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3.matrix Acidizing 3-1-2010 (2P)
3.matrix Acidizing 3-1-2010 (2P)
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Acidizing Methods
• Acid Washing
• Matrix Acidizing
• Acid Fracturing
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Acid Washing
• Acid washing is an operation designed to remove
acid soluble scales present in the wellbore or to open
perforations.
• A small volume of acid is spotted at the desired
position in the wellbore and allowed it to react with
scale deposits or formation.
• The acid may be circulated back and forth across the
perforations or formation face. This accelerates the
dissolution process.
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Acid Fracturing
• Performed above the fracturing rate and pressure of
the formation
• Rock is cracked and an etched fracture is created
• Since flowing acid tend to etch in a nonuniform
manner, conductive channels are created which
usually remain when the fracture closes.
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Skin Effect
0.00708ko h
Jo = Skin
µo Bo ln(re / rw + s )
rs
rw re
s = ( k / k s − 1) ln(rs / rw )
s > 0 ks < k
s = 0 ks = k
ks k h
s < 0 ks > k
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Jo Js
ko ko
rw rw rs
re re
ks
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Js (k s / ko ) ln(re / rw )
=
Example 1 J o ln(rs / rw ) + (k s / ko ) ln(re / rs )
Damaged zone
rs=10.0 in.
rw=4.0 in.
re=660 ft
70% reduction
ko= 100 mD
h
0.3
ks= 5 mD
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Matrix Acidizing
• It is not a solution for poor reservoir quality.
Typically, the lower permeability limit is about 10
mD for an oil well and 1 mD for a gas well.
• In carbonates, acids react with flow channels and
pores and can create long wormholes, effectively
increasing permeability for several feet in the
reservoir.
• In contrast, acid treatments in sandstones merely
remove damage and do not actually stimulate the
reservoir.
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Matrix Acidizing
• Removal of near well bore damage can result in significant
stimulation, by say three-fold.
• In undamaged formations even significant permeability
increases over a 3 to 6 meter radius around the wellbore
will result in less dramatic stimulation than achieved
when removing damage.
• There is a practical limit of about a 50% increase in
injectivity or productivity of undamaged oil or water
wells which can be achieved using matrix stimulation.
• Higher levels of stimulation would probably require the
use of uneconomic volumes of stimulation fluid (acid or
acid generating solution)
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Js (k s / ko ) ln(re / rw )
=
J o ln(rs / rw ) + (k s / ko ) ln(re / rs )
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Rules-of-Thumb on Acid Volumes
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Carbonate Acidizing
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Acids Used in Carbonate Acidizing
Main Systems Sub Groups
Formic Acid
Organic Acids
Acetic Acid
Sulfamic Acid
Powdered Acids
Choloroacetic Acid
Acetic-Hydrocloric Acid
Acid Mixtures
Formic-Hydrocloric Acid
Gelled Acids
Retarded Acid Systems Chemically Retarded Acids
Emulsified Acids
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Organic Acids
• Organic acids are prefered because of
– their lower corrosivity.
– easier inhibition at high temperatures.
• They are used primarly in operations with a long
acid-pipe contact time, such as perforating fluid.
– Acetic acid (HC3OOH)
– Formic acid (HCOOH)
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Organic Acids
• Acetic acid is commonly available as a 10 wt%
solution of acetic acid in water.
• Acetic acid → Lower corrosivity.
• Formic acid more corrosive than acetic acid.
• Corrosivity order:
HCl>HF-HCl>HCOOH>HC3OOH
• Acetic acid is expensive than HCl and formic acid.
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Powdered Acids
• Sulfamic acid (H3NO3S) and Choloroacetic acid (C2H3ClO2)
• They are white crystalline powders that are readily soluble
in water.
• They are mixed with water at or near the wellsite. Sometimes
they are cast in useful shape such as “acid sticks”.
• Choloroacetic acid is stronger and more stable than
sulfamic acid.
• Sulfamic acid decomposes at about 80 °C and it is not
recommended for wells with a BHT greater than 70 °C.
Choloroacetic acid is prefered when a powdered acis is
appropriate.
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Acid Mixtures
• Acetic-hydrocloric acid and formic-hydrocloric acid
mixtures are used in carbonate acidizing.
• Acid mixtures are less corrosive than HCl acid.
• They are preferred for high temperature wells
where corrosion inhibiton cost determine overall
treatment cost.
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Retarded Acid Systems
Methods which have been developed to slow the
acidizing process include:
• Gelled Acids
• Chemically Retarded Acids
• Emulsified Acids
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Acid Carbonate Reactions
These equations indicate the stoichiometry of the reaction.
