Operation Manual

MODEL LS-R902 (N2, N3, N4, N5)

(Industrial Field Network)

No. 50G0029-9405-00

1. Setting the Communication Unit ............................................................2

1.1 N2 Model (DN) ...................................................................................2
1.2 N3 Model (CL) ....................................................................................3
1.3 N4 Model (PB)....................................................................................4
1.4 Others..................................................................................................4
2. External I/O (N2, N3, N4 Contacts) .......................................................5
2.1 N2 Model (DN) ...................................................................................5
2.2 N3 Model (CL) ....................................................................................5
2.3 N4 Model (PB)....................................................................................5
2.4 External I/O (N5 Contact)..................................................................6
2.5 N5 Model.............................................................................................6
2.6 Others..................................................................................................6
3. Settings Screens of LS-R902.................................................................7
3.1 Fieldbus Settings................................................................................7
3.2 IP Address, Subnet Mask (N5).........................................................7
3.3 Start Delay ..........................................................................................8
3.4 I/O Map................................................................................................8
4. I/O Maps ...................................................................................................9

Cosmo Instruments Co., Ltd. http://www.cosmo-k.co.jp/

2974-23 Ishikawa, Hachioji, Tokyo 192-0032 Japan Phone: +81-(0)42-642-1357 Fax: +81-(0)42-646-2439

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1. Setting the Communication Unit
Turn off the power of the tester and disconnect the power cord from the main unit.
Remove the screws on the top of the tester to remove the cover.
Make necessary settings to the communication unit mounted on the left hand side (when viewed from the
front) inside the tester.

CAUTION
When removing the cover, do not touch unnecessarily
other parts of the tester.
If touched, the tester may not be able to operate at its
full performance.

1.1 N2 Model (DN)

How to Set
Remove the connector and the cover of the communication unit.
Set the baud rate and node address with the DIP switches.

Attach the cover of the communication unit, the connector, and the cover of the tester.

Baud rate (SW.1, SW.2)

Baud rate SW.1 SW.2
125 kbps OFF OFF
250 kbps OFF ON
500 kbps ON OFF
(reserved) ON ON

Node address (SW.3 to SW.8)

Node address SW.3 SW.4 SW.5 SW.6 SW.7 SW.8
0 OFF OFF OFF OFF OFF OFF
1 OFF OFF OFF OFF OFF ON
… … … … … … …
62 ON ON ON ON ON OFF
63 ON ON ON ON ON ON

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1.2 N3 Model (CL)
How to Set
Remove the connector and the cover of the communication unit.
Set the station number and baud rate with the rotary switches.

A
B
C

Attach the cover of the communication unit, the connector, and the cover of the tester.

Station number (A + B) ··· B: 10 x, A: 1 x

B A Station number
0 1 1
… … …
4 2 42
… … …
6 2 62
6 3 63

Baud rate (C)

C Baud rate
0 156 kbps
1 62 5 kbps
2 2.5 Mbps
3 5 Mbps
4 10 Mbps

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1.3 N4 Model (PB)
How to Set
Remove the connector and the cover of the communication unit.
Set the node address with the rotary switches.

A
B

Attach the cover of the communication unit, the connector, and the cover of the tester.

Node address (A + B) ··· B: 10 x, A: 1 x

B A Node address
0 1 1
… … …
4 9 49
5 0 50
… … …
9 9 99

1.4 Others
Setting of the Input Size and Output Size
Set each size in the initial setting of the PLC.
Fieldbus Input size Output size
N2 24 bytes 20 bytes
N3 24 bytes 20 bytes
N4 24 bytes 20 bytes

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2. External I/O (N2, N3, N4 Contacts)
An M12 circular connector is provided on the rear panel of the LS-R902. (Cable-side connector is not
attached.)

