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JOB SPECIFICATION No.

PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 1 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A10A Sheet 1 of 6

PIPE CLASS : A10A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260
PRESS 15 15 15 15 14.06 11.95

SERVICE
NON CORROSIVE HYDROCARBONS, NON LETHAL PETROLEUM PRODUCTS, AROMATICS, SWEET GAS, AMMONIA, LP
STEAM (NON IBR) & CONDENSATE, FLUSHING OIL, INHIBITOR, FLARE; COOLING WATER & RAW WATER (BEYOND A3A);
THIS SPEC SHALL BE USED ONLY IN OFFSITES EXCEPT FOR WATER SERVICES WHERE IT MAY BE USED IN UNITS AS
WELL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 2 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A10A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R R R 12.
10. T P R R R R R R R R R R R R R R R R R 10.
8.0 T P P P R R R R R R R R R R R R R R R R 8.0
6.0 T P P P P R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 3 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A10A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 8.00 12.00 S20 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

PIP PIPE 14.00 30.00 S10 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

PIP PIPE 32.00 36.00 STD B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

PIP PIPE 40.00 48.00 XS B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB

A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 4 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A10A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 5 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A10A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 73
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
PLV/1 VLV.PLUG 0.50 36.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55315ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55315
PLUG-HARDENED

Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 6 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A10A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BFV VLV.BTRFLY 3.00 24.00 API-609/BS- BODY-ASTM A 105 WAFL, 150, B-16.5, 56301ZZZ0
5155 /A WAF/125AARH, SHT
216GR.WCB,TRIM- NO.- 56301
13% CR.STEEL
BFV VLV.BTRFLY 26.00 48.00 BS-5155 BODY-ASTM A 105 FLGD, 150, B-16.47 B, 56315ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 56315
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 7 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A11A Sheet 1 of 7

PIPE CLASS : A11A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
MILD SOUR FLARE (NON NACE) - REFER NOTE 34.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 8 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A11A Sheet 2 of 7

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R 16.
14. T P R R R R R R R R R R R R R R R 14.
12. T P P R R R R R R R R R R R R R R R 12.
10. T P P P R R R R R R R R R R R R R R R 10.
8.0 T P P P P R R R R R R R R R R R R R R R 8.0
6.0 T P P P P P R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 9 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A11A Sheet 3 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 2.50 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 28.00 STD B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0
(200 BHN MAX)
PIP PIPE 30.00 30.00 STD B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 32
(200 BHN MAX)
PIP PIPE 32.00 36.00 STD B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 263
(200 BHN MAX)
PIP PIPE 40.00 48.00 XS B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 263
(200 BHN MAX)
PIP PIPE 50.00 60.00 12.7 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 263
(200 BHN MAX)
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG FLNG.WN 50.00 60.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/90 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z0
0
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 60.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 10 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A11A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB90 ELBOW.90 50.00 60.00 M MNF'STD ASTM A 234 BW, 1.5D WAN754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
ELB45 ELBOW.45 50.00 60.00 M MNF'STD ASTM A 234 BW, 1.5D WBN754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TEQ T.EQUAL 50.00 60.00 M MNF'STD ASTM A 234 BW WEN754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED T.RED 50.00 60.00 M, M MNF'STD ASTM A 234 BW WRN754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 11 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A11A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDC REDUC.CONC 50.00 60.00 M, M MNF'STD ASTM A 234 BW WUN754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
REDE REDUC.ECC 50.00 60.00 M, M MNF'STD ASTM A 234 BW WVN754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0 63

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CAP CAP 50.00 60.00 M MNF'STD ASTM A 234 BW WFN754ZZ0
GR.WPB-W
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 73
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GAV VLV.GATE 44.00 48.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.47 B, 51934ZZZ0
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51934

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 12 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A11A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV/4 VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51928ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51928
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 51908
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51926ZZZ0 108
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51926
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51902ZZZ0 108
105,TRIM-MONEL 16.11, SHT NO.- 51902
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 52908
CHV VLV.CHECK 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 53908
CHV/1 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53902ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 53902
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 60.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 60.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 13 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A11A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z0
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 14 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A13A Sheet 1 of 5

PIPE CLASS : A13A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
HIGH CORROSIVE NONLETHAL HYDROCARBONS - LIQ/VAP/GAS.

HEAVY CYCLE OIL, CLARIFIED OIL, MIXED GAS OIL, ETC.

EROSIVE SLURRY WATER (140 DEG C MAX)

NOTES
1 NDT REQUIREMENTS AS JOB STANDARD 6767-6-44-0016.
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 19.05MM.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 15 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A13A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R P R R R 6.0
5.0 5.0
4.0 T P R R R R P R R R 4.0
3.5 3.5
3.0 T P P R R R R P R R R 3.0
2.5 2.5
2.0 T P P P R R R R P P R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 16 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A13A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 209

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 8.00 8.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32

PIP PIPE 10.00 12.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 14.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32

PIP PIPE 16.00 24.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W

Package : IPMCS
Report No. : 50 A13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 17 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A13A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL

Package : IPMCS
Report No. : 50 A13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 18 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A13A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 19 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A15A Sheet 1 of 4

PIPE CLASS : A15A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 300
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 10.44

SERVICE
LIQUID SULPHUR, SOUR GAS, SULPHUR VAPOUR; (THIS CLASS COVERS CORE PIPING ELEMENTS OF THE FULLY
JACKETED PIPING SYSTEM)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
53 REFER JOB STD. 6767-6-44-0078 FOR JACKETING DETAILS.
54 ALL PIPES, VALVES AND FITTINGS SHALL BE FULLY JACKETED.
55 THIS CLASS COVERS CORE PIPING AND ITS ELEMENTS ONLY. REFER PIPING CLASS A23A FOR JACKET PIPING.
56 MODIFIED BLIND FLANGE TO CORRESPOND JACKET PIPE, EXCEPT ITS BORE WHICH IS TO SUIT CORE PIPE O.D.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
153 MODIFIED BLIND FLANGE(PLATE FLANGE) BORE AND RF DIMENSION TO SUIT THE PIPE SIZE AND OD,PCD TO
MATCH JACKET PIPE SIZE (EIL STD 6767-6-44-0078, ANNEX-II)

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ALL AS PER P&ID OR 1". REFER JOB STD.6767- 6-44-0078

VENTS ALL AS PER P&ID OR 1". REFER JOB STD. 6767-6-44-0078

TEMP.CONN 1.5" FLANGED. INSTALL AS PER JOB STD. 6767-6-44-0078

PRESS.CONN AS PER P&ID OR 1" FLANGED WITH VALVE AS PER JOB STD. 6767-6-44-0078

Package
Report No.
: IPMCS
: 50
A15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 20 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A15A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T T 6.0
5.0 5.0
4.0 T T W 4.0
3.5 3.5
3.0 T T W W 3.0
2.5 2.5
2.0 T T W W W 2.0
1.5 T T W W W W 1.5
1.25 1.25
1.0 T T W W W W W 1.0
0.75 T T T W W W W W 0.75
0.5 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 21 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A15A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.75 0.75 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 1.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

NIP NIPPLE 0.75 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLB FLNG.BLIND 0.75 10.00 EIL'STD ASTM A 105 150, RF/125AARH FBE0127Z0 153

FLB/30 FLNG.BLIND 0.50 10.00 EIL'STD ASTM A 105 300, RF/125AARH FBE0147Z0 153
0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.75 10.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.75 10.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.75 10.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TRED T.RED 0.75 10.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
REDC REDUC.CONC 0.75 10.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 0.75 10.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
CAP CAP 0.75 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0 63

CRS CROSS 0.75 10.00 M B-16.9 ASTM A 234 BW WTG684ZZ0


GR.WPB
CRS CROSS 2.00 8.00 M B-16.9 ASTM A 234 BW WTG684ZZ0
GR.WPB
O'let Group
WLT WELDOLET 0.75 10.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ0

Valves Group
GAV VLV.GATE 0.75 10.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51323ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51323

Package : IPMCS
Report No. : 50 A15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 22 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A15A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.75 10.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52323ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52323
CHV VLV.CHECK 0.75 10.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53323ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53323
PLV VLV.PLUG 0.75 10.00 BS-5353 BODY-ASTM A 216 FLGD, 150, B-16.5, 55323ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
PLUG-HARDENED NO.- 55323
P3V VLV.3WYPLG 0.75 8.00 BS-5353 BODY-ASTM A216 FLGD, 150, B-16.5, 61323ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 61323
Bolt Group
BOS BOLT.STUD 0.75 10.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.75 10.00 EIL' STD SP.WND SPIRAL, 150 GKE5072Z0
SS316+GRAFIL
GAS/30 GASKET 0.50 10.00 EIL' STD SP.WND SPIRAL, 300 GKE5074Z0
0 SS316+GRAFIL

Package : IPMCS
Report No. : 50 A15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 23 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A16A Sheet 1 of 6

PIPE CLASS : A16A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT : NACE SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NACE,CORROSIVE, FLAMMABLE, NON LETHAL, TOXIC SOUR SERVICES- SOUR WATER, SOUR GAS ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
41 NACE REQUIREMENT OF MR0175 SHALL BE MET.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 24 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A16A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T R P R R R R R R 6.0
5.0 5.0
4.0 T R R P R R R R R R 4.0
3.5 3.5
3.0 T R R R P R R R R R R 3.0
2.5 2.5
2.0 T R R R P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 25 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A16A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2

PIP PIPE 0.75 1.00 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2

PIP PIPE 1.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2 32

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32

PIP PIPE 3.00 4.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32

PIP PIPE 6.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2

PIP PIPE 16.00 20.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
PIP PIPE 24.00 24.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 0.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2

NIP NIPPLE 0.75 1.00 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2

NIP NIPPLE 1.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2 32

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z2

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z2

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z2

ELB90 ELBOW.90 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2

ELB90 ELBOW.90 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z2

Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 26 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A16A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z2

ELB45 ELBOW.45 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2

ELB45 ELBOW.45 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z2

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z2

TEQ T.EQUAL 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2

TEQ T.EQUAL 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z2

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z2

TRED T.RED 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2

TRED T.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z2

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2

Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 27 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A16A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 0.50 0.50 B-16.11 ASTM A 105 SCRF, 9000 WF60284Z2 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2


GR.WPB
CPLF CPLNG.FULL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z2

CPLF CPLNG.FULL 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2

CPLF CPLNG.FULL 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z2

CPLH CPLNG.HALF 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z2

CPLH CPLNG.HALF 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2

CPLH CPLNG.HALF 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z2

CPLL CPLNG.LH 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z2

CPLL CPLNG.LH 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2

CPLL CPLNG.LH 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z2

CPLR CPLNG.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z2

CPLR CPLNG.RED 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2

CPLR CPLNG.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z2

UNN UNION 0.50 0.50 BS-3799 ASTM A 105 SW, 9000 WQH02D4Z2 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
105,TRIM- 16.11, SHT NO.- 51011
SS316L,STEM-SS
316L
GAV VLV.GATE 2.00 30.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51311
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
105,TRIM-SS 16.11, SHT NO.- 52011
316L,STEM-SS316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52311
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
105,TRIM-SS 316L 16.11, SHT NO.- 53011

Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 28 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A16A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53311
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55311ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55311
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z2
ANSI B16.5 SS316L+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931Z2
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2


T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L

Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 29 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A19A Sheet 1 of 7

PIPE CLASS : A19A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NON NACE MILD CORROSIVE SOUR SERVICES & AMINE - STRESS RELIEVED;

CAUSTIC (STRESS RELIEVED ZONE)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 30 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A19A Sheet 2 of 7

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. T R R 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T P R R R R R R 14.
12. T P P R R R R R R 12.
10. T P P P R R R R R R 10.
8.0 T P P P P R R R R R R 8.0
6.0 T P P P P P R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 31 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A19A Sheet 3 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 2.50 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 26.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 30.00 30.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 32
GR.B60 CL.22
PIP PIPE 32.00 36.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 40.00 48.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 516 150, FF/125AARH FCE8921Z0
GR.70(NORMALIS
ED)

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 32 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A19A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 33 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A19A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51013ZZZ0
105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51313ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51313
GAV/4 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51921ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51921
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51907ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 51907
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-,TRIM- FLGD, 150, B-16.5, 51922ZZZ0
MONEL RF/125AARH, SHT
NO.- 51922
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51901ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 51901
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52013ZZZ0
105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52313ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52313

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 34 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A19A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV/4 VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52921ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 52921
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52907ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 52907
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53013ZZZ0
105,TRIM- 16.11, SHT NO.- 53013
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53313ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 53313
CHV/5 VLV.CHECK 2.00 24.00 API-594 BODY-ASTM A 216 WAF, 150, B-16.5, 53920ZZZ0
GR.WCB,TRIM-SS WAF/125AARH, SHT
304 NO.- 53920
CHV/4 VLV.CHECK 2.00 24.00 BS-1868 BODY-,TRIM-SS FLGD, 150, B-16.5, 53921ZZZ0
316 RF/125AARH, SHT
NO.- 53921
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53907ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 53907
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54313ZZZ0 75
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54313
BODY SEAT-
RPTFE
BLV/1 VLV.BALL 0.50 3.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54393ZZZ0
/A RF/125AARH, SHT
216GR.WCB,SEAT- NO.- 54393
RPTFE
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55313ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55313
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 BS-5155 BODY-ASTM A 105 WAFL, 150, B-16.5, 56313ZZZ0
/A WAF/125AARH, SHT
216GR.WCB,TRIM- NO.- 56313
SS 304
BFV VLV.BTRFLY 26.00 36.00 BS-5155 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56314ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 56314
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 35 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A19A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17531Z0
M);INT:SS304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 36 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A Sheet 1 of 7

PIPE CLASS : A1A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NON CORROSIVE/ FLAMMABLE / NON FLAMMABLE/ NON LETHAL -PROCESS & HYDROCARBONS; LUBE OIL BEFORE
FILTER; AMMONIA, STEAM & CONDENSATE (NON IBR); UTILITIES- INST AIR(BEYOND A3A), PLANT AIR, NITROGEN,
CARBONDIOXIDE; WATER - BEYOND A3A AND A10A; IN OFFSITES ONLY BEYOND A10A;

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
108 TO BE USED WHERE MONEL TRIM IS REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 37 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A Sheet 2 of 7

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R R 20.
18. T P R R R R R R R R R R R R R 18.
16. T P P R R R R R R R R R R R R R 16.
14. T P P P R R R R R R R R R R R R R 14.
12. T P P P P R R R R R R R R R R R R R 12.
10. T P P P P P R R R R R R R R R R R R R 10.
8.0 T P P P P P P R R R R R R R R R R R R R 8.0
6.0 T P P P P P P P R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 38 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A Sheet 3 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 2.50 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 40.00 48.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FLB/30 FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 39 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 40 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z0 63

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 122
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GAV/4 VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51928ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51928
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 51908
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51926ZZZ0 108
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51926
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51902ZZZ0 108
105,TRIM-MONEL 16.11, SHT NO.- 51902
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0 122
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0 122
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 52908
GLV/1 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52902ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 52902

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 41 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0 122
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0 122
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 53908
CHV/1 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53902ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 53902
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0 122
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0 122
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
PLV/1 VLV.PLUG 0.50 36.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55315ZZZ0 122
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55315
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 API-609/BS- BODY-ASTM A 105 WAFL, 150, B-16.5, 56301ZZZ0 122
5155 /A WAF/125AARH, SHT
216GR.WCB,TRIM- NO.- 56301
13% CR.STEEL
BFV VLV.BTRFLY 26.00 48.00 BS-5155 BODY-ASTM A 105 FLGD, 150, B-16.47 B, 56315ZZZ0 122
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 56315
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 42 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 43 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A6 Sheet 1 of 5

PIPE CLASS : A1A6


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NON CORROSIVE/ FLAMMABLE / NON FLAMMABLE/ NON LETHAL -PROCESS & HYDROCARBONS; LUBE OIL BEFORE
FILTER; AMMONIA, STEAM & CONDENSATE (NON IBR); UTILITIES- INST AIR(BEYOND A3A), PLANT AIR, NITROGEN,
CARBONDIOXIDE; WATER - BEYOND A3A AND A10A; IN OFFSITES ONLY BEYOND A10A;

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
109 THIS SPEC SHALL BE USED WHERE VALVES WITH MONEL TRIMS ARE REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 44 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A6 Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R R 20.
18. T P R R R R R R R R R R R R R 18.
16. T P P R R R R R R R R R R R R R 16.
14. T P P P R R R R R R R R R R R R R 14.
12. T P P P P R R R R R R R R R R R R R 12.
10. T P P P P P R R R R R R R R R R R R R 10.
8.0 T P P P P P P R R R R R R R R R R R R R 8.0
6.0 T P P P P P P P R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 45 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A6 Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W

Package : IPMCS
Report No. : 50 A1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 46 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A6 Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

Package : IPMCS
Report No. : 50 A1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 47 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1A6 Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GLV VLV.GLOBE 2.00 8.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52926ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 52926
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53926ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 53926
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 48 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1K Sheet 1 of 6

PIPE CLASS : A1K


RATING : 150
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 16.17 14.41 13.35 11.95 9.84 8.78 7.73

SERVICE
PURE NON CORROSIVE OR MILD CORROSIVE HYDROCARBONS
FLAMMABLE/NON FLAMMABLE & NON LETHAL HYDROCARBONS, LUBE OIL (AFTER FILTERS), CHEMICALS ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 49 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1K Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 50 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1K Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4167Z0
0 GR.F304
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z0
0 GR.F304
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4127Z0
GR.F304
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4167Z0
0 GR.F304
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
0 GR.F304
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4127Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4121Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4121Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S

Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 51 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1K Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8741Z0
GR.WP304-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8941Z0
GR.WP304-WX
Valves Group

Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 52 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1K Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51345
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52345
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53345
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 150, B-16.5, 54345ZZZ0
GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54345
SEAT-RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 182 FLGD, 150, B-16.5, 55345ZZZ0
GR.F304 / ASTM A RF/125AARH, SHT
351 GR.CF8,TRIM- NO.- 55345
PLUG-SS304/SS316
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14131Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304

Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 53 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1K Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304

Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 54 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N Sheet 1 of 5

PIPE CLASS : A1N


RATING : 150
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.19 9.84 8.78 7.73

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE & NON LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 55 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 56 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4667Z0
0 GR.F316L
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z0
0 GR.F316L
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4627Z0
GR.F316L
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4667Z0
0 GR.F316L
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z0
0 GR.F316L
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4627Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4621Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4621Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S

Package : IPMCS
Report No. : 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 57 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64782Z0 63
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSGA341Z0
GR.WP316L-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8641Z0
GR.WP316L-WX
Valves Group

Package : IPMCS
Report No. : 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 58 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51366ZZZ0
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51366
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52366
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53366
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 150, B-16.5, 54366ZZZ0
GR.CF3M / ASTM RF/125AARH, SHT
A 182 NO.- 54366
GR.F316L,TRIM-
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z0
0 ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST14331Z0
SS316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316- BW, T-TYPE SP15744Z0
S;INT:SS316
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L

Package : IPMCS
Report No. : 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 59 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N1 Sheet 1 of 5

PIPE CLASS : A1N1


RATING : 150
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316
PRESS 16.17 16.17 13.71 12.3 11.24 10.19 9.84

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE & NON LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 60 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N1 Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 61 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N1 Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0 209
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 12.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4667Z0
0 GR.F316L
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z0
0 GR.F316L
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4627Z0
GR.F316L
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4667Z0
0 GR.F316L
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z0
0 GR.F316L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4627Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4621Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4621Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L

Package : IPMCS
Report No. : 50 A1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 62 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N1 Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 3000 WF64782Z0
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51366ZZZ0
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51366
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L

Package : IPMCS
Report No. : 50 A1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 63 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1N1 Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52366
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53366
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 150, B-16.5, 54366ZZZ0
GR.CF3M / ASTM RF/125AARH, SHT
A 182 NO.- 54366
GR.F316L,TRIM-
SEAT-RPTFE
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 351 FLGD, 150, B-16.5, 55936ZZZ0
GR.CF3M / ASTM RF/125AARH, SHT
A 182 NO.- 55936
GR.F316L,TRIM-SS
316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z0
0 ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST14331Z0
SS316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP15944Z0
S;I:SS316L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L

Package : IPMCS
Report No. : 50 A1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 64 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1Z Sheet 1 of 4

PIPE CLASS : A1Z


RATING : 150
BASE MATERIAL : HDPE
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -20 0 23 38 50
PRESS 10.55 10.55 10.55 8.4 4.6

SERVICE
DILUTE SULPHURIC ACID (UPTO 60%), HCL GAS (PURE).

FOR OFFSITES ONLY.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
24 REFER 'TECH. NOTES FOR NON-METALLIC PIPING' FOR DETAILS.
50 VALUES MENTIONED UNDER SCH/THK COLUMN REFER TO DIMENSION RATIO.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED (TO BE KEPT MINIMUM)
JOINTS
PIPE JOINTS ALL BUTT FUSION JOINTS

DRAINS ON LINES < 1" EQUAL TO LINE SIZE. AS PER EIL STD. 6-44-0065

ON LINES >= 1" 1". AS PER EIL STD. 6-44-0065

VENTS ON LINES < 1" EQUAL TO LINE SIZE. AS PER EIL STD. 6-44-0065

ON LINES >= 1" 1". AS PER EIL STD. 6-44-0065

TEMP. CONN. 1.5" FLANGED INSTALLATION AS PER EIL STD. 6-44-0065

PRESS. CONN. 1" FLANGED INSTALLATION AS PER EIL STD. 6-44-0065

Package
Report No.
: IPMCS
: 50
A1Z
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 65 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1Z Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T P 10.
8.0 T P P 8.0
6.0 T P P P 6.0
5.0 5.0
4.0 T P P P P 4.0
3.5 3.5
3.0 T P P P P P 3.0
2.5 2.5
2.0 T F F F F F F 2.0
1.5 T T F F F F F F 1.5
1.25 1.25
1.0 T T F F F F F F F 1.0
0.75 T T T F F F F F F F 0.75
0.5 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A1Z
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 66 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1Z Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 12.00 9.3 D-3035 ASTM D3035 PE, SEAMLESS PI4D377Z0 50
GR.PE 3406 CL.C
NIP NIPPLE 0.50 1.50 M D-3035 ASTM D3035 PBE, SEAMLESS PN4D367Z0
GR.PE 3406 CL.C
Flange Group
FLG FLNG.LJ 0.50 12.00 EIL'STD ASTM A 515 GR.60 150, FLE582EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 12.00 EIL'STD ASTM A 515 150, FF/125AARH FBE9321Z0
GR.60/HDPE
Fitting Group
ELB90 ELBOW.90 0.50 12.00 M EIL'STD ASTM D3261 BW, 1.5D WAKE64Z10
GR.P34 CL.C
ELB45 ELBOW.45 0.50 12.00 M EIL'STD ASTM D3261 BW, 1.5D WBKE64Z10
GR.P34 CL.C
TEQ T.EQUAL 0.50 12.00 M EIL'STD ASTM D3261 BW WEKE64ZZ0
GR.P34 CL.C
TRED T.RED 0.50 12.00 M, M EIL'STD ASTM D3261 BW WRKE64ZZ0
GR.P34 CL.C
REDC REDUC.CONC 0.50 12.00 M, M EIL'STD ASTM D3261 BW WUKE64ZZ0
GR.P34 CL.C
REDE REDUC.ECC 0.50 12.00 M, M EIL'STD ASTM D3261 BW WVKE64ZZ0
GR.P34 CL.C
STB STUB.END 0.50 12.00 M EIL'STD ASTM D3261 BW, 125AARH WSKE641Z0
GR.P34 CL.C
Valves Group
CHV VLV.CHECK 0.50 0.75 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53373ZZZ0
GR.CN7M,TRIM- RF/125AARH, SHT
A351 GR.CN7M NO.- 53373
CHV VLV.CHECK 1.00 12.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53387ZZZ0
GR.WCB RUBBER STK/MAX1000AARH,
LINED,TRIM-A351 SHT NO.- 53387
GR.CN7M
BLV VLV.BALL 0.50 12.00 BS-5351 BODY-ASTM A351 FLGD, 150, B-16.5, 54373ZZZ0
GR.CN7M / ASTM RF/125AARH, SHT
A 743 CN7M,TRIM- NO.- 54373
A351 GR.CN7M
DPV VLV.DIAPHR 1.00 12.00 BS-5156 BODY-ASTM A 216 FLGD, 150, B-16.5, 57387ZZZ0
GR.WCB RUBBER STK/MAX1000AARH,
LINED,TRIM-A351 SHT NO.- 57387
GR.CN7M
Bolt Group
BOM BOLT.M/C 0.50 12.00 B-18.2 BOLT:A307 BM41519Z0
GR.B(GALV),
NUT:A563
GR.B(GALV)

Package : IPMCS
Report No. : 50 A1Z
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 67 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A1Z Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 12.00 EIL' STD BUTYL RUBBER RING, 150, 3 MM GKE0452Z0

Package : IPMCS
Report No. : 50 A1Z
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 68 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A22A Sheet 1 of 6

PIPE CLASS : A22A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP 0 38 93 149 204 260 280 300
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 11.19 10.44

SERVICE
STEAM (IBR), BOILER FEED WATER (IBR) & CONDENSATE (IBR)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A22A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 69 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A22A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T P R R R R R R R 18.
16. T P P R R R R R R R 16.
14. T P P P R R R R R R R 14.
12. T P P P P R R R R R R R 12.
10. T P P P P P R R R R R R R 10.
8.0 T P P P P P P R R R R R R R 8.0
6.0 T P P P P P P P R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A22A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 70 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A22A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z1
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1
0
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z1

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z1

FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z1

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z1

FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z1

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z1
B16.48
FEF SPCR&BLND 26.00 36.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z1

Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB

Package : IPMCS
Report No. : 50 A22A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 71 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A22A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1


GR.WPB
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1


GR.WPB
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z1 63

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z1 63

CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG684ZZ1


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1

Package : IPMCS
Report No. : 50 A22A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 72 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A22A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 36.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51302ZZZ1 73
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 51302
GAV/4 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51936ZZZ1
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51936
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51906ZZZ1
105,TRIM-SS 316 16.11, SHT NO.- 51906
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51923ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51923
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 216 SW, 800, 3000, B- 51903ZZZ1
GR.WCB,TRIM- 16.11, SHT NO.- 51903
MONEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52302ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 52302
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53302ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 53302
CHV/4 VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53936ZZZ1
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 53936

Package : IPMCS
Report No. : 50 A22A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 73 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A22A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV VLV.BALL 0.50 1.50 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54302ZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54302
BODY SEAT-PEEK
MIS/3 VLV.MISC 2.00 10.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.5, 59390ZZZ1
16.34 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 59390
MIS/2 VLV.MISC 0.50 2.00 MNF'STD BODY-ASTM A 105 FLGD, 150, B-16.5, 59092ZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 59092
13%CR
STEEL+STELLITED
MIS/1 VLV.MISC 0.50 2.00 MNF'STD BODY-ASTM A 105 FLGD, 150, B-16.5, 59091ZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 59091
STELLITED,STEM-
13% CR.STEEL
G3V VLV.PISTON 0.50 1.50 MNF'STD BODY-ASTM A SW, 800, 3000, B- 64091ZZZ1
105,TRIM-13% 16.11, SHT NO.- 64091
CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065531
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z1
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D511

PSR STRNR.PERM 2.00 24.00 MNF'STD B:A216GR.WCB;IN FLGD, Y-TYPE, SP3805531


T:SS304 150,RF/125AARH

Package : IPMCS
Report No. : 50 A22A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 74 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23A Sheet 1 of 5

PIPE CLASS : A23A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 300
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 10.44

SERVICE
'STEAM JACKETING - NON IBR (BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES)', CONDENSATE JACKETING;
THIS CLASS COVERS JACKET PIPING OF THE JACKETED PIPING SYSTEM

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
53 REFER JOB STD. 6767-6-44-0078 FOR JACKETING DETAILS.
58 REFER CORE PIPING SPECIFICATION.
59 FOR CORE PIPING SPEC. A15A/B15A, JACKETING SHALL BE FULL. IF JACKETING IS SPECIFIED IN A1A OR A19A, IT
SHALL BE PARTIAL.
60 FOR STEAM INLET & OUTLET JACKET PIPING AND JACKET DRAINS AND VENTS USE 1/2" HALF COUPLING SW FOR 4"
& SMALLER JACKETS AND 3/4" SW HALF COUPLING FOR 6" & LARGER JACKET.
61 TRAP SHALL BE PRESSURE BALANCED / THERMOSTATIC TRAP.
112 FOR 2" TO 6" SIZE ALSO, MITRE SHALL BE USED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTT WELDED

DRAINS ALL REFER NOTE 60. NIPPLE, VALVE(AS PER P&ID OR 6767-6-44-0078
OR LINE ISOLATION VLV), FLG, BLIND FLG.
VENTS ALL REFER NOTE 60. NIPPLE, VALVE(AS PER P&ID OR 6767- 6-44-0078
OR LINE ISOLATION VLV), FLG, BLIND FLG.
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 75 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T P 18.
16. T P P 16.
14. T P P P 14.
12. T P P P P 12.
10. T P P P P P 10.
8.0 T P P P P P P 8.0
6.0 T P P P P P P P 6.0
5.0 5.0
4.0 T P P P P P P P P 4.0
3.5 3.5
3.0 T P P P P P P P P P 3.0
2.5 2.5
2.0 T P P P P P P P P P P 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 H H H H H 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 76 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 20.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.WN 0.50 20.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLB FLNG.BLIND 0.50 20.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB/30 FLNG.BLIND 0.50 20.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 2.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 3.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 2.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 3.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
MIT90 MITRE.90 8.00 20.00 M EIL'STD ASTM A 106 GR.B BW, 1.5D WDK2041Z0 112

MIT45 MITRE.45 8.00 20.00 M EIL'STD ASTM A 106 GR.B BW, 1.5D WGK2041Z0 112

TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

Package : IPMCS
Report No. : 50 A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 77 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 20.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 20.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 20.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 20.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 20.00 M EIL'STD ASTM A 234 BW WFK684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Package : IPMCS
Report No. : 50 A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 78 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CRS CROSS 2.00 8.00 M B-16.9 ASTM A 234 BW WTG684ZZ0
GR.WPB
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
Bolt Group
BOS BOLT.STUD 0.50 20.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 20.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 20.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR3065730
SS304 150,RF/125AARH

Package : IPMCS
Report No. : 50 A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 79 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23K Sheet 1 of 5

PIPE CLASS : A23K


RATING : 150
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.19 9.84 8.78 7.73

SERVICE
CORROSIVE PROCESS SERVICE - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL - FLARE GAS,
ACID GAS WITH CONDENSATE, REFLUX, CORROSIVE WATER, RICH AMINE, CORROSION INHIBITOR ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 80 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 81 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4367Z0
0 GR.F304L
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4347Z0
0 GR.F304L
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4327Z0
GR.F304L
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4367Z0
0 GR.F304L
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4347Z0
0 GR.F304L
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4327Z0
GR.F304L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4321Z0
B16.48 GR.F304L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4321Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG934Z10
GR.WP304L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG954Z10
GR.WP304L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG934Z10
GR.WP304L-S

Package : IPMCS
Report No. : 50 A23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 82 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG954Z10
GR.WP304L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG934ZZ0
GR.WP304L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG954ZZ0
GR.WP304L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG934ZZ0
GR.WP304L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG954ZZ0
GR.WP304L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG934ZZ0
GR.WP304L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG954ZZ0
GR.WP304L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG934ZZ0
GR.WP304L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG954ZZ0
GR.WP304L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64482Z0
GR.F304L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG934ZZ0
GR.WP304L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9341Z0
GR.WP304L-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9541Z0
GR.WP304L-WX
Valves Group

Package : IPMCS
Report No. : 50 A23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 83 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A23K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS304L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 51350
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS304L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 52350
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 53350
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 182 FLGD, 150, B-16.5, 55937ZZZ0
GR.F304L,TRIM-SS RF/125AARH, SHT
304L NO.- 55937
NDV VLV.NEEDLE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 58917ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 58917
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z0
0 ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304L;I SW, Y-TYPE, 800 SP315D510
NT:SS304L

Package : IPMCS
Report No. : 50 A23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 84 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A25G Sheet 1 of 5

PIPE CLASS : A25G


RATING : 150
BASE MATERIAL : 9 Cr
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
MILD TO MODERATE CORROSIVE SERVICES - FLAMMABLE & NON LETHAL.

