Field Service Manual 5300MK2

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CONTENTS

Chapter 1 System Overview


1.1. Overview ................................................................................................................ 7
1.2. Scanner Unit........................................................................................................... 7
1.3. Display Unit ............................................................................................................ 8
1.4. Main Functions ....................................................................................................... 8

Chapter 2 System Configuration


2.1. Configuration ........................................................................................................ 10
2.1.1. Antenna and transmitting power.................................................................... 10
2.1.2. Radar configuration and ship’s main ............................................................. 10
2.2. Electrical Schematic Diagram............................................................................... 12
2.3. Function System Diagram .................................................................................... 16
2.3.1. Scanner unit .................................................................................................. 16
2.3.2. Display unit.................................................................................................... 19
2.4. I/O Specification ................................................................................................... 24
2.4.1. TB4310.......................................................................................................... 24
2.4.2. TB4301.......................................................................................................... 24
2.4.3. TB4302.......................................................................................................... 25
2.4.4. TB4303.......................................................................................................... 27
2.5. DIP-SW / Jumper Setting ..................................................................................... 27
2.5.1. I/F circuit (CMH-2201) ................................................................................... 27
2.5.2. GYRO I/F circuit (CMJ-304E) ........................................................................ 29
2.5.3. Radar process circuit (CDC-1332) ................................................................ 33
2.5.4. AIS processing circuit (CDC-1325)................................................................ 33
2.5.5. T/R control circuit (CMC-1205R) ................................................................... 34

Chapter 3 Service Parts


3.1. Service Parts List.................................................................................................. 36
3.1.1. Spare parts .................................................................................................... 36
3.1.2. Special parts.................................................................................................. 37
3.1.3. NKE-2103 (JMA-5312-6/6HS) ....................................................................... 39
3.1.4. NKE-2254 (JMA-5322-7/9/6HS) .................................................................... 39
3.1.5. NKE-1130 (JMA-5332-12) ............................................................................. 41
3.1.6. NCD-4530 ..................................................................................................... 42
3.2. Exploded diagram ................................................................................................ 43
3.2.1. NKE-2103...................................................................................................... 43
3.2.2. NKE-2254...................................................................................................... 48
3.2.3. NKE-1130 ...................................................................................................... 53
3.2.4. NDC-1417 ..................................................................................................... 58
3.2.5. NCE-5171 ..................................................................................................... 62
3.2.6. NCE-5172 ..................................................................................................... 65

Chapter 4 Replacement Procedure


4.1. Scanner Unit......................................................................................................1-70
4.1.1. Precautions for replacing parts in the scanner unit.....................................1-70
4.1.2. Scanner unit parts replacement (general) / NKE-1130 ...............................1-70
4.1.3. Magnetron replacement / NKE-1130 ..........................................................1-72
4.1.4. Motor replacement / NKE-1130 ..................................................................1-74
4.1.5. Motor driver circuit board replacement / NKE-1130....................................1-76
4.1.6. Motor drive circuit board fan replacement / NKE-1130 ...............................1-78
4.1.7. Modulation unit fan replacement / NKE-1130 .............................................1-80
4.1.8. Modulation circuit board (CPA-264) replacement / NKE-1130....................1-81
4.1.9. Power supply circuit board (CBD-1645A) replacement / NKE-1130 ........1-82
4.1.10. T/R control circuit board (CMC-1205R) replacement / NKE-1130 ..............1-84
4.1.11. Relay filter circuit board (CSC-656) replacement / NKE-1130 ....................1-85
4.1.12. Receiving unit (NRG-229) replacement / NKE-1130 ..................................1-87
4.1.13. Encoder replacement / NKE-1130 ..............................................................1-88
4.1.14. Break control circuit replacement (CCB-655) NKE-1130 .........................1-91
4.1.15. Performance monitor replacement (NJU-84) NKE-1130 ..........................1-93
4.1.16. NKE-2254 scanner unit parts replacement.................................................1-94
4.1.17. Magnetron replacement / NKE-2254 ..........................................................1-95
4.1.18. Motor replacement / NKE-2254 ..................................................................1-97
4.1.19. Motor drive circuit board replacement / NKE-2254.....................................1-99
4.1.20. Modulator circuit (CPA-264) replacement / NKE-2254 .............................1-100
4.1.21. Power supply circuit board (CBD-1682A) replacement / NKE-2254.........1-102
4.1.22. T/R control circuit (CMC-1205R) replacement / NKE-2254 ......................1-103
4.1.23. Receiver (NRG-162A) replacement / NKE-2254 ......................................1-105
4.1.24. Encoder replacement / NKE-2254............................................................1-106
4.1.25. Magnetron fan replacement / NKE-2254 ..................................................1-108
4.1.26. Modulator fan replacement / NKE-2254 ................................................... 1-110
4.1.27. Performance monitor replacement (NJU-85) NKE-2254........................ 1-112
4.1.28. NKE-2103 scanner unit parts replacement............................................... 1-113
4.1.29. Magnetron replacement / NKE-2103 ........................................................ 1-114
4.1.30. Motor replacement / NKE-2103 ................................................................ 1-117
4.1.31. Motor control power supply circuit replacement / NKE-2103 .................... 1-118
4.1.32. Modulator circuit (CME-363) replacement / NKE-2103 ............................ 1-119
4.1.33. Power supply circuit board (CBD-1783) replacement / NKE-2103 ...........1-120
4.1.34. Receiver (NRG-610) replacement / NKE-2103.........................................1-121
4.1.35. Encoder replacement / NKE-2103............................................................1-123
4.1.36. Performance monitor replacement (NJU-85) NKE-2103........................1-125
4.2. Display Unit .....................................................................................................1-126
4.2.1. LCD panel CML-771 ..............................................................................1-126
4.2.2. Brightness adjustment circuit CCK-989 .................................................1-129
4.2.3. Display unit interface circuit board CMH-2227.......................................1-131
4.2.4. Display unit inverter circuit CBF-38........................................................1-133
4.2.5. Display unit fan circuit board CBP-173A................................................1-135
4.2.6. Power supply unit NBD-818A ................................................................1-136
4.2.7. Interface unit NQA-2123 ........................................................................1-138
4.2.8. Radar process circuit board CDC-1332 .................................................1-140
4.2.9. Battery......................................................................................................1-143
4.2.10. ARPA/ATA process circuit board NCA-877A/877WA .............................1-145
4.2.11. AIS process circuit board NQA-2103 .....................................................1-146
4.2.12. GYRO I/F circuit board NCT-59A...........................................................1-148
4.2.13. GYRO I/F circuit board fuses....................................................................1-151
4.2.14. Terminal board circuit CQD-1937A ........................................................1-153
4.2.15. Process unit fan 7BFRD0005...............................................................1-155
4.2.16. Standard operation unit, operation circuit board CCK-979.....................1-156
4.2.17. Standard operation unit, PS2 connector circuit board CQC-1204..........1-158
4.2.18. [Disassembly] ...........................................................................................1-158
4.2.19. Operation unit, track ball TRD-101S (BK) N1 ........................................1-160
4.2.20. Multi-function operation unit, operation circuit board CCK-980..............1-161
4.2.21. Multi-function operation unit, PS2 connector circuit board CQC-1204...1-163
4.2.22. Multi-function operation unit, track ball TRD-101S (BK) N1...................1-165

Chapter 5 Updating Programs


5.1. Main program updating procedures.....................................................................1-2
5.1.1. Required items .............................................................................................1-2
5.1.2. Updating procedures ....................................................................................1-2
5.2. AIS process circuit updating procedure ...............................................................1-3
5.2.1. Required items .............................................................................................1-3
5.2.2. Updating procedure......................................................................................1-3
5.3. Version check procedures ...................................................................................1-4

Chapter 6 Troubleshooting
6.1. Operation Tests ...................................................................................................... 6
6.1.1. Self-diagnosis function (Self Test) ................................................................... 7
6.1.2. Display test (Monitor Test) ............................................................................... 9
6.1.3. Operating unit test (Keyboard Test)............................................................... 10
6.1.4. Performance Monitor (MON Display) ............................................................ 11
6.1.5. System alarm log display (System Alarm Log) .............................................. 11
6.1.6. System information display (System Information) ......................................... 12
6.2. Error Message List ............................................................................................... 13
6.2.1. Scanner unit error messages ........................................................................ 13
6.2.2. Display unit error messages .......................................................................... 23
6.2.3. Error messages related to external input / output.......................................... 35
6.3. Troubleshooting Examples ................................................................................... 49
6.3.1. Internal circuits .............................................................................................. 49
6.3.2. External equipment ....................................................................................... 52
Chapter 7 Drawings
7.1. Drawings .............................................................................................................. 55
7.1.1. NKE-1130 ...................................................................................................... 57
7.1.2. NKE-2254-7 .................................................................................................. 60
7.1.3. NKE-2254-9 .................................................................................................. 64
7.1.4. NKE-2254-6HS.............................................................................................. 68
7.1.5. NKE-2103-6/6HS........................................................................................... 72
7.1.6. NDC-1417 ..................................................................................................... 75
7.1.7. NWZ-173 ....................................................................................................... 78
7.1.8. NEC-5171 ..................................................................................................... 81
7.1.9. NQE-3151A ................................................................................................... 84
7.1.10. NBA-5111(option).................................................................................. 87
7.1.11. NQE-3141-4A(option)............................................................................... 91
7.1.12. NQE-3141-8A(option) ........................................................................... 95
7.1.13. NQE-3167(option)................................................................................. 99
7.2. General System Diagram ................................................................................... 101
7.2.1. JMA-5332-12............................................................................................... 102
7.2.2. JMA-5322-7/9/6HS...................................................................................... 105
7.2.3. JMA-5312-6/6HS......................................................................................... 108
7.3. Terminal Board Connection Diagram.................................................................. 112
7.3.1. JMA-5332-12............................................................................................... 112
7.3.2. JMA-5322-7/9/6HS...................................................................................... 116
7.3.3. JMA-5312-6/6HS......................................................................................... 119
7.4. Interconnection Diagram .................................................................................... 122
7.4.1. NKE-1130(AC100/110/115V) ....................................................................... 122
7.4.2. NKE-1130(AC220/230/240V) ...................................................................... 126
7.4.3. NKE-2254.................................................................................................... 130
7.4.4. NKE-2103.................................................................................................... 134
7.4.5. NDC-1417 ................................................................................................... 137
7.4.6. NQA-2123 ................................................................................................... 140
7.5. Circuit Schematic................................................................................................ 141
7.5.1. CQD-1937A................................................................................................. 141
7.5.2. CMH-2201 page1/3 .................................................................................. 143
7.5.3. CMH-2201 page2/3 .................................................................................. 146
7.5.4. CMH-2201 page3/3 .................................................................................. 149
Chapter 1
System Overview
1.1. Overview

This system is a radar system for vessels that complies with the performance standards
of the International Maritime Organization (IMO). The system consists of a scanner
unit and a display unit. A scanner unit generates signals for transmission, transmits
and receives radio waves, and amplifies received signals. A display unit removes
unwanted waves and displays the radar image.
The radio waves transmitted via the system's magnetron transmitter are pulse
modulated waves in either 3 GHz (S band) or 9.4 GHz (X band).
In addition to the basic radar functions, the system features a number of functions that
support maritime safety, such as a radar track display function, a target tracking
function, and an automatic identification system (AIS) information display function.

1.2. Scanner Unit

The scanner unit transmits radar waves into the air


and captures the waves reflected from targets. The
beam width in the horizontal direction is designed to
be narrow, to aid in identifying the azimuth of the target. The Fig. 1-1: X-10kW scanner unit

antenna rotates, allowing for total 360 degree detection in the


surrounding area.
There are three types of scanner unit available, which are suited
to different uses:
1) X band 10 kW type: Compact and lightweight
2) X band 25 kW type: High resolution, high sensitivity
3) S band 30 kW type: All-weather type
The S band 30 kW type needs a junction box that supplys AC Fig. 1-2: X-25kW scanner unit

power to a scanner motor.

Fig. 1-3: S-30kW scanner unit

1-7
1.3. Display Unit

The display unit processes the radar signals it receives from the transmitter-receiver
unit, removing unwanted waves, and draws and displays radar images for the specified
observation range. The user stands in front of the display unit to operate the radar,
using the various switches and the track ball on the operation unit, and observes
conditions around the vessel from the radar image shown in the display.
The display unit aconsists of below:

Fig. 1-4:Process unit(NDC-1417)

Fig. 1-5: LCD monitor(NWZ-173)

Fig. 1-6: Operation unit(NCE-5171)

1.4. Main Functions

This system provides radar performance in compliance with IMO performance standard
MSC.192(79), offering the following functions:
1) Sensitivity adjustment, Sea clutter and rain snow clutter suppression
2) Interference removal
3) Various navigation tools (cursor, VRM, EBL, parallel line cursor)
4) Own vessel track display

1-8
5) User map creation and display
6) Radar track display
7) Target tracking
8) AIS information display
9) Inter switch (option)
10) Self-diagnosis
11) Radar performance monitoring (performance monitor)

Chapter 1
System Configuration

1-9
1.1. Configuration

1.1.1.Antenna and transmitting power

Transmitted Rate of
Radar Model Antenna Type Band Category
Output Power Rotation

JMA-5312-6 6 ft slot antenna 10 kW X 27rpm CAT 2

JMA-5312-6HS 6 ft slot antenna 10 kW X 48rpm CAT 2H

JMA-5322-7 7 ft slot antenna 25 kW X 24rpm CAT 2

JMA-5322-9 9 ft slot antenna 25 kW X 24rpm CAT 2

JMA-5322-6HS 6 ft slot antenna 25 kW X 48rpm CAT 2H

JMA-5332-12 12 ft slot antenna 30 kW S 24rpm CAT 2

The class of emission for all models is P0N.

1.1.2.Radar configuration and ship’s main

Radar Model Scanner Unit Performance Display Unit Ship’s Mains


Monitor
JMA-5312-6 NKE-2103-6 NJU-85 NCD-4530 24 VDC
JMA-5312-6HS NKE-2103-6HS NJU-85 NCD-4530 24 VDC
JMA-5322-7 NKE-2254-7 NJU-85 NCD-4530 24 VDC
JMA-5322-9 NKE-2254-9 NJU-85 NCD-4530 24 VDC
JMA-5322-6HS NKE-2254-6HS NJU-85 NCD-4530 24 VDC
NCD-4530 24 VDC
JMA-5332-12 NKE-1130 NJU-84 100/110/115VAC,1φ,50/60Hz
*NQE-3151A
220/230/240VAC,1φ,50/60Hz

* The NQE-3151A included in JMA-5332-12 is a connection unit to supply AC power for the
motor to the scanner unit.

1-10
1-11
Notes:
1) There are two specifications, 100-115 Vac 50/60Hz 1φ and 220-240 Vac 50/60Hz 1φ,
available for the drive motor for scanner unit types NKE-1130. Specify which
power source specification you require when you place your order.

