Data sheet

Customer item no.:BOOSTER1

Communication dated: 01/12/2015 Number: ES 4010897
Doc. no.: ALCON- HVAC PUMPS Item no.: 200
Quantity: 1 Date: 01/12/2015
Page: 7 / 67

ETL 065-065-250 GGXAV10D200304 BKSBIE3 Version no.: 1

Inline pump

Operating data
Requested flow rate 44.00 m³/h Actual flow rate 43.99 m³/h
Requested developed head 14.50 m Actual developed head 14.50 m
Pumped medium Water, cooling water Efficiency 71.7 %
closed cooling circuit MEI (Minimum Efficiency ≥0.70
Not containing chemical and Index)
mechanical substances which Power absorbed 2.42 kW
affect the materials Pump speed of rotation 1452 rpm
Ambient air temperature 20.0 °C NPSH required 1.91 m
Fluid temperature 6.5 °C Permissible operating 16.00 bar.g
Fluid density 1000 kg/m³ pressure

Fluid viscosity 1.48 mm²/s Discharge press. 1.42 bar.g

Suction pressure max. 0.00 bar.g Min. allow. mass flow for 2.19 kg/s
Mass flow rate 12.22 kg/s continuous stable operation
Max. power on curve 2.93 kW Max. allow. mass flow 20.13 kg/s
Min. allow. flow for continuous 7.87 m³/h Design Single system 1 x 100 %
stable operation Performance test Yes
Shutoff head 18.39 m

Design
Pump standard Without Shaft seal code 10
Design Close-coupled in-line Sealing plan Single-acting mechanical seal
Orientation Vertical with vented chamber (A-type
Suction nominal dia. DN 65 casing cover, taper bore)
Suction nominal pressure PN 16 Seal chamber design Conical seal chamber (A-type
Suction position 180° (down) cover)
Suction flange drilled EN1092-2 Contact guard With
according to standard Wear ring Casing wear ring
Discharge nominal dia. DN 65 Impeller diameter 223.0 mm
Discharge norminal pressure PN 16 Free passage size 10.0 mm
Discharge position top (0°/360°) Direction of rotation from drive Clockwise
Discharge flange drilled EN1092-2 Silicon free pump assembly Yes
according to standard Bearing bracket construction Close-coupled
Shaft seal Single acting mechanical seal Bearing bracket size 25
Manufacturer KSB Bearing type Anti-friction bearings
Type 1 Lubrication type Grease
Material code Q1Q1X4GG Color Vermilion (RAL 2002)
Data sheet

Customer item no.:BOOSTER1

Communication dated: 01/12/2015 Number: ES 4010897
Doc. no.: ALCON- HVAC PUMPS Item no.: 200
Quantity: 1 Date: 01/12/2015
Page: 8 / 67

ETL 065-065-250 GGXAV10D200304 BKSBIE3 Version no.: 1

Inline pump

Driver, accessories
Driver type Electric motor Insulation class F to IEC 34-1
Drive standard mech. IEC Motor enclosure IP55
Model (make) KSB-Motor Cos phi at 4/4 load 0.82
Drive supplied by Standard motor supplied by Motor efficiency at 4/4 load 87.7 %
KSB - mounted by KSB Temperature sensor 3 PTC resistors
Motor const. type V1 Terminal box position 0° same orientation
Motor size 100L Viewed from the drive
Efficiency class Efficiency class IE3 acc. to Motor winding 400 / 690 V
IEC60034-30-1 Number of poles 4
Motor speed 1452 rpm Connection mode Delta
Frequency 50 Hz Motor cooling method Surface cooling
Rated voltage 400 V Motor material Aluminium
Rated power P2 3.00 kW Frequency inverter operation FI allowed
Available reserve 23.72 % allowed
Rated current 6.2 A Motor noise pressure level 63 dBa
Starting current ratio 8.2

Materials G
Volute casing (102) Grey cast iron EN-GJL- Casing wear ring (502.1) Grey cast iron GG/CAST
250/A48CL35B IRON
Casing cover (161) Grey cast iron EN-GJL- Casing wear ring (502.2) Grey cast iron GG/CAST
250/A48CL35B IRON
Shaft (210) Tempered steel C45+N Shaft sleeve (523) CrNiMo steel
Impeller (230) Grey cast iron EN-GJL- Stud (902) Steel 8.8
250/A48CL35B Screwed plug (903) Steel ST
Motor stool (341) Grey cast iron EN-GJL- Impeller nut (922) Steel 8
250/A48CL35B Key (940) Steel C45+C / A311 GR 1045
Flat gasket (400) DPAF seal plate asbestos CLASS A
free
Joint ring (411) Steel ST

Packaging
Packaging category B2 With desiccants in PE- Packaging for storage Indoor
plastic sheeting, heat-sealed Packaging for country Nigeria
water-proof, in Outdoor storage at -40°C to +50°C, up to 12 months. Packet
wooden/plywood case, must be covered.
outdoor storage up to 12
months
Packaging for transport Truck
IPPC Standard ISPM 15 Yes
Data sheet

