DOCUMENT CODE CAN-WP-IMS- REV. # 00 REV.

DATE 08-09-2022 PAGE 1 of 8

PROCEDURE TITLE: HANDOVER PRODCEDURE OF AN

EVAPORATORS 17-2105/25/06/26/07/27 . CAN PLANT
DEPARTMENT: PRODUCTION

TITLE: HANDOVER PRODCEDURE OF AN EVAPORATORS 17-2105/25/06/26/07/27.

TYPE: NON-ROUTINE PROCEDURE WITH LOW RISK LEVEL-III.

TABLE OF CONTENTS

CHAPTER DESCRIPTION

1.0 Change Record

2.0 Scope

3.0 Purpose

4.0 Chemicals Involved

5.0 Safety Requirements/ Precautions

6.0 Process Prerequisites

7.0 Safe Operating Limits

8.0 Alarms and Trips

9.0 Actions against deviations

10.0 Process Description

11.0 Procedure & Responsibilities

12.0 Emergency Handling

13.0 Attachments and Records

14.0 Related Documents

15.0 Distribution Lists

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Name Muhammad Umer Rana Muhammad Tanveer Ahmed Sohail Sharif
QMS: 7.5
Date 08-09-2022 09-09-2022 09-09-2022
HSE: 7.5
Dsig/Sign GTE CAN SH-CAN UM-CAN
 DOCUMENT CODE CAN-WP-IMS- REV. # 00 REV. DATE 08-09-2022 PAGE 2 of 8

PROCEDURE TITLE: HANDOVER PRODCEDURE OF AN

EVAPORATORS 17-2105/25/06/26/07/27 . CAN PLANT
DEPARTMENT: PRODUCTION

1.0 CHANGE RECORD:

REV. PAGE CHAPTER SECTION

S.NO. DATE DESCRIPTION OF CHANGE
NO. NO. NO. NO.

1.1 00 08-09-22 01-08 1-16

1.2

1.3

1.4

1.5

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Dsig/Sign GTE CAN SH-CAN UM-CAN
 DOCUMENT CODE CAN-WP-IMS- REV. # 00 REV. DATE 08-09-2022 PAGE 3 of 8

PROCEDURE TITLE: HANDOVER PRODCEDURE OF AN

EVAPORATORS 17-2105/25/06/26/07/27 . CAN PLANT
DEPARTMENT: PRODUCTION

2.0 SCOPE:
This document describes the steps to be taken regarding isolation and safe handover
of AN Evaporators 17-2105/25/06/26/07/27.
3.0 PURPOSE:
This procedure covers operational steps for safe handover of AN Evaporators 17-
2105/25/06/26/07/27 for maintenance/inspection activities. All requirements for isolation are
covered in this procedure.

4.0 CHEMICALS INVOLVED:

4.1 Ammonium Nitrate
4.2 Nitric Acid

5.0 HAZARDS AND RISKS INVOLVED:

SR# HAZARD RISKS REMEDIAL MEASURES
a. Prolonged skin contact may cause a) Wash the affected area with soap
some irritation and water. If irritation persists obtain
medical advice.
b. Eye contact may cause irritation
b) Flush with plenty of water at least
c. Ingestion in large quantities may
for 15 min. if it is necessary seek
Ammonium give rise to gastro intestinal
5.1 medical assistance.
Nitrate disorders
c) Do not induce vomiting. Give water
or milk to drink. Obtain medical
attention if more than small quantity
has been swallowed.

5.2 Nitric Acid a. Liquid splashes may produce severe a) Drench with water, remove
burns to skin. Nitric acid is highly contaminated clothing and wash or
corrosive to all parts of the body. shower the affected skin with plenty
of water.
b. Liquid splashes may produce severe
burns to skin and may cause serious b) Immediately irrigate the eyes with
damage to eyes. eyewash solution or clean water for
at least 10 minutes.

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 DOCUMENT CODE CAN-WP-IMS- REV. # 00 REV. DATE 08-09-2022 PAGE 4 of 8

PROCEDURE TITLE: HANDOVER PRODCEDURE OF AN

EVAPORATORS 17-2105/25/06/26/07/27 . CAN PLANT
DEPARTMENT: PRODUCTION

c. Ingestion will immediately cause c) Do not induce vomiting. If the

corrosion of and damage to the person is conscious, wash out
gastrointestinal tract. mouth with water and give 2 or 3
glasses of water or milk to drink.