HYDROCARBONS, HEATER EFFLUENT SERVICE

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6-44-0016.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 85 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A25G Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T P R R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 86 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A25G Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0
GR9CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F9 150, RF/125AARH FWC5227Z0

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F9 150, RF/125AARH FBC5227Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 150, FF/125AARH FGK5221Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F9 150, FF/125AARH FCK5221Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WA653D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG664Z10
GR.WP9
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG674Z10
GR.WP9-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WB653D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG664Z10
GR.WP9
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG674Z10
GR.WP9-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WE653D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG664ZZ0


GR.WP9

Package : IPMCS
Report No. : 50 A25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 87 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A25G Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG674ZZ0
GR.WP9-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WR653D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG664ZZ0


GR.WP9
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG674ZZ0
GR.WP9-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG664ZZ0
GR.WP9
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG674ZZ0
GR.WP9-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG664ZZ0
GR.WP9
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG674ZZ0
GR.WP9-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG664ZZ0


GR.WP9
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WJ653D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WK653D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WL653D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WM653D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL

Package : IPMCS
Report No. : 50 A25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 88 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A25G Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 150, B-16.5, 51339ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51339
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 217 FLGD, 150, B-16.5, 52339ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52339
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 150, B-16.5, 53339ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53339
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK63172Z0
ANSI B16.5 SS316+CAF

Package : IPMCS
Report No. : 50 A25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 89 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A27F Sheet 1 of 5

PIPE CLASS : A27F


RATING : 150
BASE MATERIAL : 5 Cr+0.5Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 316 327 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.36 8.78 7.73

SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR AND GAS (VACUUM CONDITIONS)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED, REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package
Report No.
: IPMCS
: 50
A27F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 90 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A27F Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T R 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T P R R R R R 12.
10. T P P P R R R R 10.
8.0 T P P P P R R R R 8.0
6.0 T P P P P R R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A27F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 91 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A27F Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FWC5127Z0

FLG/30 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FBC5127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FGK5121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FCK5121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z10
GR.WP5
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG654Z10
GR.WP5-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z10
GR.WP5
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG654Z10
GR.WP5-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG644ZZ0


GR.WP5

Package : IPMCS
Report No. : 50 A27F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 92 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A27F Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG654ZZ0
GR.WP5-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ0


GR.WP5
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG654ZZ0
GR.WP5-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ0
GR.WP5
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG654ZZ0
GR.WP5-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ0
GR.WP5
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG654ZZ0
GR.WP5-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 3000 WF65282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG644ZZ0


GR.WP5
PLG PLUG 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SCRM, 6000 WH65293Z0

PLG PLUG 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SCRM, 3000 WH65292Z0

CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z0

Package : IPMCS
Report No. : 50 A27F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 93 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A27F Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51912ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 51912
STELLITED
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 150, B-16.5, 51931ZZZ0
GR.C5,TRIM- RF/125AARH, SHT
STELLITED NO.- 51931
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52912ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 52912
STELLITED
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 217 FLGD, 150, B-16.5, 52931ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52931
STELLITED
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53912ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 53912
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 150, B-16.5, 53931ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53931
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0
NT:SS304

Package : IPMCS
Report No. : 50 A27F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 94 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A2K Sheet 1 of 5

PIPE CLASS : A2K


RATING : 150
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT : CRYOGENIC SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -196 38 93 120
PRESS 19.33 19.33 16.17 15.32

SERVICE
MILD TO MODERATE CORROSIVE PROCESS & HYDROCARBON SERVICES BELOW MINUS 45 DEG C - FLAMMABLE/NON
FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
11 IMPACT TESTING REQUIRED FOR ALL WELDED ITEMS. VALUES SHALL BE AS PER ASME B31.3 TABLE 323.35 AND
ASTM A 370.
12 VALVES SHALL HAVE EXTENDED BONNET AS PER BS 6364(NON COLD BOX APPLICATION).
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A2K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 95 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A2K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A2K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 96 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A2K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z4

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z4

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z4

PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z4

PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z4
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z4

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z4

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4167Z4
0 GR.F304
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z4
0 GR.F304
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4127Z4
GR.F304
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4167Z4
0 GR.F304
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z4
0 GR.F304
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4127Z4
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4121Z4
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4121Z4
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z4
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z14
GR.WP304-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z14
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z4
GR.F304
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z14
GR.WP304-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z14
GR.WP304-WX

Package : IPMCS
Report No. : 50 A2K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 97 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A2K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z4
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ4
GR.WP304-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG894ZZ4
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z4
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ4
GR.WP304-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ4
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ4
GR.WP304-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ4
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ4
GR.WP304-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ4
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ4
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ4
GR.F304
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG874ZZ4
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z4
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z4
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z4
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z4
GR.F304
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51046ZZZ4
GR.F304,TRIM- 16.11, SHT NO.- 51046
STELLITED,STEM-
SS304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51346ZZZ4
GR.CF8,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51346
SS304
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52046ZZZ4
GR.F304,TRIM- 16.11, SHT NO.- 52046
STELLITED,STEM-
SS304

Package : IPMCS
Report No. : 50 A2K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 98 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A2K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52346ZZZ4
GR.CF8,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52346
SS304
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53046ZZZ4
GR.F304,TRIM- 16.11, SHT NO.- 53046
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53346ZZZ4
GR.CF8,TRIM- RF/125AARH, SHT
STELLITED NO.- 53346
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 150, B-16.5, 54346ZZZ4
GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54346
SEAT-PCTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A320 BS41809Z4
GR.B8CL.2,
NUT:A194 GR.8
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SS316+GRAFIL+SS SPIRAL, 150 GK66472Z4
ANSI B16.5 316 I/O RING
GAS/60 GASKET 0.50 24.00 B-16.20- SS316+GRAFIL+SS SPIRAL, 600 GK66476Z4
0 ANSI B16.5 316 I/O RING
GAS/30 GASKET 0.50 24.00 B-16.20- SS316+GRAFIL+SS SPIRAL, 300 GK66474Z4
0 ANSI B16.5 316 I/O RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14131Z4
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D514
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z4
S;INT:SS304
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z4
WX;INT:SS304

Package : IPMCS
Report No. : 50 A2K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 99 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A32A Sheet 1 of 5

PIPE CLASS : A32A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 280
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 11.19

SERVICE
NONIBR STEAM TRACING (BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES),NONIBR TRACER CONDENSATE

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >=2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >=2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN. 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN. 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 100 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A32A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 T 3.0
2.5 2.5
2.0 T P 2.0
1.5 T T H 1.5
1.25 1.25
1.0 T T H H 1.0
0.75 T T T H H 0.75
0.5 T T T T H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 101 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A32A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0

FLG FLNG.WN 2.00 3.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLB FLNG.BLIND 0.50 3.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 3.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 3.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 3.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
REDC REDUC.CONC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 3.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB

Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 102 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A32A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
CHV VLV.CHECK 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 3.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54322ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54322
BODY SEAT-PEEK
G3V VLV.PISTON 0.50 1.50 MNF'STD BODY-ASTM A SW, 800, 3000, B- 64090ZZZ0
105,TRIM-13% 16.11, SHT NO.- 64090
CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 3.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 3.00 B-16.21- GRAPHITE WITH RING, 150, 2 MM GKBAA52Z0
ANSI B16.5 SS316 TANGED
INS
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR3065730
SS304 150,RF/125AARH

Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 103 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A32A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 104 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A33Y Sheet 1 of 6

PIPE CLASS : A33Y


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 50 65
PRESS 16 16 16 16

SERVICE
SEA WATER (FIRE WATER)(ABOVE GROUND AND UNDERGROUND)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
38 CORROSION ALLOWANCE SHALL BE 3.00 MM FOR SIZES UPTO 2" AND NIL FOR SIZES 3" & ABOVE.
80 ALL PIPING COMPONENTS EXCEPT VALVES AND STRAINERS FOR SIZES 3" & ABOVE SHALL BE CEMENT LINED AT
SITE.
81 VALVES AND Y-TYPE STRAINERS FOR SIZES 3" & ABOVE SHALL BE INTERNALLY FRE-LINED EXCEPT THE TRIMS.
82 ALL BLIND FLANGES, FIG.8 FLANGES AND SPACER & BLINDS SHALL BE FRE-LINED FOR THE WETTED PORTIONS.
88 AS PER TAC REQUIREMENTS, 10% OF THE BUTT WELD JOINTS SHALL BE RADIOGRAPHED. HOWEVER, 50% OF THESE
BUTT WELD JOINTS SHALL BE FIELD WELD JOINTS.
104 FOR U/G SERVICES, SPECIFIED PIPE WALL THICKNESS ARE CALCULATED BASED ON SOIL PARAMETERS AND
BURIAL DEPTH OF 1500MM.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
123 REFER 'JOB SPECIFICATION FOR CEMENT LINED PIPING (6767-6-44-0074)' FOR DETAILS.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED
JOINTS
PIPE JOINTS 0.5" TO 1.5" SW COUPLING

2" TO 2.5" BUTT WELDED

3" & ABOVE FLANGED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

2.0" TO 2.5" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

ON LINES >= 3.0" AS PER P&ID; REFER EIL STD. 6-44-0074 & 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

2.0" TO 2.5" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, V4

ON LINES >= 3.0" AS PER P&ID; REFER EIL STD. 6-44-0074 & 7-44-0351, V4

TEMP.CONN 1.5" FLANGED, REFER EIL STD 6-44-0074 & 7-44-0353

PRESS.CONN 0.75" FLANGED WITH VALVE TO SPEC. REFER EIL STD 6-44-0074 & 7-
44-0354

Package
Report No.
: IPMCS
: 50
A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 105 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A33Y Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. T 26.
24. T R 24.
22. 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T R R R R R R R 10.
8.0 T P R R R R R R R 8.0
6.0 T P P R R R R R R R 6.0
5.0 5.0
4.0 T R P P R R R R R R R 4.0
3.5 3.5
3.0 T P R P P R R R R R R R 3.0
2.5 2.5
2.0 T P P R P P R R R R R R R 2.0
1.5 T T X X X X X X X X X X X X 1.5
1.25 1.25
1.0 T T H X X X X X X X X X X X X 1.0
0.75 T T T H X X X X X X X X X X X X 0.75
0.5 T T T T H X X X X X X X X X X X X 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 106 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A33Y Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 2.50 2.50 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 6.00 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0

PIP PIPE 8.00 18.00 6.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0

PIP PIPE 20.00 20.00 6.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0

PIP PIPE 24.00 26.00 8.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0

PIP PIPE 28.00 34.00 CALC IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0

PIP PIPE 36.00 36.00 CALC IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0

PIP PIPE 40.00 46.00 CALC IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0

PIP PIPE 48.00 48.00 CALC IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0

NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, FF/125AARH FSC0121Z0

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, FF/125AARH FWB0121Z0

FLG FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 150, FF/125AARH FNC0121Z0

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, FF/125AARH FBC0121Z0

FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 285 GR.C 150, FF/125AARH FBB5321Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 285 GR.C 150, FF/125AARH FCE5321Z0

Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 107 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A33Y Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 2.50 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 3.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 2.50 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 3.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 2.50 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 3.00 6.00 STD B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 2.50 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 3.00 6.00 STD, B-16.9 ASTM A 234 BW WRG684ZZ0
STD GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 2.50 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 3.00 6.00 STD, B-16.9 ASTM A 234 BW WUG684ZZ0
STD GR.WPB
REDC REDUC.CONC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W

Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 108 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A33Y Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 2.00 2.50 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 3.00 6.00 STD, B-16.9 ASTM A 234 BW WVG684ZZ0
STD GR.WPB
REDE REDUC.ECC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 2.50 M, M BS-3799 ASTM A 105 TBE WNH02EZZ0

SWGE SWAGE.ECC 0.50 2.50 M, M BS-3799 ASTM A 105 TBE WPH02EZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 2.50 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CAP CAP 3.00 6.00 STD B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 8.00 48.00 M B-16.9 ASTM A 234 BW WFG754ZZ0
GR.WPB-W
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 51080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 51080
BRONZE,TRIM- IS
320 ALLOY HT2
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51384ZZZ0
GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 51384
GLV VLV.GLOBE 0.50 1.50 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 52080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 52080
BRONZE,TRIM- IS
320 ALLOY HT2

Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 109 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A33Y Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52384ZZZ0
GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 52384
CHV VLV.CHECK 0.50 1.50 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 53080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 53080
BRONZE,TRIM- IS
320 ALLOY HT2
CHV VLV.CHECK 2.00 24.00 BODY-ASTM A 216 FLGD, 150, B-16.5, 53384ZZZ0
GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 53384
CHV VLV.CHECK 26.00 48.00 API-594 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 53382ZZZ0
GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 53382
BFV VLV.BTRFLY 3.00 24.00 BS-5155 BODY-ASTM A 216 WAFL, 150, B-16.5, 56381ZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
BRONZE NO.- 56381
BFV VLV.BTRFLY 26.00 36.00 BS-5155 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56382ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
BRONZE NO.- 56382
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 BS40513Z0
GR.B7(GALV),
NUT:A194
2H(GALV)
Gasket Group
GAS GASKET 0.50 24.00 B-16.21- GRAPHITE WITH FULLFACE, 150, 2 MM GKBAA22Z0
ANSI B16.5 SS316 TANGED
INS
GAS GASKET 26.00 48.00 B-16.21- GRAPHITE WITH FULLFACE, 150, 2 MM GKAAA22Z0
ANSI SS316 TANGED
B16.47B INS
Trap/Strainer Group
PSR STRNR.PERM 3.00 24.00 MNF'STD B:A216GR.WCB(G FLGD, Y-TYPE, SP3905510
ALV);INT:BRONZE 150,FF/125AARH

Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 110 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3A Sheet 1 of 7

PIPE CLASS : A3A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 50 65 100 150 186
PRESS 10.55 10.55 10.55 10.55 10.55 10.55 10.55

SERVICE
NON CORROSIVE UTILITIES (ABOVE GROUND) CATEGORY "D" FLUID - COOLING WATER, INSTRUMENT AIR(2" & ABOVE),
PLANT AIR, INERT GAS, CARBON DI OXIDE (DRY), NITROGEN, CONDENSATE & BOILER FEED SUCTION (NON
IBR),COOLING WATER (UNDERGROUND). THIS CLASS DOES NOT COVER THE FIRE WATER SERVICE. FOR SIZES ABOVE
30", TEMPERATURE AND PRESSURE RATINGS SHALL BE 70 DEG.C & 6.6 KG/CM2G RESPECTIVELY .

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6-44-0016.
6 FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.
10 USE 4-PIECE 90 DEG. MITRE FOR 8" & 10", 5-PIECE 90 DEG. MITRE FOR SIZES FROM 12" TO 54" AND 6-PIECE 90 DEG.
MITRE FOR SIZES 56" TO 80".(45 DEG. MITRE SHALL REQUIRE ONE PIECE LESS.)
64 AWWA C207 CL.D FLANGES SHALL BE OF HUB TYPE.
65 FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.
76 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300.
77 FOR SIZES > 24", SPACER & BLIND SHALL BE DESIGNED BY THE MANUFACTURER AS PER ASME B31.3.
78 FOR SIZES ABOVE 30", TEMPERATURE AND PRESSURE RATINGS SHALL BE 70 DEG.C & 6.6 KG/CM2G RESPECTIVELY.
86 BUTTERFLY VALVES FOR THE SPEC ARE PN10 RATED WITH A MAXIMUM PRESSURE OF 10.2 KG/CM2G.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
157 U/G PIPING FOR COOLING WATER IS DESIGNED CONSIDERING MAXIMUM SOIL COVER OF 1.5 M UPTO 40" AND 1.0 M
FOR 42" TO 60"

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING 3000 LBS.

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-350, DF3

ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD. 7-44-351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VC1

ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD 7-44-351, V1

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-353

PRESS.CONN 0.75" SW, SH HVY NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD
7-44-354

Package
Report No.
: IPMCS
: 50
A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 111 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3A Sheet 2 of 7

72.
70.
68.
66. R
64. R R
62. R R R
60. R R R R
58. R R R R R
56. R R R R R R
54. R R R R R R R
52. R R R R R R R R
50. R R R R R R R R R
48. T R R R R R R R R R
46. T R R R R R R R R R R
44. T R R R R R R R R R R R
BRANCH PIPE ( SIZE IN INCHES)

42. T R R R R R R R R R R R R
40. T R R R R R R R R R R R R R
38. T R R R R R R R R R R R R R R
36. T R R R R R R R R R R R R R R R
34. T R R R R R R R R R R R R R R R R
32. T R R R R R R R R R R R R R R R R R
30. T R R R R R R R R R R R R R R R R R R
28. T R R R R R R R R R R R R R R R R R R R
26. T R R R R R R R R R R R R R R R R R R R R
24. T R R R R R R R R R R R R R R R R R R R R R
22.
20. T R R R R R R R R R R R R R R R R R R R R R R
18. T P R R R R R R R R R R R R R R R R R R R R R R
16. T R P R R R R R R R R R R R R R R R R R R R R R R
14. T P R P R R R R R R R R R R R R R R R R R R R R R R
12. T P P R P R R R R R R R R R R R R R R R R R R R R R R
10. T R P P R P R R R R R R R R R R R R R R R R R R R R R R
8.0 T P R P P R P R R R R R R R R R R R R R R R R R R R R R R
6.0 T P P R P P R P R R R R R R R R R R R R R R R R R R R R R R
5.0
4.0 T P P P P P P P P R R R R R R R R R R R R R R R R R R R R R R
3.5
3.0 T P P P P P P P P P R R R R R R R R R R R R R R R R R R R R R R
2.5
2.0 T P P P P P P P P P P P R R R R R R R R R R R R R R R R R R R R R
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
62.000
64.000
66.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 112 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3A Sheet 3 of 7

R 72.
R R 70.
R R R 68.
R R R 66.
R R R 64.
R R R 62.
R R R 60.
R R R 58.
R R R 56.
R R R 54.
R R R 52.
R R R 50.
R R R 48.
R R R 46.
R R R 44.
BRANCH PIPE (SIZE IN INCHES)

R R R 42.
R R R 40.
R R R 38.
R R R 36.
R R R 34.
R R R 32.
R R R 30.
R R R 28.
R R R 26.
R R R 24.
22.
R R R 20.
R R R 18.
R R R 16.
R R R 14.
R R R 12.
R R R 10.
R R R 8.0
R R R 6.0
5.0
R R R 4.0
3.5
R R R 3.0
2.5
R R R 2.0
H H H 1.5
1.25
H H H 1.0
H H H 0.75
H H H 0.5
68.000
70.000
72.000

Package
Report No.
: IPMCS
: 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 113 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0

PIP PIPE 2.00 6.00 HVY IS-1239-I IS-1239 (BLACK) BE, C.WELDED PI6D411Z0

PIP PIPE 8.00 12.00 6.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 14.00 18.00 8.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 20.00 24.00 10.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 26.00 48.00 12.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 50.00 60.00 14.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 64.00 72.00 16.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 76.00 80.00 18.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

NIP NIPPLE 0.50 1.50 HVY IS-1239-I IS-1239 (BLACK) PBE, C.WELDED PN6D461Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0

FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0

FLG FLNG.SO 26.00 80.00 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLG/60 FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 600, RF/125AARH FNC0167Z0
0
FLG/30 FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 300, RF/125AARH FNC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 50.00 AWWA-C207 ASTM A 285 GR.C 150, FF/125AARH FB45321Z0
CL.D
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 80.00 MNF'STD ASTM A 285 GR.C 150, FF/125AARH FCG5321Z0

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 114 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
MIT90 MITRE.90 8.00 80.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WDKF141Z0

MIT45 MITRE.45 8.00 80.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WGKF141Z0

TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 6.00 STD B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 6.00 STD, B-16.9 ASTM A 234 BW WRG684ZZ0


STD GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WUG684ZZ0
STD GR.WPB
REDC REDUC.CONC 8.00 80.00 M, M EIL'STD IS-3589 GR.330 BW WUKF14ZZ0

REDE REDUC.ECC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WVG684ZZ0


STD GR.WPB
REDE REDUC.ECC 8.00 80.00 M, M EIL'STD IS-3589 GR.330 BW WVKF14ZZ0

SWGC SWAGE.CONC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WNH026ZZ0
STD
SWGE SWAGE.ECC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WPH026ZZ0
STD
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 6.00 STD B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CAP CAP 8.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 50.00 80.00 CALC ASME-VIII ASTM A 285 GR.C BW WF3J54ZZ0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 115 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51321
GAV VLV.GATE 26.00 42.00 BS-1414 BODY-ASTM A 216 FLGD, 150, 51920ZZZ0
GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 51920
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52321
CHV VLV.CHECK 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53321
CHV VLV.CHECK 26.00 48.00 API-594 BODY-ASTM A 105 FLGD, 150, 53316ZZZ0
/A AWWAC207,
216GR.WCB,TRIM- FF/125AARH, SHT
13% CR.STEEL NO.- 53316
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54321ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54321
BODY SEAT-
RPTFE
BLV VLV.BALL 26.00 30.00 API-6D BODY-ASTM A 105 FLGD, 150, 54920ZZZ0
/A AWWAC207,
216GR.WCB,TRIM- FF/125AARH, SHT
13% CR.STEEL NO.- 54920
NDV VLV.NEEDLE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 58091ZZZ0
105,TRIM- 16.11, SHT NO.- 58091
STELLITED

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 116 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 18.00 80.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
BOM BOLT.M/C 0.50 16.00 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 0.50 24.00 B-16.21- GRAPHITE WITH RING, 150, 2 MM GKBAA52Z0
ANSI B16.5 SS316 TANGED
INS
GAS GASKET 26.00 80.00 AWWA-C207 GRAPHITE WITH FULLFACE, 150, 2 MM GK2AA22Z0
CL.D SS316 TANGED
INS
GAS/60 GASKET 0.50 24.00 B-16.21- GRAPHITE WITH RING, 600, 2 MM GKBAA56Z0
0 ANSI B16.5 SS316 TANGED
INS
GAS/30 GASKET 0.50 24.00 B-16.21- GRAPHITE WITH RING, 300, 2 MM GKBAA54Z0
0 ANSI B16.5 SS316 TANGED
INS
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A285GR.C;INT:S CONETYPE, ST14431Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 117 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3K Sheet 1 of 5

PIPE CLASS : A3K


RATING : 150
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 186
PRESS 10.55 10.55 10.55 10.55 10.55

SERVICE
DEMINERALISED WATER (OUTSIDE DM PLANT BATTERY LIMITS), POLISHED WATER, POLISHED CONDENSTAE -
CATEGORY 'D'

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DC3

ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D3

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VC1

ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V1

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 118 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T P 12.
10. T P P 10.
8.0 T P P P 8.0
6.0 T P P P P 6.0
5.0 5.0
4.0 T P P P P P 4.0
3.5 3.5
3.0 T P P P P P P 3.0
2.5 2.5
2.0 T P P P P P P P 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 119 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0

PIP PIPE 2.00 14.00 10S B-36.19 ASTM A 312 TP304 BE, E.FS.W PI33513Z0

NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FSC4127Z0
GR.F304
FLG FLNG.LJ 2.00 14.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4127Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4121Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 182 150, FF/125AARH FCK4121Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 2.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB90 ELBOW.90 3.00 14.00 M MSS-SP43 ASTM A 403 CR BW, 1.5D WAPG74Z10
304
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 2.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
ELB45 ELBOW.45 3.00 14.00 M MSS-SP43 ASTM A 403 CR BW, 1.5D WBPG74Z10
304
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 2.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TEQ T.EQUAL 3.00 14.00 M MSS-SP43 ASTM A 403 CR BW WEPG74ZZ0
304
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 2.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX

Package : IPMCS
Report No. : 50 A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 120 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 3.00 14.00 M, M MSS-SP43 ASTM A 403 CR BW WRPG74ZZ0
304
REDC REDUC.CONC 2.00 2.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 3.00 14.00 M, M MSS-SP43 ASTM A 403 CR BW WUPG74ZZ0
304
REDE REDUC.ECC 2.00 2.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 3.00 14.00 M, M MSS-SP43 ASTM A 403 CR BW WVPG74ZZ0
304
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 2.00 M B-16.9 ASTM A 403 BW WFG894ZZ0
GR.WP304-WX
CAP CAP 3.00 14.00 M MSS-SP43 ASTM A 403 CR BW WFPG74ZZ0
304
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
STB STUB.END 2.00 2.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8941Z0
GR.WP304-WX
STB STUB.END 3.00 14.00 M MSS-SP43-A ASTM A 403 CR BW, 125AARH WSTG741Z0
304
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51351ZZZ0
GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51351
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52351ZZZ0
GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52351

Package : IPMCS
Report No. : 50 A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 121 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A3K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53351ZZZ0
GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53351
BFV VLV.BTRFLY 3.00 14.00 BS-5155 BODY-ASTM A 351 WAFL, 150, B-16.5, 56351ZZZ0
GR CF8,TRIM-SS WAF/125AAR, SHT
304 NO.- 56351
Bolt Group
BOM BOLT.M/C 0.50 14.00 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 0.50 14.00 B-16.21- GRAPHITE WITH RING, 150, 2 MM GKBAA52Z0
ANSI B16.5 SS316 TANGED
INS
Trap/Strainer Group
TSR STRNR.TEMP 1.50 14.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14131Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A403CR304;INT: BW, T-TYPE SP17044Z0
SS304

Package : IPMCS
Report No. : 50 A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 122 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4A Sheet 1 of 6

PIPE CLASS : A4A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : LOW TEMPERATURE SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -45 38 93 149 204
PRESS 18.63 18.63 17.57 16.17 14.06

SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABLE, NON LETHAL - BELOW -29 DEG C AND UPTO -45 DEG C.
HYDROCARBONS,PROPYLENE, XYLENE, METHANOL, NH3, GAS FLARE, ETC.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
11 IMPACT TESTING REQUIRED FOR ALL WELDED ITEMS. VALUES SHALL BE AS PER ASME B31.3 TABLE 323.35 AND
ASTM A 370.
12 VALVES SHALL HAVE EXTENDED BONNET AS PER BS 6364(NON COLD BOX APPLICATION).
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-354

Package
Report No.
: IPMCS
: 50
A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 123 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P P 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 124 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 671 BE, E.FS.W PI2A313Z5
GR.CC60 CL.32
PIP PIPE 26.00 36.00 CALC B-36.10 ASTM A 671 BE, E.FS.W PI2A313Z5
GR.CC60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 350 150, RF/125AARH FWC5527Z5
GR.LF2
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 350 150, RF/125AARH FWB5527Z5
GR.LF2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 350 150, RF/125AARH FBC5527Z5
GR.LF2
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 350 150, RF/125AARH FBB5527Z5
GR.LF2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 350 150, FF/125AARH FGK5521Z5
B16.48 GR.LF2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 350 150, FF/125AARH FCK5521Z5
B16.48 GR.LF2
FEF SPCR&BLND 26.00 36.00 EIL'STD ASTM A 516 150, FF/125AARH FCE8921Z5
GR.70(NORMALIS
ED)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WA683D3Z5
GR.LF2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WA683D2Z5
GR.LF2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 420 BW, 1.5D WAGB44Z15
GR.WPL6
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 420 BW, 1.5D WAGB54Z15
GR.WPL6-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WB683D3Z5
GR.LF2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WB683D2Z5
GR.LF2

Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 125 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 420 BW, 1.5D WBGB44Z15
GR.WPL6
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 420 BW, 1.5D WBGB54Z15
GR.WPL6-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WE683D3Z5
GR.LF2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WE683D2Z5
GR.LF2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 420 BW WEGB44ZZ5
GR.WPL6
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 420 BW WEGB54ZZ5
GR.WPL6-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WR683D3Z5
GR.LF2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WR683D2Z5
GR.LF2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 420 BW WRGB44ZZ5
GR.WPL6
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 420 BW WRGB54ZZ5
GR.WPL6-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 420 BW WUGB44ZZ5
GR.WPL6
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 420 BW WUGB54ZZ5
GR.WPL6-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 420 BW WVGB44ZZ5
GR.WPL6
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 420 BW WVGB54ZZ5
GR.WPL6-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 350 PBE WNH836ZZ5
GR.LF2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 350 PBE WPH836ZZ5
GR.LF2
CAP CAP 2.00 36.00 M B-16.9 ASTM A 420 BW WFGB44ZZ5
GR.WPL6
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WJ683D3Z5
GR.LF2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WJ683D2Z5
GR.LF2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WK683D3Z5
GR.LF2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WK683D2Z5
GR.LF2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WL683D3Z5
GR.LF2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WL683D2Z5
GR.LF2

Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 126 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WM683D3Z5
GR.LF2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WM683D2Z5
GR.LF2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 350 SW, 800, 3000, B- 51003ZZZ5
GR.LF2,TRIM- 16.11, SHT NO.- 51003
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 352 FLGD, 150, B-16.5, 51303ZZZ5
GR.LCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51303
SS304
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 350 SW, 800, 3000, B- 52003ZZZ5
GR.LF2,TRIM- 16.11, SHT NO.- 52003
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 352 FLGD, 150, B-16.5, 52303ZZZ5
GR.LCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52303
SS304
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 350 SW, 800, 3000, B- 53003ZZZ5
GR.LF2,TRIM- 16.11, SHT NO.- 53003
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 352 FLGD, 150, B-16.5, 53303ZZZ5
GR.LCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53303
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A352 FLGD, 150, B-16.5, 54303ZZZ5
GR.LCB / ASTM RF/125AARH, SHT
A350 NO.- 54303
GR.LF2,TRIM-
BODY SEAT-
RPTFE
BFV VLV.BTRFLY 3.00 24.00 BS-5155 BODY-ASTM A 352 WAFL, 150, B-16.5, 56303ZZZ5
GR.LCB,TRIM-SS WAF/125AARH, SHT
304 NO.- 56303
BFV VLV.BTRFLY 26.00 36.00 BS-5155 BODY-ASTM A 352 FLGD, 150, B-16.47 B, 56317ZZZ5
GR.LCB,TRIM-SS RF/125AARH, SHT
304 NO.- 56317
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A320 GR.L7, BS42007Z5
NUT:A194 GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z5
ANSI B16.5 SS316+GRAFIL

Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 127 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z5
ANSI SS316+GRAFIL+ I
B16.47B RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17531Z5
M);INT:SS304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A350GR.LF2;INT: SW, Y-TYPE, 800 SP345D515
SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A420GR.WPL6;IN BW, T-TYPE SP16544Z5
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A420GR.WPL6W; BW, T-TYPE SP16644Z5
INT:SS304

Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 128 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4F Sheet 1 of 5

PIPE CLASS : A4F


RATING : 150
BASE MATERIAL : 5 Cr
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
MILD TO MODERATE CORROSIVE SERVICES - FLAMMABLE & NON LETHAL.

