ISHANI INDUSTRIES

AN INTERNSHIP REPORT

Submitted by

ROHAN SOLANKI
180503119502

In partial fulfillment for the award of the degree of

BACHELOR OF ENGINEERING

In
MECHANICAL ENGINEERING
SIGMA INSTITUTE OF ENGINEERING, VADODARA

Gujarat Technological University, Ahmedabad

MAY 2022
 SIGMA INSTITUTE OF ENGINEERING

Ajwa-Nimeta Road, Bakrol,Vadodara-390019

CERTIFICATE

This is to certify that the internship report submitted along with the project entitled

Internship has been carried out by Rohan Solanki under my guidance in partial

fulfillment for the degree of Bachelor of Engineering in Mechanical Engineering, 8 th

Semester of Gujarat Technological University, Ahmedabad during academic year

2021- 22.

Mr. Parth Bhavsar Prof. Sharad Chhantbar

Internal Guide Head Of The Department

COMPANY CERTIFICATE
 SIGMA INSTITUTE OF ENGINEERING

Ajwa-Nimeta Road, Bakrol, Vadodara-390019

DECLARATION

We hereby declare that the Internship report submitted along with the Internship at
ISHANI INDUSTRIES submitted in partial fulfillment for the degree of Bachelor
of Engineering in Mechanical Engineering to Gujarat Technological University,
Ahmedabad, is a bonafide record of original project work carried out by me at
ISHANI INDUSTRIES/Sigma Institute Of Engineering under the supervision of Mr.
Ketan Panchal/Assistant Prof. Parth Bhavsar and that no part of this report has been
directly copied from any students’ report or taken from any other source, without
providing due reference.

Name of the Student Sign of Student

Rohan Solanki
Team ID 220974
ACKNOWLEDGEMENT

ACKNOWLEDGEMENT
I am very thankful to ISHANI INDUSTRIES for giving me the opportunity to undertake my 12

weeks internship at their prestigious organization. It was a very good learning experience for me

to have worked at this site.

I would like to convey my heartiest thanks to MR. Ketan Panchal, Assistant Manager, who

heartily welcomed me for the internship and who guided and encouraged me all through the span

of internship and imparted in-depth knowledge of the industrial practices.

I am extremely thankful to Prof. Sharad Chhantbar, Head of the Mechanical Engineering

Department, SIGMA INSTITUTE OF ENGINEERING, VADODARA for allowing me for

internship to work in, without which this work would not have been possible. I am also thankful

to my mentor Assitant Prof. Mr. Parth Bhavsar for his continuous support and guidance

throughout this internship.

Last but not the least I would like to thank all the staff of ISHANI IDUSTRIES for being so

helpful during the period of internship.

Rohan Solanki

Gujarat Technological University i Sigma Institute Of Engineering

Team ID 220974

ABSTRACT
This internship is intended to expand my knowledge towards various departments
serving for production of auto parts at ISHANI INDUSTRIES, which is leading
manufacturer of Equipments for Chemical Pressure Vessels, Oil Tanks. This
internship covers the deeper knowledge about designing and manufacturing
departments and basic introduction of departments such as welding and drilling
during the period of internship.

Designing department includes use of various measuring instruments and some

techniques to use them, further it also considers some assumptions and various
methods for flexible and easier machining procedures.

Machining department covers the tools used in machining of parts, along with that,
use of some conventional machines are also covered during internship period.
Automated machines also going to be learnt during internship period.

Gujarat Technological University ii Sigma Institute Of Engineering

Team ID 220974

LIST OF FIGURES

List of Figures

Fig. 2.1 Oil Tank..............................................................................................................................3

Fig. 2.2 Pressure Vessel...................................................................................................................3

Fig. 2.3 Expansion Bellow .............................................................................................................5

Fig. 3.2 Lathe Machine ...................................................................................................................8

Fig. 3. 3 Shielded Metal Arc Welding...........................................................................................9

Fig. 3.4 Drilling Machine..............................................................................................................10

Fig. 3.5 Bellow Machine ..............................................................................................................11