6.0 SAFETY PRECAUTION:

6.1 Ensure the compliance of mandatory PPE’s.
6.2 Use rubber gloves as per requirement and wear chemical resistant suit and face shield for
emergency handling.
6.3 Ensure that all relevant F-Keys are in placed at their designated location for their easy access.
6.4 Walkie talkie must be available with the field operator and inside control room for better
communication.
6.5 Barricade the area and restrict any unwanted movement of personnel.

7.0 PREREQUISITE:
7.1 Inform UM CAN and Coordination engineer in event of heavy AN leakage or spillage.
7.2 Ensure the availability of fire water and fresh water supply.
7.3 Ensure full face gas masks and SCABA are in good health for immediate use in case of emergency.
7.4 The hose pipe should be certified and properly clamped.
7.5 Monitor the wind direction intermittently with reference to NAST.

8.0 SAFE OPERATING LIMITS:

NA

9.0 ALARMS & TRIPS:

NA

10.0 ACTIONS AGAINST DEVIATIONS:

NA

11.0 PROCESS DESCRIPTION:

NA

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HSE: 7.5
Dsig/Sign GTE CAN SH-CAN UM-CAN
 DOCUMENT CODE CAN-WP-IMS- REV. # 00 REV. DATE 08-09-2022 PAGE 5 of 8

PROCEDURE TITLE: HANDOVER PRODCEDURE OF AN

EVAPORATORS 17-2105/25/06/26/07/27 . CAN PLANT
DEPARTMENT: PRODUCTION

12.0 PROCEDURE AND RESPONSIBILITIES:

12.1 ISOLATION PRODCEDURE OF AN EVAPORATORS 17-2105/25/06/26/07/27.
SR.# ACTION RESPONSIBILITY
rd
Stop the feeding of ammonium nitrate (AN) to 3 stage Evaporators CN Boardman/Area
12.1.1
17-2107/27 by closing FCV 17-337 and its block valve at 106-F. Operator
Close the SM steam valve TIC 17-112 of 1 st stage Evaporators 17-
12.1.2 SIC/ CN Boardman
2105/25 from CCR.
Close the battery limit block valve of SM supply line to 17-2105/25 at Concerned Area
12.1.3
110-F. Operator
Concerned Area
12.1.4 Close the CM block valve of 1st stage Evaporators 17-2105/25 at 106-F.
Operator
Concerned Area
12.1.5 Close the SL block valve of 2nd stage Evaporators 17-2106/26 at 110F.
Operator
Concerned Area
12.1.6 Close the CL block valve of 2nd stage Evaporators 17-2106/26 at 106-F.
Operator
12.1.7 Close the acid inlet block valve at 106-F to AN Evaporators.
Shut down AN pumps 17-1108/88, 17-1109/89 and 17-1110/90 from Concerned Area
12.1.8
local switches at 100-F and thereafter rack them out from MCC-100. Operator
Drain the Evaporators 17-2105/25/06/26/07/27 of AN Evaporation Concerned Area
12.1.9
circuit from 106F / 103F to 17-2009 AN solution tank. Operator
Drain the AN pumps 17-1108/88, 17-1109/89 and 17-1110/90 and Concerned Area
12.1.10 Operator
close the valves of suction and discharge lines.
Concerned Area
12.1.11 Open sufficient water in CN drain channel to prevent NEQS excursion. Operator

12.2 BLINDING STEPS FOR ENTRY AN EVAPORATORS 17-2105/25/06/26/07/27 .

Insert blind on discharge line of 17-1108/88 at 106F as marked in P&ID SIC/ Concerned Area
12.2.1
# D-13968-0 and update blind list. (Blind-1) Operator
Insert blind on SM inlet lines of 17-2105/25 at 110-F as marked in P&ID SIC/ Concerned Area
12.2.2 Operator
# D-13968-0 and update blind list. (Blind-2/2A)

Insert blind on SM condensate lines of 17-2105/25 at 106F as marked SIC/ Concerned Area
12.2.3 Operator
in P&ID # D-13968-0 and update blind list. (Blind-3/3A)

Insert blind on SL inlet lines of 17-2106/26 at 110-F as marked in P&ID SIC/ Concerned Area
12.2.4 Operator
# D-13968-0 and update blind list. (Blind-4/4A)

Insert blind on SL condensate lines of 17-2106/26 at 106F as marked in SIC/ Concerned Area
12.2.5 Operator
P&ID # D-13968-0 and update blind list. (Blind-5/5A)

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 DOCUMENT CODE CAN-WP-IMS- REV. # 00 REV. DATE 08-09-2022 PAGE 6 of 8