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Kmt Kmtp
Solid-Liquid kr
Cs Cps
interface
CaCO3, MgCa(CO3)2
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Carbonate Dissolution Mechanisms
Rate Limiting Step
• The slowest step (Rate Limiting Step) controls the overall
rate of dissolution
• If the surface reaction is the slowest step, then the dissolution
is Reaction Rate Limited
• If mass transfer (of reactants H+ or products Ca+2, Mg+2) is
the slowest step, then the dissolution is Mass Transfer
Limited
• The higher the temperature, the more mass transfer
limited the system
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Retarded Acids
The acid reaction rate can be slowed in a number of ways.
Gelled Acid: Increasing acid viscosity → Slowing the acid diffusion
to rock surface.
• Increases the injection pressure.
Emulsified Acid: Acid in oil emulsion. Reaction occurs when acid
droplets contact with rock.
• High injection pressure and low dissolving power.
Chemically Retarded Acid: Oil wetting agents added to coat rock
surface to create a physical barrier between acid and rock.
• At high flow rates and BHTs coating is diminished.
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Acid Dissolving Power
For acid concentrations, wa, other than 100 wt%, β is
calculated from
β a = β100 wa
X – Acid dissolving power is obtained from
X = β a ( ρa / ρr )
ρa : specific gravity of acid; ρr : specific gravity of rock
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Specific Gravity of HCl
Wt % HCl Sp Gr Wt % HCl Sp Gr
1 1.0032 22 1.1083
2 1.0082 24 1.1187
4 1. 0181 26 1.1290
6 1.0279 28 1.1392
8 1.0376 30 1.1493
10 1.0474 32 1.15.93
12 1.0574 34 1.1691
14 1.0675 36 1.1789
16 1.0776 38 1.1885
18 1.0878 40 1.1980
20 1.0980
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Hydrochloric
1.37 0.026 0.053 0.082 0.175
acid, HCl
Formic acid,
1.09 0.020 0.041 0.062 0.129
HCOOH
Acetic acid,
0.83 0.016 0.031 0.047 0.096
CH3COOH
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Dissolving Power of Various Acids
Dolomite,
β100 5% 10 % 15 % 30 %
CaMgCO3
Hydrochloric
1.27 0.023 0.046 0.071 0.152
acid, HCl
Formic acid,
1.00 0.018 0.036 0.054 0.112
HCOOH
Acetic acid,
0.77 0.014 0.027 0.041 0.083
CH3COOH
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M wr Csr 100.09 ×1
β100 = = = 1.372
M wa Csa 36.47 × 2
X 15 = 0.082
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Relative Reaction Rates of 15% HCl with
Limestone Formations
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Equilibrium in Acid Carbonate
Reactions
• When the acid reaction reaches equilibrium, the
dissolution of formation material by the acid stops,
even live acid molecules still may be present.
• Equilibrium is established when the chemical activity
of the reaction products balances the activity of
reactants.
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A+B ⇌ C + D
The equilibrium constant for this reaction can be defined as
a A aB
KA =
aC aD
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Equilibrium in Acid Carbonate
Reactions
• The quantity ai is the activity of the component i.
• Activity of a substance increases with its concentration in
the solution.
• This relation is expressed by defining a proportionality
constant between the chemical activity and concentration
ai = γ i ci
where γi is the activity coefficient
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Dissociation Equilibrium
Acids in aqueous solution dissociate (ionize) by the reaction
HA ⇌ H + + A−
HCl ⇌ H + + Cl −
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Dissociation Constant
• Equilibrium for HCl acid dissociation is described by
aH + aCl −
KD =
aHCl
• The equilibrium constant, KD, is called the dissociation
constant
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Dissociation Constant
The dissociation constant depends on temperature as follows:
A1
− log10 K D = − A2 + A3T
T
Acid A1 A2 A3
Acetic 1,170.48 3.1649 0.013399
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Hydrochloric acid 10
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Reaction Equilibrium
• Under reservoir conditions, organic acids do not react
to completion with either limestone or dolomite
formations due to limitations imposed by chemical
equilibrium.
• Equilibrium occurs in the reservoir because of CO2 is
held in solution by reservoir pressure and not allowed
to escape, the acid will, however, react to completion.
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Formic Acid/Limestone System
Fraction of acid reacted at
equilibrium:
At 150 °F and 1,000 psi only
about 92 % of a 10 wt% formic
acid solution will react.
Thus, dissolving power of acid
is reduced by 8 %.
