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AS330 Series Elevator-Used Inverter User Manual V1.01
AS330 Series Elevator-Used Inverter User Manual V1.01
AS330 Series Elevator-Used Inverter User Manual V1.01
I
Shanghai STEP Electric Corporation
Forward
AS330 escalator integrated drive controller is enhanced state-of-art escalator control and drive unit
as developed and manufactured by Shanghai Sigriner STEP Electric Corporation which, by taking
full consideration of the rule of Safety and Reliability First, inherent characteristics of escalator
operation and the specific characteristics of potential energy load of escalator, by introducing
advanced variable frequency speed control technology and intelligent escalator control technology
and additionally by perfectly integrating the control and drive of escalator, makes the product has
further-optimized service performances, easy-to-use property and cost efficiency.
Abstract
This manual describes the installation, operation, parameter setting, maintenance and fault handling
of AS330 escalator integrated drive controller in detail and in full. It may be used not only for
information in design of escalator control system, but also for reference in installation,
commissioning and maintenance of complete system.
Be sure to read and understand this manual thoroughly before operating in order to ensure correct
installation and operation of this escalator integrated drive controller.
Readers
Users of escalator
Control and design staff of escalator
Engineering service persons
Technical support persons to the user
This manual will have supplement or revision, please keep an eye on the revised
version in our website. The company website is: www.stepelectric.com
II
AS330 Escalator Intrgrated Drive Controller
Main Features
a) Perfect integration of control and drive, compact design, smaller overall size, decreased
wiring amount, enhanced reliability and easy-to-use property and cost efficiency.
b) Double 32-bit built-in micro processor fulfils the escalator’s operating functions and motor’s
drive control together.
c) Redundant safety design. The control processor and the drive processor provide the double
safety protections, finalizing the most reliable safety.
e) CAN Bus communition provides the effective monitoring for the switches of every
channel,which makes the complete system with simple wiring and easier way to find the faults
on site.
f) Smart running speed control according to passenger flow change,which realizes the most
g) Sufficient and advanced escalator operation fuctions, satisfying different requirements of the
customers.
h) Frequency conversion and working frequency redundant control with many patterns like full
frequency conversion, bypass frequency conversion control, and Y-△ control,which satisfy the
requirements of different customers to the most degree,reducing the possibility of faulty stop.
i) Bypass frequency conversion technology, which uses frequency conversion control at the
time of escalator standby or acceleration and deceleration and used working frequency at the
time of stable operation. It realizes downshift energy-saving for the escalator frequency
conversion.
j) New PWM dead-time compensation method allowing effectively reducing noise and wearing
of motor.
k) Dynamic PWM carrier wave modulation technology reducing noise of the motor.
l) Sixth generation new hardware module, up to 175℃ temperature resistant, low wearing for
Safety-related Signs
III
Shanghai STEP Electric Corporation
The following safety-related signs are used in the manual. Be sure to observe the instructions with
these signs.
Danger
“Danger” indicates an imminently hazardous situation which, if not avoided, will cause death or
serious injury.
Caution
“Caution” indicates a potential hazardous situation, which, if no suitable precautions are taken, may
result in minor injury and/or property damage.
Important
IV
AS330 Escalator Intrgrated Drive Controller
TABLE OF CONTENTS
V
Shanghai STEP Electric Corporation
10.1 Warranty....................................................................................................................................... 1
10.2 Product Checkup ........................................................................................................................ 12
10.3 ROUTINE INSPECTION ........................................................................................................................ 2
10.4 Periodic Inspection ....................................................................................................................... 2
A1NOISE CONTROL................................................................................................................................... 1
A1.1 Noise Type .................................................................................................................................. 1
VI
AS330 Escalator Intrgrated Drive Controller
NOTICE TO CUSTOMERS...................................................................................................................... 1
VII
AS330 Escalator Intrgrated Drive Controller
This chapter is the general information for A330 integrated drive controller including the
controller voltage rating and adaptive motor capacity, and how to open up the case and check.
Besides, it describes details in the process of installation, wiring, usage, maintainence and waste,
helpful for the safe use and prolong the life span.Please carefully study! 第
一
1.1 Application Scope
章
AS330 escalator integrated drive controller is rated at voltage 400V and is adaptable to both
synchronous motor and asynchronous motor with capacity form 5.5kW to 37kW. If the value goes
beyond the limit, please contact our engineering center.
一
1.2 Open up case and check 体
化
Caution
驱
动
控
◎ Do not install the damaged or shortly-assembled inverter 制
Otherwise it may cause the risk of fire and injury.
器
使
用
Open up the case and check carefully whether it is damaged during transportation.The nameplate
须
and specifications are required to be consistent with the order list. If not or something missing,
知
please contact the factory or the supplier for solution.
1.3 Model Description
See Figure 1.1 for model definition of AS330 escalator integrated drive controller.
AS330 4 T 0022
System Name
Code Motor Power
05P5 5.5kW
1-1
Shanghai STEP Electric Corporation
Caution
Danger
1-2
AS330 Escalator Intrgrated Drive Controller
1-3
Shanghai STEP Electric Corporation
4T0022 22 17 27 20 6400
一
体 4T0030 30 11 20 15 8000
化
4T0037 37 8 16 12 10000
驱
动 1.6.2 Absorption Devices are not allowed at output side
控 Care should be taken in design, Escalator integrated drive controller provides pulsed output, so it
制 may cause failure of escalator integrated drive controller failure, tripping or element damage when
capacitors or lightning protection piezoresistor for improving power factor of the line is installed.
器 Care must be taken in its design. When retrofit an old escalator, the existing capacitors and
使 piezoresistors at the output side must be removed. See Figure 1.3
用
须
知 U
V
W
M
Figure 1.3 No capacitors are allowed at the output side of escalator integrated drive controller
1.6.3 Working Voltage
AS330 escalator integrated drive controller only applies to within rated voltage. Where the supply
voltage is inconsistent with the rated voltage, a voltage regulator must be used.
1.6.4 Two-phase Input Inappropriate
It is not agreeable to change 3-phase input to 2-phase input to avoid failures
1.6.5 Altitude and Derated Application
Where the altitude is above 1000m, the thin air may impair the cooling effect of escalator integrated
drive controller; therefore it is necessary to use it by derating. See Figure 1.4 for the relation between
derated output current and altitude:
1-4
AS330 Escalator Intrgrated Drive Controller
第
一
Figure 1.4 Relation between rated output current of escalator integrated drive controller and 章
altitude
1.6.6 Ambient Temperature&Derated Application
Integrated drive controller normally works in the temperature range of -10~+45℃. If it goes 一
over 45℃, each 5℃ up require 10% derated application. 体
化
1.6.7 Low Voltage directive complies
驱
That our products comply with EN61800-5-1:2007 standards, which comply with the Low 动
Voltage Directive (Low Voltage Directive 2006/95/EC).If the inverter as a component integration in 控
the entire electrical system, make sure theentire system meets the requirements of EC 制
Directives.Note:
器
① Machine make sure the ground, and make sure the ground terminal is a separateground. 使
用
② Inverter prohibited for use in of ᇞ ground and IT power systems.
须
③ If you are loading the cabinet, make sure that the cabinet ground. 知
⑤ Inverter in the overvoltage catalog III, Pollution Degree II, under the conditions of use. The
level of protection of the inverter protection class Ⅰ
1-5
AS330 Escalator Intrgrated Drive Controller
Chapter 2 Model&Specifications
This Chapter focuses on AS330 seies integrated drive controller’s model, specifications and
mounting dimension.
2.1 Model
AS330 Model see table 2.1
Table 2.1 AS330 Series Integrated Drive Controller Model List 第
二
Model Rated Capacity Rated Output Current Matching Motor
章
AS330- (kVA) (A) (kW)
4T0022 34 48 22
4T0030 50 65 30
4T0037 61 80 37
Capacity, kW
Capacity 8.5 14 18 24 29 34 50 61
Rating, kVA
Output Ratings
Current Rating, 13 18 27 34 41 48 65 80
A
Max Output 400V:3-Phase 380/400/415/440/460V(corresponds to input voltage
Voltage, V )
Phase number,
Power
Input
frequency
2-1
Shanghai STEP Electric Corporation
Allowable
voltage -15%~+10%
fluctuations
Allowable
Frequency -5%~+5%
Deviation
Acceptable 400V:keep running at AC300V or above; activate under-voltage protection
instantaneous after 15 ms from the moment when it drops from rated voltage to below
第 voltage drop AC300V.
二
Control Mode Escalator special control mode
章
Starting torque 180%/0.5Hz
Speed control
1:100
型 range
号 Speed control
±0.5%
与 accuracy
规 Torque Limited Yes (Parameter Setting)
格 Torque
±5%
Accuracy
Frequency
0~120Hz
control range
Drive Characteristics
Frequency
Accuracy
±0.1%
(Temperature
fluctuation)
Frequency
setting ±0.06Hz/120Hz
resolution
Output
frequency
resolution 0.01Hz
(computer
resolution)
Overload
zero speed is 150% , < 3Hz is 160%, > 3Hz is 200%
capacity
Brake torque 150%(external braking resistor),integrated braking unit
Acceleration/D
0.01~600s
eceleration time
2-2
AS330 Escalator Intrgrated Drive Controller
Carrier
2~11kHz
frequency
Optoelectronic
input control Isolated 24V DC
supply
Relay output
Isolated 24V DC
control supply
Low-voltage
20-channnel switching capacity. Optoelectronic control signal is isolated 24V 第
optoelectronic 二
Control input/output signal
DC input signal.
isolated input 章
high-voltage
optoelectronic 1-channel switching capacity
isolated input 型
号
8-channel; Normal open contact; SPST; contact capacity: resistive load, 3A
relay output-1 与
250VAC or 3A 30VDC 规
4-channel; Normal close contact, SPDT; contact capacity: resistive load, 6A 格
relay output-2
250VAC
CAN
communicati 1 channel (safety switch monitoring)
on interface
Analog Input 1 channel,,single or differential input, input voltage range -10V~+10V,accuracy 0.1%
Motor overload
Parameter setting motor protection curve
protection
Short circuit provide protection to escalator integrated drive controller when overcurrent
Protection Function
Input open
In case of open phase of input during operating, it cuts off output to protect
phase
escalator integrated drive controller.
protection
Output open In case of open phase of output during operating, it cuts off output to protect
phase
protection escalator integrated drive controller.
Overvoltage
810V(400V Series)
threshold
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Shanghai STEP Electric Corporation
Undervoltage
380V(400V Series)
threshold
Instantaneous
compensation
Overheat of
Protected by thermistor
第 heat sink
二 Braking unit Automatically detects abnormal conditions of braking unit and activate
章
protection protection.
