HANDBOOK HIGH SPEED LATHE TYPE STOREBRO MODEL GK-195 ‘STOREBRO BRUKS AKTIEBOLAG $-59083 STOREBRO — sweDEN Telephone 0492301 69 Cable "STORESROBRUK” Vimmert Tolex 3843 STB SHANDBOOK for HIGH SPEED LATHE TYPE MOD. NO. VOLT He STOREBRO GK-195.PREFACE This handbook is intended as a guide for the installation, opera~ fion and maintenance of the STOREBRO lathe, model GK 195. ” We should appreciate if you would give this handbook to the person in charge of the machine Every machine has been thoroughly tested and indicated before leaving the factory. In order not to alter its precision, special care must be teken during the installation and operation of the machine. Therefore, we recommend that you follow closely the instruc- tions contained in this handbook in order to ensure the highest precision and longest life of the machine STOREBRO BRUKS AKTIEBOLAGContents Pose A. MAIN DIMENSIONS ; # B. INSTALLATION : C. LUBRICATION D. CONTROLS E MAINTENANCE AND ADJUSTMENT 1, Adjustment of the spindle bearings 2. Adjustment of the axial play of the lead screw 3. Cleaning the felt pads F. THREAD CUTTING TABLES 10 1. Thread pitches and feeds 2. Diametral pitches 3. Module pitches 4, The meaning of the letters in the formulas © oe a G. STANDARD EQUIPMENT 14 H, OPTIONAL EQUIPMENT 15 1. MAIN PARTS 7 K. HEAD STOCK 19 L. CONTROLS 21 M. FEED GEAR BOX 23 N. APRON 25 0. CARRIAGE AND SLIDES 27 P, TAIL STOCK 29 Q. SYMBOL EXPLANATIONS 30 RR. TABLES 31 1, Inches to millimetres 2. Weight table for square, hexagon and round steel bars 3. Weight table for flat bar iron and steel 4. Whitworth bolt threads 5. Whitworth pipe threads 6. Metric threads 7. Speeds and feeds for drillingA. Main Dimensions Metric English Centre height over bed ....... mm/inch 19-7 11/16 Swing over cross slide ..... : 245. 9 5/B Swing in gap’ ...-.-» aS 560° 22 1/16 1000—1500 Distance between centres Length of bed : Width of bed .... 40 — 60 18002300 70 7/890 1/2 “ 274 «= 10 13/16 Height of bed i 335 Width of gap in front of plate. Sassen i 200 «77/8 Spindle bore ......... 3 St 2 Spindle @ at front roller bearing ee ” 5 2 15/16 Spindle taper Metric 54 Spindle nose " Type Lo Spindle speeds . ._. Number 12 Spindle speeds, RPM: Series A: 30— 50— 81—245— 395— 650 60—100—162—490— 800—1300 Series B: 37— 61— 98—302— 493— 800 74—122—196—604— 986—1600 Series C: 47— 77—125—377— 615—1000 94—154—250—754—1230—2000 Diameter of tailstock spindle .. mm/inch 52 21/16 Travel of tailstock spindle mm/inch 120 4.3/4 Taper of tailstock spindle Morse No. 4 Pitch of lead screw . TPL 4 Diameter of lead screw mm/inch 2 11/8 Diameter of face plate mm/inch 285 11:1/4 Feeds: 36 longitudinal feeds mm/inch/rev. 0.09—1.66 .0035—.0653 36 cross feeds mm/inch/rev. 0.04—0.84 — .00157—.03307 Threads 16 metric threads ... mm O5—75 36 Whitworth threads . TP 604 13 Module pitches (with 2 extra change gears) mm 05-15 36 DP pitches (with 3 extra change gears) T.P.7I. eo—4 Motor (2-speed motor) HP 4.5/5.5 RPM 1440/2860 Net weight kg 1000—1060 Ibs. 2203-2335 Gross weight in export packing kg 1175—1310 Ibs. 2588—2686 Volume in export packing .... cbm 30 35 cu.ft. 106—123 + not stenderdB. Installation The lathe must be placed on a suitable foundation, prepared in good time in order to prevent further setting, once the machine is inzplace. The four holes for the foundation screws