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JCY-1900/1950

JCY-1900 1950
VOYAGE DATA RECORDER (VDR)
SIMPLIFIED VOYAGE DATA RECORDER (S-VDR)

INSTALLATION
MANUAL
(Hardware Part)

Not use the asbestos

For further information,contact:

URL Head office : http://www.jrc.co.jp/eng/


Marine Service Department
1-7-32 Tatsumi, Koto-ku, Tokyo 135-0053, Japan
e-mail : tmsc@jrc.co.jp
One-call : +81-50-3786-9201
ISO 9001, ISO 14001 Certified

CODE No.7ZPNA4407E AUG. 2022 Edition 6


Ŷ1OTICE
ƔIt is strictly prohibited to reproduce part or all of this manual without prior permission.
ƔThe contents of this manual are subject to change without notice.

Copyright© Japan Radio Co., Ltd. 2014 All rights reserved.

7ZPNA4407E
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JCY-1900/1950 VDR Installation Manual

Before Operation
Pictorial indication
Various pictorial indications are included in this manual and are shown on this equipment so that
you can operate them safely and correctly and prevent any danger to you and / or to other persons
and any damage to your property during operation. Such indications and their meanings are as
follows.

Please understand the meanings of pictorial indication before you read this manual.

! DANGER Indicates that it is probable that incorrect equipment operation due


to negligence cause death or a serious injury.

! WARNING Indicates that it is possible that incorrect equipment operation due


to negligence cause death or a serious injury.

! CAUTION Indicates that it is probable that incorrect equipment operation due


to negligence cause human injury or property damage.

Examples of pictorial indication


The mark indicates CAUTION (including DANGER and WARNING).
Detailed contents of prohibited action (“Electric Shock” in the example on the left) is shown in the
mark.

The mark indicates prohibition.


Detailed contents of the prohibited action (“Disassembling Prohibited” in the example on the left)
is shown in the mark.

The mark indicates instruction.


Detailed contents of the instruction ("Disconnect the power plug" in the example on the left) is
shown in the mark.

Warning Label
There is a warning label on the front panel of equipment. Do not try to remove, break or modify the
label.

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Precautions

! DANGER
The prohibited matter of a battery and a lithium battery.
● To short-circuit the + pin and – pin.
● Using for non-specified applications.
● disassembling, modifying, destroying.
● Throwing into fire, heating.
● Using expired battery.
There is a danger that cause leakage of fluid, generation of heat, fire, explosion, destruction, or
injury by heat.

! WARNING
Do not attempt inspections or repairs on the internal part of the equipment by yourself. Inspections
or repairs by anyone other than qualified maintainers may cause a fire or electric shock.
Please contact our head office, or a nearby branch or local office to request servicing.

Do not disassemble or remodel this equipment.


Such action may cause a fire, electric shock, or malfunction of the equipment.

Do not use any power supply voltage other than the specified one.
Such action may cause a fire, electric shock, or malfunction of this equipment.

Turn off power supply switch before connecting or disconnecting cables to any external equipment.
Not turning it off may cause a fire or an electric shock.

If the power supply cable damaged, please contact our head office, or a nearby branch or local
office to request servicing.
The use of damaged cables may cause a fire or an electric shock.

If water entered the equipment, make sure to turn off the main power, open the breaker, and please
contact our head office, or a nearby branch or local office to request servicing.
Using it as it is may cause a fire, electric shock, or malfunction.

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! WARNING
If equipment malfunctions, make sure to turn off the main power, open the breaker, and please
contact our head office, or a nearby branch or local office to request servicing.
The continuous use of the equipment may cause a fire or electric shock.

The Recording Control Unit (NDV-1900/1950) has a built-in battery.


The battery needs to be replaced periodically. If using continually an expired battery, a fire may
occur.

Never replace the battery by yourself.


Replacement by anyone other than qualified maintainers may cause a fire, an electric shock, or a
malfunction.
Please contact our head office, or a nearby branch or local office to request servicing.

The Recording Control Unit (NDV-1900/1950) has a built-in battery.


The battery contains dilute sulfuric acid. If the liquid that has leaked from the battery adhered with
your clothes or skin, wash with clean water. If the liquid entered your eyes, immediately wash with
clean water and see a doctor.

The Recording Control Unit (NDV-1900/1950) has a built-in battery.


Do not discard because used batteries are recycled. Please contact our head office, or a nearby
branch or local office to request servicing.

The underwater acoustic beacon of fixed protective capsule unit and float free capsule unit has a
built-in lithium battery.
Do not discard because used lithium batteries are recycled. Please contact our head office, or a
nearby branch or local office to request servicing.

If disposing of this equipment, be sure to abide by applicable local laws and regulations.

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! WARNING
The Recording Control Unit (NDV-1900/1950) has a UTILITY OUTLET.
When you connect the power plug to the power outlet, insert it firmly.
Failure to do so may cause fire, burns or electric shock.

The Recording Control Unit (NDV-1900/1950) has a UTILITY OUTLET.


Clean dust from the power plug.
Failure to do so may cause fire.

Do not inset or drop any foreign objects such as metallic pieces into an air vent or opening.
Otherwise, it may cause a fire, electric shock or malfunction.

Do not place heavy objects on the power cable or do not bend the power cable by force.
Otherwise, the power cable is damaged, and it may cause a fire, electric shock.

Do not put the container with the liquid on or near this equipment.
Otherwise, if the liquid spill or come in this equipment, it may cause a fire, electric shock, or
malfunction.

If there is anything abnormal such as smoke, strange smell or unusual heat is emitted, turn off the
POWER switch of the equipment immediately and pull out the power cable. Then, please contact
our head office, or a nearby branch or local office to request servicing. The continued use of the
equipment may cause a fire or electric shock.

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! CAUTION
This equipment has warning labels.
Do not try to remove, break or modify the label.

Do not install the equipment on the location where infringed by water, humidity, steam, dust, or
soot.
Otherwise, it may cause a fire, electric shock, or malfunction.

Do not touch this equipment, if hands or gloves are wet with water.
Otherwise, it may cause an electric shock, or a malfunction.

Be sure to hold power supply plug when pulling it out of outlet.


Pulling the power cable without holding the plug may damage the cable and may cause a fire or
an electric shock.

Although the shape of UTILITY OUTLET is for 100VAC, it directly outputs the voltage (100 to
220VAC) that is being input to the RCU. Do not connect a equipment for 100VAC, if 220VAC is
being input. Otherwise, a malfunction may occur.

If the equipment is splashed either with water, wipe it dry immediately.


Otherwise, it may cause a failure or operational malfunctions.

Do not use any organic solvents such as thinner or benzine to clean the surface. These agents
can damage the surface coating.
Be sure to remove dirt and dust from the surface and wipe it using a clean dry cloth.

Do not carry out the tap of the screen by the sharp object.
Otherwise, the screen may be damaged.

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! CAUTION
Do not block up the air vent of this equipment.
Otherwise, the inside of equipment is filled with heat, and it may cause fire or malfunction.

Do not install the equipment on the unstable place such as on the shaky stand or inclined surface.
Otherwise, it may drop or fall down, resulting in an injury or malfunction.

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Precautions (FFC)

! WARNING
If the false distress alert is transmitted, take the following instructions immediately.
(1) Stop the transmission immediately.
(2) Report the following information to the Maritime Safety Agency.
(a) Ship’s Name, Type and Flag
(b) Capsule ID number (15 character UIN):
(c) Position and Time at the false transmission
(d) Cause of the false transmission
(e) Type, Serial Number and Delivery Date of the capsule

Do not pull up the capsule from water during distress.


If the capsule is taken out from water in distress, it stops sending distress signals.

The capsule EPIRB function must not be used for other than distress.
Otherwise, a large trouble will be given to the search rescue organization.

Do not set the switch to "ON" except the case of manual activation in distress.
Distress signals are transmitted when turning the switch "ON".

The capsule unit must not be taken out from bracket other than distress.
Otherwise, a large trouble will be given to the search rescue organization.

The selector switch must be set to the “READY” position while voyaging.

The hydrostatic release unit (HRU) activates the cutter using spring force. Do not disassemble the
HRU, nor apply pressure to it. Serious injury could result.

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! WARNING

Once the hydrostatic release unit (HRU) operates, it cannot be reused. Pay attention for capsule
so as not to be stolen or not to be activated by mischief when the ship is in port.

Confirm that the ship's name and ID correspond to those indicated on the label of the capsule unit.

Rescue work will be planned and executed based on the information of ship's name and ID
transmitted from the capsule unit. Proper planning of rescue work would not be possible if ship's
name and ID are wrong. If the ship's name and ID indicated on the label of the capsule unit is
wrong, ask the purchasing dealer, JRC agent or the JRC branches to change it with correct ship's
name and ID.

If right ID cannot be set in the capsule, do not install the capsule. Otherwise, a large trouble will
be given to the search rescue organization.

Do not install the capsule in an extremely vibrating place such as a handrail. The capsule may be
damaged due to vibration.

Do not install the capsule in a strong magnetic field. The capsule may activate by the magnetic
force.

The capsule must be installed apart from the compass and so for the 0.8 meters or more so that
the magnetism is not influenced.

Mount the capsule on the bracket properly.


Improper mounting causes the capsule not to be automatically released from the bracket in a
sinking.

The battery and hydrostatic release unit (HRU) which expired effective periods expired must not
absolutely be used.
If such battery and HRU are used, the distress signal may not be emitted at the distress. Take care
that their lives do not expire.

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! WARNING
Do not install with the capsule battery removed. The distress signal may not be emitted at the
distress.

Do not connect the lanyard to the bracket or ship body.


It disturbs at emergency.

When disposing of the capsule, contact the purchasing dealer, JRC agent or JRC branches to
request servicing.
If the capsule is transmitted the distress signal by improper disposal, large confusion is caused in
search and rescue operations.

Do not make the used battery to short-circuit, discharging electricity compulsorily or using for other
usages. Send used batteries to the purchasing dealer, JRC agent or JRC branches.

Do not discard used batteries. Send used batteries to the purchasing dealer, JRC agent or JRC
branches, to avoid causing environmental problem by throwing them away.

When sell the ship, contact to the purchasing dealer, JRC agent or JRC branches, and request to
register the radio station license and reset up the ship's name and ID.
If registration and reset up are not executed, false transmission or wrong ID code signal might be
transmitted in distress, and it causes serious confusion for search and rescue operation.

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! CAUTION
Open slowly the top cover.
If you open faster, the capsule may deviate from bracket and fall down.

Test the EPIRB function, while anchoring in a port.

In EPIRB function test, permitted distress signal for the test purpose is transmitted. Do not execute
the test repeatedly in a short time.

Execute the test in 00 - 05 minutes of each o'clock for the reduction of processing capacity in the
satellite.

Do not remove, destroy, or modify warning labels.

Request purchasing dealer, JRC agent or JRC branches to replace any stained, illegible, or
damaged label.

If the abnormal status is recognized in the capsule. request the service to purchasing dealer, JRC
agent or JRC branches,

If you want to replace or repair the capsule, contact the purchasing dealer, JRC agent or JRC
branches.

Do not use a solvent (paint-thinner, alcohol etc.) or alkaline/neutral detergent to clean up the
capsule.
It causes crack on the resin if such a detergent is used, and the capsule may not operate properly
in the worst case by leaking etc.

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Contents

BEFORE OPERATION................................................................................................................................. I
PRECAUTIONS........................................................................................................................................... II
PRECAUTIONS (FFC) ............................................................................................................................. VII
JCY-1900/1950 FLOW OF INSTALLATION ............................................................................................ XIII
1. OUTLINE.......................................................................................................................................... 1
1.1. Outline of the Equipment........................................................................................................................... 1
1.2. Feature of New VDR/S-VDR ....................................................................................................................... 1
1.3. JCY-1900/1950 Configuration .................................................................................................................... 3
1.4. Present and New Model Comparison Table ............................................................................................. 8
1.5. JCY-1900/1950 System Diagram ............................................................................................................. 10
1.6. JCY-1900/1950 System Block Diagram .................................................................................................. 11
1.7. JCY-1900/1950 System Network Diagram .............................................................................................. 14
1.8. JCY-1900/1950 System Configuration .................................................................................................... 15
2. MECHANICAL INSTALLATION .................................................................................................... 29
2.1. Fixed Protective Capsule Unit: NDH-338................................................................................................ 29
2.2. Float-free Capsule Unit: NDH-339 ........................................................................................................... 32
2.3. Recording Control Unit: NDV-1900/1950 ................................................................................................ 40
2.4. Battery CBN-80 in Recording Control Unit: NDV-1900/1950 ................................................................. 45
2.5. Operation Panel Unit: NCG-1900/1950 ................................................................................................... 48
2.6. Microphone Unit: NVT-181....................................................................................................................... 50
2.7. Waterproof Microphone Unit: NVT-182 (Option) .................................................................................... 52
2.8. Frame Grabber Unit: NWP-69 (Option) ................................................................................................... 54
2.9. Digital Signal Converter 32CH: NCT-82 (Option) ................................................................................... 57
2.10. Digital Signal Converter 64CH: NCT-83 (Option) ................................................................................... 59
2.11. Data Acquisition Unit: NCT-84 (Option).................................................................................................. 61
3. WIRING .......................................................................................................................................... 63
3.1. Cabling of the Fixed Protective Capsule Unit: NDH-338 ....................................................................... 63
3.2. Cabling of the Float-free Capsule Unit: NDH-339/339B......................................................................... 66
3.3. Cabling of the Recording Control Unit: NDV-1900/1950 ....................................................................... 71
3.4. Cabling of the Digital Signal Converter NCT-82/83 (Option)............................................................... 114
3.5. Cabling of the Data Acquisition Unit NCT-84 (Option) ........................................................................ 123
3.6. Assembling an Ethernet Connector (RJ-45 Type) ............................................................................... 131
4. HARDWARE SETTINGS ............................................................................................................. 137
4.1. Recording Control Unit (NDV-1900/1950) Setup .................................................................................. 137
4.2. Main Control Board (MCB: CDJ-2510) Setup ....................................................................................... 138
4.3. Digital Signal Converter (NCT-82/83) Setup ......................................................................................... 139
4.4. Analog Signal Converting Board (CEF-60) Setup ............................................................................... 140
4.5. Frame Grabber Board (FGB: CKA-137A/ CKA-137B) Setup .............................................................. 141
4.6. Gyro I/F Board (CMJ-554) Setup ........................................................................................................... 142
5. OPERATION CHECKING ON HARDWARE ............................................................................... 145
5.1. Fixed Protective Capsule Unit : NDH-338............................................................................................. 145
5.2. Float Free Capsule Unit : NDH-339 ....................................................................................................... 147
5.3. Recording Control Unit: NDV-1900/1950 .............................................................................................. 154
5.4. Operation Panel Unit: NCG-1900/1950 ................................................................................................. 160
5.5. Microphone Unit: NVT-181 and Waterproof Microphone Unit: NVT-182 ............................................ 162
5.6. Digital Signal Converter 32CH and 64CH : NCT-82/83 ........................................................................ 163
5.7. Frame Grabber Unit: NWP-69 ................................................................................................................ 165
5.8. Data Acquisition Unit: NCT-84............................................................................................................... 166
6. TROUBLE SHOOTING ................................................................................................................ 167
7. SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS) ..................................................................... 175
7.1. Recording Control Unit: NDV-1900/1950 .............................................................................................. 175
7.2. Operation Panel Unit: NCG-1900/1950 ................................................................................................. 176
7.3. Frame Grabber Unit: NWP-69 ................................................................................................................ 177
7.4. Digital Signal Converter 32CH: NCT-82 ................................................................................................ 178

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7.5. Digital Signal Converter 64CH: NCT-83 ................................................................................................ 179


7.6. Data Acquisition Unit: NCT-84............................................................................................................... 180
8. SPECIFICATIONS ....................................................................................................................... 181
8.1. NDH-338 Fixed Protective Capsule Unit ............................................................................................... 181
8.2. NDH-339/339B Float Free Capsule Unit................................................................................................ 182
8.3. NDV-1900/1950 Recording Control Unit ............................................................................................... 184
8.4. NCG-1900/1950 Operation Panel Unit................................................................................................... 187
8.5. NVT-181 Microphone Unit ...................................................................................................................... 188
8.6. NVT-182 Waterproof Microphone Unit .................................................................................................. 189
8.7. NCT-83 Digital Signal Converter 64CH ................................................................................................. 190
8.8. NCT-82 Digital Signal Converter 32CH ................................................................................................. 191
8.9. NWP-69 Frame Grabber Unit ................................................................................................................. 192
8.10. NCT-84 Data Acquisition Unit ................................................................................................................ 193
8.11. NQE-7700A Junction Box ...................................................................................................................... 194
8.12. General Environmental Condition ........................................................................................................ 195
9. SPARE PARTS LIST ................................................................................................................... 197
9.1. Spare Parts List for the Recording Control Unit NDV-1900/1950 ....................................................... 197
9.2. Spare Parts List for the Digital Signal Converter NCT-82/83 .............................................................. 198
9.3. Spare Parts List for the Frame Grabber Unit NWP-69 ......................................................................... 199
9.4. Spare Parts List for the Data Acquisition Unit NCT-84 ....................................................................... 200
10. MAINTENANCE CHECK LIST .................................................................................................... 201
11. INSTALLATION REPORT ........................................................................................................... 217
11.1. VDR INSTALLATION REPORT ............................................................................................................... 217
11.2. S-VDR INSTALLATION REPORT ........................................................................................................... 229
12. ANNUAL INSPECTION ............................................................................................................... 241
12.1. Declaration on Completion of Annual Inspection for VDR ................................................................. 241
12.2. Annual Inspection Procedures ............................................................................................................. 246
13. INSPECTION CHECK LIST FOR VDR ....................................................................................... 255

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JCY-1900/1950 flow of Installation


No Work item Contents Remarks
1 Preparation Prepare the following.
before 1) Installation drawing
going to the ship 2) Configuration file
3) Installation Manual (Hardware Part) (this
document)
4) Installation Checking-List (this document :
chapter 9)
5) Installation Manual (Software Part)
6) Personal computer for maintenance (with LAN
port, USB port)
7) USB memory (FAT32, less than 32GB)
8) Playback software (for users)
2 Installation Refer to the Installation drawing and Installation * After all installation, install the
Manual (Hardware Part), install each unit. battery CBN-80.
* Install the option on the ship.
3 Setting Refer to the Installation Manual (Software Part), Serial number, Lot number of the
install the Configuration file and correct the unit.
setting if needed. Expiration date of Replacement
parts.
Ship information etc.
4 Explain the Explain the method of operation to the captain or Refer to the Instruction manual.
Method of the duty officer. Be sure to explain the following
operation item.
Refer to “4.8 Actions to Take in the
・Actions to Take in the Event of an Accident
Event of an Accident”.
Refer to “4.4 Copying the recorded
・Copying the recorded data
data”
Refer to “4.5 Checking the
・Checking the recorded data
recorded data”
・Changing the password(The number of a ship is Refer to “4.6.6 Changing the
recommended.) password”
5 After the Submit the Installation report file. Refer to the Installation Manual
Installation (The configuration file is included in this report.) (Software Part) 4.8.
Attach the Installation drawing to the Recording
Control Unit.

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DOC No. 7ZPNA4407E
1. OUTLINE
JCY-1900/1950 VDR Installation Manual

1. OUTLINE

1.1. Outline of the Equipment


This equipment helps investigators identify the causes of marine accidents in order to prevent their recurrence.
The equipment records navigation and hull data, as required by International Standards.

1.2. Feature of New VDR/S-VDR

1) Sensor Data I/F


● Reduction of serial wiring cables is possible by sharing data (LAN: IEC61162-450) with new
RADAR/ECDIS.
(For introduction, confirmation for supervisory authorities and ship's classification is required.)

2) Image Data I/F


● Reduction of RGB wiring cable (5 coaxial cables) is possible by connecting to new RADAR/ECDIS
through LAN (IEC61162-450).

3) Capsule I/F
● No separate power cable is required since power is supplied to the capsule unit with the LAN cable.

4) Data recording in capsule units (meet the demands of new standard)


Both the fixed protective capsule unit and the float-free capsule unit store the data recorded for the past 48
hours.
● In VDR (JCY-1900), install both the protective and the float-free. In S-VDR (JCY-1950), install one of
capsules.
● When retrieving the capsule units from the sea, with this 48-hour data recording function, the situation in
the event of an accident can be analyzed by comparing it to that before the accident.
● Addition of the float-free capsule unit makes the retrieval of recording data easier.

5) Data recording in the internal storage (meet the demands of new standard)
The internal storage stores the data recorded for the past 720 hours.
● With this 720-hour recording internal storage, the residual ratio of accident data rises substantially.
● For voyage within 720 hours, all the data during the voyage can be recorded.

6) Audio recording for the bridge


● The 6-track microphone audio function enables recording of conversations in the bridge at 4 places in
addition to the dedicated audio recording in the wing.
● Sound quality is improved (newly designed microphones and re-examined A/D conversion and
compression performance).
● Downsized microphone unit and waterproof microphone unit.

7) VHF audio recoding


● The 2-track VHF audio function enables separate recording of No. 1 VHF and No. 2 VHF.

8) RADAR/ECDIS image recording (meet the demands of new standard)


● The 3-screen capacity for image recording enables recording of 3 screens in total (6 channels at
maximum) for X band RADAR, S band RADAR and ECDIS.
● Recording image alternately for the same units.

9) Performance test (meet the demands of new standard)


● Checking the latest recorded data is available through the Operation Panel Unit..

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DOC No. 7ZPNA4407E
1. OUTLINE
JCY-1900/1950 VDR Installation Manual

Standards:
• The 3 screens (X band RADAR, S band RADAR and ECDIS) are recorded every 15 seconds.
* When Rader is standby, the screen is recorded every 20 minutes. (The requirement by the standard
is recording every 10 to 30 minutes.)

Screen-1

Screen-2

Screen-3

• For the same units, screens are recorded alternately.

Screen-1

Screen-2

Screen-3

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DOC No. 7ZPNA4407E
1. OUTLINE
JCY-1900/1950 VDR Installation Manual

1.3. JCY-1900/1950 Configuration


1.3.1. JCY-1900 Configuration
1) Standard configuration of the equipment

No. Component Name Type Name Qty Function


1 Recording Control NDV-1900 1 - Output the recorded data to the fixed
Unit (RCU) protective capsule unit, the float-free
Main Control CDJ-2510 capsule unit.
Board - Recording data to the internal storage.
(MCB) - Collecting the radar images, the audio data,
Audio Recording CHA-1900 and the sensor data.
Board (ARB) - Managing and monitoring the VDR system.
Power Supply CBM-221 - If AC input power is lost, it can record data
Unit for 2 hours by the built-in battery.
(PSU)
Terminal Board CQD-2281
(TB)
Battery CBN-80
Playback CYC-826 1 For the accident investigators use.
software for Stored in the NDV-1900.
users
Playback CYC-825 1 For the accident investigators use.
software for the Stored in the NDV-1900.
accident
investigators
LAN Cable --- 1 For the users use.
Stored in the NDV-1900.
2 Operation Panel Unit NCG-1900 1 - Equipped with 7-inch color LCD.
(OPU) - Operating the VDR system by the touch
panel.
- If new alert occurred, the detail of the alert
is displayed.
- Equipped with a USB port.
3 Fixed Protective NDH-338 1 - Recording data to the internal storage.
Capsule Unit (FPC) - If the ship has sunk under water, the
Beacon unit 7ZZNA4138 underwater acoustic beacon is running.
4 Float Free Capsule NDH-339/ 1 - Recording data to the internal storage.
Unit (FFC) NDH-339B - If the ship has sunk under water, the
Docking module CMH-4339 capsule unit floats to the surface and
Storage module CDD-1339 transmits location information.
HRU H-7ZZNA4150 *To comply with MSC.494(104) which will be
applied from 1 July 2022, it is necessary to
install NDH-339B
5 Junction Box NQE-7700A 1 - For connecting NDH-339/NDH-339B
6 Microphone unit NVT-181 4 - Recording the conversation in the bridge.
Accessories
7 Spare Parts for RCU H-7ZXNA4015 1 Refer to the “9.1 Spare Parts List for the
Recording Control Unit NDV-1900/1950”.

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1. OUTLINE
JCY-1900/1950 VDR Installation Manual

2) Options configuration of the equipment

No. Component Name Type Name Function


1 Microphone unit NVT-181 Excluding the 4 units of standard
2 Waterproof microphone unit NVT-182 configuration, the microphone can install 8
units of option units.
3 Digital Signal Converter NCT-82 (32CH) - Converts the dry contact signal into
(DSC) or IEC61162-1 data and outputs them.
NCT-83 (64CH) - If the optional CEF-60 add, this unit can
convert analog signals
4 Data Acquisition Unit (DAU) NCT-84 - Converts the input sensor data.
- Transmits the converted data via Ethernet.
- Receives heading angle
(synchronous/step) signals.
5 Frame Grabber Unit (FGU) NWP-69 - Captures the RADAR/ECDIS display
image via RGB signal and converts to PNG
image format.
- Transmits the converted image data to the
RCU via Ethernet.
Accessories
6 Spare Parts for DSC H-7ZXNA4017 Refer to the “9.2 Spare Parts List for the
Digital Signal Converter NCT-82/83”.
7 Spare Parts for FGU H-7ZXNA4016 Refer to the “9.3 Spare Parts List for the
Frame Grabber Unit NWP-69”.
8 Spare Parts for DAU H-7ZXNA4018 Refer to the “9.2 Spare Parts List for the
Data Acquisition Unit NCT-84”.

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1. OUTLINE
JCY-1900/1950 VDR Installation Manual

1.3.2. JCY-1950 Configuration


1) Standard configuration of the equipment

• Use Fixed Protective Capsule Unit


No. Component Name Type Name Qty Function
1 Recording Control NDV-1950 1 - Output the recorded data to the fixed
Unit (RCU) protective capsule unit, the float-free
Main Control CDJ-2510 capsule unit.
Board - Recording data to the internal storage.
(MCB) - Collecting the radar images, the audio data,
Audio Recording CHA-1900 and the sensor data.
Board (ARB) - Managing and monitoring the VDR system.
Power Supply CBM-221 - If AC input power is lost, it can record data
Unit for 2 hours by the built-in battery.
(PSU)
Terminal Board CQD-2281
(TB)
Battery CBN-80
Playback CYC-826 1 For the accident investigators use.
software for Stored in the NDV-1950.
users
Playback CYC-825 1 For the accident investigators use.
software for the Stored in the NDV-1950.
accident
investigators
LAN Cable --- 1 For the users use.
Stored in the NDV-1950.
2 Operation Panel Unit NCG-1950 1 - Equipped with 7-inch color LCD.
(OPU) - Operating the VDR system by the touch
panel.
- If new alert occurred, the detail of the alert
is displayed.
- Equipped with a USB port.
3 Fixed Protective NDH-338 1 - Recording data to the internal storage.
Capsule Unit (FPC) - If the ship has sunk under water, the
Beacon unit H-7ZZNA4138 underwater acoustic beacon is running.
4 Microphone unit NVT-181 4 - Recording the conversation in the bridge.
Accessories
5 Spare Parts for RCU H-7ZXNA4015 1 Refer to the “9.1 Spare Parts List for the
Recording Control Unit NDV-1900/1950”.

5
DOC No. 7ZPNA4407E
1. OUTLINE
JCY-1900/1950 VDR Installation Manual

• Use Float-free Capsule Unit

No. Component Name Type Name Qty Function


1 Recording Control NDV-1950 1 - Output the recorded data to the fixed
Unit (RCU) protective capsule unit, the float-free
Main Control CDJ-2510 capsule unit.
Board - Recording data to the internal storage.
(MCB) - Collecting the radar images, the audio data,
Audio Recording CHA-1900 and the sensor data.
Board (ARB) - Managing and monitoring the VDR system.
Power Supply CBM-221 - If AC input power is lost, it can record data
Unit for 2 hours by the built-in battery.
(PSU)
Terminal Board CQD-2281
(TB)
Battery CBN-80
Playback CYC-826 1 For the accident investigators use.
software for Stored in the NDV-1950.
users
Playback CYC-825 1 For the accident investigators use.
software for the Stored in the NDV-1950.
accident
investigators
LAN Cable --- 1 For the users use.
Stored in the NDV-1950.
2 Operation Panel Unit NCG-1950 1 - Equipped with 7-inch color LCD.
(OPU) - Operating the VDR system by the touch
panel.
- If new alert occurred, the detail of the alert
is displayed.
- Equipped with a USB port.
3 Float Free Capsule NDH-339/ 1 - Recording data to the internal storage.
Unit (FFC) NDH-339B - If the ship has sunk under water, the
Docking module CMH-4339 capsule unit floats to the surface and
Storage module CDD-1339 transmits location information.
HRU H-7ZZNA4150 *To comply with MSC.493(104) which will be
applied from 1 July 2022, it is necessary to
install NDH-339B
4 Junction Box NQE-7700A 1 - For connecting NDH-339/NDH-339B
5 Microphone unit NVT-181 4 - Recording the conversation in the bridge.
Accessories
6 Spare Parts for RCU H-7ZXNA4015 1 Refer to the “9.1 Spare Parts List for the
Recording Control Unit NDV-1900/1950”.

6
DOC No. 7ZPNA4407E
1. OUTLINE
JCY-1900/1950 VDR Installation Manual

2) Options configuration of the equipment

No. Component Name Type Name Function


1 Microphone unit NVT-181 Excluding the 4 units of standard
2 Waterproof microphone unit NVT-182 configuration, the microphone can install 8
units of option units.

3 Digital Signal Converter NCT-82 (32CH) - Converts the dry contact signal into
(DSC) or IEC61162-1 data and outputs them.
NCT-83 (64CH) - If the optional CEF-60 add, this unit can
convert analog signals
4 Data Acquisition Unit (DAU) NCT-84 - Converts the input sensor data.
- Transmits the converted data via Ethernet.
- Receives heading angle
(synchronous/step) signals.
5 Frame Grabber Unit (FGU) NWP-69 - Captures the RADAR/ECDIS display
image via RGB signal and converts to PNG
image format.
- Transmits the converted image data to the
RCU via Ethernet.
Accessories
6 Spare Parts for DSC H-7ZXNA4017 Refer to the “9.2 Spare Parts List for the
Digital Signal Converter NCT-82/83”.
7 Spare Parts for FGU H-7ZXNA4016 Refer to the “9.3 Spare Parts List for the
Frame Grabber Unit NWP-69”.

8 Spare Parts for DAU H-7ZXNA4018 Refer to the “9.2 Spare Parts List for the
Data Acquisition Unit NCT-84”.

7
DOC No. 7ZPNA4407E
1. OUTLINE
JCY-1900/1950 VDR Installation Manual

1.4. Present and New Model Comparison Table

* In S-VDR, use one of capsules (: NDH-338 or NDH-339).

1) Standard specifications
Item JCY-1900/1950 JCY-1800/1850
Capsule Fixed Protective Capsule Unit Protective Capsule Unit
・48 hours recording ・12 hours recording
Float-free Capsule Unit None
・48 hours recording
Internal storage for long term CF card
recording ・12 hours (half day) recording
・720 hours (30 days) recording
(Unremovable)
Sensor recording LAN: 1 port (IEC61162-450, RMS) LAN: 1 port (dedicated for RMS)
Number of connectable units: 24ch Number of connectable units: 24ch
Serial: 24ch Serial: 32ch
IEC61162-2: 2ch (4800~38400bps) (4800~38400bps)
IEC61162-1: 22ch (4800bps)
Audio recording Bridge audio (microphone) Bridge audio (microphone)
6 tracks x 2ch/track = 12ch 3 tracks x 3ch/track = 9ch
VHF audio VHF audio
2 tracks x 2ch/track = 4ch 1 track x 3ch/track = 3ch
Image recording Input signal: LAN(IEC61162-450) Input signal: RGB
Number of available inputs: 6 Number of available inputs: 2
screens screens
Number of screens for recording: Number of screens for recording:
3 screens (standard) 1 screen (standard)
→ 6 screens are → 2 screens are
selectable for recording. selectable for recording.
Recording both 2
screens (option)

Electric power failure Operation continues for 2 hours with Same as JCY-1900
UPS.
* Only bridge audio is recorded
during power failure.
* After power restoration, VDR
automatically returns to the normal
operation.
Operation Panel Unit Display: LCD (Character display) Display: LEDs (Value display)
Operation: Touch Panel Operation: Buttons
* Meets the performance test Error information: 4-digit code
demanded. display
Stopping/restarting Operation by the Operation Panel Operation by the RCU internal
recording Unit. panel.
・Ensures security with a password
Performance test Checking the latest recorded data is None
available through the Operation
Panel Unit.
Microphone test Automatic test is conducted every 12 Automatic test is conducted every
hours. 12 hours.
Manual test is available with the
Operation Panel Unit.
Alert output Output port: Dry contact, serial, LAN Output port: Dry contact

8
DOC No. 7ZPNA4407E
1. OUTLINE
JCY-1900/1950 VDR Installation Manual

Item JCY-1900/1950 JCY-1800/1850


Taking recorded data Download software is attached. Same as JCY-1900
・Can select the recorded data to be
downloaded from the internal
storage by specifying the time
span.
・Recorded data for 12 hours can
be taken within 2.5 hours.
Playback Playback software is attached. Same as JCY-1900
* The under lined parts in JCY-1900 column meet the demands of the new specifications.

2) Option specifications
Item JCY-1900/1950 JCY-1800/1850
RGB input of the Input is possible with the optional Standard
image recording Frame Grabber Unit (FGU).
signal Number of RGB inputs: 2ch
Connectable maximum number of
FGU: 3 units
* 2ch/unit x 3 units
Dry contact signal Input is possible with the optional Same as JCY-1900
input Digital Signal Convertor (DSC).
Number of input dry contacts: Number of input dry contacts:
NCT-82: 32ch NCT-63: 16ch
NCT-83: 64ch NCT-72: 64ch
Analog signal input Input is possible with the optional Same as JCY-1900
A/D Convert Board (ADC).
Number of channels: 8ch
* Can mount on Digital Signal
Convertor (DSC).
Sensor input Expandable with the Data None
expansion Acquisition Unit (DAU).
IEC61162-2: 2ch
IEC61162-1: 8ch
Gyro input Input is possible with the Gyro I/F Input is possible with the Recording
Board (GIF). Control Unit (RCU).

9
DOC No. 7ZPNA4407E
VDR JCY-1900/1950 System Diagram
GPS AIS Echo Sounder Speed Log Gyro
Others
* In S-VDR, use
1. OUTLINE
JCY-1900/1950

one of capsules.

