E-15

332/J2480 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

MONO-BOOM RAM
125- 85-1259
A MIN L 1790 A
55 44 44
Z=14 52 TAB-BOOM RAM
Z=92 125- 85-1203 45
45 MIN L 1733
53
C2 C2
@ 51 @
56 VENTS TO ATMOSPHERE 61 r Aj
F-12 G-4 M M
59 BOOM POS RAM
185- 95-660 54
P T
MIN.L 1240
i=21.6 C2 C2
P
60 62 50 V2
B V2
Dr 120- 80-1012
An 10u
G-1 BUCKET RAM P P
B 151cm
3 T MIN.L 1583 T
B
T
N' T'1 T1 T2 V2 x
18 58 ARM RAM
X X 130- 95-1580 @ 46 46 @ G-14 V2
BRAKE LIGHT MIN L 2150
30 SWITCH 3.5Bar P
P
ON :0.5MPa
T'2 (5.0Kgf/cm 2
) T
Ak
N A1 A2
PRE-CHARGE G-4
:3.7MPa B1 B2
31 279Bar at210l/min PB1 PB2 T3 T4 M2 M1
(37.7Kgf/cm 2
) 48 @ TAB 145 BAR
31 R1 R2 o
F-12
P M 86 @ MONO 175 BAR
ACCUMULATOR CHARGE
@ 47 T
R X CUT IN :12MPa (122Kgf/cm 2
)
T2 T1
C 32 CUT OUT:15MPa (153Kgf/cm 2
) Ai
G-4
C
A MU B
PRESS. RIGHT LEFT
CHARGE
WARNING
OFF:10.5MPa
2
(107Kgf/cm )

57 f
G-15 - - -
B k t As p j n y v
F-11 G-13 H-14 F-12 I-15 G-10 G-15 G-14

P
B02 A02 B01 A01 b1 B1 A1 b2 B2 A2 b3 B3 A3 b4 B4 A4 b5 B5 A5 Pst b6 B6 A6 b7 B7 A7

200+2

200+2
T2 T4

DOWN
FWD

OUT

CLOSE
23 230 190 190 392 392 392 392 265 392

HAM/AUX
RIGHT
Am
250 250 392 392
T5 G-2

DOWN
D 0.5 0.5 0.6 0.6 0.5 D

LIFT
63
62
61
T1 T3

245Bar 245Bar Ac Ab Ad Aa
372 H-16 H-14 H-16 H-13

DOZER
BUCKET
TRAVEL
SWING

BOOM
HAMMER ONLY
83

ARM

TAB
AUX
Duese 2x 0.8 A1 B1 A2 B2 &

.
160cc/ 0.8 343 314
29 rev 2
Q=40l/min
T1 15 T2
3 bar Ae 14 Ah
H-12 H-12
0.9
P1 P2

LOWER
Q=0.7L/min.
0.5 0.5 0.6 0.6 0.5

UP
Af Ag
E H-11 H-11 E
185Bar

LEFT

AUX

REV

UP
IN

OPEN
0.4
7bar 1.2 3.5 bar
Ak Bj 16 17
E-2 E-2 Al
Mp a6 a7 16
G-15 24 a01 S T H a1 a2 a3 a4 a5 P P" LS MLS LS1 K
28 DRDA L l s g q i m z w #
L R F-11 G-13 G-15 F-12 H-15 F-11 G-15 G-14

OPTION OPTION TRAVEL(L) OPTION

T EF 36 HAM/AUX TAB DOZER STABS
PRIORITY 7 HAM
39 38 34 35
VALVE AUX AUX OUT IN BACKWARD -
FORWARD UP DOWN
3.5Bar ON 6.2Bar
F 200Bar F
P 37
# 16
9803/9540-5

Ao
b 27 21 H-14
G-15 L Pst

23 16
T12 T11 k l m o p r q
2 C-8 E-8 F-12 C-12 C-10 B-10 E-10
T1 T10 22 19 RIGHT LEFT UP DOWN OUT IN d c
25 B1 C6 B2 B3 C1 C2 B4 B5 C3 C4 B6 G-9 G-9

T2 T9 40 1 P 3 T 2 1 P 3 T 2 2 T 3 P 1 2 T 3 P 1
An 15 A Ar
B-4
1 3 c e I-14
C10
Ap
T3 T8 F-14 s t v x w f I-9 g z y
d E-9 D-9 C-14 B-14 E-14 D-10 E-10 E-13 C-13
H-8
F-14