Gujarat Technological University iii Sigma Institute Of Engineering

Team ID 220974

LIST OF TABLES

List of Tables

Table 1. 1 Tabular information of company profile .................................................................2

Table 2. 1 List of products........................................................................................................7

Table 3. 1 List of Machines ....................................................................................................14

Gujarat Technological University iv Sigma Institute Of Engineering

Team ID 220974

LIST OF SYMBOLS, ABBREAVIATIONS

List of Symbols, Abbreviations and Nomenclature

L ............................................................................................................................ Lathe Machine

D ............................................................................................................................. Drill Machine

Gujarat Technological University v Sigma Institute Of Engineering

Team ID 220974
⁹
TABLE OF CONTENTS

Table of Contents
Acknowledgement ....................................................................................................................... i
Abstract ...................................................................................................................................... ii
List of Figures ........................................................................................................................... iii
List of Tables ............................................................................................................................. iv
List Of Abbreviations…………………………………………………………………………...v
Table Of Contest ........................................................................................................................ vi
Chapter 1 Overview of the company ....................................................................................... 1
1.1 Company Profile ............................................................................................................. 2
1.2 History and Capacity....................................................................................................... 2
1.3 Current Status of Company ............................................................................................. 3
Chapter 2 Products & Services ................................................................................................ 4
2.1 Oil Tank ........................................................................................................................... 6
2.2 Pressure Vessel .................................................................................................................7
2.3 Expansion Bellow.. ...........................................................................................................8
Chapter 3 Machineries used in premises ..................................................................................9
3.2 Lathe Machine…………………….. ...............................................................................11
3.3 Shielded Metal Arc Welding ...........................................................................................12
3.4 Drilling Machine ..............................................................................................................13
3.5 Bellow Machines ..............................................................................................................14
Chapter 4 Various departments in company ...........................................................................15
4.1 Raw material management department ............................................................................16
4.2 Design department ...........................................................................................................16
4.3 R&D department………………………………………………….…………………17
4.4 Packaging & dispatch department…………………………………………………….……...17

Gujarat Technological University vi Sigma Institute Of Engineering

Team ID 220974

Gujarat Technological University vii Sigma Institute Of Engineering

Team ID 220974 OVERVIEW OF THE COMPANY

1
Overview
of the
Company

Gujarat Technological University 1 Sigma Institute Of Engineering

Team ID 220974 OVERVIEW OF THE COMPANY

CH 1: OVERVIEW OF THE COMPANY

1.1 COMPANY PROFILE

Table 1. 1 Tabular information of company profile
Name of company ISHANI IDUSTRIES
Registered office 42 Gidc Ind Estate, B Road, Por
Ramangamdi,Por, Vadodara-391243
Founder of company Mr. JITENDRA PANCHAL
Managing Director Mr. KETAN PANCHAL
Year of establishment 2007
Contact details +91 937623862
Ishani_idustries@yahoo.co.in

Form of organization Private company

Gujarat Technological University 2 Sigma Institute Of Engineering

Team ID 220974 OVERVIEW OF THE COMPANY

1.2 HISTORY AND CAPACITY

Ishani Industries in Por, Vadodara is known to satisfactorily cater to the demands of its
customer base. The business came into existence in 2007 and has, since then, been a known
name in its field. It stands located at 42/8, Gidc Estate, Ramangamdi, B Road Main Road,
Por391243. Ramangamdi is a prominent landmark in the area and this establishment is in close
proximity to the same. It has earned stamps like Jd Verified, Jd Pay substantiating the
credentials of the business.The business strives to make for a positive experience through its
offerings.

1.3 CURRENT STATUS OF COMPANY

Customer centricity is at the core of Ishani Industries in Por, Vadodara and

it is this belief that has led the business to build long-term relationships.
Ensuring a positive customer experience, making available goods and/or
services that are of top-notch quality is given prime importance. India’s
leading B2B market place, Jd Mart ensures engaging in business activities is
a seamless process for small and medium enterprises as well as large
businesses. In a wake to enable these businesses to reach their audience, this
portal lets them showcase their offerings in terms of the products and/or
services through a digital catalogue. This business has a wide range of
product offerings and the product/catalogue list includes Bellow,bellow
metal expanded ss, Chemical, Expansion Bellow, Structural Steel
Fabrication Works etc.