Fixed Capsule Float-free Capsule


:NDH-338

DOC No. 7ZPNA4407E


:NDH-339
NDH-339B
Sensor data recording 32ch (max.) / 64ch(max.)
ALARM (Dry Contact)
(IEC61162-1/2) VDR_LAN
Engine speed, etc. 8ch (max.) Recording Control Unit
(Analog data) : NDV-1900 (Connection between VDR units)

24ch (max.)
Upgrade
Digital Signal Converter
: NCT-82(32ch) / 83(64ch) 2port
VDR Installation Manual

24ch (max.)
4port
Operation Panel Unit
JRC_LAN : NCG-1900
Sensor data recording
1.5. JCY-1900/1950 System Diagram

(JRC bridge network)


・Operation Panel Unit (OPU) : NCG-1950

(IEC61162-450) 4ch (max.) 12ch (max.)


・Recording Control Unit (RCU) : NDV-1950

10
Microphones
: NVT-181
New Model
RADAR/ECDIS image VHF Transceiver
* In S-VDR(JCY-1950), the following type name is changed.

recording (IEC61162-450)
X-Band X-Band S-Band Backup
Main ECDIS
Radar Radar Radar ECDIS
* In S-VDR, use one of capsules (: NDH-338 or NDH-339/339B).

6ch (max.)
Waterproof Microphones
: NVT-182
X-band/S-band information Chart information

RADAR/ECDIS image recording


(RGB signal)

VHF audio recording Bridge audio recording


NWP-69 (VHF 2ch synthesized: 4ch/2ch=2 tracks) (MIC 2ch synthesized: 8ch/2ch=4 tracks)
(Option)
6ch (max.)
Microphones Waterproof Microphones
External deck above bridge Wheelhouse
NVT-181 NVT-182 VHF Radiotelephone

Protective Float-free Operation Panel Mic 1-2 Mic 3-4 Mic 5-6 Mic 7-8 VHF 1-2 VHF 3-4
Mic Group1 Mic Group2 Mic Group3 Mic Group4 Group1 Group2
Capsule Capsule Unit
NDH-338 NDH-339/339B NCG-1900
LAN LAN [J702]
Capsule built-in Ethernet cable
(Approx. 2m)
Real Time

PORT Wing side


STBD Wing side
Junction Monitor PC
Box (Owner Supply)
NQE-7700A

Mic-1
Mic-2
Mic-3
Mic-4
Mic-7
Mic-8
VHF Telephone No.1
VHF Telephone No.3
VDR Real Time Monitor PC
(Owner)
*Waterproof Ethernet cable *Waterproof Ethernet cable

*Ethernet cable
(Shield Twist-Pair cable (Shield Twist-Pair cable
with waterproof) with waterproof)
Max. 30m Max. 30m
*Ethernet cable

*TTYCS-1Q
*TTYCS-1Q
*TTYCS-1Q
*TTYCS-1Q
* TTYCS-1
* TTYCS-1

*TTYCYS-1Q
*TTYCYS-1Q
[J511-3] [J511-4] [J511-1] [J511-2] [J517] [TB901] [TB903] [TB905] [TB907] [TB909] [TB911] [TB913] [TB915] [J512]
CAPSULE CAPSULE Operation Panel Unit DATA [TB902] [TB904] [TB906] [TB908] [TB910] [TB912] [TB914] [TB916]

VDR-LAN Bridge Audio VHF Audio EXT-LAN


1.6.1. JCY-1900 System Block Diagram

ch1-2: IEC61162-2 (38400bps)


ch3-20: IEC61162-1 (4800bps)
Recording Control Unit (RCU): NDV-1900
ch21-24: IEC61162-1/others (4800bps-38400bps)
[TB401] [TB403] [TB404] [TB405] [TB406] Dry Contact
JRC-LAN [TB402] AC IN
[ch2] [ch4] [ch6] [ch8] [ch10] [ch12] [ch14] [ch16] [ch18] [ch20] [ch22] [ch24]
[ch1] [ch3] [ch5] [ch7] [ch9] [ch11] [ch13] [ch15] [ch17] [ch19] [ch21] [ch23] [J513] [J514] [J515] [J516] out [TB101] E

11
*1t x 25
1.6. JCY-1900/1950 System Block Diagram

*TTYCS-4

* TTYCS-4
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
*Ethernet cable
[TB101] Digital Signal Converter

AIS
NCT-82(32ch)

DGPS
BNWAS
*DPYCS-2.5

Auto-pilot

Speed Log
AC220V 60Hz 1 phase

Anemometer

Echo Sounder
A/D Option

Gyro Compass
Dry contact in To Digital Signal Converter *DPYCS-1.5
CEF-60 NCT-82:[TB1] AC220V 60Hz 1 phase

Engine Telegraph
[ch1-32]
[ch1-8] E [TB1]
■Connecting MFD/RADAR/ECDIS via IEC61162-450(Ethernet)

Rudder Angle Indicator


*0.5t x 25

Alarm Monitoring System

M/E Remote Control System


AC Distributor

* TTYCS-x

* MPYC-xx

Electronical Logbook (if installed)

Electronic Inclinometer (if installed)


JCY-1900/1950

Emergency AC Power Switchboard

(Yard)

(Yard)
[To JRC-Network]
ECDIS and RADAR for image aquisition

Analog
[Emergency Generator Room]

Dry Contact
From AC Distributor
*: Yard supply cables

JCY-1900 VOYAGE DATA RECORDER: CONNECTION DIAGRAM


1. OUTLINE
VDR Installation Manual

DOC No. 7ZPNA4407E


Microphones Waterproof Microphones
External deck above bridge Wheelhouse
NVT-181 NVT-182 VHF Radiotelephone

Protective Float-free Operation Panel Mic 1-2 Mic 3-4 Mic 5-6 Mic 7-8 VHF 1-2 VHF 3-4
Mic Group1 Mic Group2 Mic Group3 Mic Group4 Group1 Group2
Capsule Capsule Unit
1. OUTLINE

NDH-338 NDH-339/339B NCG-1950


JCY-1900/1950

LAN LAN [J702]


Capsule built-in Ethernet cable
(Approx. 2m)
Real Time

PORT Wing side


STBD Wing side
Junction

DOC No. 7ZPNA4407E


Monitor PC
Box (Owner Supply)
NQE-7700A

Mic-1
Mic-2
Mic-3
Mic-4
Mic-7
Mic-8
VHF Telephone No.1
VHF Telephone No.3
VDR Real Time Monitor PC
(Owner)

*Waterproof Ethernet cable *Waterproof Ethernet cable

*Ethernet cable
(Shield Twist-Pair cable (Shield Twist-Pair cable
with waterproof) with waterproof)
Max. 30m Max. 30m
*Ethernet cable

*TTYCS-1Q
*TTYCS-1Q
*TTYCS-1Q
*TTYCS-1Q
* TTYCS-1
* TTYCS-1

*TTYCYS-1Q
*TTYCYS-1Q
[J511-3] [J511-4] [J511-1] [J511-2] [J517] [TB901] [TB903] [TB905] [TB907] [TB909] [TB911] [TB913] [TB915] [J512]
CAPSULE CAPSULE Operation Panel Unit DATA [TB902] [TB904] [TB906] [TB908] [TB910] [TB912] [TB914] [TB916]
VDR Installation Manual

VDR-LAN Bridge Audio VHF Audio EXT-LAN

ch1-2: IEC61162-2 (38400bps)


ch3-20: IEC61162-1 (4800bps)
Recording Control Unit (RCU): NDV-1950
ch21-24: IEC61162-1/others (4800bps-38400bps)
[TB401] [TB403] [TB404] [TB405] [TB406] Dry Contact

12
JRC-LAN [TB402] AC IN
[ch2] [ch4] [ch6] [ch8] [ch10] [ch12] [ch14] [ch16] [ch18] [ch20] [ch22] [ch24]
[ch1] [ch3] [ch5] [ch7] [ch9] [ch11] [ch13] [ch15] [ch17] [ch19] [ch21] [ch23] [J513] [J514] [J515] [J516] out [TB101] E

*1t x 25
To JRC-Network
Main/backup ECDIS(JAN-901B series)
*Ethernet cable

*TTYCS-4

* TTYCS-1

* TTYCS-4
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
*Ethernet cable

[TB101] Digital Signal Converter [J802] Frame Grabber Unit [J802] Frame Grabber Unit

AIS
To Frame Grabber Unit *DPYCS-1.5
NCT-82(32ch) NWP-69 NWP-69

DGPS
NWP-69:[TB1] AC220V 60Hz 1 phase

BNWAS
To Frame Grabber Unit *DPYCS-1.5
*DPYCS-2.5

Auto-pilot

Speed Log
NWP-69:[TB1] AC220V 60Hz 1 phase
AC220V 60Hz 1 phase

Anemometer

Echo Sounder
A/D Option

Gyro Compass
Dry contact in RGB2 RGB1 RGB2 RGB1 To Digital Signal Converter *DPYCS-1.5
CEF-60 IN IN IN IN NCT-82:[TB1] AC220V 60Hz 1 phase

Engine Telegraph
[ch1-32] [J804] [J804]
[ch1-8] E [TB1] [J803][TB1] E [J803][TB1] E

. . .

Rudder Angle Indicator


*0.5t x 25 *0.5t x 25 *0.5t x 25

Alarm Monitoring System

M/E Remote Control System


AC Distributor

* TTYCS-x

* MPYC-xx

Electronical Logbook (if installed)

Electronic Inclinometer (if installed)


Emergency AC Power Switchboard
(Yard)
Main ECDIS

(Yard)
Analog
S-Band Radar

X-Band Radar
Backup ECDIS

[Emergency Generator Room]

Dry Contact
From AC Distributor

From AC Distributor
From AC Distributor

*: Yard supply cables


■Connecting RADAR/ECDIS and optional Frame Grabber Unit (NWP-69) via RGB signal

JCY-1900 VOYAGE DATA RECORDER: CONNECTION DIAGRAM


1. OUTLINE
JCY-1900/1950 VDR Installation Manual

1.6.2. JCY-1950 System Block Diagram


In S-VDR(JCY-1950), Connection of the capsule to the RCU is different from the VDR(JCY-1900). According to
the following figure, replace chapter 1.6.1. (JCY-1900) with the figure of JCY-1950.

* In S-VDR(JCY-1950), the following type name is changed.


・Recording Control Unit (RCU) : NDV-1950
・Operation Panel Unit (OPU) : NCG-1950

JCY-1900 : CONNECTION DIAGRAM JCY-1950 : CONNECTION DIAGRAM


1) Use NDH-338
External deck above bridge Wheelhouse

Protective Float-free Operation Panel


Capsule Capsule Unit
NDH-338 NDH-339 NCG-1950
NCG-1900
LAN LAN [J702]
Capsule built-in Ethernet cable
(Approx. 2m)

Junction
Box

*Ethernet cable
NQE-7700A

*Waterproof Ethernet cable *Waterproof Ethernet cable


(Shield Twist-Pair cable (Shield Twist-Pair cable
with waterproof) with waterproof)
External deck above bridge Wheelhouse Max. 30m Max. 30m

Protective Float-free Operation Panel


[J511-3] [J511-4] [J511-1]
Capsule Capsule Unit
CAPSULE CAPSULE Operation Panel Unit
NDH-338 NDH-339 NCG-1900
LAN LAN [J702] VDR-LAN
Capsule built-in Ethernet cable
(Approx. 2m)

Junction
ch1-2: IEC61162-2 (38400bps)
ch3-20: IEC61162-1 (4800bps)
NDV-1950
Box ch21-24: IEC61162-1/others (4800bps-38400bps)
*Ethernet cable

[TB401] [TB403] [TB404] [TB405


NQE-7700A
[ch2] [ch4] [ch6] [ch8] [ch10] [ch12] [ch14] [ch16] [ch18
*Waterproof Ethernet cable *Waterproof Ethernet cable
(Shield Twist-Pair cable (Shield Twist-Pair cable [ch1] [ch3] [ch5] [ch7] [ch9] [ch11] [ch13] [ch15] [ch17]
with waterproof) with waterproof)
Max. 30m Max. 30m
* TTYCS-4

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

*TTYCS-4
[J511-3] [J511-4] [J511-1]
CAPSULE CAPSULE Operation Panel Unit
2) Use NDH-339 B
AIS

DGPS

-pilot

dicator

BNWAS
l System

g System

)
VDR-LAN
External deck above bridge Wheelhouse
ch1-2: IEC61162-2 (38400bps)
ch3-20: IEC61162-1 (4800bps)
NDV-1900 Protective Float-free Operation Panel
ch21-24: IEC61162-1/others (4800bps-38400bps) Capsule Capsule Unit
[TB401] [TB403] [TB404] [TB405 NDH-338 NDH-339/339B
NDH-339 NCG-1950
NCG-1900
LAN LAN [J702]
[ch2] [ch4] [ch6] [ch8] [ch10] [ch12] [ch14] [ch16] [ch18
Capsule built-in Ethernet cable
[ch1] [ch3] [ch5] [ch7] [ch9] [ch11] [ch13] [ch15] [ch17] (Approx. 2m)

Junction
* TTYCS-4

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

*TTYCS-4

Box
*Ethernet cable

NQE-7700A

*Waterproof Ethernet cable *Waterproof Ethernet cable


AIS

DGPS

-pilot

dicator

BNWAS
l System

g System

(Shield Twist-Pair cable (Shield Twist-Pair cable


with waterproof) with waterproof)
Max. 30m Max. 30m

[J511-3] [J511-4] [J511-1]


CAPSULE CAPSULE Operation Panel Unit

VDR-LAN

ch1-2: IEC61162-2 (38400bps)


ch3-20: IEC61162-1 (4800bps)
NDV-1950
ch21-24: IEC61162-1/others (4800bps-38400bps)
[TB401] [TB403] [TB404] [TB405

[ch2] [ch4] [ch6] [ch8] [ch10] [ch12] [ch14] [ch16] [ch18


[ch1] [ch3] [ch5] [ch7] [ch9] [ch11] [ch13] [ch15] [ch17]
* TTYCS-4

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

* TTYCS-1

*TTYCS-4
AIS

DGPS

-pilot

dicator

BNWAS
l System

g System

13
DOC No. 7ZPNA4407E
JRC Network(Default:172.16.60.xxx/16, (or 192.168.60.xxx/24)) VDR Network(192.168.110.xxx/24)
1. OUTLINE

Recording Control Unit : NDV-1900


JCY-1900/1950

Main Control Board:CDJ-2510

DOC No. 7ZPNA4407E


Current/Old model RADAR/ECDIS (RGB signal connection) Float-free capsule Fixed capsule
NDH-339 NDH-338
192.168.110.4 192.168.110.2

(or 192.168.60.3)

MCB:192.168.110.3
MCB:172.16.60.3
MCB:192.168.0.4
VDR Installation Manual

User Network (Default:192.168.000.xxx/24)


Frame Grabber Unit Frame Grabber Unit Frame Grabber Unit
NWP-69 NWP-69 NWP-69
172.16.60.5 172.16.60.6 172.16.60.7

(Default:192.168.000.xxx/24)
Real-time Monitor

VDR Network(192.168.110.xxx/24)
・Operation Panel Unit (OPU) : NCG-1950

DHCP(192.168.110.201-204)
DHCP(192.168.110.201-204)
・Recording Control Unit (RCU) : NDV-1950

User Network

・・
* In S-VDR, the following type name is changed.

Operation Panel Unit


NCG-1900

JRC Network(Default:172.16.60.xxx/16, (or 192.168.60.xxx/24))

14
OPU
Reserve
Fixed Capsule
Float-free Capsule
JRC Network -1
JRC Network -2
JRC Network -3
JRC Network -4
DATA PORT DHCP(192.168.110.201-204)
User Network

New model RADAR/ECDIS/MFD(LAN connection)


192.168.110.201-204

Multiple units can be installed

J511-1
J511-2
J511-3
J511-4
J513
J514
J515
J516
J517
J512

in the same network by


1.7. JCY-1900/1950 System Network Diagram

multicast delivery.

X-Band X-Band S-Band


Main ECDIS Backup ECDIS
Radar Radar Radar
Ship’s Network

Data Acquisition Unit


IEC61162-450
* In S-VDR(JCY-1950), use one of capsules (: NDH-338 and NDH-339/339B).

・・・ NCT-84
Sensor Unit
172.16.60.8
Accident investigator: Download the recorded data.
Installation technician: Maintenance work (setting change, operation
monitoring, etc.)

・・・

Serial
IEC61162-1/-2
1. OUTLINE
JCY-1900/1950 VDR Installation Manual

1.8. JCY-1900/1950 System Configuration


* In S-VDR, use one of capsules (: NDH-338 or NDH-339/339B).

System Configuration
Unit Type Name Circuitry Model number Remarks
Recording Control Unit NDV- Main Control Board CDJ-2510
(RCU) 1900/1950 (MCB)
Audio Recording CHA-1900
Board (ARB)
Power Supply Unit CBM-221
(PSU)
Terminal Board (TB) CQD-2281
Long-term medium CDD-756 Installed in the MCB
Battery (BAT) CBN-80 Built-in CHG-232
(Thermo sensor
board)
Operation Panel Unit NCG- Operation Panel Board CDC-1900
(OPU) 1900/1950 (OPB)
Fixed Protective NDH-338 ― NDH-338
Capsule Unit (FPC)
Float-free Capsule Unit NDH-339/ ― NDH-339/
(FFC) NDH-339B NDH-339B
Junction Box NQE-7700A ― NQE-7700A For connecting
NDH-339/339B
Microphone Unit (MIC) NVT-181 ― NVT-181 Indoor
Waterproof NVT-182 ― NVT-182 Option
Microphone Unit (MIC)
Frame Grabber Unit NWP-69 Frame Grabber Board CKA-137A or Option
(FGU) (FGB) CKA-137B
Filter Board CBJ-166
Digital Signal NCT-82 Dry Contact Signal CQD-2284 Option
Converter 32ch (DSC) Input Board (DSB)
Filter Board CBJ-166
Digital Signal NCT-83 Dry Contact Signal CQD-2285 Option
Converter 64ch (DSC) Input Board (DSB)
Filter Board CBJ-166
Data Acquisition Unit NCT-84 Serial LAN Converter CMH-2370 Option
(DAU) Board (SLC)
Analog Option Board CMJ-560
(AOC)
Gyro I/F Board (GIF) CMJ-554
Filter Board CBJ-166

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JCY-1900/1950 VDR Installation Manual

Recording Control Unit RCU: NDV-1900/1950

Long-term medium (SSD)

Main Control Board

Audio Recording Board


Power Supply Unit

Terminal Board

Battery

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Operation Panel Unit OPU: NCG-1900/1950

7-inch Touch Panel

Speaker

Rotary Knob

HOME Button

USB Port

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Fixed Protective Capsule Unit FPC: NDH-338

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JCY-1900/1950 VDR Installation Manual

Float-free Capsule Unit FFC: NDH-339B

UNIT : mm

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Float-free Capsule Unit FFC: NDH-339

UNIT : mm

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Junction Box: NQE-7700A

UNIT : mm

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Microphone Unit: NVT-181

Plug hole

Coated
t

In case of lot number YYMMxxxxB or later (Ver. B or later)

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Waterproof Microphone Unit: NVT-182

In case of lot number YYMMxxxxA or later (Ver. A or later)

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JCY-1900/1950 VDR Installation Manual

Frame Grabber Unit FGU: NWP-69

D-sub Connector
LAN Connector

Ground Terminal

Power Switch Fuse Power Terminal


Block

Frame Grabber Board

Fan

Filter Board

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JCY-1900/1950 VDR Installation Manual

Digital Signal Converter DSC: NCT-82 (32ch)

UNIT : mm

Dry Contact Signal


Input Board

Filter Board

Power Supply Unit

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Digital Signal Converter DSC: NCT-83 (64ch)

Power Supply Unit

Dry Contact Signal


Input Board

Filter Board

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Data Acquisition Unit DAU: NCT-84

Analog Option Board

Gyro I/F Board

Serial LAN Converter


Board

Filter Board

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(Blank Page)

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2. MECHANICAL INSTALLATION

2.1. Fixed Protective Capsule Unit: NDH-338

2.1.1. Selecting the Location


The Fixed Protective Capsule Unit (FPC:NDH-338) contains the final recording medium. If the
capsule unit should sink into the sea, it would be retrieved by ROV (Remote Operation Vehicle) or
by divers.
To ensure its continuous normal operation and also to ease its recovery and maintenance, the
capsule unit needs to be mounted at a suitable location and in an appropriate way. It should be
recommended that the capsule unit be mounted at a place that satisfies the following conditions.

1) External open deck, e.g. compass deck


2) A place where the FPC can be appropriately grounded to the ship’s hull
3) A place where unobstructed open space can be secured in its vicinity
4) A place as close to the central line of the ship as possible
5) A place where a compass safety distance over 0.45m in radius can be secured
6) A place that allows easy recovery of the capsule when the ship sank into the sea.

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2.1.2. Installing the Fixed Protective Capsule Unit

2.1.2.1. Mounting the Fixed Protective Capsule Unit


Mount the FPC with 12 mm steel bolts to the mounting bracket on the external deck.

* To secure the grounding of the FPC, do not paint the contact surface of the mounting bracket. (Or
remove any paint around the bottom of the mounting holes.)

FIG. 2-1-1: Mounting the Fixed Protective Capsule Unit NDH-338

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2.1.2.2. Fastening the Fixed Protective Capsule Unit


Fasten the FPC with external tooth lock washers to the mounting bracket on the external deck.

* Apply a waterproof treatment of RTV (Room Temperature Vulcanizing) sealing material


only around the mounting holes to secure its grounding to the ship’s hull.

FIG. 2-1-2: Grounding to the Hull

The procedures for fastening the Capsule are:

1) Remove the painting around the three holes in the mounting base of the FPC (NDH-338).
2) Place an external tooth lock washer on each of the three holes in the mounting brackets.
3) Apply RTV (Room Temperature Vulcanizing) sealants only around the mounting holes.
4) Place the FPC (NDH-338) on the mounting brackets. Adjust the capsule’s position so that its three holes
coincide with those of the mounting brackets.
5) Put steel bolts in the holes.
6) Fasten the bolts with nuts.

2.1.2.3. Vicinity clearance of the Fixed Protective Capsule Unit


To ease the maintenance of the FPC and its recovery in the event of any sea accident, make sure that its
vicinity is clear and free from obstacles.

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2.2. Float-free Capsule Unit: NDH-339

2.2.1. Selecting the Location


The Float-free Capsule Unit (FFC:NDH-339)contains the final recording medium.
To ensure its normal operation continuously and to ease its retrieval and maintenance, the FFC needs to be
mounted at a suitable location with an appropriate method. It should be recommended that the FFC be
mounted at a place that satisfies the following conditions.

1) A place where does not directly receive ocean waves


2) A place that does not block an automatic release operation of the FFC
3) A place that does not hinder operation or block a passage
4) A place that allows easy operation of the FFC
5) A place where no magnetic field exists since the automatic release device has a built-in magnet.
6) A place where vibration is small, such as cabin wall.
7) A place where a compass safety distance over 0.8m in radius can be secured
8) A place where not affect by radiated wave and reflected wave from RADAR
9) A place where distance from HF, VHF and UHF antenna is 3m and more

2.2.2. Installing the Float-free Capsule Unit


2.2.2.1. Mounting the Float-free Capsule Unit
1) Mount FFC on a cabin wall where vibration is small. (Fig. 2-2-1)
In case of except on cabin wall, communication error may occur due to none contact communication
between the storage module and the docking module, or capsule unit may drop out at worst case
depending on the magnitude of vibration.
To reduce the risk of the above troubles, we request to install the float-free capsule on a cabin bridge.

2) Make sure to install the FFC vertically.

Docking module

Storage module

None contact communication

2.2.2.2. Fastening the Float-free Capsule Unit


Fix the FFC to a wall with 6 mounting tapping screws or with 6 bolts and nuts after drilling 6 screw holes
on the wall.
The recommendation size of the bolt is M6x30. (no attachment).

2.2.2.3. Vicinity clearance of the Float-free Capsule Unit


Make sure that no obstacles are in the vicinity of the Float-free Capsule Unit.

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In case of mounting on wall (Metal)

*1. Mount the FFC on a place where ship’s vibration is small.


*2. The mount direction must be same as shown in Fig. 2-2-1.

Metal Wall *1.

UP *2.
Metal Wall

Floor
図 2-2-1 In case of mounting on wall

Bracket
Bracket
Metal Wall

Metal Wall

M6 screw
M6 screw

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2.2.3. Grounding to Hull


Please ensure to grounding to hull according to the following instruction so that not affected by external noise.

In case of mounting on wall (Metal)


1) Screw the earth plate in the bracket on the mounting plate or on wall to ground.
2) Cover the bracket side with silicone grease attached in the FFC, and cover nut side with silicone rubber to
avoid corrosion.

Grounding screw Grounding screw


Cover screw and nut with Cover screw with silicone
Cover screw with silicone silicone rubber to avoid grease to avoid corrosion.
grease to avoid corrosion. corrosion. Bracket
Bracket

Metal Wall
Metal Wall

M6 screw
M6 screw

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2.2.4. The process for waterproof


Apply the attached silicone grease (7ZZNA4159) on the following place to prevent immersion of water.

1) Between the Storage module and the Docking module


Saltwater is no good for the contactless transmission area. To prevent water, apply silicone grease
between the Storage module and the Docking module.

2) The screw connected to the ground plate (the center right)


Use the silicone grease to avoid corrosion after mounting on the wall.
* Don't use except the silicone grease attached to the FFC.

Storage module

1)
Docking Module

2)

2) Check that there is no gap between the Storage module and the Docking module.
If there is gap, communication error occurs.

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2.2.5. Indicate expiration date

Battery and HRU is replacement parts, indicate expiration date on the FFC.

For battery, put a sticker written the expiration date on the storage module. (Beforehand, cut the part of the
year and month of the expiration date.)
For HRU, check the label on the HRU with Marker pen etc.

Expiration date of HRU


(2 years after installing)

Expiration date of battery


(4 or 5 years after Installing. follow
the Classification Society)

2.2.6. The procedure mounting the Float-free Capsule Unit

Mount the FFC according to the following procedure.

1 Remove the cap after removing the cotter pin


on the front cover.

Cotter pin

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2 Remove the hook of the cover lower part, and


remove the front cover.

3 The capsule main unit is removed once.


This is being fixed to the rear cover at two
places.

4 Fix the cover to a wall with six mounting


tapping screws or bolts and nuts after drilling
six screw holes on the wall.

(A) * On the center right, fix the ground plate


together.

* Use the silicone grease to avoid


corrosion after mounting. Don't use
except the silicone grease attached to the
FFC. (Refer to 2.2.4 and 2.2.4.)

5 Attach the capsule main unit to the rear


cover.
Fix it in two places of the rear cover.

* Apply the silicone grease (attached to


the FFC) between the Storage module
and the Docking module. Don't use
except the silicone grease attached to the
FFC. (Refer to 2.2.4 and 2.2.4.)

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6 Attach the front cover.


* Insert in the hook firmly.

7 Attach the cap in the front cover, and fix by


the cotter pin.

Cotter pin

8 Connect the cable and tighten the lock ring by


hand (No tools required)

Seal up the cable gland with silicone or putty


sealant

The procedure is completed.

Silicone rubber
Or Putty sealant

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2.2.7. Junction Box (JB): NQE-7700A

2.2.7.1. Selecting the Location


The Junction Box (JB: NQE-7700A) connects the Float-free Capsule Unit and the Recording Control Unit
with data and power supply lines.
It should be recommended that its location should be selected to meet the following conditions.

1) The location needs to be within 1.0m from the Float-free Capsule. (The cable attached with the Float-free
Capsule is about 2.0m in length.)
2) The location needs to be free from excessive vibrations.

2.2.7.2. Fastening the Junction Box


Securely mount the JB on a given flat surface using self-tapping screws and flat washers as shown below.
(The self-tapping screws and flat washers in the figure above are not included with this equipment.)

* In order to prevent immersion from the cable, mount the junction box so that both the cable glands are left-
right direction against floor.

Self-tapping screw (φ5)

Flat washer

Floor

* Fill the gap between LAN cable and cable gland with a silicone rubber to waterproof.
Recommended sealant: KE4898-W (Manufacturer: Shin-Etsu Chemical)
Silicone rubber Silicone rubber

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2.2.8. After-processing of LAN cable


Cramp the LAN cable with a binding band so that the FFC is not affected wind or vibration.

2.3. Recording Control Unit: NDV-1900/1950

2.3.1. Selecting the Location


It should be recommended that the location for mounting the Recording Control Unit (RCU:NDV-1900/1950)
be selected to meet the following conditions.
It should be recommended that the Recording Control Unit to be mounted in the wheelhouse.
The international standards require the Operation Panel Unit (NCG-1900/1950) to be mounted in the
wheelhouse.

1) The length of the cable between the RCU and the Fixed Protective Capsule Unit/Float-free Capsule Unit
(NDH-338/339) should not exceed 30m.
2) The lengths of cables connected to the units installed in the wheelhouse should be as short as possible.
3) The RCU should be protected from bad weathers, and the temperature around it should be kept at a
comfortable level.
4) The RCU should be free from excessive vibrations.
5) The RCU should be within a compass safety distance of 0.9m.
6) The RCU should be distant enough from electric apparatuses such as a RADAR and radio communication
devices that emit excessive electromagnetic field.
7) The maintenance operations such as backing up the data and replacing the battery of the power supply
unit should be easy enough.

2.3.2. Fastening the Recording Control Unit

2.3.2.1. Connecting Cables


1) Wiring hole:
The RCU is connected with cables from the Fixed Protective Capsule Unit, the Float-free Capsule Unit,
the Operation Panel Unit, the Radar video, the Microphone Units, the Sensor signal (IEC61162-1/2)
and so on. The RCU therefore has holes in its bottom for these cables to come through.
The protection metal fitting for IP2X is attached to the wiring hole. (Refer to 3.3.)

2) Grounding terminal:
To ensure continuous and stable operations, the RCU needs to be grounded to the ship’s hull.

2.3.2.2. Vicinity Clearance of the Recording Control Unit


The RCU has a front door. To allow the door to open easily at anytime, the area within 0.43m of the front
door should be kept obstacle-free.

2.3.2.3. Fastening the Recording Control Unit


Fasten the RCU onto a bulkhead with four M8 steel bolts (φ10mm). The bulkhead has to sustain the weight
of 23kg of the RCU.

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Adjust Bolt

Outlet duct

Inlet duct

FIG. 2-3-1: Mounting Outline and Vicinity Clearance of the Recording Control Unit NDV-1900/1950

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2.3.2.4. Fasten onto the warped bulkhead


If the bulkhead which attaches the RCU is warped, adjust the angle of the attachment leg of the RCU Before
installing the battery.
Adjust in the following procedure.

Bulkhead to mount Virtual plane

The attachment leg

The attachment leg

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1) Attach the RCU temporarily. Set the RCU onto the bulkhead, and tighten lightly four screws
to install onto bulkhead.

2) Loosen eight screws for fixing the attachment leg. (about one rotation.)
Be careful that the RCU may fall if the screw is loosened too much.

Four upper
fixed screws

Four lower
fixed screws

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3) To match the warp of the bulkhead, adjust the angle of the attachment leg.
When adjustment is difficult since the warp of the bulkhead is large, use the spacer
between legs and the bulkhead.

4) Tighten four screws to install onto bulkhead temporarily (lightly).


5) Tighten eight screws for fixing the attachment leg. (4.0 N・m torque.)
6) Tighten four screws to install onto bulkhead.

The procedure is completed

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2.4. Battery CBN-80 in Recording Control Unit: NDV-1900/1950

The battery (CBN-80) is shipped by different packing from the RCU (NDV-1900/1950). So install the battery on
the RCU at the time of Installation.
The battery is equipped with harness.

Install the battery according to the following procedure.

1 In the following steps, loosen four screws,


and remove the bracket.
1) Loosen Two screws in the rear side.
2) Remove Two screws in the front side.
1)

* If Step 2) is done ahead of Step 1),

2) tapped holes may be damaged.

Bracket.

2 Remove Accessories (:LAN connectors and


covers) fixed on the battery rack.

Accessories

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3 Set the battery on the RCU so that terminal


come in the front side.

Terminal

4 Set the bracket on the RCU, and in the


following steps, tighten four screws.
1) Set the bracket on the RCU, tighten four
2)
screws temporarily(lightly).
2) 2) Tighten two screws in the rear side.
3) Tighten two screws in the front side.

* If Step 3) is done ahead of Step 2), tapped


3) holes may be damaged.

5 Connect the connector of battery cable to the


terminal.

Terminal of PSU

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6 Fix the battery cable by twisting the Coaching


clip.

The procedure mounting a battery is


completed.

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2.5. Operation Panel Unit: NCG-1900/1950

2.5.1. Selecting the Location


The Operation Panel Unit (OPU:NCG-1900/1950) should be installed in the bridge console panel or a bulkhead
in the wheelhouse.

2.5.1.1. Recommended Location


The following is the recommended location for mounting the OPU. It should be in the wheelhouse.

1) The bridge console panel


2) The panel in the back of the wheelhouse
3) No direct sunlight

2.5.1.2. Note on Selection


Consider the followings when selecting a location for mounting the OPU.

1) In the event of an alarm occurrence, while piloting the ship, should hear the alarm tone sounding and
see the alarm lighting.
2) The OPU should be away from electric apparatuses such as the RADAR transceiver, radio
communication equipment, and so on that may emit an excessive electromagnetic field.
3) The OPU should be free from excessive vibrations.
4) The OPU should be within a compass safety distance of 0.5m.

2.5.2. Fastening the Operation Panel Unit


The OPU can be fastened in the bulkhead or console panel.
Cut out the panel surface in the shape as shown in the figure in the next page.
Fasten the OPU onto a bulkhead with four screws. The bulkhead has to sustain the weight of 0.8kg of the
OPU.
Attach two front caps to the right and left of the OPU after fixing the OPU. When removing the front cap, hook
a minus driver on the slot of the cap upper and lower sides, and remove the front cap.

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Front cap

FIG. 2-4-1: Mounting Outline of the Operation Panel Unit

the slot of front cap

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2.6. Microphone Unit: NVT-181

2.6.1. Selecting the Location


The Microphone Unit (MIC:NVT-181) record conversations in the bridge, other voices through the public
addressor and the intercom, and alarms buzzers of the group panel installed in the bridge. The locations of
the MIC should be carefully selected so that they can record vital voice communications.

2.6.1.1. Recommended Location


Although the number of microphones needed depends on the bridge layout, in most cases three
microphones will do. The recommended locations for mounting microphones are:

1) The overhead panel or the ceiling above the main conning station.
2) The overhead panel or the ceiling above the main route planning station i.e., the chart table.
3) The overhead panel or the ceiling in the vicinity of the radio transceiver.

2.6.1.2. Notes on Selection


Consider the followings when selecting a location for mounting a MIC. The MIC can collect conversations
within a radius of 3.5m. Any obstacles or sources of noise (60dB or more) should be kept out of this range.

1) The MIC should be away from any ventilator or draft.


2) The MIC should be away from electric apparatuses such as the RADAR, radio communication
equipment, and so on that may emit an excessive electromagnetic field.
3) The MIC should not be exposed to excessive vibration.
4) The MIC should be in a compass safety distance of 0.1m.