型 Current Sensor
号 Self checking after energized
Protection
与
规 Speed Reverse
格 Check up through encoder
Protection
Input overvoltage
400V: more than725V, stop and check
protection
Output grounding Any phase get grounding short connected during operation,switch off the output to protect
Output unbalance
3 phase current checked to be unbalanced,switch off the output, protect the inverter.
protection
Brake Resistor
Protection
Anti-reversion
check out the escalator reversion running and activate protection
protection
Overspeed
Activate protection when overspeed to 115% of rated speed.
protection
Underspeed Activate protection in case that real traveling speed of escalator is 80% lower
protection than the rated speed due to some reasons including failures.
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AS330 Escalator Intrgrated Drive Controller
Handrail speed
Check out the handrail speed inconsistency, activate the protection
ckecking protection
Stair Loss
Check out the stair loss during operation,and activate protection
protection
LCD in
Display
Storage
-20~+60℃(temperature allowable during short-term transport) 型
temperature
号
Application
Indoor (no corrosive gas, dust and so on) 与
place 规
Altitude Below 1000m 格
Protection
IP20
Configuration
class
Cooling
Forced air cooling
mode
Installation mode In-cabinet installation
See Fig 2.1 and table 2.3 for integrated drive controller mounting dimension and mass
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Shanghai STEP Electric Corporation
第
二
章
型
号
与
规
格
Fig 2.1 Mounting Dimension
Table 2.3 Mass Specification For Escalator Integrated Drive Controller
4T05P5 100 253 265 151 166 5.0 4M4 4M4 4Φ4 2 4.5
4T07P5
165.5 357 379 222 192 8.2
4T0011
4T0022
4T0030 6
200 512 530 330 290 9.0 4M8 4M8 4Φ8 30
4T0037 9
2-6
AS330 Escalator Intrgrated Drive Controller
Danger
The place where the escalator integrated drive controller will be mounted shall meet such conditions
as:
a) Clean, without oil mist, dust or suspended matters which may fly into the fully enclosed
cabinet;
b) No possibility of metal powder, oil or water entering into the inside of escalator integrated drive
controller;
c) No wood and other combustibles are stored;
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Shanghai STEP Electric Corporation
when install the product in a enclosed cabinet, suitable cooling fans or air conditioners should be
provided to keep the ambient temperature under 40℃。
第
2.4.2 Mounting Orientation and Clearance Requirements
二
章 To avoid impair the cooling effect of escalator integrated drive controller; this product shall be
installed at a well-ventilated place. In general, it is vertically installed with suitable clearances as
shown by Figure 2.2.
型
号
与
规
格
2-8
AS330 Escalator Intrgrated Drive Controller
This chapter focuses on the function list and function detailed description for AS330 series escalator
integrated drive controller
9
AS330 Escalator Intrgrated Drive Controller
1、Up-Down Operation
In the automatical situation, up/down command is input to the integrated drive controller
through outdide key, which activates the up/down operation. The outside switch is of automatical
reset.
2、Inspection Running
If the main board of integrated drive controller is in inspection, the auto input point is of no
signals, the system is in inspection mode. Outside, through up/down button of inspection handle, the
escalator is activated by inching. The escalator inspection running speed can be modified through the
main board parameter adjustment .The interlock against up-down handle simultaneous operation 第
should be set outside. 三
3、Automatical Oil Filling 章
The parameter setting can specify the interval between the oil fillings and the filling
time. If the escalator continuous running time reaches the set value, a continuous relay
signal will be sent to start the oil pump for filling. After a set period of time, the relay
产
signal stops. The filling can only be done during escalator running. For temporary it can
品
not match the pulse oil filling equipment.
功
4、Running Situation Display
能
Different running situations can be displayed through the handset or on-borad operator, like
inspection/auto, up/ down, safety loop, running mode (normal/energy saving), fault, fire and so on.
The escalator running direction can be output through the relay and displayed by the outside
light indicator
5、Historical Fault Log
Fault code, time and troubleshooting time, first running time and direction can be recorded.
The fault historical logs can be read through handset or on board operator, including fault
code,fault time,fault code definition, fault time escalator running situation(up/down/stop),
troubleshooting time.
6、Energy Saving Operation
Support casual low speed operation or casual pause mode. Not support bi-directional
auto operation mode. When the escalator photoelectricity has no person passing during
the set period of time, the system turns to casual low speed mode. And after a set period
of time, the system truns to the casual stop mode. For the Y-ᇞ operation, the casual
mode is directly to stop.
7、Stair Loss Check
When main processor pulse value between X12 and X13 is bigger than set value, or the
interval between two pulses is bigger than set value, the system takes it as stair loss, and
the escalator will be emergently stopped. Meanwhile.X12,X13 take self checking. If
during running, the signals continuously input with high or low electricity level, then it
will judge the check switch has problem and activate problem.
8、Escalator Speed measurement
Measurement point is fixed on the main gear. The escalator pulse number is recorded
with 200ms refreshing frequency, and it is compared with the set benchmark value. If
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Shanghai STEP Electric Corporation
the differential between the current value and the set value is more than 20 %, the
escalator will be emergently stopped for protection
9、Handrail Speed Measurement
Check the pulse number of the stair speed measurement between every two pulses and
compare it with the set benchmark value, if the differential between the current value
and the set value is more than 20 %, it means handrail speed is wrong
10、Anti-reverse protection: through two escalator speed measurement points, compare
Phase A and Phase B, and confirm the escalator direction by the differential between
phase A and B, and compare to the set direction.
12、 Escalator Smart Stop
Normal stop: Non emergent fault stop, press the stop button, the controller turns off all the
第 outputs.
三 Emergent Stop: At the time of emergent fault like overspeed, reversion, drive chain breakage,
章 the controller turns off all the outputs, meanwhile stop the additional brake output.
Soft Stop, use the key switch to make reverse-direction continous input over 3S (against the set
operation direction), the conreoller will stop in the condition of uniformly deceleration
产 13、 Alarm Bell
品 The bell will be on at the time of overhaul’s first startup and normal running startup. Bell time
功 is also set for the situation of direction or cover plate stolen.
能 14、 Running Direction Indicator
The controller will provide 2 ouput points for the auto-escalator running direction. The output
will be kept after the end of casual situation. It will be stopped only at the time of stop signal input.
15、 Contact Anti Adhesive Check;
The controller provides the check for the contact point. It is used when there is no outout, the
input point has no output ,then next time operation controller will not have output until the input
point recovers.
16 Brake Switch Check
When the operation starts, the controllers outputs the brake signals, check the input point of the
brake switch, if the output of the brake switch is not off, then means the switch fault. Turn off the
output and send the fault signal.
Optional Function
1、Running Monitering
Currently it can moniter the fault log, the current operation direction, casual situation, auto
maintainnence/fire (if more need for the monitoring board, please check the manual for the escalator
monitoring software)
2 Bypass Conversion Operation
When the parameter F0 is set to “1”,at that time the system goes into the mode of bypass
conversion operation., During the escalator running,the converter get started, it will uniformly
accerlerate to full speed, then the controller make the auto switchover to working frequency through
Y-ᇞ contact. The startup is finished
In the set period of time, the photoelectricity switch does not receive the signals; the controller
will automatically switch to conversion operation and meanwhile lower the frequency to the set
3-2
AS330 Escalator Intrgrated Drive Controller
value to adjust the escalator speed to satisfy the need of energy saving.
3、 Fire Function
For the normal escalator, all stops. For fire escalator,down operation stops,up-operation keeps
normal, at that time the system will shield casual function.
4、Up-Down Machine Room Theftproof Check
In the auto situation of up-down machine room theftproof check, the theftproof switch works
but the cover plate check switch is not active, fault alarm will be on and the escalator will stop.
5、Water level Check
The monitoring point of the monitoring water level has input, the controller will output the fault
information and turn off the output.
6、Lubrication Oil Level Check
When the oil level check point has outputs, the controller will give the fault signal, to indicate 第
the oil feeding. The escalater at that time still keeps running. 三
7、Overheated Motor Check 章
Overheated motor protection, when the motor overheat switch get the input signal, the
controller will output the fault signal and turn off the output.
8、Brake Wearing Check 产
Brake wearing protection, when the brake wearing switch gets the input signal, the controller 品
output fault signal and turn off the output 功
9、Additional Brake Function 能
This function has 2 logics(check situation,auto situation)
1) In the check situation, input the up-going signal, output the additional brake signal. After
additional brake is powered on, check its switch signal, if it goes normally, keep going,
if not, then the controller cuts off the output and records the fault. But it will return to
check situation, if continuous 3 checks turn out to be problem, then it is needed to cut
off the power and reset the fault.
Input the down going meanwhile check the switch signal, if it is abnormal,then stop
operation.
For non emergent stop for the escalator,the additional brake do not work.
2) In the auto situation input the up-going signal, output the additional brake signal. After
2S, check its switch signal, if it places normally, keep going, if not, then the controller
cuts off the output and records the fault. But it will return to check situation,if
continuous 3 checks turn out to be problem, then it is needed to cut off the power and
reset the fault.
Input the down-going signal, output the additional brake signal. After 2S, check its
switch signal, if it places normally, keep going, if not, then the controller cuts off the
output of the switch signal and brake signal.
For non emergent stop for the escalator, the additional brake cuts off the output after set
period of delay time.
3) For the normal operation, the conditions that the additional brake cut off the output are
overspeeding, reverse, drive chain breaking off.
10、Alarm Indicator
Rolling display for the fault information and event list.
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Shanghai STEP Electric Corporation
第
三
章
产
品
功
能
3-4
AS330 Escalator Intrgrated Drive Controller
Danger
4-1
Shanghai STEP Electric Corporation
电
梯
一
体
化
驱
动
控
制
器
的
配
线
4-2
AS330 Escalator Intrgrated Drive Controller
第
四
章
电
梯
一
体
化
驱
动
控
制
器
的
配
线
4-3
Shanghai STEP Electric Corporation
○
+1 ○
+2 B ○
- R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
○
+1 External connection with DC reactor, factory situation
电
梯 ○
+2 is short connection
一 ○
+2
体 External braking resistor connection
化 B
驱 ○
- Negative output terminal of DC bus
动
R/L1
控
Main circuit AC power input, connecting 3-phase input
制 S/L2
器 power
T/L3
的
配 U/T1
线 Escalator integrated drive controller output, connecting
V/T2
3-phase synchronous/asynchronous motor
W/T3
The conductor is 600V plastic insulation conductor for power supply. See Table 4.2 for conductor
specification and fastening torque.
