BALER SERVICE TRAINING GUIDELINES

A. TRACTOR SIDE CHECK POINTS- Before Hitch

S.No Check Points Status
1 Check and Confirm P.T.O RPM must be 540 . Yes / No
Check and Confirm P.T.O Direction of Rotation must be Clock Wise (Tractor
Yes / No
2 Back Side ).
3 Check Condition of Battery must be good (12 V – 90-100 Ah) . Yes / No
Check and Confirm Three point Linkage Ball Joint Conditions and Must be
4 Yes / No
good.(Not to Shake (or) Loose Condition)
5 Check Conditions of the Adjustment it must be good.(Thread, Chain) Yes / No
6 Check Clutch Must be Dual Clutch ( Or) Independent Clutch. Dual / Indipendent
7 Ensure RPM Meter Working Good Condition . Yes / No

B . BALER SIDE CHECK POINTS

S.No Check Points Status
1 Check Any Stones (Or) Other Items are Available in Chamber Yes / No
2 Check Gear Box Oil, All Bolt Nuts are in Full Tightness (Visual) Yes / No
Ensure Lubricating Pump Operation and check Oil Coming From Brush (Open
3 Yes / No
and Close the Door)
4 Check Limit Switch Stoppers Are in Right Position Yes / No

C. HITCHING BALER ON THE TRACTOR

S.No Check Points Status
1 While Hitching Ensure both the Stabiliser Arms must be equal Height Yes / No

2 Set Top link Position Must be Maintain Horizontal to the Ground Yes / No

3 Connect and Ensure Power Plug in Correct Position Yes / No

4 Connect The PTO Joint ,Maintain Shear Bolt Position must be Baler Side Yes / No
Based on Tractor to cut the P.T.O Joint Ensure End Floating Clearance must be
Yes / No
5 1” inch in all Positions of the baler.
If Tractor Height Too Low From Ground Like (MF 241) Provide Guard for P.T.O
Yes / No
6 Ensure Straw Not Rotating on P.T.O Joint.
7 Ensure Wiring Kit Not touching to the PTO,During Straw Rotating Period. Yes / No
If any Wiring Damages coming due to improper installation this is not come
OK / Not Ok
8 under warranty
9 Maintain Switch Button Box must be Right Side of the Drive seat Yes / No
Train the driver for twine mounting Procedure and take them understand the
importance of the free movement of the Twine Yes / No
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 BALER SERVICE TRAINING GUIDELINES
D. FIELD OPERATION
S.No Check Points Status
Initially Put Tractor Gear Mode in L1 and maintain Baler Height (Tyre) From
1 Yes / No
Ground is 2”(Tyre)
2 If Buzzer is coming Stop Tractor ensure winding Properly done Yes / No

3 If Winding Complete , 3rd Buzzer Coming means then Eject the bale. Yes / No
Check Weight of the Bale, Tightness of The Bale if it is Ok Don’t Touch the
4 Yes / No
Limit switch stopper Bolt
5 Yes / No
If Bale Weight is too high increase the stopper bolt Height upto 4 to 5 Threads

6 If Bale weigh is too low reduce the stopper bolt height upto 4 to 5 Threads Yes / No

ADJUSTMENT FOR TWINE CUTTING, DOUBLE WINDING

S.No Check Points Status
If Twine Cut From Left to Right movement the twine is cutting between switch
1 Yes / No
and blade, to adjust (Reduces) Tightness of the Twine Tension Roller Spring.

2 If Twine is cutting Right End Adjustment Procedure Same For Previous One Yes / No

For Double Winding To adjust the Tension Roller Spring based on twine
3 Yes / No
thikness 3 layer and 4 LBS

4 Ensure No. Of Twine Winding Must be 11 to 12 Yes / No

ENSURE DRIVE GUIDLINES

Safety Points Education:-
S.No Check Points Status
Don’t engage yours (or) Others in Baler at the Time of Operation. If any jam’s,
1 Yes / No
educate the driver to off engine then come down and near to baler

2 Don’t Wear Loose Dresses Yes / No

3 Educate Daily Greasing, Lubricating Points Yes / No

4 Educate Daily Maintenance Points Yes / No

5 Educate Operating Methods Yes / No

 BALER SERVICE TRAINING GUIDELINES
CUSTOMER FEED BACK
S.No Check Points Status
1 Straw Pick up Good / Not Good
2 Operation easy / not easy Easy / Not Easy
3 Technology Comfort Yes / No
4 Bale Tightness . Good / Not Good
5 Bale Finish Good / Not Good
6 Bale Side Tightness , Finish Good / Not Good
7 No.of Windings Min 10 & Max 14 No....
8 No.of Bales for 10 Kg of Twine Bundle No....
What is Customer Feed Back
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Suggestions, Improvement Expected By Customer

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Driver Name & Phone Number:

Customer Name & Phone Number :
Owner Name & Phone Number :
Dealer Name & District :
Date of Installation :

Customer Sign Dealer Sign Company Person Sign