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Lizwe Engineers - UPS
Lizwe Engineers - UPS
Lizwe Engineers - UPS
Maritime
Root Cause Analysis
_________________________________________________________________________________________________________________
• Battery Fundamentals
• Type of Batteries
• Basic principle and major components of UPS system
• applications of UPS used in the process industry
• safety measures when dealing with cell and batteries
• Installation and testing of UPS system
• Preventive Maintenance Procedure
• Descriptions about DC and AC UPS systems etc.
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Uninterruptible Power Supply (UPS) Systems
Course Contents :
• What is a UPS System?
• Why UPS system is a critical Components ?
• What’s the aim of using UPS system?
• What’s the alternate names of UPS?
• Application of UPS system
• Major Components of UPS system
• Battery fundamentals
• Battery Cells classification
• Lead-Acid Batteries
• Nickel-Cadmium Batteries
•
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Uninterruptible Power Supply (UPS) Systems
1- What is a UPS?
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Uninterruptible Power Supply (UPS) Systems
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Uninterruptible Power Supply (UPS) Systems
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Uninterruptible Power Supply (UPS) Systems
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Uninterruptible Power Supply (UPS) Systems
3 - What the aims of using UPS ?
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Uninterruptible Power Supply (UPS) Systems
3 - What the aims of using UPS ?
• UPS System
• Uninterruptible power supply System
• Uninterruptible power source System
• Battery backup System
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Uninterruptible Power Supply (UPS) Systems
5 - Application of UPS System
There many application of usage of UPS system in our life
(Homes ,Companies ,Factories and Sites) some of these
application :
• Emergency lighting
• Indoor escape lights
• Ladder/ stair area
• Walk-ways
• Fire and Gas alarm system
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Uninterruptible Power Supply (UPS) Systems
5 - Application of UPS System
There many application of usage of UPS system in our life
(Homes ,Companies ,Factories and Sites) some of these
application :
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Uninterruptible Power Supply (UPS) Systems
5 - Application of UPS System
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Uninterruptible Power Supply (UPS) Systems
5 - Application of UPS System
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Uninterruptible Power Supply (UPS) Systems
6 - What’s the Major Components of UPS system?
• Let us imagine we need to keep some of liquid like water, juice
or drinks, how we can keep it?
• Sure we will bring plastic cups, glass cups or bottles and fill it
with juice or water so now we keep it and we can use it when
we need
• so we need means and ways to keep the electrical energy and
in fact we can't store the electrical energy easily and the only
means till now are batteries
• So the batteries is the major components to store the electrical
energy but the consummation electrical energy from batteries
depend on rated voltage and current hour of batteries (V Ah)
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Uninterruptible Power Supply (UPS) Systems
6 - What’s the Major Components of UPS system?
• So now , we need to fill the batteries with electrical energy and
how charging the batteries , the only means to fill it is known as
charging unit
• There are many application and we already using it in our life
like as
• Dynamo : Dynamo is famous machine we using it in our daily
life which using to charge the car , bus or diesel engine
batteries which convert the mechanical energy to electrical
energy
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Uninterruptible Power Supply (UPS) Systems
6 - What’s the Major Components of UPS system?
• Battery Charger : another type we using it in daily our life which
have three famous types one of it using it to charge the cell
phone batteries and lap top batteries and second type using to
charge car or track batteries and third using to charge the
Batteries (AA or AAA) which convert electrical energy (AC –
Home power source) to electrical energy (DC)
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Uninterruptible Power Supply (UPS) Systems
6 - What’s the Major Components of UPS system?
• Now we can imagine the major components for UPS system will
be as the following :
• Batteries (Rechargeable)
• Charging unit
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Uninterruptible Power Supply (UPS) Systems
6 - What’s the Major Components of UPS system?
• Now we can imagine the major components for UPS system will
be as the following :
• Batteries (Rechargeable)
• Charging unit
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Uninterruptible Power Supply (UPS) Systems
7 - Battery Fundamentals
• Batteries operate by converting chemical energy into electrical
energy through electrochemical discharge reactions.
• Batteries are composed of one or more cells, each containing a
positive electrode, negative electrode, separator, and
electrolyte.
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Uninterruptible Power Supply (UPS) Systems
7 - Battery Fundamentals
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Uninterruptible Power Supply (UPS) Systems
7 - Battery Fundamentals
• Batteries are rated in terms of their nominal voltage and
ampere-hour capacity , The maximum power available from a
battery depends on its internal construction.
• Example
• 12V 50AH
• 18V 5AH
• High rate cells, for example, are designed specifically to have
very low internal impedance as required for starting turbine
engines and auxiliary power units (APUs).