2) As an option, a deicing mechanism (neck heater) is provided for scanner units


with the letter "D" at the end of the scanner unit model name. The neck heater is
only available in a 100-115 Vac 50/60Hz 1φ specification, and it cannot be fitted to
the NKE-2103.

3) If your ship's mains is 440 Vac, use a step-down transformer.

4) The name plates of the various devices appear in English as follows:


Antenna (scanner unit) SCANNER UNIT
Display unit DISPLAY UNIT

5) The DISPLAY UNIT NCD-4530 has a separate structure consisting of the following:
LCD MONITOR NWZ-173
CONTROL UNIT NCM-853
The control unit NCM-853 is consisting of the following
RADAR PROCESS UNIT NDC-1417
OPERATION UNIT NCE-5171

(ア)
(イ) Electrical Schematic Diagram
internal circuit

SCANNER UNIT NKE-2103/2254


Motor

power

OPERATION UNIT
MONITOR UNIT

NCE-5171
NWZ 173
Control

To GPS(6W)
Motor

AVR

POWER-SW

1-12
Filter

Filter
1-13
Fig. 1-1 electrical schematic diagram of system

1-14
The electrical schematic diagram for the system is shown in Fig. 1-1 .

The ship's DC power supply is input via a line filter on I/F circuit CMH2201 and a
circuit breaker to power supply circuit CBD-1665A, generating the required voltage.
Each power supply circuit is a highly efficient switching power supply circuit.

The system is equipped with overvoltage protection. If the input voltage exceeds DC42V,
power supply circuit CBD-1665A cuts power supply and if the input voltage exceeds
DC50V, the circuit breaker trips to prevent the excessive voltage from being applied to
the system. The setting for the input voltage is made on the power supply circuit
CBD-1665A.

The +12Vp power supply operates even when the operating unit is turned off. This
power supply is used in functions such as the control circuit of the power supply circuit
and the inter switch control function.

When the power switch of the operating unit is turned on, the power supply used in the
system is activated and outputs power at the following voltages:
+5V/+3.3V/+12V/-12V/monitor power, then the system starts. The +5V/+3.3V voltages
are used primarily by the control circuit ICs. The +12V/-12V voltages are primarily used
in the external interface circuit.

The power supply output relay for the scanner are turned on and off independently of
the power for the system itself. When the scanner unit power on control signal is input
from the inter switch unit from the inter switch function, the power supply output relay
for the scanner come on. Where the inter switch function is not used, these actions are
linked to the power switch of the operating unit.

Each power supply output has output over current protection, so that if there is a short
circuit of the load or the rated output is exceeded, protective functions are activated and
shut down the output.

1-15
(ウ)
(エ) Function System Diagram

① Scanner unit

NKE-2254 Scanner Unit

SLOT ANTENNA

MOTOR ROTARY ΦA,ΦB,ΦZ


ENCODER
B101 JOINT

FILTER

MAG DIODE
V101 LIMITER
RECEIVER

PULSE Tune Control


RF AMP
TRANS DUMMY
LOAD Receiver
Bandwidth
SWITCHING Control
CIRCUIT IF AMP
PC201
Tx Trigger/Pulse Width

VIDEO
AMP
MH
GENERATOR

POWER
INTERFACE CIRCUIT
SUPPLY AVR PC1101
CIRCUIT

PC1001 Status Serial Com, BP, BZ, VD, TRIG


Rotation Control
DC+24V

DC+24V
MOTOR CONTROL
SAFETY SWITCH DC+24V
Speed control POWER S101
PC1501

Fig. 1-2 function system diagram of scanner unit

1-16
Fig. 1-2 shows the function system diagram for the scanner unit.

When the power supply in the display unit starts, the power supply circuit in the
scanner unit activates and power is supplied to the circuits in the scanner unit. Once
the power supply starts, the CPU in the interface circuit starts and perform initial
settings. Then the preheating of the magnetron begins, and the scanner unit waits for a
communication signal to be sent from the display unit. When it receives the
communication signal from the display unit, a communication link is established, and
the scanner unit is subsequently controlled from the display unit.

While the magnetron is preheating, the interface circuit sets the operation of the
various circuits in the scanner unit according to the initial setting values it receives
from the display unit. When the preheating is complete, the scanner unit notifies the
display unit. When the user performs the operation to start transmission, the display
unit sends the transmission start command via the communication line and the scanner
unit starts the rotation of the antenna motor and begins transmission.

A transmission timing pulse is generated in the interface circuit, which is input to the
modulator switching circuit for high voltage switching. The pulse transformer further
increases the voltage of the high-voltage pulse, and the high voltage is applied to the
magnetron. In this way, pulse-modulated microwaves are obtained. The pulse width and
the pulse-repetition frequency are specified by means of control commands from the
display unit.

The radar wave passes through a duplexer circuit that uses a circulator and then
through a rotary joint, before being transmitted into the air from the antenna.

A signal reflected from a target is input from the antenna to the receiving block using
the duplexer function. The received signal is amplified before being converted to the IF
frequency, after which logarithmic detection is performed and the signal becomes a
radar video signal. If the receiving tuning function is set to the auto mode, the interface
circuit processes the received signal and automatically controls the tuning voltage so as
to match the optimum local frequency.

When the interface circuit turns on the scanner unit relay, DC power is supplied to the
motor driver circuit and the antenna motor rotates. If the safety switch is off, the power
supplied to the motor driver is forcibly shut off, stopping the rotation of the antenna
motor. The beam azimuth of the antenna is detected by the encoder.

1-17
The received radar video signal, the transmission timing signal, and the antenna
rotation signal are all sent to the display unit. The radar video signal is an unprocessed
log-compressed signal. The antenna rotation signal is an incremental signal which uses
the 2048 pulse/rotation pulse and the azimuth reference pulse.

When a set period of time has elapsed after the communication signal from the display
unit has stopped, the interface circuit switches to the protection mode and forcibly stops
transmission and the rotation of the antenna.

1-18

③ Display unit

1-19
1-20
BP/BZ
VD
TI
MTR+/-
PWRCNT
P12V
+12V
32bit bus
RGB
+12V
Fig. 1-3 function system diagram of scanner unit
The functional system diagram of the system's display unit is shown in Fig. 1-3 .

A. Starting the System


Turning on the power switch of the operating unit starts the power supply circuit
CBD-1655A, and the various power supply voltages are supplied to the I/F circuit
CMH-2201 and to the radar process circuits. The CPUs in the display unit also start
and perform the initial settings.

After the power is turned on, the local CPU in the radar process circuit CDC-1332, the
graphic CPU, the CPU in the AIS processing circuit CDC-1325 and the operation CPU
in the operation circuit CCK-979 are released from their reset status, perform the
initialization of the respective hardware items to which they are connected, and wait for
control commands from the main CPU.

The main CPU is released from the reset status and initializes the radar image/display
function before initializing the entire system. First, it send initial settings commands to
the local CPU to initialize the radar signal settings, and it sends a communication
initialization command to the operating unit CPU to initialize the operation functions.
The main CPU also writes a program to the memory in the DSP of the ARPA process
circuit to start the DSP and issue an initialization command to the CPU in the AIS
process circuit to initialize the AIS process circuit.

After that, the main CPU sets the internal status according to the sensor data input
from the various communication lines, such as the GYRO I/F and GPS, and issues an
initialization command to the scanner unit via the communication line to initialize the
scanner unit. This concludes the initialization of the system.

B. Circuit Functions
The GYRO I/F unit NCT-59A processes the gyro signal, which is in the synchro or step
format, calculates the true azimuth, and sends the true azimuth data to the radar
process circuit at regular intervals using serial communication. As long as the GYRO
I/F unit is receiving the gyro signal, it is supplied with power and the CPU operates
even if the display unit power is turned off. Therefore, even if the display unit power is
turned off, the GYRO I/F circuit can continue to calculate the true azimuth.

1-21
The operating circuit CPU detects the operating status of the switches and dials of the
operation panel and sends the operation data to the main CPU through the
communication line.

The radar signal process circuit in the radar process circuit digitalizes the radar signals
it receives from the scanner unit (the radar video signal, the transmission timing signal,
and the antenna rotation signal), suppresses unwanted waves, and draws and displays
a radar image in accordance with the display screen.

The ARPA process circuit receives the radar signal data, with the unwanted waves
suppressed by the radar signal process circuit, and performs target tracking. The
results of the tracking are sent to the main CPU in the radar process circuit.

1-22
The AIS process circuit processes the AIS communication data input from an external
device, manages the database of all the AIS targets received, and send the information
on important targets to the main CPU. Based on this information, the main CPU
displays the AIS targets and necessary information on the radar screen.

The I/F circuit contains a built-in interface circuit for the external equipment, performs
level conversion for the various signals, and connects to the radar process circuit.

The terminal board circuit is an interface between the I/F circuit and external device.

C. Basic Radar Operations


When the preheating of the magnetron of the scanner unit is complete, the display unit
goes on standby. Pressing the TX/STBY button on the operation unit places the system
in transmission status. The main CPU issues a start transmission command to the
scanner unit, the scanner unit starts transmitting, and the antenna starts to rotate.

The radar signals sent by the scanner unit are input to the radar process circuit via the
I/F circuit. Unwanted waves are suppressed and a radar image suited to the display
screen is displayed.

The switches and dials on the operation unit can be used to change the settings of the
signal processing in the radar process circuit and the screen display, the results of which
are immediately reflected in the radar image display.

D. Inter Switch Function


The inter switch NQE-3141 allows the user to freely switch the connections between
multiple display units and the scanner unit, so that even if there is a problem with one
display unit, the operation of the system as a whole is maintained. For example,
without the inter switch function, if a problem occurred in the No.1 (S band) display
unit, it would become impossible to use the S band radar, which would affect maritime
safety in adverse weather conditions. With the inter switch function, however, it is
possible to connect the functioning No. 1 scanner unit to the No. 2 display unit, and
continue to use S band radar. The inter switch is easily operated from the radar screen.

The main CPU of the radar process circuit automatically detects, when the system is
started, whether or not there is an inter switch. If there is, it operates in the inter

1-23
switch mode. If there is no inter switch, or if the inter switch or its cable is damaged,
preventing the inter switch from being detected, the main CPU automatically operates
in the standalone mode.

(オ)
(カ) I/O Specification
This section explains the signals connected to the terminal board circuit CQD-1937A.

① TB4310
Used in the connection between the scanner unit.

PIN NAME DESCRIPTION APPLICATION


1 MOTOR-
2 MOTOR-
3 TRX-
4 MOTOR+
5 MOTOR+
6 TRX+
7 GND
8 +12V
9 MTR- RS485
TXRX
10 MTR+ RS485
11 BZE
12 BZ 470ohm pull-up(+5V)
13 BPE
14 BP 470ohm pull-up(+5V)
15 TRGE
16 TRG 180ohm input
17 VDE
18 VD 50ohm input

③ TB4301
Used in the connection with the ISW unit.

PIN NAME DESCRIPTION APPLICATION

1-24
1 PWRIN-
2 PWRIN+
3 PWROUT-
4 PWROUT+
5 VDINE
6 VDIN 50ohm input
7 VDOUTE
8 VDOUT 50ohm output
9 TRGINE
10 TRGIN 180ohm input
11 TRGOUTE
12 TRGOUT +5V push-pull output
13 BPINE
ISW
14 BPIN 470ohm pull-up (+5V)
15 BPOUTE
16 BPOUT Open-collector output
17 BZINE
18 BZIN 470ohm pull-up (+5V)
19 BZOUTE
20 BZOUT Open-collector output
21 MTRINE GND
22 MTRIN- RS485
23 MTRIN+ RS485
24 MTROUTE GND
25 MTROUT- RS485
26 MTROUT+ RS485

⑤ TB4302
Connected when outputting radar images to external equipment.
PIN NAME DESCRIPTION APPLICATION
1 RBVDE
RADAR BUOY
2 RBVD 180ohm input
3 TRGOE RADAR
4 TRGO +5V push-pull output (SLAVE)
5 BPOE

1-25
6 BPO Open-collector output
7 BZOE
8 BZO Open-collector output
9 VDOE
10 VDO 50ohm output

1-26
⑥ TB4303
Used in the connection with the external equipment.
PIN NAME DESCRIPTION APPLICATION
1 NAV1TXDE GND
2 NAV1TXD-
IEC61162-1/2 output
3 NAV1TXD+
AIS
4 NAV1RXDE GND
5 NAV1RXD-
IEC61162-1/2 input
6 NAV1RXD+
7 GPS2TXD-
IEC61162-1 output
8 GPS2TXD+
GPS
9 GPS2RXD-
IEC61162-1 input
10 GPS2RXD+
11 NAV2RXD-
IEC61162-1 input LOG
12 NAV2RXD+
13 ARPATXD-
IEC61162-1/2 output TT
14 ARPATXD+
15 ARPAALM-
dry contact (N.C.) output
16 ARPAALM+
17 SYSALM-
dry contact (N.C.) output ALARM SYSTEM
18 SYSALM+
19 EVENT- GND
20 EVENT+ 220ohm pull-up input
21 HDGRXD-
IEC61162-1/2 input HEADING SENSOR
22 HDGRXD+

(キ)
(ク) DIP-SW / Jumper Setting

① I/F circuit (CMH-2201)

Jumper settings

1-27
Jumper posts are mounted at the locations shown in the figure to the right.

(2) JP401,JP404
ISW operation mode switching
1-2: ISW enabled
2-3: ISW automatic recognition (factory default)
OPEN: ISW disabled

(3) JP402
Contact signal(SYSALM) output polarity switching
1-2: Normally open
2-3: Normally closed (factory default)

(4) JP403
Contact signal(ARPAALM) output polarity switching
JP404
1-2: Normally open
2-3: Normally closed (factory default)
JP401
(5) JP405,406
J8(DSUB-9P) output switching
1-2: RS232C (factory default)
2-3: RS422
JP402

By switching the position of the jumper plug,


it is possible to output transmitted and received
signals level RS232C or RS422 from the J8 (DSUB-9P).
JP403

PIN configuration is bellow.


PIN RS232C RS422
1 RESERVE※1 RXD-
2 RXD RXD+ JP405,406

3 TXD TXD+
4 RESERVE※1 TXD-
5 GND GND
6 NC NC
7 RESERVE*1 RESERVE*1

1-28
8 RESERVE*1 RESERVE*1
9 NC NC
*1 Don’t connect to external device


② GYRO I/F circuit (CMJ-304E)

DIP-SW/jumper selection

(1) TB100 Not used. To be kept at the factory default setting, alteration
prohibited.
(2) TB105 Gyro input low voltage.
1-2: Normal setting (factory default setting)
2-3: Gyro low voltage (CD56 lights at 22 Vdc or less. However, the gyro I/F
circuit of the JMA-5300MK2 operates on power supplied from the display
unit even when the display unit is turned off. Thus, there is no particular
need to switch (although it will still operate if it is switched). It is
necessary to switch if using the JMA-5300.)