2.6.2. Fastening a Microphone Unit


A MIC can be mounted in the ceiling, a bulkhead, or a console panel. When mounting it in a console panel,
cut out the panel surface in the shape as shown in the figure in the next page.
Any MIC has 2 wiring holes.
Labels for the MIC number is attached to the RCU(NDV-1900/1950). Confirm the location of unit number
written in the instruction drawing, and put the label on unit.

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A label for
the unit number

FIG. 2-5-1: Mounting Outline and Installation Clearance of the Microphone Unit (Built-in Type)

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2.7. Waterproof Microphone Unit: NVT-182 (Option)

2.7.1. Selection of Mounting Location


Waterproof Microphone Units (WPMIC: NVT-182) collect conversations about controlling the ship and other
voices through the public addressor in the wing. The locations of WPMIC should be carefully selected so that
they can collect vital voice communications. The selected locations should meet the following conditions.

2.7.1.1. Recommended Location


Although the number of the WPMIC needed depends on the wing width, in most cases, the wings can be
covered by two WPMIC. The following is the recommended location for mounting the WPMIC.

1) The overhead panel nears the talkback equipment.


2) A place with no direct ocean waves.

2.7.1.2. Note on Selection


Consider the followings when selecting a location for mounting a WPMIC. The WPMIC can collect
conversations within a radius of 3.5m. Any obstacles or sources of noise (60dB or more) should be kept
out of this range.

1) The WPMIC should be away from any ventilator or draft.


2) The WPMIC should be away from electric apparatuses such as the RADAR, radio communication
equipment, and so on that may emit an excessive electromagnetic field.
3) The WPMIC should be free from excessive vibrations.
4) The WPMIC should be in a compass safety distance of 0.1m.

2.7.2. Fastening a Waterproof Microphone Unit


Mount a WPMIC on a bulkhead in a wing. The unit has 2 holes (φ7mm) on its sides. Insert M6 steel bolts in
them and fasten the unit with them.
Labels for the Microphone unit number is attached to the RCU(NDV-1900/1950). Confirm the location of unit
number written in the instruction drawing, and put the label on unit.

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A label for
the unit number

FIG. 2-6-1: Outline of the Waterproof Microphone

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2.8. Frame Grabber Unit: NWP-69 (Option)

2.8.1. Selecting the Location


The location of a Frame Grabber Unit (FGU: NWP-69) should meet the following conditions. If the unit need
to meet IP22, attach Waterproof hood (MTB406449: Option.) Refer to 2.8.2.3.

1) The length of the RGB cable to RADAR/ECDIS unit should be as short as possible.
2) It is recommended to install the FGU at the back of the RADAR/ECDIS display and on the RADAR
/ECDIS chassis. (Refer to FIG. 2-7-1.)
3) The FGU should be protected from bad weathers, and the temperature around it can be kept at an
appropriate level.
4) The FGU should be free from excessive vibrations.
5) The compass safety distance of 0.6m can be secured.
6) The maintenance and inspections should be easy enough.
7) The grounding wire to the ship’s hull should be as short as possible.

Frame Grabber Unit

FIG. 2-7-1: Installation example of the Frame Grabber Unit

2.8.2. Fastening the Frame Grabber Unit

2.8.2.1. Connecting Cables


1) Grounding terminal:
To ensure continuous and stable operations, the FGU needs to be grounded appropriately to the ship’s
hull.

2.8.2.2. Fastening a Frame Grabber Unit


Fasten a FGU on the RADAR/ECDIS chassis with Velcro.

* Remove grease on the bottom of unit before fastening unit.

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FIG. 2-7-2: Mounting Outline of a Frame Grabber Unit

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2.8.2.3. Waterproof hood (Additional option)


For meeting IP22, install Waterproof hood (MTB406449: Option) to unit.
Attach the hood to the connector side, and tighten six screws.

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2.9. Digital Signal Converter 32CH: NCT-82 (Option)

2.9.1. Selecting the Location


The location of a Digital Signal Converter (DSC: NCT-82) should meet the following conditions.

1) The length of the cable to each sensor should be as short as possible.


2) The DSC should be protected from bad weathers, and the temperature around it can be kept at an
appropriate level.
3) The DSC should be free from excessive vibrations.
4) The compass safety distance of 0.3m can be secured.
5) The DSC should be away from electric apparatuses such as the RADAR, radio communication equipment,
and so on that may emit an excessive electromagnetic field.
6) The maintenance and inspections should be easy enough.
7) The grounding wire to the ship’s hull should be as short as possible.

2.9.2. Fastening the Digital Signal Converter

2.9.2.1. Connecting Cables


1) Wiring hole:
Any DSC is connected with cables from the Recording Control Unit and various sensors. It therefore
has wiring holes in its back and bottom for these cables to come in through.
The protection metal fitting for IP2X is attached to the wiring hole. (Refer to 3.4.)

2) Grounding terminal:
To ensure continuous and stable operations, any DSC needs to be grounded appropriately to the ship’s
hull.

2.9.2.2. Vicinity Clearance of a Digital Signal Converter


Any DSC has a cover on top. To allow the cover to open easily at anytime for maintenance and inspections,
the area within 0.43m of the top cover should be kept obstacle-free.

2.9.2.3. Fastening a Digital Signal Converter


Fasten a DSC onto a bulkhead with four M6 steel bolts (φ7.5mm). The bulkhead has to sustain the weight
of 3.5kg of the DSC.

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FIG. 2-8-1: Mounting Outline and Vicinity Clearance of a Digital Signal Converter 32CH

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2.10. Digital Signal Converter 64CH: NCT-83 (Option)

2.10.1. Selecting the Location


The location of a Digital Signal Converter (DSC: NCT-83) should meet the following conditions.

1) The length of the cable to each sensor should be as short as possible.


2) The DSC should be protected from bad weathers, and the temperature around it can be kept at an
appropriate level.
3) The DSC should be free from excessive vibrations.
4) The compass safety distance of 0.4m can be secured.
5) The DSC should be away from electric apparatuses such as the RADAR, radio communication
equipment, and so on that may emit an excessive electromagnetic field.
6) The maintenance and inspections should be easy enough.
7) The grounding wire to the ship’s hull should be as short as possible.

2.10.2. Fastening the Digital Signal Converter

2.10.2.1. Connecting Cables


1) Wiring hole:
Any DSC is connected with cables from the Recording Control Unit and various sensors. It therefore
has wiring holes in its back and bottom for these cables to come in through.
The protection metal fitting for IP2X is attached to the wiring hole. (Refer to 3.4.)

2) Grounding terminal:
To ensure continuous and stable operations, any DSC needs to be grounded appropriately to the ship’s
hull.

2.10.2.2. Vicinity Clearance of a Digital Signal Converter


Any DSC has a cover on top. To allow the cover to open easily at anytime for maintenance and inspections,
the area within 0.43m of the top cover should be kept obstacle-free.

2.10.2.3. Fastening a Digital Signal Converter


Fasten a DSC onto a bulkhead with four M6 steel bolts (φ7.5mm). The bulkhead has to sustain the weight
of 5.0kg of the DSC.

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FIG. 2-9-1: Mounting Outline and Vicinity Clearance of a Digital Signal Converter 64CH

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2.11. Data Acquisition Unit: NCT-84 (Option)

2.11.1. Selecting the Location


The location of a Data Acquisition Unit (DAU: NCT-84) should meet the following conditions.

1) The length of the cable to each sensor should be as short as possible.


2) The DAU should be protected from bad weathers, and the temperature around it can be kept at an
appropriate level.
3) The DAU should be free from excessive vibrations.
4) The compass safety distance of 1.0m can be secured.
5) The DAU should be away from electric apparatuses such as the RADAR, radio communication
equipment, and so on that may emit an excessive electromagnetic field.
6) The maintenance and inspections should be easy enough.
7) The grounding wire to the ship’s hull should be as short as possible.

2.11.2. Fastening the Data Acquisition Unit

2.11.2.1. Connecting Cables


1) Wiring hole:
The DAU is connected with cables from the Recording Control Unit and various sensors. It therefore has
wiring holes in its back and bottom for these cables to come in through.
The protection metal fitting for IP2X is attached to the wiring hole. (Refer to 3.5.)

2) Grounding terminal:
To ensure continuous and stable operations, the DAU needs to be grounded appropriately to the ship’s
hull.

2.11.2.2. Vicinity Clearance of a Data Acquisition Unit


The DAU has a cover on top. To allow the cover to open easily at anytime for maintenance and inspections,
the area within 0.43m of the top cover should be kept obstacle-free.

2.11.2.3. Fastening a Data Acquisition Unit


Fasten the DAU onto a bulkhead with four M6 steel bolts (φ7.5mm). The bulkhead has to sustain the weight
of 5.0kg of the DAU.

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FIG. 2-10-1: Mounting Outline and Vicinity Clearance of a Data Acquisition Unit

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3. WIRING

3.1. Cabling of the Fixed Protective Capsule Unit: NDH-338

3.1.1. Cabling of the Fixed Protective Capsule Unit


Connect a LAN cable from the Recording Control Unit to the Fixed Protective Capsule Unit (FPC: NDH-338).
The LAN cable to be used is the shielded twist pair waterproof cable of Ethernet category-5 based on TIA/EIA-
568A standard.
It is connected to the Terminal Board (10P) in the FPC.

* Seal up the cable gland and the junction box with silicon or putty sealant.

* Before Seal up, check that power-supply voltage range from RCU is 19.5 to 25.2v DC at the capsule
junction box. (Refer to Installation checking List.)

Connection Table:
Fixed Protective Capsule Unit Fixed Protective Capsule Unit
Signal Name
Term. # Cable Color
1 BLUE 24VDC +
2 WHITE/BLUE 24VDC +
3 BROWN 24VDC -
4 WHITE/BROWN 24VDC -
5 ― ―
6 WHITE/ORANGE TX (+)
7 ORANGE TX (-)
8 WHITE/GREEN RX (+)
9 GREEN RX (-)
10 ― ―

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3.1.2. Connect the cable to the Junction Box

1) Assemble Outside Sheath of the cable

Bundle a inner shielding wire in order to


connect with a terminal.

[mm]
inch

2) The cabling method to the unit

1 Let the JB pass to the cable.

2 Connect the cable from the FFC to the box.


* Tighten the screw fully so that a cable does
not separate.

3 Connect the JB to the FPC by tightening six screws


to 1.0N/M torque, according to the sequence
shown in the left..

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4 Fasten the cable gland. (6.67N/M torque.)

* Fix between the outer cable jacket and the


outer shielding wire (Braided Shield).

5 Seal up the portion between the capsule and the


JB with silicon or putty sealant.

6 Seal up the cable gland with silicon or putty sealant.

The procedure is completed.

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3.2. Cabling of the Float-free Capsule Unit: NDH-339/339B

3.2.1. Cabling of the Float-free Capsule Unit


Connect a LAN cable from the Recording Control Unit to the Float-free Capsule Unit (FFC:NDH-339/339B) via
the Junction Box(JB:NQE-7700A). The LAN cable to be used is the shielded twist pair waterproof cable of
Ethernet category-5 based on TIA/EIA-568A standard.
It is connected to the Terminal Board (6P) in the JB.

* Power lines is using with the communication line in common.

* Seal up the cable gland and the JB with silicon or putty sealant.

* Before Seal up, check that power-supply voltage range from the RCU is 37 to 54.1v DC at the JB.
(Refer to Installation checking List.)

Connection Table:
FFC Cable FFC cable FFC cable Junction Box
VDR Cable Signal Name
Type A Type B Type C Term. #
White/ RX (+)
White/ Orange Black White 1
Orange Power over Ethernet (GND)
RX (-)
Orange Brown Orange 2 Orange
Power over Ethernet (GND)
TX (+)
White/ Green Green White 3 White/ Green
Power over Ethernet (DC48v)
TX (-)
Green Yellow Green 4 Green
Power over Ethernet (DC48v)
― ― ― 5 ― ―

Shield Drain Shield 6 Shield Shield

Float-free Capsule Unit (FFC)


NDH-339/339B

*Capsule built-in Ethernet cable


(approx.2m)
Orange/White

Green/White
Orange

Green

1 2 3 4 5 6
Green/White
Orange/White

Orange

Green

Recording Control Unit (RCU)


Junction Box
NDV-1900/1950
NQA-7700A

JB- FFC CONNECTION DIAGRAM

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3.2.2. Connect the cable to the Junction Box

1) Assemble outside Sheath of the cable

・The cable from RCU


Cut off outside sheath except for inner cable at the
cable let-in hole.
Bundle a shielding wire in order to connect with a
terminal.
About 50mm

・The cable from Capsule Cut off outside sheath except for inner cable at the
cable let-in hole.
Bundle a shielding wire in order to connect with a
terminal.

About 50mm

* The lines of "white/orange" and "white/green" are twisted


by "orange" and "green" respectively.
However both outside colors of those are white.

2) The process for waterproof

The diameter of the cable is thinner than the diameter of application of the JB.
So should make the cable thick by winding a waterproof tape around the cable, and fasten it by the cable gland.

Moreover, after cabling, perform waterproof process by one of the following methods.
1) Wind a waterproofing tape around the cable gland and roll a vinyl tape on it.
2) Seal up the inside of cable glands with silicon or putty sealant.

・The diameter of application:φ5-11mm


・the FFC cable Diameter:φ7.5mm

・The diameter of application :φ10-20mm


・Shipboard LAN cable Diameter:φ14.7mm

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3) The cabling method to the unit

1 Remove the cover from the JB.

2 Gland 15f Connect the cable from the RCU to the box (the
thicker gland).
Remove the gland, take two flat washers and a
rubber gasket out.

Gland 25f

3 For letting cable pass, nick a cross in the rubber


gasket.

4 Let two flat washers, a rubber gasket and a cable


gasket pass to the cable in the order of the left
figure.
And pass the cable through the unit.

* Let the rubber gasket pass to the waterproof


sheath.

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5 Connect cables to the terminal box, according to


the connection table.

6 Reset the flat washers, the rubber gasket and the


cable
gland.
Fasten the cable gland.

7 Connect cables from FFC to the box (the slender


gland).
Do Steps 2,…,6 similarly.

8 Tighten four screws, attach the JB cover.

* Because the JB is installed sideways, change


the direction of the JB cover to be able to read
the text. (Refer to 2.2.7.2.)

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9 Perform waterproofing process


(Refer to “ 2) The process for waterproof”.)

The procedure is completed.

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3.3. Cabling of the Recording Control Unit: NDV-1900/1950

The following cables are connected to the Recording Control Unit (RCU:NDV-1900/1950).

* Secure the space for attaching a battery.

Connecting Cable Refer to


The LAN cable between the RCU and the Fixed Protective Capsule Unit
1 3.3.2
(Ethernet category-5. Signal wires are commonly used for supplying power.)
The LAN cable between the RCU and the Float-free Capsule Unit
2 3.3.3
(Ethernet category-5. Signal wires are commonly used for supplying power.)
The LAN cable between the RCU and the Operation Panel Unit
3 3.3.4
(Ethernet category-5. Signal wires are commonly used for supplying power.)
4 The cables from the Microphone Units 3.3.5
5 The cables from the Waterproof Microphone Units 3.3.6
6 The cables from the VHF radio telephones. 3.3.7
7 The data cables from the NMEA output sensors 3.3.8
The LAN cable from the new type RADAR/ECDIS (Ethernet category-5.)
8 3.3.9
The LAN cable from the Frame Grabber Unit for the current type RADAR/ECDIS.
9 The communication cables between the RCU and the Digital Signal Converter 3.3.10
10 The LAN cable from the Data Acquisition Unit (Ethernet category-5.) 3.3.11
11 The power cable from the Power Distribution Board 3.3.12
12 The dry contact output cables to the External Alarm Lamp 3.3.13
13 The dry contact output cables to the External Alarm Buzzer 3.3.14
14 The dry contact input cables from the GPS Switch/RADAR Switch 3.3.15

MCB
CDJ-2510

Terminal Board
CQD-2281

Battery

FIG. 3-1 NDV-1900/1950 PCB Layout

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If a gap is in the cable inlet, install the metal fitting to the cable inlet.

* For meeting IP2X, "Solids with a diameter of 12.5mm or more does not go into inside"
is need.

Sponge
Metal fitting (EPDM Rubber)

Cable

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3.3.1. Internal wiring methods

It is recommended that Cable routing and cabling inside the RCU according to the following.

Connecting Cable Refer to


The cables from Sensor connected TB401-TB406 on CQD-2281 3.3.1.1

The cables from Audio connected TB901-TB916 on CQD-2281 3.3.1.2

The LAN cable connected J513-J518 on CDJ-2150 3.3.1.3

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3.3.1.1. TB401-TB406 on CQD-2281

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3.3.1.2. TB901-TB916 on CQD-2281

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3.3.1.3. J513-J518 on CDJ-2150

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3.3.2. Recording Control Unit NDV-1900/1950 – Fixed Protective Capsule Unit NDH-338
Connect the LAN cable from the Fixed Protective Capsule Unit to the RCU. In the RCU side, connect with the
third from the left among four ports of J511 in the MCB. (This port is under the sticker written "FPC".)
The length of the LAN cable should be 30m or less.

LAN cable: Max. 30m

Recording Control Unit (RCU)

Fixed Protective Capsule Unit (FPC)

J511

RCU connecting terminal: J511 (MCB: CDJ-2510)

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*Ethernet shield twist pair cable (30m)

J511
1 2 3 4 5 6 7 8 9 10
VDR-LAN
Green/White
Brown/White

Orange/White
Blue/White

Orange

Green
Brown
Blue

Main Control Board (MCB)


CDJ-2510

Fixed Protective Capsule Unit (FPC)


NDH-338 Recording Control Unit (RCU)
NDV-1900/1950

RCU - FPC CONNECTION DIAGRAM

Connection table:
RCU FPC
Signal Name
Term # Term #
CDJ-2510[MCB]
TB
J511

RJ-45 CONNECTOR
LAN reception 100Mbps
1 [RX1P] 8
WHITE/GREEN
2 [RX1M] 9 LAN reception 100Mbps GREEN
LAN transmission 100Mbps
3 [TX1P] 6
WHITE/ORANGE
4 [DC24V] 1 DC power supply BLUE
5 [DC24V] 2 DC power supply WHITE/BLUE
6 [TX1M] 7 LAN transmission 100Mbps ORANGE
7 [DGND] 4 DC power supply WHITE/BROWN
8 [DGND] 3 DC power supply BROWN
SHIELD 5 SHIELD

Shielded twist pair waterproof cable of Category-5 Ethernet


Cable Specification
complying with TIA/EIA-568A

* Refer to 3.6 for assembling an Ethernet connector.

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3.3.3. Recording Control Unit NDV-1900/1950 – Float-free Capsule Unit NDH-339


Connect the LAN cable from the Junction Box, which has connected Float-free Capsule Unit (Refer to3.2), to
the RCU. In the RCU side, connect with the rightmost among four ports of J511 in the MCB. (This connector
is under the sticker written "FFC".)
The length of the LAN cable should be 30m or less.

LAN cable (Max. 30m)

Recording Control Unit (RCU)

Float-free
Capsule
Unit (FFC)

Capsule cable (approx. 2m)

J511

RCU connecting terminal: J511 (MCB: CDJ-


2510)

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Float-free Capsule Unit (FFC)


NDH-339

*Ethernet shield twist pair cable (30m)

*Capsule built-in Ethernet cable


(approx.2m)
Orange/White

Green/White
Orange

Green

J511

1 2 3 4 5 6 VDR-LAN
Green/White
Orange/White

Orange

Green

Main Control Board (MCB)


CDJ-2510

Junction Box
NQE-7700A Recording Control Unit (RCU)
NDV-1900/1950

RCU - FFC CONNECTION DIAGRAM

Connection Table:
RCU FFC/Junction Box
Signal Name
Term # Term #
CDJ-2510[MCB]
TB
J511

RJ-45 CONNECTOR
LAN reception 100Mbps
1 [RX1P] 3 WHITE/GREEN
PoE -48VDC superimposed
LAN reception 100MbpsGREEN
2 [RX1M] 4
PoE -48VDC superimposed
LAN transmission 100Mbps
3 [TX1P] 1 WHITE/ORANGE
PoE GND superimposed
4 - BLUE
5 - WHITE/BLUE
LAN transmission 100Mbps ORANGE
6 [TX1M] 2
PoE GND superimposed
7 - WHITE/BROWN
8 - BROWN
SHIELD 6 SHIELD

Shielded twist pair waterproof cable of Category-5 Ethernet complying


Cable Specification
with TIA/EIA-568A

* Refer to 3.6 for assembling an Ethernet connector.

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3.3.4. Recording Control Unit NDV-1900/1950 – Operation Panel Unit NCG-1900/1950


Connect the LAN cable from the Operation Panel Unit to the RCU. In the RCU side, connect with the leftmost
among four ports of J511 in the MCB. (This connector is under the sticker written "OPU".)
The length of the LAN cable should be 30m or less.

LAN cable (Max. 30m)

OPU connecting terminal:


LAN connector at the rear of the unit Recording Control Unit (RCU)

J511

RCU connecting terminal: J511 (MCB: CDJ-2510)

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*Ethernet shield twist pair cable (30m)

LAN

J511

Operation Panel Unit (OPU) VDR-LAN


NCG-1900/1950

Main Control Board (MCB)


CDJ-2510

Recording Control Unit (RCU)


NDV-1900/1950

RCU - OPU CONNECTION DIAGRAM

Connection Table:
Operation Panel
RCU
Unit Signal Name
Term #
Term #
CDJ-2510 [MCB]
LAN
J511

RJ-45 CONNECTOR
LAN reception 100Mbps
1 [RX1P] 1
WHITE/GREEN
2 [RX1M] 2 LAN reception 100Mbps GREEN
LAN transmission 100Mbps
3 [TX1P] 3
WHITE/ORANGE
4 [DC24V] 4 DC power supply BLUE
5 [DC24V] 5 DC power supply WHITE/BLUE
6 [TX1M] 6 LAN transmission 100Mbps ORANGE
7 [DGND] 7 DC power supply WHITE/BROWN
8 [DGND] 8 DC power supply BROWN

Shielded twist pair cable of Category-5 Ethernet complying with


Cable Specification
TIA/EIA-568A

* Refer to 3.6 for assembling an Ethernet connector.

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3.3.5. Recording Control Unit NDV-1900/1950 – Microphone Unit NVT-181


Connect the cable from the Microphone Unit to the RCU.
The length of the cable should be 30m or less.

Twisted pair cable (Max. 30m)

Microphone Unit NVT-181

Recording Control Unit (RCU)

TB901 TB905 TB909

TB902 TB906 TB910

TB903 TB907 TB911

TB904 TB908 TB912

RCU connecting terminals: TB910-TB912


(Terminal Board: CQD-2281)

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Microphome UNIT
Waterproof Microphone Unit
NVT-181/182

MIC SPKR
+ - s + -
1 2 3 4 5

1R 1B 2R 2B

TB901-TB912
1R 1
+
*TTYCS-1Q 1B -

MIC
2
3 SG MIC1-MIC12
2R 4
+

SPK
2B 5
-

Terminal Board (TB)


CQD-2281

Recording Control Unit (RCU)


NDV-1900/1950

RCU - MIC CONNECTION DIAGRAM

Connection Table:
RCU Microphone Unit
Signal Name
Term # Term #
CQD-2281[Terminal Board]
TB901 [MIC-1]
TB902 [MIC-2]
TB903 [MIC-3]
TB904 [MIC-4]
TB905 [MIC-5]
TB906 [MIC-6]
TB907 [MIC-7]
TB908 [MIC-8]
TB909 [MIC-9]
TB910 [MIC-10]
TB911 [MIC-11]
TB912 [MIC-12]
HOT line of Microphone
1 [MIC+] 1
(Phantom powered line: 12VDC)
COLD line of Microphone
2 [MIC-] 2
(Phantom powered line: 12VDC)
GND line of Microphone
3 [MIC-GND] 3
(Phantom powered line: 12VDC return)
4 [SP+] 4 HOT line of Self-test Speaker
5 [SP-] 5 COLD line of Self-test Speaker

Cable Specification 2-pair x twisted pair x 0.75mm2, shielded

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3.3.5.1. Connect the cable to the Microphone

1) Assemble Outside Sheath of the cable

Cut off outside sheath except for inner cable at the


cable let-in hole.
Bundle a shielding wire in order to connect with a
terminal.

About 160mm

2) The cabling method to the unit

1 Remove the microphone panel from unit. A


terminal is the back of the microphone panel.

2 For letting cable pass, nick a cross in the grommet.

* When passing the cable through the back of


unit, exchange the grommet and hole plug.

3 Let the cable pass to the unit.

* Let the metal braid armor pass to near a


grommet.

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4 Fix the cable to the rear cover by the cable clamp.

* Fix the shield too.

5 Connect cables to a terminal box, according to the


connection table.

6 Tighten four screws, attach microphone panel.


(Torque 0.8N・m)

7 Confirm the location of unit number written in the


instruction drawing, and put the label on unit.

* Labels for the Microphone unit number is


attached to the RCU(NDV-1900/1950).

The procedure is completed.

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3.3.6. Recording Control Unit NDV-1900/1950 – Waterproof Microphone Unit NVT-182


Connect the cable from the Waterproof Microphone Unit to the RCU.
The length of the cable should be 30m or less.
The connection table is the same as that of the Microphone Unit NVT-181 except the cable specification.

Cable Specification 2-pair x twisted pair x 0.75mm2, shielded and waterproof

3.3.6.1. Connect the cable to the Waterproof Microphone

When the lot number is YYMMxxxxA or later (Ver. A or later), refer to the 3.3.6.2.

1) Assemble outside sheath of the cable

Cut the outside sheath off to 120 mm.


Bundle the shielding wire in order to connect it
to a terminal

About 120mm

2) The cabling method to the unit

1 Remove the microphone panel by loosening the 4


cover screws. The terminal block is on the back of
the microphone panel PCB.

2 Remove the cable gasket, take the 2 flat washers


and the rubber gasket out.

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3 For allowing the cable to pass, nick a cross in the


rubber gasket.

4 Lay the 2 flat washers, rubber gasket and cable


gasket over the cable as shown in the figure.
And pass through the cable gland.

*Let the waterproof cable sheath pass through the


rubber gasket.

5 Wire the cables to the terminal block according to


the connection diagram and connection table.

【CAUTION】
Do not retighten 6 screws fastening the PCB to
the microphone panel.
This causes cracks in the microphone panel,
causing water ingress.

6 Insert the flat washers, the rubber gasket and the


cable nut into the Gland.
Tighten the cable gland and fasten cable.

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7 Seal up the Cable Gland with silicone or putty


sealant.

8 Tighten the 4 screws to fasten the microphone


1 3
panel. (Torque 0.8N・m)

Tighten the screws evenly, in stages, diagonally in


the numbered order shown in the figure.

【CAUTION】
Tightening up further than 0.8N・m may cause the
4 2 microphone panel to crack.

9 Confirm the location of unit number written in the


installation drawing and put the label on unit.
*Labels for the Microphone unit number are
attached to the RCU (NDV-1900/1950)

The procedure is completed.

! CAUTION
Do not seal screws for fastening the microphone panel nor seal between the microphone panel
and rear case with silicone and putty sealant etc.
Solvents in the putty or sealant could cause breakdown and eventual failure of the seals due to
their containing possible solvents, leading to eventual water ingress.

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3.3.6.2. Connect the cable to the Waterproof Microphone (Ver. A or later)

When the lot number is YYMMxxxxA (Ver. A or later), there are markings on the microphone panel and screws to
tighten with the specified torque (0.8N・m).

Marking

1) Assemble Outside Sheath of the cable

Cut the outside sheath off to 120 mm.


Bundle the shielding wire in order to connect it
to a terminal.

About 120mm

2) The cabling method to the unit

1 Remove the microphone panel by loosening the 4


cover screws. The terminal block is on the back of
the microphone panel PCB.

【CAUTION】
Each of the 4 screws has a marking for tightening
to the specified torque (0.8N・m).
If the screw is removed from the microphone
panel, the torque tightening position becomes
unknown. Do not remove the screws.
If the screws are removed by mistake, it is
mandatory to tighten the screws with a torque
driver to 0.8N・m.

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2 Remove the cable gasket, take the 2 flat washers


and the rubber gasket out.

3 For allowing the cable to pass, nick a cross in the


rubber gasket.

4 Lay the 2 flat washers, rubber gasket and cable


gasket over the cable as shown in the figure.
And pass through the cable gland.

*Let the waterproof cable sheath pass through


the rubber gasket.

5 Wire the cables to the terminal block according to


the connection diagram and connection table.

【CAUTION】
Do not retighten 6 screws fastening the PCB to
the microphone panel.
This causes cracks in the microphone panel,
causing water ingress.

6 Insert the flat washers, the rubber gasket and the


cable nut into the Gland.
Tighten the cable gland and fasten cable.

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7 Seal up the Gland with silicone or putty sealant.

8 Tighten the 4 screws to fasten the microphone


1 3
panel.

Tighten the screws evenly, in stages, diagonally in


the numbered order shown in the figure.

There are alignment markings for tightening to the


specified torque (0.8N・m) on the microphone
4 2 panel and screws.
When tightening up the screw align the marks on
the screw and microphone panel opposite each
other.

【CAUTION】
Tightening up further than the marks may cause
the microphone panel to crack.
If not tightened up to the mark the panel will be
too loose causing water ingress.
Make sure to tighten the screws so that the marks
are properly aligned.

9 Confirm the location of unit number written in the


installation drawing and put the label on unit.
*Labels for the Microphone unit number are
attached to the RCU (NDV-1900/1950)

The procedure is completed.

! CAUTION
Do not seal screws for fastening the microphone panel nor seal between the microphone panel
and rear case with silicone and putty sealant etc.
Solvents in the putty or sealant could cause breakdown and eventual failure of the seals due to
their containing possible solvents, leading to eventual water ingress.

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3.3.7. Recording Control Unit NDV-1900/1950 – VHF Radio Telephone Equipment


Connect the cable from the audio signal output of the VHF Radio telephone equipment to the RCU.
The length of the cable should be 30m or less.

Twisted pair cable (Max. 30m)


VHF Radio Telephone Equipment

Recording Control Unit (RCU)

TB913

TB914

TB915

TB916

RCU connecting terminals: TB913-TB916


(Terminal Board: CQD-2281)

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VHF RADIO TELEPHONE


JHS-770S (JRC)

VHF Radio
(600-ohm balance)

-
+

15 16 17

1R 1B
TB913-TB916
1R 1
+
* TTYCS-1 1B
VHF1-VHF4
-
2
3 FG

Terminal Board (TB)


CQD-2281

Recording Control Unit (RCU)


NDV-1900/1950

RCU - VHF CONNECTION DIAGRAM

Connection Table:
RCU Term # Signal Name
CQD-2281[Terminal Board]
TB913 [VHF-1]
TB914 [VHF-2]
TB915 [VHF-3]
TB916 [VHF-4]
1 [+] VHF audio output (HOT line)

2 [-] VHF audio output (COLD line)

3 [FG] Shield

Cable Specification 1-pair x twisted pair x 0.75mm2 , shielded

In case the signals of the VHF radiotelephone are unbalanced, do not short circuit between the [-] terminal and
the [FG] terminals.

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3.3.8. Recording Control Unit NDV-1900/1950 – NMEA Output Sensors


Connect the cables from the NMEA output sensors of the navigation devices to the RCU.

・NDV-1900/1950: 24CH inputs


IEC61162-2:2ch (4800~38400bps) → Refer to 3.3.8.1.
IEC61162-1:18ch(4800bps)
IEC61162-1:4ch(4800~38400bps) → Refer to 3.3.8.2.

AIS GPS

Twisted pair cable (Max. 30m)

DOPPLER ECHO
SONAR SOUNDER

Recording Control Unit (RCU)

TB401

DOPPLER BNWAS
LOG
TB403
TB406
GYRO AUTO
COMPASS PILOT

NMEA output devices


TB404

TB405

RCU connecting terminals:


TB401, TB403-TB406
(Terminal Board: CQD-2281)

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3.3.8.1. IEC61162-2

NMEA TB401
(IEC61162-2) 1R
RX_A
OUTPUT * TTYCS-4 1B CH1-CH2
RX_B
SENSOR 2R
TX_A
2B
* AIS JHS-183 TX_B
GND_C
TERMINAL BOARD
CQD-2281
RECORDING CONTROL UNIT (RCU)
NDV-1900/1950

RCU - NMEA (IEC61162-2) SENSOR CONNECTION DIAGRAM

Connection Table: CH1-CH2 (IEC-61162-2)


RCU Term # Sensor Term # Signal Name

CQD-2281 NMEA0183
TB401 [CH-1/ 2] OUT

RX_A [RX+] TX+ NMEA Input (Positive)


RX_B [RX-] TX- NMEA Input (Negative)
TX_A [TX+] RX+ NMEA Output (Positive)
TX_B [TX-] RX- NMEA Output (Negative)
GND_C [Cable Clamp] SHIELD SHIELD

Cable Specification 2-pair x twisted pair x 0.75mm2 , shielded

Default interface condition:


Signal type IEC61162-2
Baud rate 38400 bps (for AIS)
Data bits 8 (d7 = 0)
Parity None
Start bits 1
Stop bits 1

■ Setup by Maintenance software for recording the AIS data


By changing the following setup, the data outputted from AIS is recordable by the same setup as other NMEA
sentences.
・Baud rate: 38400
・Header: !

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3.3.8.2. IEC61162-1

NMEA TB403-TB406
(IEC61162-1) 1R
RX_A
OUTPUT 1B CH3-CH24
* TTYCS-1 RX_B
SENSOR

TERMINAL BOARD
CQD-2281

RECORDING CONTROL UNIT (RCU)


NDV-1900/1950

RCU - NMEA (IEC61162-1) SENSOR CONNECTION DIAGRAM

Connection Table: CH3-CH24


RCU Term # Sensor Term # Signal Name
CQD-2281
TB401 [CH-3 to 6]
NMEA0183
TB403 [CH-7 to 11]
OUT
TB404 [CH-12 to 16]
TB406 [CH-17 to 24]
RX_A [RX+] TX+ NMEA Input (Positive)
RX_B [RX-] TX- NMEA Input (Negative)

Cable Specification 1-pair x twisted pair x 0.75mm2 , shielded

Default interface condition:


Signal type IEC61162-1
Baud rate CH3-CH20 (IEC61162-1: 4800bps), CH21-CH24 (IEC61162-1:
4800bps~38400bps)
Data bits 8 (d7 = 0)
Parity None
Start bits 1
Stop bits 1

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3.3.9. Recording Control Unit NDV-1900/1950 – RADAR/ECDIS


Cabling depends on the RADAR/ECDIS to be connected to the RCU.