must be large. When the machine Is in place, the foun- dation screws are cast by filling the holes with cement. Be sure that the screws are straight The machine must not be bolted, until the cement is completely dry. When hoisting the lathe by means of 2 crane or a forklift truck, a suitable wooden board and en endless rope should be used. The teil stock should be moved as far as possible away from the head stock and then clamped in that position Then the board is pushed in under the bed somewhere between the head stock and the- carriage and the endless rope should be wound in two coils round the ends of the board. After that the lathe should be hoisted only slightly to check the equilibrium. If it proves necessary to balance the machine before the final lifting, this can be done by moving the carriage either to the right or to the left. Levelling: The machine is levelled by meens of set screws placed inside the cabinet base. Place a thick piece of steel plate under each set screw casting it into place and proceed with the coarse adjustment. For longitudinal es well as cross levelling the highest permissible tolerance is = 0,02 mm/1000 mm. For the longitudinal levelling you place a precision water level direct on the rear sliding surface of the bed moving the level along the bed. The cross levell- ing is adjusted by placing the level on @ ruler across the carriage. The cerriage is then moved longitudinally away from the head stock towards the tail stock, checking the water level at equal intervals. Deviations are corrected by means of the set screws. After the adjustments have been made, recheck the levelling by moving the carriage from the right to the left. This procedure must be repeated until the reading of the water level does not deviate more than the tolerance indicated above, when all the foundation screws are tightened. After the levelling the empty space between the lathe and the floor is filled with concrete (1/3 cement and 2/3 sand, the consistency must be loose enough to permit the mixture to run under the machine forming a homogeneous sole). When the concrete has dried completely, the lathe is ready for use.Bp | clo 1000 | 2200 | 1903 | 1508 1500 | 2700 | 2403 | 2008 AC. Lubrication Before putting the machine into operation, the rust preventive coating on the sliding surfaces must be completely removed. After this has been done, the machine must be lubricated in accordance with the lubrication chart, paying attention to the following: HEADSTOCK AND FEED GEAR BOX A suitable machine oil should be poured through the filling hole in the cover, \.e. Shell Turbo Oil 33, Caltex Regal Oil, BP Energol HP 20 or Nynés TD31X. SLIDING SURFACES OF THE BED These surfaces should be slightly oiled with a good quality machine oil. CROSS-SLIDE, TOP-SLIDE AND TAILSTOCK SCREWS In order to provent unnecessary wear of the threads, the screws should be lubri- cated at equal intervals. The cross-slide screw is brought forward for lubrication by unscrewing the cross-slide. At the same time the small cogwheel situated in front on the cross-slide screw under the protective cap should also be oiled. The top-slide has to be screwed backwards in order to lubricate the top-slide screw, which is done from below. To lubricate the tailstock the tailstock spindle must be removed, whereupon the