G T4 T7 Ai Aj Ak C7 u T4 P4 h
G
Aq Am C-14 A-10 B-14 G-9 G-9
I-7 D-6 22 C8 T5 T3 18 ON 5 Bar
26 10 A1 S1 A2 A3 S2 S3 A4 A5 C9 C5 A6 OFF 3 Bar
6 18 P5 P3 Al
T5 T6 ARM
PRE CHARGE 15Bar SWING BOOM ON 5 Bar T6 T2
E-6

300cc 11 Ap u h n
OFF 3 Bar
L Pst G-1 G-13 G-15 C-9 P6 P2
T 10u 41 5 IN C1 C2 C3 C4 C5 C6 20
C8 G C7 C6 C9 C5 B
2 87 T7 T1 b
10u P P ON 22 Bar F-2
4 OUT IN P7 P1 a
13 12 11 10 21 OFF 20 Bar H-11
A1 OUT P T T8 T
10u 0.5Bar
18
T 26Bar 18 P8 P
0.6Bar
A ON 5 Bar P T
3 ON 5 Bar
M 19Bar 15Bar 19Bar OFF 3 Bar 13
Z X
1.03Bar T2 T1
OFF 3 Bar
0.3Bar 0.05Bar
As
H Ag Ae C-10 H
24 42
P2 P1 E-16 E-15 21
3 4 a Af Ah Ao 2
G-15 E-15 E-16
SWING ARM
F-10
1 ISUZU T1 M A LEFT RIGHT IN OUT
4HK1X
10u 2000RPM
T B K 5 6 7 8 9 22 1 3 4 2
1 1 8 BUCKET BOOM
1.03bar 128 KW P P Aq Aa Ad
14 OPEN CLOSE DOWN UP
V g max V g min
G-1
C1 C2 C3 C4 C10 A D-16 D-16 1 3
M e At
At 1 3 4 2
I-9 Ac Ad
G-15 I-14 14 i j
2 Ar
E-11 15 D-11 D-15 D-16
150MESH G-15
40Bar
2 @30l/min 12
R T2 M1 S S S
43 2 X 16cc/rev
9
I SOLENOIDS;
I
1. PUMP PROPORTIONAL
2. FINE MODE PROPORTIONAL
3. LOW GEAR

Section E - Hydraulics
4. HIGH GEAR
6 4 0 10 8 64 72 5. SERVO ISOLATOR
REAR BRAKE 1 11 9 2 7 5 3 12
6. SWING SHUT OFF
7. DRIVE ISOLATE
AXLE LOCK RAM 8. AXLE LOCK
80 100 9. ACTUATOR ISOLATE
70
21 STROKE 155 10.BOOM DOWN SPEED REGULATOR
EN
2
PN T2 T1 11.CREEP SPEED REGULATOR
65 4 STABILIZERS

Hydraulic Schematics
J 68 84 12.HAMMER SPEED REGULATOR J
UN 25 P2 P1 OPTION 13.BOOST PRESSURE
U MB X M1 79 80 14.CRUISE CONTROL
1 3
15.HAMMER / AUX

Main Hydraulic Schematic

DOZER RAM A FRONT
110- 60-192 AXLE T2 T1 T2 T1 16.BOOM PRIORITY
MIN.L 530 420Bar P2 P1 P1 17.STABS LH 1
17 18 P2

18.STABS RH 1
C2 C1 19.STABS LH 2
i=18.67 19 20 17 18
C2 C1 C2 C1
20.STABS RH 2
82 X0 X1 X2 X3 21.SWING LOCK
S X0 X1 X2 X3 ZF STEER RAM 78 T 22.SWING BRAKE
100- 50 23.LOW FLOW OPTION
74 81 STROKE +/- 90 P0
T 24.LOW FLOW OPTION
K 77 P
25.DOZER K
85 73 420Bar
P0 Z0 Z1 Z2 Z3
B
P
EK MA G T % %
78 STABILISER RAM
REAR EB Z0 Z1 Z2 Z3 120- 65-476
AXLE J MIN.L 835 x2
S K B 75 x2
75
LOW SPEED GEAR RATIO 4.87 66 140-55 CC/REV STANDARD BUILD
76 LEFT RIGHT LEFT RIGHT
M REAR STABILIZER FRONT STABILIZER
HIGH SPEED GEAR RATIO 1.20 67 140-75 CC/REV GERMAN BUILD LEFT RIGHT
69 FRONT STABILIZER
75
L i=18.67 L

THIS DRAWING IS THE PROPERTY OF JCB HEAVY PRODUCTS LTD AND MAY NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT
1 2 3 4 5 6 7 8 9 10 11 12 DRAWN ON CAD
E-15

Fig 1. 332/J2480 issue 6