RADAR/ECDIS Type Name Cabling


JMR-9200 series Refer to
For LAN (IEC61162-450) connection
JAN-9201 3.3.9.1
JMA-7100/9100/900B series Connection via the Frame Grabber
JAN-701B/901B Refer to
Unit to convert a RGB signal to a
Former JRC devices 3.3.9.2
or other devices LAN signal.

・ JMR-9200 series, JAN-9201

LAN
LAN

IEC61162-450 IEC61162-450 IEC61162-450 IEC61162-450


JRC LAN
・RADAR1 Image Date ・RADAR2 Image Date ・ECDIS1 Image Data ・ECDIS2 Image Data
・STBY ON/FF ・STBY ON/FF ・Chart Info ・Chart Info
RMS Data *1 RMS Data *1 RMS Data *1 RMS Data *1
RADAR 1 RADAR 2 ECDIS 1 ECDIS 2 JCY-1900
JMR-92xx JMR-92xx JAN-92xx JAN-92xx VDR

・ JMA-7100/9100/900B series, JAN-701B/901B, Former JRC devices or other devices

LAN
LAN

IEC61162-450 IEC61162-450
*Chart Info *Chart Info
PJRC PJRC PJRC PJRC
*STBY ON/FF *STBY ON/FF
*RMS Data *1 *RMS Data *1
*RMS Data *1 *RMS Data *1 JRC LAN
RADAR 1/2 RADAR 1 RADAR 2 ECDIS 1/2 ECDIS 1 ECDIS 2
Image Data JMA-9100 JMA-9100 Image Data JAN-901B JAN-901B

JCY-1900
RGB RGB RGB RGB
VDR

LAN RGB1 RGB2 LAN RGB1 RGB2


NWP-69 NWP-69
FGU FGU

*1: No RMS data when RMS is invalid.

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3.3.9.1. Connecting LAN cables (IEC61162-450)


Connect LAN cables from the RADAR/ECDIS to the RCU. The connector of the RCU is over stickers written
"JRCn"(n:1-4).
The length of each cable should be 30m or less.

LAN cable (Max. 30m)


X band S band
RADAR RADAR

Recording Control Unit (RCU)

Main Backup
ECDIS ECDIS

J513 J514 J515 J516

RCU connecting terminals: J513-J516


(MCB: CDJ-2510)

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*Ethernet shield twist pair cable (30m)

X-band RADAR
HUB (JRC)

S-band RADAR
(JRC)

J513 J514 J515 J516


Main ECDIS
(JRC) JRC-LAN

Sub ECDIS Main Control Board (MCB)


(JRC) CDJ-2510

Recording Control Unit (RCU)


NDV-1900/1950

RCU - RADAR/ECDIS CONNECTION DIAGRAM

Connection Table:
RCU RADAR/ECDIS
Signal Name
Term # Term #
CDJ-2510 [MCB]
LAN
J513 –J516[JRC]

RJ-45 CONNECTOR
LAN reception 100Mbps
1 [RX1P] 1
WHITE/GREEN
2 [RX1M] 2 LAN reception 100Mbps GREEN
LAN transmission 100Mbps
3 [TX1P] 3
WHITE/ORANGE
4 - BLUE
5 - WHITE/BLUE
6 [TX1M] 6 LAN transmission 100Mbps ORANGE
7 - WHITE/BROWN
8 - BROWN

Cable Specification Shielded twist pair cable of Category-5 Ethernet complying with TIA/EIA-568A

* Refer to 3.6, in assembling an Ethernet connector.

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3.3.9.2. Connection via the Frame Grabber Unit NWP-69 (Option)


The cables that are connected to the Frame Grabber Unit are as follows.
 Video cables connected between the RADAR/ECDIS and the Frame Grabber Unit
 A LAN cable connected between the Frame Grabber Unit and the RCU
 Power supply cable

* When connecting with the present ECDIS and RADAR, in order to collect the following data,
connect to LAN or Serial in the RCU. (Image data is collected using NWP-69.)

Equipment Collected data I/F


Chart information
ECDIS LAN (IEC61162-450)
(Chart classification/version on display)

RADAR classification of operation


RADAR (X-Band/S-Band) LAN/Serial (PJRC sentence)
Active state (Active/Standby)

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1) Connect the RGB output port of the RADAR/ECDIS and the RGB input port of the Frame Grabber Unit
with the video cable.

The Frame Grabber Unit has 2ch input ports that allow the connection by the combination of the
RADAR and the ECDIS, or the Main ECDIS and the Backup ECDIS.

The length of the cable between the RADAR and the Frame Grabber Unit should be 30m or less, and
the length of the cable between the Chart RADAR/ECDIS and the Frame Grabber Unit should be 5m
or less.
* This difference is because the resolution of the Chart RADAR/ECDIS is higher than that of the
RADAR.

Resolution:
JAN-901B(ECDIS): 1600 x 1200 dots, JMA-900B(Chart RADAR): 1600 x 1200 dots
JMA-7100/9100(RADAR): 1280 x 1024 dots

X band RADAR
Main ECDIS

Backup ECDIS
S band RADAR

Video cable (Max. 30m) Video cable (Max. 5m)

RGB1 RGB2

FGU connecting terminals: RGB1/RGB2

Connection Table:
Frame Grabber Unit RADAR/ECDIS
Signal Name
Input Port Output Port
JMA-7100/9100: RGB
RGB1 (D-SUB15) JAN-701B/901B: RGB Video signal: RGB, Vs, Hs
JMA-900B: RGB
JMA-7100/9100: RGB
RGB2 (D-SUB15) JAN-701B/901B: RGB Video signal: RGB, Vs, Hs
JMA-900B: RGB

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2) Connect the LAN cable between the Frame Grabber Unit and the RCU. The connector of the RCU is
over stickers written "JRCn"(n:1-4).

* The Factory setting of IP address is same to all the FGU. (Default IP address :
192.168.110.151)
If two or more FGU of factory setting are connected to the VDR network, communication
will be impossible by duplication of the address.
When two or more FGU connect, it is necessary to change the IP address of each FGU. (For
the setting, connect with PC. Refer to the Installation Manual (Software Part) 10.4.)

* In the case of RADAR and ECDIS other than manufactured by JRC, picture adjustment may
be needed.

LAN cable (Max. 30m)

LAN

Recording Control Unit


FGU connecting terminal: LAN (RCU)

J513 J514 J515 J516

RCU connecting terminals: J513-J516


(MCB: CDJ-2510)

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D-sub cable (30m) *Ethernet shield twist pair cable (30m)

RGB_1
15
X-band RADAR
(JRC)
Frame Grabber Unit

*Ethernet shield twist pair cable (30m)


HD15P
No1 (FGU1)
NWP-69

RGB_2
15
S-band RADAR
172.16.60.5
(JRC)
HD15P
D-sub cable (5m)

J513 J514 J515 J516


D-sub cable (30m) JRC-LAN
RGB_1

Main ECDIS 15
Main Control Board (MCB)
(JRC)
Frame Grabber Unit CDJ-2510
HD15P
No.2 (FGU2)
NWP-69
RGB_2

Sub ECDIS 15

(JRC) Recording Control Unit (RCU)


172.16.60.6 NDV-1900/1950
HD15P
D-sub cable (5m)

RCU - FGU - RADAR/ECDIS CONNECTION DIAGRAM

Connection Table:
RCU Frame Grabber Unit
Signal Name
Term # Term #
CDJ-2510 [MCB]
LAN
J513 –J516[JRC]

RJ-45 CONNECTOR
LAN reception 100Mbps
1 [RX1P] 1
WHITE/GREEN
2 [RX1M] 2 LAN reception 100Mbps GREEN
LAN transmission 100Mbps
3 [TX1P] 3
WHITE/ORANGE
4 - BLUE
5 - WHITE/BLUE
6 [TX1M] 6 LAN transmission 100Mbps ORANGE
7 - WHITE/BROWN
8 - BROWN

Shielded twist pair cable of Category-5 Ethernet complying with TIA/EIA-


Cable Specification
568A

* Refer to 3.6, in assembling an LAN connector.

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3) Connect the power supply cable to the AC inlet of the Frame Grabber Unit.

AC INPUT
UVE

FGU connecting terminal: AC INPUT

Connection Table:
Frame Grabber Unit
Signal Name
Term #
AC INPUT
1 [U] AC Line U (AC100V~120V, AC200V~240V)
2 [V] AC Line V (AC100V~120V, AC200V~240V)
3 [E] SHIELD

Cable Specification 2 (wires) x 2.5 mm2

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3.3.10. Recording Control Unit NDV-1900/1950 – Digital Signal Converter NCT-82/83 (Option)
When mounting a Digital Signal Converter, connect the serial data line to CH19 or CH20 of the RCU. For
each Digital Signal Converter, Connection to transmission port of the RCU is needed to allow the writing of
the setting information or the updating of the software version.

Twisted pair cable

Digital Signal Converter Recording Control Unit (RCU)


32ch (DSC) NCT-82

TB406
TB101

DSC 32ch connecting terminal: TB101


(NCT-82: CQD-2284)
RCU connecting terminal: TB406
(Terminal Board: CQD-2281)

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Twisted pair cable

Digital Signal Converter Recording Control Unit (RCU)


64ch (DSC) NCT-83
TB101

TB406

DSC 64ch connecting terminals:


TB101-TB102
(NCT-83: CQD-2285)

RCU connecting terminal: TB406


(Terminal Board: CQD-2281)

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TB101 TB406
2R 1R RX_A
RX_A 1
2B * TTYCS-4 1B
RX_B 2 RX_B
1R 2R
TX_A 3 TX_A CH19-20
1B 2B
TX_B 4 TX_B
G 5 GND_C

Digital Signal Board (DSB)


CQD-2284 (32CH) Terminal Board (TB)
CQD-2285 (64CH) CQD-2281

Digital Signal Converter (DSC) Recording Control Unit (RCU)


NCT-82 (32CH) NDV-1900/1950
NCT-83 (64CH)

RCU - DSC CONNECTION DIAGRAM

Connection table: Communication line for DSC


RCU Term # DSC Term # Signal Name
CQD-2281 CQD-2284 (NCT-82)
TB406 CQD-2285 (NCT-83)
[CH-19 to 20] TB101
RX_A[RX+] 3 TX_A[TX+] NMEA Input (Positive)
RX_B [RX-] 4 TX_B [TX-] NMEA Input (Negative)
TX_A [TX+] 1 RX_A[RX+] Output for setting (Positive)
TX_B [TX-] 2 RX_B[RX-] Output for setting (Negative)
GND_C [GND] 5 G[GND] GND
Cable Clamp CABLE CLAMP SHIELD

Cable Specification 2 (pairs) x twist pair x 0.75 mm2,, shielded

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3.3.11. Recording Control Unit NDV-1900/1950 – Data Acquisition Unit NCT-84


Connect a LAN cable from the Data Acquisition Unit to the RCU. The connector of the RCU is over stickers
written "JRCn"(n:1-4).

LAN cable (Max. 30m)

Data Acquisition Unit


(DAU)
Recording Control Unit (RCU)

J513 J514 J515 J516


J8111

RCU connecting terminals: J513-J516


(MCB: CDJ-2510)

DAU connecting terminals:


J8111-J8112
(CMH-2370)

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*Ethernet shield twist pair cable (30m)

J8111 J513 J514 J515 J516


JRC-LAN

Main Control Board (MCB)


CMH-2370
CDJ-2510

Digital Acquisition Unit (DAU) Recording Control Unit (RCU)


NCT-84 NDV-1900/1950

RCU - DAU CONNECTION DIAGRAM

Connection Table:
RCU Term # DAU Term # Signal Name
CDJ-2510 [MCB]
LAN
J513 –J516[JRC]
J8111
RJ-45 CONNECTOR
LAN reception 100Mbps
1 [RX1P] 1
WHITE/GREEN
2 [RX1M] 2 LAN reception 100Mbps GREEN
LAN transmission 100Mbps
3 [TX1P] 3
WHITE/ORANGE
4 - BLUE
5 - WHITE/BLUE
6 [TX1M] 6 LAN transmission 100Mbps ORANGE
7 - WHITE/BROWN
8 - BROWN

Cable Specification Shielded twist pair cable of Category-5 Ethernet complying with TIA/EIA-568A

* Refer to 3.6, in assembling an Ethernet connector.

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3.3.12. Recording Control Unit NDV-1900/1950 – Emergency Power Distribution Board


Connect the power supply line of the RCU to the Emergency Power Distribution Board.

Connection table for power line:


RCU Term # Signal Name
TB101
AC IN
1 [U] AC Line U (AC100V~120V, AC200V~240V)
2 [V] AC Line V (AC100V~120V, AC200V~240V)
3 [E] SHIELD

Cable Specification 2 (wires) x 2.5 mm2 , shielded

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3.3.13. Recording Control Unit NDV-1900/1950 – External Alarm Lamp


Connect the RCU to the External Alarm Lamp, which is incorporated into the External Alarm Console.
・ Connecting the two lines [A]-[C]: Open contact during alert
・ Connecting the two lines [B]-[C]: Closed contact during alert

Once an alert (either Warning or Caution) is detected in the VDR, the alert status is displayed. When
everything has been restored, the normal status is displayed.

Connection table for External Alarm Lamp:


RCU Term #
CQD-2281 TB402 Normal state Alert state
DRY CONTACT OUT

1 [A]
Closed contact Open contact
1 [C]
Open contact Closed contact
1 [B]

Cable Specification 2 (wires) x 0.75 mm2

3.3.14. Recording Control Unit NDV-1900/1950 – External Alarm Buzzer

Do not use the contact signals.


No signal due to change all alerts from Warning to Caution to comply with
IEC62923-Ed1.

Connect the RCU to the External Alarm Buzzer, which is incorporated into the External Alarm Console.
・ Connecting the two lines [A]-[C]: Open contact during Warning alert
・ Connecting the two lines [B]-[C]: Closed contact during Warning alert

Once a Warning alert is detected in the VDR, the Warning alert status is displayed. Touch the [ACK] button
with the OPU, and the normal status is displayed.

Connection table for External Alarm Buzzer:


RCU Term #
CQD-2281 TB402 Normal state Warning alert state
DRY CONTACT OUT
2 [A]
Closed contact Open contact
2 [C]
Open contact Closed contact
2 [B]

Cable Specification 2 (wires) x 0.75 mm2

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3.3.15. Recording Control Unit NDV-1900/1950 – GPS Switch


When the RCU is connected to the GPS Switch of 3-way type, it receives dry contact feedback signals
from the switch.
This signal enable the RCU recognize which of the GPS is connected to it.

Connection table for GPS Switch:


RCU Term # Signal Name (GPS switch)

CQD-2281
TB402
DRY CONTACT IN

IN3 [+] GPS Select Signal


IN3 [-] GPS Select Signal

Cable Specification 2 (wires) x 0.75 mm2

Selection table by dry contact state:


IN1 IN2 Ch1 GPS Ch2 GPS
Close Open Recording
Open Close Recording
Open Open Auto selecting

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3.4. Cabling of the Digital Signal Converter NCT-82/83 (Option)

The following cables are connected to the Digital Signal Converter (DSC).

Connecting Cable Refer to


1 A data cable from the Non voltage Digital Signal Converter 3.4.1
A data cable from the Analog Output Sensor
2 3.4.2
(A/D Convert Board CEF-60 (option) must be incorporated in the DSC.)
3 A serial data cable between the RCU and the Digital Signal Converter 3.3.10
4 Power supply cable 3.4.3

If a gap is in the cable inlet, install the metal fitting to the cable inlet.
NCT-83 has two Metal fittings. If number of cables is many, install only the metal fittings 1.

* For meeting IP2X, "Solids with a diameter of 12.5mm or more does not go into inside" is need.

Sponge
(EPDM Rubber)
Metal fitting

Cable

NCT-82 : cable inlet

Sponge
Cable Metal fitting 1 Metal fitting 2 (EPDM Rubber)

NCT-83 : cable inlet

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3.4.1. Digital Signal Converter NCT-82/83 – Dry Contact Output Sensors


The Digital Signal Converters are connected to sensors that output dry contact signals.

NCT-82: 32 CH Inputs
NCT-83: 64 CH Inputs

Dry Contact Signal

Digital Signal Converter 32ch Digital Signal Converter 64ch


(DSC) NCT-82 (DSC) NCT-83

TB1
TB4

TB3

TB2

TB1 TB2

DSC 64ch connecting terminals:


DSC 32ch connecting terminals: TB1-TB2 TB1-TB4
(NCT-82: CQD-2284) (NCT-83: CQD-2285)

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TB1/TB2
Dry Contact 1R + CH1-CH32
Output * TTYCS-1 1B CH1-CH64
-

Digital Signal Board (DSB)


CQD-2284 (32CH)
CQD-2285 (64CH)

Digital Signal Converter (DSC)


NCT-82 (32CH)
NCT-83 (64CH)

DSC - DRY CONTACT CONNECTION DIAGRAM

Connection table for sensors: CH1-CH32 (NCT-82)


DSC Term # Sensor Term # Signal Name
CQD-2284
TB1 -TB2 [CH-1 to 32]

[IN+] OUT+ Dry Contact Signal

Dry Contact Signal


[IN-] OUT-
[IN-] line is commonly shared by all.
Cable Clamp SHIELD SHIELD

Connection table for sensors: CH33-CH64 (NCT-83)


DSC Term # Sensor Term # Signal Name
CQD-2285
TB1 –TB4 [CH-1 to 64]

[IN+] OUT+ Dry Contact Signal

Dry Contact Signal


[IN-] OUT-
[IN-] line is commonly shared by all.
Cable Clamp SHIELD SHIELD

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3.4.2. Digital Signal Converter NCT-82/83 – Analog Output Sensors (Option)

As option, the A/D Convert Board (ADC: CEF-60) can be incorporated into the DSC.
The DSC can have up to 8 channels for inputting Analog signals.
Install a Board at the time of Installation. (Refer to 3.4.2.1.)

DSC 32ch NCT-82 (NCT-83)

DSB CQD-2284(CQD-2285) ADC CEF-60


J103 J303
W104 H-7ZCJD0263
(attached to CEF-60 )
TB301-TB302
[CH-0 to 7]
ANALOG
IN+ SENSOR
J102 IN- OUTPUT
J301
+5V 3 1 +5V
4 2
GND GND

NCT-82(-83) - ADC CONNECTION DIAGRAM

Connection table for NCT-82(-83) to ADC:


ADC Term # DSC Term # Signal Name
CQD-2284 (NCT-
82)
CEF-60 [ADC]
CQD-2285 (NCT-
J301
83)
J102
1 [+5V] 3 [+5V] 5VDC+
2 [GND] 4 [GND] 5VDC-
CQD-2284 (NCT-
82)
CEF-60 [ADC]
CQD-2285 (NCT-
J303
83)
J103
* Connect by W104 (H-7ZCJD0263) which is attached to CEF-60.

Connection table for Analog output sensors:


DSC Term # Sensor Term # Signal Name
CEF-60 [ADC] Sensor Output
TB301 –TB302 [CH-0 to 7] (Voltage/Current)
[IN+] OUT + Voltage or Current Input +
[IN-] OUT - Voltage or Current Input -

Cable Specification 1-pair x twisted pair x 0.75mm2 , shielded

Interface condition:
Signal type Input Signal Range
Voltage signal +/-1V, +/-5V, +/-10V
Current signal +/-20mA

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3.4.2.1. Install A/D Convert Board : CEF-60

Install the A/D Convert Board according to the following procedure.

1) DSC32ch (NCT-82)

1 Remove four screws, and remove the front cover.

* The ADC is mounted on top of the DSB


(CQD-2284) using spacers.

2 Remove six screws on the DSB.


* The removed screws is used Step 5.
DSB

3 Connect the six spacers (attached to the ADC)


to the point which removed screws.

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4 Connect two Cable to the DSB.


1) Connect the power cable W105 (7ZCJD0238:
J103 J102 attached to ADC) to J102.
2) Connect the communication cable W102
(7ZCJD0263:attached to ADC) to J103.

5 Set the ADC, and tighten six screws removed in


Step 2.

6 J303
Connect two Cable to the ADC
1) Connect the power cable W105 (7ZCJD0238:
attached to ADC) to J302.
2) Connect the communication cable W102
(7ZCJD0263:attached to ADC) to J303.
J302

* Slack W102 (flat cable) on the outside of


PCB.

7 Set the front cover, and tighten four screws.

The procedure is completed.

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2) DSC64ch (NCT-83)

1 Remove four screws, and remove the front cover.

*The ADC is mounted on top of the DSB


(CQD-2285) using spacers.

2 Remove six screws on the DSB.


* The removed screws is used Step 5.
DSB

3 Connect the six spacers (attached to the ADC) to


the point which removed screws.

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J103
4 J102 Connect two Cable to the DSB.
1) Connect the power cable W105 (7ZCJD0238:
attached to ADC) to J102.
1) Connect the communication cable W102
(7ZCJD0263:attached to ADC) to J103.

5 Set the ADC, and tighten six screws removed in


Step2.

J303
6 Connect two Cable to the ADC
1) Connect the power cable W105 (7ZCJD0238:
attached to ADC) to J302.
2) Connect the communication cable W102
(7ZCJD0263:attached to ADC) to J303.
J302

* Slack W102 (flat cable) on the outside of


PCB.

7 Set the front cover, and tighten four screws.

The procedure is completed.

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3.4.3. Cabling of the Power Cord


Connect the power supply line of the DSC to an AC distribution board in ship.

Connection table: Power line


DSC Term # Signal Name
CBJ-166
TB1 [AC IN]
1 [U] AC Line U (AC100V~120V, AC200V~240V)
2 [V] AC Line V (AC100V~120V, AC200V~240V )
3 [E] SHIELD

Cable Specification 2 (wires) x 2.5 mm2

DSC 32ch NCT-82 DSC 64ch NCT-83

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3.5. Cabling of the Data Acquisition Unit NCT-84 (Option)

The following cables are connected to the Data Acquisition Unit (DAU).
The Data Acquisition Unit will be used as an optional unit as required in the case of exchanging from JCY-
1000/1700.

Connecting Cable Refer to


1 Data cables from the NMEA output sensors 3.5.1
2 A data cable from the Analog Signal Output Sensor 3.5.2
A data cable form the Gyro I/F (synchro/step signal)
3 3.5.3
(A/D Convert Board CEF-60 (option) must be incorporated in the DSC.)
4 A data cable from the Speed log output (pulse signal) 3.5.4
5 A LAN cable between the RCU and the DAU 3.3.10
6 Power supply cable 3.5.5

If a gap is in the cable inlet, install the metal fitting to the cable inlet.
NCT-84 has two metal fittings. If number of cables is many, install only the metal fittings 1.

* For meeting IP2X, "Solids with a diameter of 12.5mm or more does not go into inside" is need.

Sponge
Cable Metal fitting 1 Metal fitting 2 (EPDM Rubber)

NCT-84 : cable inlet

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3.5.1. Data Acquisition Unit NCT-84 – NMEA Output Sensors


Connect the cables from the NMEA output sensors of the navigation devices to the Data Acquisition Unit.

AIS GPS

Twisted pair cable (Max. 30m)


DOPPLER ECHO
SONAR SOUNDER

Data Acquisition Unit (DAU)

DOPPLER BNWAS J8103 J8106


LOG

GYRO AUTO
COMPASS PILOT J8104
J8105 J8101 J8102

NMEA output devices

DAU connecting terminals: J8101-J8106


(Serial LAN Circuit: CMH-2370)

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3.5.1.1. IEC61162-2

NMEA J8101-J8102
(IEC61162-2) 1R
OUTPUT RX_A
* TTYCS-4 1B
SENSOR RX_B
2R CH0/CH1
TX_A
2B
TX_B
GND_C

SLC BOARD
CMH-2370

DATA ACQUISITION UNIT (DAU)


NCT-84

DAU – NMEA (IEC61162-2) SENSOR CONNECTION DIAGRAM

Connection Table: CH0,CH1 (IEC-61162-2)


DAU Term # Sensor Term # Signal Name
SLC CMH-2370 NMEA0183
J8101/J8102 [CH-0/ 1] OUT
422RX_A [RX+] TX+ NMEA Input (Positive)
422RX_B [RX-] TX- NMEA Input (Negative)
422TX_A [TX+] RX+ NMEA Output (Positive)
422TX_B [TX-] RX- NMEA Output (Negative)
422GND_C [Cable Clamp] SHIELD SHIELD

Cable Specification 2-pair x twisted pair x 0.75mm2 , shielded

Default interface condition:


Signal type IEC61162-2
Baud rate 38400 bps
Data bits 8 (d7 = 0)
Parity None
Start bits 1
Stop bits 1

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3.5.1.2. IEC61162-1

NMEA J8103-J8106
(IEC61162-1) 1R
RX_A RX1-RX8
OUTPUT * TTYCS-1 1B (IEC-61162-1)
RX_B
SENSOR

SLC BOARD
CMH-2370

DATA ACQUISITION UNIT (DAU)


NCT-84

DAU – NMEA (IEC61162-1) SENSOR CONNECTION DIAGRAM

Connection Table: RX1~RX8 (IEC61162-1)


DAU Term # Sensor Term # Signal Name
SLC CMH-2370 NMEA0183
J8103-J8106 [RX1- to 8] OUT

RX_A [RX+] TX+ NMEA Input (Positive)


RX_B [RX-] TX- NMEA Input (Negative)

Cable Specification 1-pair x twisted pair x 0.75mm2 , shielded

Default interface condition:


Signal type IEC61162-1
Baud rate 4800 bps
Data bits 8 (d7 = 0)
Parity None
Start bits 1
Stop bits 1

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3.5.2. Data Acquisition Unit NCT-84 – Analog Output Sensors


Connect the cable from the Analog output sensor to the Data Acquisition Unit.
The Data Acquisition Unit can have up to 4 channels for inputting Analog signals.

Connection table for Analog output sensors:


DAU Term # Sensor Term # Signal Name
CMJ-560 [AOC] Sensor Output
J842 [AN-1 to 4] (Voltage/Current)
AN+[IN+] OUT + Voltage or Current Input +
AN-[IN-] OUT - Voltage or Current Input -

Cable Specification 1-pair x twisted pair x 0.75mm2 , shielded

Interface condition:
Signal type Input Signal Range
Voltage signal +/-1V, +/-5V, +/-10V
Current signal +/-20mA

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3.5.3. Data Acquisition Unit NCT-84 – Gyro (Synchro/Step Signal Output)


Connect the cables from the Gyro compass to the Data Acquisition Unit to record the Heading sentence
converted from the synchro/step signal in the RCU.

Connection table for Synchro signal:


DAU Connection # Sensor Term # Signal Name
CMJ-554 [GIF] Synchro signal
J21 OUT
1 [R1] R1 Reference-1
2 [S1] S1 Syncro-1
3 [S2] S2 Syncro-2
4 [S3] S3 Syncro-3
5 [R2] R2 Reference-2
Cable Clamp SHIELD SHIELD

Cable Specification 5 x 0.75mm2,, shielded

Interface condition:
Primary voltage AC50-115V, 50/60Hz
Secondary voltage AC20-90V, 50/60Hz
Ratio 36 / 90 / 180 / 360 / 1
Direction Order / Reverse

Connection table for Step signal:


RCU Term # Sensor Term # Signal Name

CMJ-554 [GIF] Step signal


J21 OUT

2 [S1] S1 Syncro1
3 [S2] S2 Syncro2
4 [S3] S3 Syncro3
COM Common
Cable Clamp SHIELD SHIELD

Cable Specification 4 x 0.75mm2 , shielded

Interface condition:
Voltage 24V / 35V / 50V / 70VDC
Ratio 36 / 90 / 180 / 360 / 1
Direction Order / Reverse

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3.5.4. Data Acquisition Unit NCT-84 – Speed Log Output (Pulse Signal)
Connect the cable from the Speed log output to the Data Acquisition Unit to record the Speed sentence
converted from the pulse signal output.

Connection table for Pulse signal:


RCU Term # Sensor Term # Signal Name
CMJ-554 [GIF] Pulse signal
J21 OUT
7 [P+] + Pulse
8 [P-] - GND
Cable Clamp SHIELD SHIELD

Cable Specification 2 x 0.75mm2 , shielded

Interface condition:
Pulse / NM 100 / 160 / 200 / 400
Interface Photo-coupling / Dry contact

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3.5.5. Cabling of the Power Cord


Connect the power supply line of the DSC to a distribution board in ship.

Connection table: Power line


DSC Term # Signal Name
CBJ-166
TB1 [AC IN]
1 [U] AC Line U (AC100V~120V, AC200V~240V)
2 [V] AC Line V (AC100V~120V, AC200V~240V )
3 [E] SHIELD

Cable Specification 2 (wires) x 2.5 mm2

DAU NCT-84

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3.6. Assembling an Ethernet Connector (RJ-45 Type)

Assemble an Ethernet connector according to the following procedure.

3.6.1. Assemble outside Sheath of an Ethernet cable

Cut off outside sheath except for inner LAN Cable at the
cable let-in hole.
Only shielding wire needs to leave length to a chassis.

Wire an inner LAN cable with sheath into Radar.

3.6.2. How to Assemble an Ethernet Connector

1
Let the Ethernet cable pass through the cable boot.

2
Measure the length of the cable sheath that is to be
peeled.

* The rough standard is the length of your thumb


(about 5 to 6 cm).

3
Make a cut in the sheath by a wire stripper.
If Cut the sheath by a cutter, be careful not to damage
the foil inside.

* Do not rotate the stripper over 360 degrees.

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4
Check by bending the cable that the foil inside is not
damaged. If the foil inside is damaged, cut the cable
there and go back to the step 2 again.

Failure example [Failure example]


The foil is torn and the core wires inside can be seen.

5
Cut the sheath by a cutter vertically from the cut line
made by the stripper in the procedure 3.

* Do not damage the foil inside.

6
Twist the cable to split off the sheath. Peel the sheath
along the cut lines made by the stripper and the cutter.

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7
Check that the foil is not damaged after the sheath is
peeled.

* The foil is OK if it is not torn by the pull of the arrow


direction shown in the left figure.

8
Fold back the foil and roll it up around the cable.

* The blue surface of the foil must be touched to the


sheath.

9
As the same way, fold back the drain wire to attach to
the sheath.

10
Cut off the vinyl covering the core wires by scissors.

* Cut the vinyl off at the bottom-most of the bare


core wires for not blocking the connector to put in.

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11
Untwist the core wires and straighten each wire.

12
After straightening, arrange the core wires so that the
wires are aligned in the wiring order.

* Above picture shows the order of “Wiring A.”

Wiring A
Green Blue Orange Brown A pin number is 1 to 8 in an order from the left.

1 2 3 4 5 6 7 8
W/G G W/O Bl W/Bl O W/Br Br
Tx+ Tx- Rx+ Rx-
White/ White/ White/ White/
green orange blue brown

Wiring B
B pin number is 1 to 8 in an order from the left.
Orange Blue Green Brown
1 2 3 4 5 6 7 8
W/O O W/G Bl W/Bl G W/Br Br
Tx+ Tx- Rx+ Rx-

White/ White/ White/ White/


W: White, G: Green, O: Orange, Bl: Blue, Br: Brown
orange green blue brown

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13
Gather all the core wires with maintaining the order.

14
Cut off the core wires at about 16mm from the sheath.

* First, cut them 1 to 3 mm longer. Then, adjust by


inserting the connector.

15
Insert the core wires into the STP connector. Check
that the leading edges of the wires reach to the
connector edge.

* Also check that the foil and the drain wire are
touched to the metal part inside the connector.

A pin number is 1 to 8 in an order from the left.

1 8

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16
Calk by a calking tool.

17
Cut off the unnecessary foil and drain wire by scissors.

18
Attach the cable boot.
The cable assembling procedure is completed.

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4. HARDWARE SETTINGS

4.1. Recording Control Unit (NDV-1900/1950) Setup

All setup items are set up with maintenance software.


Refer to the instruction manual of maintenance software section 4 for setup details.

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4.2. Main Control Board (MCB: CDJ-2510) Setup

Change a setup of DIP-SW (INIT: S501) if needed after understanding the purpose of a facility enough.
Factory setting is all the switches OFF. In the usual use, do not change the setting.

DIP-SW Function Setting Remark


No.
Flash ROM initialization at the time of
startup
Initialization OFF: Does not initialize. (Factory After initialization, make sure to set the
1
setting setting) SW to OFF.
ON: Initializes when SW No. 5 is also
set to ON.
2 SPARE Factory setting: OFF
3 SPARE Factory setting: OFF
4 SPARE Factory setting: OFF
Flash ROM initialization at the time of
startup
Initialization OFF: Does not initialize. (Factory After initialization, make sure to set the
5
setting setting) SW to OFF.
ON: Initializes when SW No. 1 is also
set to ON.
6 SPARE Factory setting: OFF
7 SPARE Factory setting: OFF
Maintenance mode for MCB
Safe mode ON: Starts in Safe mode
8 Do not change.
starting OFF:Starts in Main mode (Factory
setting)

S501
ON
12345678 OFF

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4.3. Digital Signal Converter (NCT-82/83) Setup

All setup items are set up with maintenance software.


Refer to the Installation Manual (Software Part) 10.1 for setup details.

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4.4. Analog Signal Converting Board (CEF-60) Setup

The parameter setup of the following input signal is set up by the straps on PCB.
Other setup items are set up with maintenance software. Refer to the Installation Manual (Software Part) 10.1for
details.

1) Setting parameter of each channel

Items Parameter Remark


Input channel use YES (enable) / NO (disable) Set “YES” by connecting analog signal or
(P3-x) “NO” by connecting no signal.
Input signal
Voltage Current Chooses the kind of signal.
(P1-x)
±1V Choose the range of input signal.
Range
±5V 4-20mA A range setup is changed according to
(P2-x)
±10V the kind of signal.

2) Setting strap on the PCB (CEF-60)

Setting straps on PCB

P3-x P1-x
P2-x RANGE USE INPUT

±1V YES VOLT

±5V / 4-20mA

NO 4-20
±10V

*-x : 0-7

CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7

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4.5. Frame Grabber Board (FGB: CKA-137A/ CKA-137B) Setup

Factory setting of the jumper pins and DIP-SW (S2) are shown below. Do not change the following setting.

DIP-SW Function Setting Remark


No. CKA-137A CKA-137B
1 SPARE Factory setting: ON 
2 SPARE Factory setting: OFF 
3 SPARE Factory setting: OFF 
4 SPARE Factory setting: OFF 
5 SPARE Factory setting: OFF 
6 SPARE Factory setting: OFF 

Initialization at the power on


OFF: Does not initialize. (Factory setting)
ON: Initializes at the power on.
Initialization ・ Setting of capture (Clear) After initialization, make sure to
7 ・ IP address (192.168.110.151)
setting set the SW to OFF.
・ Subnet mask (255.255.0.0)
・ Mac (00:00:27:11:01:48)
・ Gate-way(192.168.110.3)

8 SPARE Factory setting: OFF Factory setting: ON

S2
ON

1 2 3 4 5 6 7 8 OFF

P5: 1-2 Short


3-4 Short
5-6 Short

P4: 1-2 Short


3-4 Short
5-6 Short

P3: 1-2 Short


3-4 Short
5-6 Short

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4.6. Gyro I/F Board (CMJ-554) Setup

Before supplying power, make the following settings for the PCB according to the type of the Gyro compass
being used.