1-29
(3) TB106, TB107 unmounted

(4) TB108, TB109 unmounted

(5) TB401~TB403 Gyro input low voltage


1-2 Normal operation

(6)
(7) S4, S5 Gyro setting and log setting
S5 SETTING TABLE 1 2 3 4 5 6 7 8
STEP ON
SYNC OFF
GYRO SIGNAL

360X OFF OFF


180X ON OFF
90X OFF ON
36X ON ON
Rotating Normal OFF
direction Reverse ON
Pulse OFF
Type
Synchro ON
LOG SIGNAL

Don’t care OFF


800P/360X OFF OFF
Pulse / 400P/180X ON OFF
NM 200P/90X OFF ON
100P/30X ON ON

S4 SETTING TABLE 1 2 3 4 5 6 7 8
ON
LOG ALARM
OTHER SETTING

OFF
ON
GYRO SIMULATOR
OFF
ON
LOG SIMULATOR
OFF
N.C. Don't care OFF

1-30
GYRO ALARM 5s ON
TIME 0.5s OFF
HEADING SENSOR NMEA(HDT/THS) ON
SOURCE GYRO SIGNAL OFF
4800 OFF OFF
NMEA BAUDRATE 9600 ON OFF
SETTING 19200 OFF ON
38400 ON ON

1-31
(8) S6 Reset switch
Resets the CPU.

(9) S7 Zero degrees setting switch


Sets the azimuth at the moment the switch is pressed to due North.

(10) S2, S3 Gyro type switching


Left: Step
Right: Synchro

(11) S1 Gyro ON / OFF switch


Left: ON
Right: OFF

(12) S10 Other settings


Not used. Set all settings to OFF.

LED

1-32

④ Radar process circuit (CDC-1332)

(1) S300 A 4-bit DIP-SW. Do not alter the factory


default setting shown below.
1: ON (alteration prohibited)
2: ON (alteration prohibited)
3: OFF (alteration prohibited) S300
4: OFF (alteration prohibited)

(2) S301 A 6-bit DIP-SW. The factory default


settings are all OFF. Do not alter the settings for
bits other than bit 5.
1: OFF (alteration prohibited) S301
2: OFF (alteration prohibited)
3: OFF (alteration prohibited)
4: OFF (alteration prohibited)
5: OFF (alteration prohibited)
6: OFF (alteration prohibited)

⑤ AIS processing circuit (CDC-1325)

(1) S300 A 4-bit DIP-SW. Do not alter the


factory default settings shown below.
1: OFF (alteration prohibited)
2: OFF (alteration prohibited)
S300
3: OFF (alteration prohibited)
4: OFF (alteration prohibited)

1-33
⑥ T/R control circuit (CMC-1205R)

[Dip switch] [Jumper]


・SW1, SW2 ・J92, J93, J95, J96

◎NKE-2254(25kW,X-band,2UNIT)
・Setting of jumper ・Setting of Dipswitch(■:switch)
SW2 SW1
3 2 1 ON ON
Short
ショート端子pin

J92,J93,J95,J96:1-2short 1 2 3 4 5 6 7 8 1 2

◎NKE-2254-HS(25kW,X-band,2UNIT, High speed motor)


・Setting of jumper ・Setting of Dipswitch(■:switch)
SW2 SW1
3 2 1 ON ON
Short
ショート端子pin

J92,J93,J95,J96:1-2short 1 2 3 4 5 6 7 8 1 2

◎NKE-1130(30kW,S-band,2UNIT)
・Setting of jumper ・Setting of Dipswitch(■:switch)
SW2 SW1
3 2 1 Short pin ON ON
ショート端子

J92,J93,J95,J96:1-2short 1 2 3 4 5 6 7 8 1 2

1-34

Service Parts

①-35
イ. Service Parts List

① Spare parts

7ZXRD0026(JMA-5312-6/6HS)
Name Type/Code Shape (mm) In use Spare Parts No. Location

ST4-5AN1 Φ6.35 Inside process


Fuse 1 3 F2
(5ZFCA00050) 31.8 unit

ST6-10AN1 Φ6.35 Inside process


Fuse 1 3 F3
(5ZFCA00053) 31.8 unit

7ZXRD0015(JMA-5322-7/9/6HS、JMA-5332-12)
Name Type/Code Shape (mm) In use Spare Parts No. Location

ST6-10AN1 Φ6.35 Inside process


Fuse 1 3 F2
(5ZFCA00053) 31.8 unit

ST6-10AN1 Φ6.35 Inside process


Fuse 1 3 F3
(5ZFCA00053) 31.8 unit

①-36
② Special parts

JMA-5312-6/6HS

Parts No. Name Type Manufacturer Location Code

V101 Magnetron MAF1565N NJRC Scanner unit 5VHAA00102

A101/A102 Circulator FCX68R Toshiba Scanner unit 5AJIX00027

A103 Dummy NJC4002 NJRC Scanner unit 5ANDF00001

A104 Filter NJC9952 NJRC Scanner unit 5AWAX00002

Diode
A301 NJS6930 NJRC Scanner unit 5ATBT00006
Limiter

JMA-5322-7/9/6HS

Parts No. Name Type Manufacturer Location Code

V1 Magnetron M1568BS NJRC Scanner unit 5VMAA00082

A101/A102 Circulator NJC3901M Toshiba Scanner unit 6AJRD00001

A103 Dummy NJC4002 NJRC Scanner unit 5ANDF00001

A104 Filter NJC9952 NJRC Scanner unit 5AWAX00002

Diode
A301 NJS6930 NJRC Scanner unit 5ATBT00006
Limiter

JMA-5332-12

Parts No. Name Type Manufacturer Location Code

V101 Magnetron M1555 NJRC Scanner unit 5VMAA00104

A101 Circulator NJC3316 NJRC Scanner unit 5AJBV00008

①-37
A301 Diode Limiter NJS6318 NJRC Scanner unit 5ATBT00005

①-38
③ NKE-2103 (JMA-5312-6/6HS)

Location Circuit Block Type Remarks

Scanner unit Motor with gear 7BDRD0048 DC brushless motor

Scanner unit Modulator CME-363 Excluding Magnetron

Scanner unit Receiver NRG-610 Including CAE-529-1

Scanner unit Power supply circuit CBD-1783

Scanner unit Encoder CHT-71A

Scanner unit Motor control power circuit CBD-1779

Scanner unit Fan 7BFRD0002

Scanner unit Performance Monitor NJU-85

④ NKE-2254 (JMA-5322-7/9/6HS)

Location Circuit Block Type Remarks

DC brushless motor (normal


Scanner unit Motor with gear 7BDRD0044A
speed)

Scanner unit Motor with gear 7BDRD0045A DC brushless motor (high speed)

Including CPA-264

Scanner unit Modulator NMA-550 Including CMB-404

Excluding Magnetron

Scanner unit Modulator circuit CPA-264

Scanner unit Receiver NRG-162A Including CMA-866A

Scanner unit Power supply circuit CBD-1682A

Scanner unit Encoder CHT-71A

Scanner unit T/R control circuit CMC-1205R

Scanner unit Motor control power CBD-1779

①-39
supply circuit

Scanner unit Heater control circuit CHG-216 Option (AC100V)

Scanner unit Fan 7BFRD0002

Scanner unit Performance Monitor NJU-85

①-40
⑤ NKE-1130 (JMA-5332-12)

Location Circuit Block Type Remarks

Scanner unit Motor with gear MDBW10823 DC brushless motor

Scanner unit Motor driver circuit 7EPRD0034 220VAC

Scanner unit Motor driver circuit 7EPRD0035 110VAC

Including CPA-264

Including CMB-406
Scanner unit Modulator NMA-551
Including CFR-229

Excluding Magnetron

Scanner unit Modulator circuit CPA-264

Including CAE-499
Scanner unit Receiver NRG-229
Including CAF-595

Scanner unit T/R control circuit CMC-1205R

Scanner unit Power supply circuit CBD-1682A

Scanner unit Relay filter circuit CSC-656

Scanner unit Encoder CHT-71A

Scanner unit Heater control circuit CHG-215 Option (AC100V)

Scanner unit Fan 7BFRD0002

Scanner unit Performance Monitor NJU-84

①-41
⑥ NCD-4530

Location Circuit Block Type Remarks

Process unit Modulator circuit CPA-264

Process unit Encoder CHT-71A

Process unit Heater control circuit CHG-215 Option (AC100V)