Customer item no.:BOOSTER1

Communication dated: 01/12/2015 Number: ES 4010897
Doc. no.: ALCON- HVAC PUMPS Item no.: 200
Quantity: 1 Date: 01/12/2015
Page: 9 / 67

ETL 065-065-250 GGXAV10D200304 BKSBIE3 Version no.: 1

Inline pump

Certifications
Test participation Witnessed
Hydraulic performance test Quantity, non-witnessed 0
Acceptance standard ISO 9906 class 2B; Below 10 Quantity, witnessed 1
kW acc. to paragraph 4.4.2
Quantity meas. points Q-H 5 Balancing test
Certificate Inspection cert. 3.2 to EN Balancing grade G 6,3
10204 Part Impeller
Test participation Witnessed Certificate Test report 2.2 to EN 10204
Quantity, non-witnessed 0 Test participation Non-witnessed
Quantity, witnessed 1
NPSH test Yes Final visual inspection
Quantity meas. points NPSH 1 Certificate Inspection cert. 3.2 to EN
10204
Hydrostatic test (room temp.) Test participation Witnessed
Range Complete pump with shaft
seal Material certificates: Volute casing, Casing cover,
Test pressure 21.00 bar.g Impeller (102,161,230)
Test time 10.0 min Certificate Test report 2.2 to EN 10204
Certificate Inspection cert. 3.2 to EN
10204
Performance curve

Customer item no.:BOOSTER1

Communication dated: 01/12/2015 Number: ES 4010897
Doc. no.: ALCON- HVAC PUMPS Item no.:200
Quantity: 1 Date: 01/12/2015
Page: 10 / 67

ETL 065-065-250 GGXAV10D200304 BKSBIE3 Version no.: 1

Inline pump

Qmin
Total developed head

20 Qmin

Qmin
[m]
260.0

10 260.0/223.0/223.0

260.0/196.0/196.0

0 10 [m³/h] 20 30 40 50 60 70 80

4
NPSH req.

[m]

0 10 [m³/h] 20 30 40 50 60 70 80

50
Efficiency

[%]

0
0 10 [m³/h] 20 30 40 50 60 70 80
3.5

[kW]
Power Input

2.0

0.5
0 10 [m³/h] 20 30 40 50 60 70 80
Flow

Curve data
Speed of rotation 1452 rpm Efficiency 71.7 %
Fluid density 1000 kg/m³ MEI (Minimum Efficiency ≥0.70
Viscosity 1.48 mm²/s Index)
Flow rate 43.99 m³/h Power absorbed 2.42 kW
Requested flow rate 44.00 m³/h NPSH required 1.91 m
Total developed head 14.50 m Curve number K1159.454/33
Requested developed head 14.50 m Effective impeller diameter 223.0 mm
Acceptance standard ISO 9906 class 2B
Installation plan

Customer item no.:BOOSTER1

Communication dated: 01/12/2015 Number: ES 4010897
Doc. no.: ALCON- HVAC PUMPS Item no.:200
Quantity: 1 Date: 01/12/2015
Page: 11 / 67

ETL 065-065-250 GGXAV10D200304 BKSBIE3 Version no.: 1

Inline pump

250 225

196

174

216 100

ø11.5
198

50

571 220
250
134
705 45 45
200
50
12.5 12.5
M10 100
60
175
134

Drawing is not to scale Dimensions in mm

Motor Connections
Motor manufacturer KSB-Motor Suction nominal size DN1 DN 65 / EN1092-2
Motor size 100L Discharge nominal size DN2 DN 65 / EN1092-2
Motor power 3.00 kW Nominal pressure suct. PN 16
Number of poles 4 Rated pressure disch. PN 16
Speed of rotation 1452 rpm
Position of terminal box 0° same orientation
Viewed from the drive
Weight net
Pump 43 kg
Motor 34 kg
Total 77 kg
Connect pipes without stress or strain! For auxiliary connections see
separate drawing.
Connection plan

Customer item no.:BOOSTER1

Communication dated: 01/12/2015 Number: ES 4010897
Doc. no.: ALCON- HVAC PUMPS Item no.:200
Quantity: 1 Date: 01/12/2015
Page: 12 / 67

ETL 065-065-250 GGXAV10D200304 BKSBIE3 Version no.: 1

Inline pump

Connections
Pump casing variant XX36
1M.1 Pressure gauge Rc 1/4 Drilled and plugged.
connection
1M.2 Pressure gauge Rc 1/4 Drilled and plugged.
connection
6B Pumped liquid drain Rc 1/4 Drilled and plugged.
6D Pumped medium - filling / Rc 1/4 Drilled and plugged.
venting
5B venting G 1/4 Closed with venting plug