TD Esc 02 de en 15 037 Rev000 E 115 Grid Connection Work Schedule

Technical Information
E-115 grid connection work schedule
Scope of application
This document applies to: International, except Canada
Mechanical Induction Installation Update Precast concrete tower – Installation
Electrical Rotor blade Grid connection Concrete repair Precast concrete tower – Prestressing
E-10 E-26 E-40/6.44 E2 E-66 E-82 E-115

E-12 E-30 E-40/6.44 E3 E-66/18.66 E-82 E2 E-126
© Copyright ENERCON GmbH. All rights reserved

E-15 E-30/3.30 E-44 E-66/18.70 E-82 E3 E-126 EP4
E-16 E-32 E-48 E-66/20.70 E-82 E4
E-17 E-33 E-53 E-70 E4 E-92
E-18 E-40 E-58/10.58 E-70 E4-2 E-101
E-20 E-40/6.44 E-58/12.58 E-70 E4-3 E-112
BF 82 11 01 BF 97 20 01 BF 107 17 01 BF 131 36 04 BF 137 24 01

BF 82 17 05 BF 97 20 02 BF 102 23 01 BF 131 36 05 BF 137 25 02
BF 83 17 01 BF 97 20 05 BF 107 23 05 BF 133 27 01 BF 147 31 01
BF 83 17 02 BF 102 17 01 BF 112 24 02 BF 133 27 02 BF 147 31 02
BF 97 17 01 BF 102 17 02 BF 122 25 01 BF 133 37 01 BF 147 36 01
TD-esc-02-de-en-15-037 Rev000 E-115 grid connection work schedule i of iii

Document details
Document ID: TD-esc-02-de-en-15-037 Rev000 E-115 grid connection work schedule
Confidentiality INTERNAL
Date Language DCC Plant/Department

2015-10-13 en DD Service Deutschland GmbH/Electrical Engineering

Revision table
Revision Date Section Change
000 2015-10-13 - Document created
TD-esc-02-de-en-15-037 Rev000 E-115 grid connection work schedule ii of iii

Table of contents
1 General information ...................................................................................................................................................................................................... 1
2 Scope of application ..................................................................................................................................................................................................... 1
3 Framework conditions .................................................................................................................................................................................................. 1
4 Terms and abbreviations .............................................................................................................................................................................................. 2
5 Explanatory notes on the work schedule .................................................................................................................................................................... 3

6 How to use the work schedule ..................................................................................................................................................................................... 3
6.1 Work schedule - Day 1 ............................................................................................................................................................................................. 4
7 What each step on work schedule covers ................................................................................................................................................................... 8
TD-esc-02-de-en-15-037 Rev000 E-115 grid connection work schedule iii of iii

1 General information
Since many grid connection teams use different grid connection procedures, there is a big difference in the amount of time it takes. For more efficient plan-
ning of manpower, time and costs, the grid connection procedure has to be standardised. This document defines the new standard work schedule.
2 Scope of application
With the exception of Canada, this document applies worldwide to all E-115 wind turbines with tower heights > 97 metres.

3 Framework conditions
The following grid connection work schedule for E-115 WECs is designed as an aid to improve workflow. Any more effective working methods may contin-
ue to be use provided the safety rules are respected. This work schedule has been created assuming that the following conditions on site are met:
 Grid connection is carried out by eleven technicians with the appropriate qualifications.
 There are no remaining tasks from previous teams (e.g. installation).
 All mandatory items in the grid connection instructions have been carried out.
 All materials and tools/equipment for grid connection are available on site.
 Grid connection is not influenced or delayed by other teams (e.g. installation, etc.).
Under these conditions, grid connection takes four days. Depending on the WEC particulars, the grid connection procedure can take up to four and a half
days. In this case and for other varying conditions on site, the procedure has to be adapted accordingly.
TD-esc-02-de-en-15-037 Rev000 E-115 grid connection work schedule 1 of 11

4 Terms and abbreviations
Term Meaning
GC Grid connection
ATL Assistant team leader
TL Team leader
TCL Tower cable ladder

Table 1: Terms and abbreviations

5 Explanatory notes on the work schedule
The coloured boxes in the chart below provide an overview of the various GC tasks. The work steps shown on the chart do not correspond exactly to the
contents of the work instructions. Some work steps not listed in the work instructions have been added, others have been condensed into one item. The
various colours on the work schedule indicate which work instructions document provides the information for the respective work step so that any questions
concerning details can be easily looked up. The table below shows which colour corresponds to which work instructions document:
Description Colour Work Instructions
Green TD-esc-08-ger-xxx-12-031 (E-module)

Red TD-esc-08-ger-xxx-12-019 (Tower and tower base), TD-esc-01-de-xx-15-079 (Installation of Service Hoist Cable Guide)
Orange TD-esc-08-de-xx-15-064 (Machine house)
Blue TD-esc-08-ger-eng-14-055
Grey TD-esc-08-ger-xxx-13-022 (Service hoist)
Magenta Work steps without documents
Table 2: Overview of respective documents
A legend indicating which colour corresponds to which area can be found at the bottom of each scheduled day.
6 How to use the work schedule

Before starting grid connection work, the team leader assigns a specific position to each team member (Technician 1, Technician 2, etc.). This way, each
technician knows when he has to perform which task. Team members with open blocks on the schedule should use this time to assist the other team mem-
bers or complete remaining tasks and do finishing work.

