CONSTRUCTION

WUHUAN Talcher Fertilizers Project

ENGINEERING 17125-PC09-EQ-003

CO., LTD
INSPECTION AND TEST PLAN 1 of 10 Rev.0

ITP FOR STATIC EQUIPMENT

For Bidding

0 For Approval

Rev. Description Prepared by Checked by Approved by Date

 ITP for Static Equipment Installation

Inspection Class
Standard or code Inspection
No. Items Name Acceptance criteria Frequency Record Remarks
executed method Owner/ WUHUA Subcontr
PMC N actor

1 Construction Preparation

1.The completeness, practicality

According to detail
Inspection of construction Checking and and safety of eqipment and
requirement for Before start A04 Confirmation of Measurement
1.1 Equipment and measuring qualified apparatus. device at site
H H P
equipment and working
apparatus certificate 2.The availability of equipment
apparatus
and apparatus1

Case-open Inspection of Visual & EQ-006 Record of Case-open Check of

1.2 Equipment Packing List Packing List Each Equipment H H P
Equipment checking Equipment

Actual
Foundation acceptance and Meet design and standard EQ-001 Record of Re-measurement for
1.3 Design drawing measurement at Before installation Foundation H H P
Handover requirement
site

2 Equipment Installation

Installation of Tower Steel ruler, Tape, EQ-008 Installation Record of Vertical

2.1 Design drawing Meet drawing requirement Each Equipment Equipment
W W P
（vertical） Equipment model plate

Installation of Horizontal Steel ruler, Tape, EQ-009 Installation Record of

2.2 Design drawing Meet drawing requirement Each Equipment W W P
Equipment model plate Horizontal Equipment

EQ-012 Quality Control Table For

Visual & Assembling Sectioned Column
2.3 Equipment Field Assembly Work Procedure Meet drawing requirement Each Equipment W W P
checking EQ-013 Record of Field Assembly and
Welding of Equipments

Visual &
2.4 Grouting Design drawing Meet drawing requirement After installation N/A W W P
checking

Installation of the Equipment Steel ruler, Tape, EQ-010 Record of Tray Installation
2.5 Design drawing Meet drawing requirement Each Equipment EQ-011 Record of Equipment Filling
W W P
Internal model plate

MUST NOT BE COPIED, TRANSMITTED TO OTHERS OR USED WITHOUT PERMISSION OF WUHUAN ENGINEERING CO. LTD 2 of 3
 ITP for Static Equipment Installation

Inspection Class
Standard or code Inspection
No. Items Name Acceptance criteria Frequency Record Remarks
executed method Owner/ WUHUA Subcontr
PMC N actor

Cleaning and Closing of the Visual & EQ-049 Manhole closed checking
2.6 Work Procedure Before close. H W P
Equipment checking Record

"H"—Hold point

"W"—Witness point
remark

"R"—Review Point

"S"—Surveillance

"P"—Performer

MUST NOT BE COPIED, TRANSMITTED TO OTHERS OR USED WITHOUT PERMISSION OF WUHUAN ENGINEERING CO. LTD 3 of 3
 Talcher Fertilizers Limited WUHUAN Job. No.
WUHUAN
Coal Gasification Plant, Talcher
ENGINEERING
CO.,LTD. Confirmation of Measurement device at site 1 of 1 Rev. 0

Report No. XXXXX-Unit Code-Speciality Code -A04-Serial Number

Location/Area: Construction Site Checked date:
No Descriptions Acc/Rej Remarks
Measurement Device specification

1
2
3

Conclusion after checking & operation:

This measurement device at site checked and meet construction required.
Representatives Name & signature Key roll Date
Subcontractor
Contractor WUHUAN
Owner TFL/PCM
 WUHUAN

Project:
Record of Re-measurement for
EQ-001 Unit:
Foundation
Section:

Item
Equipment Name
No.
Distance allow deviation ±10mm Elevation allowable deviation ±20mm
Design Actual Design Actual
Item Deviation Item Deviation
Value Value Value Value

Measurement Point Numbers shown on sketch:

Conformation on the Result of Re-measurement:

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-001
 WUHUAN

Project:
Record of Case-open Check of
EQ-006 Unit:
Equipment
Section:

Name of
Tag No.
Equipment

Inspection of Equipment:

Treatment of Defects on Equipment:

No objection.

Handover Record of Documents and Special Tools delivered together with Equipment:

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-006
 WUHUAN

Project:
Installation Record of Vertical
EQ-008 Unit:
Equipment
Section:

Name of Type and

Tag No
Equipment Specification

h represents the distance between the two measured points. (Unit: mm)

h Allowable deviation of Plumbness

Item Orientation Top Bottom Deviation

Plumb

Plumb

Elevation Drawing: Actual:

Conclusion

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-008
 WUHUAN

Project:
Installation Record of Horizontal
EQ-009 Unit:
Equipment
Section:

Name of Type and

Tag No
Equipment Specification

(Unit: mm)