Process unit Radar process circuit CDC-1332

Process unit ARPA process circuit NCA-877WA

Process unit ATA process circuit NCA-877A

Process unit AIS process circuit NQA-2103

Process unit GYRO/LOG I/F circuit CMJ-304D

Process unit Terminal board circuit CQD-1937A

Process unit I/F circuit NQA-2123

Process unit Power circuit NBD-818A

Process unit Fan 7BFRD0005

Operation unit Operation circuit CCK-979

Operation unit PS2 connector circuit CQC-1204

LCD Monitor Monitor fan CBP-173A

LCD Monitor Interface circuit CMH-2227

LCD Monitor Inverter circuit CBF-38

LCD Monitor Brilliance circuit CCK-989

LCD Monitor LCD Panel CML-771

①-42
ロ. Exploded diagram

① NKE-2103

NO. NAME CODE NOTE

1 Radiator Assy. NAX-16B-6 MDNAX5041 NAX-16B-6

1-1 Radiator Assy. MDNAX5041

1-2 Bolts BRTG07249 M10X35SUS S-court

1-3 Spring Washers BRTG00404 SW10 SUS

1-4 Washers MTL315466

2 Support Assy. MPGK31182

2-1 Antenna Support MTC301684

2-2 Slide Plate MTT309252

2-3 Waterproof Ring MTT309256A

2-4 O-Ring BRPK00054 P42

3 Upper Housing Assy. MPBX44085

3-1 Upper Housing MTC301682

3-2 V-Ring BRPK00189 V-100A

3-3 Liquid-Tight Cable Clamps BRBP06738 OA-W1611EC1-BB

4 Drive Assy. MPGK31181

4-1 Main Shaft MTC301685

4-2 Main Gear MTG300511

4-3 Gear MTG300424A

4-4 Bracket MTC301655

4-5 Key MTL325003

4-6 Spacer 1 MTL325004

4-7 Spacer 2 MTL325005

4-8 Bearing BRGK05420 6011ZZ

4-9 Bearing BRGK05409 6009ZZ

4-10 Retaining Ring Type-C BRTG05289 HC75 SK5

4-11 Bearing Nut BRTG06929 AN09

4-12 Cross-recessed Head Screw BSNC03010B NC3X8Bs

5 Rotary Joint MPAB31563

6 Motor 7BDRD00048 H-7BDRD00048 CBP-202

①-43
NO. NAME CODE NOTE

7 Wave Guide Unit MPAB31564

7-1 Wave Guide MTM301722A

7-2 Flange MTM301843

7-3 Push Plate MTB366792A

7-4 Bolts BRTG08900 M4X25 SUS SW W

8 Encoder Assy. MPEM30205

8-1 Encoder CHT-71A MDMW11070

8-2 Gear MTT006909B

8-3 Turn-Stopper MTD001842

9 Lower Housing Assy. MPBX44086A

9-1 Lower Housing MTC301683

9-2 Packing MTT312329

9-3 Breathing Cap MTV302550

9-4 Packing MTT305919A

9-5 Switch Cover MPPK00925A

9-6 Cable Push Plate MTB366112

9-7 Cable Clamp BRBP00009

9-8 Cross-recessed Head Screw BSNK04010B NK4X10Bs

9-9 Cross-recessed Head Screw BSNC04010B NC4X10Bs

9-10 Cross-recessed Head Screw BSNB05010B NB5X10Bs

10 Transceiver Assy. MDNZT5023 NZT-2103

10-1 Main Chassis MPBX44420

10-2 Wave Guide Circuit MPAB31606

10-2-1 CIR-Attachment MTB389799

10-2-2 Receiver Unit NRG-610 MDNRG5093 NRG-610

10-2-3 Diode Limiter 5ATBT00006 NJS6930

10-2-4 Circulator 5AJIX00027 FCX68R

10-2-5 Filter 5AWAX00002 NJC-9952

10-2-6 Guide Plate MTL326122

10-2-7 Dummy Load 5ANDF00001 NJC4002

10-2-8 Spacer MTL318403

10-2-9 MG-PIN MTL325492

10-2-10 -

10-2-11 Bolts BRTG07397 M4X12 SW SUS304

①-44
NO. NAME CODE NOTE

10-2-12 Cross-recessed Head Screw BRTG07156 M4X70 Bs

10-2-13 Cross-recessed Head Screw BSNC04010B NC4X10Bs

10-2-14 Spring Washers BSSW04000S SW4

10-2-15 Washers BSFW04000B W4Bs

10-3 Modulator Unit CME-363 MPBX44290

10-4 Power Supply Unit CBD-1783 MPBX44291

10-5 Motor Control PC CBD-1779 MDBW10832 CBD-1779

10-6 Magnetron 5VMAA00102 5VMAA00102 MAF1565N

10-7 Resistors - CFA-252

10-8 Filter PC - CFR-234

10-9 Cover MTB389805

10-10 Nut Plate MTB388518

10-11 Connection Plate MTB388903

10-12 Motor Cover MTB391765

10-13 Cross-recessed Head Screw BSNB04012B NB4X12Bs

10-14 Cross-recessed Head Screw BSNC04010B NC4X10Bs

10-15 Cross-recessed Head Screw BSNC04016B NC4X16Bs

10-16 Cross-recessed Head Screw BSNC03008B NC3X8Bs

11 Encoder Plate MTB388510A

12 Stay MPDM30321

13 Grand-Cable H-7ZCRD1504

14 Shaft MTL325006

15 Bolts MTL006545A M8X35 Machining

16 Spring Washers BRTG00747 SW8 SUS

17 Washers BRTG00224 W8

18 O-Ring BRPK00027 P7

19 Clamp Gland MPTG30399

20 Cover BRTG01414

21 Gasket MTT308695A

22 Washers BRTG00883

23 -

24 -

25 Coated Bolts BRTG09192 M8X20 SUS304 coated

26 Sealing Washers BRTG06850 SUSW8S1

①-45
NO. NAME CODE NOTE

27 Hex-Head Setscrew BRTG1030G M4X0.7X6 SUS304

28 Bolts BRTG09297 M8X25 FE SW W ZMC4RBU

29 Bolts BRTG09296 M6X70 FE SW W ZMC4RBU

30 Cross-recessed Head Screw BSNC04025B NC4X25Bs

31 Bolts BRTG06852 M4X12 SW W SUS304

32 Bolts BRTG09004 M5X16 SW W SUS304

33 Cross-recessed Head Screw BSNB05010B NB5X10Bs

34 Cross-recessed Head Screw BSNB04012B NB4X12Bs

35 Cross-recessed Head Screw BSNC04010B NC4X10Bs

36 Cross-recessed Head Screw BSNC03008B NC3X8Bs

①-46
①-47
Fig. ①-1 Exploded diagram of NKE-2103
② NKE-2254

NO. NAME CODE NOTE

1 Radiator Assy. NAX-16B 9ft/7ft/6ft

1-1 Bolt BRTG07249 HEX10X35 SUS304

1-2 Spring Washer BRTG00404 SW10

1-3 Washer MTL315466

2 Support Assy. MPBX40223

2-1 Antenna Support MTC301223A

2-2 Slide Plate MTT309252

2-3 O-Ring BRPK00054 P42 ID41.7 D3.5

3 Housing Assy.

3-1 Housing MTC301727

3-2 Sleeve MTL317432

3-3 Breathing Cap MTT309253

3-4 Upset Bolt BRTG09305 M5X12 FF ZMC4RBU

3-5 Toggle Switch MDLW11931 CSD-654

3-6 Cover for SW MPPK00925A

3-7 Cover MTB389969

3-8 Cover MTB389970

3-9 NK5X10Bs BSNK05010B

3-10 NK5X12Bs BSNK05012B

4 Cover Assy. MPBX44875

4-1 Cover MTC301729

4-2 Packing MTV303883

4-3 Bolt MPTG31381

4-5 Spring Washer BRTG00747 M8SUS304 3.2X2

4-4 Washer BRTG00224 M8 SUS304

4-6 Sealing Washer BRTG01826 M8 SUS

5 Drive Assy. MPGK30895C

5-1 Flange MTC301224A

5-2 Main Shaft MTH300568A

5-3 Main Gear MTG300423A

5-4 Gear MTG300424

①-48
NO. NAME CODE NOTE

5-5 Spacer MTB366794A

5-6 Key MTL317433

5-7 Bearing BRGK05410 6012ZZ CM/5K

5-8 Bearing BRGK05409 6009ZZ CM/5K

5-9 Retaining Ring-C Type BRTG06164

5-10 Rolling Bearing Washer BRTG07261 AW10X ID50

5-11 O-Ring BRPK05043 G155

5-12 Rolling Bearing Locknut BSAN10000S AN10 M50X1.5

6 V-Ring BRPK00189 V-100A

7 Bolt BRTG07268 M8X25 TI

8 Spring Washer BRTG07270 M8 TI

9 Washer BRTG07267 M8 TI

10 Bolt BRTG06849 M8X23 SUS304

11 Rotary Joint Assy. MPAB31188

12 Wave Guide MPAB31207A

13 Encoder Assy. MPEM30202

13-1 Encoder CHT-71A MDMW11068 CHT-71

13-2 Spur Gear MTT006909B

13-3 Click MTD001842

13-4 Plate Encoder Mounting MTB366793A

13-5 Upset Bolt BRTG06852 M4X12 SW W SUS304

14 Motor Assy. -

14-1 Motor 7BDRD0044A MPEM30204 CBP-168A

14-2 - -

14-3 Flange for Motor MTC301225

14-4 Bolt BRTG09307 M8X30 SW W SUS304

14-5 Bolt BRTG09306 M8X20 SW W FE ZMC

15 Clump Gland Assy.(A30) MPJD30062A

15-1 Clump Gland MPTG31572A

15-2 Gasket BRPK00108

15-3 Washer BRTG01246 30B AL

15-4 Cover BRTG01415 30 AL

16 Clump Gland Assy.(A25) MPJD30063A

16-1 Clump Gland MPTG31573A

①-49
NO. NAME CODE NOTE

16-2 Gasket BRPK00134 A25a

16-3 Washer BRTG00883 25A AL

16-4 Cover BRTG01414 25 AL

17 Heat radiation Board MPBC43035

18 Power Supply Unit MPBX44439

18-1 Chassis for Power Supply MPBX44440

18-2 Power Supply PC MDBW10837 CBD-1682A

19 - -

20 Motor Control Assy. MPBX44318A

20-1 Chassis for Control MPBX44319

20-2 Motor Power Supply PC MDBW10832 CBD-1779

21 Transceiver Assy. MDNZT5024A NZT-1125

21-1 Modulator Unit MDNMA5077A NMA-550

21-2 Main Chassis MPBX44445

21-3 Cover Assy.(L) MPBX44446

21-4 Cover Assy.(S) MPBX44447

21-5 Modulator PC CPA-264(MDLW11927) MDLW11930 CPA-264

21-6 Magnetron 5VMAA00106 -

21-7 Pulse Transformer -

21-8 Flame MPBC43040

21-9 Holding Plate MTB389330

21-10 Circulator -

21-11 Diode Limiter -

21-12 Wave Guide MPAB31622

21-13 Guide Plate MTL318911A

21-14 Spacer MTL318403

21-15 Spurious Filter - NJC9952

21-16 Dummy Load - NJC4002

21-17 TR-Control PC CMC-1205R - CMC-1205R

21-18 Receiver Assy. NRG-162A MDNRG5094A NRG-162A

21-19 Nut Plate MTB389894

21-20 FAN MPEM30151

21-21 Cross-Recessed Head Screw BSNC04030B

21-22 Bolt BRTG07502 M5X16 SW W SUS304

①-50
NO. NAME CODE NOTE

21-23 O-Ring BRPK00019

21-24 Bolt BRTG07397 M4X12 SW SUS304

21-25 Cross-recessed Head Screw BRTG05659 NK4X0.7X65Bs

22 Performance Monitor Unit NJU-85 - NJU-85

23 PM Adapter MPBC43041A

24 Neck Heater kit MDMW11067A (CHG-216P)

24-1 Neck Heater Unit -

24-2 Plate Clamp MTB374149

24-3 Plate Clamp MTB374150

24-4 Terminal Board for heater -

25 Cross-recessed Head Screw BSNC04010B M4X10 SW LW

26 Cross-recessed Head Screw BSNC04016B M4X16 SW LW

①-51
①-52
Fig. ①-2 Exploited diagram of NKE-2254

③ NKE-1130

NO. NAME CODE NOTE

1 Radiator Assy. MPAE30494 Sband-12ft

1-1 Bolt MPTG30317 M10X35SUS

1-2 Spring Washer BRTG00404 SW10 SUS

1-3 Washer BRTG00402 W10 SUS

2 Support Assy. MPGK31208

2-1 Antenna Support MTC301654

2-2 Slide Plate MTB085860

2-3 Angle Mounting MTA301876

2-4 Flange MTC301697

2-5 Plate MTB388904

2-6 Bolt BRTG00413 M10X25SUS

2-7 O-Ring BRPK00077

2-8 O-Ring BRPK00102

3 Housing Assy. MPBX44644

3-1 Housing MTC301650A

3-2 Cover MTB391089

3-3 Cover MTB388905

3-4 Cover MTB389970

3-5 Eyebolt BRTG09377 M10X25SUS

3-6 Bolt BRTG00876 HEX6X12SUS_SW_W

4 Cover Assy. MPBX44206

4-1 Cover MTC301653A

4-2 Packing MTV304394

4-3 Bolt MPTG31381 B8X30

4-4 Spring Washer BRTG00224 SW8 SUS304

4-5 Washer BRTG00747 W8 SUS304

4-6 Sealing Washer BRTG01826

5 Drive Assy. MPGK31207

5-1 Flange MTC301652A

5-2 Main Shaft MTH300660

①-53
NO. NAME CODE NOTE

5-3 Main Gear MTG300493

5-4 Gear MTG300424A

5-5 Spacer MTL325042

5-6 - -

5-7 Key MTK300651

5-8 Plate MTL325041

5-9 Bearing BRGK05486 6018ZZCM/5K

5-10 Bearing BRGK05419 6014ZZCM/5K

5-11 V-Ring BRPK00337 V-180A

5-12 Bearing case MTL325043

5-13 Bolt BRTG04290 CAP8X30_SCM435

5-14 Rolling Bearing Locknut BSAN13000S AN13

5-15 Rolling Bearing Locknut BSAN18000S AN18

5-16 Rolling Bearing Washer BSAW13000S AW13

5-17 Rolling Bearing Washer BSAW18000S AW18

5-18 Bolt BRTG09193 M10X30SUS

6 Rotary Joint Assy. MPAB31588

7 Motor Assy. MDBW10823 MDBW10823 CBP-205

7-1 Motor -

7-2 Spur Gear MTG300142A

7-3 Bolt BRTG00752 HEX10X40SUS

8 Turning Switch Assy. -

8-1 Cap MPDM30338

8-2 Toggle Switch MPSW30170 CSD-656

8-3 Housing MTV001589

8-4 Cover for SW MPPK00925A

9 Clump Gland Assy.(A30) MPJD30062A

9-1 Clump Gland MPTG31572A

9-2 Gasket BRPK00108

9-3 Washer BRTG01246

9-4 Cover BRTG01415

10 Clump Gland Assy.(A25) MPJD30063A

10-1 Clump Gland MPTG31573A

10-2 Gasket BRPK00134

①-54
NO. NAME CODE NOTE

10-3 Washer BRTG00883

10-4 Cover BRTG01414

11 Encoder Assy. MPEM30199

11-1 Encoder CHT-71A MDMW11068 CHT-71A

11-2 Plate Encoder Mounting MTB366793A

11-3 Spur Gear MTT006909B

11-4 Click MTD001842

12 Wave Guide ASSY MPAB31722

12-1 Circulator - NJS6318

12-2 Spurious Filter MPAB31663

12-3 Diode Limiter -

12-4 Dummy Load MPAB31595

12-5 Plate MTB391087

13 Internal unit guide ASSY MPBP31560

14 Wave Guide ASSY MPAB31723A

15 Power Supply Unit MPBX44646

15-1 Chassis for Power Supply MPBC43418

15-2 Power Supply PC CBD-1682A MDBW10837A CBD-1682A

16 Modulator Unit MDNMA5080A NMA-551

16-1 Main Chassis MPBC43438

16-2 Modulator PC CPA-264(MDLW11927) MDLW11946 CPA-264

16-3 Magnetron 5VMAA00104 -

16-4 Holding Plate for Magnetron MPBP31522

16-5 FAN 7BFRD0002 -

16-6 Fan guard -

16-7 Cross-recessed Head Screw BSNC04030B NC4X30Bs

16-8 Cross-recessed Head Screw BSNB04010B NC4x10Bs

17 Receiver Assy. MPBX45031

17-1 Chassis for Receiver MPBX45032

17-2 Receiver NRG-229 MDNRG5092B NRG-229

17-3 Chassis for TRCONT MPBC43420

17-4 TR-Control PC CMC-1205R CMC-1205R

17-5 Terminal Board MPBC43421

17-6 Relay PC CSC-656 CSC-656

①-55
NO. NAME CODE NOTE

17-7 Chassis for Control MPBX45027

17-8 Brake control PC CCB-655 CCB-655

18 Motor Control Assy. MPBX44651

18-1 Chassis for Motor Control MPBX44653

18-2A Motor Driver for 100V 7PERD0035 - CBP-2001

18-2B Motor Driver for 220V 7PERD0034 - CBP-2000

19 Holding Plate A for Unit MPBP31565 M6X16 SW W SUS304

20 Holding Plate A for Modulator MTB391101

21 Holding Plate B for Modulator MTB391102

22 Holding Plate B for Receiver MTB391103

23 Performance Monitor Unit -

23-1 Performance Monitor NJU-84 - NJU-84

23-2 Cradle MTB391104

23-3 Bolt BRTG01690 HEX5X12SUS

24 Neck Heater kit MDMW11048 (CHG-215P)

24-1 Neck Heater Unit -

24-2 Plate Clamp MTB388896

24-3 Plate Clamp MTB388897

24-4 Bolt BRTG00671 HEX6X16SUS

①-56
①-57
Fig. ①-3 Exploded diagram of NKE-1130

④ NDC-1417

NO. NAME CODE NOTE

1 Cover Assy MPBC42275

2 Chassis Assy MPBX44299A

3 Bracket MTB382448

4 Rear Panel MPBC42279

5 AIS Process Unit NQA-2103 Option

6 Breaker SANKEN

7 Guard Handle THA-212-3 BRHD05338 TOCHIGIYA

8 Plotter Control Unit NDB-34A Option

9 Control Unit CDC-1332

10 ARPA Process Unit NCA-877WA Option

11 Spacer BSB-308E BRBP06402 HIROSUGI

12 Spacer BSB-325E BRBP06407 HIROSUGI

13 Coaching Clip CS-4U BRBP05299 SHINAGAWA-SHOKO

14 Chassis Assy (GYRO I/F) MPBX44466A Option

15 GYRO I/F Unit NCT-59A Option

16 Partition Assy MPBX44301

17 Terminal Unit CQD-1937A

18 Cable Clamp 1 MTB387444

19 Cable Clamp 2 MTB387445

20 Cable Clamp 3 MTB387446

21 Drip-proof Rubber MPPK30497A

22 Power Supply Unit (CBD-1655) CBD-1655A

23 Heat sink MTC301647

24 I/O Circuit Unit CMH-2201 MDYW12516

25 Gasket 1 MTT308585

26 Gasket 2 MTT308586

27 Heat sink MTC301647

28 Connector

29 Fuse

30 Washer

①-58
NO. NAME CODE NOTE

31 Nut

32 Nut

33 Nut

34 Special Bolt MTL323366

35 Rubber Washer MTT301458A

36 Earth Assy

37 Sems Screw NC3X8Bs BSNC03008B

38 Sems Screw NC3X12SUS BRTG03547 KOSHIN

39 Sems Screw NB5X12Bs BSNB05012B

40 Sems Screw NC2.6X10Bs BSNC02610B

41 Sems Screw NB3X8Bs BSNB03008B

42 Sems Screw NB3X6Bs BSNB03006B

43 Sems Screw NB3X10Bs BSNB03010B

44 Sems Screw NB3X12Bs BSNB03012B

45 Mounting Plate (Fan) MTB389650

46 Fan

47 Finger Guard

48 Flat-Head Screw S4X35Bs BSSK04035B

49 Bezel NW073-FSM-BK-P10 MISUMI

50 Module (Snap in) NW080-88S-C5 MISUMI

①-59
Fig. ①-4 Exploded diagram of NDC-1417

①-60
①-61
⑤ NCE-5171

NO. NAME CODE NOTE

1 Panel MTV303808

2 Cover MTV303809

3 Rubber Key MTV304379A

4 Packing MTV303811

5 φ16 Knob MPHD30383

6 φ38 Knob MPHD30378

7 Packing (for speaker) MTZ301931

8 Packing (for vibration proof) MTT306943

9 Speaker

10 Trackball Cover MTV303599

11 Teflon Ring MTT308975

12 Trackball

13 Spacer MTT309110

14 Operation Unit CCK-979

15 PS2 I/F CIRCUIT

16 Drip-proof Rubber MTV303812

17 Cable Clamp FGC-5 BRBP05042 KITAGAWA-IND

18 Rubber Washer MTT301458A

19 PT Screw 1411-H2-3010C BRTG09222 JAPAN DRIVE-IT

20 PT Screw 1411-H2-3008 BRTG09223 JAPAN DRIVE-IT

21 Waterproof Sheet BRPK05061 NITTO DENKO

22 Cable

①-62
Fig. ①-5 Exploded diagram of NCE-5171

①-63
①-64
⑥ NCE-5172

NO. NAME CODE NOTE

1 Bezel MTV304395

2 Cover MTV302382

3 Rubber Key 1 (Japanese) MTV303868

4 Rubber Key 2 (Japanese) MTV303869

5 Rubber Key 3 (Japanese) MTV303870

6 Switch Installation Board MTB388670

7 Speaker Installation Board MTB388671

8 Spacer MTB371784

9 Trackball Cover MTV304432

10 Trackball

11 Cover MTV303694

12 Trackball Installation Board MTB388672

13 Teflon Ring MTT308975

14 Spacer Assy MPBC42659

15 Rear Cover Assy MPBC42660

16 φ22 Knob MPHD30389

17 φ48 Knob MPHD30390

18 Stopper Screw BRTG00561 KOSHIN

19 Drip proof Ring MPPK30299

20 Rubber Cap MPNG00102

21 Nameplate (Japanese) MPNM35344

22 Key Sheet (Japanese) MPNM35345

23 Cover MPNN37100A

24 Gasket for Trackball MTT305538

25 Drip-proof Rubber 1 MTT306119

26 Drip-proof Rubber 2 MTT306120

27 Operation Unit CCK-980 UJRC

28 Speaker

29 Power Switch

30 Nameplate MPNN44275A

31 Nylon Clip AB-10N BRBP00012 TYTON

①-65
NO. NAME CODE NOTE

32 Cable Clamp FGC-5 BRBP05042 KITAGAWA-IND

33 Binding Head Screw M4X8FE ZMC Black BRTG08628 KOSHIN