6.1 Work schedule - Day 1
h Technician 1 Technician 2 Technician 3 Technician 4 Technician 5 Technician 6 Technician 7 Technician 8 Technician 9 Technician 10 ATL TL
08:00
Unl oad flat ra ck
Prepa re construction site
09:00
10:00 Tower ca ble l adder pre - Tower

a s sembly l i ghting
Connect Ins tall
Pa ck ma terial and tool a nd ...
tra ns form Route ca ble, Level 1 ... door, i ncl,
11:00 ba gs... Connect generator
er ...
Ins tall tower ca ble ladder
12:00 Lunch D
13:00 ... (Ma chi ne house) ...to Level 2 a
Ins tall tower ca ble ladder y
14:00 Control Pa ck a nd distribute
ca bi net cl a mps
a nd
1
... hood
... Ins tall s econdary a nd tower
15:00
bypass s ys tems entra nce Connect generator
ca bi net el ectrical
cable Hoi st machine house uni t
16:00 Route ca bles a long tower cable ladder ma terials i ncl. Installation
V2 box a nd auxiliary
wi nch
17:00
18:00
Legend
E-module Spinner Machine house
Tower and tower base Service hoist Work steps without documents

08:00
Lower beacon
Sus pending ca bles system components
09:00 Prepa re Pul l up hoist ca bles a nd
bottom tra i ling ca ble and
joi nt connect Ins tall Ins tall
10:00 bea con bea con

s ys tem s ys tem
Connect compone compone
Ins tall electrics in
Pos i tion deflection pad generator nts l evel 1 nts l evel 2
11:00 ma chine house
fa ns
Ins tall hoist ca ble guide
12:00 Lunch D
13:00 Route a
Ins tall hoist ca ble guide
Ins tall winch, lower y
ma terials a nd tools, clean
14:00 Prepa re ma chine house
top joi nt Route 2
Unpa ck and install Lower a nd clamp control/fibre -
15:00 s ervi ce hoist opti c/telephone ca bles, etc.
Prepa re cable-pulling incl. positioning Fi nish tower ca ble ladder

16:00 ca bl e reels, etc. a nd E-module
Pa ck a nd distribute
cl a mps
17:00
18:00
Legend

08:00
09:00
10:00

Checking
Pul l ca bles
11:00 WEC
12:00 D
a
13:00 y
3
14:00 Lunch
15:00 Cl ea n WEC, s tow a way tools a nd prepare
cons truction s ite clean up Fi nishing
Ins talling the hoist Fi nish tower ca ble ladder a nd E-module work on
16:00 s ervi ce Checking
touchdown platform
hoi st WEC
17:00
18:00
Legend

08:00
Di s mantle winch and lower remaining
09:00 Connect Connect ma terials
top ca ble bottom
Fi nishing
joi nt ca bl e joint Checking
Spi nner s teps on
10:00 WEC
...

Check cl amps a nd a pply Loctite
11:00
Ins tall s hadow shutdown
12:00 Lunch D
13:00 ...Servi ce a
hoi st y
14:00
Spi nner Cl ea n WEC, s tow a way tools a nd prepare construction site clean up
4
15:00
16:00
Cl ea n WEC, s tow a way tools a nd prepare construction site clean up
17:00
18:00
Legend

7 What each step on work schedule covers
Day Work step Contents Work Instruc-
tions
1 Prepare construction site Set up container, set up emergency power generator, take earthing measurement, connect power supply, etc.
1 Unload flat rack Check to ensure that materials are complete and take GC materials into tower.
1 Tower cable ladder pre- Unpack tower cable ladder, dispose of packaging materials, install DC busbars, install DC housing, pre-assemble
assembly tower cable ladder.