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Uninterruptible Power Supply (UPS) Systems
7 - Battery Fundamentals
• The state-of-charge of a battery is the percentage of its capacity
available relative to the capacity when
• it is fully charged. By this definition, a fully charged battery has
a state-of- charge of 100% and a battery with 20% of its
capacity removed has a state- of-charge of 80%.
• The state-of-health of a battery is the percentage of its capacity
available when fully charged relative to its rated capacity.
Example
• a battery rated at 30 Ah, but only capable of delivering 24 Ah
when fully charged, will have a state-of-health of 24/30 X 100 =
80%. Thus, the state-of-health takes into account the loss of
capacity as the battery ages
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
• Cells can be divided into two major classes: primary and
secondary.
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
1. Primary Batteries types :
• Carbon Zinc (aka. ‘Heavy Duty’) -- The lowest cost primary cell (household)
is the zinc-acidic manganese dioxide battery. They provide only very low
power, but have a good shelf life and are well suited for clocks and remote
controls.
• Alkaline -- The most commonly used primary cell (household) is the zinc-
alkaline manganese dioxide battery. They provide more power-per-use than
Carbon-zinc and secondary batteries and have an excellent shelf life.
• Lithium Cells -- Lithium batteries offer performance advantages well beyond
the capabilities of conventional aqueous electrolyte battery systems. Their
shelf- life can be well above 10-years and they will work at very low
temperatures. Lithium batteries are mainly used in small formats (coins cells
up to about AA size) because bigger sizes of lithium batteries are a safety
concern in consumer applications. Bigger (i.e. ‘D’) sizes are only used in
military applications.
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
1. Primary Batteries types :
• Silver Oxide Cells – These batteries have a very high energy density, but are
very expensive due to the high cost of silver. Therefore, silver oxide cells are
mainly used in button cell format for watches and calculators and also known
as Lithium coin or Coin cell
• Zinc Air Cells – These batteries have become the standard for hearing aid
batteries. They have a very long run time, because they store only the anode
material inside the cell and use the oxygen from the ambient air as cathode.
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
2 - Secondary Batteries (Rechargeable ):
• Nickel-Metal Hydride -- Secondary NiMH batteries are an extension of the old fashioned NiCd
batteries.
• NiMH batteries provide the same voltage as NiCd batteries, but offer at least 30% more
capacity. They exhibit good high current capability, and have a long cycle life.
• The self-discharge rate is higher than NiCd at approximately 40% per month.
• NiMH cells contain no toxic cadmium, but they still contain a large amount of nickel oxides and
also some cobalt, which are known human carcinogens and should be recycled.
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
2 - Secondary Batteries (Rechargeable ):
• Nickel-Cadmium -- Secondary Ni-Cd batteries are rugged and reliable. They
exhibit a high power capability, a wide operating temperature range, and a long
cycle life, but have a low run time per charge.
• They have a self-discharge rate of approximately 30% per month. They contain
about 15% toxic, carcinogenic cadmium and have to be recycled.
• Lead-Acid—Secondary lead-acid batteries are the most popular rechargeable
batteries worldwide.
• Both the battery product and the manufacturing process are proven, economical,
and reliable.
• However, because they are heavy, Lead-Acid batteries are not being used in
portable, consumer applications. Lead is a toxic, carcinogenic compound and
should not enter the regular waste stream.
• Recycling of Lead-Acid batteries is the environmental success story of our time,
approx. 93% of all battery lead is being recycled today in reused in the
production of new Lead-Acid batteries
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
2 - Secondary Batteries (Rechargeable ):
• Rechargeable Alkaline -- Secondary alkaline batteries, the lowest cost
rechargeable cells, have a long shelf life and are useful for moderate-power
applications.
• Their cycle life is less than most other secondary batteries, but they are a
great consumer’s choice as they combine the benefits of the popular alkaline
cells with the added benefit of re-use after recharging.
• They have no toxic ingredients and can be disposed in regular landfills (local
regulations permitting).
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
So What Batteries Work Best in Different Devices Today?
• HEAVY DUTY BATTERIES are still very popular and have been around for
many years because they are so cheap to purchase. Heavy Duty batteries
work best in low drain devices such as AM/FM radios, flashlights, smoke
alarms and remote controls. Over the lifetime of the device, rechargeable
alkaline batteries will provide the better value and result actual in cost
savings although the initial cost is higher.
• ALKALINE BATTERIES are the most popular battery used today. Alkaline
will last 5 to 10 times longer than heavy duty batteries on higher current
drains, making them more economical. They get their long life from unique
construction and the purity of the materials used. Alkaline batteries are best
suited for moderate to high drain devices such as portable CD players,
electronic games, motorized toys, tape recorders and cassette players.