screw can be lubricated from in front. OTHER LUBRICATING POINTS. Check with the lubrication chart.D. Controls Feed The longitudinal and cross feeds are engaged by means of the levers 25, 11 and 23 on the apron. The longitudinal hand feed is operated by means of the handwheel 26 and the manual cross feed by the hendwheel 7. Thread cutting The rotation of the lead screw is engaged by means of the lever 34 on the Norton gear box. The lead screw nut is engaged by means of the lever 12. IMPORTANT! Before the lead screw nut can be engaged the inter-locking must be eliminated by turning the lever 23 to its left-hand position. On the following pages you will find 2 series of tables for the most commonly used pitches, as well as formulas to calculate the necessary change gears for obtaining special pitches. Lever 37 should only be used when changing the motor speed (2-speed motor). Lever 22 should be used for reversing the motor. E. Maintenance and adjustment 1. Adjustment of play in the bearings of the main spindle is made by tightening the nut 124 (page 18). By turning this nut clockwise the play is reduced 2, Adjustment of the axial play of the leed screw is achieved by means of the nuts placed close to the rear bearing, using the hook spanners supplied with the machine. 3. On the carriage there are felt pads to protect the sliding ways of the bed. These pads must be cleaned at least once a month with kerosene, dried and soaked with ollF. Thread cutting tables 1, THREAD PITCHES AND FEEDS £E1-96-OUL- a £-SE-SL1 izo [oa sro ero: a sZt ero | 20 | seo Zv0 | 90 | c€0 il 910 | 10 | ofo BLO. *10. 10 set E10 £00 $zO ZO. zLO vz0 10 1 we 2zO. 102. DIAMETRAL PITCHES Diametral Pitch (Dp.) Cross lever position Feed Gear Box Feed Gear Box Headstock vlolalala|~jolo Necessary extra gears = 105—111—53. 42 KixKaxHXMxS Formula: —— = Dp KoxKaxd XNXT "a 5 Q a 8 ae | sé e 3|32/| 82 a KI K2 K3 K4 z= of | Se 16 126 105 mt 53 iat 9 1:4 18 126 105 Wd 53 Vel 8 1:4 19 126 105 mt 53 a Zi 1:4 20 126 105 mM 53 1 6 1:4 22 126 105 41 53 val 5 1:4 24 126 105 1 53 ta 4 1:4 26 126 105 m1 53 A 3 1:4 28 126 105 WW 53 1 2 1:4 30 126 105 Wt Es i 1 1:4 32 126 105 Wt 53 1:2 9 1:4 36 126 105 m 53 1:2 a 1:4 38 126 105 WM 53 1:2 7 1:4 40 126 105 wm 53 1:2 6 14 44 126 105 1 53 1:2 5 1:4 48 126 105 W1 53 V2 4 1:4 52 126 105 m1 53 1:2 3 1:4 56 126 105 iW 53 1:2 2 1:4 60 126 105 1 53 1:2 1 1:4 Necessary extra gears = 105—111—53. Formula 12 An Dp KixKsxHXMxS KoxKaxl XNXT3. MODULE PITCHES 5 | &x x 2 3 z 2 K3 K2 § °38 | §a s 3 gu | Se 2 j ex / Ss] ss 3 23) 23] 8% S rc &£ & so ® o = K1 K2 K3 K4 fF] oH] se Os 120 76 126 67 132 1 1:4 0,75 120 76 126 67 1:32 6 1:4 1 1:4 4 1:4 6 1:4 Bl af Ma _ KixKsxHxMxS 6,35 KoxKaxd xNXxT M = Module Pitch 134. THE MEANING OF THE LETTERS IN THE FORMULAS K; = Change gear on the headstock. Kz = Inner gear on the quadrant (runs with Ki vie intermediate geer 127 teeth). Ks = Outer gear on the quadrant (runs with K.) Change gear on the feed gear box. Standard change gears: 96—120—126—127 teeth. H a = Gear ratio for different positions of the cross lever. Cross lever 123 4 67 8 9 Position H 55 5 5 15 5 5 ) 75 765 6 55 1 475 45 4 M.