4-4
AS330 Escalator Intrgrated Drive Controller
4T0030 14~25 25 9 第
4T0037 35~100 35 9 四
章
Important
The wire specification is as per ambient temperature 50℃. The allowable temperature is 电
confirmed to be up to 75℃ 梯
Main circuit of integrated drive controller is of open wiring terminal. For this, round crimp 一
terminals should be used. The round crimp terminals can be optional against the below table 4.3. 体
化
Table 4.3 Specification Of Round Crimp Terminals
驱
Wire Section(mm2) Terminal Bolt Speci. Round Crimp Terminal Speci. 动
控
M3.5 1.25/3.5
制
0.5
M4 1.25/4 器
的
M3.5 1.25/3.5 配
0.75
M4 1.25/4 线
M3.5 1.25/3.5
1.25
M4 1.25/4
M3.5 2/3.5
M4 2/4
2 M5 2/5
M6 2/6
M8 2/8
M4 5.5/4
3.5/5.5
M5 5.5/5
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Shanghai STEP Electric Corporation
M6 5.5/6
M8 5.5/8
M5 8/5
8 M6 8/6
M8 8/8
M6 14/6
14
M8 14/8
M6 22/6
22
M8 22/8
第
四 30/38 M8 38/8
章
M8 60/8
50/60
M10 60/10
电 80 80/10
梯 M10
一 100 100/10
体
化
驱
动
控 Important
制 The voltage drop should be paid enough attention while confirming the wire section area
器 General principle is to keep voltage within 2% of the rated value. If the voltage drops much,
的 the wire section should be enlarged. The formula is as follows:
配 Inter Wire Voltage Drop(V)= 3 * Wire Resistance(Ω)* Current(A)
线
4-6
AS330 Escalator Intrgrated Drive Controller
+1 +2 B -
R U
V
S
T W
Plug
Emergency Power Switch Power Control loop 第
四
章
e) In the case of grounding several drive controllers, it is recommended not to form a loop.
4-7
Shanghai STEP Electric Corporation
a) 3-phase AC power is connected with main circuit terminals R/L1, S/L2 and T/L3 via the circuit
breaker. Phase sequence of input power is not related to the sequence of terminals R/L1, S/L2 and
第
T/L3, any terminal could be connected.
四
章 b) To reduce the conduction and radiation interference of the drive controller over input power, the
noise filter may be provided at the power side. This filter can reduce the noise ingress into the
drive controller from power cable and also reduce the noise outflow from the drive controller to
电
梯 power cable.
一
体 Caution
化
Special Note: Please use the specific noise filter for the escalator integrated drive controller.
驱
动 See Fig. 4.7 for correct setting of power-side noise filter.
控
制
器
的
配
线
Fig. 4.7 Correct Setting of Power-side Noise Filter
See Fig. 4.8 and 4.9 for incorrect setting examples of power-side noise filter.
In Fig. 4.8, setting a noise filter at power-side does not necessarily achieve the expected results and
should be avoided.
4-8
AS330 Escalator Intrgrated Drive Controller
In Fig. 4.9, setting a noise filter at reception-side does not necessarily achieve the expected results
and should be avoided.
a) To improve the power coefficient of the escalator integrated drive controller, DC reactor may be
第
○ 1 and +
connected. Before delivery, a short-circuit block is mounted between terminals + ○ 2. To 四
章
connect DC reactor, please remove short-circuit block before connection;
b) If the DC reactor is not used, do not remove short-circuit block, otherwise abnormal operation
will occur; 电
See Fig. 4.10 for connection of short-circuit block. 梯
Short-circuit block
一
体
Short-circuit 化
短路块
block 驱
动
+1 +2 B -
控
R/L1
+
U/T1 制
S/L2 V/T2
T/L3 W/T3 器
E
的
配
Fig. 4.10 Short-circuit Block Connection Diagram 线
See Fig. 4.11 for connection of external DC reactor.
External
外接直流电抗器 DC reactor
+1 +2 B -
R/L1 U/T1
S/L2 + V/T2
T/L3 W/T3
a) All AS330 escalator integrated drive controllers are provided with built-in braking units. To
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Shanghai STEP Electric Corporation
release the energy feedback in motor braking, the braking resistor must be connected. See the
Braking Resistor Configuration Table 1.6.1 in Chapter 1 for specifications of braking resistors.
b) ○ 2 and B;
The braking resistor is mounted between terminals +
c) To keep the resistor work normally, be sure to thoroughly consider the condition of its heat
第 +1 +2 B -
四
R/L1 U/T1
章 S/L2 + V/T2
T/L3 W/T3
See Fig. 4.13 for schematic of never connecting the capacitor at output side of the escalator
integrated drive controller.
4-10
AS330 Escalator Intrgrated Drive Controller
U/T1
V/T2
W/T3
M
To depress the noise produced at output side, a specific noise filter may be connected at the output
side of AS303 escalator integrated drive controller. See Fig. 4.14 for connection of output-side noise
filter.
第
Escalator
四
章
电
梯
一
Fig. 4.14 Connection of Output-side Noise Filter
体
4.5.2Layout of Main Circuit Wiring 化
To depress the radiation interference produced at output side and increase the interference immunity,
驱
the wiring of main circuit and control circuit should be separated. Main circuit wiring inserts through
动
metal earth tube, at least 10cm away from signal cable. See Fig. 4.15 for main circuit wiring layout
控
schematic.
制
器
的
配
线
Escalator
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Shanghai STEP Electric Corporation
The preferred anti-interference action is to set the noise filter at input and output sides, and have the
drive controller unit shielded in an iron box. See Fig. 4.16 for details.
4-12
AS330 Escalator Intrgrated Drive Controller
图 4.17 控制回路端子
CAN Communication
Cotactor For
Extened Board
High voltage
Analog Input
opto-coupler
第
input
四
章
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Shanghai STEP Electric Corporation
Y5
Down-Going Contact Contact Output/Stand
JP2.2 Output
By(Pure Frequency Conversion)
线
Safety loop check positive voltage terminal,
JP5 JP5.2 X20 line-in 110V /220V Input
4-14
AS330 Escalator Intrgrated Drive Controller
JP8
JP8.5 X4 Up side photoelectricity check Input
JP8.6 X5 Down side photoelectricity check Input
JP8.7 X6 Safety loop check Input
第
JP8.8 X7 Drive Chain Breakup Check Input
四
JP8.9 X8 Brake Switch Check Input
章
JP8.10 X9 Auxilary Brake Switch Check Input
2K High Speed
JP9.1 X10 Motor Speed Check 1 Input 电
Input
2K High Speed 梯
JP9.2 X11
Motor Speed Check 2/Anti-Reversion Switch
Input Input 一
Check(Parameter Option) 体
化
2KHigh Speed
JP9.3 X12 Up Stair Loss Detector Input 驱
Input
动
2KHigh Speed 控
JP9.4 X13 Down Stair Loss Detector Input
Input 制
2KHigh Speed 器
JP9.5 X14 Left rail speed check Input
Input 的
2KHigh Speed 配
JP9 JP9.6 X15 Right rail speed check Input
Input 线
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Shanghai STEP Electric Corporation
第
四 Input Isolated Power 0V, inside connected with
JP10.3 G24VIO
章 JP7.4
The wire is 600V plastic insulation wire for control curcuit. See Table 4.5 for wire specification and
fastening torque.
4-16
AS330 Escalator Intrgrated Drive Controller
Spec. of
Spec. of connectible Fastening
Model recommended wire
wire mm2 torque(N.m)
mm2
The wiring of control terminals should be away from that of main circuit as far as possible,
otherwise false action may be resulted in due to the interference.
电
梯
H1
H2
H3
H
一
体
化
W2 D
W1
W
驱
动
控
相位采集器外形图1
制
相位采集器型号 外形图 外形尺寸mm 器
W H D H1 W1 H2 W2 H3
AS.L15-A 1 的
59 108 33 96.5 49 74 41 50.5
配
Outline Figure 1 of Phase Position Collector (Dimension)
线
4-17
AS330 Escalator Intrgrated Drive Controller
ChapterⅤ Operator
AS330 Integrated Drive Controller carries LED Indicator light and Seven-Segment Displayer. Its
programmable LED indicator light is to show the input and output situations and some other basic
situations of the escalator. Integrated drive controller’s parameter and fault codes can be checked out
through seven segment displayer. Besides, AS330 integrated drive controller also supports LCD
liquid crystal handset operator, which realizes the advanced commissioning for the escalator.
5.1Seven-Segment Display Operator
See below fig 5.1 for the appearance and definition of Seven Segment Displayer including the
detailed description for the operator key functions.
LED Indicator 第
Light 五
章
Seven Segment
Operator
Digital Tubes 操
Contact
作
器
Function Key
Seven segment displayer has 27 LED Indicator light,the mid 18 channels L1-L18 is of X0-X17
input situation. Light on means input, Light off means no input, other lights are all invalid.
5.1.2 Function Keys
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Shanghai STEP Electric Corporation
Control
parameter reset Faultcode
Safetychain fault
ParameterF
Password login collectorboard System time System year
setting
input situation
5-2
AS330 Escalator Intrgrated Drive Controller
Speed
Model
Running Situation
This menu is to show the basic situations of the escalator inclusive of running, floor, and door.
Running Situation:
Inspection, Normal
2. Fault Code
Fault Code
Fault Code Series Number
Integrated drive controller is able to save 20 fault codes. The closest fault code series number is 00.
Up/down button operation to browse these fault codes. Press “Enter” to show the fault
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Shanghai STEP Electric Corporation
date,Press”left” and “right” to check the fault time and fault floor. Press”ESC” to quit.
3. System Year
The fig above is the year 2010. “Y” is the short for “Year”. When modification needed, press
“Enter”, the lowest number starts to blink. Use the “left’ and “right” button to modify the number
need to be changed. The chosen number will blink, then modify through “up’ and ‘down”
button,then Press”Enter” for confirmation.
4. System Date
第
五
章
The above fig is for 8/12. “d” is for Day. When the modification is needed, press “Enter” the
lowest number starts to blink, Use the “left’ and “right” button to modify the number need to be
操 changed. The chosen number will blink, then modify through “up’ and ‘down” button,then
作 Press”Enter” for confirmation.
器
5. System Time
The above fig is 15:36. “T” is short for Time, Please be noted, due to the limit of seven
segment,the “T” is all as above for integrated drive controller. When the modification is needed,
press “Enter” the lowest number starts to blink, Use the “left’ and “right” button to modify the
number need to be changed. The chosen number will blink, then modify through “up’ and ‘down”
button,then Press”Enter” for confirmation.
X series number
X input situation
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AS330 Escalator Intrgrated Drive Controller
The above fig is : X0 has no input. Press”up” and “down” to choose X series number, the series
number from 0~15, the highest position means this input port has no valid input, (0 means no valid
input. 1 means valid input available
7. password Login
第
五
Input password, as shown the password is 149
章
In the login menu, you can see “login”. Press “Enter” ,the lowest position of LED starts to blink.
Use the “left’ and “right” button to locate the position needed for digit input,the chosen location will
blink, it means in the digit input situation.Then choose the digit needed through “up’ and ‘down”
button. Complete the digit input and Press “Enter”, login finished. If the password is 操
correct.press”Enter” to display “login” if not, press “Enter” to still remains in the password input 作
situation. Press “ESC” to quit 器
Notes: Under the situation of non-login, the escalator situatuin and parameters are only for
browse. Only after login , the modification is allowed.