Setting procedures:
1) Set the S1 to OFF.
The Gyro compass is cut off from the Gyro I/F.

2) Set TB1 to meet the type of the Gyro compass.


Synchro Signal: Set to “SYNC” side.
Step Signal: Set to “STEP” side.

3) Set S3 to meet the type of the Gyro compass and the Speed log.
For setting values, refer to Table 4-6-1 “Gyro/Log setting table (DIP SW S3)”.

4) To use a low voltage Step signal, change the jumper pin setting of TB401, TB402, TB403 and TB19.
Between 1 and 2: Normal usage
Between 3 and 4: For a Step signal of 22V or less

5) Set the S1 to ON.


The Gyro compass is disconnected from the Gyro I/F.

6) If a ship’s heading value is reversed, change the setting of DIP SW S2-4.

Table 4-6-1 Gyro/Log setting table (DIP SW S3)


S3 SETTINGS 1 2 3 4 5 6 7 8
GYRO GYRO TYPE "STEP" ON
SETTING GYRO TYPE "SYNC" OFF
RATIO 36x ON ON
RATIO 90x ON OFF
GYRO RATIO
RATIO 180x OFF ON
RATIO 360x OFF OFF
GYRO Direction 'REVERSE' ON
DIRECTION Direction 'NORMAL' OFF
GYRO ALARM LONG ON
TIME SHORT OFF
ON
LOG ALARM LOG ALARM
OFF
RATIO 100P ON ON
RATIO 200P ON OFF
LOG SETTING
RATIO 400P OFF ON
RATIO 800P OFF OFF

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S3
S2
Set to meet the type of Gyro
compass and Speed log. Refer
to Table 4-6-1.
If a ship’s heading value is
reversed, change the setting.

TB401
For a low voltage Step signal, set
TB402 the jumper pins between 3 and 4.

TB19

TB403

Set to either SYNC or STEP


TB1
to meet the type of the Gyro
compass.

S1
Connect or disconnect
the Gyro compass.
(ON/OFF)
ON
S1
NC
5/R2
S3
3/S2
2/S1
1/R1
P-
P+

OFF

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5. OPERATION CHECKING ON HARDWARE

5.1. Fixed Protective Capsule Unit : NDH-338

5.1.1. Check of the beacon

1) Expiration date
Check the expiration date written to the beacon. When the expiration date is less than one year, replace the beacon.

2) Battery voltage
Measure the battery voltage in the following procedure. (check the method written to the beacon).
When battery voltage is less than 2.5V, replace the beacon.

・ From serial number 18717-00-30336 on : Less than 3.2V


・ From serial number 18717-00-30001 to 18717-00-30335 : Less than 2.5V

1 Short-circuit between terminals for 3 sec with


lead.

2 Remove lead, measure the voltage between


terminals with the multimeter.

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3) Checking the beacon operation


Monitor an outputting acoustic signal from the beacon with the Beacon checker (7HMNA4001).

• Turn on the beacon tester with turning a volume switch.


• Short-circuit between terminals in order to operate the Beacon.
• If the oscillation sound of the Beacon can be heard, judge that the Beacon is operating normally.

Beacon checker (7HMNA4001)

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5.2. Float Free Capsule Unit : NDH-339

It recommends testing the following every month.

5.2.1. EPIRB function test


5.2.1.1 NDH-339 in case of complying with MSC.493(104)/MSC494(104)

There are two different kinds of tests that can be performed: “NORMAL SELF-TEST” and “EXTENDED SELF-TEST
INCLUDING GNSS-TEST”.
“EXTENDED SELF-TEST” involves both the self-test and GNSS-test, so this test is recommended.

* What the self-test actually does is to send out a short test signal on 121,5 and 406,031MHz, testing the output of the
transmitter. While transmitting the test signal, the battery voltage, output power and phase lock is tested.
* During the test of the 406MHz transmitter a test message is transmitted, this test message is coded with a special
synchronization code and will not be recognized as real alert by the Cospas-Sarsat satellites.
* The GNSS-test might take up to 2 minutes to be successful. Limit this test to maximum once per month because this test
will reduce lifetime of EPIRB battery. The extended self-test are imitated to 60 for a period of 5-year.

1) NORMAL SELF-TEST

・Release the front cover by removing the cotter pin.

Cotter pin

・Remove the switch to Test position and hold until the test indicator light on.

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・During the normal self-test, the test indicator will blink.


・If the self-test is successful, the Strobe light will flash once.
・If the self-test detects a fault in the EPIRB module, the test indicator LED will start flashing at the end of the test.

Test sequence Position indicator RLS indicator Test indicator Strobe light
NORMAL SELF-TEST 〇
― ― ―
Started On

Signals
●●●
― ― ―
Transmitted Multiple short
Off periods

RLS enabled*1 ―
● ― ―
One for 1 second

Extended self-test
― ― ―
successful One flash

If one of the above tests are unsuccessful, the remaining test sequences will not be performed, and the test indicator will indicate
self-test failure.

Self-test 〇〇〇
Multiple
failure
flashes*2

*1:For EPIRBs with RLS (Return Link System) disabled the RLS indicator will remain off.
*2:See the Table “Error message by LED blinking” for on failure indications.

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2) EXTENDED SELF-TEST

・Release the front cover by removing the cotter pin.

Cotter pin

・To perform the EXTENDED SELF-TEST, do the following steps within a period of 3 seconds.
1) Move the switch to Test position.
2) Release middle position.
3) Move the switch to test position and release when the white test indicator lights up.

The white test indicator LED will light up and the green GNSS indicator LED will start flashing in sequences of 3 fast
flashes. This indicates that the EPIRB is searching for a validated position.
When a valid position is found the green GNSS indicator LED will remain lit approximately 1 second and a NORMAL
SELF-TEST will continue.
The Strobe light will flash once at the end of the test if the EXTENDED SELF-TEST is successful.

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If the self-test detects a fault in the EPIRB module, the test indicator LED will start flashing at the end of the test. For fault
codes see the “Table Error message by LED blinking”.

Note that the extended self-test can only be performed 60 times. After that the self-test will indicate “maximum number of
extended self-tests exceeded”.

Test sequence Position indicator RLS indicator Test indicator Strobe light

EXTENDED SELF- 〇
― ― ―
TEST started On

●●● ●●● ●●●


Waiting for position ― ― ―
Triple flashes

Position achieved ● ― ― ―
On for 1 second

Self-test started ― ― ―
On
●●●●
Signals
― ― Multiple short ―
Tramsmitted
Off periods

RLS enabled*1 ― On for 1 ― ―
second

EXTENDED SELF-
― ― ―
TEST successful One flash

If one of the above tests are unsuccessful, the remaining test sequences will not be performed, and the test indicator will indicate
self-test failure.

Self-test
〇〇〇
failure Multipule
flashes*2
*1:For EPIRBs with RLS (Return Link System) disabled the RLS indicator will remain off.
*2:See the Table “Error message by LED blinking” for on failure indications.

Table Error message by LED blinking

Fault indication

Numberof flashes

2 Battery failure
3 Transmitter failure
4 -
5 No position
6 -
7 Maximum number of EXTENDED SELF-TESTs exceeded
8 -
9 -
10 Other faults

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5.2.1.2 NDH-339 in case of before complying with MSC.493(104)/MSC494(104)

There are two different kinds of tests that can be performed: “NORMAL SELF-TEST” and “EXTENDED SELF-TEST
INCLUDING GPS-TEST”.
“EXTENDED SELF-TEST” involves both the self-test and GPS-test, so this test is recommended.

* What the self-test actually does is to send out a short test signal on 121,5 and 406,037MHz, testing the output of the
transmitter. While transmitting the test signal, the battery voltage, output power and phase lock is tested.
* During the test of the 406MHz transmitter a test message is transmitted, this test message is coded with a special
synchronization code and will not be recognized as real alert by the Cospas-Sarsat satellites.
* The GPS-test might take up to 2 minutes to be successful. Limit this test to maximum once per month because this test
will reduce lifetime of EPIRB battery. The extended self-test are imitated to 60 for a period of 5-year.

1) NORMAL SELF-TEST

・Release the front cover by removing the cotter pin.

Cotter pin

・Push and hold switch in TEST position for 15 seconds.

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・Test passed after one single flash only. See the following table about error.

Number of flashes Fault indication:


1 NONE
2 Low power on 406 MHz transmitter
3 Low battery voltage
4 Low power on 121.5 MHz transmitter
5 PLL on 406 MHz transmitter out of lock
6 PLL on 121.5 MHz transmitter out of lock
7 EPIRB module not programmed or programming not complete

・Release the switch and fit the front cover.

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2) EXTENDED SELF-TEST INCLUDING GPS-TEST

・Release top cover by removing the cotter pin.


・Move Switch to TEST-position twice within 3 seconds and release back to READY-position.
・EPIRB will BEEP shortly every 3 seconds until GPS position acquired.
・OK = 2 BEEPS. See the following table about error.

Number of BEEPS Fault indication:


2 NONE
5 Did not acquire GPS position
10 Number of GPS TEST above limit (>60)

・Normal SELF-TEST is performed after successful GPS TEST and position transmitted on 406.037 MHz. GPS position
may also be received on an EPIRB Tester for verification.

5.2.2. Visual Inspection

Check the following.

・When the capsule release away, checks that there is no obstacle in the circumference of the bracket.
・Check for defects on the capsule or brackets
・Make sure that the capsule and bracket are not painted or otherwise covered with chemicals, oil, etc
・Is the lanyard firmly attached to the capsule ? (and not tied to the vessel)

5.2.3. Check the expiration dates

Check the following. If the expiry date is approaching, replace new one.

・ EPIRB Battery
・ Hydrostatic Release Unit (HRU)

Expiration date of HRU


(Hydrostatic Release Unit)

Expiration date of Battery

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5.3. Recording Control Unit: NDV-1900/1950

5.3.1. Main Control Board : CDJ-2510


1) LAN
LEDs are incorporated into every LAN connector in the RCU to display the status.

The lighting specifications of the LEDs


LED Name Lighting Specifications
LINK/ACT LED Lights when the LINK is established
(Yellow) Blinks at the time of receiving or sending data.
Lights or blinks continuously in normal operation
Check the wiring and the power source when it is off.
SPEED LED Lights when the LINK is established on 100BASE-T.
(Green) Off when the LINK is established on 10BASE-T.
Lights or off in normal operation.

SPEED LED (GREEN)


LINK/ACT LED (YELLOW)

SPEED LED (GREEN)


LINK/ACT LED (YELLOW)

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2) System status
The MCB has LEDs that display RCU system status.

The lighting specifications of the LEDs


LED Name Lighting Specifications
“SYS”(Green/Red) Lights green when RCU is operating.
Blinks green when RCU startup.
Blinks red when RCU shutdown.
Lights green when RCU is safemode.
“REC” (Green/Red) Lights Green when RCU is recording.
Blinks Red when RCU is safemode.
“ERR”(Red) Lights when some error occurs.
“BATT.OP”(Green/Red) Lights Green when RCU is supplied power from the battery
Lights Red when the voltage of the battery is lower than the rated value.
“SSD1” (Green) Lights when SSD1 is supplied with power.
“SSD2” (Green) Lights when SSD2 is supplied with power.
“FAN” (Green) Lights when Fan is supplied with power.
“BATT” (Green) Lights green when RCU is supplied with power.

BATT.
SYS REC ERR OP

SSD1 SSD2 FAN BATT.

expansion

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5.3.2. Audio Recording Board : CHA-1900

Audio Recording Board(CHA-1900) on the RCU has the LEDs that display the following state.

1) Power

The lighting specifications of the LEDs


LED Name Lighting Specifications
“POWER”(Green) Lights when the ARB is supplied with power.
“5.0V”(Green) Lights when the ARB is supplied with 5.0V
“3.3V”(Green) Lights when the ARB is supplied with 3.3V

2) Audio record

The lighting specifications of the LEDs


LED Name Lighting Specifications
CD203(Green) Lights when the communication error to MCB occurs.
CD202(Green) Lights when the timeout of the task occurs.
CD201(Green) Lights when some ARB error occurs.
CD206(Green) Lights when the microphone test is operating.
CD205(Green) Blinks every 1 minutes.(means the cycle of a recording file creation.)
CD204(Green) Blinks every 128 msec.(means the buffer cycle.)

3) Serial received signal


The ARB has LEDs that display existence or non-existence of the reception data sent from the device which
is connected via the serial line. All channels (CH1-24) have respective RX-LEDs.

The lighting specifications of the LEDs


RX LED Display Reception Data
(GREEN)
Blinks. Exists.
Lights up. Exists. (The cable may be connected reversely.)
Goes out. Not exists.

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RX LEDs

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5.3.3. Battery
To check the power supply battery voltage, use the maintenance software, or measure it at the following battery
terminals with a digital volt-ohm meter.
Because when the battery is charged, the charge voltage is applied to the battery, the battery voltage cannot
be measured correctly with the digital volt-ohm meter. Therefore measure the voltage when the RCU power is
off.
If the battery voltage is lower than “12V”, replace the battery with new one.

Specification of Battery charge:


・ After the power on, charges the battery for 20 hours continuity.
・ Charges the battery once a day for 10 minutes automatically.
・ When the RCU recovered from blackout, the battery will be charged for 10 times of the period which had
blackout.

Turn OFF the power.

Battery terminal (-) Battery terminal (+)

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5.3.4. Fan
Check that the fan is rotating according to the following.

1) Check that no Fan alarm and caution are displayed on the OPU.
2) Check that the wind has come out from the air vent of the RCU right-hand side.

Fan1 Fan2

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5.4. Operation Panel Unit: NCG-1900/1950

5.4.1. Adjusting the screen brightness


Touch [Setup]→[Dimmer] to call the Dimmer screen. Adjust the screen brightness by [up/down] button.
Refer to Instruction Manual 4.6.2 for more information.

Dimmer screen

5.4.2. Adjusting the screen touch sound volume


Touch [Setup]→[Volume] to call the Dimmer screen. Adjust the volume by [up/down] button.
Refer to Instruction Manual 4.6.3 for more information.

Screen touch sound volume screen

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5.4.3. Changing the password


Touch [Setup]→[Change password] to call Change password screen. Input a current and new password.
Refer to Instruction Manual 4.4.6 for more information.

Password is two kinds.


1) User Password
The factory-set password is "0000". The password must be managed by the ship administrator.
2) Master Password
The password is for service engineers. It is fixed to "9998".

* When user have lost a user password


In Change password screen, input the master password “9998”to [Current password].
And input new user password to [New Password] and [New Password for verify].

Change password screen

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5.5. Microphone Unit: NVT-181 and Waterproof Microphone Unit: NVT-182

Touch [Check]→[Audio]→[Equipment] to call Audio data check screen. Check the recording and playback
function by [REC/PLAY] button. And Check MIC test by [Test] button.
Refer to Instruction Manual for more information.

Audio data check screen

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5.6. Digital Signal Converter 32CH and 64CH : NCT-82/83

The dry Contact Signal Input Board (CQD-2284, 2285) on the DSC has the LEDs that display the following
state.

1) COMMUNICATION

The lighting specifications of the LEDs:


LED Name Lighting Specifications
“TXD1” Lights when CH1 is transmitting.
“RXD1” Lights when CH1 is receiving.
“TXD2” (only NCT-83) Lights when CH2 is transmitting.
“RXD2” (only NCT-83) Lights when CH2 is receiving.

2) POWER

The lighting specifications of the LEDs:


LED Name Lighting Specifications
“PWR(5V)” Lights when the DSC is supplied with 5V.
“PWR(12V)” Lights when the DSC is supplied with 12V.

3) Dry Contact
This LEDs shows status of each dry contact signals.
Check the change of state of dry contact signals by the display of LEDs.

The lighting specifications of the LEDs:


LED Name Lighting Specifications
CDn (NCT-82: n:1-32) OPEN: Green LED put out lights
(NCT-83: n:1-64) CLOSE: Green LED lights up

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*CD1-32
NCT-82 CQD-2284

*CD1-64
NCT-83 CQD-2285

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5.7. Frame Grabber Unit: NWP-69

LEDs are incorporated into every LAN connector in FGU to display the status.

The lighting specifications of the LEDs:


LED Name Lighting Specifications
LINK/ACT LED Lights when the LINK is established.
(Yellow) Blinks at the time of receiving or sending data.
Lights or blinks continuously in normal operation
Check the wiring and the power source when it is off.
SPEED LED Lights the Yellow when the LINK is established on 100 BASE-T.
(Green/ Orange) Lights the Orange when the LINK is established on 10 BASE-T.
Off when the LINK is not established.

LINK/ACT LED (Yellow)

SPEED LED (Green/ Orange)

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5.8. Data Acquisition Unit: NCT-84

Serial LAN Converter Board (CMH-2370) on the DAU has LEDs that display the following state.

1) POWER

The lighting specifications of the LEDs:


LED Name Lighting Specifications
[24V] (Green) Lights when the DAU is supplied with power.

2) LAN

The lighting specifications of the LEDs:


LED Name Lighting Specifications
CH0:CD53 Lights when the LINK is established
CH1:CD55 (Green) Blinks at the time of receiving or sending data.
Lights or blinks continuously in normal operation
Check the wiring and the power source when it is off.
CH0:CD52 Lights when the LINK is established on 100BASE-T
CH1:CD54 (Green) Off when the LINK is established on 10BASE-T.
Lights or off in normal operation.

CH0

CH1

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6. TROUBLE SHOOTING

Shows error indication and countermeasure.

* The document written in Chapter 5 of Installation Manual (Hardware Part) is written to Chapter 3 of the service manual too. (“Operation Checking on hardware”.)

List of alerts
Code Title Description Actions to take Alert ID Instance
000 RCU fail OPU cannot communicate 1) Check the connection. N/A N/A
with RCU. Reboot VDR. (Refer to Installation Manual (Hardware Part) 3.3.4)
2) Check the LED of LAN connector (LINK/ACT) is blinking.
(Refer to Installation Manual (Hardware Part) 5.3.1)
3) Reboot the RCU.

* When this alert occurs, since RCU cannot work normally including alert
management function, this alert is not transferred to the CAM system.

001 Recording stop Recording operation is Operate the OPU, restart the record. (Refer to Instruction manual 4.9.4) 20019 (null)
stopped.
002 Power fail Power is not supplied. 1) Check the switchboard. 3023 1
Check switchboard. 2) Check the AC line fuse in the RCU. If the AC line fuse blown, replace
the fuse. (Refer to Service manual 2.5.2)
3) Replace the MCB. (Refer to Service manual 2.5.6)

003 Low battery Cannot operate during 1) Check the connection of the battery. 20039 (null)
blackout. (Refer to Installation Manual (Hardware Part) 2.4)
2) Charge the battery for 10 hours or more.
3) Using Multimeter, measure battery voltage.
(Refer to Installation Manual (Hardware Part) 5.3.3)
4_1) Battery voltage is below the standard : Replace the battery.
(Refer to Service manual 2.5.1)
4_2) Battery voltage is beyond the standard : replace the MCB or the PSU.
(Refer to Service manual 2.5.6, 2.5.7)

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Code Title Description Actions to take Alert ID Instance


004 Fan* fail Fan* doesn't work. Need 1) Check that Fan is operating. 20049 1
005 *: 1, 2 replacing. (Refer to Installation Manual (Hardware Part) 5.3.4) 2
*: 1, 2 2_1) Fan is operating : Reboot the RCU. If the alert does not disappear,
replace the MCB. (Refer to Service manual 2.5.6)
2_2) Fan is not operating : Check that connection of Fan cable.
(Refer to Service manual 2.5.3)
And check the LED “Fan” on the RCU is on.
(Refer to Installation Manual (Hardware Part) 5.3.1).
3_1) LED ”Fan” is on : Replace the Fan. (Refer to Service manual 2.5.3)
3_2) LED ”Fan” is off : Replace the MCB. (Refer to Service manual 2.5.6)

009 Battery fail Cannot operate during 1) Check the connection of the battery. 3023 2
blackout. 2) Using Multimeter, measure battery voltage.
(Refer to Installation Manual (Hardware Part) 5.3.3)
3_1) Battery voltage is below the standard : Replace the battery.
(Refer to Service manual 2.5.1)
3_2) Battery voltage is beyond the standard : Replace the MCB or the
PSU.
(Refer to Service manual 2.5.6, 2.5.7)

031 Lost time source VDR time synchronization 1) Check the connection of the GPS. 3016 1
doesn't work. (Refer to Installation Manual (Hardware Part) 3.3.8)
2_1) When some alert about GPS connection channel occurs on the OPU :
Check the setting of this channel with Maintenance software.
(Refer to Installation Manual (Software Part) 4.4)
2_2) When some alert about the GPS connection channel doesn't occur on
the OPU : GPS reception may be set to other channels. Check the
setting of each channel with Maintenance software.
(Refer to Installation Manual (Software Part) 4.4)

041 OPU* fail OPU* doesn't work. Reboot 1) Check the connection. 20419 1
042 *: 1, 2 VDR. (Refer to Installation Manual (Hardware Part) 3.3.4) 2
*: 1, 2 2) Check the LED of LAN connector (LINK/ACT) is blinking.
(Refer to Installation Manual (Hardware Part) 5.3.1)
3) Reboot the RCU.

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Code Title Description Actions to take Alert ID Instance


101 FPC short period Recording period is shorter 1) In order to down radar image file size, adjust gain of radar echo. 3079 5
than 48 hours. 2) If not improved within 48 hours, replace the FPC.

* This alert occurs when radar picture size increases temporarily by an


echo etc. Within 48 hours, the past recording is deleted, and an alert is
restored.

103 FPC record fail Unable to record. Check 1) Check the connection. 3079 1
unit and cable. (Refer to Installation Manual (Hardware Part) 3.3.2)
2) Reboot the RCU.
3) Replace the FPC.

104 FFC short period Recording period is shorter 1) In order to down radar image file size, adjust gain of radar echo. 3079 6
than 48 hours. 2) If not improved within 48 hours, replace the FFC.

* This alert occurs when radar picture size increases temporarily by an


echo etc. Within 48 hours, the past recording is deleted , and an alert is
restored.

106 FFC record fail Unable to record. Check 1) Check the connection. 3079 2
unit and cable. (Refer to Installation Manual (Hardware Part) 3.3.3)
2) Reboot the RCU.
3) Replace the FFC.

107 SSD short period Recording period is shorter 1) In order to down radar image file size, adjust gain of radar echo. 3079 7
than 720 hours. 2) If not improved within 720 hours, replace the SSD.

* This alert occurs when radar picture size increases temporarily by an


echo etc. Within 720 hours the past recording is deleted, and an alert is
restored.

110 SSD* record fail Unable to record. Reboot 1) Check the connection. (Refer to Service manual. 2.5.5) 3079 3
111 *:1, 2 VDR. 2) Reboot the RCU. 4
3) Replace the Internal storage. (Refer to Service manual. 2.5.5)

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Code Title Description Actions to take Alert ID Instance


201 Lost MIC CH* Failed to self-test. Check 1) Try retest by check function under noise-free environment. 3016 5
to *: 1 to 12 and try re-test. (Refer to Installation Manual (Hardware Part) 5.5) to
212 2) Check the connection to the RCU and inside the microphone. 16
(Refer to Installation Manual (Hardware Part) 3.3.5)
3) Check that CD206 of ARB is on during the test.
(Refer to Installation Manual (Hardware Part) 5.3.2)
4_1) CD206 is off : Replace the ARB. (Refer to Service manual 2.5.4)
4_2) CD206 is on : Replace the MIC or WPMIC.

* When the loud noise exists around the unit, even if the unit is normal,
the test may fail.

224 ARB fail Unable to record audio. 1) Reboot the RCU. After reboot, check the LED of the ARB is blinking. 22249 (null)
(Refer to Installation Manual (Hardware Part) 5.3.2.)
2) Replace the ARB. (Refer to Service manual 2.5.4)
3) Replace the MCB. (Refer to Service manual. 2.5.6)

301 Lost serial CH* Unable to record. Check 1) Check the connection. 3003 1
to *:1 to 24 sensor and cable. (Refer to Installation Manual (Hardware Part) 3.3.8) to
324 2) Check that the LED for serial received signal is blinking. 24
(Refer to Installation Manual (Hardware Part) 5.3.2)
3-1) Not blink : There is no transmitted signal. Check the output of sensor
equipment.
3-2) Blink : Check the setting in maintenance software.
(Refer to Installation Manual (Software Part) 4.4)
Replace the MCB. (Refer to Service manual 2.5.6)

350 Lost LAN No* Unable to record. Check 1) Check the connection. 3003 25
to *:1 to 24 sensor and cable. (Refer to Installation Manual (Hardware Part) 3.3.9) to
373 2) Check the LED of LAN connector (LINK/ACT) is blinking. 48
(Refer to Installation Manual (Hardware Part) 5.3.1)

390 Lost DAU1 CH* Unable to record. Check Check the connection. 3003 49
to *:1 to 10 sensor and cable. (Refer to Installation Manual (Hardware Part) 3.3.11, 3.5.1) to
399 58

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Code Title Description Actions to take Alert ID Instance


400 Lost DAU1 DAU Unable to record. Check 1) Check the connection. Check the LED for LAN is blinking. 3003 59
sensor and cable. (Refer to Installation Manual (Hardware Part) 5.3.1)
2) Replace the DAU.

401 Lost DAU1 analog Unable to record. Check 1) Check the connection. 3003 60
sensor and cable. 2) Replace the DAU.

402 Lost DAU1 gyro Unable to record. Check 1) Check the connection. 3003 61
sensor and cable. 2) Replace the Gyro I/F Board on the DAU.

403 Lost DAU2 CH* Unable to record. Check Check the connection. 3003 62
to *:1 to 10 sensor and cable. (Refer to Installation Manual (Hardware Part) 3.3.11, 3.5.1) to
412 71
413 Lost DAU2 DAU Unable to record. Check 1) Check the connection. Check the LED for LAN is blinking. 3003 72
sensor and cable. (Refer to Installation Manual (Hardware Part) 5.3.1)
2) Replace the DAU.

414 Lost DAU2 analog Unable to record. Check 1) Check the connection. 3003 73
sensor and cable. 2) Replace the DAU.

415 Lost DAU2 gyro Unable to record. Check 1) Check the connection. 3003 74
sensor and cable. 2) Replace the Gyro I/F Board on the DAU.

416 Lost DAU3 CH* Unable to record. Check Check the connection. 3003 75
to *:1 to 10 sensor and cable. (Refer to Installation Manual (Hardware Part) 3.3.11, 3.5.1) to
425 84
426 Lost DAU3 DAU Unable to record. Check 1) Check the connection. Check the LED for LAN is blinking. 3003 85
sensor and cable. (Refer to Installation Manual (Hardware Part) 5.3.1)
2) Replace the DAU.

427 Lost DAU3 analog Unable to record. Check 1) Check the connection. 3003 86
sensor and cable. 2) Replace the DAU.

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JCY-1900/1950 VDR Installation Manual

Code Title Description Actions to take Alert ID Instance


428 Lost DAU3 gyro Unable to record. Check 1) Check the connection. 3003 87
sensor and cable. 2) Replace the Gyro I/F Board on the DAU.

429 Lost DAU4 CH* Unable to record. Check Check the connection. 3003 88
to *:1 to 10 sensor and cable. (Refer to Installation Manual (Hardware Part) 3.3.11, 3.5.1) to
438 97
439 Lost DAU4 DAU Unable to record. Check 1) Check the connection. Check the LED for LAN is blinking. 3003 98
sensor and cable. (Refer to Installation Manual (Hardware Part) 5.3.1)
2) Replace the DAU.

440 Lost DAU4 analog Unable to record. Check 1) Check the connection. 3003 99
sensor and cable. 2) Replace the DAU.

441 Lost DAU4 gyro Unable to record. Check 1) Check the connection. 3003 100
sensor and cable. 2) Replace the Gyro I/F Board on the DAU.

442 Serial port fail Unable to record sensor via 1) Reboot the RCU. 24429 (null)
serial. 2) Replace the MCB. (Refer to Service manual 2.5.6)

443 Sensor LAN fail Unable to record sensor via 1) Reboot the RCU. 24439 (null)
LAN. 2) Replace the MCB. (Refer to Service manual 2.5.6)

461 Gyro I/F not set Heading is incorrect. Set Set initial setting with the OPU. (Refer to Instruction Manual 4.8) 24619 (null)
initial value.
501 Lost S-BAND Unable to record. Check S- Check the connection of S-band radar. When using the FGU, check the 3016 2
BAND and cable. setting of the FGU. (Refer to Installation Manual (Software Part) 10.2)

502 Lost X-BAND Unable to record. Check X- Check the connection of X-band radar. When using the FGU, check the 3016 3
BAND and cable. setting of the FGU. (Refer to Installation Manual (Software Part) 10.2)

503 Lost ECDIS Unable to record. Check Check the connection of ECDIS. When using the FGU, check the setting of 3016 4
ECDIS and cable. the FGU. (Refer to Installation Manual (Software Part) 10.2.)

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DOC No. 7ZPNA4407E
6.TROUBLE SHOOTING
JCY-1900/1950 VDR Installation Manual

Code Title Description Actions to take Alert ID Instance


504 Image LAN fail Unable to record image via 1) Reboot the RCU. 25049 (null)
LAN. 2) Replace the MCB. (Refer to Service manual 2.5.6)

557 FGU* fan fail FGU* fan doesn't work. Need 1) Check the connection. Check that the wind has come out from the vent 25579 1
to *: 1 to 3 replacing. of the FGU. to
559 *: 1 to 3 2) Replace the Fan (Refer to Service manual 2.7.2) 3

569 FGU* fail Unable to record image via 1) Check the connection. 25699 1
to *: 1 to 3 FGU. Check unit. (Refer to Installation Manual (Hardware Part) 3.3.9.2) to
571 2) And check the LED of LAN connector (LINK/ACT) is blinking. 3
(Refer to Installation Manual (Hardware Part) 5.7)
3) Reboot the RCU and the FGU
4) Replace the FGU.

* All alerts of this equipment are assigned to priority “Caution” and category “B” defined in IEC62923.
* When new alert occurs, according to the definition of caution alert, that alert is displayed automatically on the OPU but no audible signal sounds.

List of information
Code Title Description Actions to take Alert ID Instance
059 Battery life Expiration date is close. 1) Check the expiration date written on the battery. N/A N/A
Need replacing. 2_1) The expiration date is right : Replace the battery.
(Refer to Service manual 2.5.1)
2_2) The expiration date is not right : Set up the right expiration date with
maintenance software. (Refer to Service manual 2.10.2)

060 FPC beacon life Expiration date is close. 1) Check the expiration date written on the beacon. N/A N/A
Need replacing. 2_1) The expiration date is right : Replace the beacon.
(Refer to Service manual 2.4.1)
2_2) The expiration date is not right : Set up the right expiration date with
maintenance software. (Refer to Service manual 2.10.2)

173
DOC No. 7ZPNA4407E
6. TROUBLE SHOOTING
JCY-1900/1950 VDR Installation Manual

Code Title Description Actions to take Alert ID Instance


061 FFC battery life Expiration date is close. 1) Check the expiration date that is set on maintenance software. N/A N/A
Need replacing. (Refer to Service manual 2.10.2)
2) Replace the Memoryless Capsule. (Refer to Service manual 2.1)

062 RCU fan life Expiration date is close. 1) Check the expiration date that is set on maintenance software. N/A N/A
Need replacing. (Refer to Service manual 2.10.2)
2) Replace the Fan. (Refer to Service manual. 2.5.3)

063 FGU* fan life Expiration date is close. 1) Check the expiration date that is set on maintenance software. N/A N/A
to *: 1 to 3 Need replacing. (Refer to Service manual 2.10.2)
065 2) Replace the Fan. (Refer to Service manual 2.7.2)

066 FFC HRU life Expiration date is close. 1) Check the expiration date that is set on maintenance software. N/A N/A
Need replacing. (Refer to Service manual 2.10.2)
2) Replace the HRU. (Refer to Service manual 2.1)
513 Lost image No* Unable to record. Check Check the connection. (Refer to Installation Manual (Hardware Part) 3.3.9) N/A N/A
to *: 1 to 6 unit and cable.
520

174
DOC No. 7ZPNA4407E
Basic System Configuration Recording Control Unit
External Connection Unit Terminal Board (TB) W105 Audio Recording Board (ARB) (RCU)
CQD-2281 8925E-068-179F CHA-1900
7PCNA4075A
NDV-1900
7PCNA4076A -025-GH
Chassis CWB-1573
Audio Compress

(68)

(68)
J604

J405
Audio Interface part

VHF x 4 MIC x 12
Fixed protective capsule MIC Unit max.12 W104
NDH-338 ・Indoor Type: 8925E-100-179F
NVT-181

TB904
TB908
TB912
-015S-GH
Audio Data

TB912
・Waterproof Type:
Serial/ Dry Contact
NVT-182

J404
J504

(100)
(100)
Junction Box
NQE-7700A VHF max.4

TB903
TB907
TB911
J606 (60) J603 (60)

TB912
J506 J503
Z101

(3)
Float-free capsule 7BFNA4002

J507
NDH-339/339B Main Control Board (MCB)

TB902
TB906
TB910
Main Power

FAN

TB911
CDJ-2510
7PCNA4074B Backup Operation
Z102

J702
(3)
SP 7BFNA4002

J508
Operation

TB901
TB905
TB909

TB910
Recording
7inch TFT color ENC. Power Supply Unit (PSU)
Warning/ Caution
WVGA(800x480) (Uninterruptible Power Supply)
J511 CBM-221
LAN
W102 7EPNA4008
Power
J504
LAN 7ZCNA4167
USB SSD
Power
CDD-756
LAN 256GB POWER
Operation Panel Unit (OPU) CDC-1900
Power
NCG-1900 7PCNA4077A
LAN J505
Power

(20)
SSD

(20)
J302

J502
And
J512 CDD-756
256GB UPS Control

DC Power out
LAN
J513
LAN
J514
LAN
J515
LAN
J516 FS301
LAN
J517 5A
LAN FUSE
5A

175
FS302
7.1. Recording Control Unit: NDV-1900/1950

FUSE S301
BATTERY

RX1_A
SW

RX7_A RX19_A Battery Capacity


(5)
AC line

And

J303
BATT

RX1_B
Thrm.