-_ Gear ratio for different positions of the lever on the feed gear box N_. a8 per table below: Lever position: tt M4 N 1 S__ Gear ratio for different positions of the lever on the headstock es T per table below: Lever position: 1412 Leadscrew — number of threads per inch = 4, G. Standard Equipment As standard the lathe is equipped as follows: Electric 2-speed motor, polechang- ing switch, chip pen, splash guard, 7/2” @ 3-Jaw chuck of cast iron, quick change tool post consisting of: tool holder, 3 side holders and cutting-off tool holder, driving plate, stationary steady, 2 dead centres, centre sleeve, change geers, necessary wrenches and handbook with spare parts list. 14H. Optional Equipment Complete coolant system. Bedways of hardened steel. Bed with gap. The turret slide operates with six tools, which have individually adjustable longitudinal stops. Turret head indexes automatically when it is moved backwards with the hand cross. It will index with an accuracy of = .005 mm. On request the turret slide can be equipped with a feed attachment and a fully automatic working cycle. The copying attachment which is mounted direct to the rear plane of the cross slide, operates hydrauli- cally from a template. The copying accuracy is .013 mm. The hydraulic oil is re- ceived from a separate hydraulic attachment placed at the rear of the lathe. On request the copying attachment can be equipped with an automatic device for multiple cuts, The grinder is applicable to both internal and external grinding and is mounted direct to the top slide plane. The drive of the grinding spindle is accomplished over a flat belt from a 0.75 HP electric motor. On special request also a belt grinding attach- ment can be supplied. The taper turning attachment which is mounted to the rear of the machine, operates over a telescopic sleeve direct on the cross slide screw. It permits a taper turning length of 340 mm in one setting, The largest cross movement is 45 mm, the largest draught 24:100 and the largest inclining 7°. Collet chuck with collets. Souare too! holder. Selfcentering and independent chucks of both steel and cast iron. Hydraulic and pneumatic chucks. Drill chucks. Length measurement mechanism. Machine vice Chuck hook-up attachment. Longitudinal feed stop, 4 positions. Cross feed stop, 4 positions. Stationary and travelling steadies with different diameters. Thread indicator. Face plates. 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Symbol explanations Feed and threading direction Threading Feed Cross feed Longitudinal feed The lead screw nut disengaged The lead screw nut engaged The distance between 2 lines on the dial is equivalent to mm. measured on the diameter of the workpiece. Threads per t inch Thread pitch, millimetres per spindle revolution.R. Tables ie CONVERSION TABLE English Inches (fractions and decimals) to Millimetres s+ + FRACTIONS OF AN INCH oe TO MILLIMETRES* tore 35400 a7 36194 2559) 56586 rae ni 2as7s 2eon 23360 20700 ioe 3058 50356 38 31750 nin as 5294) ae nM ii a45a8 os isan 35719 36118 aes. desor 37.306 a 36.3100 a sees a0 35.658 4008 fea, joa aur en oes dite hea a5 43658 feo 44450 ‘er dean asa 46038 dean dean a 08 an 4608 50.005 Evy 1014600 101957 so 10178 soht88 403981 108378 soa77s 105171 108569 ose 10034 10759 s07336 407581 107.950 yon sonra os tat 101598 rossi 403 O78 sya msR W319 sate mm st07 113.505 3301 114300 inhasr ison 15481 115.883 6284 608 W078 wars wan 11028 asses 1998 19.459 9.855 429250 10650 whew sa 84 238 mex a0 a8 