34 PT Screw 1411-H2-3006 BRTG09224 JAPAN DRIVE-IT

35 Latch TL-304-2 BRTG07339 TOCHIGIYA

36 Sems Screw NC3X8Bs BSNC03008B

37 Sems Screw NC3X12Bs BSNC03012B

38 Spring Washer SW3 BSSW03000S

39 Nut N3Bs BSHN03000B

40 Flat-Head Screw S3X12Bs BSSK03012B

41 Washer W3Bs BSFW03000B

42 PS2 I/F CIRCUIT

①-66
Fig. ①-6 Exploded diagram of NCE-5172

①-67
①-68
(1)
Replacement Procedure

(1)-69
(ア) Scanner Unit
① Precautions for replacing parts in the scanner unit

Keep the following precautions in mind to avoid injuries when you replace parts.

Before starting part replacement, make sure all power supplies for all radars (when you are
using more than one radar) are turned off. Shut off the circuit breaker for the main power
supply.

Wear gloves to avoid injury when replacing parts. Be careful to ensure safety when working at
a height, including measures to ensure that no tools or parts are dropped.

Perform the part replacement work where the ship is stable, such as in a harbor.

Be careful that the radio wave emission part, which may rotate in the wind, does not hit a
maintenance engineer.

Do not replace any parts when the radiator is rotating by the wind or by the hands. There is a
danger risk of getting an electric shock. Because the motor generates high voltage when the
radiator is rotating, even if the power is turned off.

② Scanner unit parts replacement (general) / NKE-1130

[Required tools]
・Tools for removing the cover from the scanner unit
A wrench (width across flats 13 mm, for M8 screws)

・Tools used in each part replacement procedure.

(1)-70
[Replacement procedure]
Bow side
(1) Before starting part replacement work, turn off the
safety switch of the scanner unit.

The safety switch is located on the rear (stern)


side. Remove the cover and turn off (to the lower
side) the safety switch.

Turn off the safety


switch.
(2) Remove the pedestal cover.
Remove the cover on the left (port) side to replace
the parts listed below:
・ Transmission unit (magnetron, modulation
circuit board, fan for modulation unit)
・ Power supply circuit board

Remove the cover on the right (starboard) side to


replace the parts listed below:
・ Receiving unit
Remove the eight
・ T/R control circuit board hexagonal screws.
・ Relay filter circuit board
・ Motor drive circuit board Removing the port side cover
・ Fan for motor driver circuit board
・ Encoder
・ Break control circuit

To replace the motor, remove the covers on both sides.

(3) Follow the procedure provided in the following sections to replace the necessary parts. Be
careful not to lose removed screws and metal fittings.

(4) After replacing the parts, return the pedestal cover to its original place and turn on the
safety switch (do not forget to put the cover back on).
Make sure that there is no foreign matter or dust adhered to the gasket when you put the
cover on.

(5) Turn on the radar power supply and check that the system works properly.

(1)-71
③ Magnetron replacement / NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws
・A Phillips screwdriver for 6 mm screws
・Tools for removing scanner unit cover (see Section ②)

[Replacement procedure]
(1) Remove the cover on the left (port) side ( see
Magnetron
Section ② ) and check that there is no
remaining electric charge between J2101 pin 1
and J2101 pin 3 in the modulationcircuit board
CPA-264. (Multimeter requires DC1000V input
Remove the
capability) green cable.

Remove the two screws (M4) holding the


magnetron cables (both yellow and green).
Remove the
yellow cable.
Remove the
two screws.

(2) Remove the eight screws (M6) to remove the


Remove the
fixture holding the magnetron. The screws cannot magnetron.
be removed from the fixture, so loosen the all eight
screws and remove the magnetron together with
the fixture.

The magnetron is held by a hook, but be careful


not to let it fall.
Remove the
yellow cable.

Use a shielded screwdriver. Loosen the


If the magnetron comes into contact with any eight screws.

metal (tool), its performance may deteriorate.

(3) Install the new magnetron together with the fixture and tighten the screws to hold the
cables.
Follow the removal procedure in the reverse order.
Do not forget to tighten the screws and connect the cables.

(1)-72
[Operation check]
After you have completed the replacement work, follow the procedure below to check the
operation.

(1) Turn on the power supply for the radar. Allow sufficient time for the radar to be preheated
(about 20 to 30 minutes / bring the radar unit to STBY mode).

(2) Start emitting radio waves from the short pulse range and gradually change the emissions
to the long pulse range. Open the service engineer menu to perform tuning adjustment.
If operation becomes unstable such as the magnetron current is unstable, bring the radar
unit back to STBY mode and restart emission after allowing for an interval of 5 to 10
minutes.

(3) Emit radio waves in long pulse range mode for about 15 minutes and reopen the service
engineer menu to perform tuning adjustment. Adjust the setting in the service engineer
menu until the tuning indication bar on the display unit reaches the 8th calibration
marking.
Check in the service engineer menu that the magnetron current is between the 5th and 7th
calibration markings.
Finally, initialize the transmission time in the service engineer menu.

(1)-73
④ Motor replacement / NKE-1130

[Required tools]
・A wrench (width across flats 17 mm, for M10 screws)
・A Phillips screwdriver for 4 mm screws
・Tools for removing the cover from the scanner unit
(see Section ②)

[Replacement procedure]
Driver unit (driver
(1) Remove the cover on the right (starboard) side (see circuit board at the back
id )
Section ②) and loosen the four screws (M4) to remove
the driver unit, which has the motor driver circuit
board on its back side.
Remove the
Disconnect the cables connecting the motor to the four screws.

motor driver circuit board.

Driver circuit board Disconnect the


cables.

(2) Remove the cover on the left (port) side and remove the
Remove the metal fixture.
five screws (M5) to remove the fixture.
Remove the
five screws.

(1)-74
(3) Remove the four hexagonal screws (M10x40, SW10,
and W10) that hold the motor from both the right and
left sides to remove the motor.

Remove the four hexagonal screws


(two screws on each side)

Remove the motor.

Apply grease.
(4) Apply grease to the gear wheel of the new motor.

Motor gear wheel

(5) Install the new motor in the scanner unit and secure it using the hexagonal screws. Tighten the
screws with the specified torque (380 kgf-cm).

(6) After replacing the motor, assemble the unit in the reverse order of the disassembly procedure.
Do not forget to tighten the screws and connect the cables.

(1)-75
[Operation check]
After completing the replacement work, follow the steps below to check the operation.

(1) Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error. Check that you do not hear any unusual sound when the
motor starts, rotates, and stops.

(2) Open the service engineer menu to initialize the motor rotation time.

⑤ Motor driver circuit board replacement / NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws

・Tools for removing the cover from the scanner unit (see Section ②)

[Replacement procedure]
Driver unit (driver
(1) Remove the cover on the right (starboard) side (see circuit board at the back
Section ②) and loosen the four screws (M4) to remove the id )

drive unit, which has the motor driver circuit board on its
rear side.。
Remove the
four screws.

(1)-76
(2) Remove the cables connected to the driver circuit board Voltage
specification is
and the four screws to replace the driver circuit board Driver circuit
indicated here.
board
with a new one.

Make sure the new driver circuit board is for the


power specifications you are using. There are two
types of board available, for 100 Vac and 220 Vac
specifications. Check the indication on the circuit
board to determine which specification the board is
for.

Remove the four screws.

(3) After replacing the driver circuit board, follow the disassembly procedure in the reverse order.
Do not forget to tighten the screws and connect the cables.

[Operation check]
After completing the replacement work, check the operation by following the procedure
below.

(1) Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error. Check that you do not hear any unusual sound when the
motor starts, rotates, and stops.

(1)-77
⑥ Motor drive circuit board fan replacement / NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws

・Tools for removing scanner unit cover (see Section ②)

[Replacement procedure]
(1) Remove the cover on the right (starboard) side (see Remove
Section ②) and loosen the four screws (M4) to open the the cable.

cover for the T/R control circuit board. Remove the motor
driver circuit board fan cable (connector P1114) from the
T/R control circuit board.

Loosen the four

Remove the cable.

T/R control circuit board

(2) Remove the four screws (M4) to replace the fan. Fan

Remove the
four screws.

(1)-78
(3) After replacing the fan, assemble the unit in the reverse order of the disassembly procedure. Do
not forget to tighten the screws and connect the cables.

[Operation check]
After completing the replacement work, check operation by following the procedure
below.

(1) Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error. Check that no fan alarm comes up.

(1)-79
⑦ Modulation unit fan replacement / NKE-1130

[Required tools]
・A Phillips screw driver for 4 mm screws
・Tools for removing scanner unit cover (see Section ②)

[Replacement procedure]
(1) Remove the cover on the left (port) side (see Section
②). Remove the modulation unit fan cable (connector
P1112) from the relay connector.

Remove the cable. Fan

(2) Remove the four screws (M4) to replace the fan.


Fan

Remove the
four screws.

(3) After replacing the fan, assemble the unit in the reverse order of the disassembly procedure. Do
not forget to tighten the screws and connect the cables.

[Operation check]
After completing the replacement work, check operation by following the procedure
below.

(1) Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error. Check that no fan alarm comes up.

(1)-80
⑧ Modulation circuit board (CPA-264) replacement / NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws

・Tools for removing scanner unit cover (see Section ②)

[Replacement procedure]
(1) Remove the cover on the left (port) side (see Section ②) to remove all cables connected to the
modulation circuit board (CPA-264).

(2) Remove the two screws (M4) holding the metal Modulation circuit board
sheet and the radiating plate of the modulation
circuit board and the six screws (M4) holding the
modulation circuit board, to replace the modulation
circuit board. Remove the
six screws.

Remove the
two screws.

(3) After replacing the modulation circuit board, assemble the unit in the reverse order of the
disassembly procedure.
Do not forget to tighten the screws and connect the cables.

[Operation check]
After completing the replacement work, check operation by following the procedure
below.

(1) Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error.
Emit the radio wave in long pulse range mode and open the service engineer menu to check that
the magnetron current stands between the 5th and 7th calibration markings.

(1)-81
⑨ Power supply circuit board (CBD-1645A) replacement / NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws

・A Phillips screw driver for 5 mm screws

・Tools for removing scanner unit cover (see Section ②)

[Replacement procedure] Remove the


(1) Remove the cover on the left (port) side (see three cables.

Section ②). Remove the cables connected to the


modulation circuit board (connectors P2101 and
P2102) and the fan cable (P1112).
Modulation
circuit board

(2) Remove the two screws (M5) from the fixture.


Remove the Loosen the
Loosen the six screws (M6) holding the two screws. six screws.
magnetron and the five screws (M5) holding
the modulation unit, to remove the modulation
unit.

Loosen the
five screws.

(1)-82
(3) Remove the cable connected to the power supply
Remove the eight screws.
circuit board and the eight screws (M4) to replace
the power supply circuit board.

Power supply circuit board

(4) After replacing the power supply circuit board, assemble the unit in the reverse order of the
disassembly procedure.
Do not forget to tighten the screws and connect the cables.

[Operation check]
After completing the replacement work, check operation by following the procedure
below.

(1) Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error.

(1)-83
⑩ T/R control circuit board (CMC-1205R) replacement / NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws

・Tools for removing scanner unit cover (see Section ②)

[Replacement procedure]
(1) Before starting replacement work, open the service engineer menu on the display unit and back
up the scanner unit data (emission time and motor rotation time).

If you do not back up the data, you will lose all data related to the scanner, such as
magnetron usage time.

(2) Remove the cover on the right (starboard) side (see


Section ②). Loosen the four screws (M4) to open the
T/R control circuit board cover to the front.

Loosen the four screws.

(3) Remove the cable connected to the T/R control circuit board and
the seven screws (M4) to replace the T/R control circuit board.

Set the DIP switches and the jumper pins on the T/R control
circuit board to the settings for NKE-1130 (see Section ⑥).

T/R control circuit board


(4) After replacing the T/R control circuit board, assemble the unit in
the reverse order of the disassembly procedure.
Do not forget to tighten the screws and connect the cables.

(1)-84
[Operation check]
After completing the replacement work, check operation by following the procedure
below.

(1) Turn on the radar power supply and open the service engineer menu. Restore the scanner unit
time and check that all data is recovered from before replacing the T/R control circuit board
(check the emission time and the motor rotation time).

(2) After the countdown is completed, start emission and check that the radar image appears without
error.

⑪ Relay filter circuit board (CSC-656) replacement / NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws
・Tools for removing the cover from the scanner unit (see Section ②)

[Replacement procedure]
(1) Remove the cover on the right (starboard) side (see Section
②). Open the T/R control circuit board cover to the front (see Remove the clamps.

Section ⑩) to remove the cable clamps around the relay filter


circuit board.

Relay filter circuit board

(1)-85
(2) Remove the four screws (M4) to remove the metal fixture
Remove the four
holding the relay filter circuit board, which is located at screws.
the bottom of the terminal block.

(3) Remove the cable connected to the relay filter circuit


Remove the
board and the four screws (M4) to replace the relay filter
circuit board.

Relay filter circuit board

(4) After replacing the relay filter circuit board, follow the disassembly procedure in the reverse
order.
Do not forget to tighten the screws and connect the cables.