Gujarat Technological University 3 Sigma Institute Of Engineering

Team ID 220974 OVERVIEW OF THE COMPANY

Gujarat Technological University 4 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

2
PRODUCS
&
SERVICES

Gujarat Technological University 5 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

CH 2: PRODUCTS & SERVICES

The products here are being manufactured & assembled locally with a customer centric approach.
The company has the wide range of equipment and many more.

Table 2. 1 List of products

Sr. No. Name of Product

1 Structural Fabricators

2 Oil Tanks

3 Chemical Pressure Vessels

4 Piping
5 Erection Of Steel Structure

6 Expansion bellow

7 Vibro Screen

8 Vessels

Some of the major products are described below with its specifications along with the use of
products and which materials are used to produce that products as well. The firm is also wellknown
for its aftersales services. The customer satisfaction is prime motive for product as well as company
development.

Gujarat Technological University 6 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

2.1 Oil Tanks

In general, oil tank has two kinds, fixed roof vertical tank and

Fig. 2. 1 Oil Tank

fixed roof cubical type. Fixed roof tank is usually used when the quantity of crude oil is not too
large.
The crude oil storage tanks can be installed inside the building as well as it can be installed in
open. Practically all types of crude oils can be handled such as Palm Oil, Sunflower Oil, Soya Oil,
Nigerseed Oil, Coconut Oil, Cottonseed Oil, Groundnut Oil, Linseed Oil, Rapeseed Oil, Sesame
Oil etc.

Gujarat Technological University 7 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

Fig. 2. 2 Pressure Vessel

2.2 Pressure Vessel

A pressure vessel is a closed container designed to hold gases or liquids at a pressure that is
different from the ambient pressure. These vessels, usually cylindrical, have a body with end caps,
called heads, fitted to the ends of the body. Pressure vessels are designed to operate safely at a
specific pressure and temperature, referred to as the “Design Pressure”

Gujarat Technological University 8 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

2.3 Expansion Bellow

Expansion bellows, in most cases, help in absorbing vibration and

Fig. 2.3 Expansion Bellow

movement absorption in the transferring process of high temperature commodities such as

exhaust gases, stream etc. Besides, they are also helpful to be used for other purposes such as
anti-vibration, absorption, building settlement and earthquake movement.
The bellows also work as auxiliaries for any high pressure, or heavy duty processes. They also
come of high use when it comes to minimizing the process and the by-products. Some key
accessories required to make efficient use of the expansion bellows include: liners, covers,
particulate barriers or purge connectors and limit rods.

Gujarat Technological University 9 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

3
Machineris
Used in
Premises

Gujarat Technological University 10 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

MACHINERIES USED IN PREMISES

The firm comprises of many conventional machines such as Lathe machines, Drilling machines,
stainless steel bellow forming machine and many more. However, company has established an
automatic machine line up by adding some latest automatic material removal machines, which
helps to speed up the machining processes.In addition to that, automatic machining line not
only provides a quicker operation but also maintain accuracy and precision to quality, which
are the two main pillars for company’s growth.

Table 3. 1 List of Machines

Sr.no. List Of Machines

1. Lathe Machine

2. Welding Machine

3. Drilling Machine

4. Bellow Machine

Gujarat Technological University 11 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

3.2 LATHE MACHINE

Lathe machines are the oldest machining approach to remove material from a product. These
machines are still in use in this fast moving era. Similarly, JP Group also have some of them.
Mostly they are used to make work economical and accurate, also lathe machine allows human
to interact with it manually. This makes human having more precise control over machining
operation.

In this factory, lathe machine have so many tasks like creating fixtures, manufacturing products
of casted items, rough turning operation, etc. There are around 10 lathe machines are available
in the shop, some of them are converted to special purpose machine.

Fig 3. 2 Lathe Machine

Most of the lathe machines are heavy duty machines which are used to carry huge diametric
parts. They are also able to sway smaller diameter parts but it would affects productivity if it
would performed so.