sms iam 1419 125016 1540 B80 srretg 1663 137000 137397 1794 138191 588 cere 178 aos 130872 130960 1388 7a Hise 13556 ies 133350 taza? iad 1b45at 134338 138334 135731 136328 136525 136922 137313 are sent $38508 138906 439303 139700 140097 aoe ‘vows! 141288 vat6es vazo8) aa 142873 1373 sees 144056 ae: 144858 145256 14565) 145080 146487 tee a7 ree seo Heat 14888 t4yaas vasn 150018 ssoate 150812 481208 tsnsoe 45200) 132.400 152797 sate 483591 383998 S484 $07 355.178 ssss75 455.972 1863469 35768 sriaa 357559 357956 180353 158.750 jour 59.544 159981 390338 160.734 6131 161.528 161.925 232 wens yeat6 tessa 463.909 164308 164703, 165100 165.97 145898 feast 166888, yore 16741 167378 sees ena 469069 03.466 yee 370289 "70856 yas smiaso nar sama meat 73038 wae 735 TARE sans s75022 v785419 7516 376202 76608 77.908 {hao 17.800 170.197 178.594 789% 479.38 180 438 10.578 0.975 1372 178 ier ts6 tase i359 33356 28 184.150 jee wns sa yes tae aust 499.208 139.706 190.103 490500 90897 anaes 1081 i098 tLs04 ya 78 wae7s aera 494908 194.66 t95362 195459 136.55 6453 196.850 ray yrs a0 8.88 yous wa 19.08 moos 20.22 oie aie a2 3n2.009 2208 aso 70120 201597 goss 206351 200788 zos.1e4 aus 206.72 20018 forsee jovse 208389 ros 76 200153 209.550 aoe Hoa 3074 ie ase nist me 2.75 MR 2599 mais 24312 214709 215108 HE503 215.900 26297 nes B78 1788 ars 2028 neere 29015 heard 119.859 20.266 oa 1089 mH 4s6 bas m2s0 Ine” zaaw man ree may naan m0 ns.as use e319 resis a1 409 206 mean 228400 228997 32334 29751 25018 230384 Sosa mae a7 Bun 2180 232505 Ere 2739 2ei38 dees 234980 asa sr Deut Des 236938 207331 7B aes 23682 230919 233316 Bern 240408 1240505 340803, 241.300 241697 2am dae 2188 243286 hee 244078 asars ihe 245.268 245.666 eee 246459 240886 31283 247.650 eoT aaa 2anen 249238 2464 25000 250.438 2s092s 25122 251819 251016 Bran 2180 251206 351403 5036 ere 253159 159586 339083 260380 seo? tenia reise staat 263334 327 23128 263525 263322 269319 saris 265112 248509 265905 66303 266700 267097 aera9s 370209 278608 27900) 0118 eosta 390909 391.306 394703 192100 u97 aonsve ioaa0t 393.88 194068 rose 94378 vss aes 296069 96.406 600 397359 B756 pasa 298480 198347 panes asst 500038 300.494 00831 501228 son4as jozo22 30249 joaate 30312 303809 sotnoe 04403 avs 300.372 3879 S09.186 ase 509.959 310.356 a7 311.350 sar aise x23 ane a4 7351 313508 aans a4 asn9 15.16 a2 316.308 316706 317.103 317.500 a787 si84 ise 319.088 w9-@4 i191 078 0873 nea a9 sur ese ma mes 525.056 53 323.650 Rane niin nse 35.08 Reed Rex R68 nyos ‘ra a9 mone aaa 529.003 moso6 ua9-003 31WEIGHT TABLE FOR SQUARE, HEXAGON AND ROUND STEEL BARS ‘The Specific Gravity of Iron = 785 Wegh in Klagans se Mave Din in am Squire Hexagon Round Dim, in mm Square Wexagen Round Dim m mn Square WWexegon Round are Bar Bar Siena” "Bae Bor Bor 2 oor ome) nse 35 are wane 73s) sas < Oye ty ean akg gat: 7980 599 5 04% 0170 0se 37 tq) 938] a4 78 6 = om) Os 023811338 9a nw 40 5 ome oss 0238 tea aan Sam sia & snr oas 85a] 42560. 