8. F Parameter Setting
Considering very many F parameters, the parameter code is of 3 digit display, and the
parameter requires multi digit display. So the special treatment is taken in designing, using alternate
display to show F parameters. The specific operation is as follows: use “up” and “down” button to
choose the browsed parameters. For istance, F5, the screen display the above fig “F-005”,one second
later, the screen will show the parameter of F5 ,as above fig,after you see “300”, “F-005” and
“300” will be alternately on display, each is for one second. Press”Enter” lowest position of LED
start to blink, choose the digit for this position via “up” and “down” button. Choose the position via
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Shanghai STEP Electric Corporation
“left’ and “right” button, the chosen position will blink, it means for the digit input situation, reuse
the “Up” and “down” to chooest the digit. And “Enter” to finish the parameter modification,the
chosen position stop blink.
F parameter modification must be done with login authority, if without login, press “Enter” to
jump to “Login”
9. Input Type
第
五
章
This menu is to finalize F0~F199 control parameter Reset. Please take note, the control
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AS330 Escalator Intrgrated Drive Controller
parameter Reset will be effective on condition that the login grade must be ≥2, if the login grade is
not enough, “Enter” press will not have any effect. If the login grade is enough, press “Enter” into
the authentication code input menu (the authentication code is for misoperation, the code is fixed as
5678) If the authentication code is correct, press’Enter” control parameter get reset.
This menu is to finalize F200~F255 drive parameter Reset. Please take note, the drive parameter
Reset will be effective on condition that the login grade must be ≥2, if the login grade is not enough,
“Enter” press will not have any effect. If the login grade is enough, press “Enter” into the
authentication code input menu (the authentication code is for misoperation, the code is fixed as
第
5678) If the authentication code is correct, press’Enter” drive parameter get Reset.
五
章
12. Fault Code Reset
操
作
器
This menu is to finalize fault code Reset. Please take note, the fault code Reset will be effective
on condition that the login grade must be ≥2, if the login grade is not enough, “Enter” press will not
have any effect. If the login grade is enough, press “Enter” into the authentication code input
menu(the authentication code is for misoperation, the code is fixed as 5678) If the authentication
code is correct, press’Enter”fault code get Reset.
This menu is to display the version No. of the drive section program, one second later, the
screen will show the Version No.30.03 of drive section program as above fig. Then “VER1” and “30.03”
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Shanghai STEP Electric Corporation
This menu is to display the version No. of the control section program, one second later, the
screen will show the Version No.30.03 of control section program as above fig. Then “VER2” and “E20”
第
display alternately, each is for 1 second.
五
章 5.1.3.3. LED display digit and alphabet list
Due to the LED structure limit, the display digit sand alphabets are partly difficult to read. So
the below display list is offered
操
作 Display Meaning Display Meaning Display Meaning Display Meaning
器
1 2 3 4
5 6 7 8
9 0 A B
C D E F
G H I J
K L M N
O P Q R
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AS330 Escalator Intrgrated Drive Controller
S T U V
W X Y Z
a) Drive Situation: Check the escalator set speed, feedback speed, bus voltage,output 操
current,output torque,pre-torque,ect 作
b) Input/Output:Escalator Input and Output situation and the description for each port 器
c) Fault Log: Escalator Running Record and Fault Code, and fault code floor and time.
d) Speed Check:Check the escalator speed information
e) Running time:Check the escalator running time
f) Maintenance time: Check the escalator maintenance time
g) Program Version: Progam Version Information of the operator and the main borad.
Three,Parameter Classifications
Function option menu, the escalator parameters can be read and checked via handset operator.
a) Converter Parameter: Under this menu, the common F parameters of commissioning can be
read and set.
b) Escalator Specifiaction:This menu is about the classified menu about the escalator
specifications, to check or set the related parameters of the escalator specifications.
c) Parameter Summary: this menu is to check and set all the F parameter.
d) Control parameter Service:Reset for F0~F199 escalator control parameter. To avoid the
misoperation and its loss, authentication code should be input before Reset action.
e) Drive Parameter Reset:Reset for F200~F255 escalator drive parameter. To avoid the
misoperation and its loss, authentication code should be input before Reset action.
f) Parameter copy: Download and save set parameters of main borad into the operator or
upload the saved parameters in the operator to escalator main board.
Notes: The authentication code should be input before any downloading and uploading to avoid
the misoperation and its loss during parameter up/download.
Four, Command Reset
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Shanghai STEP Electric Corporation
All the escalator parameters can be reset including fault code and escalator running
times via handset operator. To avoid the misoperation and its loss, authentication code
should be input before Reset action.
Five, Added Functions
Set the mainboard time or fire mode function via the handset operator.
Six,Re-login:
Input the login password on the handset operator and re-login the mainboard.
The mainborad login password of the operator can be modified, the current grade password can
Below picture is the example for connection between the controller and handset operator.
操
作
器
5-10
AS330 Escalator Intrgrated Drive Controller
The handset appearance is as below picture 5.3. The table 5.3 make the detailed description for the
operator functions.
第
五
章
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Shanghai STEP Electric Corporation
Function
1.Enter function selection
2. Enter edit status when viewing data
2.Save data input
第
五
章
Table 5.3 Window Classification & Main Content
操 Mode Option: The first status after energized and connected, to choose the mode of
作
Model Option
the operator. For the integrated drive controller,please press “ENTER”
器
Press”enter”autoenter to enter
Perss”ESC”manuallyenter
Version Window After power and connection. Press “ENTER”to enter,to display the
Versions
program version number. The third line is version no. for escalator
30.01 drive program and the fourth line is version no. for escalator control
NSPG03
program.
Enter escalator status window after the input of correct password in this
Login Window
window.
5-12
AS330 Escalator Intrgrated Drive Controller
normal goingup
window if there is no special notice.
=== 00000000 ===
0101 00:00:00
Function Selection This window contains the following functions: monitor, parameters
Mode Option
classification, reset command, added functions, re-login,set password,
Detailed function Press Enter key to enter the detailed function status, and they can be
viewed and modified, please refer to the next content for details.
操
作
器
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Shanghai STEP Electric Corporation
Press 4 times
Press 3 times
第
五
章 6
Press 2
times
操
作 7
器
9 normal goingup
Log in to enter escalator status
=== 00000000 ===
0101 00:00:00 window
ENTER
ENTER
Output/Input
Surveillance State
Regulator Parametric ESC Failure Logging
第
五
章
Fig 5.5 Function Status Switchover
Through the above methods, select one function, enter Enter into the related function window.
Below is the explaination for the main function window operation of the first level menu. 操
5.2.4.4 Check Monitering Status 作
器
Take view failure history 1 as an example:
0 —— normal goingup
Escalator Status Display
=== 00000000 ===
0101 00:00:00
1 Function Option
Function Option Status
Surveillace status
Para. classification
2 Monitering status
Into Second Level Menu
Input/output
Fault record
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Shanghai STEP Electric Corporation
Time 1007251330
5 No. 1
and to change
Fault Code 11
page
Time 1007261530
。Note: Time format in fault information is shown in yy/mm/dd/hh/mm, each occupys 2 digits
第
五 For other functions under the situation of monitoring, refer to above table. Use and to
章 page for view.
0 —— normal going up
Escalator Status Display
=== 00000000 ===
0101 00:00:00
1 Function Option
Enter Function Option Status
Monitering status
Para. classification
2 Function Opiton
Press to make function option
Para.
classification
Commissioning
opertion
Press 1 time
5-16
AS330 Escalator Intrgrated Drive Controller
4 Parameter
classification
Parameter
summary
Control parameter
reset
Press 1
time
5 Parameter summary
Check the value of F parameter
F0 = 0
Drive mode
6 Parameter summary
Check the next-down parameter
F1 = 2
Casual mode
Ckeck previous-up
parameter 第
6 Check the following 10 五
Parameter summary
章
F11 = 0.300m/s parameters
Inspection speed
7 Parameter summary
In the parameter check
8 Parameter summary
Down to decrease by 1
9 Parameter summary
Move left to the highest position
10 Parameter summary
Up to increase by 1
F11 = 1 .200
Inspection speed
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Shanghai STEP Electric Corporation
11 Parameter summary
F11 Edit Successful ,if not, to
Please refer to the above steps to modify the other parameters basically the same way as F. but
please take note that some parameters like input setting and contain only two status with ON and
OFF, and press and key can move by 16.
0 —— Normal goingup
Escalator Status Display
=== 00000000 ===
0101 00:00:00
第
五
章 1 Function option
Enter Function Option
Monitering status
Parameter classification
3 Parameter classification
Into second level menu
Convertor parameter
Escalator specification
4 Parameter classification
Press to finalize the
6 Input type
Into Parameter Setting
----------*------
F26 = 512
Inspection(X10) NO
5-18
AS330 Escalator Intrgrated Drive Controller
7 Input type
-*-------*------
-
F26 = 512
inpection(X10) NO
按1次
8 Input type
Setting Parameter
---------*------
*
F26 = 514 Option
inspection(X9) NO
9 Input type
Confirmed Parameter
Take Notes: Under the menu of Input Type, NC is for normal close, NO is for normal open.
5.2.4.7 Other Function 第
五
There are functions of motor learning, reset, time setup, change password, re-login in the first menu,
章
these function is easy to be operated by pressing .