CRUDE OIL, RCO, LVGO, VBTAR, VACUUM RESIDUE, FUEL OIL, DIESEL, ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767- 6-44-0016.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 129 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4F Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T P R R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 130 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4F Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FWC5127Z0

FLG/30 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FBC5127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FGK5121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FCK5121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z10
GR.WP5
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG654Z10
GR.WP5-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z10
GR.WP5
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG654Z10
GR.WP5-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z0

Package : IPMCS
Report No. : 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 131 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4F Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG644ZZ0
GR.WP5
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG654ZZ0
GR.WP5-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ0


GR.WP5
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG654ZZ0
GR.WP5-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ0
GR.WP5
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG654ZZ0
GR.WP5-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ0
GR.WP5
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG654ZZ0
GR.WP5-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG644ZZ0


GR.WP5
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z0

Valves Group

Package : IPMCS
Report No. : 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 132 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A4F Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 150, B-16.5, 51336ZZZ0
GR.C5,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51336
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 217 FLGD, 150, B-16.5, 52336ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52336
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 150, B-16.5, 53336ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53336
STELLITED
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 217 FLGD, 150, B-16.5, 54935ZZZ0
GR.C5 (NORM & RF/125AARH, SHT
TEMP),TRIM-SS NO.- 54935
316
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0
NT:SS304

Package : IPMCS
Report No. : 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 133 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A5A Sheet 1 of 7

PIPE CLASS : A5A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260
PRESS 20.03 20.03 18.28 16.17 14.06 11.95

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
108 TO BE USED WHERE MONEL TRIM IS REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 134 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A5A Sheet 2 of 7

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T P R R R R R R R 18.
16. T P P R R R R R R R 16.
14. T P P P R R R R R R R 14.
12. T P P P P R R R R R R R 12.
10. T P P P P P R R R R R R R 10.
8.0 T P P P P P P R R R R R R R 8.0
6.0 T P P P P P P P R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 135 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A5A Sheet 3 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 38.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
PIP PIPE 40.00 48.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z7

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z7

FLG/90 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z7
0
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
0
FLG/30 FLNG.WN 26.00 30.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z7
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z7

FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z7
B16.48
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z7

Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 136 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A5A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z7

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z7

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 137 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A5A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z7 63

UNN/1 UNION 0.50 0.75 BS-3799 ASTM A 105 SCRF, 6000 WQH0283Z7 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51304
GAV VLV.GATE 26.00 42.00 BS-1414 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 51927ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51927
GAV/4 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51929ZZZ7
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51929
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51909ZZZ7
105,TRIM-SS 316 16.11, SHT NO.- 51909
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51924ZZZ7 108
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51924
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51904ZZZ7 108
105,TRIM-MONEL 16.11, SHT NO.- 51904
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 138 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A5A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52304
GLV/4 VLV.GLOBE 2.00 6.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52929ZZZ7
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 52929
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52909ZZZ7
105,TRIM-SS 316 16.11, SHT NO.- 52909
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53304
CHV/5 VLV.CHECK 2.00 24.00 API-594 BODY-ASTM A105/ WAF, 150, B-16.5, 53925ZZZ7 108
A 216 RF/125AARH, SHT
GR.WCB,TRIM- NO.- 53925
MONEL
CHV/4 VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53929ZZZ7
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 53929
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53909ZZZ7
105,TRIM-SS 316 16.11, SHT NO.- 53909
CHV/2 VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53924ZZZ7 108
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 53924
CHV/1 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53904ZZZ7 108
105,TRIM-MONEL 16.11, SHT NO.- 53904
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54304ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54304
BODY SEAT-
RPTFE
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54304ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54304
BODY SEAT-
RPTFE
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z7
ANSI SS316+GRAFIL+ I
B16.47B RING

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 139 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A5A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/90 GASKET 2.00 24.00 B-16.20- SOFT OCT-RING, 900 GK61537Z7
0 ANSI B16.5 IRON(90BHN)
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/30 GASKET 26.00 30.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z7
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z7
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 140 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A6K Sheet 1 of 5

PIPE CLASS : A6K


RATING : 150
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.19 9.84 8.78 7.73

SERVICE
CORROSIVE PROCESS SERVICE - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL - FLARE GAS,
ACID GAS WITH CONDENSATE, REFLUX, CORROSIVE WATER, RICH AMINE, ETC.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767-6-44-0016.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 141 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A6K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 142 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A6K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 1.00 1.50 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0 209
TP304L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 10.00 14.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
PIP PIPE 16.00 16.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0 32
TP304L CL.1
PIP PIPE 18.00 18.00 6.35 B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
PIP PIPE 20.00 20.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0 32
TP304L CL.1
PIP PIPE 24.00 24.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0 32
TP304L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4367Z0
0 GR.F304L
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4347Z0
0 GR.F304L
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4327Z0
GR.F304L
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4367Z0
0 GR.F304L
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4347Z0
0 GR.F304L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4327Z0
GR.F304L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4321Z0
B16.48 GR.F304L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4321Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG934Z10
GR.WP304L-S

Package : IPMCS
Report No. : 50 A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 143 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A6K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG954Z10
GR.WP304L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG934Z10
GR.WP304L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG954Z10
GR.WP304L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG934ZZ0
GR.WP304L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG954ZZ0
GR.WP304L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG934ZZ0
GR.WP304L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG954ZZ0
GR.WP304L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG934ZZ0
GR.WP304L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG954ZZ0
GR.WP304L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG934ZZ0
GR.WP304L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG954ZZ0
GR.WP304L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG934ZZ0
GR.WP304L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
Valves Group

Package : IPMCS
Report No. : 50 A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 144 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A6K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS304L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 51350
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS304L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 52350
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 53350
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z0
0 ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
0 ANSI B16.5 SS316L+GRAFIL

Package : IPMCS
Report No. : 50 A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 145 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A7A Sheet 1 of 5

PIPE CLASS : A7A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NON CORROSIVE PROCESS - VACUUM

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 146 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A7A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 147 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A7A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 148 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A7A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group

Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 149 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A7A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51007ZZZ0
105,TRIM- 16.11, SHT NO.- 51007
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51307
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52007ZZZ0
105,TRIM- 16.11, SHT NO.- 52007
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52307
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53007ZZZ0
105,TRIM- 16.11, SHT NO.- 53007
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53307
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54307ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54307
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55307ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55307
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 150 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A8A Sheet 1 of 5

PIPE CLASS : A8A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 65
PRESS 20.03 20.03 19.17

SERVICE
SULPHURIC ACID (80-98% CONC.) - TOXIC BUT NON LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 676- 6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A8A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 151 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A8A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T P 4.0
3.5 3.5
3.0 T P P 3.0
2.5 2.5
2.0 T P P P 2.0
1.5 T T H H H 1.5
1.25 1.25
1.0 T T H H H H 1.0
0.75 T T T H H H H 0.75
0.5 T T T T H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A8A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 152 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A8A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0

FLG FLNG.WN 2.00 6.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLB FLNG.BLIND 0.50 6.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 6.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB

Package : IPMCS
Report No. : 50 A8A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 153 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A8A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 2.00 6.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51006ZZZ0
105,TRIM- 16.11, SHT NO.- 51006
STELLITED,STEM-
SS 316
GAV VLV.GATE 2.00 6.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51306ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51306
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52006ZZZ0
105,TRIM- 16.11, SHT NO.- 52006
STELLITED,STEM-
SS316
GLV VLV.GLOBE 2.00 6.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52306ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 52306
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53006ZZZ0
105,TRIM- 16.11, SHT NO.- 53006
STELLITED
CHV VLV.CHECK 2.00 6.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53306ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 53306

Package : IPMCS
Report No. : 50 A8A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 154 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A8A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV VLV.BALL 0.50 6.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54306ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54306
BODY SEAT-PTFE
PLV VLV.PLUG 0.50 6.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55306ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55306
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 6.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 6.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316 SW, Y-TYPE, 800 SP304D510

PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13444Z0


T:SS316

Package : IPMCS
Report No. : 50 A8A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 155 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91A Sheet 1 of 6

PIPE CLASS : A91A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 50 65
PRESS 10.55 10.55 10.55 10.55

SERVICE
CATEGORY 'D' FLUID-U/G AND A/G CRWS / SS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
6 FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.
10 USE 4-PIECE 90 DEG. MITRE FOR 8" & 10", 5-PIECE 90 DEG. MITRE FOR SIZES FROM 12" TO 54" AND 6-PIECE 90 DEG.
MITRE FOR SIZES 56" TO 80".(45 DEG. MITRE SHALL REQUIRE ONE PIECE LESS.)
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
65 FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.
76 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300.
86 BUTTERFLY VALVES FOR THE SPEC ARE PN10 RATED WITH A MAXIMUM PRESSURE OF 10.2 KG/CM2G.
105 FOR U/G SERVICES, SPECIFIED PIPE WALL THICKNESS ARE CALCULATED BASED ON SOIL PARAMETERS AND
BURIAL DEPTH OF 2000MM.
110 MITRES ARE ALSO ACCEPTABLE IN PLACE OF ELBOWS FOR SIZES 8" TO 24"
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING 3000 LBS.

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-350, DF3

ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD. 7-44-351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VC1

ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD 7-44-351, V1

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-353

PRESS.CONN 0.75" SW, SH HVY NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD
7-44-354

Package
Report No.
: IPMCS
: 50
A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 156 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. T 32.
30. T R 30.
28. T R R 28.
26. T R R R 26.
24. T R R R R 24.
22. T 22.
20. T R R R R R 20.
18. T P R R R R R 18.
16. T R P R R R R R 16.
14. T P R P R R R R R 14.
12. T P P R P R R R R R 12.
10. T R P P R P R R R R R 10.
8.0 T P R P P R P R R R R R 8.0
6.0 T P P R P P R P R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H 1.5
1.25 H H H H H H H H 1.25
1.0 T T H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 157 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0

PIP PIPE 2.00 6.00 HVY IS-1239-I IS-1239 (BLACK) BE, C.WELDED PI6D411Z0

PIP PIPE 8.00 8.00 6.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 10.00 10.00 6.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0 32

PIP PIPE 12.00 16.00 8.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 18.00 20.00 10.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 24.00 28.00 12.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 30.00 32.00 14.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

NIP NIPPLE 0.50 1.50 HVY IS-1239-I IS-1239 (BLACK) PBE, C.WELDED PN6D461Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0

FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0

FLG/30 FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 300, RF/125AARH FNC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 8.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 8.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W

Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 158 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 6.00 STD B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 8.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 6.00 STD, B-16.9 ASTM A 234 BW WRG684ZZ0


STD GR.WPB
TRED T.RED 8.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WUG684ZZ0
STD GR.WPB
REDC REDUC.CONC 8.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WVG684ZZ0
STD GR.WPB
REDE REDUC.ECC 8.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WNH026ZZ0
STD
SWGE SWAGE.ECC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WPH026ZZ0
STD
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 6.00 STD B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CAP CAP 8.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL

Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 159 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51321
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52321
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53321
CHV VLV.CHECK 26.00 48.00 API-594 BODY-ASTM A 216 FLGD, 150, 53316ZZZ0
GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 53316
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54321ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54321
BODY SEAT-
RPTFE
BFV VLV.BTRFLY 3.00 24.00 BS-5155 BODY-ASTM A 216 WAFL, 150, B-16.5, 56321ZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56321
BFV VLV.BTRFLY 26.00 48.00 BS-5155 BODY-ASTM A 216 FLGD, 150, 56316ZZZ0
GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 56316
Bolt Group
BOS BOLT.STUD 18.00 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
BOM BOLT.M/C 0.50 16.00 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 0.50 24.00 B-16.21- GRAPHITE WITH RING, 150, 2 MM GKBAA52Z0
ANSI B16.5 SS316 TANGED
INS
GAS/60 GASKET 0.50 24.00 B-16.21- GRAPHITE WITH RING, 600, 2 MM GKBAA56Z0
0 ANSI B16.5 SS316 TANGED
INS
GAS/30 GASKET 0.50 24.00 B-16.21- GRAPHITE WITH RING, 300, 2 MM GKBAA54Z0
0 ANSI B16.5 SS316 TANGED
INS

Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 160 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A285GR.C;INT:S CONETYPE, ST14431Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 6.00 STD EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 161 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91P Sheet 1 of 5

PIPE CLASS : A91P


RATING : 150
BASE MATERIAL : MISCELLANEOUS
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 14.06 13.35 12.65 11.95 9.84 8.78 7.73

SERVICE
COROSSION INHIBITOR, CHEMICAL INJECTION

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767-6-44-0016.
106 USE ANNEALED MATERIAL ONLY.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD


7-44-0354

Package
Report No.
: IPMCS
: 50
A91P
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 162 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91P Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A91P
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 163 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91P Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM B 165 PE, SEAMLESS PI3H577Z0
ANNLD (UNS
N04400)
PIP PIPE 1.00 1.50 40S B-36.19 ASTM B 165 PE, SEAMLESS PI3H577Z0
ANNLD (UNS
N04400)
PIP PIPE 2.00 2.00 40S B-36.19 ASTM B 165 BE, SEAMLESS PI3H517Z0
ANNLD (UNS
N04400)
PIP PIPE 3.00 6.00 10S B-36.19 ASTM B 165 BE, SEAMLESS PI3H517Z0
ANNLD (UNS
N04400)
PIP PIPE 8.00 8.00 10S B-36.19 ASTM B 165 BE, SEAMLESS PI3H517Z0
ANNLD (UNS
N04400)
PIP PIPE 10.00 12.00 10S B-36.19 ASTM B 725 BE, E.FS.W PI3J913Z0
ANNLD (UNS
N04400)
Flange Group
FLG FLNG.WN 0.50 12.00 M B-16.5 ASTM B 564 150, RF/125AARH FWC7727Z0
ANNLD(UNS
N04400)
FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM B 564 150, RF/125AARH FBC7727Z0
ANNLD(UNS
N04400)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM B 564 150, FF/125AARH FGK7721Z0
B16.48 ANNLD(UNS
N04400)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WA6E4D2Z0
ANNLD(UNS
N04400)
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM B 366 BW, 1.5D WAGD64Z10
WPNC-S N04400
ANLD
ELB90 ELBOW.90 10.00 12.00 M B-16.9 ASTM B 366 BW, 1.5D WAGD74Z10
WPNC-WX N04400
ANLD
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WB6E4D2Z0
ANNLD(UNS
N04400)
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM B 366 BW, 1.5D WBGD64Z10
WPNC-S N04400
ANLD
ELB45 ELBOW.45 10.00 12.00 M B-16.9 ASTM B 366 BW, 1.5D WBGD74Z10
WPNC-WX N04400
ANLD

Package : IPMCS
Report No. : 50 A91P
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 164 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91P Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WE6E4D2Z0
ANNLD(UNS
N04400)
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM B 366 BW WEGD64ZZ0
WPNC-S N04400
ANLD
TEQ T.EQUAL 10.00 12.00 M B-16.9 ASTM B 366 BW WEGD74ZZ0
WPNC-WX N04400
ANLD
TRED T.RED 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WR6E4D2Z0
ANNLD(UNS
N04400)
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM B 366 BW WRGD64ZZ0
WPNC-S N04400
ANLD
TRED T.RED 10.00 12.00 M, M B-16.9 ASTM B 366 BW WRGD74ZZ0
WPNC-WX N04400
ANLD
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM B 366 BW WUGD64ZZ0
WPNC-S N04400
ANLD
REDC REDUC.CONC 10.00 12.00 M, M B-16.9 ASTM B 366 BW WUGD74ZZ0
WPNC-WX N04400
ANLD
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM B 366 BW WVGD64ZZ0
WPNC-S N04400
ANLD
REDE REDUC.ECC 10.00 12.00 M, M B-16.9 ASTM B 366 BW WVGD74ZZ0
WPNC-WX N04400
ANLD
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM B 564 PBE WNHE46ZZ0
ANNLD(UNS
N04400)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM B 564 PBE WPHE46ZZ0
ANNLD(UNS
N04400)
CAP CAP 0.50 1.50 B-16.11 ASTM B 564 SCRF, 3000 WF6E482Z0
ANNLD(UNS
N04400)
CAP CAP 2.00 12.00 M B-16.9 ASTM B 366 BW WFGD64ZZ0
WPNC-S N04400
ANLD
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WJ6E4D2Z0
ANNLD(UNS
N04400)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WK6E4D2Z0
ANNLD(UNS
N04400)

Package : IPMCS
Report No. : 50 A91P
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 165 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A91P Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WL6E4D2Z0
ANNLD(UNS
N04400)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WM6E4D2Z0
ANNLD(UNS
N04400)
Bolt Group
BOS BOLT.STUD 0.50 12.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 150 GK68972Z0
ANSI B16.5 MONEL+GRAFOIL

Package : IPMCS
Report No. : 50 A91P
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 166 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92A Sheet 1 of 6

PIPE CLASS : A92A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260
PRESS 15 15 15 15 14.06 11.95

SERVICE
U/G AND A/G CBD

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
101 FOR U/G SERVICES, SPECIFIED PIPE WALL THICKNESSES IS MINIMUM REQUIRED.CONTRACTOR SHALL VERIFY
THICKNESS BASED ON SOIL PARAMETERS AND BURIAL DEPTH.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION 6767-6-44-0016.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353(NOTE 124

PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-
0354(NOTE 154)

Package
Report No.
: IPMCS
: 50
A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 167 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 168 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 101

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 101

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 101

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 101

NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W

Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 169 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 170 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 73
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 API-609/BS- BODY-ASTM A 105 WAFL, 150, B-16.5, 56301ZZZ0
5155 /A WAF/125AARH, SHT
216GR.WCB,TRIM- NO.- 56301
13% CR.STEEL
BFV VLV.BTRFLY 26.00 48.00 BS-5155 BODY-ASTM A 105 FLGD, 150, B-16.47 B, 56315ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 56315
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL

Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 171 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 172 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92K Sheet 1 of 5

PIPE CLASS : A92K


RATING : 150
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 16.17 14.41 13.35 11.95 9.84 8.78 7.73

SERVICE
CORROSIVE PROCESS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER JOB STD 6269-7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER JOB STD 6269-7-44-0351, D4

VENTS ON LINES <= 1.5" REFER JOB STD 6269-7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER JOB STD 6269-7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER JOB STD 6269-7-44-0354

Package
Report No.
: IPMCS
: 50
A92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 173 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T R R R R R R R R 18.
16. T R R R R R R R R R 16.
14. T R R R R R R R R R R 14.
12. T R R R R R R R R R R R 12.
10. T R R R R R R R R R R R R 10.
8.0 T R R R R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 174 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0 209

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 10.00 14.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 16.00 16.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0 32
CL.1
PIP PIPE 18.00 18.00 6.35 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 20.00 20.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0 32
CL.1
PIP PIPE 24.00 24.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0 32
CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4127Z0
GR.F304
FLG/RF FLNG.WN 0.50 1.50 M B-16.5 ASTM B 564 150, RF/125AARH FWC7727Z0
ANNLD(UNS
N04400)
FLG/30 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
0 GR.F304
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4127Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4121Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4121Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB90/ ELBOW.90 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WA6E4D2Z0
1 ANNLD(UNS
N04400)
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S

Package : IPMCS
Report No. : 50 A92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 175 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
ELB45/ ELBOW.45 0.50 1.50 B-16.11 ASTM B 564 SW, 3000 WB6E4D2Z0
1 ANNLD(UNS
N04400)
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0 63
GR.F304
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304

Package : IPMCS
Report No. : 50 A92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 176 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A92K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51345
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52345
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53345
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 150, B-16.5, 54345ZZZ0
GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54345
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14131Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304

Package : IPMCS
Report No. : 50 A92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 177 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93A Sheet 1 of 6

PIPE CLASS : A93A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260
PRESS 15 15 15 15 14.06 11.95

SERVICE
U/G AND A/G OWS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
101 FOR U/G SERVICES, SPECIFIED PIPE WALL THICKNESSES IS MINIMUM REQUIRED.CONTRACTOR SHALL VERIFY
THICKNESS BASED ON SOIL PARAMETERS AND BURIAL DEPTH.
105 FOR U/G SERVICES, SPECIFIED PIPE WALL THICKNESS ARE CALCULATED BASED ON SOIL PARAMETERS AND
BURIAL DEPTH OF 2000MM.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353(NOTE 124

PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-
0354(NOTE 154)

Package
Report No.
: IPMCS
: 50
A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 178 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T P 14.
12. T P P 12.
10. T P P P 10.
8.0 T P P P P 8.0
6.0 T P P P P P 6.0
5.0 5.0
4.0 T P P P P P P 4.0
3.5 3.5
3.0 T P P P P P P P 3.0
2.5 2.5
2.0 T P P P P P P P P 2.0
1.5 T T H H H H H H H H 1.5
1.25 H 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 179 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 101

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 101

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 101

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 101

PIP PIPE 16.00 16.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB

Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 180 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 181 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 73
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 API-609/BS- BODY-ASTM A 105 WAFL, 150, B-16.5, 56301ZZZ0
5155 /A WAF/125AARH, SHT
216GR.WCB,TRIM- NO.- 56301
13% CR.STEEL
BFV VLV.BTRFLY 26.00 48.00 BS-5155 BODY-ASTM A 105 FLGD, 150, B-16.47 B, 56315ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 56315
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H

Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 182 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 183 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93N Sheet 1 of 5

PIPE CLASS : A93N


RATING : 150
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.19 9.84 8.78 7.73

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICE-SOUR GAS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD6767-6-44-0016.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
160 CLAD PIPING REQUIREMENTS SHALL BE AS PER EIL SPECIFICATION 6-44-0063.
216 WALL THICKNESS FOR 12" AND ABOVE IS CALCULATED BASED ON ACTUAL DESIGN CONDITION OF 3.5 KG / SQ. CMg
PRESSURE AT 150°C OF TEMPERATURE.WALL THICKNESS FOR SIZE UPTO 10" IS BASED ON CLASS CONDITION FOR
SS316L MATERIAL.
272 NO CORROSION ALLOWANCE TO BE CONSIDERED FOR CLADDED PORTION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A93N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 184 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93N Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T R 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T R R R R R R R 10.
8.0 T R R R R R R R R 8.0
6.0 T P R R R R R R R R 6.0
5.0 5.0
4.0 T P P R R R R R R R R 4.0
3.5 3.5
3.0 T P P P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A93N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 185 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93N Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 10.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 12.00 24.00 9.0 B-36.10 ASTM A516 BE, E.FS.W PI2J713Z0
GR.70+3MM 316L
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z0
0 GR.F316L
FLG FLNG.WN 0.50 10.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4627Z0
GR.F316L
FLG FLNG.WN 12.00 24.00 M B-16.5 ASTM A 105+3MM 150, RF/125AARH FWC0927Z0
316L DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4627Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4621Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 10.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB90 ELBOW.90 12.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ74Z10
+ 3 MM 316L
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 10.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 12.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ74Z10
+ 3 MM 316L

Package : IPMCS
Report No. : 50 A93N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 186 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93N Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 10.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TEQ T.EQUAL 12.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ74ZZ0
+ 3 MM 316L
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 10.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
TRED T.RED 12.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ74ZZ0
+ 3 MM 316L
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 10.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 12.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WUGJ74ZZ0
+ 3 MM 316L
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 10.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 12.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WVGJ74ZZ0
+ 3 MM 316L
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 0.50 1.50 M B-16.11 ASTM A 182 BW WF6474ZZ0
GR.F316L
CAP CAP 2.00 10.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CAP CAP 12.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WFGJ74ZZ0
+ 3 MM 316L
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L

Package : IPMCS
Report No. : 50 A93N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 187 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A93N Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SW, 3000 WQH47D2Z0
GR.F316L
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51366ZZZ0
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51366
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52366
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53366
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 150, B-16.5, 54366ZZZ0
GR.CF3M / ASTM RF/125AARH, SHT
A 182 NO.- 54366
GR.F316L,TRIM-
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
0 ANSI B16.5 SS316L+GRAFIL

Package : IPMCS
Report No. : 50 A93N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 188 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A95A Sheet 1 of 5

PIPE CLASS : A95A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260
PRESS 20.03 20.03 18.28 16.17 14.06 11.95

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 189 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A95A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T P R R R 14.
12. T P P R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P P R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 190 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A95A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.25 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7 209

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z7

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.25 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.25 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB

Package : IPMCS
Report No. : 50 A95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 191 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A95A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z7 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z7 63

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SCRF, 6000 WQH0283Z7 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51304

Package : IPMCS
Report No. : 50 A95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 192 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A95A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52304
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53304
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54304ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54304
BODY SEAT-
RPTFE
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z7
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z7
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 A95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 193 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97A Sheet 1 of 6

PIPE CLASS : A97A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
HOT WELL OFF GAS - STRESS RELIEVED, (VACUUM SERVICE)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A97A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 194 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T P R R R 14.
12. T P P R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P P R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A97A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 195 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

Package : IPMCS
Report No. : 50 A97A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 196 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Package : IPMCS
Report No. : 50 A97A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 197 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z0

UNN UNION 1.00 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51090ZZZ0
105,TRIM- 16.11, SHT NO.- 51090
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51390ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51390
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52090ZZZ0
105,TRIM- 16.11, SHT NO.- 52090
STELLITED
GLV VLV.GLOBE 2.00 24.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52390ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52390
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53090ZZZ0
105,TRIM- 16.11, SHT NO.- 53090
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53390ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 53390
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54390ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54390
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55921ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55921
PLUG-HARDENED
PLV/1 VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55390ZZZ0
/A RF/125AARH, SHT
216GR.WCB,PLUG- NO.- 55390
HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 A97A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 198 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17531Z0
M);INT:SS304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A97A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 199 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97M Sheet 1 of 5

PIPE CLASS : A97M


RATING : 150
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 17.22 16.17 14.06 11.95 9.84 8.79 7.73

SERVICE
VACUUM EJECTOR OUTLET/DRIP LEG,VACUUM DIESEL CR/IR,LVGO DIESEL CR/IR,HVGO DIESEL CR/IR (VACUUM)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES<= 1.5" EIL STD 7-44-0350, VF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351,V4

TEMP. CONN. 1.5" FLANGED, REFER EIL STD 7-44-0353

PRESS. CONN. 0.75 SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package
Report No.
: IPMCS
: 50
A97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 200 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. R 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R 4.0
3.5 3.5
3.0 T P P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 201 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4727Z0
GR.F321
FLG/30 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
0 GR.F321
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4727Z0
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4721Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4721Z0
B16.48 GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321

Package : IPMCS
Report No. : 50 A97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 202 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ0
GR.WP321-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ0
GR.WP321-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SW, 3000 WQH48D2Z0 63
GR.F321
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WQH4882Z0 63
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51916ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51916
STELLITED
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51937ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 51937
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52916ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52916
STELLITED
GLV VLV.GLOBE 2.00 24.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52937ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 52937

Package : IPMCS
Report No. : 50 A97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 203 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A97M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53916ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53916
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53937ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 53937
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66772Z0
ANSI B16.5 SS321+GRAFIL+I
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66774Z0
0 ANSI B16.5 SS321+GRAFIL+I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F321;IN SW, Y-TYPE, 800 SP309D510
T:SS321
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0
S;INT:SS321
PSR STRNR.PERM 10.00 12.00 M EIL'STD B:A403WP321- BW, T-TYPE SP18744Z0
WX;INT:SS321

Package : IPMCS
Report No. : 50 A97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 204 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A98M Sheet 1 of 5

PIPE CLASS : A98M


RATING : 150
BASE MATERIAL : SS 316
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 16.52 15.11 13.71 11.95 9.84 8.78 7.73

SERVICE
CORROSIVE PROCESS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
103 AS PER UOP JOB SPECIFICATION 944071-806
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING.