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Matrix Acidizing of Carbonates
• In carbonate matrix acidizing the acid used usually HCl is
injected into the formation at a pressure below the
fracturing pressure.
• The goal of the treatment is to achieve more or less
radial acid penetration to remove near wellbore damage.
• The acid increases production by creating bypasses
around the damage rather than directly removing it.
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Development of Wormholes
• When the acid is pumped into a
carbonate, the acid flows preferentially
into the highest permeability regions.
• Acid reaction in the high-permeability
region causes the formation of large,
highly conductive, and irregular flow
channels called wormholes.
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Development of Wormholes
At reservoir conditions,
highly reactive acids
tend to form a limited
number of wormholes 80 second exposure 400 second exposure
Wormhole
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Development of Wormholes
15% HCl
Indiana Lmst
Slow Reaction
15% HCl
Indiana Lmst
Fast Reaction
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Development of Wormholes
• It is widely recognized that the wormholes change from a
compact structure to almost uniform dissolution of the
formation.
• In between those two extremes is a continuous range of
structures, from relatively straight, thin wormholes to highly
branched, ramified wormholes.
• The structure is a strong function of operating parameters
such as injection rate.
• The structure is also a strong function of temperature, the
type of solvent injected, and the type of carbonate mineral
under consideration.
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Development of Wormholes
compact
structure
uniform
Increasing Injection Rate dissolution
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Design of Matrix Acidizing
of Carbonates
Max. allowable BHP: pwf = g f D
Max. injection rate:
q µ f re 3
pwf − pR = ln −
2π kh rw′ 4
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n n n f bVA X −1/3
rA f − rw f = $ Pe
2(1 − φ )π h
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Design of Matrix Acidizing
of Carbonates
Dissolving power of acid:
M wr Csr
β100 =
M wa Csa
β a = β100 wa
X = β a ( ρa / ρr )
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J s ln(rw′ / re ) − 0.75
=
J o ln(rA / re ) − 0.75
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Design Procedure for Matrix Acidizing
of Carbonates
1. Calculate maximum allowable bottom hole pressure
(formation fracture pressure), pfr
p fr = g f D
where
gf : fracture gradient, psi/ft
D : formation vertical depth, ft
Pfr : maximum allowable bottom hole pressure
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rw′ = rw exp(− s)
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Design Procedure for Matrix Acidizing
of Carbonates
3. Determine acid volume, VA
– Inject from 50 to 100 gal of HCl per foot of interval perforated.
– Exact acid volume and strength requirements cannot be
predicted because of uncertainties in near-wellbore conditions
and will vary from formation to formation.
– In general, a larger volume of acid should be used in high
temperature wells or wells where deep damage is expected.
VA = η hp or VA = 42qt p
VA : acid volume, gal.
η : acid volume coefficient, 50 to 100 gal/ft
q : acid injection rate, bpm
tp : pumping time, min.
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ph = 0.052 ρ a D
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Design Procedure for Matrix Acidizing
of Carbonates
4. Calculate maximum surface injection pressure, ps
D : true vertical depth, ft
dp : perforation diameter, in.
n : number of open perforations
gf : Fracture gradient, psi/ft
pfr : bottom hole instantaneous shut-in pressure, psi
pp : pressure drop across perforations, psi
pf : friction pressure drop in tubular goods, psi
ph : hydrostatic head of acid, psi
q : total injection rate, bbl/min
CD : discharge coefficient, usually 0.9
ρa : density of acid, lb/gal
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Design Procedure for Matrix Acidizing
of Carbonates
5. Calculate penetration distance of acid, rA:
Csa : stoichiometric coefficient of mineral, Csa=1 for HCl reaction with lmst and dol
Csr : stoichiometric coefficient of acid, Csr=2 for Lmst+HCl; and Csr=4 for dol+HCl
DA : acid diffusivity
Mwa : molecular weight of acid
Mwr : molecular weight of mineral
NPe : Peclet Number
nf : fractal dimensionality
X : volumetric dissolving power of acid
wa : acid concentration, wt%
βa : gravimetric dissolving power of “a” wt% acid
β 100 : gravimetric dissolving power of 100 wt% acid
ρa : acid density, g/cc
ρr : rock density, g/c; , ρr =2.71 g/cc for limestone and ρr=2.87 g/cc for dolomite
φ : porosity
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Read
• Williams, B. B., Gidley, J. L. and Schechter, R. S.,
Acidizing Fundamentals, Monograph Series, 6, Society
of Petroleum Engineers, Richardson, Texas, 1979.
Chapters 2, 3, 9,10 and 11.
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Matrix Acidizing
Thank you
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