0B? ams He saat 9 ae OSS 0499 2 TBAT 9m 108 sea 300785 wag Ost7 aT atet 19H | 1 8D oan? Otas SHS BG 13766 Tras 12 1800879 0m 4k tgatt tases 13.08 10 | 3 tay 19 Foe eos T5563 14205 105 C1 $889 Van oe Soaks eae tanto 18 ime 10 52 Nae 1838) Hee H15 0 0 ssa 9 HOW. | ime hes 37 Mesut 1S Ie 282203 Se aste 2am 183351 TS 19 24 2454 oar Ram 7M 15 2000 M0279 nae are as 1 37 Yr 2G 301 TOD ts yas 23799 dso 19421 TMS 52150 ys 2 4tss Vise Sat Stee 27a eos jane de tm oame st de YSE Fate eae 0 yao 2 456) 493853 SE M62 SHR SDS 1.TI6N45.0MT67.852 me. Ser Vise Aves 70 ass 38312 S020 70 ases teen 7.179 Br) Sms due tas 72 taase 3820 He] ts me.I9esa8eNS fee te SD da 34 BT 2 7D HMO OS 199788 2 buon S4as 7S a1 3824] Hse TES eB 282638 211-010 3 Foes S589 Spat Suaer She tenes SND 70 ota Gane Sans h978)ANJa! GTS 55D EDS BAB 2 S961 631) 802) 43507 20 34010-2192 HRANS 3 has Taq 7am 52783 4874 ns Hae Seige 222 3497s 7s) 72758390797 30 oats ano MEI36 WEIGHT TABLE FOR FLAT BAR IRON AND STEEL (Weight in Kg per running metre) Ween Themress Mey 2 a 4S 67 ke OM tO 10 0079 0356 0234 0.312 = ss = 1S OMT 0264 0351 0408 fs SS Dt 2.456 0312 0.458 Tie 230 2496 peg um 25 oma te {4 | . = sabes V00VRS S2eReg 10374 11356 x $0920 12480 140040 15,600 17.160 18720 20,28) 21.840 23.400 8 8lwhiwaren Bon Thveate [Thvead Angie §8 \|Whtworth Pr Thrends (Thread Angie | Mitre Twoads [Twas Angie €0 E = é 1588 6 08.0 on 8 as7a0|M3 ose as aso 2% 1 1h 11619 atts [Ma oD 3090 ais ts Le toss 19 1495 1ts[ mS Owed a5 ime hie ke 3% 14 186 iso | M6 ton 470 S0 ama MH a ee) Sse 430 4a) 34 tee 14 412 ao | ms tas age wt 60 42 sm/78 oto ia trae teas | ms 38 33k 90 7a 18 Gi het nasty Soa9 Sos | Mio «5s So oss 16 749 gm lire 5790 494 G8S0| Mtn 15905950 nat 4 Ble Saline A190 Gass Seso| mad 4789300, nwo 12 999 tom |iae 44 atay aso [Mia 200 tao 2.00 Maw 32 sno zoo | 442 a0 ass sao [Hae op tava 400 as 1 122 lise sta daa? Meso [Mia 2S) tas 850, Boo 10 100 tes |134 7 Soe Sm |Hd0 ders 1730 mas 9 tee 95/2 saat ase Stoo [mae 300 dato 200 BHO 8 NI 2/24 ST 827s 63.00/30 350 2545 2650 48 B57 Bas sml212 718 722s 7250 M36 40” 308) D ie HD 7 to to Ma 450 ess 3750 38 HS. 6 9D HOD Maa S00 4150 43.00 ip Bm 6 nw ko SPEEDS AND FEEDS FOR DRILLING sane Carton, Sot Stel, Medium Hardness Steel, Herd or Tough Brit FeedlRan Feedifer Fesdinew toch, mm RPM mm inch RRM mm inch RPM. mm inh. {fe & 1800 045-05 sosrt—core4 1300 015-020 cos9r—c07—7 600-100 010-013 .c0394— DOs Ya 40 1900 620-030 t07er—o1181 60 0200.5 _o47e7—20004 400-400 a15—020 oD591— 00707 is 12 750 625-038 .c09e1—01496 «00 020-025 00787— 0094 300-440 018 030 Cosi 00707 tie 16 $09 G30-946 .cHTeI—o1811 500 0250.30 ooseL—n1181 200-260 020-025 00787 0084 Ye 16 500 030-048 .cr781—o1e11 400 025-010 0n984— 01181 200-300 020-025 _oo7eT— cosR4 "e 22 440 030-051 .or1e1—-02008 350 025-030 ove 01181 10-260 020-025 00787 n0s84 4 25380 030-051 crret—o2n0s 300 025-030 “ompes—orte 150-225 020-025 05787 DOFe4 Ne 29 Mo oAs—984 ctett—o220 70 030-046 “ovei— Orel 140-200 025-030 _o1984— O1TRI Me 32 09 G46—044 1B 02520 © 40030-0146 _OrHeI—_O1eIY 120180 “oo9e4— arte Ye 35S C4604 4011028200 m0 930-046 _OreY—_H1eI 40165 o0Pe4— 01108 Te 38250 g46-054 crB1—or820 200 orer— iat 100180 0984 91496 We 41 BS ast—076 ‘momar 185 oret—otst1 95-40 -009e1— 01496 We 44 20 051076 \c200e—oxs2 170 orter—oreit 90-130 -00984— 01498 Wie 40 105 O5t-076 ‘mone—orr 160, “ovisi— ore go—n20 018640106 2° 51190 051-076 “momw—or92 130 one oret 7514 -20984— 01496 57170 081-076 cr0e8—eamma 10 OH9—12008 65-190 030-048 oneT— 1811 2s G4 150 051-076 or008—o2992 120 “BHO GO 90 030-046 O;1eI—8IT Pe 70 140 051-076 ono 092 110 0149602008 S883 030-0.46 _ort01—01814 2 76 125 081-076 “mrooa—ore2 100 0149402008 50-75 030-046 “orate 33