RX7_B RX19_B
Sensor

12V 24Ah
Maintenance PC TX1_A RX8_A TX19_A W103
TX1_B RX8_B TX19_B 7ZCNA4168
W111
3m LAN cable
GND1_C RX9_A GND19_C AC IN
(Accessory) RX2_A RX9_B RX20_A Thermo-Sensor J301
Inmarsat-F RX2_B RX20_B CHG-232 (3)
RX10_A
for Remote Maintenance TX20_A 7PCNA4088
TX2_A RX10_B

IEC61162-2 CH1/2
TX20_B CBN-80
TX2_B

IEC61162-1 CH19/20

IEC61162-1 CH7-11
RX11_A
GND2_C RX11_B GND20_C
RX3_A RX21_A
RX3_B RX12_A RX21_B
Main RADAR RX4_A RX12_B RX22_A 1A
7. SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)

(LAN) RX4_B RX13_A RX22_B 1C


RX5_A RX13_B RX23_A 1B
RX5_B RX14_A RX23_B 2A AC OUTLET
RX14_B TX23_A (Pass through)
RX6_A 2C

IEC61162-1 CH3-6
Sub RADAR RX15_A TX23_B
JCY-1900/1950

RX6_B 2B W101
(LAN) RX15_B GND23_C POWER TERMINAL
3A 7ZCNA4166
RX16_A RX24_A

IEC61162-1 CH12-16
3C

DRY CONTACT OUT


RX16_B RX24_B 3B POWER IN

OPTION PORT CH21-24


TX24_A 1+ AC90~132V
TX24_B or
Main ECDIS RX17_A 1- AC180~264V
(LAN) RX17_B GND24_C 2+
RX18_A

SERGE
2- TB101
RX18_B 3+
DRY CONTACT IN

3-
Sub ECDIS
(LAN)

NMEA Singnal (MCB)


・ Receiving: 24CH
・ Transmitting: 4CH

Dry Contacy IN/OUT (MCB)


・Contact Output x3
7. SCHEMATIC DIAGRAMS (CIRCUIT DAIAGRAM)
VDR Installation Manual

DOC No. 7ZPNA4407E


・Contact Input x3
FRONT PANEL
LCD
J706
1 1
LAN VLED-
J702 VLED+
GND
1 TXP R0
JCY-1900/1950

2 5 5
TXM R1
3 RXP R2
4 DC24V R3
5 DC24V R3
6 RXM R4

DOC No. 7ZPNA4407E


7 10 10
DGND R5
8 DGND R6
R7
G0
G1
15 15
G2
G3
G4
G5
DD1
G6 YB-TG800480S03A
20 20
G7
B0
B1 7 inch WVGA LCD
VDR Installation Manual

B2
B3
25 25
B4
B5
B6
B7
GND
30 30
CLKIN
EDGSL

176
7. SCHEMATIC DIAGRAMS (CIRCUIT DAIAGRAM)

HSD
7.2. Operation Panel Unit: NCG-1900/1950

CDC-1900 OPB
VSD
DEN
35 35
NC
GND
XR
YD
XL
40 40
YU

SPEAKE
R
J704 SP1
SP+ 1 1 U238S44-B
2 2
SP-

0.8W SPEAKER

USB
J703
1
VBUS
2
D-
3
D+
4
GND
P501 TB1
P51 J51 W501
U 1 CN1 PS501 7ZCNA4211
P1 0V 1
FL501 OZ-015-5-J00 B501
AC IN 1 1 0V 2
V 2 CBJ-166
100~220V (H-7NXJD00002) 3 3 Power 5V 3
5 Supply 5V 4
E 3 AC Line
Filter 5V/3A

P1 P502
7.3. Frame Grabber Unit: NWP-69

1 2 1 2 3
J1 J2

177
PC501

CKA-137B
Frame Grabber Board (FGB)
JCY-1900/1950

J803 J804 J802

RGB 1 RGB 2 LAN


7. SCHEMATIC DIAGRAMS (CIRCUIT DAIAGRAM)
VDR Installation Manual

DOC No. 7ZPNA4407E


7. SCHEMATIC DIAGRAMS (CIRCUIT DAIAGRAM)
JCY-1900/1950 VDR Installation Manual

7.4. Digital Signal Converter 32CH: NCT-82

P303 HIF3BA-30D-2.54DS
J303 J301 P301
HIF3BA-30PA- B2P-VH(LF)(SN) VHR-2N
2.54DS(71) +5V 1

7ZCJD0238
2

W102
J302

7ZCNA4213
DF1BZ-4P-2.5DS

ADC CEF-60
NC 1

W201
NC 2

VHR-4N(JST)
+5V 3
GND 4

TB301 TB302
1 CH0+ 1 CH4+ 1 4
2 CH0- 2 CH4- - - + +
3 CH5+ P51 B4P-VH(JST)
3 CH1+
4 CH1- 4 CH5-
TB301 TB302 5 CH2+ 5 CH6+
H-7JTJD0029(WAGO) H-7JTJD0029(WAGO) 6 CH2- 6 CH6-
CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7
7 CH3+ 7 CH7+
1 8 1 8 8 CH3- 8 CH7-

OZ-030-12-J00
Power Supply

12v 30w
AC/DC

PS201
W104 H-7ZCJD0263

Unit
J102 P102
P103 HIF3BA-30D-2.54DS DF1BZ-4P-2.5DS DF1B-4S-2.5R
J103
1
HIF3BA-30PA-2.54DS(71) NC
NC 2
+5V 3
GND 4

J101 P101
B3PS-VH(LF)(SN)(JST) VHR-3N(JST)
+12V 1 P1 B3P5-VH(JST)
2
AC(L) AC(N) FG

3
5 1
+12VGND

VHR-5N(JST)
32 TB2
16

CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32


CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24

+ - + - + - + - + - + - + - + -
+ - + - + - + - + - + - + - + -

123
CN1
DSB CQD-2284

AC Line Filter
1
32 TB1 17

CBJ-166
FL201
16
+ - + - + - + - + - + - + - + -
CH8

CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16


+ - + - + - + - + - + - + - + -
CH7
CH6
CH5

3 2 1
E V U
CH4

TB1
CH3

P201
5 G(GND)
H-7JTNA4033

CH2
2 RX_B
1 RX_A

4 TX_B
3 TX_A
(WAGO)

CH1
TB101

1
17
Data Output Port

Dry Contact Input


NMEA0183
to RCU

Dry Contact x 32

AC100~220v(φ1)
50/60Hz
N.C.

178
DOC No. 7ZPNA4407E
7. SCHEMATIC DIAGRAMS (CIRCUIT DAIAGRAM)
JCY-1900/1950 VDR Installation Manual

7.5. Digital Signal Converter 64CH: NCT-83

P303 HIF3BA-30D-2.54DS(ヒロセ)
J303 J301 P301
HIF3BA-30PA- B2P-VH(LF)(SN) VHR-2N
2.54DS(71)
+5V 1

7ZCJD0238
2

W102
J302

7ZCJD0286
ADC CEF-60
DF1BZ-4P-2.5DS
NC 1

W301
NC 2

VHR-4N(JST)
+5V 3
GND 4

TB301 TB302
1 CH0+ 1 CH4+ 1 4
2 CH0- 2 CH4- - - + +
3 CH1+ 3 CH5+ P51 B4P-VH(JST)
4 CH1- 4 CH5-
TB301 TB302 5 CH2+ 5 CH6+
H-7JTJD0029(WAGO) H-7JTJD0029(WAGO) 6 CH2- 6 CH6-
CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7
7 CH3+ 7 CH7+
1 8 1 8 8 CH3- 8 CH7-

OZ-030-12-J00
Power Supply

12v 30w
AC/DC

PS301
Unit
J102 P102
P103 HIF3BA-30D-2.54DS DF1BZ-4P-2.5DS DF1B-4S-2.5R
J103
HIF3BA-30PA-2.54DS(71) 1
NC
NC 2
+5V 3
GND 4

J101 P101
B5PS-VH(LF)(SN)(JST) VHR-5N(JST)
+12V 1 P1 B3P5-VH(JST)
2
AC(L) AC(N) FG
+12VGND
3
5 1

4
5

VHR-5N(JST)
TB101
H-7JTNA4033
(WAGO)
DSB CQD-2285

Data Output Port

RX_A 1
123
NMEA0183

RX_B 2 CN1
to RCU

TX_A 3
TX_B 4
GND 5

TB102
H-7JTNA4033
(WAGO)
RX_A 1
AC Line Filter

RX_B 2
TX_A 3
CBJ-166
FL301
32 TB4

1 TB3

32 TB2

1 TB1

TX_B 4
16

GND 5
17

16

17
- + - + - + - + - + - + - + - +
- + - + - + - + - + - + - + - +
CH64 CH63 CH62 CH61 CH60 CH59 CH58 CH57

CH56 CH55 CH54 CH53 CH52 CH51 CH50 CH49

CH16 CH15 CH14 CH13 CH12 CH11 CH10 CH9


CH32 CH31 CH30 CH29 CH28 CH27 CH26 CH25

CH1
CH48 CH47 CH46 CH45 CH44 CH43 CH42 CH41

CH24 CH23 CH22 CH21 CH20 CH19 CH18 CH17


CH40 CH39 CH38 CH37 CH36 CH35 CH34 CH33

CH2
-+-+-+-+-+-+-+-+
-+-+-+-+-+-+-+-+

-+-+-+-+-+-+-+-+

-+-+-+-+-+-+-+-+
-+-+-+-+-+-+-+-+

-+-+-+-+-+-+-+-+

CH3
CH4

3 2 1
E V U

TB1
CH5
CH6

P301
CH7
CH8
1
17

32
16

32
16
1
17
Dry Contact Input

Dry Contact x 64

AC100~220v(φ1)
50/60Hz
N.C.

179
DOC No. 7ZPNA4407E
W401 H-7ZCNA4212

VHR-4N(JST)

1 4
- - + +
JCY-1900/1950

CN2
B4P-VH(JST)

AC/DC

DOC No. 7ZPNA4407E


Power Supply
Unit

Black Red PS401


OZ-030-24-J00

24v 30w

2 1
(- +)
VDR Installation Manual

J22 CN1
B3P5-VH(JST)
W82 FG AC(N) AC(L)
7.6. Data Acquisition Unit: NCT-84

CMJ-560 5 1

J815
J821
J822
(FFC)
AOC
VHR-5N(JST)

180
7. SCHEMATIC DIAGRAMS (CIRCUIT DAIAGRAM)

123
CN1

CMJ-554
GIF

CMH-2370
SLC
FL401
CBJ-166
AC Line Filter

TB1

3 2 1

E V U

P401

AC100~220v(φ1)
50/60Hz
8. SPECIFICATIONS
JCY-1900/1950 VDR Installation Manual

8. SPECIFICATIONS

8.1. NDH-338 Fixed Protective Capsule Unit

Performance
a) Interface
1) Standard IEEE802.3 (10Base-T/100Base-TX)
2) Protocol TCP/IP
b) Recording duration and capacity
1) Duration 48 hours
2) Capacity 32GB
c) Data recording interval
1) Sensor data Depends on the input from the sensors (usually 1 second)
2) Audio data Continuous (1 audio file per minute)
3) Image data 1 image file of each equipment per 15 seconds
(X-Band Radar, S-Band Radar, Main-ECDIS and Sub-
ECDIS)
d) Acoustic underwater beacon
1) Operating frequency 37.5kHz ±1kHz
2) Operating time Min. 90 days after being immersed in the water
3) Detectable range 1,800m to 3,600m
Depends on surrounding environment (e.g. sea state, nearby
boats, marine animals or other factors)
4) Expectant battery age 3 years after manufacturing
Please note that lifetime may be shorter depending on
environmental condition
5) Battery specifications Lithium battery (Li-SOCl2)
DC +3.6V 8.5Ah
e) Compass safety distance
1) Standard 0.45m
2) Steering 0.45m

Environmental condition
The recording data in the final recording medium shall be held without loss under below the condition.
a) Shock A half sine-wave pulse of 50G, with a duration of 11 msec
b) Penetration A mass of 250kg with a pin of 100mm diameter, dropped
from 3m
c) Fire 10 hours with 260°C fire
1 hour with 1100°C fire
d) Deep-sea pressure and immersion Immersion in sea water at pressure of 60MPa (equivalent to
a depth of 6000m)

Environmental condition
a) Operating temperature -25°C to +55°C (IEC60945 exposed type)
b) Storage temperature -55°C to +70°C (IEC60945 exposed type)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G

General specification
a) Input voltage range DC +19.5 to +36.5V
b) Power consumption 5W
c) Size 185(w) x 252(d) x 275(h) mm
d) Mass 6.8kg
e) Color Orange

181
DOC No. 7ZPNA4407E
8. SPECIFICATIONS
JCY-1900/1950 VDR Installation Manual

8.2. NDH-339/339B Float Free Capsule Unit


8.2.1. NDH-339B In case of Float-free capsule complying with MSC.493(104) / MSC.494(104)
Performance
a) Interface
1) Standard IEEE802.3 (10Base-T/100Base-TX)
2) Protocol TCP/IP
b) Recording duration and capacity
1) Duration 48 hours
2) Capacity 80GB
c) Data Recording Interval
1) Sensor data depends on the input from the sensors (usually 1 second)
2) Audio data continuous (1 audio file / minute)
3) Image data 15 seconds per each image
(X-Band Radar, S-Band Radar, Main-ECDIS and Sub-
ECDIS)
d) EPIRB class Class 2
e) Locator Light Flashing LED
f) Transmitter operation
1) Operating time 168 hours
2) Battery expiration date 4 years or 5 years after installing (follow the Classification
Society)
Please note that lifetime may be shorter depending on
environmental condition.
3) Battery specifications Lithium battery
DC +7.2V 18Ah
g) 406MHz Transmitter
1) Frequency 406.031MHz
2) Output power 5W ± 2dB
h) 121.5MHz Transmitter
1) Frequency 121.5MHz
2) Output power Under 100mW
i) AIS Transmitter
1) Frequency 161.975MHz ±1kHz (AIS 1)
161.025MHz ±1kHz (AIS 2)
2) Output power 1W
j) Hydrostatic Release Mechanism
1) operating depth 2 to 4m
2) Expectant age 2 years
k) Lanyard (mooring rope)
1) Length Higher than 5m
2) Breaking strength Higher than 25kg
l) Compass safety distance
1) Standard 0.8m
2) Steering 0.8m

Environmental condition
a) Degree of protection 10m depth at 5 minutes
b) Operating temperature -20°C to +55°C (IEC61097-2 satellite EPIRB)
c) Storage temperature -30°C to +70°C (IEC61097-2 satellite EPIRB)

General specification
a) Input voltage range Power over Ethernet (IEEE802.3af)
b) Power consumption 15W
c) Size 237(w) x 214(d) x 534(h) mm
d) Mass 5.4kg (including the EPIRB, bracket and cable)
e) Color Orange

182
DOC No. 7ZPNA4407E
8. SPECIFICATIONS
JCY-1900/1950 VDR Installation Manual

8.2.2. NDH-339 In case of Float-free capsule before complying with MSC.493(104) / MSC.494(104)
Performance
a) Interface
1) Standard IEEE802.3 (10Base-T/100Base-TX)
2) Protocol TCP/IP
b) Recording duration and capacity
1) Duration 48 hours
2) Capacity 32GB
c) Data Recording Interval
1) Sensor data depends on the input from the sensors (usually 1 second)
2) Audio data continuous (1 audio file / minute)
3) Image data 15 seconds per each image
(X-Band Radar, S-Band Radar, Main-ECDIS and Sub-
ECDIS)
d) EPIRB class Class 2
e) Locator Light Flashing LED
f) Transmitter operation
1) Operating time 168 hours
2) Battery expiration date 4 years or 5 years after installing (follow the Classification
Society)
Please note that lifetime may be shorter depending on
environmental condition.
3) Battery specifications Lithium battery
DC +7.2V 18Ah
g) 406MHz Transmitter
1) Frequency 406.037MHz
2) Output power 5W ± 2dB
h) 121.5MHz Transmitter
1) Frequency 121.5MHz
2) Output power Under 100mW
i) Hydrostatic Release Mechanism
1) operating depth 2 to 4m
2) Expectant age 2 years
j) Lanyard (mooring rope)
1) Length Higher than 5m
2) Breaking strength Higher than 25kg
k) Compass safety distance
1) Standard 0.8m
2) Steering 0.8m

Environmental condition
a) Degree of protection 10m depth at 5 minutes
b) Operating temperature -20°C to +55°C (IEC61097-2 satellite EPIRB)
c) Storage temperature -30°C to +70°C (IEC61097-2 satellite EPIRB)

General specification
a) Input voltage range Power over Ethernet (IEEE802.3af)
b) Power consumption 15W
c) Size 235.8(w) x 214.2(d) x 528.5(h) mm
d) Mass 5.2kg (including the EPIRB, bracket and cable)
e) Color Orange

183
DOC No. 7ZPNA4407E
8. SPECIFICATIONS
JCY-1900/1950 VDR Installation Manual

8.3. NDV-1900/1950 Recording Control Unit

Performance
a) Interface to the fixed protective capsule unit
1) Standard IEEE802.3 (10Base-T/100Base-TX)
2) Protocol TCP/IP
3) Power supply Supply from the RCU
b) Interface to the float-free capsule unit
1) Standard IEEE802.3 (10Base-T/100Base-TX)
2) Protocol TCP/IP
3) Power supply Supply from the RCU
Power over Ethernet (IEEE802.3af)
c) Sensor data input
1) Standard IEC61162-1/-2/-450
2) Input channel Up to 48 channels
IEC61162-2: up to 2 channels
IEC61162-1: up to 22 channels
IEC61162-450: up to 24 channels (sensor sources on the
network)
3) Recording interval Depends on the input from the sensors (usually 1 second)
d) Bridge audio input
1) Interface Audio signal (microphone unit output)
2) Input channel Up to 12 channels
6 tracks, 1 track is synthesized from 2 channels
3) Recording interval Continuous (1 audio file per minute)
4) Frequency response 150Hz to 6kHz
e) VHF communications audio input
1) Interface 0 dBm, 600-ohm balance
2) Input channel Up to 4 channels
2 tracks, 1 track is synthesized from 2 channels
3) Recording interval Continuous (1 audio file per minute)
4) Frequency response 150Hz to 3.5kHz

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Performance (continued)
f) Image data input
1) Standard IEC61162-450
2) Input channel Up to 6 channels (image sources on the network)
3) Recording interval 1 image file of each equipment per 15 seconds
(X-Band Radar, S-Band Radar, Main-ECDIS and Sub-
ECDIS)
* Recording image of each equipment is selected
automatically
4) Image format PNG format
* Average image size: 512KB or less
g) Internal medium
1) Duration 720 hours
2) Capacity 512GB
3) Medium Solid State Drive
h) Blackout processing
1) Recording duration 2 hours while blackout (only bridge conversation)
2) Restoration time required Less than 1 minute (recovery time from blackout operation to
normal operation on restoration of power supply)
3) Battery specifications Lead-acid battery
DC +12V 24Ah
4) Expectant battery age 4 and a half years after manufacturing (ambient temperature:
25°C, load: 70%)
Please note that lifetime may be shorter depending on
environmental condition
i) Connecting to the operating panel unit
1) Standard IEEE802.3 (10Base-T/100Base-TX)
2) Protocol TCP/IP
3) Power supply DC +24V ±5%
j) Bridge alert management
1) Standard IEC62923-1/-2
2) Interface IEC61162-450
Physical: up to 4 ports
Logical: 1 channel
3) Operation BAM compliant equipment (alert source)
4) Output sentence IEC61162-1
ALC sentence - Cyclic alert list
ALF sentence - Alert sentence
ARC sentence - Alert command refused
5) Input sentence IEC61162-1
ACN sentence - Alert command
k) External alarm lamp output
1) Interface Dry contact
2) Operation System down (Normal Close / Normal Open)
3) Current 1A or less at DC +24V
0.5A or less at AC 125V
l) GPS select signal input
1) Interface Dry contact (also serve for external contact input)
2) Operation Recording GPS selection (Active Open / Active Close)
m) Compass safety distance
1) Standard 0.9m
2) Steering 0.5m

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Environmental condition
a) Operating temperature -15°C to +55°C (IEC60945 protected type)
b) Temperature and humidity +40°C, 93% (without dew condensation)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC 100 to 120V ±10%, 1-phase 50/60Hz (IEC60945)
AC 200 to 240V ±10%, 1-phase 50/60Hz (IEC60945)
b) Power consumption 230W (In UPS battery charge)
(including the fixed protective capsule 70W (In normal operation)
unit, and the float-free capsule unit, the
operation panel unit, and microphone)
c) Size 419.5(w) x 214.0(d) x 480.5(h) mm
d) Mass 22.5kg
e) Color N7 semi-gloss texture

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8.4. NCG-1900/1950 Operation Panel Unit

Performance
a) Mounting Flush mount type
b) Interface to the RCU
1) IEEE802.3 (10Base-T/100Base-TX) IEEE802.3 (10Base-T/ 100Base-TX)
2) TCP/IP TCP/IP
3) Supply from the RCU Supply from the RCU
c) Indication 7-inch wide color LCD (800 x 480 pixels)
Speaker
d) Operation Touch panel
Rotary knob
e) USB connector A type receptacle (for USB memory)
f) Compass safety distance
1) 0.5m 0.5m
1) 0.3m 0.3m

Environmental condition
a) Operating temperature -15°C to +55°C (IEC60945 protected type)
b) Temperature and humidity +40°C, 93% (without dew condensation)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage DC +24V ±5%
b) Size 225(w) x 37.5(d) x 136(h) mm (without projection)
c) Mass 0.8kg
d) Color N2.5 semi-gloss

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8.5. NVT-181 Microphone Unit

Performance
a) Mounting Ceiling mount type
b) Device Electret condenser microphone
c) Directivity Hemisphere indirectivity
d) Range of Receive Radius of 3.5m
e) Power supply Supply from the RCU
f) Microphone test Built-in speaker for self-diagnosis test
g) Compass safety distance
1) Standard 0.1m
2) Steering 0.1m

Environmental condition
a) Operating temperature -15°C to +55°C (IEC60945 protected type)
b) Temperature and humidity +40°C, 93% (without dew condensation)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Size 110(w) x 51(d) x 110(h) mm
b) Mass 0.2kg
c) Color N2.5

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8.6. NVT-182 Waterproof Microphone Unit

Performance
a) Mounting Wall mount type
b) Device Electret condenser microphone
c) Directivity Hemisphere indirectivity
d) Range of Receive Radius of 3.5m
e) Power supply Supply from the RCU
f) Microphone test Built-in speaker for self-diagnosis test
g) Compass safety distance
1) Standard 0.1m
2) Steering 0.1m

Environmental condition
a) Operating temperature -25°C to +55°C (IEC60945 exposed type)
b) Temperature and humidity +40°C, 93% (without dew condensation)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP56

General specification
a) Size 126(w) x 86(d) x 111(h) mm
b) Mass 0.5kg
c) Color N7

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8.7. NCT-83 Digital Signal Converter 64CH

Performance
a) Dry contact input Dry contact
b) Dry contact input channel Up to 64 channels
c) Contact closure interface
1) Driving power supply DC +12V
2) logic Normal Close / Normal Open
d) Communication port Connect to the RCU
e) Output sentence IEC61162-1
f) Compass safety distance
1) Standard 0.4m
2) Steering 0.2m

Analog Interface (option)


If the optional analog to digital conversion board CEF-60 is added.
a) Analog signal Input channel Up to 8 channels
b) Analog signal interface
1) Voltage range ±1V, ±5V, ±10V
2) Current range ±20mA
c) Communication port Connect to the RCU.
(Same port as dry contact signals)
d) Output sentence IEC61162-1
XDR sentence – Transducer measurement

Environmental condition
a) Operating temperature -15°C to +55°C (IEC60945 protected type)
b) Temperature and humidity +40°C, 93% (without dew condensation)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC 100 to 120V ±10%, 1-phase 50/60Hz (IEC60945)
AC 200 to 240V ±10%, 1-phase 50/60Hz (IEC60945)
b) Power consumption 25VA
c) Size 300(w) x 130(d) x 420(h) mm
d) Mass 4.2kg
e) Color N7 semi-gloss

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8.8. NCT-82 Digital Signal Converter 32CH

Performance
a) Dry contact input Dry contact
b) Dry contact input channel Up to 32 channels
c) Contact closure interface
1) Driving power supply DC +12V
2) logic Normal Close / Normal open
d) Communication port Connect to the RCU
e) Output sentence IEC61162-1
f) Compass safety distance
1) Standard 0.3m
2) Steering 0.2m

Analog interface (option)


If the optional analog to digital conversion board CEF-60 is added.
a) Analog signal Input channel Up to 8 channels
b) Analog signal interface
1) Voltage range ±1V, ±5V, ±10V
2) Current range ±20mA
c) Communication port Connect to the RCU.
(Same port as dry contact signals)
d) Output sentence IEC61162-1
XDR sentence – Transducer measurement

Environmental condition
a) Operating temperature -15°C to +55°C (IEC60945 protected type)
b) Temperature and humidity +40°C, 93% (without dew condensation)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC 100 to 120V ±10%, 1-phase 50/60Hz (IEC60945)
AC 200 to 240V ±10%, 1-phase 50/60Hz (IEC60945)
b) Power consumption 20VA
c) Size 300(w) x 130(d) x 230(h) mm
d) Mass 2.8kg
e) Color N7 semi-gloss

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8.9. NWP-69 Frame Grabber Unit

Performance
a) Image data input
1) Input channel 2 channels
2) Input interface Analog RGB / Hs / Vs
- RGB 0.7Vp-p (video signal)
- Hs TTL
- Vs TTL
3) Resolution 640 x 350 to 1600 x 1200 pixel (according to VESA DMTS)
1920 x 1200 pixel (according to VESA CVT RB)
4) Refresh rate 60 to 85 Hz (according to VESA DMTS)
(Resolution 1600 x 1200 pixel, 1920 x 1200 pixel 60Hz only)
5) Recording interval 1 image every 15 seconds (each channel)
b) Communication port Connect to the RCU via Ethernet
c) Compass safety distance
1) Standard 0.6m
2) Steering 0.3m

Environmental condition
a) Operating temperature: -15°C to +55°C (IEC60945 protected type)
b) Temperature and humidity: +40°C, 93% (without dew condensation)
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC 100 to 120V ±10%, 1-phase 50/60Hz (IEC60945)
AC 200 to 240V ±10%, 1-phase 50/60Hz (IEC60945)
b) Power consumption 15VA
c) Size 255(w) x 248(d) x 72(h) mm
d) Mass 1.5kg
e) Color N2.5 semi-gloss

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8.10. NCT-84 Data Acquisition Unit

Performance
a) Input sensor channel
1) IEC61162-1 8 channels
2) IEC61162-2 2 channels
b) Interface to the RCU
1) Standard IEEE802.3 (10Base-T/100Base-TX)
2) Protocol TCP/IP
c) Compass safety distance
1) Standard 0.9m
2 Steering 0.5m

Gyro interface
a) Signal input - Synchronized signal for the gyro compass
Ratio: 360X / 180X / 90X / 36X
Voltage: AC +24 to +115V
Frequency: 50 / 60 / 400Hz
- Step signal for the gyro compass
Ratio: 360X / 180X / 90X / 36X
Voltage: DC +21.6 to +70V
- Pulse signal for the speed log
Ratio: 800P / 400P / 200P / 100P
Voltage: DC 0 to +50V (threshold 2V)
b) Output sentence IEC61162-1
THS sentence - True heading and status
VBW sentence - Dual ground/water speed

Environmental condition
a) Operating temperature -15°C to +55°C (IEC60945 protected type)
b) Temperature and humidity +40°C, 93% (without dew condensation)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC 100 to 120V ±10%, 1-phase 50/60Hz (IEC60945)
AC 200 to 240V ±10%, 1-phase 50/60Hz (IEC60945)
b) Power consumption 18VA
c) Size 300(w) x 130(d) x 420(h) mm
d) Mass 4.3kg
e) Color N7 semi-gloss

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8.11. NQE-7700A Junction Box

Performance
a) Interface Built-in terminal blocks

Environmental condition
a) Operating temperature: -25°C to +55°C (IEC60945 protected type)
b) Temperature and humidity: +40°C, 93% (without dew condensation)
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP56

General specification
a) Size 120(w) x 139(d) x 78(h) mm
b) Mass 0.6kg
c) Color 7.5BG 7/2

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8.12. General Environmental Condition

Operating condition and location


a) Usage Conditions
1) Target vessels - Mercantile vessels of 3000G/T or more that are engaged in
international voyage
- Passenger vessels of 150G/T or more that are
engaged in international voyage
b) Unit installation locations
1) Fixed Protective Capsule Unit External deck above bridge
2) Float Free Capsule Unit External deck above bridge
3) Recording Control Unit Bridge (or electronic room)
4) Operation Panel Unit Navigation space in a Bridge
5) Microphone Unit Ceiling or bulkhead
6) Waterproof Microphone Unit Wings
7) Digital Signal Converter Bridge (or electronic room)
8) Frame Grabber Unit Near the radar/ECDIS
9) Data Acquisition Unit Bridge (or electronic room)
c) Installation methods
1) Fixed Protective Capsule Unit Mounted on the deck
2) Float Free Capsule Unit Hung on the deck
3) Recording Control Unit Hung on the bulkhead
4) Operation Panel Unit Hung on the bulkhead or flash mount on the console
5) Microphone Unit Ceiling or bulkhead
6) Waterproof Microphone Unit Hung on the bulkhead
7) Digital Signal Converter Hung on the bulkhead
8) Frame Grabber Unit Mounted on the radar/ECDIS
9) Data Acquisition Unit Hung on the bulkhead

Power supply environment


a) AC power supply input range AC 100/110/115/120V ±10%
AC 200/220/240V ±10%
b) AC power supply frequency fluctuation 50Hz ±5%
range 60Hz ±5%

Environment condition
a) Exposed type equipment
Fixed Protective Capsule Unit, Waterproof Microphone Unit
1) Operation temperature range -25°C to +55°C
2) Storage temperature -25°C to +70°C
3) Temperature and humidity +40°C, 93% (without dew condensation)
4) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
b) Protected type equipment
Recording Control Unit, Operation Panel Unit, Microphone Unit, Option Unit
1) Operation temperature range -15°C to +55°C
2) Temperature and humidity +40°C, 93% (without dew condensation)
3) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
c) Portable type equipment
Float Free Capsule Unit
1) Operation temperature range -20°C to +55°C
2) Storage temperature -30°C to +70°C
3) Temperature and humidity +40°C, 93% (without dew condensation)
4) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G

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(Blank Page)

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9. SPARE PARTS LIST


9.1. Spare Parts List for the Recording Control Unit NDV-1900/1950

BOX NO. P
SETS PER
SHIP NO. SPARE PARTS LIST FOR U S E
VESSEL
JCY-1900 NDV-1900
RECORDING CONTROL UNIT
記録制御機
QUANTITY REMARKS
ITEM NAME OF OUTLINE WORKING DESCRIPTION SUB
NO. PART (Dimension in mm) PER PER SPARE MARK OF
JRC CODE NO.
SET VESS BOX NO.

Fuse 20 FIH 250 5A(TP.CR)


1 2 4
ヒューズ
Φ5.2 (5ZFWU00005)

30
Fuse MF60NR 250V 10
2 Φ6.4 2 4
ヒューズ (5ZFGD00017)

11.0
3.8

Fuse 1203
3 4 8
(5ZFCK00016)
16.5

ヒューズ

Fan H-7BFNA4002
4 2 2
CNT
60

ファン
200
(7BFNA4002)
15 60

MFR'S NAME JAPAN RADIO CO.,LTD. DRW.NO. 7ZXNA4015

Note: Spare Part (Description or JRC code Number) may be replaced with compatible part.
予備品(型名・コード)は、予告無く互換品に変更することがございます。
Inquiry regarding the order of a part : Marine Service Department
Telephone:+81-3-3492-1305 Facsimile:+81-3-3779-1420 e-mail:tmsc@jrc.co.jp

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9.2. Spare Parts List for the Digital Signal Converter NCT-82/83

BOX NO. P
SETS PER
SHIP NO. SPARE PARTS LIST FOR U S E
VESSEL
JCY-1900 NCT-82/83
DIGITAL SIGNAL CONVERTER
接点信号入力器
QUANTITY REMARKS
ITEM NAME OF OUTLINE WORKING DESCRIPTION SUB
NO. PART (Dimension in mm) PER PER SPARE MARK OF
JRC CODE NO.
SET VESS BOX NO.

Fuse 20 0215 3.15MXP


1 1 2
ヒューズ Φ5.2 (5ZFAP00166)

10

MFR'S NAME JAPAN RADIO CO.,LTD. DRW.NO. 7ZXNA4017A

Note: Spare Part (Description or JRC code Number) may be replaced with compatible part.
予備品(型名・コード)は、予告無く互換品に変更することがございます。
Inquiry regarding the order of a part : Marine Service Department
Telephone:+81-3-3492-1305 Facsimile:+81-3-3779-1420 e-mail:tmsc@jrc.co.jp

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9.3. Spare Parts List for the Frame Grabber Unit NWP-69

BOX NO. P
SETS PER
SHIP NO. SPARE PARTS LIST FOR U S E
VESSEL
JCY-1900 NWP-69
FRAME GRABBER UNIT
画像キャプチャユニット
QUANTITY REMARKS
ITEM NAME OF OUTLINE WORKING DESCRIPTION SUB
NO. PART (Dimension in mm) PER PER SPARE MARK OF
JRC CODE NO.
SET VESS BOX NO.

Fuse 20
0215 3.15MXP
1 Φ5.2 1 2
ヒューズ (5ZFAP00166)

Fan H-7BFNA4001
2 1 1
CNT
60

ファン (7BFNA4001)
15 60

10

MFR'S NAME JAPAN RADIO CO.,LTD. DRW.NO. 7ZXNA4016A

Note: Spare Part (Description or JRC code Number) may be replaced with compatible part.
予備品(型名・コード)は、予告無く互換品に変更することがございます。
Inquiry regarding the order of a part : Marine Service Department
Telephone:+81-3-3492-1305 Facsimile:+81-3-3779-1420 e-mail:tmsc@jrc.co.jp

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9.4. Spare Parts List for the Data Acquisition Unit NCT-84

BOX NO. P
SETS PER
SHIP NO. SPARE PARTS LIST FOR U S E
VESSEL
JCY-1900 NCT-84
Data Acquisition Unit
データ収集器
QUANTITY REMARKS
ITEM NAME OF OUTLINE WORKING DESCRIPTION SUB
NO. PART (Dimension in mm) PER PER SPARE MARK OF
JRC CODE NO.
SET VESS BOX NO.