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 205 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A98M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 206 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A98M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.25 1.50 80S B-36.19 ASTM A 312 TP316 PE, SEAMLESS PI33877Z0 209

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP316 BE, SEAMLESS PI33817Z0

PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP316 BE, SEAMLESS PI33817Z0

PIP PIPE 10.00 24.00 CALC B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0
CL.1
NIP NIPPLE 0.25 1.50 M B-36.19 ASTM A 312 TP316 PBE, SEAMLESS PN33867Z0 63

NIP NIPPLE 0.25 1.50 M B-36.19 ASTM A 312 TP316 TOE, SEAMLESS PN338G7Z0 63

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4467Z0
0 GR.F316
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4447Z0
0 GR.F316
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4427Z0
GR.F316
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4467Z0
0 GR.F316
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4447Z0
0 GR.F316
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4427Z0
GR.F316
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4421Z0
B16.48 GR.F316
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4421Z0
B16.48 GR.F316
Fitting Group
ELB90 ELBOW.90 0.25 1.50 B-16.11 ASTM A 182 SW, 3000 WA645D2Z0
GR.F316
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG964Z10
GR.WP316-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG984Z10
GR.WP316-WX
ELB45 ELBOW.45 0.25 1.50 B-16.11 ASTM A 182 SW, 3000 WB645D2Z0
GR.F316
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG964Z10
GR.WP316-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG984Z10
GR.WP316-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE645D2Z0
GR.F316

Package : IPMCS
Report No. : 50 A98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 207 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A98M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG964ZZ0
GR.WP316-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG984ZZ0
GR.WP316-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR645D2Z0
GR.F316
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG964ZZ0
GR.WP316-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG984ZZ0
GR.WP316-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG964ZZ0
GR.WP316-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG984ZZ0
GR.WP316-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG964ZZ0
GR.WP316-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG984ZZ0
GR.WP316-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH456ZZ0
GR.F316
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH456ZZ0
GR.F316
CAP CAP 0.25 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64582Z0 63
GR.F316
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG964ZZ0
GR.WP316-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ645D2Z0
GR.F316
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK645D2Z0
GR.F316
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL645D2Z0
GR.F316
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM645D2Z0
GR.F316
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51061ZZZ0
GR.F316,TRIM- 16.11, SHT NO.- 51061
STELLITED,STEM-
SS316
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51361ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 51361
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52061ZZZ0
GR.F316,TRIM- 16.11, SHT NO.- 52061
STELLITED,STEM-
SS316

Package : IPMCS
Report No. : 50 A98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 208 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A98M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52361ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 52361
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53061ZZZ0
GR.F316,TRIM- 16.11, SHT NO.- 53061
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53361ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 53361
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 150, B-16.5, 54361ZZZ0
GR.CF8M / ASTM RF/125AARH, SHT
A 182 NO.- 54361
GR.F316,TRIM-
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316;IN SW, Y-TYPE, 800 SP308D510
T:SS316
PSR STRNR.PERM 2.00 2.00 JOB'STD B:A351GR.CF8M;I FLGD, Y-TYPE, SP2A15530 103
NT:SS316 150,RF/125AARH

Package : IPMCS
Report No. : 50 A98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 209 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A99A Sheet 1 of 6

PIPE CLASS : A99A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : NACE SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NACE,CORROSIVE, FLAMMABLE, NON LETHAL, TOXIC SOUR SERVICES- SOUR WATER, SOUR GAS ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
125 REQUIREMENT OF NACE STANDARD MR0103 SHALL BE MET.ADDITIONALLY FOR PIPES AND FITTINGS MADE OUT OF
PLATE MATERIAL, HIC( HYDROGEN INDUCED CRACKING) RESISTANCE REQUIREMENT AS PER EIL SPECIFICATION 6-
79-0013 SHALL BE APPLICABLE.HIC REQUIREMENT IS NOT APPLICABLE FOR CASTINGS,FORGINGS AND SEAMLESS
PRODUCTS

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A99A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 210 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A99A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T P R R R R R R R 18.
16. T P P R R R R R R R 16.
14. T P P P R R R R R R R 14.
12. T P P P P R R R R R R R 12.
10. T P P P P P R R R R R R R 10.
8.0 T P P P P P P R R R R R R R 8.0
6.0 T R P P P P P P R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A99A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 211 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A99A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2

PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z2

FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z2

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z2

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z2

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z2

Package : IPMCS
Report No. : 50 A99A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 212 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A99A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z2

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2


GR.WPB
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z2

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2


GR.WPB
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z2

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z2

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z2

Package : IPMCS
Report No. : 50 A99A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 213 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A99A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z2

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z2

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
105,TRIM- 16.11, SHT NO.- 51011
SS316L,STEM-SS
316L
GAV VLV.GATE 2.00 30.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51311
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
105,TRIM-SS 16.11, SHT NO.- 52011
316L,STEM-SS316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52311
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
105,TRIM-SS 316L 16.11, SHT NO.- 53011
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53311
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55311ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55311
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z2
ANSI B16.5 SS316L+GRAFIL
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK56372Z2
ANSI SS316L+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
0 ANSI B16.5 SS316L+GRAFIL

Package : IPMCS
Report No. : 50 A99A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 214 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A99A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931Z2
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2


T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L

Package : IPMCS
Report No. : 50 A99A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 215 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A Sheet 1 of 7

PIPE CLASS : A9A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE / NON FLAMMABLE & NON LETHAL - VACUUM
COLUMN SIDE STREAM,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO STRESS RELIEF ZONE)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
108 TO BE USED WHERE MONEL TRIM IS REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 216 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A Sheet 2 of 7

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. T R R 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T P R R R R R R 14.
12. T P P R R R R R R 12.
10. T P P P R R R R R R 10.
8.0 T P P P P R R R R R R 8.0
6.0 T P P P P P R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 217 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A Sheet 3 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.50 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 26.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 30.00 30.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 32
GR.B60 CL.12
PIP PIPE 32.00 36.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 40.00 48.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.25 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 218 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.25 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDC/ REDUC.CONC 0.50 1.50 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
1 GR.WPB
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
REDE/ REDUC.ECC 0.50 1.50 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
1 GR.WPB
SWGC SWAGE.CONC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 219 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0 63

CAP CAP 1.00 1.50 M B-16.11 ASTM A 105 BW WF6024ZZ0

CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.25 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.25 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.25 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.25 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.25 0.75 BS-3799 ASTM A 105 SCRF, 6000 WQH0283Z0 63

UNN UNION 0.25 0.75 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z0 63

UNN UNION 1.00 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0 63

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GAV/4 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51928ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51928
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 51908
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51926ZZZ0 108
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51926
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51902ZZZ0 108
105,TRIM-MONEL 16.11, SHT NO.- 51902

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 220 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 52908
GLV/1 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52902ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 52902
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 53908
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 20.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
BOS BOLT.STUD 24.00 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 221 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 222 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A6 Sheet 1 of 5

PIPE CLASS : A9A6


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE / NON FLAMMABLE & NON LETHAL -
HVGO,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO STRESS RELIEF ZONE),

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
109 THIS SPEC SHALL BE USED WHERE VALVES WITH MONEL TRIMS ARE REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
A9A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 223 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A6 Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. T R R 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T P R R R R R R 14.
12. T P P R R R R R R 12.
10. T P P P R R R R R R 10.
8.0 T P P P P R R R R R R 8.0
6.0 T P P P P P R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 A9A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 224 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A6 Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB

Package : IPMCS
Report No. : 50 A9A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 225 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A6 Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

Package : IPMCS
Report No. : 50 A9A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 226 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : A9A6 Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GLV VLV.GLOBE 2.00 8.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52926ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 52926
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53926ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 53926
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A9A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 227 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B13A Sheet 1 of 5

PIPE CLASS : B13A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
HIGH CORROSIVE HYDROCARBON - LIQ/VAP/GAS, NON LETHAL.

HEAVY CYCLE OIL, CLARIFIED OIL, MIXED GAS OIL, ETC.

EROSIVE SLURRY WATER (140 DEG C MAX)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 19.05MM.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID or 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID or 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 228 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B13A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 229 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B13A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 6.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32

PIP PIPE 12.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 3
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z0

Package : IPMCS
Report No. : 50 B13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 230 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B13A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z0

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 14.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52401

Package : IPMCS
Report No. : 50 B13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 231 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B13A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55401
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 B13A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 232 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B15A Sheet 1 of 4

PIPE CLASS : B15A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66

SERVICE
LIQUID SULPHUR, SOUR GAS, SULPHUR VAPOUR; (THIS CLASS COVERS CORE PIPING ELEMENTS OF THE FULLY
JACKETED PIPING SYSTEM)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
53 REFER JOB STD. 6767-6-44-0078 FOR JACKETING DETAILS.
54 ALL PIPES, VALVES AND FITTINGS SHALL BE FULLY JACKETED.
55 THIS CLASS COVERS CORE PIPING AND ITS ELEMENTS ONLY. REFER PIPING CLASS A23A FOR JACKET PIPING.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
153 MODIFIED BLIND FLANGE(PLATE FLANGE) BORE AND RF DIMENSION TO SUIT THE PIPE SIZE AND OD,PCD TO
MATCH JACKET PIPE SIZE (EIL STD 6767-6-44-0078, ANNEX-II)
156 SPECIAL WELD NECK FLANGES SHALL BE USED TO MEET CORE AND JACKET PIPE REQUIREMENT

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ALL AS PER P&ID OR 1". REFER JOB STD. 6767-6-44-0078

VENTS ALL AS PER P&ID OR 1". REFER JOB STD. 6767-6-44-0078

TEMP.CONN 1.5" FLANGED. INSTALL AS PER JOB STD. 6767-6-44-0078

PRESS.CONN AS PER P&ID OR 1" FLANGED WITH VALVE AS PER JOB STD. 6767-6-44-0078

Package
Report No.
: IPMCS
: 50
B15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 233 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B15A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T T 6.0
5.0 5.0
4.0 T T W 4.0
3.5 3.5
3.0 T T W W 3.0
2.5 2.5
2.0 T T W W W 2.0
1.5 T T W W W W 1.5
1.25 1.25
1.0 T T W W W W W 1.0
0.75 T T T W W W W W 0.75
0.5 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 234 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B15A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.75 0.75 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 1.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 8.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

NIP NIPPLE 0.75 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.WN 0.75 8.00 M EIL'STD ASTM A 105 300, RF/125AARH FWE0147Z0 156

FLB FLNG.BLIND 0.50 8.00 EIL'STD ASTM A 105 300, RF/125AARH FBE0147Z0 153

Fitting Group
ELB90 ELBOW.90 0.75 8.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.75 8.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.75 8.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TRED T.RED 0.75 8.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
REDC REDUC.CONC 0.75 8.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 0.75 8.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
CRS CROSS 0.75 8.00 M B-16.9 ASTM A 234 BW WTG684ZZ0
GR.WPB
O'let Group
WLT WELDOLET 0.75 4.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ0

Valves Group
GAV VLV.GATE 0.75 10.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51941ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51941
GLV VLV.GLOBE 0.75 10.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52941ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52941
CHV VLV.CHECK 0.75 10.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53941ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53941

Package : IPMCS
Report No. : 50 B15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 235 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B15A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
PLV VLV.PLUG 0.75 10.00 BS-5353 BODY-ASTM A 216 FLGD, 300, B-16.5, 55941ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
PLUG-HARDENED NO.- 55941
P3V VLV.3WYPLG 0.75 8.00 BS-5353 BODY-ASTM A 216 FLGD, 300, B-16.5, 61941ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 61941
Bolt Group
BOS BOLT.STUD 0.75 8.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.75 8.00 EIL' STD SP.WND SPIRAL, 300 GKE5074Z0
SS316+GRAFIL

Package : IPMCS
Report No. : 50 B15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 236 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B16A Sheet 1 of 5

PIPE CLASS : B16A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT : NACE SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
NACE CORROSIVE, FLAMMABLE AND NONLETHAL SOUR SERVICES
- SOUR WATER, SOUR GAS, ETC

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767- 6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
41 NACE REQUIREMENT OF MR0175 SHALL BE MET.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 237 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B16A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T P P P P R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 238 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B16A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2

PIP PIPE 0.75 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2 32

PIP PIPE 1.00 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2

PIP PIPE 3.00 12.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2

PIP PIPE 14.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 0.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2

NIP NIPPLE 0.75 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2 32

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z2

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z2

ELB90 ELBOW.90 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z2

ELB45 ELBOW.45 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB

Package : IPMCS
Report No. : 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 239 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B16A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z2

TEQ T.EQUAL 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z2

TRED T.RED 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2

CAP CAP 0.50 0.50 B-16.11 ASTM A 105 SCRF, 9000 WF60284Z2 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2


GR.WPB
CPLF CPLNG.FULL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z2

CPLF CPLNG.FULL 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2

CPLH CPLNG.HALF 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z2

CPLH CPLNG.HALF 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2

CPLL CPLNG.LH 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z2

CPLL CPLNG.LH 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2

Package : IPMCS
Report No. : 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 240 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B16A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z2

CPLR CPLNG.RED 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
105,TRIM- 16.11, SHT NO.- 51011
SS316L,STEM-SS
316L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51411
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
105,TRIM-SS 16.11, SHT NO.- 52011
316L,STEM-SS316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52411
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
105,TRIM-SS 316L 16.11, SHT NO.- 53011
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53411
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55411ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55411
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16939Z2
S316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2


T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L

Package : IPMCS
Report No. : 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 241 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B19A Sheet 1 of 6

PIPE CLASS : B19A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
NONNACE & STRESS RELIEVED MILD CORROSIVE SOUR SERVICES & AMINE

CAUSTIC (STRESS RELIEVED ZONE)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 242 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B19A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 243 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B19A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 8.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32

PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 18.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 244 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B19A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 245 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B19A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51013ZZZ0
105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51413ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51413
GAV/4 VLV.GATE 2.00 24.00 API-600 BODY-,TRIM-SS FLGD, 300, B-16.5, 51947ZZZ0
316 RF/125AARH, SHT
NO.- 51947
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51907ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 51907
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51942ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51942
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51901ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 51901
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52013ZZZ0
105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52413ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52413
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52907ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 52907
GLV/1 VLV.GLOBE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 52901ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 52901
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53013ZZZ0
105,TRIM- 16.11, SHT NO.- 53013
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53413ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 53413
CHV/4 VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53947ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 53947

Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 246 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B19A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53907ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 53907
CHV/1 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53901ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 53901
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 300, B-16.5, 54413ZZZ0 75
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54413
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55413ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55413
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17539Z0
M);INT:SS304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 247 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A Sheet 1 of 7

PIPE CLASS : B1A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABLE, NON LETHAL - HYDROCARBONS, AROMATICS,
AMMONIA, SWEET GAS, FLUSHING OIL AND OTHER UTILITIES -MP CONDENSATE, INSTRUMENT AIR, PLANT AIR,
NITROGEN, AMMONIA GAS ETC. ABOVE CLASS 'A1A'.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767- 6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
108 TO BE USED WHERE MONEL TRIM IS REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 248 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A Sheet 2 of 7

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 249 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A Sheet 3 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 20.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 32
GR.B60 CL.12
PIP PIPE 24.00 24.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 263
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 250 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 251 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z0

UNN UNION 1.00 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GAV/4 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51948ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51948
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 51908
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51943ZZZ0 108
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51943
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51902ZZZ0 108
105,TRIM-MONEL 16.11, SHT NO.- 51902
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 14.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52401
GLV/4 VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52948ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 52948
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 52908
GLV/2 VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52943ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 52943

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 252 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV/1 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52902ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 52902
CHV VLV.CHECK 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
CHV/4 VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53948ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 53948
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 53908
CHV/2 VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53943ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 53943
CHV/1 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53902ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 53902
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 300, B-16.5, 54401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54401
BODY SEAT-
RPTFE
BLV/1 VLV.BALL 0.50 3.00 BS-5351 BODY-ASTM A 105 FLGD, 300, B-16.5, 54490ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54490
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55401
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655B0
SS304 300,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16839Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 253 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 254 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A6 Sheet 1 of 5

PIPE CLASS : B1A6


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABLE, NON LETHAL - HYDROCARBONS, AROMATICS,
AMMONIA, SWEET GAS, FLUSHING OIL AND OTHER UTILITIES -MP CONDENSATE, INSTRUMENT AIR, PLANT AIR,
NITROGEN, AMMONIA GAS ETC. ABOVE CLASS 'A1A'.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
108 TO BE USED WHERE MONEL TRIM IS REQUIRED
109 THIS SPEC SHALL BE USED WHERE VALVES WITH MONEL TRIMS ARE REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 255 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A6 Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 256 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A6 Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W

Package : IPMCS
Report No. : 50 B1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 257 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A6 Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Package : IPMCS
Report No. : 50 B1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 258 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1A6 Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655B0
SS304 300,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16839Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 B1A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 259 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1K Sheet 1 of 5

PIPE CLASS : B1K


RATING : 300
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 50.5 50.5 42.18 37.96 34.8 32.69 30.58 30.23 29.88 29.17 28.47 27.77

SERVICE
PURE PROCESS LIQUID, VAPOUR AND GAS OR MILD CORROSIVE HYDROCARBON - FLAMMABLE/ NON FLAMMABLE &
NON LETHAL HYDROCARBONS, CHEMICAL ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
51 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 50.62 KG/CM2G TO
50.50 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 260 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 261 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0 51

PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 14.00 14.00 7.92 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 16.00 18.00 9.53 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 20.00 24.00 CALC B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z0
GR.F304
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4167Z0
0 GR.F304
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
GR.F304
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4167Z0
0 GR.F304
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4147Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4141Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4141Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S

Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 262 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
Valves Group

Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 263 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51445
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52445
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53445
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 300, B-16.5, 54445ZZZ0
GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54445
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14139Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304

Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 264 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1M Sheet 1 of 5

PIPE CLASS : B1M


RATING : 300
BASE MATERIAL : SS 316
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.5 50.5 43.59 39.37 36.2 33.74 31.63 31.28 30.23 29.88 29.52

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE, TOXIC BUT NON LETHAL

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
51 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 50.62 KG/CM2G TO
50.50 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B1M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 265 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B1M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 266 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP316 PE, SEAMLESS PI33877Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP316 PE, SEAMLESS PI33877Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP316 BE, SEAMLESS PI33817Z0

PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP316 BE, SEAMLESS PI33817Z0

PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 TP316 BE, SEAMLESS PI33817Z0 51

PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP316 BE, SEAMLESS PI33817Z0

PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0
CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0
CL.1
PIP PIPE 14.00 14.00 7.92 B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0
CL.1
PIP PIPE 16.00 18.00 9.53 B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0
CL.1
PIP PIPE 20.00 24.00 CALC B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP316 PBE, SEAMLESS PN33867Z0

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP316 PBE, SEAMLESS PN33867Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4447Z0
GR.F316
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4447Z0
GR.F316
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4447Z0
GR.F316
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4441Z0
B16.48 GR.F316
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4441Z0
B16.48 GR.F316
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA645D2Z0
GR.F316
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG964Z10
GR.WP316-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG984Z10
GR.WP316-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB645D2Z0
GR.F316

Package : IPMCS
Report No. : 50 B1M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 267 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG964Z10
GR.WP316-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG984Z10
GR.WP316-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE645D2Z0
GR.F316
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG964ZZ0
GR.WP316-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG984ZZ0
GR.WP316-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR645D2Z0
GR.F316
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG964ZZ0
GR.WP316-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG984ZZ0
GR.WP316-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG964ZZ0
GR.WP316-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG984ZZ0
GR.WP316-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG964ZZ0
GR.WP316-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG984ZZ0
GR.WP316-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH456ZZ0
GR.F316
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH456ZZ0
GR.F316
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG964ZZ0
GR.WP316-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ645D2Z0
GR.F316
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK645D2Z0
GR.F316
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL645D2Z0
GR.F316
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM645D2Z0
GR.F316
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51061ZZZ0
GR.F316,TRIM- 16.11, SHT NO.- 51061
STELLITED,STEM-
SS316
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51461ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 51461

Package : IPMCS
Report No. : 50 B1M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 268 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52061ZZZ0
GR.F316,TRIM- 16.11, SHT NO.- 52061
STELLITED,STEM-
SS316
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52461ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 52461
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53061ZZZ0
GR.F316,TRIM- 16.11, SHT NO.- 53061
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53461ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 53461
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316;INT:S CONETYPE, ST14239Z0
S316 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316;IN SW, Y-TYPE, 800 SP308D510
T:SS316
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316- BW, T-TYPE SP15744Z0
S;INT:SS316
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316- BW, T-TYPE SP15844Z0
WX;INT:SS316

Package : IPMCS
Report No. : 50 B1M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 269 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N Sheet 1 of 5

PIPE CLASS : B1N


RATING : 300
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 42.1 42.1 35.5 31.99 29.17 26.71 25.31 24.6 24.25 23.55 23.2 22.49

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE & NON LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
52 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 42.18 KG/CM2G TO
42.10 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 270 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 271 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0 52
TP316L
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 14.00 14.00 7.92 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 16.00 18.00 9.53 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 20.00 24.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z0
GR.F316L
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z0
GR.F316L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4647Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4641Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4641Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX

Package : IPMCS
Report No. : 50 B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 272 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64782Z0 63
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
Valves Group

Package : IPMCS
Report No. : 50 B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 273 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51466ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51466
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52466ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52466
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53466ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53466
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 300, B-16.5, 54466ZZZ0
GR.CF3M / ASTM RF/125AARH, SHT
A 182 NO.- 54466
GR.F316L,TRIM-
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66374Z0
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST14339Z0
SS316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP15944Z0
S;I:SS316L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L

Package : IPMCS
Report No. : 50 B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 274 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N1 Sheet 1 of 5

PIPE CLASS : B1N1


RATING : 300
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 42.1 42.1 35.5 31.99 29.17 26.71 25.31 24.6 24.25 23.55 23.2 22.49

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE & NON LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767- 6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
52 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 42.18 KG/CM2G TO
42.10 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 275 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N1 Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 276 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N1 Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0 209
TP316L
PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 10.00 7.8 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z0
GR.F316L
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4667Z0
0 GR.F316L
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z0
GR.F316L
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4667Z0
0 GR.F316L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4647Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4641Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4641Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX

Package : IPMCS
Report No. : 50 B1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 277 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N1 Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51466ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51466
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52466ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52466
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED

Package : IPMCS
Report No. : 50 B1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 278 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B1N1 Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53466ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53466
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 300, B-16.5, 54466ZZZ0
GR.CF3M / ASTM RF/125AARH, SHT
A 182 NO.- 54466
GR.F316L,TRIM-
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66374Z0
ANSI B16.5 SS316L+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST14339Z0
SS316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP15944Z0
S;I:SS316L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L

Package : IPMCS
Report No. : 50 B1N1
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 279 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B23K Sheet 1 of 4

PIPE CLASS : B23K


RATING : 300
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 42.18 42.18 35.5 31.99 29.17 26.71 25.31 24.6 24.25 23.55 23.2

SERVICE
CORROSIVE PROCESS SERVICE - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL - FLARE GAS,
ACID GAS WITH CONDENSATE, REFLUX, CORROSIVE WATER, RICH AMINE, CORROSION INHIBITOR ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767- 6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 280 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B23K Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 T 1.5
1.25 1.25
1.0 T T 1.0
0.75 T T T 0.75
0.5 T T T T 0.5
1.000
1.250
1.500
2.000
2.500
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 281 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B23K Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4347Z0
GR.F304L
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4367Z0
0 GR.F304L
FLG FLNG.WN 2.00 2.00 M B-16.5 ASTM A 182 300, FF/125AARH FWC4341Z0
GR.F304L
FLB FLNG.BLIND 0.50 1.50 B-16.5 ASTM A 182 300, RF/125AARH FBC4347Z0
GR.F304L
FEF FLNG.FIG.8 0.50 1.50 ASME- ASTM A 182 300, FF/125AARH FGK4341Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB90 ELBOW.90 2.00 2.00 M B-16.9 ASTM A 403 BW, 1.5D WAG934Z10
GR.WP304L-S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
ELB45 ELBOW.45 2.00 2.00 M B-16.9 ASTM A 403 BW, 1.5D WBG934Z10
GR.WP304L-S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
TEQ T.EQUAL 2.00 2.00 M B-16.9 ASTM A 403 BW WEG934ZZ0
GR.WP304L-S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
TRED T.RED 2.00 2.00 M, M B-16.9 ASTM A 403 BW WRG934ZZ0
GR.WP304L-S
SWGC SWAGE.CONC 0.50 2.00 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 2.00 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64482Z0
GR.F304L

Package : IPMCS
Report No. : 50 B23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 282 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B23K Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS304L
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS304L
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
NDV VLV.NEEDLE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 58917ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 58917
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 2.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 2.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 2.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 1.50 EIL'STD B:A240TP304L;INT: CONETYPE, ST17139Z0
SS304L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304L;I SW, Y-TYPE, 800 SP315D510
NT:SS304L

Package : IPMCS
Report No. : 50 B23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 283 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B24G Sheet 1 of 5

PIPE CLASS : B24G


RATING : 300
BASE MATERIAL : 9 Cr + 1% Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
17.92

SERVICE
CRUDE TRANSFER LINE(REFER NOTE 214)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
160 CLAD PIPING REQUIREMENT SHALL BE AS PER EIL SPECIFICATION 6-44-0063
214 WALL THICKNESS FOR 10" AND ABOVE IS CALCULATED BASED ON ACTUAL DESIGN CONDITION OF 20 KG / SQ. CMg
PRESSURE AT 390°C OF TEMPERATURE.WALL THICKNESS FOR SIZE UPTO 8" IS BASED ON CLASS CONDITION FOR
9%CR-1Mo MATERIAL.
272 NO CORROSION ALLOWANCE TO BE CONSIDERED FOR CLADDED PORTION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B24G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 284 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B24G Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R P R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B24G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 285 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B24G Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 2.00 4.00 S160 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 6.00 8.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 10.00 14.00 11.0 B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0 214
GR.70+3MM 410S
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z0

FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z0

FLG FLNG.WN 10.00 14.00 M B-16.5 ASTM A 105+3MM 300, RF/125AARH FWC9547Z0
410S DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z0

FLB FLNG.BLIND 10.00 14.00 B-16.5 ASTM A 105+3MM 300, RF/125AARH FBC9547Z0
410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z0
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105+3MM 300, FF/125AARH FCK9541Z0
B16.48 410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WA653D4Z0

ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WAG664Z10
GR.WP9
ELB90 ELBOW.90 10.00 14.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WB653D4Z0

ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WBG664Z10
GR.WP9
ELB45 ELBOW.45 10.00 14.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ44Z10
+ 3 MM 410S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WE653D4Z0

TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 234 BW WEG664ZZ0


GR.WP9
TEQ T.EQUAL 10.00 14.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ44ZZ0
+ 3 MM 410S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WR653D4Z0

Package : IPMCS
Report No. : 50 B24G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 286 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B24G Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 234 BW WRG664ZZ0
GR.WP9
TRED T.RED 10.00 14.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WUG664ZZ0
GR.WP9
REDC REDUC.CONC 10.00 14.00 M, M B-16.9 ASTM A 516 GR.70 BW WUGJ44ZZ0
+ 3 MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WVG664ZZ0
GR.WP9
REDE REDUC.ECC 10.00 14.00 M, M B-16.9 ASTM A 516 GR.70 BW WVGJ44ZZ0
+ 3 MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 9000 WF65384Z0 63

CAP CAP 2.00 8.00 M B-16.11 ASTM A 234 BW WF6664ZZ0


GR.WP9
CAP CAP 10.00 14.00 M B-16.9 ASTM A 516 GR.70 BW WFGJ44ZZ0
+ 3 MM 410S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WJ653D4Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WK653D4Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WL653D4Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WM653D4Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 182 GR.F9 SCRF, 9000 WQH5384Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4

Package : IPMCS
Report No. : 50 B24G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 287 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B24G Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B24G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 288 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B25G Sheet 1 of 6

PIPE CLASS : B25G


RATING : 300
BASE MATERIAL : 9 Cr + 1 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
17.92

SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
SLOP PRODUCT ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
160 CLAD PIPING REQUIREMENT SHALL BE AS PER EIL SPECIFICATION 6-44-0063
219 WALL THICKNESS FOR 10" AND ABOVE TO BE CALCULATED BASED ON ACTUAL DESIGN CONDITION .WALL
THICKNESS FOR SIZE UPTO 8" IS BASED ON CLASS CONDITION FOR 9%CR-1Mo MATERIAL.
272 NO CORROSION ALLOWANCE TO BE CONSIDERED FOR CLADDED PORTION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 289 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B25G Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 290 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B25G Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 32

PIP PIPE 8.00 8.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 10.00 24.00 CALC B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0 219
GR.70+3MM 410S
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z0

FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z0

FLG FLNG.WN 10.00 24.00 M B-16.5 ASTM A 105+3MM 300, RF/125AARH FWC9547Z0
410S DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z0

FLB FLNG.BLIND 10.00 24.00 B-16.5 ASTM A 105+3MM 300, RF/125AARH FBC9547Z0
410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105+3MM 300, FF/125AARH FCK9541Z0
B16.48 410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WA653D2Z0

ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WAG664Z10
GR.WP9
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WB653D2Z0

ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WBG664Z10
GR.WP9

Package : IPMCS
Report No. : 50 B25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 291 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B25G Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ44Z10
+ 3 MM 410S
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WE653D2Z0

TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 234 BW WEG664ZZ0


GR.WP9
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ44ZZ0
+ 3 MM 410S
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WR653D2Z0

TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 234 BW WRG664ZZ0


GR.WP9
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WUG664ZZ0
GR.WP9
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WUGJ44ZZ0
+ 3 MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WVG664ZZ0
GR.WP9
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WVGJ44ZZ0
+ 3 MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SCRF, 6000 WF65383Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 3000 WF65382Z0

CAP CAP 2.00 8.00 M B-16.9 ASTM A 234 BW WFG664ZZ0


GR.WP9
CAP CAP 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WFGJ44ZZ0
+ 3 MM 410S
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WJ653D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WK653D2Z0

Package : IPMCS
Report No. : 50 B25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 292 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B25G Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WL653D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WM653D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51439ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51439
STELLITED, STEM
- 13% CR.
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52439ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52439
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53439ZZZ0
GR.C12,TRIM- RF/125AARH, SHT
STELLITED NO.- 53439
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 8.00 EIL'STD B:A387GR.9CL.1;IN CONETYPE, ST17639Z0
T:SS316 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F9;INT:S SW, Y-TYPE, 800 SP377D510
S316

Package : IPMCS
Report No. : 50 B25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 293 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B25G Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A234GR.WP9;INT BW, T-TYPE SP17844Z0
:SS316

Package : IPMCS
Report No. : 50 B25G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 294 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B26G Sheet 1 of 7

PIPE CLASS : B26G


RATING : 300
BASE MATERIAL : 9 Cr + 1 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
17.92

SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
SLOP PRODUCT ETC.(VACUUM SERVICE)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
160 CLAD PIPING REQUIREMENT SHALL BE AS PER EIL SPECIFICATION 6-44-0063
219 WALL THICKNESS FOR 10" AND ABOVE TO BE CALCULATED BASED ON ACTUAL DESIGN CONDITION .WALL
THICKNESS FOR SIZE UPTO 8" IS BASED ON CLASS CONDITION FOR 9%CR-1Mo MATERIAL.
272 NO CORROSION ALLOWANCE TO BE CONSIDERED FOR CLADDED PORTION

Package
Report No.
: IPMCS
: 50
B26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 295 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B26G Sheet 2 of 7

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 296 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B26G Sheet 3 of 7

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 297 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B26G Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 32

PIP PIPE 8.00 8.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 10.00 24.00 CALC B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0 219
GR.70+3MM 410S
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z0

FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z0

FLG FLNG.WN 10.00 24.00 M B-16.5 ASTM A 105+3MM 300, RF/125AARH FWC9547Z0
410S DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z0

FLB FLNG.BLIND 10.00 24.00 B-16.5 ASTM A 105+3MM 300, RF/125AARH FBC9547Z0
410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105+3MM 300, FF/125AARH FCK9541Z0
B16.48 410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WA653D2Z0

ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WAG664Z10
GR.WP9
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WB653D2Z0

ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WBG664Z10
GR.WP9

Package : IPMCS
Report No. : 50 B26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 298 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B26G Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ44Z10
+ 3 MM 410S
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WE653D2Z0

TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 234 BW WEG664ZZ0


GR.WP9
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ44ZZ0
+ 3 MM 410S
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WR653D2Z0

TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 234 BW WRG664ZZ0


GR.WP9
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WUG664ZZ0
GR.WP9
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WUGJ44ZZ0
+ 3 MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WVG664ZZ0
GR.WP9
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WVGJ44ZZ0
+ 3 MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SCRF, 6000 WF65383Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 3000 WF65382Z0

CAP CAP 2.00 8.00 M B-16.9 ASTM A 234 BW WFG664ZZ0


GR.WP9
CAP CAP 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WFGJ44ZZ0
+ 3 MM 410S
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WJ653D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WK653D2Z0

Package : IPMCS
Report No. : 50 B26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 299 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B26G Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WL653D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WM653D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51913ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 51913
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51952ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51952
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52913ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 52913
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52952ZZZ0
GR.C12(NORM.&T RF/125AARH, SHT
EMP),TRIM- NO.- 52952
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53913ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 53913
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53952ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53952
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 8.00 EIL'STD B:A387GR.9CL.1;IN CONETYPE, ST17639Z0
T:SS316 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F9;INT:S SW, Y-TYPE, 800 SP377D510
S316

Package : IPMCS
Report No. : 50 B26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 300 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B26G Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A234GR.WP9;INT BW, T-TYPE SP17844Z0
:SS316

Package : IPMCS
Report No. : 50 B26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 301 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B27G Sheet 1 of 6

PIPE CLASS : B27G


RATING : 300
BASE MATERIAL : 9 Cr+1% Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
17.92

SERVICE
VACUUM TRANSFER LINES (REFER NOTE 218)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
160 CLAD PIPING REQUIREMENT SHALL BE AS PER EIL SPECIFICATION 6-44-0063
218 WALL THICKNESS FOR 10" AND ABOVE IS CALCULATED BASED ON ACTUAL DESIGN CONDITION OF 3.5 KG / SQ. CMg
PRESSURE AT 427°C OF TEMPERATURE.WALL THICKNESS FOR SIZE UPTO 8" IS BASED ON CLASS CONDITION FOR
9%CR-1Mo MATERIAL.
272 NO CORROSION ALLOWANCE TO BE CONSIDERED FOR CLADDED PORTION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES<= 1.5" EIL STD 7-44-0350, VF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351,V4

TEMP. CONN. 1.5" FLGD. INSTALLATION AS PER EIL STD 7-44-0353

PRESS. CONN. 0.75 SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package
Report No.
: IPMCS
: 50
B27G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 302 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B27G Sheet 2 of 6

72.
70.
68.
66.
64.
62.
60. T
58. T R
56. T R R
54. T R R R
52. T R R R R
50. T R R R R R
48. T R R R R R R
46. T R R R R R R R
44. T R R R R R R R R
BRANCH PIPE ( SIZE IN INCHES)

42. T R R R R R R R R R
40. T R R R R R R R R R R
38. T R R R R R R R R R R R
36. T R R R R R R R R R R R R
34. T R R R R R R R R R R R R R
32. T R R R R R R R R R R R R R R
30. T R R R R R R R R R R R R R R R
28. T R R R R R R R R R R R R R R R R
26. T R R R R R R R R R R R R R R R R R
24. T R R R R R R R R R R R R R R R R R R
22. R R R R R R R R R R R R R R R R R R R
20. T R R R R R R R R R R R R R R R R R R R
18. T R R R R R R R R R R R R R R R R R R R R
16. T R R R R R R R R R R R R R R R R R R R R R
14. T R R R R R R R R R R R R R R R R R R R R R R
12. T R R R R R R R R R R R R R R R R R R R R R R R
10. T R R R R R R R R R R R R R R R R R R R R R R R R
8.0 T R R R R R R R R R R R R R R R R R R R R R R R R R
6.0 T R R R R R R R R R R R R R R R R R R R R R R R R R R
5.0
4.0 T R R R R R R R R R R R R R R R R R R R R R R R R R R R
3.5
3.0 T R R R R R R R R R R R R R R R R R R R R R R R R R R R R
2.5
2.0 T R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B27G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 303 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B27G Sheet 3 of 6

72.
70.
68.
66.
64.
62.
60.
58.
56.
54.
52.
50.
48.
46.
44.
BRANCH PIPE (SIZE IN INCHES)

42.
40.
38.
36.
34.
32.
30.
28.
26.
24.
22.
20.
18.
16.
14.
12.
10.
8.0
6.0
5.0
4.0
3.5
3.0
2.5
2.0
1.5
1.25
1.0
0.75
0.5

Package
Report No.
: IPMCS
: 50 B27G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 304 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B27G Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 2.00 4.00 S160 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 6.00 8.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 10.00 42.00 11.0 B-36.10 ASTM A 516 GR.70 BE, E.FS.W PI2E713Z0 218
+ 3 MM 410S
PIP PIPE 50.00 60.00 15.0 B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0 218
GR.70+3MM 410S
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z0

FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z0

FLG FLNG.WN 10.00 24.00 M B-16.5 ASTM A 105+3MM 300, RF/125AARH FWC9547Z0
410S DEP
FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105+3MM 300, RF/125AARH FWB9547Z0
410S DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z0

FLB FLNG.BLIND 10.00 24.00 B-16.5 ASTM A 105+3MM 300, RF/125AARH FBC9547Z0
410S DEP
FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105+3MM 300, RF/125AARH FBB9547Z0
410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105+3MM 300, FF/125AARH FCK9541Z0
B16.48 410S DEP
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 105+3MM 300, FF/125AARH FCE9541Z0
410S DEP
FEF SPCR&BLND 60.00 60.00 EIL'STD ASTM A 105+3MM 300, FF/125AARH FCE9541Z0
410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WA653D4Z0

ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WAG664Z10
GR.WP9
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ44Z10
+ 3 MM 410S
ELB90 ELBOW.90 52.00 60.00 M MNF'STD ASTM A 516 GR.70 BW, 1.5D WANJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WB653D4Z0

Package : IPMCS
Report No. : 50 B27G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 305 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B27G Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WBG664Z10
GR.WP9
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 52.00 60.00 M MNF'STD ASTM A 516 GR.70 BW, 1.5D WBNJ44Z10
+ 3 MM 410S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WE653D4Z0

TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 234 BW WEG664ZZ0


GR.WP9
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ44ZZ0
+ 3 MM 410S
TEQ T.EQUAL 52.00 60.00 M MNF'STD ASTM A 516 GR.70 BW WENJ44ZZ0
+ 3 MM 410S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WR653D4Z0

TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 234 BW WRG664ZZ0


GR.WP9
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ44ZZ0
+ 3 MM 410S
TRED T.RED 52.00 60.00 M, M MNF'STD ASTM A 516 GR.70 BW WRNJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WUG664ZZ0
GR.WP9
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WUGJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 52.00 60.00 M, M MNF'STD ASTM A 516 GR.70 BW WUNJ44ZZ0
+ 3 MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WVG664ZZ0
GR.WP9
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WVGJ44ZZ0
+ 3 MM 410S
REDE REDUC.ECC 52.00 60.00 M, M MNF'STD ASTM A 516 GR.70 BW WVNJ44ZZ0
+ 3 MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 9000 WF65384Z0 63

CAP CAP 2.00 8.00 M B-16.9 ASTM A 234 BW WFG664ZZ0


GR.WP9
CAP CAP 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WFGJ44ZZ0
+ 3 MM 410S
CAP CAP 52.00 60.00 M MNF'STD ASTM A 516 GR.70 BW WFNJ44ZZ0
+ 3 MM 410S

Package : IPMCS
Report No. : 50 B27G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 306 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B27G Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WJ653D4Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WK653D4Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WL653D4Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WM653D4Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 182 GR.F9 SCRF, 9000 WQH5384Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51913ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 51913
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52913ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 52913
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53913ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 53913
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
BOS BOLT.STUD 26.00 48.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 60.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
ANSI SS316+GRAFIL+ I
B16.47B RING

Package : IPMCS
Report No. : 50 B27G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 307 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B2A Sheet 1 of 6

PIPE CLASS : B2A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
STEAM, BOILER FEED WATER & CONDENSATE - ALL IBR

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 308 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B2A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 309 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B2A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
PIP PIPE 20.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 32
GR.B60 CL.12
PIP PIPE 24.00 24.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 263
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z1
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z1

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1

Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 310 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B2A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z1

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z1

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ1


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1

Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 311 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B2A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 51402
GAV/4 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51946ZZZ1
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51946
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 52402
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 53402
CHV/5 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53905ZZZ1
105,TRIM-SS 316L 16.11, SHT NO.- 53905
CHV/4 VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53946ZZZ1
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 53946
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53906ZZZ1
105,TRIM-SS 316 16.11, SHT NO.- 53906
MIS/3 VLV.MISC 2.00 10.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.5, 59490ZZZ1
16.34 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 59490
MIS/2 VLV.MISC 0.50 2.00 MNF'STD BODY-ASTM A 105 FLGD, 300, B-16.5, 59094ZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 59094
13%CR
STEEL+STELLITED

Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 312 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B2A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
MIS/1 VLV.MISC 0.50 2.00 MNF'STD BODY-ASTM A 105 FLGD, 300, B-16.5, 59093ZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 59093
13%CR
STEEL+STELLITED
G3V VLV.PISTON 0.50 1.50 MNF'STD BODY-ASTM A SW, 800, 3000, B- 64091ZZZ1
105,TRIM-13% 16.11, SHT NO.- 64091
CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655B1
SS304 300,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16839Z1
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D511

PSR STRNR.PERM 2.00 24.00 MNF'STD B:A216GR.WCB;IN FLGD, Y-TYPE, SP38055B1


T:SS304 300,RF/125AARH

Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 313 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B32A Sheet 1 of 4

PIPE CLASS : B32A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
NONIBR STEAM TRACING BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES, TRACER CONDENSATE

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6-44-0016.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
91 FOR A WORKING PRESSURE ABOVE 21KG/CM2G THERMODYNAMIC TRAP SHALL BE USED.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350,VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN. 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN. 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 314 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B32A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 T 3.0
2.5 2.5
2.0 T P 2.0
1.5 T T H 1.5
1.25 1.25
1.0 T T H H 1.0
0.75 T T T H H 0.75
0.5 T T T T H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 315 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B32A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG FLNG.WN 2.00 3.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLB FLNG.BLIND 0.50 3.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 3.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 3.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 3.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
REDC REDUC.CONC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 3.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB

Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 316 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B32A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
CHV VLV.CHECK 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
G3V VLV.PISTON 0.50 1.50 MNF'STD BODY-ASTM A SW, 800, 3000, B- 64090ZZZ0
105,TRIM-13% 16.11, SHT NO.- 64090
CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 3.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 3.00 B-16.20- SP.WND SS316+ SPIRAL, 300 GK6AR74Z0
ANSI B16.5 GRAFOIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR30657B0 91
SS304 300,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 317 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B3M Sheet 1 of 5

PIPE CLASS : B3M


RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 50.62 50.62 45.34 41.83 38.66 36.2 34.09 33.74 32.69 32.34 31.63 31.28 30.93 27.06
538
24.95

SERVICE
CORROSIVE LIQUID, VAPOUR AND GAS - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6-44-0016.
49 ITEMS SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT SHALL BE
CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND HOLDING
TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B3M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 318 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B3M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B3M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 319 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B3M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 10.00 10.00 7.8 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 14.00 14.00 9.53 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 16.00 24.00 CALC B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4747Z0
GR.F321
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4767Z0
0 GR.F321
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4767Z0
0 GR.F321
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4741Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4741Z0
B16.48 GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321

Package : IPMCS
Report No. : 50 B3M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 320 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B3M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ0
GR.WP321-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ0
GR.WP321-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51063
STELLITED,STEM-
SS321

Package : IPMCS
Report No. : 50 B3M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 321 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B3M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51463ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51463
SS321
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52063
STELLITED,STEM-
SS321
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52463ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52463
SS321
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53063
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53463ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 53463
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A453 BS43014Z0
GR.660CL.A,
NUT:A453
GR.660CL.A
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66774Z0
ANSI B16.5 SS321+GRAFIL+I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B3M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 322 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B4F Sheet 1 of 5

PIPE CLASS : B4F


RATING : 300
BASE MATERIAL : 5 Cr + .5 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.37 50.27 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 26.01 19.33
538 550
14.06 12.35

SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL

- CRUDE OIL, RCO, LVGO, HVGO, VB, TAR, VACUUM RESIDUE, TRANSFER LINES, FUEL OIL, DIESEL

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 323 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B4F Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R P R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 324 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B4F Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 4.00 8.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32

PIP PIPE 10.00 14.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 32
GR5CR CL.42
PIP PIPE 18.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z0

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FSC5167Z0
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FBC5147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FGK5141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FCK5141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z10
GR.WP5
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG654Z10
GR.WP5-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0

Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 325 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B4F Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z10
GR.WP5
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG654Z10
GR.WP5-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG644ZZ0


GR.WP5
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG654ZZ0
GR.WP5-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ0


GR.WP5
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG654ZZ0
GR.WP5-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ0
GR.WP5
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG654ZZ0
GR.WP5-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ0
GR.WP5
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG654ZZ0
GR.WP5-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 3000 WF65282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG644ZZ0


GR.WP5
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0

Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 326 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B4F Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51436
STELLITED, STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52436
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53436
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 327 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A Sheet 1 of 6

PIPE CLASS : B5A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.45 46.05 44.64 43.5

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
108 TO BE USED WHERE MONEL TRIM IS REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
130 MAXIMUM TEMPERATURE FOR PIPE CLASS HAS BEEN CONSIDERED 427 DEG C BASED ON UOP PIPE CLASS.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 328 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 329 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB

Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 330 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z7 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7

Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 331 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z7 63

UNN UNION 1.00 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z7 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51404
GAV/4 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51949ZZZ7
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51949
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51909ZZZ7
105,TRIM-SS 316 16.11, SHT NO.- 51909
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51945ZZZ7
GR.WCB,TRIM- RF/250AARH, SHT
MONEL NO.- 51945
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51904ZZZ7 108
105,TRIM-MONEL 16.11, SHT NO.- 51904
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52404
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52909ZZZ7
105,TRIM-SS 316 16.11, SHT NO.- 52909
GLV/1 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52904ZZZ7
105,TRIM-MONEL 16.11, SHT NO.- 52904
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53404
CHV/5 VLV.CHECK 2.00 24.00 API-594 BODY-ASTM A 105 WAF, 300, B-16.5, 53945ZZZ7 108
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 53945
MONEL

Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 332 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53909ZZZ7
105,TRIM-SS 316 16.11, SHT NO.- 53909
CHV/1 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53904ZZZ7 108
105,TRIM-MONEL 16.11, SHT NO.- 53904
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 300, B-16.5, 54404ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54404
BODY SEAT-
RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 333 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A6 Sheet 1 of 5

PIPE CLASS : B5A6


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.45 46.05 44.64 43.5

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767- 6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
109 THIS SPEC SHALL BE USED WHERE VALVES WITH MONEL TRIMS ARE REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B5A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 334 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A6 Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B5A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 335 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A6 Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W

Package : IPMCS
Report No. : 50 B5A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 336 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A6 Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z7

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7

Package : IPMCS
Report No. : 50 B5A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 337 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A6 Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 B5A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 338 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A7 Sheet 1 of 5

PIPE CLASS : B5A7


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.45 46.05 44.64 43.5

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
109 THIS SPEC SHALL BE USED WHERE VALVES WITH MONEL TRIMS ARE REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B5A7
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 339 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A7 Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B5A7
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 340 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A7 Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7 209

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 2.50 6.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 8.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 32

PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

Package : IPMCS
Report No. : 50 B5A7
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 341 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A7 Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

Package : IPMCS
Report No. : 50 B5A7
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 342 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5A7 Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 B5A7
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 343 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5D Sheet 1 of 6

PIPE CLASS : B5D


RATING : 300
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 50.62 48.86 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 22.49
538 551
15.11 12.77

SERVICE
HYDROGEN, HYDROGEN & HYDROCARBONS ABOVE 230 DEG C - FLAMMABLE TOXIC/NON TOXIC BUT NON LETHAL

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
210 WALL THICKNESS CALCULATION DONE AT 500 DEG C,10 KG/SQ.CMS & 549 DEG C,8.9 KG/SQ.CMS FOR SIZE 28"-30"
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 344 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5D Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R P R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 345 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5D Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH
GR.P11
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH
GR.P11
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 3.00 12.00 STD B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 14.00 14.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 20.00 22.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 26.00 26.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 28.00 30.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH 210
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC3747ZH
GR.F11 CL.2
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767ZH
0 GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC3747ZH
GR.F11 CL.2
FLG FLNG.WN 26.00 30.00 M B-16.47-B ASTM A 182 300, RF/125AARH FWB3747ZH
GR.F11 CL.2
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767ZH
0 GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC3747ZH
GR.F11 CL.2
FLB FLNG.BLIND 26.00 30.00 B-16.47-B ASTM A 182 300, RF/125AARH FBB3747ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK3741ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK3741ZH
B16.48 GR.F11 CL.2

Package : IPMCS
Report No. : 50 B5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 346 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5D Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WA638D3ZH
GR.F11 CL.2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WA638D2ZH
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB90 ELBOW.90 26.00 30.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB90/ ELBOW.90 24.00 24.00 STD B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
1 GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WB638D3ZH
GR.F11 CL.2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WB638D2ZH
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 26.00 30.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
ELB45/ ELBOW.45 24.00 24.00 STD B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
1 GR.WP11-W CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WE638D3ZH
GR.F11 CL.2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WE638D2ZH
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TEQ T.EQUAL 26.00 30.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WR638D3ZH
GR.F11 CL.2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WR638D2ZH
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
TRED T.RED 26.00 30.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1

Package : IPMCS
Report No. : 50 B5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 347 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5D Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 26.00 30.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 26.00 30.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZH
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZH
GR.F11 CL.2
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WF63883ZH 63
GR.F11 CL.2
CAP CAP 2.00 30.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WJ638D3ZH
GR.F11 CL.2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WJ638D2ZH
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WK638D3ZH
GR.F11 CL.2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WK638D2ZH
GR.F11 CL.2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WL638D3ZH
GR.F11 CL.2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WL638D2ZH
GR.F11 CL.2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WM638D3ZH
GR.F11 CL.2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WM638D2ZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51432ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51432
STELLITED,STEM-
13% CR.STEEL

Package : IPMCS
Report No. : 50 B5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 348 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B5D Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52432ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52432
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53432ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53432
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 30.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274ZH
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 30.00 B-16.20- SP.WND SPIRAL, 300 GK56274ZH
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276ZH
0 ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 349 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B7A Sheet 1 of 5

PIPE CLASS : B7A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
NON CORROSIVE PROCESS -VACUUM

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 350 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B7A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 351 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B7A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 20.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 32
GR.B60 CL.12
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

Package : IPMCS
Report No. : 50 B7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 352 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B7A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

Package : IPMCS
Report No. : 50 B7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 353 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B7A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51007ZZZ0
105,TRIM- 16.11, SHT NO.- 51007
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51407ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51407
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52007ZZZ0
105,TRIM- 16.11, SHT NO.- 52007
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.5, 52407ZZZ0
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52407
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53007ZZZ0
105,TRIM- 16.11, SHT NO.- 53007
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53407ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53407
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 354 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B92K Sheet 1 of 5

PIPE CLASS : B92K


RATING : 300
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.5 50.5 42.18 37.96 34.8 32.69 30.58 30.23 29.88 29.17 28.47

SERVICE
CORROSIVE PROCESS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER JOB STD 6269-7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER JOB STD 6269-7-44-0351, D4

VENTS ON LINES <= 1.5" REFER JOB STD 6269-7-44-350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFERJOB STD 6269-7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER JOB STD 6269-7-44-0354

Package
Report No.
: IPMCS
: 50
B92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 355 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B92K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 356 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B92K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0 209

PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 10.00 10.00 7.8 B-36.19 ASTM A 358 TP304 BE, SEAMLESS PI35517Z0
CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 14.00 14.00 9.5 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 16.00 24.00 CALC B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z0
GR.F304
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
GR.F304
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4147Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4141Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4141Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S

Package : IPMCS
Report No. : 50 B92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 357 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B92K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51445
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52445

Package : IPMCS
Report No. : 50 B92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 358 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B92K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53445
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14139Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304

Package : IPMCS
Report No. : 50 B92K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 359 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94F Sheet 1 of 5

PIPE CLASS : B94F


RATING : 300
BASE MATERIAL : 5 Cr+0.5Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.37 50.27 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 26.01 19.33
538 566 593
14.06 10.19 7.03

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER JOB STD 6269-7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER JOB STD 6269-7-44-0351, D4

VENTS ON LINES <= 1.5" REFER JOB STD 6269-7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER JOB STD 6269-7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B94F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 360 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94F Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R P R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B94F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 361 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94F Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z7 209

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 4.00 8.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7 32

PIP PIPE 10.00 14.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z7
GR5CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z7

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z7

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FBC5147Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FGK5141Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FCK5141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WA652D4Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z17
GR.WP5
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG654Z17
GR.WP5-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WB652D4Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z17
GR.WP5
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG654Z17
GR.WP5-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WE652D4Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG644ZZ7


GR.WP5
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG654ZZ7
GR.WP5-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WR652D4Z7

Package : IPMCS
Report No. : 50 B94F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 362 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94F Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ7
GR.WP5
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG654ZZ7
GR.WP5-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ7
GR.WP5
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG654ZZ7
GR.WP5-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ7
GR.WP5
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG654ZZ7
GR.WP5-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ7

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 9000 WF65284Z7

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG644ZZ7


GR.WP5
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WJ652D4Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WK652D4Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WL652D4Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WM652D4Z7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51911ZZZ7
GR.F5,TRIM- 16.11, SHT NO.- 51911
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51951ZZZ7
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51951
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52911ZZZ7
GR.F5,TRIM- 16.11, SHT NO.- 52911
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52951ZZZ7
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52951
STELLITED,STEM-
13% CR.STEEL

Package : IPMCS
Report No. : 50 B94F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 363 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94F Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53911ZZZ7
GR.F5,TRIM- 16.11, SHT NO.- 53911
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53951ZZZ7
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53951
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B94F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 364 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94G Sheet 1 of 5

PIPE CLASS : B94G


RATING : 300
BASE MATERIAL : 9 Cr + 1% Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538 550
17.92 15.29

SERVICE
CRUDE TRANSFER LINE COMMON WITH DECOKING HEADER (REFER NOTE 219)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
160 CLAD PIPING REQUIREMENT SHALL BE AS PER EIL SPECIFICATION 6-44-0063
219 WALL THICKNESS FOR 10" AND ABOVE TO BE CALCULATED BASED ON ACTUAL DESIGN CONDITION .WALL
THICKNESS FOR SIZE UPTO 8" IS BASED ON CLASS CONDITION FOR 9%CR-1Mo MATERIAL.
272 NO CORROSION ALLOWANCE TO BE CONSIDERED FOR CLADDED PORTION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B94G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 365 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94G Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B94G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 366 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94G Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 2.00 4.00 S160 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 6.00 8.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 10.00 24.00 CALC B-36.10 ASTM BE, E.FS.W PI2I713Z0 219
A387GR.22CL.2+3
MM 410S
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z0

FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z0

FLG FLNG.WN 10.00 24.00 M B-16.5 A182GR.F22CL.3+3 300, RF/125AARH FWCA747Z0


MM 410S DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z0

FLB FLNG.BLIND 10.00 24.00 B-16.5 A182GR.F22CL.3+3 300, RF/125AARH FBCA747Z0


MM 410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- A182GR.F22CL.3+3 300, FF/125AARH FCKA741Z0
B16.48 MM 410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WA653D4Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WA653D4Z0

ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WAG664Z10
GR.WP9
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM BW, 1.5D WAGN84Z10
A387GR.22CL.2+3
MM 410S
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WB653D4Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WB653D4Z0

ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WBG664Z10
GR.WP9

Package : IPMCS
Report No. : 50 B94G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 367 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94G Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM BW, 1.5D WBGN84Z10
A387GR.22CL.2+3
MM 410S
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WE653D4Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WE653D4Z0

TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 234 BW WEG664ZZ0


GR.WP9
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM BW WEGN84ZZ0
A387GR.22CL.2+3
MM 410S
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WR653D4Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WR653D4Z0

TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 234 BW WRG664ZZ0


GR.WP9
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM BW WRGN84ZZ0
A387GR.22CL.2+3
MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WUG664ZZ0
GR.WP9
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM BW WUGN84ZZ0
A387GR.22CL.2+3
MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WVG664ZZ0
GR.WP9
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM BW WVGN84ZZ0
A387GR.22CL.2+3
MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 9000 WF65384Z0

CAP CAP 2.00 8.00 M B-16.9 ASTM A 234 BW WFG664ZZ0


GR.WP9
CAP CAP 10.00 24.00 M B-16.9 ASTM BW WFGN84ZZ0
A387GR.22CL.2+3
MM 410S
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WJ653D4Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WJ653D4Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WK653D4Z0

Package : IPMCS
Report No. : 50 B94G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 368 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B94G Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WK653D4Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WL653D4Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WL653D4Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WM653D4Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WM653D4Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51439ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51439
STELLITED, STEM
- 13% CR.
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52439ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52439
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53039ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53439ZZZ0
GR.C12,TRIM- RF/125AARH, SHT
STELLITED NO.- 53439
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B94G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 369 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95A Sheet 1 of 5