[Operation check]
After completing the replacement work, check operation by following the procedure
below.

(1) Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error.

(1)-86
⑫ Receiving unit (NRG-229) replacement / NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws

・A Phillips screwdriver for 5 mm screws

・Tools for removing the cover from the scanner unit (see Section ②)

[Replacement procedure] Remove the four


screws. Driver
(1) Remove the cover on the right (starboard) side (see
Section ②). Remove the four screws (M5) to remove the
metal fixture. Loosen the four screws (M4) to remove the
driver unit (see Section ⑤).

Metal
Loosen the four
screws.

(2) Open the T/R control circuit board cover to the front Remove the six screws.
(see Section ⑩) to remove the cables connected to
the receiving unit. Remove the four screws (M5) holding
the receiving unit flange, the two screws (M5) holding the
metal fixture, and the screw at the right side of the
receiving unit to replace the receiving unit.
Loosen the two
screws.

Metal fixture (reused for


the new receiving unit)

(3) Attach the metal fixture attached to the flange removed from the old receiving unit and
put it onto the new receiving unit.
After replacing the receiving unit, assemble the unit in the reverse order of the
disassembly procedure. Do not forget to tighten the screws and connect the

(1)-87
[Operation check]
After completing the replacement work, check operation by following the procedure
below.

(1) Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error. Emit the radio wave in the long range mode and open the
service engineer menu to perform tuning adjustment. Adjust the setting in the service engineer
menu until the tuning indication bar on the display unit reaches the 8th calibration marking.

⑬ Encoder replacement / NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws

・A Phillips screwdriver for 5 mm screws

・A wrench (width across flats 7 mm, for M4 screws)

・A wrench (width across flats 8 mm, for M6 screws)

・Tools for removing the cover from the scanner unit (see Section ②)

[Replacement procedure]
Loosen the four
screws.

(1) Remove the cover on the right (starboard) side


(see Section ②). Remove the four screws (M5) to
remove the metal fixture. Loosen the four screws
Loosen the four
(M4) so that the receiving unit is held halfway. screws.

Receiving unit

(1)-88
(2) Remove the four screws (M5) from the receiving unit Remove the four
flange and remove the screws loosened halfway in (1) screws.

above to remove the receiving unit.

Receiving unit flange

Encoder

Receiving unit

(3) Loosen the two screws (M4) to remove the encoder


Encoder Fixed metal
together with the metal fixture.

Encoder

(4) Remove the metal fixture and the gear wheel attached to the encoder. Put them onto the new
encoder and put the encoder back into the unit.

Remove the nut


Fixed metal

(5) After replacing the encoder, follow the disassembly


procedure in the reverse order. Do not
Do not forget to tighten the screws and connect the cables

Encoder Remove the


three screws.

(1)-89
[Operation check]
After completing the replacement work, check operation by following the procedure below.

(2) Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error. Open the service engineer menu to perform azimuth
adjustment.

(1)-90
① Break control circuit replacement (CCB-655) NKE-1130

[Required tools]
・A Phillips screwdriver for 4 mm screws

・Tools for removing the cover from the scanner unit (see Section (1)(ア)②)

[Replacement procedure]
(1) Remove the cover on the right (starboard) side
Remove the two screws.
( see Section (1)(ア)② ). Remove the two
screws (M4) to remove the metal fixture for the
T/R control circuit and loosen the two screws
(M4) to open the T/R control circuit board cover
to the front.

Loosen the two screws.

T/R Control Circuit


(CMC-1205R)Metal cover

(2) Remove the cable connected to the T/R control circuit


board and the seven screws (M4) to replace the T/R
control circuit board.

T/R Control Circuit


(CMC-1205R)

(1)-91
(3) Remove the two screws (M4) (which was loosen on the procedure (1)) to remove the T/R control
circuit board and the metal fixuture.

(4) Remove the cable connected to the break


control circuit.

Break control circuit which is


mounted on the metal sheet.
(CCB-656)

(5) Remove the four screws(M4) to replace the break control circuit with the metal sheet.

(6) After replacing the brreak control circuit board, assemble the unit in the reverse order of the
disassembly procedure.
Do not forget to tighten the screws and connect the cables.

[Operation check]
After you have completed the replacement work, follow the procedure below to check the operation.

Turn on the radar power supply. After the countdown is completed, start emission and check that
the radar image appears without error.

(1)-92
② Performance monitor replacement (NJU-84) NKE-1130

(1)-93
③ NKE-2254 scanner unit parts replacement

[Required tools]
· Tools for removing the cover from the scanner unit
A wrench (width across flats 13 mm for M8 bolts)

· Tools used in each part replacement procedure

[Replacement procedure]
(1) Before beginning work, turn off the Bow direction
safety switch on the bottom of the
scanner unit.
Bow direction

Turn off the


safety switch.

(2) Loosen the four hexagonal bolts and remove the


pedestal cover.

If having replacing any of the following parts,


remove the cover on the left (port) side.
· Motor
· Motor driver circuit board

If having replacing any of the following parts,


remove the cover on the right (starboard) side. Loosen the four
hexagonal bolts.
· Transmitter (magnetron, modulator circuit
board, modulator circuit board fan)
· Receiver
· T/R control circuit board
· Power supply circuit board
· Encoder

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(3) Replace the necessary part(s) following the procedures contained in subsequent sections.
When replacing a part, be careful not to lose any of the removed screws or metal fittings.

(4) After having replaced a part, install the pedestal cover and turn on the safety switch (do not
forget to put the cover back on).
When installing the cover, ensure that no debris or dust adheres to the gasket.

(5) Turn on the radar and perform the necessary operation checks.

④ Magnetron replacement / NKE-2254

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ③)

[Replacement procedure]
(1) Remove the covers from the right (starboard) side (see Section ③) and loosen the screws
(four M4 screws) to remove the magnetron cover.

Magnetron cover

Loosen the
four screws.

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(2) Make sure there is no charge remaining in the Magnetron

modulation high-voltage circuit board, and then


remove the screws (two M4 screws) holding the Remove the
four screws.
magnetron cables (yellow and green) in place.

(3) Remove the screws (four M4 screws) holding the


magnetron in place, then replace the magnetron
after cutting the leads (yellow and green) for the Remove the
replacement magnetron to an appropriate two screws.
Remove the green
length. cable.
Remove the yellow
cable.
Use a shielded secrewdriver because the
contact of the metal tool with the magnetron
causes deterioration of its performance.

(4) After having replaced the magnetron, reassemble the unit by following the disassembly
procedure in the reverse order.
Do not forget to tighten the bolts and screws, and do not forget to reconnect the cables.

Extreme care should be taken to connect the leads (yellow and green) to the
magnetron for prevention of contact with other parts or the casing. Contact may
cause them to discharge.

[Operation check]
After having completed the replacement, follow the steps below to check the operation.

(1) Turn on the radar and allow sufficient preheating time (20 - 30 minutes in the STBY mode).

(2) Start transmission on a short pulse range and change the range to the longer ranges. Open
the service engineer menu and provisionally adjust the tuning.
If operation becomes unstable such as the magnetron current is unstable, bring the radar
unit back to STBY mode and restart emission after allowing for an interval of 5 to 10
minutes.

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(3) After transmitting on a long range for about fifteen minutes, return to the service engineer
menu and adjust the tuning.
Perform the adjustment in the service engineer menu until the tuning display bar on the
display unit reaches the eighth calibration mark.
With the service engineer menu open, also make sure the magnetron current is shown
between the fifth and seventh calibration markings.

⑤ Motor replacement / NKE-2254

[Required tools]
· Single-ended wrench (width across flats 17 mm for M8 bolts)

· Tools for removing the scanner unit covers (see Section ③)

[Replacement procedure]
(1) Remove the cover on the left (port) side (see
Remove the
Section ③) and remove the cables connected to four bolts. Remove the
two cables.
the motor driver circuit board.

(2) Remove the hexagonal bolts (four M8 bolts) and


remove the motor.

Motor

Motor driver
circuit board

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(3) Remove the hexagonal bolts (four M8 bolts) and Remove the
four bolts.
remove the installation plate from the motor.

(4) Attach the installation plate to the replacement


motor. Do not forget to tighten the hexagonal
Motor
bolts to an appropriate torque (210 kgf-cm) so
they are free of looseness.
Installation plate

(5) Install the motor into the scanner unit. Press Tighten the
four bolts.
the motor against the protrusions of the arm
fixed to the motor on which the arm extends Arm protrusions
through the wall of the casing, adjust it to
minimize backlash, and fix it in place.
Do not forget to tighten the hexagonal bolts, to
an appropriate torque (140 kgf-cm) so they are
free of looseness.

Press

(6) After having installed the motor, grease the


Grease here.
gear wheel.

(7) After having replaced the motor, reassemble the


unit by following the disassembly procedure in
the reverse order.
Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed. Check that the motor does not make any abnormal sound
when it starts to rotate, while it is rotating, or when it stops.

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⑥ Motor drive circuit board replacement / NKE-2254

[Required tools]
· A Phillips screwdriver for 4 mm screws

· Tools for removing the scanner unit covers (see Section ③)

[Replacement procedure]
(1) Remove the cover on the left (port) side (see
Section ③), remove the cables and screws
(three M4 screws) connected to the motor driver
circuit board and remove the metal plate to
which the motor driver circuit board is attached.

Remove the
three screws.

(2) Remove the cables connected to the motor driver


circuit board and remove the screws (four M4
screws) and replace the motor driver circuit
board.

Remove the
eight screws.

(3) After having replaced the driver circuit board, reassemble the unit by following the
disassembly procedure in the reverse order. Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

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[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed. Check that the motor does not make any abnormal sound
when it starts to rotate, while it is rotating, or when it stops.

⑦ Modulator circuit (CPA-264) replacement / NKE-2254

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Single-ended wrench (width across flats 7 mm for M4 bolts)

· Tools for removing the scanner unit covers (see Section ③)

[Replacement procedure]
Remove the five cables.
(1) Remove the cover on the right (starboard) side
(see Section ③), remove the cables connected to
the transmitter-receiver unit and the screws
(three M5 screws) holding the
transmitter-receiver unit in place, and remove
the transmitter-receiver unit.

Remove the three screws.

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(2) Loosen the screws (nine M4 screws) holding the
Remove the
cover in place, remove the screws (two M4 Loosen the nine
two screws.
screws) holding the heat radiation plate in place, screws.
and remove the cover.

(3) Remove the cables connected to the modulator Remove the Remove the

circuit board, then remove the screws (five M4 spacer. five screws.

screws) holding the modulator circuit board in


place and the spacer (one 7 mm (nominal)
spacer), and replace the modulator circuit board.
If reusing the heat radiation plate on the
modulator, be sure to install the thermal
insulation sheet between the TR5-8 and the
heat radiation plate so that it is straight.

Remove the five cables.


(4) After having replaced the modulator circuit
board, reassemble the unit following the
disassembly procedure in the reverse order.
Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed.
Transmit radar signals on a long range and with the service engineer menu open, also make
sure the magnetron current is shown between the fifth and seventh calibration markings.

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⑧ Power supply circuit board (CBD-1682A) replacement / NKE-2254

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ③)

[Replacement procedure]
(1) Remove the cover on the right (starboard) side
(see Section ③), remove the cables connected to Remove the five cables.
the transmitter-receiver unit and the screws
(three M5 screws) holding the
transmitter-receiver unit in place, and remove
the transmitter-receiver unit.

Remove the three screws.

(2) Remove the cables connected to the power


supply circuit board and the screws (five M4
screws) holding the power supply circuit board
in place. Remove the power supply circuit board
together with the metal fitting holding the
power supply circuit board in place.

Remove the five screws

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(3) Remove the screws (six M4 screws) holding the Remove the six screws.
power supply circuit board in place and replace
the power supply circuit board.

If the square heat radiation sheet on the casing


on the back of the power supply circuit board
(the soldered side) is damaged, affix a new sheet
to the replacement power supply circuit board.

(4) After having replaced the power supply circuit board, reassemble the unit following the
disassembly procedure in the reverse order.
Do not forget to tighten the bolts and screws, and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed.

⑨ T/R control circuit (CMC-1205R) replacement / NKE-2254

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ③)

[Replacement procedure]
(1) Before beginning the replacement procedure, open the service engineer menu of the radar
display unit and back up the scanner unit data (transmission time and motor rotation time).

If you do not back up this data, it will not be


possible to maintain continuity in scanner
data such as the magnetron usage time.

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(2) Remove the cover on the right (starboard) side Remove the five
(see Section ③), remove the cables connected to cables.

the transmitter-receiver unit and the screws


(three M5 screws) holding the
transmitter-receiver unit in place, and remove
the transmitter-receiver unit.

Remove the three


screws.

(3) Remove the cables connected to the T/R control


circuit board and the screws (seven M4 screws)
and replace the T/R control circuit board.

Set the DIP switch and jumper pins of the


T/R control circuit board to suite the
NKE-2254 (see Section ⑥).

Remove the
(4) After having replaced the T/R control circuit seven screws.

board, reassemble the unit following the


disassembly procedure in the reverse order.
Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar, open the service engineer menu, restore the scanner unit times, and
make sure that the data has been correctly continued before/after the T/R control circuit
board replacement (check the transmission time and the motor rotation time).

(2) Begin transmission once the countdown is complete and check that the radar image is
correctly displayed.

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⑩ Receiver (NRG-162A) replacement / NKE-2254

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ③)

(1) Remove the cover on the right (starboard) side Remove the five
cables.
(see Section ③), remove the cables connected to
the transmitter-receiver unit and the screws
(three M5 screws) holding the
transmitter-receiver unit in place, and remove
the transmitter-receiver unit.

Remove the
three screws.

(2) Remove the screws (five M4 screws) holding the Remove the five
receiver in place and remove the cables screws.

connected to the receiver, then replace the


receiver.

(3) Transfer the metal fitting from the removed


receiver to the replacement receiver and fit the
receiver into the casing.
Remove the
After having replaced the receiver, reassemble cable.
the unit by following the disassembly procedure
in the reverse order.
Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

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[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed. Transmit radar signals on a long range and open the
service engineer menu to adjust the tuning. Perform the adjustment in the service engineer
menu until the tuning display bar on the display unit reaches the eighth calibration mark.

⑪ Encoder replacement / NKE-2254

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· A wrench (width across flats 7 mm for M4 bolts)

· A wrench (width across flats 8 mm for M6 bolts)

· Tools for removing the scanner unit covers (see Section ③)

[Replacement procedure]
(1) Remove the cover on the right (starboard) side
(see Section ③), remove the cables connected to Remove the five
the transmitter-receiver unit and the screws cables.

(three M5 screws) holding the


transmitter-receiver unit in place, and remove
the transmitter-receiver unit.

Remove the
three screws.

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(2) Loosen the screws (two M4 screws) and remove
the encoder together with the metal fitting. Encoder Metal fitting

Loosen the two


screws.