Now take resetting parameter F as an example:
1 Function option
Enter Function Option
Monitering classification
Parameter classification
2 Function option
Reset command
Press 2
Other function
times
3 Reset command
Fparameter classification
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Shanghai STEP Electric Corporation
password input
6 Fparameter lassification
Press ENTER for reset,
shown; if “Reset
unsuccessful”, please
The time setting is a little different from F parameter setting, now take time set of year 2009, month
10, date10, hour 15, minute 20 for example:
操
Table 5.9 Time Setting
作
器 Step key Operator Status Notes
0 —— normal goingup
Escalator Status Display
=== 00000000 ===
0101 00:00:00
1 Function Option
Enter Function Option
Surveillace status
Para. classification
2 Function option
Other function
Press 3 times
relogin
3 Other function
Time setting
Fire frighting
4 Time setting
09/10/01
09:20:30
5-20
AS330 Escalator Intrgrated Drive Controller
5 Time setting
909/10/01
09:20:30
6 Time setting
09/10/01 1
09:20:30
Press 2 times
7 Time setting
09/10/10 0
09:20:30
Press 9 times
8 Time setting
09/10/10 第
9
09:20:30 五
章
9 Time setting
09/10/10
5
15:20:30
Press 6 times 操
作
10 Time setting 器
09/10/10
15:20:30
5-21
AS330 Escalator Intrgrated Drive Controller
In the following Table 6.1, AS330 escalator integrated drive controller and other supporting products
are listed for users to make choices in accordance with the specific configuration of their escalators
配
套
产
品
介
绍
6-1
Shanghai STEP Electric Corporation
第
六
章
配
套
产
品
介
绍
Pic 6.2 Mounting Dimension For Safety Chain Fault Collection Board
6-2
AS330 Escalator Intrgrated Drive Controller
6.1.2 Definitions of Plug-ins and Ports on Safety Chain Fault Collection Board ES.02/B
Table 6.1 ES.02/B Plug-ins Spescification
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Shanghai STEP Electric Corporation
Breakage
JP4.5 X16 Handrail Drive Chain Breakage
JP4.6 X17 Up Stair Collapse
JP5.1 X18 Up Apron Plate Emergency Switch
JP5.2 X19 Manual Turning Gear Stop Switch
JP5.3 X20 Up Left Stair Anti-Rebound Switch
JP5.4 X21 Up Maintenance Control Box Stop
JP5
Button
JP5.5 X22 Control Cabinet Emergency Stop
JP5.6 X23 Main Board Y7 Relay Normal Non faulty time to show
Open Contact(JP8.4) “↑UP”
第
六
章
配
套
产
品
介
绍
6-4
AS330 Escalator Intrgrated Drive Controller
Para-number Parameter
Default Range Unit Reference
Description
F0 Drive Mode 1 0~2 0 Frequency Conversion
1 Double Mode 2 Y-ᇞ
F1 Casual Mode 0 0~2 0 non-casual 1 only
casual half speed 2
Casual half speed/casual
pause
F2 X19 Input Style 0 0~2 0 Mode Option 1 Fire
Input 2 Motor
Overheated
F3 Fire Escalator 0 0~1 1yes 0 no
第
F4 Reversed Entry Alarm 20 10~1000 0.1s
七
TIme
章
F5 Same Direction Running 300 50~60000 0.1s
Casual Time
F6 Reverse Direction Running 100 50~6000 0.1s
Casual TIme
功
能
F7 Half Speed Running Stop 50 0~6000 0.1s
参
Time
数
F8 General Additional Brake 50 0~1000 0.1s
Release Time
F9 Emergent Additional Brake 5 0~1000 0.1s
Release Time
F10 Rated Speed 700 100~3000 0.001m/s
F11 Inspection Speed 300 10~3000 0.001m/s
F12 Casual Speed 150 10~3000 0.001m/s
F13 Motor Speed Measurement 50 1~1000 0.1s
Delay
F14 Standby 30 1~1000 0.1s
F15 Motor Speed Measurement 100 1~10000
Frequency Conversion
Standard(Double Mode)
F16 Motor Speed Measurement 100 1~10000
ᇞ Standard
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Shanghai STEP Electric Corporation
7-2
AS330 Escalator Intrgrated Drive Controller
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Shanghai STEP Electric Corporation
第 F5 ———Same direction running casual time: This parameter is to set the delay of the casual speed sent by the
章 F6 ———Reversed Running Casual Time: This parameter is to set the delay of the casual speed sent by the
controller after reversed entry in the casual mode.
F7 ———Half speed stop time: This parameter is to set the delay of “cut off the input and stop the escalator” when
功 no more optoelectrical signal coming after casual speed input
能 F8 ———General additional brake release time: This parameter is to set the delay of cutting off additional brake
参 output at the the time of normal escalator stop or non emergent fault stop under the auto mode
数 F9 ———Emergent additional brake release time :This parameter is to set the delay of cutting off additional brake
output at the time of emergent fault like overspeed,reversed running,drive chain breakage
F10 ———Rated Speed: This parameter is to set the escalator rated speed. For istance 0.5m/s is set to 0.500
F11 ———Inspection Speed: This parameterer is to set the escalator rated speed, for istance 0.25m/s is set to 0.250.
F12 ———Casual Speed: This parameter is to set the escalator casual period,for istance 0.25 is set to 0.250
Notes: The parameter setting of Inspection and casual speed is related to F10 rated speed, Inside the controller
F11 and F12 speed control is according to some ratio of F10
F13 ———Motor Speed Measurement Delay: This parameter is set the effective delay of motor speed measurement
after the high speed set output
F14 ———Handrail Speed Measurement Fault Allowed Time:This parameter is to set how much time to send the
fault after handrail speed measurement pulse become continuously over or under the standard value
F15 ———Motor Speed Measurement Frequency Conersion Standard, this parameter is to set the time gap between
two pulse. It can be checked via the handset operator.
F16 ———Motor Speed Measurement ᇞ Standard: This parameter is to set the time gap between two pulse. It can
be checked via the handset operator.
F17 ———Stair Speed Measurement Standard: The standard value please check F32
F18 ———Left handrail speed measurement standard, the standard value please check F32
7-4
AS330 Escalator Intrgrated Drive Controller
F19 ———Right handrail sped measurement standard, the standard value please check F32
F20 ———Oil filling time gap: This parameter is to set the time gap between oil fillings. The unit is hour
F21 ———Single Oil filling time: This parameter is to set the time for the relay continuous output in the main
board at the time of oil filling.
F22 ———Standby
F23 ———Fault Ring Time: This parameter is to set the output time of the buzzer relay when the safety loop fault
takes place
F24 ———Function Activation: This parameter is of the digit parameter,which can set the function on /off. This
parameter has 5 effective digits; from left to right is 0-5. Setting method is: Entry Parameter is displayed as
──────,at this time functions are off. When needed to activate the functions, place the curser to the related digit,
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Shanghai STEP Electric Corporation
F34 ———Standby
F35 ———Standby
F36 ———Standby
F37 ———Initial Password: This password is only to moniter status, set the time, not to modify parameters.
F38 ———Commisioning Password:This password can not be reset to operate the time and can not modify the
password, other operations are available
F39 ———Super Password:This password is to modify any parameter.
F200——Converter Software Version No. This is an only read data set before factory release
F201——Converter Control Mode: 0: non speed sensorV/f control mode, 1: non speed sensor vector
control mode, 2: speed sensor torque control mode, 3: speed sensor vector control mode,
default is 3 .Generally, speed sensor vector control mode is used, so basically this
parameter default to 3. But some commissioning sites require the parameter to 0 for
temporary to move the car position before encoder installation to make the converter run in
open loop V/f control mode. Be careful, before the hoistway self learning, the encoder
must be installed and wired, and recover F201 to 3.
F202——Motor Type Option 0: Asynchronous 1:Synchronous
F203——Motor Rated Power Unit:kW Set according to nameplate
F204——Motor Rated Current。Unit: A Set according to nameplate
F205——Motor Rated Frequency Unit:Hz。Set according to nameplate
第
F206——Motor Rated Speed Unit: rpm Set according to nameplate
七
F207——Motor Rated Voltage Unit: V Set according to nameplate
章
F208——Motor Polarity. Set according to nameplate.If there is no motor polarity parameter, then
calculate as below formula
功 Polarity =(120×f)÷n n is rated rotary speed ,f is rated frequency
能 The even whole number from the value calculated is “Polarity”
参 F209——Motor Rated Slip Frequency: Unit: Hz Only for asynchronous motor and set according to
数 nameplate. If no slip frequency value on the nameplate, then F209 value is as below
calculation
Suppose rated frequency is f(F205), rated speed is n(F206), motor polarity is p (F208) then
Slip Frequency=f-((n×p)÷120)
For example, rated frequency is 50Hz, rated speed is 1430rpm, motor polarity is 4 then
F209 set value is =50-( (1430×4)÷120)=2.33Hz
F210——Tracking Delay Time: After this period of delay time , speed tracking start
F211——Tracking Zero Voltage Time: Zero voltage duration
F212——Tracking Voltage Kp: Kp during switchover
F213—— Tracking Voltage Ki : Ki during switchover
F214——Tracking Quit Delay: process end delay from working frequency switchover to conversion
frequency
F215——Tracking Maximum Current: Switch current limit from working frequency to conversion
frequency
F216——Tracking Frequency Change Gain: Frequency change speed from working frequency to
conversion frequency
F217——Tracking Initial Frequency:The initial frequency in the process from working frequency to
7-6
AS330 Escalator Intrgrated Drive Controller
conversion frequency
F218——Tracking Maximum Voltage.: Maximum voltage of the bus during monitoring and tracking
F219——Tracking Maximum Current:Monitering and tracking maximum effective current value in
the process
F220——Acceleration time Ta0: This parameter is to decide the acceleration slope (the value of
constant acceleration), it is the time needed from 0 speed to the highest speed with
constant acceleration. It is not average acceleration, the average accerleration includes 2
acceleration round angles besides this parameter.
F221——Deceleration Time Td0. This parameter is to decide the deceleration slope (the value of
constant deceleration), it is the time needed from highest speed to the 0 speed with
constant deceleration. It is not average deceleration, the average decerleration includes 2
deceleration round angles besides this parameter.
F222—— Acceleration Ts0: Set the time for acceleration round angle of S curve start part. More this
time more round angle
F223——Acceleration round angle TS1: Set the time for the acceleration round angle of S curve
constant speed part. More this time, more round angle
F224——Deceleration angle round Ts2: Set deceleration round angle for the S curve deceleration
start part. More this time more round angle.
第
F225—— Deceleration angle round Ts3: Set deceleration round angle for the S curve deceleration
七
end part. More this time more round angle.
章
F226——Maximum Frequency: the maximum frequency allowed by the converter
F227——Brake Action Time: It is the adjustment parameter for brake mechanical open time. Set
this parameter according to actual brake release mechanical action time 功
F228——Current slow-down time parameter: Parameter F228 is to set the time of current slow 能
down, from converter receiving command for output stop to actual current output zero. 参
Generally this parameter default is 0. For some special occasions when convertrer current 数
rapidly goes off, bringing about the big noise from the motor at the time of eascalator stop,
this parameter can be increased suitably. However this parameter can not be too big,
should not be more than the delay time of main contact release. Otherwise it turns out to
be contact arc discharge at the time of contact electric release, reducing the contact life
span. In addition, the converter can not have current due to the loop off after contact
release.
F229——Compensation Torque Direction Adjustment Parameter: This parameter is used when to
start pre-load compensation function. Generally, the factory default is set to 0 . But if
other reasons make the reverse system torque compensation direction, then modify
parameter F229 from 0 to 1 to solve this problem.
F230—— Acceleration Time Ta1: the time needed from zero speed accelerated to the rated speed 1
F231——Deceleration Time Td1: the time needed from rated speed decelerated to 0 speed.
F232——Encoder Feedback Signal Filter Time Parameter: default is 0 ,only for theseriously
disturbance occasion, suitably increase the filter time to increase the system
anti-disturbance ability.
F233——Encoder Feedback Direction: 0: negative sequence 1: positive sequence the default is 1.
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Shanghai STEP Electric Corporation
Generally do not need to change it but if it happens that encoder get wrong wiring causing
feedback direction discordant with the actual direction. It can be adjusted through F233
parameter modification.
F234——Motor Phase Sequence: generally, F234 is set to 1, but if motor running direction is
reverse to the required direction, change from 1 to 0 through F234 to turn the motor
direction
F235—— Motor Empty Load Current Coefficient: Set the proportion of tractor empty load current
and rated current. The default is 32%. Generally do not need to modify this parameter.