PROCEDURE TITLE: HANDOVER PRODCEDURE OF AN

EVAPORATORS 17-2105/25/06/26/07/27 . CAN PLANT
DEPARTMENT: PRODUCTION

Insert blind on VP inlet lines of 17-2107/27 at 110-F as marked in P&ID SIC/ Concerned Area
12.2.6 Operator
# D-13968-0 and update blind list. (Blind-6/6A)

Insert blind on process condensate lines of 17-2107/27 at 106F as SIC/ Concerned Area
12.2.7 Operator
marked in P&ID # D-13968-0 and update blind list. (Blind-7/7A)
Insert blind on inlet acid line at 106F as marked in P&ID # D-13968-0 SIC/ Concerned Area
12.2.8
and update blind list. (Blind-8) Operator
SIC/ Concerned Area
12.2.9 Rack out 17-1108/88 from MCC-100. (LOTOTO-1) (LOTOTO-2)
Operator
SIC/ Concerned Area
12.2.10 Rack out 17-1109/89 from MCC-100. (LOTOTO-3) (LOTOTO-4)
Operator
SIC/ Concerned Area
12.2.11 Rack out 17-1110/90 from MCC-100. (LOTOTO-5) (LOTOTO-6)
Operator

13.0 EMERGENCY HANDLING:

13.1 Consult grave emergency handling procedure of ammonium nitrate circuit CAN-WP-IMS-018.

14.0 RELATED DOCUMENTS:

14.1 Emergency Management Plan (SAF-WP-IMS-003).
14.2 Grave emergency procedure for explosion in AN circuit (CAN-WP-IMS-018).
14.3 Shutdown procedure of CN Plant (CAN-WP-IMS-012).
14.4 Blinds marked P&ID# D-13968-0 (Rev-10).
14.5 MSDS of ammonium nitrate

15.0 RECORDS:
15.1 Shift Engineer’s Logbook
15.2 Blind list record
15.3 Log books of relevant section.

16.0 DISTRIBUTION LIST:

16.1 Original : Unit Manager
16.2 Copy # 1 : Control Room

SR# ACTION / STEP RESPONSIBILITY YES NO NA

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 DOCUMENT CODE CAN-WP-IMS- REV. # 00 REV. DATE 08-09-2022 PAGE 7 of 8

PROCEDURE TITLE: HANDOVER PRODCEDURE OF AN

EVAPORATORS 17-2105/25/06/26/07/27 . CAN PLANT
DEPARTMENT: PRODUCTION

DATE:________________ Time Filled:______________ Hrs.

REQUIREMENTS: Cotton gloves/ Industrial gloves and F type key.

DESCRIPTION
1. MECHANICAL ISOLATIONS
Is discharge line of 17-1108/88 at upstream of FV 17-337
1.1.
at 103-F blinded? (4”-AN-1722-EC31) (Blind-1)
Is SM inlet lines of 17-2105/25 at 110-F blinded? (Blind-
1.2.
2/2A)
Is SM condensate lines of 17-2105/25 at 106F blinded?
1.3.
(4”-CM-1703-BA33/50W) (Blind-3/3A)
Is SL inlet lines of 17-2106/26 at 110-F blinded? (6”-SL-
1.4.
1733-BA33) (Blind-4/4A)
Is SL condensate lines of 17-2106/26 at 106F blinded? (4”-
1.5.
VPC-1702-EC31) (Blind-5/5A)
Is VP inlet lines of 17-2107/27 at 110-F blinded? (10”-VP-
1.6.
1702-EC31-50W) (Blind-6/6A)
Is process condensate lines of 17-2107/27 at 106F
1.7.
blinded? (Blind-7/7A)
Is inlet acid line at 106F blinded? (2”-NA-1707-EC31)
1.8.
(Blind-8)
2. ELECTRICAL ISOLATIONS
Is AN Pumps 17-1108/88 racked out from MCC-100?
2.1.
(LOTOTO-1) (LOTOTO-2)
Is AN Pumps 17-1109/89 racked out from MCC-100?
2.2.
(LOTOTO-3) (LOTOTO-4)
Is AN Pumps 17-1110/90 racked out from MCC-100?
2.3.
(LOTOTO-5) (LOTOTO-6)

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 DOCUMENT CODE CAN-WP-IMS- REV. # 00 REV. DATE 08-09-2022 PAGE 8 of 8

PROCEDURE TITLE: HANDOVER PRODCEDURE OF AN

EVAPORATORS 17-2105/25/06/26/07/27 . CAN PLANT
DEPARTMENT: PRODUCTION

Marked P&ID: D-13968-0 (Rev-10)

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Dsig/Sign GTE CAN SH-CAN UM-CAN