Fuse 20 0215 3.15MXP


1 1 2
ヒューズ Φ5.2 5ZFAP00166

Fuse 20 MF51NR 250V 0.5


2 Φ5.2 4 8
ヒューズ 5ZFGD00019

11.0
3.8

Fuse 1203
3 2 4
16.5

ヒューズ 5ZFCK00016

11.0
3.8

Fuse 1215
4 1 2
16.5

ヒューズ 5ZFCK00017

MFR'S NAME JAPAN RADIO CO.,LTD. DRW.NO. 7ZXNA4018

Note: Spare Part (Description or JRC code Number) may be replaced with compatible part.
予備品(型名・コード)は、予告無く互換品に変更することがございます。
Inquiry regarding the order of a part : Marine Service Department
Telephone:+81-3-3492-1305 Facsimile:+81-3-3779-1420 e-mail:tmsc@jrc.co.jp

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10. MAINTENANCE CHECK LIST

Ship’s Name:
Date:

Installation Check List for VDR

Ship’s Information

Ship’s General Information


Items Information Remarks
Ship’s Name
IMO Number
Type of Ship
Flag State
Classification Society

Ship’s Propulsion /Rudder System Configuration


Items Specifications Remarks
Number of Rudder
Main Engine type
Number of Main Engine
Number of Shaft
Type of Propeller
Bow Thruster
Stern Thruster

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Records for Inspections for Initial Installation of VDR

1. Inspection
Ship’s Name
IMO Number
Place of Inspection
Date of Inspection
Inspection 1. Installation (Capsule 5.2 /Equipments 5.3) /Manuals
2. Ship’s Information (Up-date etc.)
3. General Condition
4. Verification of the VDR functions
5. Verification of Input date and Data stored in the capsule
Attachments for records 6. Installation Check List
7. Input Data as at / / /
8. Data/Output Information in the capsule

2. VDR Information
Product Manufacturer
Name/Model
Serial Number
Certificate Number
Installation Date
Manufactured Date

3. Manuals
Installation Manual (Hardware Part)

Instruction Manual

Playback Software Instruction Manual

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VDR(JCY-1900)INSTALLATION CHECKING LIST

Installation Dock Yard


Installation Ship Number & Ship
Name
Serial Number MB

Installation Period

Installation Person company

Section

Name

General description of work

1) Please check installation operations, using this Checking-List, in the case of VDR installation operation.
2) Please fill in “v” mark the check space of carried-out operations.
3) Please draw a slant line the check space of the item of the unit not contained in composition.
4) Please write down the contents of operations, the modification operations space, as you carried-out the modification operations.
5) Send this Installation Checking list to the Marine service Department after installation.
6) Upload the Installation report file to the “Ship list” on the Marine service WEB.
(Refer to the 4.2 clause for details of Installation report file.)

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Abbreviations list of each composition unit


This Checking-List is using abbreviations of each composition unit. The abbreviations list is shown below.

Abbreviation Unit name Type


FPC Fixed Protective Capsule Unit NDH-338
FFC Float-free Capsule Unit NDH-339/NDH-339B
JB Junction Box for FFC NQE-7700A
RCU Recording Control Unit NDV-1900/1950
OPU Operation Panel Unit NCG-1900/1950
MIC Microphone Unit NVT-181
WPMIC Waterproof Microphone Unit NVT-182
FGU Frame Grabber Unit NWP-69
DSC Digital Signal Converter 32ch NCT-82
Digital Signal Converter 64ch NCT-83
ACB Analog to Digital Converting Board CEF-60
DAU Digital Acquisition Unit NCT-84

1. The check before power on

No. Check items Check Name of check Modification operations Remark


person
1.1 Preparation before going to the ship.
Prepare the following.
1) Installation drawing
2) Configuration file
3) Installation Manual (Hardware Part) (this book)
4) Installation Checking-List (this book : chapter 9)
5) Installation Manual (Software Part)
6)Personal computer for maintenance (with LAN port, USB port)
7) USB memory (FAT32, less than 32GB)
8) Playback software (for users)

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No. Check items Check Name of check Modification operations Remark


person
1.2 Location
Check the installation location and fill in below ( ). Horizontal line is drew in ( ) of the
1) FPC ( ) unit not contained in composition.
2) FFC and JB
( ) OPU shall install at the Wheel House
3) RCU ( )
4) OPU Select the microphone model name.
( )
5) MIC1 ( NVT-181/ NVT-182 The existence of the ACB is filled in
Location: ) by DSC.
6) MIC2 ( NVT-181/ NVT-182
Location: ) Install the FGU near the
7) MIC3 ( NVT-181/ NVT-182 ECDIS/Rader.
Location: )
8) MIC4 ( NVT-181/ NVT-182 For DAU, write the existence or non-
Location: ) existence of the Gyro IF Board.
9) MIC5 ( NVT-181/ NVT-182
Location: )
10) MIC6 ( NVT-181/ NVT-182
Location: )
11) MIC7 ( NVT-181/ NVT-182
Location: )
12) MIC8 ( NVT-181/ NVT-182
Location: )
13) MIC9 ( NVT-181/ NVT-182
Location: )
14) MIC10 ( NVT-181/ NVT-182
Location: )
15) MIC11 ( NVT-181/ NVT-182
Location: )
16) MIC12 ( NVT-181/ NVT-182
Location: )
17) DSC1 ( ACB
Location: )
18) DSC2 ( ACB

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Location: )
19) FGU1
( )
20) FGU2
( )
21) FGU3
( )
22) DAU (GYRO IF
Location: )

1.3 Installation and fixation


Check the installation and fixation.

1) Fixed firmly
2) Check the FPC waterproof sealing.
3) Check the FFC and JB waterproof sealing.
4) Check the WPMIC waterproof sealing.

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1.4 Wiring
Check the wiring of each unit. Horizontal line is drawn on the
1) Check that the FPC wiring is the same as the installation drawing. unit not contained in composition.
2) Check that the FFC and JB wirings are the same as the installation
drawing.
3) Check that the RCU wiring is the same as the installation drawing.
4) Check that the OPU wiring is the same as the installation drawing.
5) Check that the MIC wiring is the same as the installation drawing.
6) Check that the WPMIC wiring is the same as the installation drawing.
7) Check that the DSC wiring is the same as the installation drawing.
8) Check that the FGU wiring is the same as the installation drawing.
9) Check that the DAU wiring is the same as the installation drawing.

1.5 Power line wiring


The each unit power switch is turned off. Turn on the breaker box switch. FPC, FFC, MIC, WPMIC and
Check the power line wiring. OPU need to turn ON the power
1) Check that the each unit is supplied from the emergency power. supply of RCU.
2) Measure the input voltage of each unit. And check that is the same as It is check needlessness.
the installation drawing. (FPC/FFC, OPU, MIC and WPMIC exclude.)
RCU V
DSC1 V
DSC2 V
FGU1 V
FGU2 V
FGU3 V
DAU V

1.6 Checking FFC Storage module


RCU power switch is turned off. Check the following.

1) EPIRB test (Refer to section 5.2.1 )


2) Visual Inspection (Refer to section 5.2.2 )
3) Check the expiration dates (Refer to section 5.2.3 )

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2. The check after power on

No. Check items Check Name of check Modification operations Remark


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2.1 Preparation before RCU power on
1) Connect the maintenance PC LAN port to the RCU DATA port by the
LAN cable.
2) Set up to DHCP mode of maintenance PC LAN adapter.
3) Check the Battery voltage above 12v DC. (Refer to section 5.3.3.) V

2.2 Checking RCU operation If the life time of a battery and the
Turn on the RCU power switch, wait about 2 minute and check the expiry date of Fan become within
following one year, an error judging will be
1) Check that the RCU two fans are rotating. (Refer to section 5.3.4.) carried out in a diagnostic
2) Check that the MCB “SYS” and “REC” led are lit. function.
(Refer to section 5.3.1.)
3) Check that the ARB “POWER”, “3.3V” and “5.0V” led are lit and
CD204 is blinked. (Refer to section 5.3.2.)

2.3 Checking OPU operation after RCU power on


1) Check that the Home screen is displayed.
2) Check that the touch panel operation and the touched position is
detected correctly.
3) Check that the dimmer function. (Refer to section 5.4.1.)
4) Check that the screen touch sound and the volume can be
adjusted.
(Refer to section 5.4.2.)
5) Check that the Home buttons function.
6) Check that the Jog Dial buttons function.

2.4 Checking FPC operation after RCU power on If the life time of a battery of
1) Check that power-supply voltage range is 19.5 to 25.2v DC at the underwater acoustic beacon unit
capsule junction box. V becomes within one year, an
2) Check that the Link led is blinked and the Speed led is lit at the error judging of capsule section
MCB’s FPC LAN connector. (Refer to section 5.3.1.) will be carried out in a diagnostic
3) Check that no FPC warning and caution are displayed on the OPU. function.

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2.5 Checking FFC operation after RCU power on
1) Check that power-supply voltage range is 37.0 to 54.1v DC at the
junction box.
2) Check that the Link led is blinked and the Speed led is lit at the V
MCB’s FFC LAN connector. (Refer to section 5.3.1.)
3) Check that no FFC warning and caution are displayed on the OPU.

2.6 Checking DSC operation


Turn on the DSC power switch, and check the following.
(Refer to section 5.6.)
1) Check that the TXD1 led is blinked at the power on.
2) Check that the POWER(5V) and POWER(12V) led is lit.
3) Check that the dry contact led is lit, if dry contact is closed.

2.7 Checking FGU operation after RCU turn on


Turn on the FGU power switch, and check the following.
1) Check that the fan is rotating.
2) Check that the Link led is blinked and the Speed led is lit (yellow
green) at the LAN connector. ( Refer to section 5.7.)
3) Check that no FGU warning and caution are displayed on the OPU.

2.8 Checking DAU operation after RCU turn on


Turn on the DAU power switch, and check the following.
1) Check that the “24V”, LINK and SPEED led is lit.(Refer to section
5.8)

2.9 Checking the VDR configuration


Turn on the maintenance PC and log in to “192.168.110.3” by browser.
Select [Home]→Tab[Installation]→[SYSTEM].
1) Select Tab[OWN Ship Information], Check the Ship Identification.
2) Select Tab[Replacement parts], Check the expiration date in
Replacement Parts.
3) Select Tab[Unit], Check each of Serial numbers.
(Refer to the Installation Manual (Software Part) 4.3)

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2.10 Checking the VDR recorded data on the OPU
Click the “Check” icon, and check the VDR recorded data.
1) Check that the sensor data ch1 to 24, and input via LAN.
2) Check that the Image data X-Band, S-Band.and ECDIS.
3) Check that the Audio data MIC and VHF.
4) Check that the Medium information.

2.11 Checking Sensor data on the OPU When the color of lamp is RED,
Click the “Check” icon, and click the “Sensor” column. Check the It checks that data is outputted
sensor data. Check the all channels by same procedure. from the sensor equipment.
1) Check that the status indication is Green.
2) Check that the NMEA sentence data is analyzed correctly. When two or more sentences
are registered for one port as
recording data, When all
sentences should be received.

2.12 Checking Image data on the OPU Check the Radar image of both
Click the “Check” icon, and click the “Image” column. Check the Image channels, when main Radar unit
data. Check the all channels by same procedure. and sub Radar unit are
1) Check that the status indication is Green. connected to the VDR.
2) Check that the Image is displayed correctly.

2.13 Checking MIC data on the OPU When a surrounding noise is


Click the “Check” icon, and click the “Audio” column. Check the MIC large, Since it may be set to Fail
sound data. Check the all channels by same procedure. cautions are required.
1) Check that the status indication is Green.
2) Check that the recording and playback function. (Refer to section
5.5.)
3) Check that the MIC test is “Pass”. (Refer to section 5.5.)

2.14 Checking VHF data on the OPU


Click the “Check” icon, and click the “Audio” column. Check the VHF
sound data. Check the all channels by same procedure.
1) Check that the recording and playback function. (Refer to section
5.5.)

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2.15 The checking DSC contact input LED on the DSC (Refer to 5.6)
The contact input is checked in the following procedure, after power on State of dry contact
1) The external equipment contact output is turned on and off. CLOSE: Green LED lights up
2) Check that the indicator is changed green / red on the maintenance OPEN: Green LED lights out
web “Dry contact” menu.
The "Dry contact" menu is in
"Detail" of ch set as DSC.
2.16 The checking DSC analog input Ex1: In the case of -10V to
DSC is checked in the following procedure, after power on +10V range:
1) The external equipment analog output is turned high and low. +8V = +80%
2) Check that the indicator is changed green / red on the maintenance Ex2: In the case of -20mA to
web “Analog I/F” menu. +20mA range:
50-ohm resistance is added.
4mA = +20% (0.2V)
10mA = +50% (0.5V)

The conversion equation is not


offset value and gain value of
an equation of 1st.

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2.17 The check of Gyro I/F (GIF) (Heading) after power on (If Gyro I/F (GIF) is Only when Gyro I/F (GIF) is
available) connected to Gyro.
Gyro I/F (GIF) is checked in the following procedure, after power on
RCU
1) Confirm a Heading caution which indicates an initial value of
Heading not entered.
2) Set the parameter for receiving signal with DIP switch on the GIF.
3) Enter the initial value for heading with the OPU.
4) Check that sentence data is displayed on window of real time
monitor.
Check that the value of heading in the recording sentences and the
value currently outputted from the Gyro are in agreement.
5) Enter the all information of Gyro connected to the Gyro I/F (GIF) in
the RCU with Maintenance software.
6) Check that all diagnosis lamp of Sensor section on the SYSTEM
screen of Maintenance software are displayed as GREEN.

2.18 The check of Gyro I/F (GIF) (Ship speed) after power on (If Gyro I/F (GIF) Only when Gyro I/F (GIF) is
is available) connected to Speed Log
Gyro I/F (GIF) is checked in the following procedure, after power on
RCU
1) Set the pulse number for receiving signal with DIP switch on the
GIF.
2) Check that sentence data is displayed on window of real time
monitor.
Check that the value of speed in the recording sentences and the
value currently outputted from the Speed Log are in agreement.
3) Enter the all information of Speed log connected to the Gyro I/F
(GIF) in the RCU with Maintenance software.
4) Check that all diagnosis lamp of Sensor section on the SYSTEM
screen of Maintenance software are displayed as GREEN.

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3. The total check

No. Check items Check Name of check Modification operations Remark


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3.1 Checking record data of the Long-term recording medium
Download the 2 hours record data from the Long-term recording
medium with the APT download software. Playback and check the
record data.
1) Check that Serial input ch1 to 24, and input via LAN.
2) Check that the Image data X-Band, S-Band and ECDIS.
3) Check that the Audio data MIC and VHF.
4) Check that the ECDIS chart information.
(Refer to Playback Software Instruction Manual Section 4.)
3.2 Checking record data of the FPC
Download the 2 hours record data from the FPC with the APT
download software. Playback and check the record data.
1) Check that Serial input ch1 to 24, and input via LAN.
2) Check that the Image data X-Band, S-Band and ECDIS.
3) Check that the Audio data MIC and VHF.
4) Check that the ECDIS chart information.
(Refer to Playback Software Instruction Manual Section 4.)
3.3 Checking record data of the FFC
Download the 2 hours record data from the FFC with the APT
download software. Playback and check the record data.
1) Check that Serial input ch1 to 24, and input via LAN.
2) Check that the Image data X-Band, S-Band and ECDIS.
3) Check that the Audio data MIC and VHF.
4) Check that the ECDIS chart information.
(Refer to Playback Software Instruction Manual Section 4.)
3.4 Checking record data copied from USB port on the OPU
Copy 1 hour record data to a memory from USB port on the OPU.
Playback and check the record data.
1) Check that Serial input ch1 to 24, and input via LAN.
2) Check that the Image data X-Band, S-Band and ECDIS.
3) Check that the Audio data MIC and VHF.
4) Check that the ECDIS chart information.
(Refer to Instruction Manual 4.4)

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3.5 Checking UPS function
Check the UPS function following procedure.
1) Turn off the breaker switch of the RCU power supply.
2) Check that the “Blackout” caution is displayed on the OPU.
3) Turn on the breaker switch of the RCU power supply.
4) Check that the “Blackout” caution is disappeared on the OPU.

3.6 Checking the RMS function


1) Select the Tab ”Remote Maintenance” → “RMS LOGVIEWER” on
the maintenance web menu.
2) Check that all diagnosis lamp of ch are displayed as GREEN.
3.7 Checking the Forwarding function
1) Select the Tab ”Option” → “FORWADING” on the maintenance
web menu.
2) Check the setting, connect PC to RCU.
(Refer to the Installation Manual (Software Part) 5.1.)
3) Use the Playback Software, check the recording data.
(Refer to the Playback Software Instruction Manual Section 4.)

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4. The final check

No. Check items Check Name of check Modification operations Remark


person
4.1 Final Check
1) Reboot the RCU.
2) Check that no alarm and caution are displayed on the OPU.

4.2 Output the Installation result report file


(Refer to Installation Manual (Software Part) 4.8.)
1) Output the report file on maintenance web menu.
2) Upload the report files to the “Ship list” on the Marine service WEB
later.

4.3 Check the spare parts


1) Check that all spare parts are complete.

4.4 Explain the following item to the captain or the duty officer.
1) VDR instructions include performance check functions.
2) Change the OPU password.
3) When an accident occurs, save the record data.
4) When the Echo Sounder, Speed Log and Autopilot are power off,
VDR generate sensor data error, but this operation is normal, VDR
is not failure.
5) When Gyro I/F is connected to Gyro, a heading setting alarm occurs
at the time of VDR reboot. This operation is normal VDR is not failure.
6) Don’t use the Playback Software for marine accident investigator.

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11. INSTALLATION REPORT


11.1. VDR INSTALLATION REPORT

DECLARATION ON COMPLETION OF INITIAL INSPECTION

FOR VDR PERFORMANCE TEST

To Date:

Vessel :
(Name)
IMO Number :

1. This is to certify that the initial inspection for the VDR on board the captioned
vessel have been completed satisfactorily as follows.

1) Date of Completion of Inspection:


2) Place of Inspection:

3) Name/Model of VDR:
4) Serial Number:
5) Manufacturer:
6) Certificate Number of Type approval:

2. The items of performance test have been examined and recorded in accordance
with
the requirements of SOLAS V/18.8 and found to be in compliance with the IMO
Resolution MSC.333 (90) /MSC.494(104).

□ Initial Installation Check □ Ship’s Information up-date

□ General Condition □ Verification of the VDR


Functions
□ Verification of Input Data and Data Stored in the Capsule

(□ Tick as appropriate)

Inspection Company:
Signature of Inspector:

(Name: )

Ship’s Name:
Date:

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Installation Check List for VDR


Ship’s Information
1. Ship’s General Information
Item Information Remarks
Ship’s Name
IMO Number
Type of Ship
Flag State
Classification Society

2. Ship’s Propulsion /Rudder System Configuration


Item Specification Remarks
Number of Rudder
Main Engine type
Number of Main
Engine
Number of Shaft
Type of Propeller
Bow Thruster
Stern Thruster

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3. VDR Information
Item Information Remarks
Software / version

Position of
Fixed Protective Capsule Unit
Position of
Float-free Capsule Unit
Position of
Recording Control Unit
Position of
Operation Panel Unit
Position of
Data Signal Converter
Position of
Data Acquisition Unit
Position of Microphone Unit 1.
2.
3
4.
5.
6.
7.
8.
9.
10.
11.
12.
Position of GNNS X. m
(GPS Antenna) Y. m
Z. m
Ship’s Width m
Ship’s Length m

Note:
X: Distance from center line
of
port/starboard direction
Y: Distance from stern
Z: Distance from summer
load lines
Date of Initial Data Input
(Date of data set in JRC Factory)
Date of Up-Dated Data input
(Date of data set onboard)

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Records for Inspections for Initial Installation of VDR


1. Inspection
Ship’s Name
IMO Number
Place of Inspection
Date of Inspection
Inspection
□ Installation / Manuals

□ Ship’s Information (Up-date etc.)

□ General Condition

□ Verification of the VDR functions

□ Verification of Input date and Data stored in the capsule


Attachments for
□ Installation Check List
records
□ Input Data as at / / /

□ Data/Output Information in the capsule

2. VDR Information
Product Manufacturer
Name/Model
Serial Number
Certificate Number
Installation Date
Manufactured Date

3. Manuals
Installation Manual

Operation Manual

Playback Equipment Operation Manual

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4. Summary of Verification of Installations and Functions (Capsule/Equipments)


4.1 Summary of Verification of Capsule/Equipment Installations
Item Results
Status of Equipment Installation
Condition of Equipments (External Damage etc.)
Clearance around Equipments
Condition of Connector, Terminal, Earth
Condition of Indicator Lamp
Condition of Knobs on the panels
Power Main Power (Category of Distribution Diagram exp 100V )
Reserved Power (Category of Distribution Diagram exp 100V )
Expiry Date of Reserved Battery
Expiry Date of Battery for Acoustic Beacon
Expiry Date of HRU for FFC
Expiry Date of Battery for FFC

4.2 Summary of Verification of the VDR functions


No. Check Item Result
1 Default Data to be described in VDR (Refer to Check List)
2 Final Memory Media Function (Refer to 5.1)
3 Sensor Signal Integrity
(Refer to 5.3.1, 5.3.3, 5.3.4)
4 Microphone function (Refer to 5.3.2)
5 Malfunction Monitor Condition required (Refer to 5.1)
6 VDR Alarm Indication (Refer to 5.1)
Note: Result shall be marked after each respective inspection completed

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5. Verification of Installation and Function (Capsule/Equipment)


5.1 Implementation of system operation
General operation
No. Procedure & Specification Result
1 On cutting off the power supply from ship’s main, VDR power
management should shift to battery backup mode, which is to
supply power source from built-in battery.
2 On cutting off the power supply from ship’s main, visible alarms
should be happened.
3 As long as the system operates in normal condition with acquiring
all necessary data and signals and with correct wiring, no error
should be appeared.
4 Data recording should be able to be stopped by pressing
“RECORD STOP/START” button on the OPU when recording.
RECORDING STOP alarm should be appeared.
5 Data recording should be able to be re-started by pressing
“RECORD STOP/START” button on the OPU when stopping
record.
RECORDING STOP alarm should be disappeared.
6 Data recording into the Fixed protective capsule, the Float-free
capsule and the internal storage should be able to be downloaded
to a PC.

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5.2 Inspection of Capsule Installation


1) General
1. Fixed protective capsule Connected / Not connected
The Fixed protective capsule shall be sited in the vicinity of the Bridge on external deck area of the
vessel. The capsule shall be positioned clear of rigging and other potential obstructions and as
near as to the centerline of the ship as practicably possible.
1 Separation from fuel or other potential fire sources
2 Separation from probable sources of mechanical damage
3 Operational environment for continued survivability
4 Accessibility for copying of recorded data and for routine maintenance
5 Facilitation of underwater removal and retrieval by both divers and
Remotely Operated Vehicles (ROVs). There shall be a clear unobstructed
space in the vicinity
of the capsule to allow an ROV or diver to work.
2. Float-free capsule Connected / Not connected
The Float-free capsule shall be sited in the vicinity of the Navigation bridge, i.e. on the wings of the
Navigation bridge. Access via vertical ladder should not be accepted. A location on the top of the
wheelhouse may be accepted to fulfill the requirement if assessable by stairs.
1 Avoidance of being caught in railings, superstructure, etc.
2 Location of easily released manually and brought to the survival craft by
one person.
3 Location of not be in a radar mast or any other places which only be
reached by vertical ladder.
4 Use of steel plate on the back of the bracket if mounted on a railing.

2) Safety distance from Magnetic Compass


According as the Magnetic compass Safety Distance requirement, safety distance
between magnetic compass and the capsules shall be kept.
According as the magnetic safety distance guidance of equipment, safety distance
between equipment and magnetic compass shall be kept.

3) Visibility and marking


Painting condition of the capsules (Degradation of painting )
External condition of the capsules (External damage etc.)
Condition of retro-reflective materials (Degradation etc.)
Caution plate “ Careful to remove” on the capsule to be readable
Condition of removable device on the capsules (rusty, stick etc.)

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5.3 Validity and verification of recording data /Serviceability check of sensors and devices

This section is to confirm validation and to verify recording data acquired from sensors / devices
in coinciding to the connected equipment and interface condition that are described in final drawing
(last plan). In addition, serviceability and accuracy of sensors and/or devices connected to VDR
system shall be checked.

5.3.1 Sensor / device data


Note1: At the item of Outputted from, manufacturer name is described.
Note2:At the item of connection interface, type of signal or sentence is described.
No. Procedure & Specification Result
1 Data and time data should be acquired and recorded.
The recorded data should be accurate in acquisition.
Outputted from:
Connection Interface:
2 Ship’s position data should be acquired and recorded. The recorded
data should be accurate in acquisition.
Outputted from:
Connection Interface:
3 Ship speed data (either over-the-ground or through-water) should
be acquired and recorded.
The recorded data should be accurate in acquisition.
Outputted from:
Connection Interface:
4 Ship’s heading data should be acquired and recorded. The recorded
data should be accurate in acquisition.
Outputted from:
Connection Interface:
5 Water depth data via echo sounder should be acquired and
recorded.
The recorded data should be accurate in acquisition.
Outputted from:
Connection Interface:
6 Bridge main alarms (e.g. BNWAS), which are forced to indicate on
bridge should be acquired and recorded. Acquired alarms are
specified in the final plan of VDR system.
Outputted from:
Connection Interface:
7 Rudder order data should be acquired and recorded.
The recorded data should be accurate in acquisition.
Outputted from:
Connection Interface:

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(continued)
No. Procedure & Specification Result
8 Actual rudder angle (rudder response) data should be acquired and
recorded. The recorded data should be accurate in acquisition.
Outputted from:
Connection Interface:
9 Engine order data should be acquired and recorded. The recorded data
should be accurate in acquisition.
Outputted from:
Connection Interface:
10 Engine revolution data should be acquired and recorded. The recorded
data should be accurate in acquisition.
Outputted from:
Connection Interface:
11 Thruster order data should be acquired and recorded. The recorde
d data should be accurate in acquisition.
Outputted from:
Connection Interface:
12 Thruster revolution data should be acquired and recorded. The recorded
data should be accurate in acquisition.
Outputted from:
Connection Interface:
13 Hull door status data should be acquired and recorded.
[* In case of the ship which is forced to indicate on bridge for only RO-
RO passenger ship.]
Outputted from:
Connection Interface:
14 Watertight door status data should be acquired and recorded.
[* In case of the ship which is force to indicate on bridge.]
Outputted from:
Connection Interface:
15 Fire door status data should be acquired and recorded.
[* In case of the ship which is forced to indicate on bridge for only RO-
RO passenger ship.]
Outputted from:
Connection Interface:
16 Hull stress monitoring data should be acquired and recorded. The
recorded data should be accurate in acquisition.
[* In case of the ship which is forced to install by IMO regulation]
Outputted from:
Connection Interface:
17 Wind direction and speed data should be acquired and recorded. The
recorded data should be accurate in acquisition.
[* If fitted with wind direction and speed meter (anemometer).]
Outputted from:
Connection Interface:
18 AIS data should be acquired and recorded. The recorded data should
be accurate in acquisition.
Outputted from:
Connection Interface:

(continued)
No. Procedure & Specification Result
19 Rolling motion data should be acquired and recorded. The recorded
data should be accurate in acquisition.
[* If fitted with electronic inclinometer.]

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Outputted from:
Connection Interface:
20 Electronic logbook data should be acquired and recorded. The recorded
data should be accurate in acquisition.
[* If fitted with electronic logbook.]
Outputted from:
Connection Interface:

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5.3.2 Voice communication via microphone


No. Procedure & Specification Result
Audio signals at microphones placed in bridge should be
recorded continuously. And audio signals should be played
back.
Playback No.1 Microphone Connected/ Not connected
Track 1 Location
No.2 Microphone Connected/ Not connected
Location
Playback No.3 Microphone Connected/ Not connected
Track 2 Location
No.4 Microphone Connected/ Not connected
Location
Playback No.5 Microphone Connected/ Not connected
Track 3 Location
No.6 Microphone Connected/ Not connected
Location
Playback No.7 Microphone Connected/ Not connected
Track 4 Location
No.8 Microphone Connected/ Not connected
Location
Playback No.9Microphone Connected/ Not connected
Track 5 Location
No.10 Microphone Connected/ Not connected
Location
Playback No.11 Microphone Connected/ Not connected
Track 6 Location
No.12 Microphone Connected/ Not connected
Location

5.3.3 Radio communication via VHF Radiotelephone


No. Procedure & Specification Result
Audio signals on VHF radiotelephone connected to VDR
system should be recorded continuously. And audio signals
should be played back.
Playback VHF No.1 Connected/ Not connected
Track 1 Equipment
VHF No.2 Connected/ Not connected
Equipment
Playback VHF No.3 Connected/ Not connected
Track 2 Equipment
VHF No.4 Connected/ Not connected
Equipment

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5.3.4 RADAR/ECDIS display image


Procedure & Specification Result
Video signals from RADAR/ECDIS equipment connected with VDR
system should be recorded continuously. And Video signals should be
played back.
RADAR No.1 Connected / Not connected
Equipment
RADAR No.2 Connected / Not connected
Equipment
RADAR No.3 Connected / Not connected
Equipment
RADAR No.4 Connected / Not connected
Equipment
ECDIS No.1 Connected / Not connected
Equipment
ECDIS No.2 Connected / Not connected
Equipment

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11.2. S-VDR INSTALLATION REPORT

DECLARATION ON COMPLETION OF INITIAL INSPECTION

FOR S-VDR PERFORMANCE TEST

To Date:

Vessel :
(Name)
IMO Number :

1. This is to certify that the initial inspection for the S-VDR on board the captioned vessel have been
completed satisfactorily as follows.

1) Date of Completion of Inspection:


2) Place of Inspection:

3) Name/Model of S-VDR:
4) Serial Number:
5) Manufacturer:
6) Certificate Number of Type approval:

2. The items of performance test have been examined and recorded in accordance with
the requirements of SOLAS V/18.8 and found to be in compliance with the IMO Resolution
MSC.163 (78) /MSC.493(104).

□ Initial Installation Check □ Ship’s Information up-date

□ General Condition □ Verification of the S-VDR Functions

□ Verification of Input Data and Data Stored in the Capsule

(□ Tick as appropriate)

Inspection Company:
Signature of Inspector:
(Name: )

Ship’s Name:
Date:

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Installation Check List for S-VDR


Ship’s Information
1. Ship’s General Information
Item Information Remarks
Ship’s Name
IMO Number
Type of Ship
Flag State
Classification Society

2. Ship’s Propulsion /Rudder System Configuration


Item Specification Remarks
Number of Rudder
Main Engine type
Number of Main
Engine
Number of Shaft
Type of Propeller
Bow Thruster
Stern Thruster

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3. S-VDR Information
Item Information Remarks
Software / version

Position of
Fixed Protective Capsule Unit
,if connected
Position of
Float-free Capsule Unit
,if connected
Position of
Recording Control Unit
Position of
Operation Panel Unit
Position of
Data Signal Converter
Position of
Data Acquisition Unit
Position of Microphone Unit 1.
2.
3
4.
5.
6.
7.
8.
9.
10.
11.
12.
Position of GNNS X. m
(GPS Antenna) Y. m
Z. m
Ship’s Width m
Ship’s Length m

Note:
X: Distance from center line of
port/starboard direction
Y: Distance from stern
Z: Distance from summer
load lines
Date of Initial Data Input
(Date of data set in JRC Factory)
Date of Up-Dated Data input
(Date of data set onboard)

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Records for Inspections for Initial Installation of S-VDR


1. Inspection
Ship’s Name
IMO Number
Place of Inspection
Date of Inspection
Inspection
□ Installation / Manuals

□ Ship’s Information (Up-date etc.)

□ General Condition

□ Verification of the S-VDR functions

□ Verification of Input date and Data stored in the capsule


Attachments for
□ Installation Check List
records
□ Input Data as at / / /

□ Data/Output Information in the capsule

2. S-VDR Information
Product Manufacturer
Name/Model
Serial Number
Certificate Number
Installation Date
Manufactured Date

3. Manuals
Installation Manual

Operation Manual

Playback Equipment Operation Manual

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4. Summary of Verification of Installations and Functions (Capsule/Equipments)


4.1 Summary of Verification of Capsule/Equipment Installations
Item Results
Status of Equipment Installation
Condition of Equipments (External Damage etc.)
Clearance around Equipments
Condition of Connector, Terminal, Earth
Condition of Indicator Lamp
Condition of Knobs on the panels
Power Main Power (Category of Distribution Diagram exp 100V )
Reserved Power (Category of Distribution Diagram exp 100V )
Expiry Date of Reserved Battery
Expiry Date of Battery for Acoustic Beacon
,if connected
Expiry Date of HRU for FFC
,if connected
Expiry Date of Battery for FFC
,if connected

4.2 Summary of Verification of the S-VDR functions


No. Check Item Result
1 Default Data to be described in S-VDR (Refer to Check List)
2 Final Memory Media Function (Refer to 5.1)
3 Sensor Signal Integrity (Refer to 5.3.1, 5.3.3, 5.3.4)
4 Microphone function (Refer to 5.3.2)
5 Malfunction Monitor Condition required (Refer to 5.1)
6 S-VDR Alarm Indication (Refer to 5.1)
Note: Result shall be marked after each respective inspection completed

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5. Verification of Installation and Function (Capsule/Equipment)


5.1 Implementation of system operation
General operation
No. Procedure & Specification Result
1 On cutting off the power supply from ship’s main, S-VDR power
management should shift to battery backup mode, which is to
supply power source from built-in battery.
2 On cutting off the power supply from ship’s main, visible alarms
should be happened.
3 As long as the system operates in normal condition with acquiring
all necessary data and signals and with correct wiring, no error
should be appeared.
4 Data recording should be able to be stopped by pressing
“RECORD STOP/START” button on the OPU when recording.
RECORDING STOP alarm should be appeared.
5 Data recording should be able to be re-started by pressing
“RECORD STOP/START” button on the OPU when stopping
record.
RECORDING STOP alarm should be disappeared.
6 Data recording into the Fixed protective capsule and/or the Float-
free capsule should be able to be downloaded to a PC.
7 Data recording into the internal storage should be able to be
downloaded to a PC.

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5.2 Inspection of Capsule Installation


1) General
1.Fixed protective capsule Connected / Not connected
The Fixed protective capsule shall be sited in the vicinity of the Bridge on external deck area of the
vessel. The capsule shall be positioned clear of rigging and other potential obstructions and as
near as to the centerline of the ship as practicably possible.
1 Separation from fuel or other potential fire sources
2 Separation from probable sources of mechanical damage
3 Operational environment for continued survivability
4 Accessibility for copying of recorded data and for routine maintenance
5 Facilitation of underwater removal and retrieval by both divers
and Remotely Operated Vehicles (ROVs). There shall be a clear
unobstructed space in the vicinity
of the capsule to allow an ROV or diver to work.
5. Float-free capsule Connected / Not connected
The Float-free capsule shall be sited in the vicinity of the Navigation bridge, i.e. on the wings of the
Navigation bridge. Access via vertical ladder should not be accepted. A location on the top of the
wheelhouse may be accepted to fulfill the requirement if assessable by stairs.
1 Avoidance of being caught in railings, superstructure, etc.
2 Location of easily released manually and brought to the survival craft by
one person.
3 Location of not be in a radar mast or any other places which only be
reached by vertical ladder.
4 Use of steel plate on the back of the bracket if mounted on a railing.