PIPE CLASS : B95A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.45 46.05 44.64 43.5

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 370 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 371 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.25 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7 209

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 2.50 6.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 8.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
PIP PIPE 18.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.25 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.25 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W

Package : IPMCS
Report No. : 50 B95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 372 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z7 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SCRF, 6000 WQH0283Z7 63

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z7 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL

Package : IPMCS
Report No. : 50 B95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 373 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51404
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51945ZZZ7
GR.WCB,TRIM- RF/250AARH, SHT
MONEL NO.- 51945
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51904ZZZ7 108
105,TRIM-MONEL 16.11, SHT NO.- 51904
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52404
GLV/1 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52904ZZZ7
105,TRIM-MONEL 16.11, SHT NO.- 52904
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53404
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 300, B-16.5, 54404ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54404
BODY SEAT-
RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 B95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 374 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95D Sheet 1 of 6

PIPE CLASS : B95D


RATING : 300
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 50.62 48.86 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 22.49
538 551
15.11 12.77

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 375 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95D Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 376 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95D Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH 209
GR.P11
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 2.50 2.50 STD B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 3.00 4.00 STD B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 6.00 8.00 STD B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 32
GR.P11
PIP PIPE 10.00 14.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 18.00 18.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 26.00 36.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC3747ZH
GR.F11 CL.2
FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767ZH
0 GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC3747ZH
GR.F11 CL.2
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 182 300, RF/125AARH FWB3747ZH
GR.F11 CL.2
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767ZH
0 GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC3747ZH
GR.F11 CL.2
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 182 300, RF/125AARH FBB3747ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK3741ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 36.00 ASME- ASTM A 182 300, FF/125AARH FCK3741ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WA638D3ZH
GR.F11 CL.2

Package : IPMCS
Report No. : 50 B95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 377 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95D Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WB638D3ZH
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WE638D3ZH
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WR638D3ZH
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZH
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZH
GR.F11 CL.2
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WF63883ZH 63
GR.F11 CL.2
CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WJ638D3ZH
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WK638D3ZH
GR.F11 CL.2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WL638D3ZH
GR.F11 CL.2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WM638D3ZH
GR.F11 CL.2

Package : IPMCS
Report No. : 50 B95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 378 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95D Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 6000 WQH3883ZH 63
GR.F11 CL.2
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SW, 6000 WQH38D3ZH 63
GR.F11 CL.2
O'let Group
ELT ELBOWLET 2.00 10.00 M, M MNF'STD ASTM A 182 BW YEN384ZZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51432ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51432
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52432ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52432
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53432ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53432
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274ZH
ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 379 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95D Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 300 GK56274ZH
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276ZH
0 ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 380 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95F Sheet 1 of 5

PIPE CLASS : B95F


RATING : 300
BASE MATERIAL : 5 Cr+0.5Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.37 50.27 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 26.01 19.33
538 566 593
14.06 10.19 7.03

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B95F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 381 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95F Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R P R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B95F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 382 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95F Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z7 209

PIP PIPE 2.00 2.00 CALC B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 3.00 3.00 CALC B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 4.00 8.00 CALC B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z7
GR5CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z7

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z7

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FBC5147Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FGK5141Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FCK5141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WA652D4Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z17
GR.WP5
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG654Z17
GR.WP5-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WB652D4Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z17
GR.WP5
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG654Z17
GR.WP5-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WE652D4Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG644ZZ7


GR.WP5
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG654ZZ7
GR.WP5-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WR652D4Z7

Package : IPMCS
Report No. : 50 B95F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 383 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95F Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ7
GR.WP5
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG654ZZ7
GR.WP5-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ7
GR.WP5
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG654ZZ7
GR.WP5-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ7
GR.WP5
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG654ZZ7
GR.WP5-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ7

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 9000 WF65284Z7

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG644ZZ7


GR.WP5
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WJ652D4Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WK652D4Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WL652D4Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WM652D4Z7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51911ZZZ7
GR.F5,TRIM- 16.11, SHT NO.- 51911
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51951ZZZ7
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51951
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52911ZZZ7
GR.F5,TRIM- 16.11, SHT NO.- 52911
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52951ZZZ7
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52951
STELLITED,STEM-
13% CR.STEEL

Package : IPMCS
Report No. : 50 B95F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 384 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B95F Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53911ZZZ7
GR.F5,TRIM- 16.11, SHT NO.- 53911
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53951ZZZ7
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53951
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B95F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 385 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B96D Sheet 1 of 5

PIPE CLASS : B96D


RATING : 300
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 50.62 48.86 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 22.49
538 551
15.11 12.77

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 386 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B96D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R P R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 387 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B96D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH 209
GR.P11
PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 6.00 8.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 32
GR.P11
PIP PIPE 12.00 14.00 S60 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 18.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 26.00 26.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 30.00 30.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 32.00 32.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 34.00 34.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 36.00 36.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC3747ZH
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC3747ZH
GR.F11 CL.2
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 182 300, RF/125AARH FWB3747ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC3747ZH
GR.F11 CL.2
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 182 300, RF/125AARH FBB3747ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK3741ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK3741ZH
B16.48 GR.F11 CL.2

Package : IPMCS
Report No. : 50 B96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 388 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B96D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WA638D4ZH
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WB638D4ZH
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WE638D4ZH
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WR638D4ZH
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZH
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZH
GR.F11 CL.2
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 9000 WF63884ZH 63
GR.F11 CL.2
CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WJ638D4ZH
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WK638D4ZH
GR.F11 CL.2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WL638D4ZH
GR.F11 CL.2

Package : IPMCS
Report No. : 50 B96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 389 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B96D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WM638D4ZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51432ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51432
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52432ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52432
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53432ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53432
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274ZH
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 300 GK56274ZH
ANSI SS316+GRAFIL+ I
B16.47B RING

Package : IPMCS
Report No. : 50 B96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 390 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97G Sheet 1 of 5

PIPE CLASS : B97G


RATING : 300
BASE MATERIAL : 9 Cr + 1% Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538 550
17.92 15.29

SERVICE
VACUUM TRANSFER LINE COMMON WITH DECOKING HEADER (REFER NOTE 215)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
160 CLAD PIPING REQUIREMENT SHALL BE AS PER EIL SPECIFICATION 6-44-0063
215 WALL THICKNESS FOR 10" AND ABOVE IS CALCULATED BASED ON ACTUAL DESIGN CONDITION OF 3.5 KG / SQ. CMg
PRESSURE AT 550°C OF TEMPERATURE.WALL THICKNESS FOR SIZE UPTO 8" IS BASED ON CLASS CONDITION FOR
9%CR-1Mo MATERIAL.
272 NO CORROSION ALLOWANCE TO BE CONSIDERED FOR CLADDED PORTION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B97G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 391 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97G Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R P R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B97G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 392 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97G Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0

PIP PIPE 2.00 4.00 S160 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 6.00 8.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0

PIP PIPE 10.00 14.00 11.0 B-36.10 ASTM BE, E.FS.W PI2I713Z0 215
A387GR.22CL.2+3
MM 410S
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z0

FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z0

FLG FLNG.WN 10.00 14.00 M B-16.5 A182GR.F22CL.3+3 300, RF/125AARH FWCA747Z0


MM 410S DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z0

FLB FLNG.BLIND 10.00 14.00 B-16.5 A182GR.F22CL.3+3 300, RF/125AARH FBCA747Z0


MM 410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z0
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- A182GR.F22CL.3+3 300, FF/125AARH FCKA741Z0
B16.48 MM 410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WA653D4Z0

ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WAG664Z10
GR.WP9
ELB90 ELBOW.90 10.00 14.00 M B-16.9 ASTM BW, 1.5D WAGN84Z10
A387GR.22CL.2+3
MM 410S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WB653D4Z0

ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 234 BW, 1.5D WBG664Z10
GR.WP9
ELB45 ELBOW.45 10.00 14.00 M B-16.9 ASTM BW, 1.5D WBGN84Z10
A387GR.22CL.2+3
MM 410S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WE653D4Z0

TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 234 BW WEG664ZZ0


GR.WP9

Package : IPMCS
Report No. : 50 B97G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 393 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97G Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 10.00 14.00 M B-16.9 ASTM BW WEGN84ZZ0
A387GR.22CL.2+3
MM 410S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WR653D4Z0

TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 234 BW WRG664ZZ0


GR.WP9
TRED T.RED 10.00 14.00 M, M B-16.9 ASTM BW WRGN84ZZ0
A387GR.22CL.2+3
MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WUG664ZZ0
GR.WP9
REDC REDUC.CONC 10.00 14.00 M, M B-16.9 ASTM BW WUGN84ZZ0
A387GR.22CL.2+3
MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 234 BW WVG664ZZ0
GR.WP9
REDE REDUC.ECC 10.00 14.00 M, M B-16.9 ASTM BW WVGN84ZZ0
A387GR.22CL.2+3
MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 9000 WF65384Z0 63

CAP CAP 2.00 8.00 M B-16.9 ASTM A 234 BW WFG664ZZ0


GR.WP9
CAP CAP 10.00 14.00 M B-16.9 ASTM BW WFGN84ZZ0
A387GR.22CL.2+3
MM 410S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WJ653D4Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WK653D4Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WL653D4Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WM653D4Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 182 GR.F9 SCRF, 9000 WQH5384Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51913ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 51913
STELLITED,STEM-
13% CR.STEEL

Package : IPMCS
Report No. : 50 B97G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 394 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97G Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51952ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51952
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52913ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 52913
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52952ZZZ0
GR.C12(NORM.&T RF/125AARH, SHT
EMP),TRIM- NO.- 52952
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53913ZZZ0
GR.F9,TRIM- 16.11, SHT NO.- 53913
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B97G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 395 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97M Sheet 1 of 5

PIPE CLASS : B97M


RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.5 50.5 45.35 41.84 38.67 36.21 34.1 33.73 32.7 32.34 31.63

SERVICE
VACUUM EJECTOR OUTLET/DRIP LEG,VACUUM DIESEL CR/IR,LVGO DIESEL CR/IR,HVGO DIESEL CR/IR (VACUUM)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
51 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 50.62 KG/CM2G TO
50.50 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<= 1.5" EIL STD. 7-44-0350, DF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351,D4

VENTS ON LINES<= 1.5" EIL STD. 7-44-0350, VF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351,V4

TEMP. CONN. 1.5" FLGD. INSTALLATION AS PER EIL STD 7-44-0353

PRESS. CONN. 0.75 SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD. 7-44-
0354

Package
Report No.
: IPMCS
: 50
B97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 396 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 397 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0 51

PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 14.00 18.00 CALC B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4747Z0
GR.F321
FLG FLNG.WN 2.00 12.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG FLNG.WN 18.00 18.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4741Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 182 300, FF/125AARH FCK4741Z0
B16.48 GR.F321
DRG DRIPRING 18.00 18.00 EIL'STD ASTM A 182 300, FF/125AARH FDE4741Z0
GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX
ELB90 ELBOW.90 18.00 18.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX

Package : IPMCS
Report No. : 50 B97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 398 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
ELB45 ELBOW.45 18.00 18.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 8.00 12.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TEQ T.EQUAL 18.00 18.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 8.00 12.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
TRED T.RED 18.00 18.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ0
GR.WP321-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ0
GR.WP321-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CAP CAP 2.00 12.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
CAP CAP 18.00 18.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321

Package : IPMCS
Report No. : 50 B97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 399 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B97M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51916ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51916
STELLITED
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51956ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 51956
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52916ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52916
STELLITED
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52956ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 52956
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53916ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53916
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53956ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 53956
Bolt Group
BOS BOLT.STUD 0.50 18.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 18.00 B-16.20- SP.WND SPIRAL, 300 GK66774Z0
ANSI B16.5 SS321+GRAFIL+I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F321;IN SW, Y-TYPE, 800 SP309D510
T:SS321
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0
S;INT:SS321

Package : IPMCS
Report No. : 50 B97M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 400 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B98M Sheet 1 of 5

PIPE CLASS : B98M


RATING : 300
BASE MATERIAL : SS 316
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.5 50.5 43.59 39.37 36.2 33.74 31.63 31.28 30.23 29.88 29.52

SERVICE
CORROSIVE PROCESS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD6767- 6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 401 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B98M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 402 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B98M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM A 312 TP316 PE, SEAMLESS PI33877Z0 209

PIP PIPE 2.00 8.00 40S B-36.19 ASTM A 312 TP316 BE, SEAMLESS PI33817Z0

PIP PIPE 10.00 24.00 CALC B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0
CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP316 PBE, SEAMLESS PN33867Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4447Z0
GR.F316
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4447Z0
GR.F316
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4447Z0
GR.F316
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4441Z0
B16.48 GR.F316
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4441Z0
B16.48 GR.F316
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA645D2Z0
GR.F316
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG964Z10
GR.WP316-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG984Z10
GR.WP316-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB645D2Z0
GR.F316
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG964Z10
GR.WP316-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG984Z10
GR.WP316-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE645D2Z0
GR.F316
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG964ZZ0
GR.WP316-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG984ZZ0
GR.WP316-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR645D2Z0
GR.F316
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG964ZZ0
GR.WP316-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG984ZZ0
GR.WP316-WX

Package : IPMCS
Report No. : 50 B98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 403 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B98M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG964ZZ0
GR.WP316-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG984ZZ0
GR.WP316-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG964ZZ0
GR.WP316-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG984ZZ0
GR.WP316-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH456ZZ0
GR.F316
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH456ZZ0
GR.F316
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64582Z0 63
GR.F316
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG964ZZ0
GR.WP316-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ645D2Z0
GR.F316
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK645D2Z0
GR.F316
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL645D2Z0
GR.F316
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM645D2Z0
GR.F316
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51061ZZZ0
GR.F316,TRIM- 16.11, SHT NO.- 51061
STELLITED,STEM-
SS316
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51461ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 51461
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52061ZZZ0
GR.F316,TRIM- 16.11, SHT NO.- 52061
STELLITED,STEM-
SS316
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52461ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 52461
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53061ZZZ0
GR.F316,TRIM- 16.11, SHT NO.- 53061
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53461ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 53461

Package : IPMCS
Report No. : 50 B98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 404 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B98M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316;INT:S CONETYPE, ST14239Z0
S316 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316;IN SW, Y-TYPE, 800 SP308D510
T:SS316
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316- BW, T-TYPE SP15744Z0
S;INT:SS316
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316- BW, T-TYPE SP15844Z0
WX;INT:SS316

Package : IPMCS
Report No. : 50 B98M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 405 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B9A Sheet 1 of 6

PIPE CLASS : B9A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR & GAS, FLAMMABLE/NON FLAMMABLE & NON LETHAL -
VACUUM COLUMN SIDE STREAM,SLOP, DISTILLATE, RCO, DIESEL, KEROSENE, VBTAR, TCTAR, ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
108 TO BE USED WHERE MONEL TRIM IS REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 406 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B9A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 407 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B9A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 2.50 6.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 8.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32

PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 18.00 20.00 S40 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG/60 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 408 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B9A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0 63

CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 409 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B9A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z0 63

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SCRF, 6000 WQH0283Z0 63

UNN UNION 1.00 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0 63

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GAV/4 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51948ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 51948
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 51908
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51943ZZZ0 108
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51943
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51902ZZZ0 108
105,TRIM-MONEL 16.11, SHT NO.- 51902
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 14.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52401
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 52908
GLV/2 VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52943ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 52943
GLV/1 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52902ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 52902

Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 410 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : B9A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53908ZZZ0
105,TRIM-SS 316 16.11, SHT NO.- 53908
CHV/2 VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53943ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 53943
CHV/1 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53902ZZZ0
105,TRIM-MONEL 16.11, SHT NO.- 53902
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 300, B-16.5, 54401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54401
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 4.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55401
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16839Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 411 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D19A Sheet 1 of 5

PIPE CLASS : D19A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 76.98 75.58 74.87 71.01 58

SERVICE
NONNACE & STRESS RELIEVED MILD CORROSIVE SOUR SERVICES & AMINE

CAUSTIC (STRESS RELIEVED ZONE)

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 412 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D19A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 413 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D19A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 8.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32

PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

Package : IPMCS
Report No. : 50 D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 414 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D19A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51013ZZZ0
105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51513ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51513
SS304
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52013ZZZ0
105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 52513ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52513
SS304
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53013ZZZ0
105,TRIM- 16.11, SHT NO.- 53013
STELLITED

Package : IPMCS
Report No. : 50 D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 415 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D19A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53513ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53513
PLV VLV.PLUG 0.50 4.00 BS-5353 BODY-ASTM A 105 FLGD, 600, B-16.5, 55513ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55513
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST1753IZ0
M);INT:SS304 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 416 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D1A Sheet 1 of 6

PIPE CLASS : D1A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 76.98 75.58 74.87 71.01 58

SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABL AND NON LETHAL - PETROLEUM PRODUCTS: FO. FG,
SWEET GAS, INHIBITOR SOLUTION, NH3, BRINE (MINUS 10 DEG C), CO2, CAUSTIC SODA (20 Be MAX & TEMP 70 DEG C
MAX), PARAXYLENE, BITUMEN.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 19.05MM.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
108 TO BE USED WHERE MONEL TRIM IS REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 417 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D1A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 H H H 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 418 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D1A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32

PIP PIPE 4.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 10.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 263

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 3
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0

FLG/90 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 419 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D1A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 420 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D1A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 0.75 BS-3799 ASTM A 105 SCRF, 6000 WQH0283Z0 63

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51501
13%CR STEEL
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51960ZZZ0 108
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51960
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51902ZZZ0 108
105,TRIM-MONEL 16.11, SHT NO.- 51902
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52501
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53501
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A FLGD, 600, B-16.5, 54501ZZZ0
105,TRIM-SEAT- RF/125AARH, SHT
RPTFE NO.- 54501
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1683IZ0
S304 600,FF/125AARH

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 421 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D1A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 422 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D23K Sheet 1 of 4

PIPE CLASS : D23K


RATING : 600
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 84.33 84.33 72.46 64.18 59.17 55.41 52.41 51.34 50.57 49.6 48.57

SERVICE
CORROSIVE PROCESS SERVICE - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL - FLARE GAS,
ACID GAS WITH CONDENSATE, REFLUX, CORROSIVE WATER, RICH AMINE, CORROSION INHIBITOR ETC.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 423 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D23K Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 T 1.5
1.25 1.25
1.0 T T 1.0
0.75 T T T 0.75
0.5 T T T T 0.5
1.000
1.250
1.500
2.000
2.500
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 424 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D23K Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4367Z0
GR.F304L
FLB FLNG.BLIND 0.50 1.50 B-16.5 ASTM A 182 600, RF/125AARH FBC4367Z0
GR.F304L
FEF FLNG.FIG.8 0.50 1.50 ASME- ASTM A 182 600, FF/125AARH FGK4361Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
SWGC SWAGE.CONC 0.50 1.50 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 1.50 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64482Z0
GR.F304L
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS304L

Package : IPMCS
Report No. : 50 D23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 425 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D23K Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS304L
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 1.50 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 1.50 B-16.20- SP.WND SPIRAL, 600 GK64976Z0
ANSI B16.5 SS316L+GRAFIL

Package : IPMCS
Report No. : 50 D23K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 426 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D25A Sheet 1 of 5

PIPE CLASS : D25A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 94.91 92.45 89.29 87

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 427 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D25A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 428 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D25A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7 32

PIP PIPE 2.00 2.00 XXS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 32

PIP PIPE 6.00 8.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W

Package : IPMCS
Report No. : 50 D25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 429 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D25A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51504
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52504
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED

Package : IPMCS
Report No. : 50 D25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 430 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D25A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53504
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 D25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 431 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2A Sheet 1 of 5

PIPE CLASS : D2A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 76.98 75.58 74.87 71.01 58

SERVICE
STEAM (IBR), BOILER FEED WATER (IBR)

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 19.05MM.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 432 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T R 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T R R R R R R R 10.
8.0 T R R R R R R R R 8.0
6.0 T R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 433 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1 32

PIP PIPE 4.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 10.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1 263

PIP PIPE 16.00 24.00 S60 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 263
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z1

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z1

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W

Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 434 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z1 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ1


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1

Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 435 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51502ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51502
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52502ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52502
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53502ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53502
MIS/2 VLV.MISC 0.50 2.00 MNF'STD BODY-ASTM A 105 FLGD, 600, B-16.5, 59096ZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 59096
13%CR
STEEL+STELLITED
MIS/1 VLV.MISC 0.50 2.00 MNF'STD BODY-ASTM A 105 FLGD, 600, B-16.5, 59095ZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 59095
13%CR
STEEL+STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655E1
SS304 600,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1683IZ1
S304 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D511

PSR STRNR.PERM 2.00 24.00 MNF'STD B:A216GR.WCB;IN FLGD, Y-TYPE, SP38055E1


T:SS304 600,RF/125AARH

Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 436 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2D Sheet 1 of 5

PIPE CLASS : D2D


RATING : 600
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : UOP3

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP 0 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23

SERVICE
STEAM (IBR) ABOVE 454 DEG C

HOWEVER THIS CLASS MAY START FROM 399 DEG C IF 'D2B' IS MERGED WITH IT.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
268 FOR UOP3 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 437 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 438 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZK
GR.P11
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZK
GR.P11
PIP PIPE 2.00 8.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZK
GR.P11
PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZK
GR.P11
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZK
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZK
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZK
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767ZK
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767ZK
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767ZK
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761ZK
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK3761ZK
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WA638D3ZK
GR.F11 CL.2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WA638D2ZK
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1K
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1K
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WB638D3ZK
GR.F11 CL.2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WB638D2ZK
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1K
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1K
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WE638D3ZK
GR.F11 CL.2

Package : IPMCS
Report No. : 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 439 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WE638D2ZK
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZK
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZK
GR.WP11-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WR638D3ZK
GR.F11 CL.2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WR638D2ZK
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZK
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZK
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZK
GR.WP11 CL.1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZK
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZK
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZK
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZK
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZK
GR.F11 CL.2
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WF63883ZK 63
GR.F11 CL.2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG564ZZK
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WJ638D3ZK
GR.F11 CL.2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WJ638D2ZK
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WK638D3ZK
GR.F11 CL.2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WK638D2ZK
GR.F11 CL.2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WL638D3ZK
GR.F11 CL.2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WL638D2ZK
GR.F11 CL.2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WM638D3ZK
GR.F11 CL.2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WM638D2ZK
GR.F11 CL.2

Package : IPMCS
Report No. : 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 440 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D2D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51031ZZZK
GR.F11 CL.2 16.11, SHT NO.- 51031
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 600, B-16.5, 51531ZZZK
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51531
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52031ZZZK
GR.F11 CL.2 16.11, SHT NO.- 52031
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52531ZZZK
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52531
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53031ZZZK
GR.F11 CL.2 16.11, SHT NO.- 53031
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53531ZZZK
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53531
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107ZK
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276ZK
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A182GR.F11C2;T: FLGD, THRMDNMC, TR31155EK
13%CR;S:SS304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D51K
INT:SS304
PSR STRNR.PERM 2.00 24.00 MNF'STD B:A217GR.WC6;IN FLGD, Y-TYPE, SP38255EK
T:SS304 600,RF/125AARH

Package : IPMCS
Report No. : 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 441 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5A Sheet 1 of 6

PIPE CLASS : D5A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 94.91 92.45 89.29 87

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE & NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
108 TO BE USED WHERE MONEL TRIM IS REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 442 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 443 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 4.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 263

PIP PIPE 12.00 14.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB

Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 444 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z7 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7

Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 445 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51504
13%CR STEEL
GAV/2 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51962ZZZ7 108
GR.WCB,TRIM- RF/125AARH, SHT
MONEL NO.- 51962
GAV/1 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51904ZZZ7 108
105,TRIM-MONEL 16.11, SHT NO.- 51904
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52504
13%CR.STEEL
GLV/1 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52904ZZZ7
105,TRIM-MONEL 16.11, SHT NO.- 52904
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53504
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304

Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 446 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 447 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5D Sheet 1 of 6

PIPE CLASS : D5D


RATING : 600
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538 551
30.23 25.31

SERVICE
HYDROGEN, HYDROGEN & HYDROCARBONS ABOVE 230 DEG. C.
- FLAMMABLE/NON-FLAMMABLE BUT NON-LETHAL

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 448 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5D Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. T 10.
8.0 T R 8.0
6.0 T R R 6.0
5.0 5.0
4.0 T R R R 4.0
3.5 3.5
3.0 T R R R R 3.0
2.5 2.5
2.0 T R R R R R 2.0
1.5 T T H H H H H 1.5
1.25 H 1.25
1.0 T T H H H H H H 1.0
0.75 T T T H H H H H H 0.75
0.5 T T T T H H H H H H 0.5
10.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 449 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5D Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH
GR.P11
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH
GR.P11
PIP PIPE 2.00 8.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 263
GR.P11
PIP PIPE 12.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767ZH
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK3761ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WA638D3ZH
GR.F11 CL.2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WA638D2ZH
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WB638D3ZH
GR.F11 CL.2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WB638D2ZH
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1

Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 450 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5D Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WE638D3ZH
GR.F11 CL.2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WE638D2ZH
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WR638D3ZH
GR.F11 CL.2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WR638D2ZH
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZH
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZH
GR.F11 CL.2
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WF63883ZH 63
GR.F11 CL.2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WJ638D3ZH
GR.F11 CL.2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WJ638D2ZH
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WK638D3ZH
GR.F11 CL.2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WK638D2ZH
GR.F11 CL.2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WL638D3ZH
GR.F11 CL.2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WL638D2ZH
GR.F11 CL.2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WM638D3ZH
GR.F11 CL.2

Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 451 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5D Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WM638D2ZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 600, B-16.5, 51532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51532
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52532
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53532
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66376ZH
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743EZH
NT:SS304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D51H
INT:SS304

Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 452 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D5D Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244ZH
CL.1; INT:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344ZH
CL.1;INT:SS304

Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 453 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D94F Sheet 1 of 4

PIPE CLASS : D94F


RATING : 600
BASE MATERIAL : 5 Cr+0.5Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.5 105.5 104.5 100.5 99.1 93.5 85.1 82.6 79.8 74.2 71.4 67.8 52 38.7
538 566 593
28.1 20.4 14.1

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTT WELDED

DRAINS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH TO SPEC. INSTALLATION AS PER EIL STD. 7-44-0354

Package
Report No.
: IPMCS
: 50
D94F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 454 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D94F Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D94F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 455 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D94F Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z7 209

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7 32

PIP PIPE 8.00 8.00 S100 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FSC5167Z7

FLG FLNG.WN 2.00 12.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z7

FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FBC5167Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FGK5161Z7
B16.48
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FCK5161Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z7

ELB90 ELBOW.90 2.00 12.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z17
GR.WP5
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z7

ELB45 ELBOW.45 2.00 12.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z17
GR.WP5
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z7

TEQ T.EQUAL 2.00 12.00 M B-16.9 ASTM A 234 BW WEG644ZZ7


GR.WP5
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z7

TRED T.RED 2.00 12.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ7


GR.WP5
REDC REDUC.CONC 2.00 12.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ7
GR.WP5
REDE REDUC.ECC 2.00 12.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ7
GR.WP5
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ7

Package : IPMCS
Report No. : 50 D94F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 456 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D94F Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ7

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z7

CAP CAP 2.00 12.00 M B-16.9 ASTM A 234 BW WFG644ZZ7


GR.WP5
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z7

UNN UNION 0.50 1.50 BS-3799 ASTM A 182 GR.F5 SCRF, 6000 WQH5283Z7 63

Bolt Group
BOS BOLT.STUD 0.50 12.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D517
S304
PSR STRNR.PERM 2.00 12.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z7
:SS304

Package : IPMCS
Report No. : 50 D94F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 457 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95A Sheet 1 of 5

PIPE CLASS : D95A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 94.91 92.45 89.29 87

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE & NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 458 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 459 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 10.00 12.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 14.00 14.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

Package : IPMCS
Report No. : 50 D95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 460 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51504
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52504
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED

Package : IPMCS
Report No. : 50 D95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 461 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53504
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 D95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 462 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95D Sheet 1 of 5

PIPE CLASS : D95D


RATING : 600
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538 551
30.23 25.31

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 463 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 464 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH 209
GR.P11
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 8.00 8.00 S100 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 18.00 18.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 26.00 36.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767ZH
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767ZH
GR.F11 CL.2
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 182 600, RF/125AARH FWB3767ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767ZH
GR.F11 CL.2
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 182 600, RF/125AARH FBB3767ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 36.00 ASME- ASTM A 182 600, FF/125AARH FCK3761ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WA638D3ZH
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WB638D3ZH
GR.F11 CL.2

Package : IPMCS
Report No. : 50 D95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 465 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WE638D3ZH
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WR638D3ZH
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZH
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZH
GR.F11 CL.2
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WF63883ZH 63
GR.F11 CL.2
CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WJ638D3ZH
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WK638D3ZH
GR.F11 CL.2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WL638D3ZH
GR.F11 CL.2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WM638D3ZH
GR.F11 CL.2
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 6000 WQH3883ZH 63
GR.F11 CL.2
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SW, 6000 WQH38D3ZH 63
GR.F11 CL.2

Package : IPMCS
Report No. : 50 D95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 466 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
O'let Group
ELT ELBOWLET 2.00 10.00 M, M MNF'STD ASTM A 182 BW YEN384ZZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 600, B-16.5, 51532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51532
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52532
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53532
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276ZH
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 600 GK56276ZH
ANSI SS316+GRAFIL+ I
B16.47B RING

Package : IPMCS
Report No. : 50 D95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 467 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95F Sheet 1 of 4

PIPE CLASS : D95F


RATING : 600
BASE MATERIAL : 5 Cr+0.5Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.5 105.5 104.5 100.5 99.1 93.5 85.1 82.6 79.8 74.2 71.4 67.8 52 38.7
538 566 593
28.1 20.4 14.1

