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    Broken Needle Change Process Flow

    Uploaded by

    Kamal Nayanaranga
    The document provides a flow chart for the broken needle change process. It outlines the steps taken by various roles including the operator, mechanic, line leader, metal detection manager, and factory manager. These steps include: 1) The operator calls for assistance and isolates broken needle pieces. 2) The mechanic and line leader remove remaining pieces and log the incident. 3) Metal detection scans cut panels to find any remaining pieces. 4) If a piece is found, the process repeats until detection passes. 5) The factory manager signs off and the needle change is complete.

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    Broken Needle Change Process Flow

    Uploaded by

    Kamal Nayanaranga
    154 views1 page
    The document provides a flow chart for the broken needle change process. It outlines the steps taken by various roles including the operator, mechanic, line leader, metal detection manager, and factory manager. These steps include: 1) The operator calls for assistance and isolates broken needle pieces. 2) The mechanic and line leader remove remaining pieces and log the incident. 3) Metal detection scans cut panels to find any remaining pieces. 4) If a piece is found, the process repeats until detection passes. 5) The factory manager signs off and the needle change is complete.

    Original Description:

    change needle

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    The document provides a flow chart for the broken needle change process. It outlines the steps taken by various roles including the operator, mechanic, line leader, metal detection manager, and factory manager. These steps include: 1) The operator calls for assistance and isolates broken needle pieces. 2) The mechanic and line leader remove remaining pieces and log the incident. 3) Metal detection scans cut panels to find any remaining pieces. 4) If a piece is found, the process repeats until detection passes. 5) The factory manager signs off and the needle change is complete.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    154 views1 page

    Broken Needle Change Process Flow

    Uploaded by

    Kamal Nayanaranga
    The document provides a flow chart for the broken needle change process. It outlines the steps taken by various roles including the operator, mechanic, line leader, metal detection manager, and factory manager. These steps include: 1) The operator calls for assistance and isolates broken needle pieces. 2) The mechanic and line leader remove remaining pieces and log the incident. 3) Metal detection scans cut panels to find any remaining pieces. 4) If a piece is found, the process repeats until detection passes. 5) The factory manager signs off and the needle change is complete.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    of 1

    Document:

    Section:
    BROKEN NEEDLE CHANGE PROCESS FLOW CHART Revision No.:
    Effective Date:
    Page No.:

    Operator Mechanic Line Leader Metal Detection Factory Manager/QA Needle Change In-charge
    Manager

    A B C D E F

    TAKE OFF THE REMAINING BROKEN PUT THE BROKEN NEEDLE PEICES IN TO TAKE THE RESPONSIBILITY FOR STICK THE BROKEN NEEDLE IN THE
    NEEDLE IN THE MACHINE AND PUT IN SCAN ALL AVAILABLE CUT PANELS
    BROKEN NEEDLE THE MINI BOX FROM PREVIOUS OPERATOR AND TO SIGNING OFF THE NEEDLE RECORDS. BROKEN NEEDLE REPORT
    THE MINI BOX.
    NEXT OPERATOR WHERE THE BROKEN
    NEEDLE OCCURS.

    FIND THE BROKEN NEEDLE PIECES IN COMPLETE NEEDLE


    TURN OFF SEWING MACHINE THE MACHINE CHANGE NEW NEEDLE

    F
    Decision
    Decision

    CALL THE ATTENTION OF THE LINE


    LEADER AND MECHANIC FAILED PASSED
    END OF PROCESS

    USE HAND HELD DETECTOR MACHINE RECORD RESULT AND SCANNED


    TO FIND THE BROKEN NEEDLE PIECE QUANTITY IN THE INCOMPLETE
    NEEDLE CHANGE REPORT.

    INCOMPLETE
    NEEDLE

    PUT THE CUT PANELS IN THE


    C
    CONTAINER BOX FOR METAL
    DETECTION

    PREPARE INCOMPLETE CHANGE


    NEEDLE REPORT

    Prepared By: Approved By: Remarks:

    APPROVED
    Mr.Kamal -QA Manager: Mr.Andy Lam - Genaral Manager

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