kim / Construction and Building Materials 193 (2018) 244–254
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