BBR INDIA PVT LTD,BANGALORE.

Inspection Test Plan for Post Tension Anchorage systems

Sl. Characteristics to be Quantum of Check / Verification / Inspection
Activity / Process Ref. Doc. / Code Acceptance criteria
No. cheked Frequency Records
Batch Test on raw material
a) Tensile strength IS:210-2009 Min 260 N/mm2 Each Heat No / Lot Manufacturers Test Certificate

As per IS 210 Chemical

Composition of Cast Iron shall
Bearing Plate
be left to the discretion of
castings b) Chemical Properties IS:210-2009 Each Heat No / Lot Manufacturers Test Certificate
manufacturer (to achieve the
1206/1906
1 mechanical properties-Tensile
Anchorage]
strength Min 260 N/mm2 )
Raw material FG260
Batch tests (on finished products)

a) Surface hardness IS:210-2009 180-230 BHN Each Heat No / Lot Manufacturers Test Certificate

b) Physical dimensions BBR dwg BBR Strandards 1% Batch Qty Dimensional Report
a) Tensile strength IS:1865-1991 Min 500 N/mm2 Each Heat No / Lot Manufacturers Test Certificate

As per IS 1865 Chemical

Composition of Cast Iron shall
Bearing Plate be left to the discretion of
castings b) Chemical Properties IS:1865-1991 Each Heat No / Lot Manufacturers Test Certificate
manufacturer (to achieve the
2 2206 Anchorage] mechanical properties-Tensile
Raw material SG500 strength Min 500 N/mm2 )

Batch tests (on finished products)

a) Surface hardness IS:1865-1991 160-240 BHN Each Heat No / Lot Manufacturers Test Certificate
b) Physical dimensions BBR dwg BBR Strandards 1% Batch Qty Dimensional Report
1206/1906/2206
3 Batch tests (on finished products)
Trumpet
a) Physical dimensions BBR dwg BBR Strandards 1% Batch Qty Dimensional Report
 Inspection Test Plan for Post Tension Anchorage systems
Sl. Characteristics to be Quantum of Check / Verification / Inspection
Activity / Process Ref. Doc. / Code Acceptance criteria
No. cheked Frequency Records

Batch Test on raw material

a. Carbon.- 0.42-0.50
b. Manganese-0.50- 0.80
C45 as per DIN EN c. Silicon – 0.40Max
a) Chemical properties 1 sample per 10MT Manufacturers Test Certificate
10083-2 d. Sulphur- 0.045Max
e. Phosphorous -0.045Max
Anchor Heads
{1906 1206 & 2206 b) Tensile strength C45 as per DIN EN
Min 560 N/mm2 1 sample per 10MT Manufacturers Test Certificate
4 Anchorage] Raw 10083-2
material C45 C45 as per DIN EN
c) Elongation Min 16 % 1 sample per 10MT Manufacturers Test Certificate
10083-2
C45 as per DIN EN
d) Yeild stress Min 275 N/mm2 1 sample per 10MT Manufacturers Test Certificate
10083-2
Batch tests (on finished products)

C45 as per DIN EN

a) Surface Hardness 163-217 BHN 1 sample per 10MT Manufacturers Test Certificate
10083-2/DIN 17200
b) Physical dimensions BBR dwg BBR Strandards 1% Batch Qty Dimensional Report
Batch Test on raw material

a. Carbon. 0.07-0.15
b. Manganese-0.80- 1.20
a) Chemical properties BS:970 c. Silicon – 0.10 max 1 samples per 10MT- Manufacturers Test Certificate
Wedges [ 0.6] Raw d. Sulphur- 0.20-0.30
5 e. Phosphorous -0.07max
material EN1A
Batch tests (on finished products)
Sample per charge
Surface Hardness [700 Hv At Heat Treatment Lab / NABL
a) Surface Hardness BBR Strandards (1charge = 250kgs)
1(min) ] accredited Independent Lab
approx – 3300 nos
b) Physical dimensions BBR dwg BBR Strandards 1% Batch Qty Dimensional Report