1 Install tower cable ladder Install tower cable ladder, install cable stands next to tower wall.
1 Route cables along tower cable Connect and lay out DC cables
ladder
1 Pack material and tool bags Pack tools and materials for machine house into tool bags (See TD-esc-02-de-xx-15-032).
(machine house)
1 Install tower lighting and bypass Install “LED tower lighting” adapter box, tower lighting
cables
1 Connect transformer Install transformer busbars, earthing, connect bonding bars between levels.
1 Route cables from level 2 to Lay cables out in first level, route cables into second level and lay out.
level 1
1 Control cabinet and secondary Route cables through floor duct, connect secondary systems cabinet, control cabinet, UPS cabinet, E-module
systems cabinet lighting, fan box connecting plate
1 Pack and distribute clamps Pack clamp bags for cable-pulling, for control cable/breakout cable lay out, etc.
1 Hoist machine house materials Hoist machine house materials, installation aid for E-101 nacelle, check top crossbeam, attach auxiliary winch.
incl. Installation V2 box and
auxiliary winch
1 Install door incl. hood and tower Install outside door, tower entrance electrical unit, install and dismantle 1 m and 2 m work platform.
entrance electrical unit
1 Connect generator Connect generator systems.

Day Work step Contents Work Instructions

2 Suspending cables Suspending the cables Cable deflection pad, clamping cables
2 Position deflection pad Cable deflection pad, clamping cables
2 Prepare cable-pulling incl. po- Install deflection pad in tower base, position cable reels,
sitioning cable reels, etc.
2 Prepare bottom joint Prepare bottom cable joint.

2 Finish tower cable ladder and Lay out all other cables, install system disconnector, connect system disconnector, do finishing work on
E-module DC distribution system, LV distribution system terminal unit.
2 Pull up hoist cables, trailing Do preparatory work, connect emergency control unit and main switch, pull up 9 mm wire ropes and fas-
cable and connect ten, install strain relief device, install trailing cable, make connections in control cabinet.
2 Unpack and install service Remove transport securing devices and connect power supply, insert hoist and safety cables in service
hoist hoist, move hoist cage to operating position, lay out hoist and safety cables, install transformer.
2 Lower beacon system compo- Cable route in the nacelle, tower beacon system level 1 and tower beacon system level 2.
nents
TD-esc-08-ger-eng-12-002
2 Install beacon system compo- Tower beacon system components level 2.
nents level 2
2 Lower and clamp control/fibre- Unhook control cable, unhook telephone cable, unhook breakout cable, lay out service hoist cables, single
optic/telephone cables, etc. U clamps.

Day Work step Contents Work Instructions

2 Install winch, lower materials Lower winch, materials and tools, clean machine house.
and tools, clean machine house
2 Install electrics in machine Install machine house lighting, connect torque monitoring system, install machine house smoke detector
house and connect, check stator bridges, heating droplet separator, connect nacelle control cabinet.
2 Connect generator fan Generator fans.
2 Install beacon system compo- Tower beacon system components level 1.

nents level 1
2 Pack and distribute clamps Pack clamp bags for cable-pulling, for control cable/breakout cable lay out, etc.
2 Prepare top joint Prepare top cable joint
3 Pull cables Pull tower cables, clamp cables.
3 Finish tower cable ladder and E- Lay out all other cables, install system disconnector, connect system disconnector, do finishing work on
module DC distribution system, LV distribution system terminal unit.
3 Install hoist touchdown platform Fasten hoist and safety cables, install safety guard in hoist cage, tension guide cable.
3 Clean WEC, stow away tools Clean WEC, stow away all tools, removing earthing, disconnect power supply, prepare container for
and prepare construction site transport.
clean up

Day Work step Contents Work Instruc-

tions
4 Spinner Spinner instructions, lay out cable in axle pin.
4 Clean WEC, stow away tools Clean WEC, stow away all tools, removing earthing, disconnect power supply, prepare container for transport.
and prepare construction site
clean up

4 Install shadow shutdown Shadow shutdown.
4 Connect top cable joint Join cables at joint.
4 Connect bottom cable joint Connect bottom cable joint, connect nacelle power supply cable joint, connect rotor blade de-icing system cable
joint.
4 Finishing steps on service hoist Do all safety checks before making the first ascent, install components around the hoistway opening, install com-
ponents at the top crossbeam, install trailing cable restraint, install hoist cage safety guard, do functional check,
do finishing work, complete documents.
4 Check clamps and apply Loctite Triple U-clamps, double U-clamps
4 Dismantle winch and lower re- Dismantle cable pulling winch in reverse order. Pack up tools and remaining materials an lower.
maining materials
Preparation and finishing tasks as well as putting together the required materials and tools or cleaning up the work area are part of each work step and are
therefore not listed in the charts above. All applicable safety instructions for performing these tasks must be complied with.

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Technical Information

E-115 grid connection work schedule

E-10 E-26 E-40/6.44 E2 E-66 E-82 E-115

© Copyright ENERCON GmbH. All rights reserved

BF 82 11 01 BF 97 20 01 BF 107 17 01 BF 131 36 04 BF 137 24 01