(3) Remove the metal fitting and the gear wheel


from the encoder, attach them to the
Remove the nut.
replacement encoder and fit it into the casing. Metal fitting

Encoder Remove the


three screws.

(4) After having replaced the encoder, reassemble


the unit by following the disassembly procedure
in the reverse order.
Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed. Open the service engineer menu and adjust the azimuth.

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⑫ Magnetron fan replacement / NKE-2254

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ③)

(1) Remove the cover on the right (starboard) side


Remove the five
(see Section ③), remove the cables connected to cables.
the transmitter-receiver unit and the screws
(three M5 screws) holding the
transmitter-receiver unit in place, and remove
the transmitter-receiver unit.

Remove the
three screws.

(2) Remove the cable for the fan that is connected to


the T/R control circuit board.

Remove the
cable.

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(3) Remove the screws (four M4 screws) holding the
fan in place and replace the fan.

Remove the
four screws.

(4) After having replaced the fan, reassemble the


unit by following the disassembly procedure in
the reverse order.
Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed. Check that the fan alarm is not triggered.

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⑬ Modulator fan replacement / NKE-2254

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ③)

(1) Remove the cover on the right (starboard) side


(see Section ③), remove the cables connected to Remove the five
cables.
the transmitter-receiver unit and the screws
(three M5 screws) holding the
transmitter-receiver unit in place, and remove
the transmitter-receiver unit.

Remove the
three screws.

(2) Remove the cable for the fan that is connected to


the T/R control circuit board.

Remove the
cable.

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(3) Loosen the screws (nine M4 screws) holding the
cover in place, remove the screws (two M4
screws) holding the heat radiation plate in place, Remove the two
and remove the cover. Loosen the nine screws.
screws.

(4) Remove the screws (four M4 screws) holding the


Remove the
fan in place and replace the fan. four screws.

(5) After having replaced the fan, reassemble the


unit by following the disassembly procedure in
the reverse order.
Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed. Check that the fan alarm is not triggered.

(1)-111
⑭ Performance monitor replacement (NJU-85) NKE-2254

(1)-112
⑮ NKE-2103 scanner unit parts replacement

[Required tools]
· Tools for removing the cover from the scanner unit
A wrench (width across flats 13 mm for M8 bolts)

· Tools used in each part replacement procedure

[Replacement procedure]
(1) Before beginning work, turn off the safety
switch on the bottom of the scanner unit.
Bow direction

Turn off the


safety switch.

(2) Loosen the hexagonal bolts (four bolts) and open


the upper cover until the stopper of the stay Stay

operates.

When closing the upper cover, release


the stay stopper and then tighten the
cover.

Loosen the four


hexagonal bolts.

(3) Replace the necessary part(s) following the procedures contained in subsequent sections.
When replacing a part, be careful not to lose any of the removed screws or metal fittings.

(4) After having replaced a part, close the upper cover and turn on the safety switch (do not
forget to put the cover back on).
When installing the cover, ensure that no debris or dust adheres to the gasket.
(5) Turn on the radar and perform the necessary operation checks.

(1)-113
⑯ Magnetron replacement / NKE-2103

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ⑮)

[Replacement procedure]
(1) Open the upper cover (see Section ⑮), loosen
Slide the cover.
the screws (four M4 screws), remove the
transmitter-receiver unit cover, and remove the
cables connected to the transmitter-receiver
unit (ten cables). Slide the cover of the
transmitter-receiver unit to remove it.

Loosen the four


screws.

(2) Loosen the bolts (five M5 bolts) and remove the


Slide the unit.
transmitter-receiver unit. Slide the
transmitter-receiver unit upward to remove it.

Tighten the five


bolts.

(1)-114
(3) Remove the screws (six M4 screws) holding the Remove the
Nut plate six screws.
magnetron in place and replace the magnetron.

Use a shielded secrewdriver because the


contact of the metal tool with the magnetron
causes deterioration of its performance.

Magnetron

Green cable
Yellow cable

(4) Cut the leads (yellow and green) for the replacement magnetron to an appropriate length,
then tighten the screws and fix the cables in place.
After having replaced the magnetron, reassemble the unit by following the disassembly
procedure in the reverse order.
Do not forget to tighten the bolts and screws, and do not forget to reconnect the cables.

Extreme care should be taken to connect the leads


(yellow and green) to the magnetron for prevention of
contact with other parts or the casing.
Contact may cause them to discharge.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar, and allow sufficient preheating time (20 - 30 minutes in the STBY mode).

(2) Start transmission on a short pulse range and change the range to the longer ranges. Open
the service engineer menu and provisionally adjust the tuning.
If operation becomes unstable such as the magnetron current is unstable, bring the radar
unit back to STBY mode and restart emission after allowing for an interval of 5 to 10
minutes.

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(3) After transmitting on a long range for about fifteen minutes, return to the service engineer
menu and adjust the tuning.
Perform the adjustment in the service engineer menu until the tuning display bar on the
display unit reaches the eighth calibration mark.
With the service engineer menu open, also make sure the magnetron current is shown
between the fifth and seventh calibration markings.

(1)-116
⑰ Motor replacement / NKE-2103

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Single-ended wrench (width across flats 10 mm for M6 bolts)

· Tools for removing the scanner unit covers (see Section ⑮)

[Replacement procedure]
(1) Open the upper cover (see Section ⑮) to remove
the transmitter-receiver unit (see Section ⑯).

(2) Remove the hexagonal bolts (four M6 bolts) and


Remove the
remove the motor. Grease the gear wheel of the four bolts.
replacement motor and place it in the casing. Do
not forget to tighten the hexagonal bolts to an
appropriate torque (72 kgf-cm) so they are free
of looseness.

(3) After having replaced the motor, reassemble the unit by following the disassembly procedure
in the reverse order.
Do not forget to tighten the bolts and screws, and do not forget to reconnect the cables.
Clamp the cables so they do not interfere with the rotation of the motor's rotors.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed. Check that the motor does not make any abnormal sound
when it starts to rotate, while it is rotating, or when it stops.

(1)-117
⑱ Motor control power supply circuit replacement / NKE-2103

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ⑮)

[Replacement procedure]
(1) Open the upper cover (see Section ⑮) to remove
the transmitter-receiver unit (see Section ⑯).

(2) Remove the cables and screws (eight M4 screws)


connected to the motor control power supply
circuit, and replace the motor control power
supply circuit.

(3) After having replaced the motor control power Remove the eight
screws (M4).
supply circuit, reassemble the unit by following
the disassembly procedure in the reverse order.
Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed.

(1)-118
⑲ Modulator circuit (CME-363) replacement / NKE-2103

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ⑮)

[Replacement procedure]
(1) Open the upper cover (see Section ⑮) to remove
the transmitter-receiver unit (see Section ⑯).

(2) Remove the screws (nine M4 screws) holding the


modulator circuit board in place and remove the
cables connected to the modulator circuit board,
then replace the modulator circuit board.
If you are reusing the heat radiation plate on
the modulator, be sure to install the thermal
insulation sheet between TR17, TR18, and the
heat radiation plate so that it is straight.

(3) After having replaced the modulator circuit Remove the nine
board, reassemble the unit by following the screws (M4).

disassembly procedure in the reverse order.


Do not forget to tighten the bolts and screws,
and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed.
Transmit radar signals on a long range and open the service engineer menu to make sure
the magnetron current is shown between the fifth and seventh calibration markings.

(1)-119
⑳ Power supply circuit board (CBD-1783) replacement / NKE-2103

[Required tools]
· A Phillips screwdriver for 3 mm screws

· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Tools for removing the scanner unit covers (see Section ⑮)

[Replacement procedure]
(1) Open the upper cover (see Section ⑮) to remove
the transmitter-receiver unit (see Section ⑯).

(2) Remove the cables and screws (six M4 screws)


and remove the power supply unit from the
transmitter-receiver unit.

Remove the six


screws.

(3) Remove the screws (six M4 screws and two M3 Remove the six
Remove the two screws (M4).
screws), and remove the power supply circuit screws (M3).
board from the installation plate.

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(4) After having replaced the power supply circuit board, reassemble the unit by following the
disassembly procedure in the reverse order.
Do not forget to tighten the bolts and screws, and do not forget to reconnect the cables.
If the square heat radiation sheet on the casing on the back of the power supply circuit board
(the soldered side) is damaged, affix a new sheet to the replacement power supply circuit
board.

21 Receiver (NRG-610) replacement / NKE-2103

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Single-ended wrench (width across flats 7 mm for M4 bolts)

· Tools for removing the scanner unit covers (see Section ⑮)

[Replacement procedure]
(1) Open the upper cover (see Section ⑮) to remove
the transmitter-receiver unit (see Section ⑯).
Remove the magnetron (see Section ⑯).

(2) Follow the procedure below to remove the


microwave transmission circuit and the receiver
from the transmitter-receiver unit.

(a) Remove the M4 screw near the


magnetron.

Remove the
screw (M4).

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(b) Remove the screws (three M4 screws) on
Motor control
the motor control power supply side, and power supply

remove the microwave transmission


circuit from the chassis.

Remove the three


screws (M4).

(c) Remove the two screws (M4) holding the


microwave transmission circuit to remove
it from the installation plate.

Remove the two


screws (M4).

(d) Remove the screws (four M4 screws)


holding the receiver in place and replace
the receiver.

Remove the four


screws (M4).

(3) After having replaced the receiver, reassemble the unit by following the disassembly
procedure in the reverse order.
Do not forget to tighten the bolts and screws, and do not forget to reconnect the cables.

After having replaced the receiver, reassemble the


transmitter-receiver unit taking care to ensure good fitting. If the
fitting is poor, loosen the screws and readjust the unit.

(1)-122
22 Encoder replacement / NKE-2103

[Required tools]
· A Phillips screwdriver for 4 mm screws

· A Phillips screwdriver for 5 mm screws

· Single-ended wrench (width across flats 7 mm for M4 bolts)

· Tools for removing the scanner unit covers (see Section ⑮)

[Replacement procedure]
(1) Open the upper cover (see Section ⑮) to remove
the transmitter-receiver unit (see Section ⑯).

(2) Remove the two screws (M4) holding the Loosen the Encoder
encoder to remove it from the housing. screw (M4).

Remove the
screw (M4).

(3) Remove the metal fitting and the gear wheel


from the encoder, attach them to the
Remove the
replacement encoder and fit it into the housing. nut.
Metal fitting

Remove the
Encoder three screws.

(1)-123
(4) After having replaced the encoder, reassemble the unit by following the disassembly
procedure in the reverse order.
Do not forget to tighten the bolts and screws, and do not forget to reconnect the cables.

[Operation check]
After having completed the replacement, follow the procedure below to check the operation.

(1) Turn on the radar and emit radar waves once the countdown is finished, and check that the
radar image is correctly displayed. Open the service engineer menu and adjust the azimuth.

(1)-124
23 Performance monitor replacement (NJU-85) NKE-2103

(1)-125
ハ.
ニ. Display Unit
① LCD panel CML-771
[Precautions]
Do not touch the LCD screen directly.
Do not touch the AR filter directly.
To protect the LCD screen and the parts, work on top of a soft cloth or similar surface.

[Required tools]
Phillips screwdrivers for 4 mm screws
for 6 mm screws
Nippers

[Disassembly]
(1) Remove the screws at the four
corners to release the escutcheon.
Remove the brightness adjustment
circuit board cable and remove the
escutcheon. (Use the Phillips
screwdriver for 6 mm screws.) Remove

Be careful of the
connected cable

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(2) Remove the 10 M4 screws.
(Use the Phillips screwdriver for
4mm screws.)

Remove

(3) Lift the module slightly and remove


the three cables.

Be careful of the
connected cable

(4) Remove the unit.


(Use the nippers.)
Power cable (it is necessary to cut
the cable tie)

D-sub 9p cable

RGB cable

(1)-127
Cut the cable tie

[Assembly]
(1) Assemble the unit following the disassembly procedure in the reverse order.
(2) Check the position, spacing, and the position for pulling out the brightness adjustment
circuit board cable, and tighten the ten M4 screws evenly.

Position for
pulling out cable

(3) Attach the LCD operation circuit cable, check the gasket spacing, make sure the
brightness adjustment circuit cable is not caught, and attach the escutcheon.
(4) Tighten the four screws in the corners.

[Check points]
(1) After replacing the unit, start the system and check that the radar image is correctly
displayed.
(2) Turn the brightness adjustment knob and check that you can control the brightness
from minimum to maximum.

(1)-128
② Brightness adjustment circuit CCK-989
[Precautions]
Do not touch the LCD screen directly.
Do not touch the AR filter directly.
To protect the LCD screen and the parts, work on top of a soft cloth or similar surface.

[Required tools]
Phillips screwdrivers for 3 mm screws
for 4 mm screws
for 6 mm screws
Nippers
Allen wrench 1.5 mm

[Disassembly]
(1) Use the Allen wrench to loosen the screw
holding the knob, and remove the knob
and the rubber bush.
(Use the 1.5 mm Allen wrench.)

Remove

(2) Remove the screws at the four corners to release the escutcheon.
(Use the Phillips screwdriver for 6 mm screws.)

(3) Remove the brightness adjustment circuit


Remove
cable and remove the escutcheon.
Refer to the procedure in Section ①.

(4) Remove the two tapping screws and


remove the circuit. (Use the Phillips
screwdriver for 3 mm screws.)

(1)-129
[Assembly]
(1) Ensure that the circuit board is facing
the right way (with the connectors
facing up) and install it with the two
tapping screws. Check that the
position of the slide switch is set to
INT.

Slide switch set to


INT

(2) Connect the cable and attach the escutcheon.

(3) Install the rubber bush for the volume


knob.

Installation direction

(4) Put on the knob and fix it in place, checking that it turns properly and clicks when you
push it.

[Check points]
(1) Check that the knob turns smoothly.
(2) Check that the knob clicks when you push it.
(3) After replacing the unit, start the system and check that the radar image is correctly
displayed.
(4) Turn the brightness adjustment knob and check that you can control the brightness
from minimum to maximum.

(1)-130
③ Display unit interface circuit board CMH-2227
[Precautions]
Do not touch the LCD screen directly.
Do not touch the AR filter directly.
To protect the LCD screen and the parts, work on top of a soft cloth or similar surface.

[Required tools]
Phillips screwdrivers for 3 mm screws
for 4 mm screws
for 6 mm screws
Nippers
5 mm socket wrench

[Position of each circuit]


Fan circuit

Interface circuit

Inverter circuit

[Disassembly]
(1) Follow the procedure in Section ①
to remove the LCD unit.

(2) Remove the four M3 screws and


remove the mesh cover (Use the
Phillips screwdriver for 3 mm
screws).

Remove

(1)-131
(3) Remove the eight M3 screws and
remove the circuit board. (Use the
Phillips screwdriver for 3 mm
screws.)

Remove

(4) Remove the fitting screws for the DVI and DSUB connectors and remove the shield
plate.