Again, over the lifetime of the device, rechargeable alkaline batteries will
provide the better value and result actual in cost savings although the initial
cost is slightly higher.
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
So What Batteries Work Best in Different Devices Today?
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
• However, NiMH batteries make only practical sense in very high drain
devices such as digital cameras as their self-discharge rate is too high for
applications that require power of long periods of time.
• For those slow discharges, a battery type with a very low self- discharge rate
is required. Rechargeable Alkaline will fit the bill there.
• Remember, whatever battery type you use, NEVER mix battery types for use
at the same time and never mix old and new batteries. Keep batteries in sets
for best performance.
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
• Are Primary and Rechargeable Batteries interchangeable amongst each
other?
• The main difference is that alkaline batteries start at 1.5 volts and gradually
drop to less than 1.0 volt, while NiMH batteries stay at about 1.2 volts for
most of the service time.
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
• What are the advantages of using Rechargeable Batteries?
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Uninterruptible Power Supply (UPS) Systems
8 – Battery Cells Classification
• So now we can consider there are two classifications of cells and in the UPS
system we need to use the rechargeable cells
• So we will discuss in brief most famous using batteries in the UPS system
• Lead-AcidBatteries
• Nickel-Cadmium(NiCd)Batteries
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Uninterruptible Power Supply (UPS) Systems
9 – Lead – Acid Batteries
9-1 Introduction :
• Despite having a very low energy-to-weight ratio and a low energy- to-
volume ratio, its ability to supply high surge currents means that the cells
have a relatively large power-to-weight ratio.
• These features, along with their low cost, makes it attractive for use in motor
vehicles to provide the high current required by automobile starter motors.
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Uninterruptible Power Supply (UPS) Systems
9 – Lead – Acid Batteries
9-1 Introduction :
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Uninterruptible Power Supply (UPS) Systems
9 – Lead – Acid Batteries
9-1 Introduction :
• Large-format lead-acid designs are widely used for storage in backup power
supplies in cell phone towers, high-availability settings like hospitals, and
stand-alone power systems.
• For these roles, modified versions of the standard cell may be used to
improve storage times and reduce maintenance requirements.
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Uninterruptible Power Supply (UPS) Systems
9 – Lead – Acid Batteries
9-1 Introduction :
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Uninterruptible Power Supply (UPS) Systems
9 – Lead – Acid Batteries
9-1 Introduction :
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Uninterruptible Power Supply (UPS) Systems
9 – Lead – Acid Batteries
9-1 Introduction :
• An electrochemical battery that uses lead and lead oxide for electrodes and
sulfuric acid for the electrolyte
• Lead-acid batteries are the most commonly used in photovoltaic (PV) and
other alternative energy systems because their initial cost is lower and
because they are readily available nearly everywhere in the world.
• There are many different sizes and designs of lead-acid batteries, but the
most important designation is whether they are deep cycle batteries or
shallow cycle batteries
• Shallow cycle batteries
• Deep cycle batteries
• Sealed deep-cycle lead-acid batteries
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Uninterruptible Power Supply (UPS) Systems
9 – Lead – Acid Batteries
9-1 Introduction :
• Shallow cycle batteries
• Shallow cycle batteries is also called Starting Batteries like the type used as
starting batteries in automobiles, are designed to supply a large amount of
current for a short time and stand mild overcharge without losing electrolyte.