F236—— PWM Carrier Frequency: More carrier frequency, less motor noise, but more wearing
down. Normally user does not need to set it, just use the default(6kHz). If the situation
really requires reducing the motor noise and increase the carrier frequency, it will cause
more wearing down due to more carrier frequency. Thus when the carrier frequency is
over the default value, every 1KHz up, the converter need to be 5% derated in use
F237——PWM Carrier Frequency Width: Normally user does not need to set it, just use the default
to operate. Its function is to make carrier frequency automatically change within this
scope of width. In some occasions, it has effect of reducing motor noise. For example,
F236 is set to 6KHz, F237 is set to 0.4KHz, then theactual converter carrier frequency will
automatically change within the scope of 5.8~6.2KHz
F238——Adjustor Mode: Normally default is 1, standard adjustor mode
第
F239—— Output Torque Limit: It is to set the limit value of output torque. It is the percentage data
七
against the rated torque. Default is 175%
章
F240——Converter Rated Voltage: Set Converter input voltage
F241——Angle synchronous adjustment 12G: The modification angle from frequenct conversion to
功 working frequency.
能 F242——12G Switchover Frequency: The switch frequency in the process from frequenct
参 conversion to working frequency.
数 F243——Synchronous Over Time: The maximum time for the phase position synchronous waiting
from frequency conversion to working frequency. If the synchronous signal is not detected
when over this time , the escalator will automatically switch to working frequency .
F245——F246~F255 Parameter functyion Options: To modify this parameter will change the
definitions of F246~F255, scope 0~6,default is 0
When F245=0
F246—— Heatsink Overheat Protection: Integrated drive controller will activate the protection after
a set period of continuous heatsink overheating.
F247——Over Speed Protection Coefficient: Integrated drive controller activates the protection if
the motor running speed goes over the protection coefficient set by this parameter for a set
period of overspeed protection time .
F248——Overspeed Protection Time: To set motor continuous overspeed protection time.
F249——Input Open Phase Voltage Threshold Value: Bus voltage fluctuate beyond this value , and
continuous 150 working frequency power cycle, then it is judged to be input open phase.
F250——Brake Resistor Short Curcuit Confirmation Times: Activate protection after certain times
of the instant brake resistor short circuit times going over this set value
F251——Sincos Encoder Breaking Off Confirmation Times: Activate protection after certain times
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AS330 Escalator Intrgrated Drive Controller
of Sincos encoder breaking off times going over this set value
F252——Output Open Phase Confirmation Time: Acitvate protection when output open phase goes
over the parameter set time
F253——Charging Relay Fault Confirmation Voltage: Activate protection when running three phase
input voltage goes down by the parameter set value, report it to be No. 144 fault.
In that at the initial time of site commissioning, 114 fault was reported when temporary
power capacity was not enough and no improving condition on site. When power on or
off, the turn-on and off voice of relay inside the converter is available, that means the
charging relay of the converter is not damaged. Modify converter parameter to satisfy the
escalator running of this temporary power. The way of realization is as follows:
Turn the default of F253 from 45 to 90; therefore the escalator is able to run under the low
power capacity supply. Recover the parameter to 45 when the normal power supply is on
after the end of the site installation.
F254——Speed Curve Option 0: acceleration/deceleration time o , 1: acceleration/deceleration
time 1 2: port choose acceleration/deceleration time 3: communication choose
acceleration/deceleration time
F255——ABZ Encoder Breaking Off Protection Threshold Value: Default is 20%. When
synchronous motor uses ABZ encoder , if the feedback speed deviation exceeds this
threshold value, then judging encoder breaking off. Converter reports it to be No. 12 fault
第
When F245=2
七
F246---- Special Function parameter: 8: slip compensation is decided by the motor parameter 32,
章
Under voltage fault is also recorded at the time of no running.
F247——PWM Commissioning Mode: 0: 5 segment 1: 7 segment 2: <40%rpm 7 segment,> 5
segment, when low speed ,the integrated drive controller have more disturbance for the
external, for example when CAN communication signal is not good , modify to 0(5 功
segment), it will have obvious effect, meanwhile reducing the converter heating, however 能
it will cause low speed converter more noise 参
F248----Automatical Torque Up 数
1: Automatical Torque Up 2: suppress fluctuation 14: slip compensation 8: stator
resistance compensation 16: dead time compensation 32: bus voltage compensation 64:
suppress fluctustion 2
F249---- Dead Time Compensation Mode, Standby parameter
F250—— Three phase current balance coefficient: this parameter is ony read which will
automatically change after three phase current balance coefficient get calibrated. If it is
synchronous motor, triggering asynchronous self learning command will turn on output
contact, calibrate the three phase balance coefficient, this function is to reduce motor
fluctuatuion and increase the comfort.
Three phase current balance coefficient self learning is as follows: First enter motor self
learning mode of commissioning menu via handset operator, press “Confirm” the
integrated drive controller output KMY turn on command to turn on thr output contact,
then three phase current sensor calibration self learning, the operator will show “learning”,
about 30 senconds later learning get successful and it will show”learning done” At that
time set F245 to 2, observe F250 which will be one value between 800-1200(can not be
1000). F 250 is defaulted to be 1000, after learning this valur will not be 1000, otherwise
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Shanghai STEP Electric Corporation
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AS330 Escalator Intrgrated Drive Controller
This chapter provides the guide for operation of escalator. By the operation procedures described in
this chapter, the design, installation, wiring, parameter setting and commissioning of escalator may
be completed quickly.
Important Notice:
9 Any users of our products are required to carefully read and understand this manual and the
related equipment manuals to system prior to starting system commissioning or putting it into
operation in order to avoid accident losses.
9 Be sure to read and understand the instructions for System Parameter Setting in this manual
prior to starting system commissioning or putting it into operation in order to avoid accident losses.
9 Site commissioning can not be started until all mechanical equipment, (how the machine room
equipment is required depends on the preparation of machine room).
9 Any equipment and devices required to be installed and commissioned before system
commissioning shall be surely completed in a reliable manner.
9 Before commissioners starting its works, all the works must be confirmed by the related 第
installation persons and commissioning director of mechanical system and other system or by the 八
other persons designated to taking the related responsibilities.
章
9 Prior to system commissioning, the commissioner shall carefully check all the equipment and
other devices related to the commissioning of electric system are all completely installed and
commissioned appropriately.
电
9 Prior to system commissioning, the commissioner must carefully check there is not any 梯
existences of unsafe factors to human body and property (including potential and possible unsafe
调
factors).
试
9 The commissioner must be of trained and qualified to execute commissioning of escalator 指
control system. 南
9 In case that this manual can not satisfy your requirements, please contact us timely to get
supporting in time.
9 Commissioner shall, before starting its work, check all the site conditions are ready to carry out
system commissioning.
Danger
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Shanghai STEP Electric Corporation
Caution
第
八
章
电
梯
调
试
指
南
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AS330 Escalator Intrgrated Drive Controller
第
八
章
电
梯
调
试
指
南
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AS330 Escalator Intrgrated Drive Controller
This chapter describes the fault codes, situations, causes and solutions, and additionally, provides
analysis of faults occurred in operating and commissioning for information.
Danger
Caution
第
When power is on, do not change wiring and remove terminals 九
章
Or it may cause risk of electric shock.
Contact Adhensive(not
when brake ,ᇞ contact,angle contact,up going contact,down going contact all
01 pure frequency
have no output,adhesive check still have signal
conversion)
Frequency Conversion
02 Contact Fault(Not pure Frequency conversion contact input and output discordance
frequency conversion)
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Shanghai STEP Electric Corporation
Working Frequency
03 Contact Fault(Not pure Working frequency contact input and output discordance
frequency conversion)
05 Safety Loop Relay Fault Safety loop/high voltage and safety loop relay discordance
Reversed escalator
50 Reverse
Speed measurement switch fault
Escalator Overspeed
51 Overspeed
Speed measurement switch fault
Escalator underspeed
52 Underspeed
Speed measurement switch fault
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AS330 Escalator Intrgrated Drive Controller
Handrail Underspeed
54 Handrail Underspeed
Speed measurement switch fault
Stair Loss
55 Stair Loss
Stair Inspection Switch Fault
Fault Fault
Possible Cause Solutions
Code Display
DC terminal over high Check the meshwork power, to see whether fast stop
voltage with high inertia load,no energy consumption brake
第
Check the motor or the out wires are short curciuted, or
Short curciuted around 九
the grounding short curcuited
章
Output open phase Check the motor and the outputted wires are loose or not
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Fault Fault
Possible Cause Solutions
Code Display
output open phase Check motor and the outputted wires whether loose or not
第 Acceleration Time Too
九 Short
Extend the acceleration time
章 Acceleration
77 Too Much Load Reduce load
Deviation
Raise up the current limit value within the range of
Current Limit Too low
故 permit
障 Bus Input Power Voltage
对 Check the input power
Overvoltage Abnormal
策 Protection(in Motor Quick Restart when
Motor stop and restart up
acceleration) high speed running
Load Running Inertia Too
Bus Use suitable energy consumption brake parts
Big
Overvoltage
Deceleration Too Short
78 Protection(in Entend deceleration time
Time
decceleratio
Brake Resistor Value Too
n) Connect the suitable brake resistor
Big/ No connected
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AS330 Escalator Intrgrated Drive Controller
Fault Fault
Possible Cause Solutions
Code Display
constant Brake Resistor Value Too
Connect the suitable brake resistor
speed) Big/ No connected
Power voltage under
Check Input Power
minimum working voltage
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Shanghai STEP Electric Corporation
Fault Fault
Possible Cause Solutions
Code Display
Motor Low Load Sudden Change
Decrease load sudden change frequency and its range
Speed during Running
Overcurrent(
Motor parameter setting
in constant correctly set motor parameter
abnormal
speed)
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AS330 Escalator Intrgrated Drive Controller
Fault Fault
Possible Cause Solutions
Code Display
Speed
Allowed
Negative direction overload
Check load udden change external reasons
or load sudden change
UVW
Encoder Encoder wiring has problem
89 Wrong or parameter setting Check wiring connection or change the parameter
Phase problem
Sequence
Encoder
90 Communicat Encoder Fault Check the encoder and reset the encoder self learning
ion Fault
motor single phase get short
Abc Check motor and its outputted wire loop
circuited to grounding
overcurrent
91 (3 phase
instant
Drive Board Inspection
value) Replace drive board
Loop Problem
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Shanghai STEP Electric Corporation
Fault Fault
Possible Cause Solutions
Code Display
Sincos
Encoder Damaged or wiring
98 Encoder Check encoder and its wiring
problem
Fault
Input Side Voltage
Abnormal Check Networks Voltage
Input Open
99 Input Voltage Open Phase
Phase
Input side wiring terminal
Check input terminal wiring
loose
Overspeed Encoder parameter setting
check encoder loop
Protection(O fault or get disturbance
ver max Load sudden change check load sudden change external reasons
100
speed
Overspeed Protection
protection Check Parameter
Parameter Setting Problem
limit)
Power Networks Check input power
Motor High Load sudden change Reduce the load sudden change frequency and scope
101 Speed motor parameter setting Correctly set motor parameter
Overcurrent Encoder Parameter Setting
Check encoder Loop
fault or get disturbance
九 Motor Abnormal replace the motor ,first make grounding insulation test
Grounding
章 102 Converter output side over
protection
current leakage to refer to the specialist for maintenance
grounding
故
Capacitor
障 103 Converter capacitor aging Refer to the specialist for maintenance
Aging
对
External
策 104 Externally input fault signal Check external fault reasons
Fault
converter output side wiring
Check converter output side wiring situations, prevent
abnormal, bobble or break
Output bobbling and breaking off
105 off
Unbalance
motor three phase
check the motor
unbalance
Parameter
106 Parameter Setting Incorrect Modify coverter parameter
Setting Fault
Current Drive Board Hardware
107 Refer to the specialist for maintenance
Sensor Fault Fault
Brake External brake resistor
108 Check brake resistor circuit
Resistor circuit shorted
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AS330 Escalator Intrgrated Drive Controller
Fault Fault
Possible Cause Solutions
Code Display
Short
Curcuited
three phase instant
Current
current value get over and
109 Instant Refer to the specialist for maintenance
alarm when Ia,Ib,Ic no
Value Over
operation
故
障
对
策
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AS330 Escalator Intrgrated Drive Controller
Chapter 10 Maintenance
第
◎ When power is on, don’t change the 十
wiring or remove terminals. 章
Or it may cause risk of electric shock
10.1 Warranty
Our company guarantees the escalator integrated drive controller (main body) in the following cases: 保
养
In the warranty period calculated form the delivery date, the manufacture will be liable for failures
or damages occurred in normal operating conditions; when warranty period is expired, the service
与
will be reasonably paid. 维
护
The services for dealing with the flowing troubles will also be paid even if it is still in warranty
period:
1) Failures and/or troubles caused due to use it not in accordance with instruction manuals or
modify or remodel it without authorization.