Gujarat Technological University 12 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

3.3 SHIELDED METAL ARC WELDING

Fig 3. 3 Shielded Metal Arc Welding

An electric current, in the form of either alternating current or direct current from a welding power
supply, is used to form an electric arc between the electrode and the metals to be joined. The
workpiece and the electrode melts forming a pool of molten metal (weld pool) that cools to form a
joint. As the weld is laid, the flux coating of the electrode disintegrates, giving off vapors that serve
as a shielding gas and providing a layer of slag, both of which protect the weld area from
atmospheric contamination.

Gujarat Technological University 13 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

3.4 DRILLING MACHINE

Fig. 3.4 Drilling Machine

A drilling machine, also called a drill press, is a powerful tool used to cut a round hole into or through
metal, plastic, wood, or other solid materials by turning and advancing rotary drill bits into a
workpiece.

This drilling cutting tool (Drill Bit) is held in the drill press by a chuck and fed into the work at variable
speeds. The speed and feed should be set properly and coolant needs to be provided for the desired

Gujarat Technological University 14 Sigma Institute Of Engineering

Team ID 220974 MACHINERIES USED IN PREMISES

finished part. The drilling machine can not only be applied in the drilling process but is also useful for
many other machining operations.

3.5 BELLOW MACHINE

Fig 3. 5 Bellow Macbine

Stainless Steel Bellow Forming machines are used to form convolutions on thin tubes made of
stainless steel and other required metals. Hydraulic force is used to expand sectoral dies from inside
the tubes. Expanding dies create convolutions from inside-out. Such convoluted tubes are used as
expansion joints in piping network in industries. They are applied in automobiles at the exhaust point
to avoid vibrations in the vehicles.

Gujarat Technological University 15 Sigma Institute Of Engineering

Team ID 220974 VARIOUS DEPARTMENTS OF THE COMPANY

4
Various
departments
of
companyCH 4: VARIOUS DEPARTMENTS OF COMPANY

Gujarat Technological University 16 Sigma Institute Of Engineering

Team ID 220974 VARIOUS DEPARTMENTS OF THE COMPANY

Management has become much easier after dividing tasks involved in company’s day to day
practices in to several departments. Each department has a different motive, and a separate leader
is assigned to each department to guide a team.

The whole production process is divided among several stages, which begins with raw material
processing and completes with packaging of an item to a particular packing. The whole procedure
comprises casting, machining, finishing and at last packaging after testing if required.

The main departments are listed below with their assigned tasks and duties, also the procedures
which are being carried out are mentioned well.

4.1 RAW MATERIAL MANAGEMENT DEPARTMENT

Raw material management is the most important factor to maintain quality of product. This
department has assigned to manage the stock of raw material, to inspect the raw material
properties, and many similar tasks. The given table suggests the responsible person for
particular department and his duties.

4.2 DESIGN DEPARTMENT

JP Group has always been active and believed in continuous development, that is why the
company prefers to design parts themselves. There are notable amount members involved in
this particular department. From scratch or a physical model to complete machining process all
are being well designed by this department. This department covers some basic activities such
as 2D Designing, 3D Modeling, Program generation for computer controlled machines such

Gujarat Technological University 17 Sigma Institute Of Engineering

Team ID 220974 VARIOUS DEPARTMENTS OF THE COMPANY

CNC Turning Centre and CNC Milling Centre. Also it requires some logical skills as machine
setup is a crucial task.

4.3 R & D DEPARTMENT

Research and development department is considered as the key to success for any growing
industry. Similarly, JP Auto India has developed its own R & D department for its product
development. This department has close linkages between all departments as it is committed to
provide most optimal solution for any problems experienced by production process or product
itself when put to use.

4.4 PACKAGING & DISPATCH DEPARTMENT

Most of the product quality is predicted on the basis of its packaging, so it is advised to pack a
product wisely. Packaging of products is being done by a team who also manages dispatch
activities. Also there are several types of packaging used in this company. These packages are
categorized by several criteria such as product quantity, product type (oily or dry), and so on.

Gujarat Technological University 18 Sigma Institute Of Engineering