Item Measured Position Allowable Deviation Actual Value Actual Deviation

C
Elevation
D

B-C
Axial levelness
D-E

B-D
Radial Levelness
C-E

L OD

Conclusion

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-009
 WUHUAN

Project

EQ-010 R e c o r d o f Tr a y I n s t a l l a t i o n Unit

Section

Name of
Tag No Type
Equipment

Distance between bottom of the Downcomer and

Levelness of Tray Height Deviation of weir Levelness of weir
Serial the Upper Surface of Liquid Receiving Tray
Number of
Tray Allowable Value Actual Measured Allowable Value Measured Value Allowable Value Measured Value
Allowable Value (mm) Measured Value (mm)
(mm) Value (mm) (mm) (mm) (mm) (mm)

1
2

3
4

5
6

Remark and Conclusion:

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-010
 WUHUAN

Project

EQ-011 Record of Equipment Filling Unit

Section
Name of Type and
Tag No
Equipment Specification
Sectional
Fillings description Specification of Fillings Filling Height (m) Remark
SN

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-011
 WUHUAN

Project
Quality Control Table For Assembling
EQ-012 Unit
Sectioned Column
Section

Location No. Name of equipment

Specification Material
Design pressure
Design temp.
(MPa)
Medium Standard for execution

Inspection Item Construction Team Contractor

Acceptance of equipment & material

Welding process & welder’s qualification

Assembling inspection

Visual inspection of weld

Non-destructive testing

Heat-treatment of weld

Medium
Pressure
Pressure(MPa)：
test
Duration(Min)
Note

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-012
 WUHUAN

Project
Record of Field Assembly and
EQ-013 Unit
Welding of Equipment
Section
Name of Type and
Tag No
Equipment Specification

Joint No.

Bae metals

Filler metals

Welding Process

WPS/PQR

Welder’s ID

Out of roundness Tolerance : I.D. * 0.5%

Nominal (Max-Min)
0-180° 45-225° 90-270° 135-315°
I.D. Out of roundness

Outside Perimeter Tolerance : Perimeter * 0.5%

Measured Position Nominal Outside Perimeter Actual Outside Perimeter Difference

Straightness Tolerance : 1/1000, Max 50mm

Measured Position 1 2 3 Max-Min

0°

90°

Note: The sketch map of welding aperture, distribution of welder and section classification of non-damaging inspection.

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-013
 WUHUAN

Project
Record of Machinery
EQ-019 Unit
Installation
Section

Name of Type and

Tag No
Equipment Specification

Allowable Value Measured Value

Item
(mm) (mm)

Elevation Deviation

Longitudinal
Deviation in Central
line position
Transversal

Verticality Deviation

Longitudinal
Levelness Deviation
Transversal

Remark or Attached Sketch:

Conclusion:

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-019
 WUHUAN

Project
Record of Machinery
EQ-020 Dismantling Inspection and Unit
Re-assembly
Section

Name of
Tag No
Equipment

Actual Measured
Allowable Measured Values
Value When
Positions Measured and Content of Inspection Value During Dismantling
Re-assembling
(mm) and Inspection (mm)
(mm)

Remark:

Conclusion:

Construction Team: Contractor: Owner/PMC Others:

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-020
 WUHUAN

Project
Construction Quality Inspection
EQ-027 Unit
Record of Industrial Boiler
Section

Name of Equipment Tag No

Subcontract Owner Inspection

Item of Inspection Result of Inspection Contractor
or /PMC Date

Inspection on Boiler Structure

before Construction

Material of Boiler
Construction

Wall Bricklaying

Liner Pouring Forming

Surface of Protection Layer of

Furnace Wall

Appearance of Fire-proofing
Concrete

Appearance of Adiabatic
Concrete

Liner-sticking of Fire-proofing
Fiber

Construction Record and

Experiment Report

Remark:

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-027
 WUHUAN

Project
Installation Inspection Record
EQ-028 Unit
of Industrial Boiler
Section

Name of Equipment Tag No Drawing No

Sub-Construction

Inspector
Item of Inspection Result of Inspection Inspection
Sub-Construction Owner / PMC
Date

Inspection on Equipment,
Components and Materials

Re-measurement of
Foundation Construction

Installation of Steel-work of
Boiler

Welding and Installation of

Pipe Sheet and Boiler Pipe

Installation and Regulation of

Spring Supports and Hangers

Installation of Burners

Installation of Heat Recovery

System

Pressure Test

Construction Record and

Non-destructive Inspection
Report

Remark:

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-028
 WUHUAN

Project

EQ-029 Furnace Drying Record Unit

Section

Name of Equipment Tag No

Drying Date From (Y) (M) (D) (H) to (Y) (M) (D) (H)， Total (D)

Drying Method

Furnace Drying Record

Temperature Speed of Temperature Speed of
Consumed Time Consumed Time
Section Temperature Section Temperature
(h) (h)
(℃) Increasing(℃/h) (℃) Decreasing(℃/h)

Furnace Drying Curve:

°C
Remark: The thin solid line is the
controlling line,
while the thick solid line is the
actual line.

0
Time（ ）

Conclusion:

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-029
 WUHUAN

EQ-049 Manhole Closed Checking Record

Report No Location

Course No Tank No

Record:

Conclusion：

SUBCONTRACTOR WUHUAN OWNER/PMC OTHER

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

Tab.EQ-049