M12 connector

2.1 N2 Model (DN)

Pin no. Pin name
1 Shield
2 V+
3 V-
4 CAN H
5 CAN L
Connector
LS-R902 side SACC-DSI-M12FS-5CON-M16/0,5
Cable side (Recommended) SACC-M12MS-5PL SH

2.2 N3 Model (CL)

Pin no. Pin name
1 Shield
2 DB
3 DG
4 DA
Connector
LS-R902 side SACC-DSI-M12FS-4CON-M16/0,5
Cable side (Recommended) SACC-M12MS-4PL SH

2.3 N4 Model (PB)

Pin no. Pin name
1 +5V bus out
2 A-line
3 GND Bus
4 B-line
5
Connector
LS-R902 side SACC-DSI-M12FSB-5CON-M16/0,5
Cable side (Recommended) SACC-M12MSB-5PL SH

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2.4 External I/O (N5 Contact)
LAN ports are provided on the rear panel of the LS-R902. (Cables are not attached.)

LAN ports

2.5 N5 Model
LAN
Pin no. Pin name
1 Txd+
2 Txd-
3 Rxd+
4
5
6 Rxd-
7
8
Connector
LS-R902 side LAN port x2

2.6 Others
Setting of the Input Size and Output Size
Set each size in the initial setting of the PLC.
Fieldbus Input size Output size
N2 24 bytes 20 bytes
N3 24 bytes 20 bytes
N4 24 bytes 20 bytes
4 bytes 20 bytes
N5
24 bytes 20 bytes

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3. Settings Screens of LS-R902
3.1 Fieldbus Settings

Tap the “Fieldbus”encircled by the yellow line above. The Fieldbus A

screen shown on the right appears. N2 Enable(FBU)
The settings of Fieldbus depend on the option of the Grade. N3 Enable(FBU)
N4 Enable(FBU)
For N2, N3 and N4, select “Enable(FBU)”.
CSM-Module1
For N5, select “Enable(CSM Module1)” or “Enable(CSM N5
CSM-Module2
Module2)”.

[Note]
The difference between CSM Module1 and CSM Module2 is the size of input.
CSM-Module1: 4 bytes, CSM-Module2: 40 bytes
Be aware the I/O maps are different.

3.2 IP Address, Subnet Mask (N5)

Tap the “IP Address”or “Subnet Mask” encircled by the yellow line above. The selected screen shown on the
right appears.
Enter the IP address or the subnet mask.

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3.3 Start Delay
When more than one LS-R 902 tester is connected and operated together, difference occurs in the time to start
Fieldbus communication. In that case, a communication error may be output temporarily.

To avoid the communication error, set the Start Delay to delay the detection of communication failure.

Tap the “Start Delay”encircled by the yellow line above. The screen shown on the right appears.
Enter the delay time.
Delay time range: 0 to 99 s

3.4 I/O Map

Two types of I/O map “LS-R900”and “LS-1842”are available.

For the LS-R900 Series, select “LS-R900”.
I/O Map A
Common to all LS-R900
LS-1842

[Note]
For details of the I/O maps, refer to the ”I/O Map” separately prepared.

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4. I/O Maps
1. CONTROL INPUT SIGNAL IO_SIZE 24Byte (N2,N3,N4,N5 CSM-Module2)
INT[0] INPUT: refer OPERATION MANUAL AIR LEAK TESTER LS-R902
Bit0 START
Bit1 STOP
Bit2 CHARGE HOLD
Bit3 MASTERING
Bit4 K(Ve) CHECK
Bit5 CAL. VALVE
Bit6 Reserved
Bit7 Reserved
Bit8 CH#4
Bit9 CH#3
Bit10 CH#2
Bit11 CH#1
Bit12 CH#0
Bit13 Counter Clear
Bit14 Reserved
Bit15 Reserved

INT[1] INPUT: refer OPERATION MANUAL AIR LEAK TESTER LS-R902

Bit0 Reserved
Bit1 Reserved
Bit2 Reserved
Bit3 Reserved
Bit4 Reserved
Bit5 Reserved
Bit6 Reserved
Bit7 Reserved
Bit8 Reserved
Bit9 Reserved
Bit10 Reserved
Bit11 Reserved
Bit12 Reserved
Bit13 Reserved
Bit14 Reserved
Bit15 Reserved