2) Not used for its intended use.
3) Damages during transport or due to falling after purchase.
4) Damages due to earthquake, fire, flood, lightning, abnormal voltage or other force majeure.
10.2 Product Checkup
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Shanghai STEP Electric Corporation
In case damages, troubles or other problems are found on product, please contact the agencies or out
technical departments and provides the following information:
1) Product Type
2) Serial number
3) Purchase date
The following information must be informed of: damage condition, unclear problems and troubles.
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AS330 Escalator Intrgrated Drive Controller
第
十
章
保
养
与
维
护
10-3
AS330 Escalator Intrgrated Drive Controller
From such aspects as noise control, wiring requirement, grounding, peripheral equipment surge
absorption, leakage current, EMC Zoning, installation precaution, use of supply filter and disposal of
radiated noise, this appendix describes the escalator integrated drive controller EMC design and
installation guide for reference by escalator integrated drive controller users.
A1Noise Control
As determined by operating principle, the escalator integrated drive controller produces certain
noises. The effect of noise on peripheral equipment is relevant to the noise type, transmission path as
well as the design, installation, wiring and grounding of drive system
A1.1 Noise Type
Noise types are shown by Attached figure A1.1.
附
A1.2 Transmission Path 录
See attached figure A1.2 for transmission path of noise. A
E
M
C
安
装
指
南
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AS330 Escalator Intrgrated Drive Controller
附
录
A
E
M
C
安
装
指
A2.2 Requirements on Cable Size 南
Greater cable size causes greater ground capacitance and greater ground leakage current. Therefore,
motor cable with excessive cross-sectional area shall be used by derating so as to reduce output
current (each increment of cross sectional area makes current decreasing by 5%).
A2.3 Requirements on Shielded Cable
High frequency low-impedance shielded and armored (such as weaved copper wire mesh or,
aluminum wire mesh) cable shall be used.
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Shanghai STEP Electric Corporation
A3 Grounding Requirements
A3.1 Grounding Method
See figure A3.1 for grounding method of Ground pole
A-4
AS330 Escalator Intrgrated Drive Controller
(1) Use grounding cable of standard cross section as far as possible in order to minimize the
grounding impedance; due to flat cable has smaller high-frequency impedance than round-section
cable, therefore, flat cable with identical cross-sectional area will be more preferable.
(2) The ground cable should be as short as possible and the grounding point should be close to the
escalator integrated drive controller as practicably as possible.
(3) If four-core cable is used for motor line, one of the four core conductors must be grounded in
such a way that one end of it is grounded by the side of escalator integrated drive controller and
another end is connected to the ground terminal of motor. The optimal grounding effect may be
achieved if each of both motor and the escalator integrated drive controller has individual dedicated
ground pole.
(4) Where all ground terminals of system components are combined together, the noise source
caused by ground leakage current will affect the other peripherals of escalator integrated drive
controller. Therefore, in a same control system, the grounding for escalator integrated drive
controller shall be separated from those for weak voltage equipment such as computer, sensor or
audio devices.
(5) To get smaller high-frequency impedance, the anchor bolts of equipment may be used as
high-frequency terminal connecting rear panel of cabinet. Note to remove insulation coating around
the securing point in installation.
(6) The grounding cable must be laid far away from the I/O wirings of noise sensitive equipment.
In addition, the grounding cable must be as short as possible.
附
录
A
E
M
C
安
装
指
Figure 4.1 Use Requirements of Relay, Contactor and Electromagnetic Brake 南
A5 Leakage Current and Countermeasures
Figure A5.1 shows the wiring capacitance, motor capacitance, ground leakage current and
line-to-line leakage current by the input/output side of escalator integrated drive controller. The
intensity of leakage current depends upon the carrier frequency and capacitance.
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Shanghai STEP Electric Corporation
A-6
AS330 Escalator Intrgrated Drive Controller
When using the shielding layer grounding method as shown in figure A6.2, the shielding layer must
be grounded as close to the cabinet as possible, otherwise the sectional cable from grounding point
to the outlet of cabinet will still act as an antenna coupling. The noise grounding point shall not be
more than 15cm from cable outlet of cabinet, and smaller clearance will always be more preferable.
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Shanghai STEP Electric Corporation
installation method shall be such: closely laid the filter casing on the conductive plane of metal
cabinet so as to maximize their contact area. Note to remove the insulation coating during
installation in order to ensure good electric contact.
A8 EMC Installation Zoning
n the drive system constituted by escalator integrated drive controller and motor, the escalator
integrated drive controller and peripherals such as control devices and sensors are usually installed in
a same control cabinet. The interferences of control cabinet on external environment may be
inhibited by taking suitable measures at the main contacts, therefore, the supply line radio noise filter
and supply line AC reactor shall be installed. In order to meet the EMC directive, the interiors of
control cabinet shall also be arranged in accordance with EMC requirements.
In the drive system constituted by escalator integrated drive controller and motor, the escalator
integrated drive controller, brake units and contactors are all heavy noise source which may affect
the normal operation of such noise sensitive peripherals as automated assembly, encoder and sensor.
On the basis of electric characteristics of peripherals, they will be installed at different EMC zones in
order to spatially isolate the noise sources and noise receivers. This is an effective measure for
eliminating interferences.
See Figure A8.1 for EMC installation zoning for escalator integrated drive controller.
Figure A8.1 EMC Zone for installation of escalator integrated drive controller
Description of above shown EMC zoning for installation:
I zone: Control supply transformer, control device and sensor
II zone: Control signal cable interface requiring certain anti-interference capacity
III zone: Main noise sources including input reactor, escalator integrated drive controller, brake
unit, contactor and the like
IV zone: Output noise filter and its wiring
V zone: Power supply (includes wiring of radio noise filter)
VI zone: Motor and its cable
A-8
AS330 Escalator Intrgrated Drive Controller
These zones shall be separated by minimum 20cm in order to realize electromagnetic decoupling; for
better decoupling effect, ground separator is preferred among the zones. The cables shall be laid and
arranged by zone; if necessary, filters shall be installed at interfacing point between zones; all the
bus cables led out from cabinet (e.g. RS485) and signal cable must be shielded.
A9 Precautions for Electric Installation
See Figure A9.1 for electric installation of escalator integrated drive controller.
附
录
A
Figure A9.1 Electric Installation of escalator integrated drive controller In order to meet the EMC
directive, the following notices must be taken: E
(1) Escalator integrated drive controller shall be installed in a cabinet where the base plates of M
escalator integrated drive controller and such peripherals as input filter will be secured on the rear C
panel in order to ensure good electric contact; the escalator integrated drive controller and filters 安
must be arranged as close as possible within 15cm in order to minimize the high-frequency 装
impedance of their grounding line and reduces high-frequency noises.
指
(2) Install a wide ground terminal bank at the inlet (5cm or less from outlet) of control cabinet and 南
than secure all the shielding layers of cabinet in/out cables onto the terminal bank by 360° girth
jointing method in order to ensure good electric contact.
(3) Motor cable shall be of type shielded cable and it is more preferable to use shielded cables with
such two shielding layers as spiral metal belt and metal mesh. By the escalator integrated drive
controller side, the shielding layer of motor cable shall be connected, by 360° girth jointing method
and with cable clip, to the rear panel of cabinet at two points: one point shall be close to escalator
integrated drive controller as far as possible within 15cm, another point is located on ground
terminal bank. 360° girth jointing method shall also be used when the motor cable’s shielding layer
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Shanghai STEP Electric Corporation
threads through motor terminal box and grounds at motor metal casing; if it is impractical, firstly
strand both shielding layers as braid, then flatten it to width of more than 1/5 braid length in for
connecting to motor terminal. The core conductor of motor cable and its PE soft braid lead shall be
as short as possible within 5cm.
(4) Terminal control cable must be of type shielded cable, which shielding layer should be
connected to terminal bank at the cable inlet of cabinet by 360° girth jointing method; the shielding
layer end connecting escalator integrated drive controller may be secured to the metal casing of
escalator integrated drive controller. If impractical, firstly strand both shielding layers as short and
wide braid, and then flatten it to facilitate connecting to the PE terminal of escalator integrated drive
controller. The uncovered section of cable core conductor and the PE soft braid lead shall be as short
as possible within 15cm.
⑸ Keyboard cable shall not be threaded out from the shielding cabinet.
The slot holes on shielding cabinet shall be as small as possible within 15cm in length.
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AS330 Escalator Intrgrated Drive Controller
This appendix summarize the function parameter, running situation and fault list, in order to make
it convenient for the user to check and use.