• They have a large number of thin plates designed for maximum surface
area, and therefore maximum current output, but which can easily be
damaged by deep discharge
• Starting batteries kept on continuous float charge will have corrosion in the
electrodes which will result in premature failure. Starting batteries should be
kept open circuit but charged regularly (at least once every two weeks) to
prevent sulfation
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AC Power Supplies
• Applications
– Standby source for “critical” loads
(computer)
– Primary source when normal ac not
available
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Operating Modes
• Normal condition
– Main supply applied to the load
– Rectifier keeps batteries charged
• Main supply failure
– Inverter supplies power to the load
– When interruption is over, main supply is applied
to the load
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Configuration 2
Inverter supplies power to the load
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Operating Modes
• Normal condition
– Inverter operates continuously, powering the
load
– Rectifier maintains the charge on the batteries
– Inverter conditions the supply to the load
• Inverter failure
– Main supply powers the load
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Typical UPS System
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Operating Conditions
• Main supply failure
– Battery supplies the inverter
– Inverter powers the load
• Normal conditions
– Inverter operates as a bridge rectifier
– Main supply powers the load
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Types of AC Power Supplies
• Switched-mode
• Resonant
• Bidirectional
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Switched-Mode AC Power Supply
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Features of the Switched-Mode Configuration
• Two inverters
– Input side: operates at high-frequency
– Reduces size of transformer and DC filter
components at the input of the output-side
inverter
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Features of the Switched-Mode Configuration
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Resonant AC Power Supply
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Features of the Resonant AC Power Supply
• Two inverters
– Input side is a resonant inverter
– Output side operates with PWM control at the
output frequency
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Bidirectional AC Power Supply
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Features of the Bidirectional
AC Power Supply
• Output inverter and Rectifier are combined
into a cycloconverter (converts one
frequency ac into another frequency ac)
• Power flow in either direction
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Multistage Conversions
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Multistage Conversions (continued)
• Four conversions
• AC-DC – DC-AC – AC-DC – DC-AC
• Ultimately an AC – AC Conversion
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Alternative Configuration
2-Forced-Commutated Cycloconverters
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SECURED
POWER PROTECTION
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POWER PROBLEMS
Power failures
Electrical line noise
Power surges
Switching transients
Under voltages
Harmonics distortion
Over voltages
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1. POWER FAILURES
A total loss of power
EFFECTS :
- Hardware damage
- Data loss
- Force shutdown
CAUSE BY :
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2. POWER SAG
Short term low voltage
EFFECTS :
- System halts/crash
- Loss of data
- Hardware damage
CAUSE BY :
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3. POWER SURGE (SPIKE)
Short term high voltage above 110% of nominal
EFFECTS :
- Loss of data
- Hardware damage
CAUSE BY :
- Lightning strike
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4. UNDER VOLTAGE (BROWNOUT)
EFFECTS :
- System halts/crash.
- Loss of data
- Hardware damage
CAUSE BY :
EFFECTS :
- System halts/crash.
- Loss of data
- Hardware damage
CAUSE BY :
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6. ELECTRICAL LINE NOISE
EFFECTS :
- System halts/crash.
- Loss of data
- Hardware damage
CAUSE BY :
- Transmitters (radio)
- Welding devices
- Ineffective grounding
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7. SWITCHING TRANSIENT
Instantaneous under voltage in nanoseconds
EFFECTS :
- Hardware damage
CAUSE BY :
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9. HARMONIC DISTORTION
Distortion of the normal line waveform
EFFECTS :
- Communication errors
- Overheating
- Hardware damage
CAUSE BY :
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HOW TO SOLVE POWER PROBLEM
generator how generator works ?
Weaknesses :
AVR
(Automatic Specification :
Voltage Regulator)
-170 to 250 Vac only
Weaknesses :
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HOW TO SOLVE POWER PROBLEM
UPS
( Uninterruptible Power Supply )
Specification :
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UPS TECHNOLOGY
OFF-LINE ON-LINE
VOLTAGE
VOLTAGE
TIME TIME
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UPS TECHNOLOGY
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POWER BASIC
VA = voltage x ampere
= 240V x 5amp
= 1,200VA / 1.2kVA
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POWER BASIC
VA = 700 Watt / pf
= 700 / 0.7
= 1,000VA / 1 kVA
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EXAMPLES – SIZING UPS
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POWER DENSITY
. . . The true
output
While UPSs are
power of a UPS is
generally measured
measured in
in VA . . .
watts
VA
Watts
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POWER FACTOR
Apparent power to
Real power. VA
(apparent)
Watts
(real)
eg: 10kVA UPS
• Power Density
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ABM – ADVANCE BATTERY MGMT
However, Powerware
uses a unique charging
technique that extends the
life of the battery . . .
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ABM – ADVANCE BATTERY MGMT
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ABM – ADVANCE BATTERY MGMT
Feature Focus:
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ABM – ADVANCE BATTERY MGMT
The Result?
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ABM – ADVANCE BATTERY MANAGEMENT
• Doubles battery
service life by charging
only when needed
• Microprocessor controlled -
Only true & automatic battery
check (periodic, controlled discharge)
for most accurate advanced failure protection
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Feature Focus:
Buck/Double Boost Voltage Regulation
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PRODUCT LINE – Low Cost
Eaton NV Series
- 1 UPS for PC, Network Switch
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PRODUCT LINE – Rack mount
Model 5115 RM
- For distribution rack switches, space conscious
• 700 – 1500VA
• Line Interactive UPS
• ABM
• Optional interface card
for remote monitoring
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PRODUCT LINE – Complete Solutions
• 8 – 40kVA, 0.9 pf
• Double Conversion, On-Line UPS
• ABM
- Ranked no:1 in UPS market >5 kVA , no:2 in < 5kVA market.