2) Safety distance from Magnetic Compass


According as the Magnetic compass Safety Distance requirement, safety distance
between magnetic compass and the capsules shall be kept.
According as the magnetic safety distance guidance of equipment, safety distance
between equipment and magnetic compass shall be kept.

3) Visibility and marking


Painting condition of the capsules (Degradation of painting )
External condition of the capsules (External damage etc.)
Condition of retro-reflective materials (Degradation etc.)
Caution plate “ Careful to remove” on the capsule to be readable
Condition of removable device on the capsules (rusty, stick etc.)

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5.3 Validity and verification of recording data /Serviceability check of sensors and devices

This section is to confirm validation and to verify recording data acquired from sensors / devices
in coinciding to the connected equipment and interface condition that are described in final drawing
(last plan). In addition, serviceability and accuracy of sensors and/or devices connected to S-VDR
system shall be checked.

5.3.1 Sensor / device data


Note1: At the item of Outputted from, manufacturer name is described.
Note2: At the item of connection interface, type of signal or sentence is described.
No. Procedure & Specification Result
1 Data and time data should be acquired and recorded.
The recorded data should be accurate in acquisition.
Outputted from:
Connection Interface:
2 Ship’s position data should be acquired and recorded. The recorded
data should be accurate in acquisition.
Outputted from:
Connection Interface:
3 Ship speed data (either over-the-ground or through-water) should
be acquired and recorded.
The recorded data should be accurate in acquisition.
Outputted from:
Connection Interface:
4 Ship’s heading data should be acquired and recorded. The recorded
data should be accurate in acquisition.
Outputted from:
Connection Interface:
5 Water depth data via echo sounder should be acquired and
recorded.
The recorded data should be accurate in acquisition.
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
6 Bridge main alarms (e.g. BNWAS), which are forced to indicate on
bridge should be acquired and recorded. Acquired alarms are
specified in the final plan of S-VDR system.
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
7 Rudder order data should be acquired and recorded.
The recorded data should be accurate in acquisition.
Available for S-VDR Yes / No
Outputted from:
Connection Interface:

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(continued)
No. Procedure & Specification Result
8 Actual rudder angle (rudder response) data should be acquired and
recorded. The recorded data should be accurate in acquisition.
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
9 Engine order data should be acquired and recorded. The recorded
data should be accurate in acquisition.
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
10 Engine revolution data should be acquired and recorded. The
recorded data should be accurate in acquisition.
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
11 Thruster order data should be acquired and recorded. The reco
rded data should be accurate in acquisition.
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
12 Thruster revolution data should be acquired and recorded. The
recorded data should be accurate in acquisition.
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
13 Hull door status data should be acquired and recorded.
[* In case of the ship which is forced to indicate on bridge for only
RO-RO passenger ship.]
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
14 Watertight door status data should be acquired and recorded.
[* In case of the ship which is force to indicate on bridge.]
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
15 Fire door status data should be acquired and recorded.
[* In case of the ship which is forced to indicate on bridge for only
RO-RO passenger ship.]
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
16 Hull stress monitoring data should be acquired and recorded. The
recorded data should be accurate in acquisition.
[* In case of the ship which is forced to install by IMO regulation]
Available for S-VDR Yes / No
Outputted from:
Connection Interface:

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(continued)
No. Procedure & Specification Result
17 Wind direction and speed data should be acquired and recorded. The
recorded data should be accurate in acquisition.
[* If fitted with wind direction and speed meter
(anemometer).]
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
18 AIS data should be acquired and recorded. The recorded data should
be accurate in acquisition.
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
19 Rolling motion data should be acquired and recorded. The recorded
data should be accurate in acquisition.
[* If fitted with electronic inclinometer.]
Available for S-VDR Yes / No
Outputted from:
Connection Interface:
20 Electronic logbook data should be acquired and recorded. The
recorded data should be accurate in acquisition.
[* If fitted with electronic logbook.]
Available for S-VDR Yes / No
Outputted from:
Connection Interface:

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5.3.2 Voice communication via microphone


No. Procedure & Specification Result
Audio signals at microphones placed in bridge should be
recorded continuously. And audio signals should be played
back.
Playback No.1 Microphone Connected / Not connected
Track 1 Location
No.2 Microphone Connected / Not connected
Location
Playback No.3 Microphone Connected / Not connected
Track 2 Location
No.4 Microphone Connected / Not connected
Location
Playback No.5 Microphone Connected / Not connected
Track 3 Location
No.6 Microphone Connected / Not connected
Location
Playback No.7 Microphone Connected / Not connected
Track 4 Location
No.8 Microphone Connected / Not connected
Location
Playback No.9Microphone Connected / Not connected
Track 5 Location
No.10 Microphone Connected / Not connected
Location
Playback No.11 Microphone Connected / Not connected
Track 6 Location
No.12 Microphone Connected / Not connected
Location

5.3.3 Radio communication via VHF Radiotelephone


No. Procedure & Specification Result
Audio signals on VHF radiotelephone connected to S-VDR
system should be recorded continuously. And audio signals
should be played back.
Playback VHF No.1 Connected / Not connected
Track 1 Equipment
VHF No.2 Connected / Not connected
Equipment
Playback VHF No.3 Connected / Not connected
Track 2 Equipment
VHF No.4 Connected / Not connected
Equipment

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5.3.4 RADAR display image


Procedure & Specification Result
Video signals from RADAR equipment connected with S-VDR system
should be recorded continuously. And Video signals should be played
back.
RADAR No.1 Connected / Not connected
Equipment
RADAR No.2 Connected / Not connected
Equipment
RADAR No.3 Connected / Not connected
Equipment
RADAR No.4 Connected / Not connected
Equipment

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12. ANNUAL INSPECTION

12.1. Declaration on Completion of Annual Inspection for VDR

VOYAGE DATA RECORDER PERFORMANCE TEST REPORT


Note – Insert Yes for success, No for failure or N/A for non fitted interfaces in these boxes, as appropriate.
Yes No N/A
Ship’s details
Ship’s name
Flag
IMO number
Date keel laid
Gross tonnage

Voyage data recorder details


Manufacturer
Model
System serial number
Software version number
Date fitted

Inspection Details
Name person conducting testing
Company
Inspection date
Inspection location

1. Pre-existing alarms
Confirm that no alarms were present at start of procedure.

2. Power supply alarm check


Remove source of external power. Confirm that alarm is activated.
Record time (hh.mm)

3. Reserve power source check


Allow VDR to continue running for 1 hour 55 minutes from ‘2’ above.
Confirm that equipment is still operating at this time, with no additional
alarms.
Record time (hh.mm)

4. Reserve power source shutdown check


2 hours 05 minutes from ‘2’ above confirm that the VDR has
automatically stopped recording.
Record time (hh.mm)

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5. Expiry dates
Unit Expiry date (where applicable)
Acoustic beacon
Float-free capsule’s battery
Float-free capsule’s HRU
Reserve power source

6. Acoustic beacon test


Using manufacture’s test equipment confirm that acoustic beacon is
functional or by the substitution of a certified fully operational unit.

7. Overall condition of equipment


Inspect equipment and record condition, tick if satisfactory:
Sub unit Notes on condition
Protective capsule
Float free capsule
External cables
Main unit

8. Interfaces: Operation and recording


Date and time Preferably external to
ship (e. g. GPS)
Ship’s position Electronic Positioning
system
Speed (through water or Ship’s designated speed
over ground) and distance measuring
equipment
Heading Ship’s compass
Bridge audio 2 or more bridge and 1
or more wing
microphones
Communications Audio VHF

Radar data-post display Master and No.2 Radar


selection
AIS AIS
ECDIS Primary ECDIS
Water depth Echo sounder
Main alarms All mandatory alarms
on bridge
(e.g. BNWAS)
Rudder order and Steering gear and
response autopilot
Engine order and Telegraphs, controls and
response thrusters

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Hull opening status All mandatory status


information displayed
on bridge
Watertight and fire door All mandatory status
status information displayed
on bridge
Acceleration and hull Hull stress and response
stresses monitoring equipment
where fitted
Wind speed and direction Anemometer where
fitted

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AIS AIS
Rolling motion Electronic inclinometer
where fitted
Configuration data Information of VDR
and sensors
Electronic logbook Electronic logbook
where fitted

9. Change or repair of sensors


Check maintenance records of VDR
Confirm any defective properly rectified
Person authorized by the Manufacturer Ship’s representative

Date Date

If the manufacturer does not complete a review and issue a completed test report within 45 days, this test
report should go forward for certification.

10. Playback equipment


Inspect equipment and record condition, tick if satisfactory:
Data medium (Internal storage, FPC, FFC)
Playback software CDs (CYC-825, CYC-826)
Basic instruction for downloading data from VDR
LAN cable
Connection and playback achieved on a laptop computer

Confirmation of replay of data as information on playback software


(Text file, Png file, Wav file)
Conversion of data into open industry formats (IEC61996-1 Annex C)

11. Documentation
Inspect documentation and record presence and suitability, tick if satisfactory:
Location of the fixed recording medium and float-free recording medium
Location of microphones
Location of the data interface
Location of the playback equipment
Location of all other components of the VDR system
Operation and maintenance manual

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12. Manufacturer’s analysis

Note - This confirms the endorsement by the manufacturer of the tests and that the master record/database has
been checked.

Manufacture’s analysis of 48-hour log is attached and in accordance with


International Electrotechnical Commission (IEC) 61996-1:2013 Maritime
navigation and radiocommunication equipment and systems – Shipborne
voyage data recorder (VDR) – Performance requirements – Methods of
testing and required test results section 4.6 – Data items to be recorded
(resolution MSC.333(90), section 5.5). Confirmation that all data is
available throughout the 12-hour recording.
Date and time of above log.

13. Observations and additional manufacturer’s requirements

Note -This specifically provides for the logging of significant events that may have occurred on board since
the previous test, including the refitting of equipment or major unit change to existing equipment. − Any or all
of which may have an impact on the availability or quality of the VDR input signal.

This performance test was conducted in accordance with SOLAS regulation V/18.8 and forms part of the
procedure for the issue of the Annual Performance Test Certificate. The results, information and any
comments should be relayed to the manufacturer in accordance with the instructions contained within the
Operation Manual. Subject to satisfactory results, an Annual Performance Test Certificate will then be issued.

In accordance with the principles of harmonization of Certificates, the Certificate, when issued, will remain
valid until the next annual re-validation of that Certificate, subject to the equipment being maintained in
appropriate operational condition.

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12.2. Annual Inspection Procedures

A. Information of Ship and VDR


Information of ship and VDR are checked at first.

No. Procedure
1 Check the Ship name, IMO number and ship type.
2 Check the VDR type, serial number, manufactured date, installed date and type approval number.

B. General Inspection
1. Installation condition of component units

No. Procedure & Specification


1 Check the installation condition of each component unit.
2 Check the connection condition of external wiring.
3 Check the installation condition of each cable.
4 Make sure that the label and nameplate of each component unit are correctly fitted.

1.1 Installation condition of the Fixed Capsule


No. Procedure & Specification
1 Check the condition of the fixed capsule circumference.
2 Check that no damage or corrosion on the release lever is found.
3 Check that no submergence inside the connection box on the capsule is found.
4 Check the visibility of marking and retro-reflective materials shall be clear.
5 Check that no fading of the seal or the painting color of fluorescent orange is found.
6 Check that no damage or corrosion on the water switch pin of the underwater acoustic beacon is found.
7 Check that the validity term of the battery of the underwater acoustic beacon is left more than one year.
8 Connect the digital tester to the water switch pin of the underwater acoustic beacon. Check if the battery
voltage of the underwater beacon is DC2.97V or more. If you use an analog tester, the voltage of the
beacon may be measured lower than the necessary value although the actual voltage is normal.

1.2 Installation condition of the Float Free Capsule


No. Procedure & Specification
1 Check the condition of the float free capsule circumference.
2 Check that no damage or corrosion on the bracket is found.
3 Check that no submergence inside the waterproof connection box for the capsule is found.
4 Check the visibility of marking and retro-reflective materials shall be clear.
5 Check that no fading of the seal or the painting color of fluorescent orange is found.
6 Check that no damage or corrosion on the HRU is found.
7 Make sure that the label and nameplate of each component unit are not peeling or hazy.
8 Check that the validity term of the battery for the float free capsule is left more than one year.
9 Check that the validity term of the HRU is left more than one year.

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1.3 Installation condition of the Recording Control Unit


No. Procedure & Specification
1 Check that the validity term of the UPS battery is left more than one year.
2 Check the input voltage.
3 Check the output voltage.
4 Check the output voltage for the capsule.

1.4 Installation condition of the other component units


No. Procedure & Specification
1 Check the input voltage.

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2. Functional inspection
*In case of S-VDR, the “*” item is not necessary to check.

No. Procedure & Specification S-VDR


1 Make sure that on cutting off the power supply from ship’s main, VDR power management
shall shift to battery backup mode, which is to supply power source from built-in batteries.
2 Make sure that on cutting off the power supply from ship’s main, alert message shall be
displayed.
3 Check that no sensor error occurs when all sensors are in normal condition.
4 Check that no microphone error occurs.
5 Check that no Radar video record error occurs.
6 Check that no ECDIS video record error occurs. *
7 Check that no capsule error occurs.
8 Check that no initial error occurs.
9 Check that no power supply error occurs.
10 Check that no other errors occur.
11 Make sure that pressing the “RECORD STOP” button shall terminate data recording to the
fixed capsule, the float-free capsule and the internal storage.
12 Make sure that pressing the “RECORD RESTART” button shall restart data recording to
the fixed capsule, the float-free capsule and the internal storage.

3. Validity and verification of recording data /


Serviceability check of sensors and devices

Verify the recording data acquired from sensors/devices is conformable to the connected equipment and
interface condition that are described in final drawing (last plan). In addition, check serviceability and
accuracy of sensors and/or devices connected to VDR system.

3.1 Configuration data

No. Procedure & Specification


1 Check the recording of the ship name and IMO number by the maintenance software.
2 Check the recording of the type approval country and the certificate number by the maintenance
software.
3 Check the recording of the software version number by the maintenance software.
4 Check the recording of the registrants of the initial configuration data and the amendment configuration
data by the maintenance software.
5 Check the recording of the registration dates of the initial configuration data and the amendment
configuration data by the maintenance software.

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3.2 Sensor data


* S-VDR: The sensor data marked “*” should be recorded when the data interface is IEC-61162 standard.
When radar images cannot be recorded, the output data of AIS must be recorded as an alternative.

No. Procedure & Specification S-VDR


1 Date and time data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
2 Ship’s position data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
3 Ship speed data (either over-the-ground or through-water) shall be acquired and recorded.
Check that the data is accurately acquired. Check the output equipment and connection
interface condition.
4 Ship’s heading data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
5 Water depth data from echo sounder shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
6 Rudder order data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
7 Actual rudder angle (rudder response) data shall be acquired and recorded. Check that the
data is accurately acquired. Check the output equipment and connection interface condition.
8 Engine order data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
9 Engine order response data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
10 Hull door status data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
[* In case of the RO-RO passenger ship that is obliged to indicate to the bridge.
11 Watertight door status data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
[* In case of the ship that is obliged to indicate to the bridge.]
12 Fire door status data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
[* In case of the ship that is obliged to indicate to the bridge.]
13 Hull stress monitoring data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
[* In case of the ship that is obliged to install by IMO regulation.]
14 Wind direction and speed data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
[* If fitted with wind direction and speed meter (anemometer).]
15 AIS data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
(S-VDR only subject: When radar images cannot be recorded, the output data of AIS must be
recorded as an alternative.)
16 Rolling motion data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
[* If fitted with rolling motion.]
17 Electronic logbook data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
[* If fitted with electronic logbook.]

3.3 Bridge Audio data

No. Procedure & Specification


1 Audio signals at microphones placed in bridge shall be recorded continuously. And audio signals are
played back. Check the installation positions of the microphones. And check number of the installed
microphone.

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3.4 Communication Audio data

No. Procedure & Specification


1 Audio signals from VHF radiotelephone connected to VDR system shall be recorded continuously. And
VHF audio signals are played back. Check the output equipment. And check number of the connected
VHF radiotelephones.

3.5 RADAR Video data

No. Procedure & Specification


1 Video signals from selected RADAR/ARPA equipment connected with VDR system shall be recorded
every 15 seconds. And video signals are played back. Check the output equipment.

Note)
When VDR detects that RADAR is under the standby mode by any of the following information, image
record cycle is changed to every 20 minutes.

3.6 ECDIS Video data

No. Procedure & Specification


1 Video signals from ECDIS equipment connected with VDR system shall be recorded every 15 seconds.
And video signals are played back. Check the output equipment.

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3.7 Main Alarm data

No. Procedure & Specification


- Main alarm data on the bridge shall be acquired and recorded. Check that the data is accurately acquired.
1 Steering gear power unit power failure data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
2 Steering control system power failure data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
3 Low steering gear hydraulic fluid level data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
4 Steering system electric phase failure/overload data shall be acquired and recorded. Check that the data
is accurately acquired. Check the output equipment and connection interface condition.
5 Propulsion machinery remote control failure data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
6 Low propulsion starting air pressure data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
7 Imminent slowdown or shutdown of propulsion system data shall be acquired and recorded. Check that
the data is accurately acquired. Check the output equipment and connection interface condition.
8 Automatic shutdown of propulsion machinery data shall be acquired and recorded. Check that the data
is accurately acquired. Check the output equipment and connection interface condition.
9 Fault requiring action by or attention of the officer on watch data shall be acquired and recorded. Check
that the data is accurately acquired. Check the output equipment and connection interface condition.
10 Watertight door low hydraulic fluid level data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
11 Watertight door low gas pressure data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
12 Loss of stored energy data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
13 Watertight door electrical power loss data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
14 High water level alarm data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
15 Opening indicator data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
16 Water level pre-alarm data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
17 Water level main-alarm data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
18 Alarm system normal power supply failure data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
19 Hydrocarbon gas detection in tanker cargo pump rooms data shall be acquired and recorded. Check that
the data is accurately acquired. Check the output equipment and connection interface condition.
20 Fire detection in periodically unattended, automated or remotely controlled machinery space data shall
be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and
connection interface condition.
21 Loss of required ventilation data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
22 Fixed local application fire-extinguishing system activation data shall be acquired and recorded. Check
that the data is accurately acquired. Check the output equipment and connection interface condition.
23 Water level pre-alarm data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
24 Water level main-alarm data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
25 Personnel alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
26 BNWAS first stage audible alarm data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.

27 High and low temperature of cargo and high temperature of heat-exchanging medium data shall be
acquired and recorded. Check that the data is accurately acquired. Check the output equipment and

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connection interface condition.


28 High temperature in tanks data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
29 Oxygen concentration in void spaces data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
30 Malfunctioning of temperature controls of cooling systems data shall be acquired and recorded. Check
that the data is accurately acquired. Check the output equipment and connection interface condition.
31 High and low pressure in cargo tank data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
32 Gas detection equipment data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
33 Hull or insulation temperature data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
34 Cargo high pressure, or high temperature at discharge of compressors data shall be acquired and
recorded. Check that the data is accurately acquired. Check the output equipment and connection
interface condition.
35 Gas detecting system monitoring chlorine concentration data shall be acquired and recorded. Check that
the data is accurately acquired. Check the output equipment and connection interface condition.
36 High pressure in chlorine cargo tank data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
37 High temperature in tanks data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
38 Oxygen concentration in void spaces data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
39 Failure of mechanical ventilation of cargo tanks data shall be acquired and recorded. Check that the data
is accurately acquired. Check the output equipment and connection interface condition.
40 Liquid cargo in the ventilation system data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
41 Vacuum protection of cargo tanks data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
42 Inert gas pressure monitoring data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
43 Gas detection equipment data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
44 Gas detection after bursting disk for chlorine data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
45 Low water level alarm data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
46 Fixed fire detection and fire alarm systems‘ power loss or fault condition data shall be acquired and
recorded. Check that the data is accurately acquired. Check the output equipment and connection
interface condition.
47 Fire detection signal data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
48 Fire detection manually operated call point section unit indicator data shall be acquired and recorded.
Check that the data is accurately acquired. Check the output equipment and connection interface
condition.
49 Fire detection for periodically unattended machinery spaces data shall be acquired and recorded. Check
that the data is accurately acquired. Check the output equipment and connection interface condition.
50 Loss of required ventilation data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
51 Liquid cooling system failure data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
52 Automatic fire detection system data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
53 Bilge alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the
output equipment and connection interface condition.
54 Remote machinery alarm system data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.

55 Fuel line failure data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.

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56 Lubricating oil pressure or level falling below a safe level data shall be acquired and recorded. Check
that the data is accurately acquired. Check the output equipment and connection interface condition.
57 Lubricating fluid supply failure or lubrication fluid pressure loss data shall be acquired and recorded.
Check that the data is accurately acquired. Check the output equipment and connection interface
condition.
58 Unattended space bilge alarm data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
59 Failure of any remote or automatic control system data shall be acquired and recorded. Check that the
data is accurately acquired. Check the output equipment and connection interface condition.
60 Malfunction or unsafe condition data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
61 Indication of conditions requiring immediate action data shall be acquired and recorded. Check that the
data is accurately acquired. Check the output equipment and connection interface condition.
62 Steering system electric overload data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
63 Steering system electric phase failure data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
64 Electrical distribution system low insulation level data shall be acquired and recorded. Check that the
data is accurately acquired. Check the output equipment and connection interface condition.
65 Propulsion machinery remote control failure data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
66 Low starting air pressure data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
67 Imminent slowdown or shutdown of the propulsion data shall be acquired and recorded. Check that the
data is accurately acquired. Check the output equipment and connection interface condition.
68 Steering gear phase failure/overload alarm data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
69 Fault requiring attention data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
70 Alarm system normal supply failure data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
71 Fire detection system alarm data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
72 Smoke detection system power loss Gas detection and alarm system data shall be acquired and recorded.
Check that the data is accurately acquired. Check the output equipment and connection interface
condition.
73 Fire detection or automatic sprinkler operation data shall be acquired and recorded. Check that the data
is accurately acquired. Check the output equipment and connection interface condition.
74 Fire detection system fault data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
75 Smoke detection system power loss data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
76 Smoke detection data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.

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DOC No. 7ZPNA4407E
INSPECTION CHEC LIST FOR VDR

13. INSPECTION CHECK LIST FOR VDR


1 General descriptions of the equipment
Ship’s name y. m. d.
Test date

Type Serial number Type approval number

y. m. y. m.
Manufacturer Manufactured date Installed date

2 General check items


Condition of indication lamps and
Suitability of components G. / NG. Condition of installation G. / N.G.
equipment G. / N.G.
Condition of connectors and
G. / N.G.
Condition of labels and grounds Condition of operation knobs and
G. / N.G.
markings switches G. / N.G.
Condition of wiring G. / N.G.

Condition of the release


Surroundings condition of Visual check for integrity and water
G. / N.G. mechanism for the G. / N.G.
the protective capsule tightness of the protective capsule G. / N.G.
protective capsule
Power source Voltage of main power
V G. / N.G.
source Change over from main power source G. / N.G.
Voltage of emergency to emergency power source
V G. / N.G.
power source
Dedicated reserve power Voltage of reserve power Date:
V G. / N.G. Date of Expiry
source source (Note: Renewed / No renewed)
Recording control unit Confirmation of operating function G. / N.G.
and data acquisition unit Mean of protection against tampering
G. / N.G.
Activation of mutable audible alarm and persistent visual the data
G. / N.G.
indication

Acoustic underwater Operation of the beacon G. / N.G.


beacon fitted the fixed
Date:
capsule Battery for the beacon Date of Expiry
(Note: Renewed / No renewed)
INSPECTION CHEC LIST FOR VDR

Operation of test transmission G. / N.G.

Date:
Float-free capsule Battery for the capsule Date of Expiry
(Note: Renewed / No renewed)
Date:
HRU for the Capsule Date of Expiry
(Note: Renewed / No renewed)
INSPECTION CHEC LIST FOR VDR

3 Function check items


Confirmation items Subject of confirmation Judgment
1 Type approved authority and reference G. / N.G.
2 IMO vessel identification number G. / N.G.
3 Software version(s) used G. / N.G
System configuration 4 Microphone locations and recording port allocation G. / N.G.
information and data source 5 VHF communications to be recorded G. / N.G.
identity to be recorded in 6 Date and time – from which source obtain G. / N.G.
the final recording medium 7 Ship’s position – from which EPFS obtain and relative position of antenna of EPFS on vessel G. / N.G.
8 Other data inputs - identification of which equipment is supplying recorded data; sign conventions and identity of All
G. / N.G.
alarm/door inputs
9 Automatic Insertion date and time of last amendment G. / N.G.
1 Recorded data that was retain for 12 h G. / N.G.
2 Co-relation in date and time of all data items G. / N.G.
3 Recording interval of all data items G. / N.G.
Operational data items to be 4 Continuity of sequential records G. / N.G.
recorded in the final
5 Accuracy of recorded data (if accuracy is prescribed) G. / N.G.
recording medium
6 Recording integrity (details to be checked by Annexes A and B)
6.1 Recorded data (except the alarm data on the bridge) Apply annex A
6.2 Alarm data on the bridge Apply annex B

4 Final check items


The confirmation of the protection such as the The confirmation of the synthetic operation
Self check function G. / N.G. G. / N.G. G. / N.G.
cover to prevent an electric shock after maintenance is finished

5 Note (describe if repair and /or replacement is done)


INSPECTION CHEC LIST FOR VDR

Annex A: Recorded data (except the alarm data on the bridge) Test date

* S-VDR: The sensor data marked “*” should be recorded when the data interface is IEC-61162 standard.
When radar images cannot be recorded, the output data of AIS must be recorded as an alternative.

Date and time of Indicator data or other data on


Data items Recorded data Judgment Notes
confirmation the bridge
1 Date and time G. / N.G.
2 Ship’s position G. / N.G.
3 Speed G. / N.G.
4 Heading G. / N.G.
5 Bridge audio G. / N.G.
6 Communications audio G. / N.G.
7 Radar video data In case of S-VDR
G. / N.G. Connection is unnecessary when the
radar does not have RGB signals port
(If radar images cannot be recorded) In case of S-VDR
8 AIS data It is not necessary when radar images
G. / N.G. can be recorded.
In case of VDR, AIS data shall be
recorded.
9 ECDIS video data In case of S-VDR
ECDIS video record is not necessary.
10 Depth by echo sounder G. / N.G. *
11-1 Rudder order and response G. / N.G. *
11-2 Engine order and response G. / N.G. *
12 Hull openings (doors) status G. / N.G. *
13-1 Watertight door status G. / N.G. *
13-2 Fire door status G. / N.G. *
(If sensor is provided) *
G. / N.G.
14-1 Hull stresses
14-2 Accelerations G. / N.G. *
(If sensor is provided) *
G. / N.G.
15-1 Wind speed
15-2 Wind direction G. / N.G. *
INSPECTION CHEC LIST FOR VDR

Date and time of Indicator data or other data on


Data items Recorded data Judgment Notes
confirmation the bridge
(If sensor is provided)
G. / N.G.
16 Rolling motion
(If sensor is provided)
G. / N.G.
17 Electronic logbook
INSPECTION CHEC LIST FOR VDR

Annex B: Alarm data on the bridge*a Test date


(S-VDR: Connection is unnecessary when the sensor does not have IEC61162-1 signal port.)
Date and time of Alarm on the
Data items Alarm recording Judgment Notes
confirmation bridge
1 Steering gear power unit power failure Audible
Record G. / N.G.
+Visual
2 Steering control system power failure Audible
Record G. / N.G.
+Visual
3 Low steering gear hydraulic fluid level Audible
Record G. / N.G.
+Visual
4 Steering system electric phase failure/ Audible
Record G. / N.G.
overload +Visual
5 Propulsion machinery remote control Audible
Record G. / N.G.
failure +Visual
6 Low propulsion starting air pressure Audible
Record G. / N.G.
+Visual
7 Imminent slowdown or shutdown of Audible
Record G. / N.G.
propulsion system +Visual
8 Automatic shutdown of propulsion Audible
Record G. / N.G.
machinery +Visual
9 Fault requiring action by or attention of Audible
the officer on watch (machinery alarm +Visual
including automatic change-over alarm
Record G. / N.G.
and alarm for all important pressures,
temperatures, fluid levels and other
essential parameters)
10 Watertight door low hydraulic fluid Audible
Record G. / N.G.
Level +Visual
11 Watertight door low gas pressure Audible
Record G. / N.G.
+Visual
12 Loss of stored energy Audible
Record G. / N.G.
+Visual
13 Watertight door electrical power loss Audible
Record G. / N.G.
+Visual
14 High water level alarm Audible
Record G. / N.G.
INSPECTION CHEC LIST FOR VDR

Date and time of Alarm on the


Data items Alarm recording Judgment Notes
confirmation bridge
15 Opening indicator Audible
Record G. / N.G.
+Visual
16 Water level pre-alarm Audible
Record G. / N.G.
+Visual
17 Water level main-alarm Audible
Record G. / N.G.
+Visual
18 Smoke detection system power loss Audible
Record G. / N.G.
+Visual
19 Hydrocarbon gas detection in tanker Audible
Record G. / N.G.
cargo pump rooms +Visual
20 Fire detection in periodically Audible
unattended, automated or remotely +Visual Record G. / N.G.
controlled machinery space
21 Loss of required ventilation Audible
Record G. / N.G.
+Visual
22 Fixed local application Audible
Record G. / N.G.
fire-extinguishing system activation +Visual
23 Water level pre-alarm Audible
Record G. / N.G.
+Visual
24 Water level main-alarm Audible
Record G. / N.G.
+Visual
25 Personnel alarm Audible
Record G. / N.G.
+Visual
26 BNWAS first stage audible alarm Audible
Record G. / N.G.

27 High and low temperature of cargo and Audible


high temperature of heat-exchanging +Visual Record G. / N.G.
medium
28 High temperature in tanks Audible
+Visual Record G. / N.G.
+measuring
29 Oxygen concentration in void spaces Audible
+Visual Record G. / N.G.
+measuring
INSPECTION CHEC LIST FOR VDR

Date and time of Alarm on the


Data items Alarm recording Judgment Notes
confirmation bridge
30 Malfunctioning of temperature controls Audible
Record G. / N.G.
of cooling systems +Visual
31 High and low pressure in cargo tank Audible
Record G. / N.G.
+Visual
32 Gas detection equipment Audible
Record G. / N.G.
+Visual
33 Hull or insulation temperature Audible
+Visual Record G. / N.G.
+measuring
34 Cargo high pressure, or high Audible
Record G. / N.G.
temperature at discharge of compressors +Visual
35 Gas detecting system monitoring Audible
Record G. / N.G.
chlorine concentration +Visual
36 High pressure in chlorine cargo tank Audible
Record G. / N.G.
+Visual
37 High temperature in tanks Audible
+Visual Record G. / N.G.
+measuring
38 Oxygen concentration in void spaces Audible
+Visual Record G. / N.G.
+measuring
39 Failure of mechanical ventilation of Audible
Record G. / N.G.
cargo tanks +Visual
40 Liquid cargo in the ventilation system Audible
Record G. / N.G.
+Visual
41 Vacuum protection of cargo tanks Audible
Record G. / N.G.
+Visual
42 Inert gas pressure monitoring Audible
Record G. / N.G.
+Visual
43 Gas detection equipment Audible
Record G. / N.G.
+Visual
44 Gas detection after bursting disk for Audible
Record G. / N.G.
chlorine +Visual
INSPECTION CHEC LIST FOR VDR

Date and time of Alarm on the


Data items Alarm recording Judgment Notes
confirmation bridge
45 Low water level alarm Audible
Record G. / N.G.
+Visual
46 Fixed fire detection and fire alarm Audible
Record G. / N.G.
systems‘ power loss or fault condition +Visual
47 Fire detection signal Audible
Record G. / N.G.

48 Fire detection manually operated call Audible


Record G. / N.G.
point section unit indicator +Visual
49 Fire detection for periodically Audible
Record G. / N.G.
unattended machinery spaces +Visual
50 Loss of required ventilation Audible
Record G. / N.G.
+Visual
51 Liquid cooling system failure Audible
Record G. / N.G.
+Visual
52 Automatic fire detection system Audible
Record G. / N.G.
+Visual
53 Bilge alarm Audible
Record G. / N.G.
+Visual
54 Remote machinery alarm system Audible
Record G. / N.G.
+Visual
55 Fuel line failure Audible
Record G. / N.G.
+Visual
56 Lubricating oil pressure or level falling Audible
Record G. / N.G.
below a safe level +Visual
57 Lubricating fluid supply failure or Audible
Record G. / N.G.
lubrication fluid pressure loss +Visual
58 Unattended space bilge alarm Audible
Record G. / N.G.
+Visual
59 Failure of any remote or automatic Audible
Record G. / N.G.
control system +Visual
60 Malfunction or unsafe condition Audible
Record G. / N.G.
+Visual
61 Indication of conditions requiring Audible
Record G. / N.G.
immediate action +Visual
INSPECTION CHEC LIST FOR VDR

Date and time of Alarm on the


Data items Alarm recording Judgment Notes
confirmation bridge
62 Steering system electric overload Audible
Record G. / N.G.
+Visual
63 Steering system electric phase failure Audible
Record G. / N.G.
+Visual
64 Electrical distribution system low Audible
Record G. / N.G.
insulation level +Visual
65 Propulsion machinery remote control Audible
Record G. / N.G.
failure +Visual
66 Low starting air pressure Audible
Record G. / N.G.
+Visual
67 Imminent slowdown or shutdown of the Audible
Record G. / N.G.
propulsion +Visual
68 Steering gear phase failure/overload Audible
Record G. / N.G.
alarm +Visual
69 Fault requiring attention Audible
Record G. / N.G.
+Visual
70 Alarm system normal supply failure Audible
Record G. / N.G.
+Visual
71 Fire detection system alarm Audible
Record G. / N.G.
+Visual
72 Gas detection and alarm system Audible
Record G. / N.G.
+Visual
73 Fire detection or automatic sprinkler Audible
Record G. / N.G.
operation +Visual
74 Fire detection system fault Audible
Record G. / N.G.
+Visual
75 Smoke detection system power loss Audible
Record G. / N.G.
+Visual
76 Smoke detection Visual
Record G. / N.G.
JCY-1900/1950
JCY-1900 1950
VOYAGE DATA RECORDER (VDR)
SIMPLIFIED VOYAGE DATA RECORDER (S-VDR)

INSTALLATION
MANUAL
(Hardware Part)

Not use the asbestos

For further information,contact:

URL Head office : http://www.jrc.co.jp/eng/


Marine Service Department
1-7-32 Tatsumi, Koto-ku, Tokyo 135-0053, Japan
e-mail : tmsc@jrc.co.jp
One-call : +81-50-3786-9201
ISO 9001, ISO 14001 Certified

CODE No.7ZPNA4407E AUG. 2022 Edition 6

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