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTT WELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH TO SPEC. INSTALLATION AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D95F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 468 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95F Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D95F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 469 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95F Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z7 32

PIP PIPE 1.00 1.50 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z7

PIP PIPE 2.00 2.00 XXS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 3.00 4.00 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 6.00 6.00 S120 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7 32

PIP PIPE 8.00 8.00 S120 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z7

PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 GR.P5 BE, E.FS.W PI25313Z7

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FSC5167Z7

FLG FLNG.WN 2.00 12.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z7

FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FBC5167Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FGK5161Z7
B16.48
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FCK5161Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WA652D4Z7

ELB90 ELBOW.90 2.00 12.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z17
GR.WP5
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WB652D4Z7

ELB45 ELBOW.45 2.00 12.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z17
GR.WP5
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WE652D4Z7

TEQ T.EQUAL 2.00 12.00 M B-16.9 ASTM A 234 BW WEG644ZZ7


GR.WP5
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WR652D4Z7

TRED T.RED 2.00 12.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ7


GR.WP5
REDC REDUC.CONC 2.00 12.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ7
GR.WP5

Package : IPMCS
Report No. : 50 D95F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 470 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D95F Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 2.00 12.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ7
GR.WP5
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ7

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 9000 WF65284Z7

CAP CAP 2.00 12.00 M B-16.9 ASTM A 234 BW WFG644ZZ7


GR.WP5
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WJ652D4Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WK652D4Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WL652D4Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WM652D4Z7

UNN UNION 0.50 1.50 BS-3799 ASTM A 182 GR.F5 SCRF, 9000 WQH5284Z7 63

Bolt Group
BOS BOLT.STUD 0.50 12.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D517
S304
PSR STRNR.PERM 2.00 12.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z7
:SS304

Package : IPMCS
Report No. : 50 D95F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 471 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D96D Sheet 1 of 5

PIPE CLASS : D96D


RATING : 600
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538 551
30.23 25.55

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER JOB STD 6269-7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 472 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D96D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 473 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D96D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 XXS B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH 32
GR.P11
PIP PIPE 1.00 1.50 XXS B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH
GR.P11
PIP PIPE 2.00 2.00 XXS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 3.00 4.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 6.00 6.00 S120 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 32
GR.P11
PIP PIPE 8.00 8.00 S120 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767ZH
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK3761ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WA638D4ZH
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WB638D4ZH
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1

Package : IPMCS
Report No. : 50 D96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 474 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D96D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WE638D4ZH
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WR638D4ZH
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZH
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZH
GR.F11 CL.2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WJ638D4ZH
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WK638D4ZH
GR.F11 CL.2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WL638D4ZH
GR.F11 CL.2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WM638D4ZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 600, B-16.5, 51532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51532
STELLITED,STEM-
13%CR STEEL

Package : IPMCS
Report No. : 50 D96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 475 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D96D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52532
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZH
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53532
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276ZH
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743EZH
NT:SS304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D51H
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244ZH
CL.1; INT:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344ZH
CL.1;INT:SS304

Package : IPMCS
Report No. : 50 D96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 476 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D9A Sheet 1 of 5

PIPE CLASS : D9A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 76.98 75.58 74.87 71.01 58

SERVICE
CORROSIVE HYDROCARBON SERVICE, NAPTHA SERVICE

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
D9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 477 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D9A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T R 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T R R R R R R R 10.
8.0 T R R R R R R R R 8.0
6.0 T R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 D9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 478 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D9A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.25 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 8.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32

PIP PIPE 10.00 10.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 12.00 14.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0 63

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B TOE, SEAMLESS PN219G7Z0 63

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.25 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.25 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB

Package : IPMCS
Report No. : 50 D9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 479 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D9A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.25 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0 63

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 6000 WQH02D3Z0 63

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 6000 WQH0283Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51501
13%CR STEEL

Package : IPMCS
Report No. : 50 D9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 480 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : D9A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52501
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53501
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1683EZ0
S304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 D9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 481 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E25A Sheet 1 of 5

PIPE CLASS : E25A


RATING : 900
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 156.08 156.08 142.37 138.5 133.58 130.15

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
131 MAXIMUM TEMPERATURE FOR PIPE CLASS HAS BEEN CONSIDERED 371 DEG C BASED ON UOP PIPE CLASS.
132 PIPE THICKNESS FOR 1/2" & 3/4" HAS BEEN CALCULATED ON LINE CONDITION OF 265 DEG C, 125 KG/CM2(g) & 285
DEG C, 120.5KG/CM2(g) .THE 10% COROSSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT ECONOMICAL
THICKNESS. FOR OTHER SIZES THICKNESS HAS BEEN CALCULATED AT CLASS CONDITON.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
E25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 482 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E25A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 E25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 483 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E25A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 XXS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 132

PIP PIPE 1.00 3.00 XXS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 4.00 6.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 32

PIP PIPE 8.00 14.00 S140 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 24.00 S120 B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.WN 0.50 2.50 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7

FLG FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z7

FLG/15 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7
00
FLB FLNG.BLIND 0.50 2.50 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z7

FLB FLNG.BLIND 3.00 24.00 B-16.5 ASTM A 105 900, RTJ/63AARH FBC0179Z7

FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 900, RTJ/63AARH FGK0179Z7
B16.48
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 105 900, RTJ/63AARH FCK0179Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB

Package : IPMCS
Report No. : 50 E25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 484 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E25A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
O'let Group
WLT WELDOLET 0.50 20.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY- ASTM A BW, 1500, B-16.25, 51191ZZZ7
105,TRIM- SHT NO.- 51191
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 51694ZZZ7
16.34 /A NO.- 51694
216GR.WCB,TRIM-
STELLITED,STEM-
13% CR.STEEL
GAV/4 VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A BW, 900, B-16.25, SHT 51984ZZZ7
16.34 105/A NO.- 51984
216GR.WCB,TRIM-
SS 316
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A BW, 1500, B-16.25, 51994ZZZ7
105,TRIM-SS 316 SHT NO.- 51994
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52191ZZZ7
105,TRIM- SHT NO.- 52191
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 52694ZZZ7
16.34 /A NO.- 52694
216GR.WCB,TRIM-
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53191ZZZ7
105,TRIM- SHT NO.- 53191
STELLITED
CHV VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 53694ZZZ7
16.34 /A NO.- 53694
216GR.WCB,TRIM-
13% CR.STEEL
CHV/4 VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A BW, 900, B-16.25, SHT 53984ZZZ7
16.34 105/ A NO.- 53984
216GR.WCB,TRIM-
SS 316

Package : IPMCS
Report No. : 50 E25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 485 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E25A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 2.50 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
ANSI B16.5
GAS GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z7
ANSI B16.5
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
00 ANSI B16.5

Package : IPMCS
Report No. : 50 E25A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 486 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5A Sheet 1 of 5

PIPE CLASS : E5A


RATING : 900
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 156.08 156.08 142.37 138.5 133.58 130.15

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
-FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
130 MAXIMUM TEMPERATURE FOR PIPE CLASS HAS BEEN CONSIDERED 427 DEG C BASED ON UOP PIPE CLASS.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE/WELDOLET & NIPPLE WITH DOUBLE VALVES(AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
E5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 487 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 E5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 488 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 2.00 3.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 4.00 8.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 10.00 14.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 16.00 S120 B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
PIP PIPE 18.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.WN 0.50 2.50 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7

FLG FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z7

FLG/15 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7
00
FLB FLNG.BLIND 0.50 2.50 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z7

FLB FLNG.BLIND 3.00 24.00 B-16.5 ASTM A 105 900, RTJ/63AARH FBC0179Z7

FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 900, RTJ/63AARH FGK0179Z7
B16.48
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 105 900, RTJ/63AARH FCK0179Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB

Package : IPMCS
Report No. : 50 E5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 489 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WJ60283Z7 63

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WK60283Z7 63

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WL60283Z7 63

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WM60283Z7 63

O'let Group
WLT WELDOLET 0.50 20.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY- ASTM A BW, 1500, B-16.25, 51191ZZZ7
105,TRIM- SHT NO.- 51191
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 51694ZZZ7
16.34 /A NO.- 51694
216GR.WCB,TRIM-
STELLITED,STEM-
13% CR.STEEL
GAV/4 VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A BW, 900, B-16.25, SHT 51984ZZZ7
16.34 105/A NO.- 51984
216GR.WCB,TRIM-
SS 316
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A BW, 1500, B-16.25, 51994ZZZ7
105,TRIM-SS 316 SHT NO.- 51994
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52191ZZZ7
105,TRIM- SHT NO.- 52191
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 52694ZZZ7
16.34 /A NO.- 52694
216GR.WCB,TRIM-
STELLITED,STEM-
13% CR.STEEL

Package : IPMCS
Report No. : 50 E5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 490 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV/4 VLV.GLOBE 2.00 12.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 52984ZZZ7
16.34 /A NO.- 52984
216GR.WCB,TRIM-
SS 316
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52994ZZZ7
105,TRIM-SS 316 SHT NO.- 52994
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53191ZZZ7
105,TRIM- SHT NO.- 53191
STELLITED
CHV VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 53694ZZZ7
16.34 /A NO.- 53694
216GR.WCB,TRIM-
13% CR.STEEL
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53994ZZZ7
105,TRIM-SS 316 SHT NO.- 53994
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 2.50 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
ANSI B16.5
GAS GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z7
ANSI B16.5
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
00 ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 M MNF'STD B:A105;INT:SS304 BW, Y-TYPE SP30345Z7

PSR STRNR.PERM 2.00 14.00 M MNF'STD B:A234GR.WPB;IN BW, T-TYPE SP33344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M MNF'STD B:A234GR.WPBW;I BW, T-TYPE SP33644Z7
NT:SS304

Package : IPMCS
Report No. : 50 E5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 491 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5D Sheet 1 of 5

PIPE CLASS : E5D


RATING : 900
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 285 316 343 371 399 427 454 482
PRESS 158.2 158.2 158.2 152.2 146.2 140.3 121 127.6 124.1 119.9 112.1 107.2 102.6 94.9
510 538
67.1 45.7

SERVICE
HYDROGEN & HYDROBEARING HYDROCARBONS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
209 THICKNESS IS AS PER UOP REQUIREMENT.
211 WALL THICKNESS CALCULATION DONE AT 285 DEG C,121 KG/SQ.CMS FOR SIZES 10" TO 14"
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75" TEE, NIPPLE, SINGLE VLV (AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75" WELDOLET,NIPPLE, SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV),BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75" TEE, NIPPLE, SINGLE VLV (AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75" WELDOLET,NIPPLE, SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV),BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
E5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 492 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T T 12.
10. T T T 10.
8.0 T T T T 8.0
6.0 T W W W W 6.0
5.0 5.0
4.0 T W W W W W 4.0
3.5 3.5
3.0 T W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W 2.0
1.5 T T W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W 1.0
0.75 T T T W W W W W W W W 0.75
0.5 T T T T W W W W W W W W 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 E5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 493 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 209
GR.P11
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 32
GR.P11
PIP PIPE 3.00 3.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 4.00 8.00 S120 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 14.00 S100 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 211
GR.P11
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.WN 0.50 2.50 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC3789ZH
GR.F11 CL.2
FLG FLNG.WN 3.00 18.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWC3779ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 2.50 B-16.5 ASTM A 182 1500, RTJ/63AARH FBC3789ZH
GR.F11 CL.2
FLB FLNG.BLIND 3.00 18.00 B-16.5 ASTM A 182 900, RTJ/63AARH FBC3779ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 182 900, RTJ/63AARH FGK3779ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 6.00 18.00 ASME- ASTM A 182 900, RTJ/63AARH FCK3779ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 16.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 16.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1

Package : IPMCS
Report No. : 50 E5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 494 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
CAP CAP 0.50 16.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
O'let Group
WLT WELDOLET 0.50 16.00 M, M MSS-SP97 ASTM A 182 BW YWS384ZZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 BW, 1500, B-16.25, 51195ZZZH
GR.F11 SHT NO.- 51195
CL.2(NORM &
TEMP),TRIM-
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 51691ZZZH
16.34 WC6(NORM & NO.- 51691
TEMP),TRIM-
STELLITED,STEM-
13% CR.STEEL
GAV/4 VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 51985ZZZH
16.34 GR.WC6 (NORM. & NO.- 51985
TEMP.),TRIM-SS
316
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52195ZZZH
GR.F11 SHT NO.- 52195
CL.2(NORM &
TEMP),TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 52691ZZZH
16.34 GR.WC6 (NORM. & NO.- 52691
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52998ZZZH
GR.F11 CL.2,TRIM- SHT NO.- 52998
SS 316
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 53195ZZZH
GR.F11 CL.2,TRIM- SHT NO.- 53195
STELLITED

Package : IPMCS
Report No. : 50 E5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 495 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E5D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 16.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 53691ZZZH
16.34 GR.WC6(NORM & NO.- 53691
TEMP),TRIM-
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 16.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 2.50 B-16.20- 5%CR OCT-RING, 1500 GK60238ZH
ANSI B16.5 0.5%MO(130BHNM
AX)
GAS GASKET 3.00 16.00 B-16.20- 5%CR OCT-RING, 900 GK60237ZH
ANSI B16.5 0.5%MO(130BHNM
AX)
Trap/Strainer Group
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244ZH
CL.1; INT:SS304

Package : IPMCS
Report No. : 50 E5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 496 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95A Sheet 1 of 5

PIPE CLASS : E95A


RATING : 900
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 156.08 156.08 142.37 138.5 133.58 130.15

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
-FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
130 MAXIMUM TEMPERATURE FOR PIPE CLASS HAS BEEN CONSIDERED 427 DEG C BASED ON UOP PIPE CLASS.
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
E95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 497 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 E95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 498 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 209

PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 4.00 8.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 10.00 12.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.WN 0.50 2.50 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7

FLG FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z7

FLG/15 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7
00
FLB FLNG.BLIND 0.50 2.50 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z7

FLB FLNG.BLIND 3.00 24.00 B-16.5 ASTM A 105 900, RTJ/63AARH FBC0179Z7

FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 900, RTJ/63AARH FGK0179Z7
B16.48
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 105 900, RTJ/63AARH FCK0179Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB

Package : IPMCS
Report No. : 50 E95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 499 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WJ60283Z7 63

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WK60283Z7 63

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WL60283Z7 63

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WM60283Z7 63

O'let Group
WLT WELDOLET 0.50 20.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY- ASTM A BW, 1500, B-16.25, 51191ZZZ7
105,TRIM- SHT NO.- 51191
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 51694ZZZ7
16.34 /A NO.- 51694
216GR.WCB,TRIM-
STELLITED,STEM-
13% CR.STEEL
GAV/4 VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A BW, 900, B-16.25, SHT 51984ZZZ7
16.34 105/A NO.- 51984
216GR.WCB,TRIM-
SS 316
GAV/3 VLV.GATE 0.50 1.50 API-602 BODY-ASTM A BW, 1500, B-16.25, 51994ZZZ7
105,TRIM-SS 316 SHT NO.- 51994
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52191ZZZ7
105,TRIM- SHT NO.- 52191
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 52694ZZZ7
16.34 /A NO.- 52694
216GR.WCB,TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52994ZZZ7
105,TRIM-SS 316 SHT NO.- 52994

Package : IPMCS
Report No. : 50 E95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 500 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53191ZZZ7
105,TRIM- SHT NO.- 53191
STELLITED
CHV VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 53694ZZZ7
16.34 /A NO.- 53694
216GR.WCB,TRIM-
13% CR.STEEL
CHV/3 VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53994ZZZ7
105,TRIM-SS 316 SHT NO.- 53994
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 2.50 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
ANSI B16.5
GAS GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z7
ANSI B16.5
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
00 ANSI B16.5

Package : IPMCS
Report No. : 50 E95A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 501 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95D Sheet 1 of 5

PIPE CLASS : E95D


RATING : 900
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 158.2 158.2 158.2 152.2 146.2 140.3 127.6 124.1 119.9 112.1 107.2 102.6 94.9 67.1
538
45.7

SERVICE
HYDROGEN & HYDROGENBEARING HYDROCARBONS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75" TEE, NIPPLE, SINGLE VLV (AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75" WELDOLET,NIPPLE, SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV),BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75" TEE, NIPPLE, SINGLE VLV (AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75" WELDOLET,NIPPLE, SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV),BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
E95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 502 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T T 14.
12. T T T 12.
10. T T T T 10.
8.0 T T T T T 8.0
6.0 T W W W W W 6.0
5.0 5.0
4.0 T W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W 2.0
1.5 T T W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 E95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 503 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 1.00 1.50 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 2.00 2.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 3.00 3.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 4.00 8.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.WN 0.50 2.50 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC3789ZH
GR.F11 CL.2
FLG FLNG.WN 3.00 18.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWC3779ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 2.50 B-16.5 ASTM A 182 1500, RTJ/63AARH FBC3789ZH
GR.F11 CL.2
FLB FLNG.BLIND 3.00 18.00 B-16.5 ASTM A 182 900, RTJ/63AARH FBC3779ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 182 900, RTJ/63AARH FGK3779ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 6.00 18.00 ASME- ASTM A 182 900, RTJ/63AARH FCK3779ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 16.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1

Package : IPMCS
Report No. : 50 E95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 504 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 16.00 16.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
CAP CAP 0.50 16.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
O'let Group
WLT WELDOLET 0.50 16.00 M, M MSS-SP97 ASTM A 182 BW YWS384ZZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 BW, 1500, B-16.25, 51195ZZZH
GR.F11 SHT NO.- 51195
CL.2(NORM &
TEMP),TRIM-
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 51691ZZZH
16.34 WC6(NORM & NO.- 51691
TEMP),TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52195ZZZH
GR.F11 SHT NO.- 52195
CL.2(NORM &
TEMP),TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 8.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 52691ZZZH
16.34 GR.WC6 (NORM. & NO.- 52691
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 53195ZZZH
GR.F11 CL.2,TRIM- SHT NO.- 53195
STELLITED
CHV VLV.CHECK 2.00 16.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 53691ZZZH
16.34 GR.WC6(NORM & NO.- 53691
TEMP),TRIM-
STELLITED
Bolt Group

Package : IPMCS
Report No. : 50 E95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 505 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 16.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 2.50 B-16.20- 5%CR OCT-RING, 1500 GK60238ZH
ANSI B16.5 0.5%MO(130BHNM
AX)
GAS GASKET 3.00 16.00 B-16.20- 5%CR OCT-RING, 900 GK60237ZH
ANSI B16.5 0.5%MO(130BHNM
AX)

Package : IPMCS
Report No. : 50 E95D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 506 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95M Sheet 1 of 4

PIPE CLASS : E95M


RATING : 900
BASE MATERIAL : SS347
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482
PRESS 151.86 151.86 139.21 129.71 120.93 113.89 108.27 106.16 104.4 103.7 102.65 102.29 94.91

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
49 ITEMS SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT SHALL BE
CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND HOLDING
TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE/WELDOLET & NIPPLE WITH DOUBLE VALVES(AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
E95M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 507 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95M Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 E95M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 508 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95M Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 CALC B-36.19 ASTM A 376 TP347 BE, SEAMLESS PI38117Z7

PIP PIPE 2.00 8.00 CALC B-36.19 ASTM A 376 TP347 BE, SEAMLESS PI38117Z7

PIP PIPE 10.00 24.00 CALC B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z7
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 376 TP347 PBE, SEAMLESS PN38167Z7

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 376 TP347 PBE, SEAMLESS PN38167Z7

Flange Group
FLG FLNG.WN 0.50 2.50 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC4989Z7
GR.F347
FLG FLNG.WN 3.00 24.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWC4979Z7
GR.F347
FLB FLNG.BLIND 0.50 2.50 B-16.5 ASTM A 182 1500, RTJ/63AARH FBC4989Z7
GR.F347
FLB FLNG.BLIND 3.00 24.00 B-16.5 ASTM A 182 900, RTJ/63AARH FBC4979Z7
GR.F347
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 182 900, RTJ/63AARH FGK4979Z7
B16.48 GR.F347
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 182 900, RTJ/63AARH FCK4979Z7
B16.48 GR.F347
Fitting Group
ELB90 ELBOW.90 0.50 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA84Z17
GR.WP347-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAGB14Z17
GR.WP347-WX
ELB45 ELBOW.45 0.50 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA84Z17
GR.WP347-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBGB14Z17
GR.WP347-WX
TEQ T.EQUAL 0.50 8.00 M B-16.9 ASTM A 403 BW WEGA84ZZ7
GR.WP347-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEGB14ZZ7
GR.WP347-WX
TRED T.RED 0.50 8.00 M, M B-16.9 ASTM A 403 BW WRGA84ZZ7
GR.WP347-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRGB14ZZ7
GR.WP347-WX
REDC REDUC.CONC 0.50 8.00 M, M B-16.9 ASTM A 403 BW WUGA84ZZ7
GR.WP347-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUGB14ZZ7
GR.WP347-WX

Package : IPMCS
Report No. : 50 E95M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 509 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E95M Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 0.50 8.00 M, M B-16.9 ASTM A 403 BW WVGA84ZZ7
GR.WP347-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVGB14ZZ7
GR.WP347-WX
CAP CAP 0.50 24.00 M B-16.9 ASTM A 403 BW WFGA84ZZ7
GR.WP347-S
O'let Group
WLT WELDOLET 0.50 20.00 M, M MSS-SP97 ASTM A 182 BW YWS504ZZ7
GR.F347
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 BW, 1500, B-16.25, 51196ZZZ7
GR.F 347,TRIM- SHT NO.- 51196
STELLITED,STEM-
SS 347
GAV VLV.GATE 2.00 14.00 ANSI-B- BODY-ASTM A 351 BW, 900, B-16.25, SHT 51696ZZZ7
16.34 GR.CF8C,TRIM- NO.- 51696
STELLITED,STEM-
SS 347
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52196ZZZ7
GR.F 347,TRIM- SHT NO.- 52196
STELLITED,STEM-
SS 347
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 351 BW, 900, B-16.25, SHT 52696ZZZ7
16.34 GR.CF8C,TRIM- NO.- 52696
STELLITED,STEM-
SS 347
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 53196ZZZ7
GR.F 347,TRIM- SHT NO.- 53196
STELLITED
CHV VLV.CHECK 2.00 14.00 ANSI-B- BODY-ASTM A 351 BW, 900, B-16.25, SHT 53696ZZZ7
16.34 GR.CF8C,TRIM- NO.- 53696
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS41212Z7
GR.B8MCL.2,
NUT:A194 GR.8M
Gasket Group
GAS GASKET 0.50 2.50 B-16.20- SS347(140 BHN OCT-RING, 1500 GK68538Z7
ANSI B16.5 MAX)
GAS GASKET 3.00 24.00 B-16.20- SS347(140 BHN OCT-RING, 900 GK68537Z7
ANSI B16.5 MAX)

Package : IPMCS
Report No. : 50 E95M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 510 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E96D Sheet 1 of 5

PIPE CLASS : E96D


RATING : 900
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 158.2 158.2 158.2 152.2 146.2 140.3 127.6 124.1 119.9 112.1 107.2 102.6 94.9 67.1
538
45.7

SERVICE
HYDROGEN & HYDROBEARING HYDROCARBONS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75" TEE, NIPPLE, SINGLE VLV (AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75" WELDOLET,NIPPLE, SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV),BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75" TEE, NIPPLE, SINGLE VLV (AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75" WELDOLET,NIPPLE, SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV),BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
E96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 511 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E96D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T T 14.
12. T T T 12.
10. T T T T 10.
8.0 T T T T T 8.0
6.0 T W W W W W 6.0
5.0 5.0
4.0 T W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W 2.0
1.5 T T W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 E96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 512 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E96D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 1.00 1.50 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 2.00 2.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 3.00 3.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 4.00 8.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.WN 0.50 2.50 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC3789ZH
GR.F11 CL.2
FLG FLNG.WN 3.00 18.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWC3779ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 2.50 B-16.5 ASTM A 182 1500, RTJ/63AARH FBC3789ZH
GR.F11 CL.2
FLB FLNG.BLIND 3.00 18.00 B-16.5 ASTM A 182 900, RTJ/63AARH FBC3779ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 182 900, RTJ/63AARH FGK3779ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 6.00 18.00 ASME- ASTM A 182 900, RTJ/63AARH FCK3779ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 16.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1

Package : IPMCS
Report No. : 50 E96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 513 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E96D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 16.00 16.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
CAP CAP 0.50 16.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
O'let Group
WLT WELDOLET 0.50 16.00 M, M MSS-SP97 ASTM A 182 BW YWS384ZZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-,TRIM- BW, 2500, B-16.25, 51298ZZZH
STELLITED,STEM- SHT NO.- 51298
13% CR.STEEL
GAV VLV.GATE 2.00 16.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 51698ZZZH
16.34 GR.WC6 (NORM. & NO.- 51698
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 2500, B-16.25, 52298ZZZH
GR.F11 CL.2,TRIM- SHT NO.- 52298
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 52698ZZZH
16.34 GR.WC6 (NORM. & NO.- 52698
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 2500, B-16.25, 53298ZZZH
GR.F11 CL.2,TRIM- SHT NO.- 53298
STELLITED
CHV VLV.CHECK 2.00 16.00 ANSI-B- BODY-ASTM A 217 BW, 900, B-16.25, SHT 53698ZZZH
16.34 GR.WC6 (NORM. & NO.- 53698
TEMP.),TRIM-
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 16.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4

Package : IPMCS
Report No. : 50 E96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 514 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : E96D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 2.50 B-16.20- 5%CR OCT-RING, 1500 GK60238ZH
ANSI B16.5 0.5%MO(130BHNM
AX)
GAS GASKET 3.00 16.00 B-16.20- 5%CR OCT-RING, 900 GK60237ZH
ANSI B16.5 0.5%MO(130BHNM
AX)

Package : IPMCS
Report No. : 50 E96D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 515 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A Sheet 1 of 5

PIPE CLASS : F5A


RATING : 1500
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 260.49 260.49 237.28 230.61 222.87 217.16

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
133 MAXIMUM TEMPRATURE FOR PIPE CLASS HAS BEEN CONSIDERED 230 DEG C . THE EQUIVALENT UOP PIPE CLASS
HAS MAXIMUM TEMPRATURE UPTO 427 DEG C, HOWEVER THE MAXIMUM TEMPRATURE FOR THIS PIPE CLASS AS
PER LINELIST IS 180 DEG C.
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
F5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 516 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 F5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 517 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 4.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 6.00 6.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 263

PIP PIPE 8.00 14.00 S140 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 263

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7

FLG/25 FLNG.WN 0.50 12.00 M B-16.5 ASTM A 105 2500, RTJ/63AARH FWC0199Z7
00
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z7

FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 1500, RTJ/63AARH FGK0189Z7
B16.48
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 105 1500, RTJ/63AARH FCK0189Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB

Package : IPMCS
Report No. : 50 F5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 518 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WJ60283Z7 63

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WK60283Z7 63

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WL60283Z7 63

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WM60283Z7 63

O'let Group
WLT WELDOLET 0.50 24.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY- ASTM A BW, 1500, B-16.25, 51191ZZZ7
105,TRIM- SHT NO.- 51191
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-,TRIM- BW, 1500, B-16.25, 51791ZZZ7
16.34 STELLITED,STEM- SHT NO.- 51791
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52191ZZZ7
105,TRIM- SHT NO.- 52191
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 52791ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 52791
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53191ZZZ7
105,TRIM- SHT NO.- 53191
STELLITED
CHV VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 53791ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 53791
STELLITED
CHV/6 VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 105 BW, 1500, B-16.25, 53992ZZZ7
16.34 /A SHT NO.- 53992
216GR.WCB,TRIM-
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H

Package : IPMCS
Report No. : 50 F5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 519 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
ANSI B16.5
GAS/25 GASKET 0.50 12.00 B-16.20- SOFT OCT-RING, 2500 GK61539Z7
00 ANSI B16.5 IRON(90BHN)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 M MNF'STD B:A105;INT:SS304 BW, Y-TYPE SP30345Z7

PSR STRNR.PERM 2.00 14.00 M MNF'STD B:A234GR.WPB;IN BW, T-TYPE SP33344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M MNF'STD B:A234GR.WPBW;I BW, T-TYPE SP33644Z7
NT:SS304

Package : IPMCS
Report No. : 50 F5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 520 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A2 Sheet 1 of 5

PIPE CLASS : F5A2


RATING : 1500
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 260.49 260.49 237.28 230.61 222.87 217.16

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
134 MAXIMUM TEMPRATURE FOR PIPE CLASS HAS BEEN CONSIDERED 230 DEG C . THE EQUIVALENT UOP PIPE CLASS
HAS MAXIMUM TEMPRATURE UPTO 427 DEG C, HOWEVER THE MAXIMUM TEMPRATURE FOR THIS PIPE CLASS AS
PER LINELIST IS 120 DEG C.
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
F5A2
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 521 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A2 Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 F5A2
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 522 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A2 Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 4.00 XXS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 6.00 6.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 263

PIP PIPE 8.00 10.00 S140 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 263

PIP PIPE 12.00 12.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 263

PIP PIPE 14.00 14.00 S140 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 263

PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z7

FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 1500, RTJ/63AARH FGK0189Z7
B16.48
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 105 1500, RTJ/63AARH FCK0189Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB

Package : IPMCS
Report No. : 50 F5A2
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 523 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A2 Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
O'let Group
WLT WELDOLET 0.50 24.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY- ASTM A BW, 1500, B-16.25, 51191ZZZ7
105,TRIM- SHT NO.- 51191
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-,TRIM- BW, 1500, B-16.25, 51791ZZZ7
16.34 STELLITED,STEM- SHT NO.- 51791
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52191ZZZ7
105,TRIM- SHT NO.- 52191
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 52791ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 52791
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53191ZZZ7
105,TRIM- SHT NO.- 53191
STELLITED
CHV VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 53791ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 53791
STELLITED
CHV/6 VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 105 BW, 1500, B-16.25, 53992ZZZ7
16.34 /A SHT NO.- 53992
216GR.WCB,TRIM-
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 M MNF'STD B:A105;INT:SS304 BW, Y-TYPE SP30345Z7

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304

Package : IPMCS
Report No. : 50 F5A2
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 524 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A2 Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 F5A2
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 525 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A6 Sheet 1 of 4

PIPE CLASS : F5A6


RATING : 1500
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 260.49 260.49 237.28 230.61 222.87 217.16

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
109 THIS SPEC SHALL BE USED WHERE VALVES WITH MONEL TRIMS ARE REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE,SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
F5A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 526 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A6 Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 F5A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 527 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A6 Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 4.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 6.00 6.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 32

PIP PIPE 8.00 8.00 25.4 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
PIP PIPE 18.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z7

FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 1500, RTJ/63AARH FGK0189Z7
B16.48
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 105 1500, RTJ/63AARH FCK0189Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W

Package : IPMCS
Report No. : 50 F5A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 528 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A6 Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
O'let Group
WLT WELDOLET 0.50 24.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A BW, 1500, B-16.25, 51193ZZZ7
105,TRIM-MONEL SHT NO.- 51193
GAV VLV.GATE 2.00 16.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 51793ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 51793
MONEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52193ZZZ7
105,TRIM-MONEL SHT NO.- 52193
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 52793ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 52793
MONEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53193ZZZ7
105,TRIM-MONEL SHT NO.- 53193
CHV VLV.CHECK 2.00 16.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 53793ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 53793
MONEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 M MNF'STD B:A105;INT:SS304 BW, Y-TYPE SP30345Z7

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 F5A6
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 529 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A7 Sheet 1 of 4

PIPE CLASS : F5A7


RATING : 1500
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 260.49 260.49 237.28 230.61 222.87 217.16

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS.