B.1 Function Parameter List
Para-number Parameter
Default Range Unit Reference
Description
F0 Drive Mode 1 0~2 0 Frequency Conversion
1 Double Mode 2 Y-ᇞ
F1 Casual Mode 0 0~2 0 non-casual 1 only
casual half speed 2
Casual half speed/casual
pause
F2 X19 Input Style 0 0~2 0 Mode Option 1 Fire
Input 2 Motor
Overheated
F3 Fire Escalator 0 0~1 1yes 0 no
F4 Reversed Entry Alarm 20 10~1000 0.1s
TIme
F5 Same Direction Running 300 50~60000 0.1s
Casual Time
F6 Reverse Direction Running 100 50~6000 0.1s
Casual TIme
F7 Half Speed Running Stop 50 0~6000 0.1s
Time
F8 General Additional Brake 50 0~1000 0.1s
Release Time
F9 Emergent Additional Brake 5 0~1000 0.1s
Release Time
F10 Rated Speed 700 100~3000 0.001m/s
功
F11 Inspection Speed 300 10~3000 0.001m/s
能
F12 Casual Speed 150 10~3000 0.001m/s
参
F13 Motor Speed Measurement 50 1~1000 0.1s
数
Delay
、
F14 Standby 30 1~1000 0.1s 故
F15 Motor Speed Measurement 100 1~10000 障
Frequency Conversion 表
Standard(Double Mode) 汇
F16 Motor Speed Measurement 100 1~10000 总
ᇞ Standard
B-1
Shanghai STEP Electric Corporation
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AS330 Escalator Intrgrated Drive Controller
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Shanghai STEP Electric Corporation
Contact Adhensive(not
when brake ,ᇞ contact,angle contact,up going contact,down going contact all
01 pure frequency
have no output,adhesive check still have signal
conversion)
Frequency Conversion
02 Contact Fault(Not pure Frequency conversion contact input and output discordance
frequency conversion)
Working Frequency
03 Contact Fault(Not pure Working frequency contact input and output discordance
frequency conversion)
05 Safety Loop Relay Fault Safety loop/high voltage and safety loop relay discordance
B-4
AS330 Escalator Intrgrated Drive Controller
Out-wired Contact 1
15 Fault(Pure Frequency Out-wired Contact 1 input and output discordance
Conversion)
Out-wired Contact 2
16 Fault(Pure Frequency Out-wired Contact 2 input and output discordance
Conversion)
Mode Abnormal
17 During operation, inspection automatically makes switchover
Switchover
Reversed escalator
50 Reverse
Speed measurement switch fault
Escalator Overspeed
51 Overspeed
Speed measurement switch fault
Escalator underspeed
52 Underspeed
Speed measurement switch fault
Handrail Overspeed
53 Handrail Overspeed
Speed measurement switch fault
Handrail Underspeed
54 Handrail Underspeed
Speed measurement switch fault
Stair Loss
55 Stair Loss
Stair Inspection Switch Fault
功
能
参
数
、
Drive System Fault Code And Analysis 故
Fault Fault 障
Possible Cause Solutions
Code Display 表
Mode DC terminal over high Check the meshwork power, to see whether fast stop 汇
71
Overcurrent voltage with high inertia load,no energy consumption brake 总
B-5
Shanghai STEP Electric Corporation
Fault Fault
Possible Cause Solutions
Code Display
Protection Check the motor or the out wires are short curciuted, or
Short curciuted around
the grounding short curcuited
Output open phase Check the motor and the outputted wires are loose or not
B-6
AS330 Escalator Intrgrated Drive Controller
Fault Fault
Possible Cause Solutions
Code Display
output open phase Check motor and the outputted wires whether loose or not
B-7
Shanghai STEP Electric Corporation
Fault Fault
Possible Cause Solutions
Code Display
Motor Power Too Small,
under 1/20 of converter max Adjust converter capacity and motor capacity
power
B-8
AS330 Escalator Intrgrated Drive Controller
Fault Fault
Possible Cause Solutions
Code Display
During Encoder and Motor are of
Change motor or encoder phase sequence
Running different phase sequence
Motor Reverse Running
Current limit too low , not matching the motor
When Startup
Brake loose , escalator
Check Brake
Find Current slippage
85
When Stop
Wrong
Motor wire reverse
86 Motor Turn over and adjust the parameter
connection
Sequence
Motor Magnetism loss leads
Check Motor
to free wheel
Codirectiona
l Overspeed
87
(max speed
range)
Positive direction overload
Check load sudden change external reasons
or load sundden change
Motor Magnetism loss
Check motor
Reverse situation leads to free wheel
Overspeed
88 (Within max
Speed
Allowed Negative direction overload
Check load udden change external reasons
or load sudden change
UVW
Encoder Encoder wiring has problem
89 Wrong or parameter setting Check wiring connection or change the parameter
Phase problem
Sequence
功
Encoder
能
90 Communicat Encoder Fault Check the encoder and reset the encoder self learning
参
ion Fault
数
motor single phase get short
Abc Check motor and its outputted wire loop 、
circuited to grounding
overcurrent 故
91 (3 phase 障
instant
Drive Board Inspection
表
value)
Loop Problem
Replace drive board 汇
总
92 Brake outputed replay no action Check relay control circuit
B-9
Shanghai STEP Electric Corporation
Fault Fault
Possible Cause Solutions
Code Display
Inspection
Relay action/brake not open Check brake power line loose or not
Fault
Feedback component
Adjust feedback component
checked to be no signal
Input High Voltage Too
check input voltage whether matching the converter
Input High High
93
Voltage Switch Power Voltage
Refer to the specialist for maintenance.
Inspection Loop Problem
UVW
Encoder Encoder Wiring Loop Wiring terminal loose or damage and breakage in the
94
Wiring Problem wiring
Break Off
Encoder Not
96 Self
Learning
Too much time on overload stop running for a while, if it takes place again after
situation, more load less restart ,check the overload whether beyond the permit
Output time value
Overcurent
97 Motor Rnning Block Up Checck motor or brake
(validated
value) Motor coil Short circuited Check the motor
Sincos
Encoder Damaged or wiring
98 Encoder Check encoder and its wiring
problem
Fault
Input Side Voltage
Abnormal Check Networks Voltage
Input Open
99 Input Voltage Open Phase
Phase
Input side wiring terminal
Check input terminal wiring
功 loose
能 Overspeed Encoder parameter setting
check encoder loop
参 Protection(O fault or get disturbance
数 ver max Load sudden change check load sudden change external reasons
100
、 speed
Overspeed Protection
故 protection Check Parameter
Parameter Setting Problem
障 limit)
表 Motor High Power Networks Check input power
汇 101 Speed Load sudden change Reduce the load sudden change frequency and scope
总 Overcurrent motor parameter setting Correctly set motor parameter
B-10
AS330 Escalator Intrgrated Drive Controller
Fault Fault
Possible Cause Solutions
Code Display
Encoder Parameter Setting
Check encoder Loop
fault or get disturbance
Wiring Fault Correct the wrong wiring according to user manual
Motor Abnormal replace the motor ,first make grounding insulation test
Grounding
102 Converter output side over
protection
current leakage to refer to the specialist for maintenance
grounding
Capacitor
103 Converter capacitor aging Refer to the specialist for maintenance
Aging
External
104 Externally input fault signal Check external fault reasons
Fault
converter output side wiring
Check converter output side wiring situations, prevent
abnormal, bobble or break
Output bobbling and breaking off
105 off
Unbalance
motor three phase
check the motor
unbalance
Parameter
106 Parameter Setting Incorrect Modify coverter parameter
Setting Fault
Current Drive Board Hardware
107 Refer to the specialist for maintenance
Sensor Fault Fault
Brake
Resistor External brake resistor
108 Check brake resistor circuit
Short circuit shorted
Curcuited
three phase instant
Current
current value get over and
109 Instant Refer to the specialist for maintenance
alarm when Ia,Ib,Ic no
Value Over
operation
B-11
Shanghai STEP Electric Corporation
Fault Fault
Possible Cause Solutions
Code Display
Safety Loop
6000+
First Switch
i
Off
功
能
参
数
、
故
障
表
汇
总
B-12
AS330 Escalator Intrgrated Drive Controller
C-1
AS330 Escalator Intrgrated Drive Controller
Notice to customers
Dear customers:
RoHS is the English abbreviation of the Restriction of the use of certain hazardous substances in
electrical and electronic equipment. EU implemented the RoHS on July 1, 2006, it regulates the
limited use of six kinds of harmful materials during the electrical and electronic equipment products
of recently putting on the market, such as lead, mercury, cadmium, sexavalence chromium, PBB, and
PBDE etc..
On Feb 28, 2006, the seven ministries and commissions of Ministry of Information Industry of
China, Development and Reform Commission, Department of Commerce, General Administration
of Customs, State Administration for Industry and Commerce, State General Administration for
Quality Supervision and Inspection and Quarantine, State Environmental Protection Administration
jointly issued the Measures for Administration of the Pollution Control of Electronic Information
Products which is the RoHS of Chinese version and make a compulsory implementation. On Feb 1,
2008, Measures for Administration of the Environmental Protection of Electronic Wastes Pollution
which was issued by China Environmental Protection Administration began to be implemented
which clearly regulated that the user of the electrical and electronic equipment product should offer
or relegate the electronic waste to units (including individual business households) who had the
corresponding scope of business listed in directory (including temporary directory) to demolish,
utilize or dispose them.
The products of our company comply with the requirements of Measures for Administration of the
Pollution Control of Electronic Information Products and RoHS on the part of electronic parts and
components, PCB board, harness material, selecting and purchasing of structural element etc., it
strictly controls the six kinds of harmful materials of lead, mercury, cadmium, sexavalence
chromium, PBB, and PBDE. Also, during the production, PCB parts and components are welded in
lead free product line using the lead free welding process.
Components type Electronic Electronic printed Sheet metal Radiator Working of Wire
component circuit board(PCB) parts plastics
Possible
Six kinds of harmful materials of lead, mercury, cadmium, sexavalence chromium, PBB,
poisonous
and PBDE
elements
1 Environmental impact analysis
During the usage, our company products will produce some heat to result in some harmful materials
volatilizing very a little, however, it can not seriously affect the environment. While the electronic
products are out of use at the end of the lifecycle and are discarded, the heavy metal and chemical
poisonous material will seriously pollute the soil and water source.
Any electronic products and equipments have its service life and can be abandoned, even though it
can be used, it also will be washed out by upgraded products. The lifecycle of our company
C-1
Shanghai STEP Electric Corporation
When the various electronic products are abandoned, if disposed improperly, they will pollute the
environment. Our company requires the customer to establish the recycle system according to the
national corresponding provisions, it can not be disposed as general domestic garbage or general
industrial solid waste, and it shall be stored and utilized by environmental harmless method or
unified recovered and disposed by authorized units strictly according to Measures for Administration
of the Environmental Protection of Electronic Wastes Pollution issued by China Environmental
Protection Administration. For any individual and unit without rights, to demolish, utilize or dispose
electronic wastes is forbidden.
Please don’t discard the electronic wastes with common domestic garbage. Any proposal about
disposal of electronic wastes, please contact local waste product disposal organization or
environmental protection bureau.
C-2