INPUT
CHAR[20] Serial number

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1. CONTROL INPUT SIGNAL IO_SIZE 4Byte (N5 CSM-Module1)
INT[0] INPUT refer OPERATION MANUAL AIR LEAK TESTER LS-R902
Bit0 START
Bit1 STOP
Bit2 CHARGE HOLD
Bit3 MASTERING
Bit4 K(Ve) CHECK
Bit5 CAL. VALVE
Bit6 Reserved
Bit7 Reserved
Bit8 CH#4
Bit9 CH#3
Bit10 CH#2
Bit11 CH#1
Bit12 CH#0
Bit13 Counter Clear
Bit14 Reserved
Bit15 Reserved

INT[1] INPUT refer OPERATION MANUAL AIR LEAK TESTER LS-R902

Bit0 Reserved
Bit1 Reserved
Bit2 Reserved
Bit3 Reserved
Bit4 Reserved
Bit5 Reserved
Bit6 Reserved
Bit7 Reserved
Bit8 Reserved
Bit9 Reserved
Bit10 Reserved
Bit11 Reserved
Bit12 Reserved
Bit13 Reserved
Bit14 Reserved
Bit15 Reserved

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2. CONTROL OUTPUT SIGNAL IO_SIZE 20Byte (N2,N3,N4,N5 CSM-Module１, 2)

When I/O map LS-R900 is selected

INT[0] OUTPUT refer OPERATION MANUAL AIR LEAK TESTER LS-R902
Bit0 STAGE #0
Bit1 STAGE #1
Bit2 Error
Bit3 Reserved
Bit4 PASS
Bit5 UL Fail (Hi-NG)
Bit6 MASTERING REQUEST
Bit7 STBY
Bit8 BUSY
Bit9 END
Bit10 TIME EXTENSION
Bit11 LL Fail (LL-NG)
Bit12 Lo Fail (Lo-NG)
Bit13 HH Fail (HH-NG)
Bit14 Reserved
Bit15 Reserved

INT[1] OUTPUT refer OPERATION MANUAL AIR LEAK TESTER LS-R902

Bit0 BEAT Heart Beat bit that alternates ON and OFF every 1 second
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6
Bit7
Bit8 CH#4 Echoback
Bit9 CH#3 Echoback
Bit10 CH#2 Echoback
Bit11 CH#1 Echoback
Bit12 CH#0 Echoback
Bit13
Bit14
Bit15

OUTPUT
FLOAT0 LEAK Leakage. Float type. LEAK UNIT.
FLOAT1 COMP Compensation value. Float type. LEAK UNIT.
FLOAT2 PRESS Test pressure data. Float type. PRESS UNIT.

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FLOAT3 K(Ve)CHK K(Ve) Check data. Float type. VOL UNIT.

2. CONTROL OUTPUT SIGNAL IO_SIZE 20Byte (N2,N3,N4,N5 CSM-Module１, 2)

When I/O map LS-1842 is selected

INT[0] OUTPUT refer OPERATION MANUAL AIR LEAK TESTER LS-R902
Bit0 STAGE #0
Bit1 STAGE #1
Bit2 Error
Bit3 Reserved
Bit4 PASS
Bit5 UL Fail (Hi-NG)
Bit6 MASTERING REQUEST
Bit7 STBY
Bit8 BUSY
Bit9 END
Bit10 TIME EXTENSION
Bit11 LL Fail (LL-NG)
Bit12 Lo Fail (Lo-NG)
Bit13 HH Fail (HH-NG)
Bit14 Reserved
Bit15 Reserved
INT[1] OUTPUT refer OPERATION MANUAL AIR LEAK TESTER LS-R902
Bit0
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6
Bit7
Bit8 BEAT Heart Beat bit that alternates ON and OFF every 1 second
Bit9
Bit10
Bit11 CH#4 Echoback
Bit12 CH#3 Echoback
Bit13 CH#2 Echoback
Bit14 CH#1 Echoback
Bit15 CH#0 Echoback
OUTPUT
FLOAT0 LEAK Leakage. Float type. LEAK UNIT.
FLOAT1 COMP Compensation value. Float type. LEAK UNIT.
FLOAT2 PRESS Test pressure data. Float type. PRESS UNIT.
LOAT3 K(Ve)CHK K(Ve) Check data. Float type. VOL UNIT.

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