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
109 THIS SPEC SHALL BE USED WHERE VALVES WITH MONEL TRIMS ARE REQUIRED
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
F5A7
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 530 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A7 Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 F5A7
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 531 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A7 Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.00 XXS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 1.50 6.00 XXS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 8.00 8.00 25.4 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z7

FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 1500, RTJ/63AARH FGK0189Z7
B16.48
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 105 1500, RTJ/63AARH FCK0189Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB

Package : IPMCS
Report No. : 50 F5A7
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 532 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5A7 Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
O'let Group
WLT WELDOLET 0.50 24.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A BW, 1500, B-16.25, 51193ZZZ7
105,TRIM-MONEL SHT NO.- 51193
GAV VLV.GATE 2.00 16.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 51793ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 51793
MONEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52193ZZZ7
105,TRIM-MONEL SHT NO.- 52193
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 52793ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 52793
MONEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53193ZZZ7
105,TRIM-MONEL SHT NO.- 53193
CHV VLV.CHECK 2.00 16.00 ANSI-B- BODY-ASTM A 216 BW, 1500, B-16.25, 53793ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 53793
MONEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 M MNF'STD B:A105;INT:SS304 BW, Y-TYPE SP30345Z7

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 F5A7
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 533 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5D Sheet 1 of 5

PIPE CLASS : F5D


RATING : 1500
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP 0 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 263.65 263.65 263.65 253.81 243.61 233.77 212.68 206.7 199.67 187.01 178.58 171.2 157.84 112.14
538
75.93

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE,SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLD FLG ASSBLY.
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLD FLG ASSEMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE,NIPPLE,SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,DOUBLVLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASSEMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
F5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 534 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 F5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 535 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 2.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 3.00 3.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 32
GR.P11
PIP PIPE 4.00 4.00 XXS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 6.00 6.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 263
GR.P11
PIP PIPE 8.00 10.00 S140 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 263
GR.P11
PIP PIPE 12.00 14.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 263
GR.P11
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC3789ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 1500, RTJ/63AARH FBC3789ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 182 1500, RTJ/63AARH FGK3789ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 182 1500, RTJ/63AARH FCK3789ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1

Package : IPMCS
Report No. : 50 F5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 536 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
O'let Group
WLT WELDOLET 0.50 24.00 M, M MSS-SP97 ASTM A 182 BW YWS384ZZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 BW, 1500, B-16.25, 51195ZZZH
GR.F11 SHT NO.- 51195
CL.2(NORM &
TEMP),TRIM-
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 14.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 51795ZZZH
16.34 GR.WC6 (NORM. & SHT NO.- 51795
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
GAV/4 VLV.GATE 2.00 14.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 51999ZZZH
16.34 GR.WC6 (NORM. & SHT NO.- 51999
TEMP),TRIM-SS
316
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52195ZZZH
GR.F11 SHT NO.- 52195
CL.2(NORM &
TEMP),TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 52795ZZZH
16.34 GR.WC6 (NORM. & SHT NO.- 52795
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV/3 VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52998ZZZH
GR.F11 CL.2,TRIM- SHT NO.- 52998
SS 316
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 53195ZZZH
GR.F11 CL.2,TRIM- SHT NO.- 53195
STELLITED
CHV VLV.CHECK 2.00 14.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 53795ZZZH
16.34 GR.WC6 (NORM. & SHT NO.- 53795
TEMP.),TRIM-
STELLITED

Package : IPMCS
Report No. : 50 F5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 537 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- 5%CR OCT-RING, 1500 GK60238ZH
ANSI B16.5 0.5%MO(130BHNM
AX)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 M MNF'STD B:A182GR.F11CL.2; BW, Y-TYPE SP31045ZH
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244ZH
CL.1; INT:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344ZH
CL.1;INT:SS304

Package : IPMCS
Report No. : 50 F5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 538 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5D2 Sheet 1 of 4

PIPE CLASS : F5D2


RATING : 1500
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP 0 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 263.65 263.65 263.65 253.81 243.61 233.77 212.68 206.7 199.67 187.01 178.58 171.2 157.84 112.14
538
75.93

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE,SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLD FLG ASSBLY.
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLD FLG ASSEMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE,NIPPLE,SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLVLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASSEMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
F5D2
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 539 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5D2 Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 F5D2
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 540 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5D2 Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 6.00 XXS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 8.00 8.00 27.0 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 14.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 24.00 S160 B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC3789ZH
GR.F11 CL.2
FLG/25 FLNG.WN 0.50 12.00 M B-16.5 ASTM A 182 2500, RTJ/63AARH FWC3799ZH
00 GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 1500, RTJ/63AARH FBC3789ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 182 1500, RTJ/63AARH FGK3789ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 182 1500, RTJ/63AARH FCK3789ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1

Package : IPMCS
Report No. : 50 F5D2
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 541 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5D2 Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
O'let Group
WLT WELDOLET 0.50 24.00 M, M MSS-SP97 ASTM A 182 BW YWS384ZZH
GR.F11 CL.2
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- 5%CR OCT-RING, 1500 GK60238ZH
ANSI B16.5 0.5%MO(130BHNM
AX)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 M MNF'STD B:A182GR.F11CL.2; BW, Y-TYPE SP31045ZH
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244ZH
CL.1; INT:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344ZH
CL.1;INT:SS304

Package : IPMCS
Report No. : 50 F5D2
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 542 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5E Sheet 1 of 5

PIPE CLASS : F5E


RATING : 1500
BASE MATERIAL : 2.25 Cr + 1 Mo
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 263.65 263.65 263.65 255.91 248.18 233.77 212.67 206.7 199.67 187.01 178.58 171.19 157.83 135.69
538 567 593
93.85 61.51 38.66

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6767-6-44-0016.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
263 THICKNESS SELECTED BASED ON 80% OF CLASS CONDITION

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE/WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
F5E
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 543 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5E Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 F5E
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 544 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5E Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 3.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI25217ZH
GR.P22
PIP PIPE 4.00 4.00 XXS B-36.10 ASTM A 335 BE, SEAMLESS PI25217ZH
GR.P22
PIP PIPE 6.00 6.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI25217ZH 263
GR.P22
PIP PIPE 8.00 10.00 S140 B-36.10 ASTM A 335 BE, SEAMLESS PI25217ZH 263
GR.P22
PIP PIPE 12.00 14.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI25217ZH 263
GR.P22
PIP PIPE 16.00 24.00 S160 B-36.10 ASTM A 691 BE, E.FS.W PI2C513ZH 263
GR2.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN25267ZH
GR.P22
Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC4089ZH
GR.F22 CL.3
FLG/25 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 2500, RTJ/63AARH FWC4099ZH
00 GR.F22 CL.3
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 1500, RTJ/63AARH FBC4089ZH
GR.F22 CL.3
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 182 1500, RTJ/63AARH FGK4089ZH
B16.48 GR.F22 CL.3
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 182 1500, RTJ/63AARH FCK4089ZH
B16.48 GR.F22 CL.3
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG624Z1H
GR.WP22 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG634Z1H
GR.WP22-W CL.1
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG624Z1H
GR.WP22 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG634Z1H
GR.WP22-W CL.1
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG624ZZH
GR.WP22 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG634ZZH
GR.WP22-W CL.1
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG624ZZH
GR.WP22 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG634ZZH
GR.WP22-W CL.1
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG624ZZH
GR.WP22 CL.1

Package : IPMCS
Report No. : 50 F5E
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 545 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5E Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG634ZZH
GR.WP22-W CL.1
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG624ZZH
GR.WP22 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG634ZZH
GR.WP22-W CL.1
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG624ZZH
GR.WP22 CL.1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WJ64183ZH 63
GR.F22 CL.3
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WK64183ZH 63
GR.F22 CL.3
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WL64183ZH 63
GR.F22 CL.3
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WM64183ZH 63
GR.F22 CL.3
O'let Group
WLT WELDOLET 0.50 20.00 M, M MSS-SP97 ASTM A 182 BW YWS414ZZH
GR.F22 CL.3
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 BW, 1500, B-16.25, 51199ZZZH
GR.F22 CL3,TRIM- SHT NO.- 51199
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 51799ZZZH
16.34 GR.WC9 (NORM. & SHT NO.- 51799
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52199ZZZH
GR.F22 CL.3,TRIM- SHT NO.- 52199
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 52799ZZZH
16.34 GR.WC9 (NORM. & SHT NO.- 52799
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 53199ZZZH
GR.F22 CL.3,TRIM- SHT NO.- 53199
STELLITED
CHV VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 53799ZZZH
16.34 GR.WC9 (NORM. & SHT NO.- 53799
TEMP.),TRIM-
STELLITED

Package : IPMCS
Report No. : 50 F5E
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 546 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F5E Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- 5%CR OCT-RING, 1500 GK60238ZH
ANSI B16.5 0.5%MO(130BHNM
AX)
GAS/25 GASKET 5.00 24.00 B-16.20- 5%CR OCT-RING, 2500 GK60239ZH
00 ANSI B16.5 0.5%MO(130BHNM
AX)
Trap/Strainer Group
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP22CL BW, T-TYPE SP18544ZH
.1;INT:SS304

Package : IPMCS
Report No. : 50 F5E
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 547 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F93M Sheet 1 of 4

PIPE CLASS : F93M


RATING : 1500
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482
PRESS 253.11 253.11 227.09 209.16 194.05 180.69 171.2 168.03 163.81 161 158.54 156.78 155.38

SERVICE
PROCESS WITH HYDROGEN

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
49 ITEMS SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT SHALL BE
CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND HOLDING
TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
102 THICKNESS CALCULATION DONE AT 99% CLASS RATING TO OPTIMIZE THE THICKNESS
111 FOR STAINLESS STEEL MATING WITH FERRITIC STEEL FLANGES,STUD BOLTS ASTM A193 GRADE B16 THREADED
FULL LENGTH WITH 2 ASTM A194 GRADE 4 NUTS SHALL BE USED.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
F93M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 548 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F93M Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 F93M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 549 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F93M Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.19 ASTM A 376 TP321 BE, SEAMLESS PI38017Z7

PIP PIPE 2.00 8.00 S160 B-36.19 ASTM A 376 TP321 BE, SEAMLESS PI38017Z7

PIP PIPE 10.00 14.00 S160 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z7
CL.1
PIP PIPE 16.00 18.00 S160 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z7 102
CL.1
PIP PIPE 20.00 24.00 CALC B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z7
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 376 TP321 PBE, SEAMLESS PN38067Z7

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 376 TP321 PBE, SEAMLESS PN38067Z7

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC4789Z7
GR.F321
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 1500, RTJ/63AARH FBC4789Z7
GR.F321
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 182 1500, RTJ/63AARH FGK4789Z7
B16.48 GR.F321
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 1500, RTJ/63AARH FCK4789Z7
B16.48 GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z17
GR.WP321-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z17
GR.WP321-WX
ELB45 ELBOW.45 0.50 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z17
GR.WP321-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z17
GR.WP321-WX
TEQ T.EQUAL 0.50 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ7
GR.WP321-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEGA74ZZ7
GR.WP321-WX
TRED T.RED 0.50 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ7
GR.WP321-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ7
GR.WP321-WX
REDC REDUC.CONC 0.50 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ7
GR.WP321-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ7
GR.WP321-WX

Package : IPMCS
Report No. : 50 F93M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 550 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F93M Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 0.50 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ7
GR.WP321-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ7
GR.WP321-WX
CAP CAP 0.50 24.00 M B-16.9 ASTM A 403 BW WFGA54ZZ7
GR.WP321-S
O'let Group
WLT WELDOLET 0.50 24.00 M, M MSS-SP97 ASTM A 182 BW YWS484ZZ7
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 BW, 1500, B-16.25, 51197ZZZ7
GR.F321,TRIM- SHT NO.- 51197
STELLITED,STEM-
SS 321
GAV VLV.GATE 2.00 14.00 ANSI-B- BODY-ASTM A 351 BW, 1500, B-16.25, 51797ZZZ7
16.34 GR.CF8C,TRIM- SHT NO.- 51797
STELLITED,STEM-
SS 321
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52197ZZZ7
GR.F321,TRIM- SHT NO.- 52197
STELLITED,STEM-
SS 321
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 351 BW, 1500, B-16.25, 52797ZZZ7
16.34 GR.CF8C,TRIM- SHT NO.- 52797
STELLITED,STEM-
SS 321
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 53197ZZZ7
GR.F321,TRIM- SHT NO.- 53197
STELLITED
CHV VLV.CHECK 2.00 14.00 ANSI-B- BODY-ASTM A 351 BW, 1500, B-16.25, 53797ZZZ7
16.34 GR.CF8C,TRIM- SHT NO.- 53797
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A453 BS43014Z7 111
GR.660CL.A,
NUT:A453
GR.660CL.A
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SS347(140 BHN OCT-RING, 1500 GK68538Z7
ANSI B16.5 MAX)

Package : IPMCS
Report No. : 50 F93M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 551 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F94D Sheet 1 of 5

PIPE CLASS : F94D


RATING : 1500
BASE MATERIAL : 1.25 Cr+0.5Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : UOP2

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 263.7 263.65 263.65 253.81 243.61 233.77 212.68 206.7 199.67 187.01 178.58 171.2 157.84 112.14
538
75.93

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
266 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION 6767-00-16-43-SP-4001

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE,SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLD FLG ASSBLY.
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLD FLG ASSEMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE,NIPPLE,SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLVLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASSEMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
F94D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 552 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F94D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T T 22.
20. T T T 20.
18. T T T T 18.
16. T T T T T 16.
14. T T T T T T 14.
12. T T T T T T T 12.
10. T T T T T T T T 10.
8.0 T T T T T W W W W 8.0
6.0 T W W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 F94D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 553 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F94D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 32
GR.P11
PIP PIPE 0.75 0.75 XXS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 32
GR.P11
PIP PIPE 1.00 1.00 10.0 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 32
GR.P11
PIP PIPE 1.50 1.50 12.0 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 2.00 2.00 13.5 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 3.00 3.00 17.1 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 4.00 4.00 19.1 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 6.00 6.00 25.4 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 8.00 8.00 30.2 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 10.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 12.00 12.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 14.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 18.00 18.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 20.00 20.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 22.00 22.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC3789ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 1500, RTJ/63AARH FBC3789ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 182 1500, RTJ/63AARH FGK3789ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 182 1500, RTJ/63AARH FCK3789ZH
B16.48 GR.F11 CL.2

Package : IPMCS
Report No. : 50 F94D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 554 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F94D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
CAP CAP 0.50 24.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
O'let Group
WLT WELDOLET 0.50 24.00 M, M MSS-SP97 ASTM A 182 BW YWS384ZZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 ANSI-B- BODY-ASTM A 182 BW, 2500, B-16.25, 51295ZZZH
16.34 GR.F11 CL.2,TRIM- SHT NO.- 51295
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 51790ZZZH
16.34 GR.WC6 (NORM. & SHT NO.- 51790
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 ANSI-B- BODY-ASTM A 182 BW, 2500, B-16.25, 52295ZZZH 229
16.34 GR.F11 CL.2,TRIM- SHT NO.- 52295
STELLITED,STEM-
13% CR.STEEL

Package : IPMCS
Report No. : 50 F94D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 555 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : F94D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 6.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 52790ZZZH
16.34 GR.WC6 (NORM. & SHT NO.- 52790
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 ANSI-B- BODY-ASTM A 182 BW, 2500, B-16.25, 53290ZZZH
16.34 GR.F11 CL.2,TRIM- SHT NO.- 53290
STELLITED
CHV VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 217 BW, 1500, B-16.25, 53790ZZZH
16.34 GR.WC6 (NORM. & SHT NO.- 53790
TEMP.),TRIM-
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- 5%CR OCT-RING, 1500 GK60238ZH
ANSI B16.5 0.5%MO(130BHNM
AX)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 M MNF'STD B:A182GR.F11CL.2; BW, Y-TYPE SP31045ZH
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244ZH
CL.1; INT:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344ZH
CL.1;INT:SS304

Package : IPMCS
Report No. : 50 F94D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 556 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : G5A Sheet 1 of 4

PIPE CLASS : G5A


RATING : 2500
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 433.79 433.79 397.58 383.17 371.22 362.97

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
220 WALL THICKNESS FOR 3" - 8" IS CALCULATED BASED ON ACTUAL DESIGN CONDITION OF 138.5 KG / SQ. CMg
PRESSURE AT 427°C OF TEMPERATURE.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package
Report No.
: IPMCS
: 50
G5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 557 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : G5A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T W 6.0
5.0 T W W 5.0
4.0 T W W W 4.0
3.5 T W W W W 3.5
3.0 T W W W W W 3.0
2.5 2.5
2.0 T W W W W W W 2.0
1.5 T T W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W 1.0
0.75 T T T W W W W W W W 0.75
0.5 T T T T W W W W W W W 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 G5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 558 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : G5A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 2.00 2.00 XXS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 32

PIP PIPE 3.00 6.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 220

PIP PIPE 8.00 8.00 23.8 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 220

PIP PIPE 10.00 10.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 12.00 12.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.WN 0.50 12.00 M B-16.5 ASTM A 105 2500, RTJ/63AARH FWC0199Z7

FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 105 2500, RTJ/63AARH FBC0199Z7

FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 2500, RTJ/63AARH FGK0199Z7
B16.48
FEF SPCR&BLND 6.00 12.00 ASME- ASTM A 105 2500, RTJ/63AARH FCK0199Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 12.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB45 ELBOW.45 0.50 12.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
TEQ T.EQUAL 0.50 12.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TRED T.RED 0.50 12.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
REDC REDUC.CONC 0.50 12.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDE REDUC.ECC 0.50 12.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
CAP CAP 0.50 12.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
O'let Group
WLT WELDOLET 0.50 12.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ7

Valves Group

Package : IPMCS
Report No. : 50 G5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 559 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : G5A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-,TRIM- BW, 2500, B-16.25, 51292ZZZ7
STELLITED,STEM- SHT NO.- 51292
13% CR.STEEL
GAV VLV.GATE 2.00 12.00 ANSI-B- BODY-ASTM A 216 BW, 2500, B-16.25, 51892ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 51892
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A BW, 2500, B-16.25, 52292ZZZ7
105,TRIM- SHT NO.- 52292
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 12.00 ANSI-B- BODY-ASTM A 216 BW, 2500, B-16.25, 52892ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 52892
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A BW, 2500, B-16.25, 53292ZZZ7
105,TRIM- SHT NO.- 53292
STELLITED
CHV VLV.CHECK 2.00 12.00 ANSI-B- BODY-ASTM A 216 BW, 2500, B-16.25, 53892ZZZ7
16.34 GR.WCB,TRIM- SHT NO.- 53892
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 12.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SOFT OCT-RING, 2500 GK61539Z7
ANSI B16.5 IRON(90BHN)

Package : IPMCS
Report No. : 50 G5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 560 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : J2A Sheet 1 of 4

PIPE CLASS : J2A


RATING : 150
BASE MATERIAL : CS (Galv.)
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 65
PRESS 10.55 10.55 10.55

SERVICE
POTABLE WATER (ABOVE GROUND AND UNDERGROUND),
FIRE WATER-SPRINKLER SYSTEM AFTER ORIFICE

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
19 THREADED JOINTS SHALL BE MADE WITH 1" WIDTH PTFE JOINING TAPE.
20 SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH
ZINC COATING COMPOUND.
104 FOR U/G SERVICES, SPECIFIED PIPE WALL THICKNESS ARE CALCULATED BASED ON SOIL PARAMETERS AND
BURIAL DEPTH OF 1500MM.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE 1.5" & BELOW UNIONS (SCRF) TO BE KEPT MINIMUM
JOINTS
2" & ABOVE FLANGED (SCREWED) TO BE KEPT MINIMUM

PIPE JOINTS UPTO 6" SCREWED COUPLING

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DC3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D3

VENTS ON LINES <= 1.5" REFER EIL STD 7-440350, VC3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V3

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SCRD NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
J2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 561 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : J2A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T T 4.0
3.5 3.5
3.0 T T T 3.0
2.5 2.5
2.0 T T T T 2.0
1.5 T T T T T 1.5
1.25 1.25
1.0 T T T T T T 1.0
0.75 T T T T T T T 0.75
0.5 T T T T T T T T 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 J2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 562 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : J2A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 6.00 HVY IS-1239-I IS-1239 (GALV) SCRM, WELDED PI6D599Z0

Flange Group
FLG FLNG.SCRD 0.50 6.00 B-16.5 ASTM A 150, FF/125AARH FTC0721Z0
105(GALV.)
FLB FLNG.BLIND 0.50 6.00 B-16.5 ASTM A 150, FF/125AARH FBC0721Z0
105(GALV.)
FEF FLNG.FIG.8 0.50 6.00 ASME- ASTM A 150, FF/125AARH FGK0721Z0
B16.48 105(GALV.)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WA60882Z0
105(GALV)
ELB90 ELBOW.90 2.00 6.00 IS-1239-II IS-1239(PART-II) SCRF, NA WALE98ZZ0
(GALV)
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WB60882Z0
105(GALV)
ELB45 ELBOW.45 2.00 6.00 IS-1239-II IS-1239(PART-II) SCRF, NA WBLE98ZZ0
(GALV)
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WE60882Z0
105(GALV)
TEQ T.EQUAL 2.00 6.00 IS-1239-II IS-1239(PART-II) SCRF, NA WELE98ZZ0
(GALV)
TRED T.RED 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WR60882Z0
105(GALV)
TRED T.RED 2.00 6.00 IS-1239-II IS-1239(PART-II) SCRF, NA WRLE98ZZ0
(GALV)
REDC REDUC.CONC 3.00 6.00 IS-1239-II IS-1239(PART-II) SCRF, NA WULE98ZZ0
(GALV)
REDE REDUC.ECC 3.00 6.00 IS-1239-II IS-1239(PART-II) SCRF, NA WVLE98ZZ0
(GALV)
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A TBE WNH08EZZ0
105(GALV)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A TBE WPH08EZZ0
105(GALV)
CAP CAP 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WF60882Z0
105(GALV)
CAP CAP 2.00 6.00 IS-1239-II IS-1239(PART-II) SCRF, NA WFLE98ZZ0
(GALV)
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WJ60882Z0
105(GALV)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WK60882Z0
105(GALV)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WL60882Z0
105(GALV)

Package : IPMCS
Report No. : 50 J2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 563 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : J2A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WM60882Z0
105(GALV)
UNN UNION 0.50 6.00 IS-1239-II IS-1239(PART-II) SCRF, NA WQLE98ZZ0
(GALV)
Valves Group
GAV VLV.GATE 0.50 1.50 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 51080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 51080
BRONZE,TRIM- IS
320 ALLOY HT2
GAV VLV.GATE 2.00 6.00 IS:780 BODY-IS 210 FLGD, PN1.6, B-16.1, 51380ZZZ0
GR.FG 200,TRIM- FF/125AARH, SHT
IS 320 ALLOY HT2 NO.- 51380
GLV VLV.GLOBE 0.50 1.50 IS:778 CL.2 BODY-IS 318 GR2 SCRF, CL.2, 3000, B- 52080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 52080
BRONZE,TRIM- IS
320 ALLOY HT2
CHV VLV.CHECK 0.50 1.50 IS:778 CL.2 BODY-IS 318 GR2 SCRF, CL.2, 3000, B- 53080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 53080
BRONZE,TRIM- IS
320 ALLOY HT2
CHV VLV.CHECK 2.00 6.00 IS:5312 (PT- BODY-IS 210 FLGD, PN1.6, B-16.1, 53380ZZZ0
1) GR.FG 200,TRIM- FF/125AARH, SHT
IS 320 ALLOY HT2 NO.- 53380
Bolt Group
BOM BOLT.M/C 0.50 6.00 B-18.2 BOLT:A307 BM41519Z0
GR.B(GALV),
NUT:A563
GR.B(GALV)
Gasket Group
GAS GASKET 0.50 6.00 B-16.21- BUTYL RUBBER FULLFACE, 150, 2 MM GKB0422Z0
ANSI B16.5

Package : IPMCS
Report No. : 50 J2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 564 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : J3A Sheet 1 of 4

PIPE CLASS : J3A


RATING : 150
BASE MATERIAL : CS (Galv.)
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 65
PRESS 10.55 10.55

SERVICE
INSTRUMENT AIR (UP TO 1.5")

NOTES
1 NDT REQUIREMENTS AS PER JOB STANDARD 6767-6-44-0016.
19 THREADED JOINTS SHALL BE MADE WITH 1" WIDTH PTFE JOINING TAPE.
20 SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH
ZINC COATING COMPOUND.
21 NO FIELD HYDROSTATIC TESTING IS PERMITTED IN INSTRUMENT AIR SERVICE.
89 FOR SIZES 2" & ABOVE, REFER A3A & A1A CLASSES
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL UNIONS (SCRF)
JOINTS
PIPE JOINTS ALL SCREWED COUPLING

DRAINS ALL REFER EILSTD 7-44-0350, DC3

VENTS ALL REFER EIL STD. 7-44-0350, VC3

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SCRD NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
J3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 565 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : J3A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 T 1.5
1.25 1.25
1.0 T T 1.0
0.75 T T T 0.75
0.5 T T T T 0.5
1.000
1.250
1.500
2.000
2.500
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package
Report No.
: IPMCS
: 50 J3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 566 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : J3A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 HVY IS-1239-I IS-1239 (GALV) SCRM, WELDED PI6D599Z0

NIP NIPPLE 0.50 1.50 M IS-1239-I IS-1239 (GALV) TBE, WELDED PN6D5E9Z0

Flange Group
FLG FLNG.SCRD 0.50 1.50 B-16.5 ASTM A 150, FF/125AARH FTC0721Z0
105(GALV.)
FLB FLNG.BLIND 0.50 1.50 B-16.5 ASTM A 150, FF/125AARH FBC0721Z0
105(GALV.)
FEF FLNG.FIG.8 0.50 1.50 ASME- ASTM A 150, FF/125AARH FGK0721Z0
B16.48 105(GALV.)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WA60882Z0
105(GALV)
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WB60882Z0
105(GALV)
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WE60882Z0
105(GALV)
TRED T.RED 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WR60882Z0
105(GALV)
SWGC SWAGE.CONC 0.50 1.50 M, M BS-3799 ASTM A TBE WNH08EZZ0
105(GALV)
SWGE SWAGE.ECC 0.50 1.50 M, M BS-3799 ASTM A TBE WPH08EZZ0
105(GALV)
CAP CAP 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WF60882Z0
105(GALV)
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WJ60882Z0
105(GALV)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WK60882Z0
105(GALV)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WL60882Z0
105(GALV)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WM60882Z0
105(GALV)
UNN UNION 0.50 1.50 BS-3799 ASTM A SCRF, 3000 WQH0882Z0
105(GALV)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SCRF, 800, 3000, B- 51024ZZZ0
105,TRIM-13% 1.20.1, SHT NO.- 51024
CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SCRF, 800, 3000, B- 52024ZZZ0
105,TRIM-13% 1.20.1, SHT NO.- 52024
CR.STEEL

Package : IPMCS
Report No. : 50 J3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6767-6-44-0005 Rev. 3
SPECIFICATION
Page 567 of 567

Client : BPCL-KR Dept./Sect. : 16/43


Project : CEMP PHASE - II

Location : KOCHI Pipe Class : J3A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SCRF, 800, 3000, B- 53024ZZZ0
105,TRIM-13% 1.20.1, SHT NO.- 53024
CR.STEEL
Bolt Group
BOM BOLT.M/C 0.50 1.50 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 0.50 1.50 B-16.21- PTFE FULLFACE, 150, 2 MM GKB1322Z0
ANSI B16.5

Package : IPMCS
Report No. : 50 J3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

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