[Assembly]
(1) Assemble the unit following the disassembly procedure in the reverse order. Note that
there are two types of connector fitting screws. Be careful not to mix them up when
reassembling the unit. (The short screw is for the DVI connector.)
(2) Follow the procedure in Section ① to install the LCD unit.

[Check points]
(1) After replacing the unit, start the system and check that the radar image is correctly
displayed.
(2) Turn the brightness adjustment knob and check that you can control the brightness
from minimum to maximum.

(1)-132
④ Display unit inverter circuit CBF-38
[Precautions]
Do not touch the LCD screen directly.
Do not touch the AR filter directly.
To protect the LCD screen and the parts, work on top of a soft cloth or similar surface.

[Required tools]
Phillips screwdriver for 3 mm screws
Phillips screwdriver for 6 mm screws
Nippers

[Disassembly]
(1) Follow the procedure in Section ① to remove the LCD unit.
(2) Remove the five cables.

Remove

(3) Remove the six M3 screws and


remove the circuit board. (Use the
Phillips screwdriver for 3 mm
screws.)

Pink on the inside

Adhesive tape
[Assembly]
(1) Assemble the unit following the disassembly procedure in the reverse order. Check the
cable colors and bind them with adhesive tape.
(2) Follow the procedure in Section ① to install the LCD unit.

(1)-133
[Check points]
(1) After replacing the unit, start the system and check that the radar image is correctly
displayed.
(2) Turn the brightness adjustment knob and check that you can control the brightness
from minimum to maximum.

(1)-134
⑤ Display unit fan circuit board CBP-173A
[Precautions]
Do not touch the LCD screen directly.
Do not touch the AR filter directly.
To protect the LCD screen and the parts, work on top of a soft cloth or similar surface.

[Required tools]
Phillips screwdrivers for 3 mm screws
for 6 mm screws
Nippers

[Disassembly]
(1) Follow the procedure in Section ① to remove the LCD unit.
(2) Remove the two M3 screws.
(Use the Phillips screwdriver for 3 mm screws.)

Remove

(3) Remove the cable and remove the


fan.

Remove

[Assembly]
(1) Install the fan following the disassembly procedure in the reverse order.
(2) Follow the procedure in Section ① to install the LCD unit.

[Check points]
(1) After replacing the unit, start the system and check that the radar image is correctly
displayed.
(2) Turn the brightness adjustment knob and check that you can control the brightness
from minimum to maximum.
(3) Check that no fan alarm appears.

(1)-135
⑥ Power supply unit NBD-818A
[Precautions]
Before replacing the power supply unit, remove the power supply connector of the
process unit.

[Required tools]
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Remove the four fixing screws.
(Use the Phillips screwdriver for 3 mm screws.)

Remove

(2) Pull out the power supply unit at an angle,


being careful not to pull the cable too much.

Be careful not to pull


the cable too much

(1)-136
(3) Remove the four connectors connected to the power supply circuit and replace the
power supply unit.
Remove

[Assembly]
(1) Install the new power supply unit following the disassembly procedure in the reverse
order.

[Check points]
(1) Check that the system starts up properly.
(2) Emit radar waves and check to make sure the radar image is correctly displayed.

(1)-137
⑦ Interface unit NQA-2123
[Required tools]
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Remove the four screws at the top of the
process unit cover and the three screws on
each side to remove the process unit cover.
(Use the Phillips screwdriver for 3 mm screws.)

(2) Loosen the six screws holding the terminal


board in place.
(Use the Phillips screwdriver for 3 mm screws.)

Loosen

(3) Remove the connectors connected to the


terminal board circuit board and slide the
terminal board slightly and then lift it out of the
process unit.

Remove

Lift after
(1)-138 sliding
(4) Remove the seven connectors connected to the
Remove
radar process circuit and the power supply circuit.

(5) Turn over the radar process unit, remove the


two screws holding the interface unit in place,
and remove the interface unit.
Remove
(Use the Phillips screwdriver for 3 mm screws.)

(6) Remove the five cables connected to the


terminal board circuit and the two screws holding Remove and attach
to new interface unit
the terminal board in place, and attach them to
the new interface unit.

Remove and attach


[Assembly] to new interface unit
(1) Install the new interface unit following the
disassembly procedure in the reverse order.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) After replacing the unit, check that the radar image is correctly displayed.
(4) Check that the connected external sensors (such as the true azimuth, speed, latitude /
longitude, and AIS sensors) are correctly displayed.

(1)-139
⑧ Radar process circuit board CDC-1332
[Precautions]
Back up the necessary settings data onto a memory card before performing the
replacement. Write down the antenna transmission time and operating time.

[Required tools]
Socket wrench for 5.5 mm bolts
Phillips screwdriver for 3 mm screws
for 2.6 mm screws

[Disassembly]
(1) Refer to Section ⑦ and remove the terminal board.

(2) If there are an ARPA processing circuit board and AIS processing circuit board, refer to
Sections ⑩ and ⑪ to remove these circuit boards.

Remove
(3) Remove the four screws holding the fan fixture,
remove the fan connectors, and remove the fan.
(Use the Phillips screwdriver for 3 mm screws.)

Remove

(1)-140
4) Remove the screw holding the metal fitting that
protects the process unit circuit breaker. Remove
(Use the Phillips screwdriver for 2.6 mm screws.)

(5) Remove the two screws holding the process unit


circuit breaker, and remove the circuit breaker.
(Use the Phillips screwdriver for 3 mm screws.)
Remove

(6) Remove the four screws holding the fan fixture, Remove
remove the fan connectors, and remove the fan
fitting.

Remove

(7) Remove the five connectors connected to the


radar process circuit. Remove

(1)-141
(8) Remove the 13 hexagonal supports holding the
radar process circuit in place. (Use the socket
wrench for 5.5 mm bolts.)

(9) Remove the six screws holding the radar


process circuit board in place and replace the
radar process circuit board.
(Use the Phillips screwdriver for 3 mm screws.) Remove

[Assembly]
(1) Check that the DIP switch settings on the new
radar process circuit are the same as the old
one.
(2) Reassemble the unit following the disassembly
procedure in reverse.

Dip switch

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) Restore the data you backed up, and reset the antenna transmission time and
operating time to the times you wrote down before starting the replacement.
(4) After replacing the unit, check that the radar image is correctly displayed.
(5) Check that the connected external sensors (such as the true azimuth, speed, latitude /
longitude, and AIS sensors) are correctly displayed.

(1)-142
⑨ Battery
[Precautions]
(1) If you insert the battery with the polarity wrong, immediately remove the battery and do
not reuse it.
(2) While you are working, do not place the battery on top of a circuit board or conductive
material.

[Required tools]
Flat screw driver for adjustment
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Refer to Section ⑦ and remove the terminal board.
(2) Insert the flat screwdriver for adjustment in
between the battery and the battery holder
and lift out the battery.
(Use the flat screw driver for adjustment.)

(3) Insert the flat screwdriver for adjustment in the location indicated and slide the battery
sideways to remove it.

(1)-143
[Assembly]
(1) Check the battery polarity. Make sure the
plus (+) side is facing up.
(2) Slide the battery into the battery holder
sideways.
(3) Check that it is fully inserted.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.

(1)-144
⑩ ARPA/ATA process circuit board NCA-877A/877WA
[Required tools]
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Refer to Section 1.1.7 and remove the terminal board.

(2) You will see the ARPA or ATA circuit on the radar
process circuit.

ARPA process circuit.


(3) Remove the four screws holding the ARPA or
ATA circuit in place, and lift out the ARPA or
circuit vertically to replace it.
Remove
(Use the Phillips screwdriver for 3 mm screws.)

[Assembly]
(1) Reassemble the unit following the disassembly
procedure in reverse.
Remove
[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) Refer to Section 5.2.7 II in the instruction manual to generate a false target, and check
that you can acquire the target.
(4) Check that the numerical target data acquired is correctly displayed.

(1)-145
⑪ AIS process circuit board NQA-2103
[Required tools]
Socket wrench for 5.5 mm bolts
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Refer to Section ⑦ and remove the terminal board.

(2) You will see the AIS circuit on the radar process
circuit.

AIS process circuit.

(3) Remove the three screws holding the AIS circuit Remove
in place and remove the screws holding the
coating clip in place.
(Use the Phillips screwdriver for 3 mm screws.)

Remove

(1)-146
(4) Remove the hexagonal support holding the coating clip in place, and lift the AIS circuit
out vertically and replace it.
(Use the socket wrench for 5.5 mm bolts.) Remove

[Assembly]
(1) Reassemble the unit following the disassembly procedure in reverse.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) Check that the AIS button appears in the Target Information display area.

AIS
button

(1)-147
⑫ GYRO I/F circuit board NCT-59A
[Required tools]
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Remove the four screws at the top of the process
unit cover and the three screws on each side to
remove the process unit cover.
(Use the Phillips screwdriver for 3 mm screws.)

(2) Remove the connected cable for the gyro log.

Remove

(3) Loosen the six screws holding the terminal board


in place.
(Use the Phillips screwdriver for 3 mm screws.)

Loosen

(1)-148
(4) Remove the connectors connecting the side of
the process unit to the GYRO LOG I/F circuit
Process unit side
board.

Remove

(5) Remove the connectors connected to the


terminal board and slide the terminal board
slightly and then lift it out of the process unit.

Remove

Lift after
sliding
(6) Loosen the six screws holding the GYRO LOG
I/F in place, and slide the GYRO LOG I/F
sideways to remove it. Slide
(Use the Phillips screwdriver for 3 mm screws.)
Loosen

(7) Remove the six screws holding the GYRO LOG


I/F circuit in place, remove the GYRO LOG I/F
circuit, and replace it. Remove
(Use the Phillips screwdriver for 3 mm screws.)

(1)-149
[Assembly]
(1) Check the DIP switch settings on the new GYRO I/F circuit board.
Check the fuses of the new GYRO I/F circuit board.
(2) Reassemble the unit following the disassembly procedure in reverse.
(3) Turn on the system's power and set the true azimuth.

[Check points]
(1) Check that no error message is displayed.
(2) Check that the true azimuth is correctly tracked. (In terms of the resolution and rotation
direction.)

(1)-150
⑬ GYRO I/F circuit board fuses
[Required tools]
Phillips screwdriver for 3 mm screws
Flat screwdriver for 3 mm screws

[Disassembly]
(1) Remove the four screws at the top of the process
unit cover and the three screws on each side to
remove the process unit cover.
(Use the Phillips screwdriver for 3 mm screws.)

(2) You will see four fuse holders in a row.

Fuse
holders

(3) Insert the flat screwdriver into the top of a fuse


holder and turn the screwdriver while pressing Press and
down to remove the top. turn
(Use the flat screwdriver for 3 mm screws.)

(1)-151
(4) Remove the fuse to check that it is not blown,
and if it is, replace it with a new fuse.

(5) Check the other three fuses in the same way.

[Assembly]
(1) Reassemble the unit following the disassembly procedure in reverse.
(2) Turn on the system's power and set the true azimuth.

[Check points]
(1) Check that no error message is displayed.
(2) Check that the true azimuth is correctly tracked. (In terms of the resolution and rotation
direction.)

(1)-152
⑭ Terminal board circuit CQD-1937A
[Required tools]
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Remove the four screws at the top of the process
unit cover and the three screws on each side to
remove the process unit cover.
(Use the Phillips screwdriver for 3 mm screws.)

(2) Remove all the connectors and cables


connected to the terminal board circuit board.

Remove

(3) Remove the seven screws holding the terminal


board circuit in place, and replace it.
(Use the Phillips screwdriver for 3 mm screws.)

Remove

(1)-153
[Assembly]
(1) Reassemble the unit following the disassembly procedure in reverse.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) After replacing the unit, check that the radar image is correctly displayed.
(4) Check that the connected external sensors (such as the true azimuth, speed, latitude /
longitude, and AIS sensors) are correctly displayed.

(1)-154
⑮ Process unit fan 7BFRD0005
[Required tools]
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Refer to Section ⑦ and remove the terminal board.

(2) Remove the connectors connected to the Remove


input / output circuit board.

(3) Remove the four screws holding the fan in place, Remove
and replace the fan.
(Use the Phillips screwdriver for 3 mm screws.)

[Assembly]
Remove
(1) Reassemble the unit following the disassembly
procedure in reverse.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.

(1)-155
⑯ Standard operation unit, operation circuit board CCK-979
[Required tools]
Allen wrench 1.5 mm
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Loosen the screws that hold the knobs in place,
and remove the six knobs.
(Use the 1.5 mm Allen wrench.)

Remove
(2) Remove the seven screws to open the rear cover.
(Use the Phillips screwdriver for 3 mm screws.)

Remove

(3) Remove the four connectors and remove the rear cover.
Remove

(1)-156
(4) Remove the twenty screws to open the front cover.
(Use the Phillips screwdriver for 3 mm
screws.)

(5) Peel off the key rubber, remove the


connectors, and replace the board.
Peel off Remove

[Assembly]
(1) Reassemble the operating unit following the disassembly procedure in reverse.
When you put the front cover back on, be careful that all the keys of the key rubber fit
into the holes in the cover.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) Refer to Section 8.3.1 III in the instruction manual to test the keys, buzzers, and lights,
and make sure there are no problems.
(4) Check that the knobs turn smoothly.
(5) Check that the knobs click when you push them.

(1)-157
⑰ Standard operation unit, PS2 connector circuit board CQC-1204
[Required tools]
Phillips screwdriver for 3 mm screws

⑱ [Disassembly]
(1) Remove the seven screws to open the rear cover. Remove
(Use the Phillips screwdriver for 3 mm screws.)

Remove
(2) Remove the two connectors and remove the rear cover.

Remove

(3) Remove the two screws holding the PS2


connector circuit in place, and replace it.
(Use the Phillips screwdriver for 3 mm
screws.)

Remove

(1)-158
[Assembly]
(1) Reassemble the unit following the disassembly procedure in reverse.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) Refer to Section 8.3.1 III in the instruction manual to test the keys, buzzers, and lights,
and make sure there are no problems.
(4) Check that the PS2 mouse operates correctly.

(1)-159
⑲ Operation unit, track ball TRD-101S (BK) N1
[Required tools]
Phillips screwdriver for 3 mm screws

[Disassembly]
(1) Remove the seven screws to open the rear cover.
Remove
(Use the Phillips screwdriver for 3 mm screws.)

(2) Remove the connectors connected to the track


ball, and replace the track ball. Remove

[Assembly]
(1) Reassemble the unit following the disassembly
Remove
procedure in reverse.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) Refer to Section 8.3.1 III in the instruction manual to test the keys, buzzers, and lights,
and make sure there are no problems.

(1)-160
⑳ Multi-function operation unit, operation circuit board CCK-980
[Required tools]
Allen wrench 1.5 mm
Phillips screwdriver for 4 mm screws
for 3 mm screws

[Disassembly]
(1) Loosen the screws that hold the knobs in
place, and remove the six knobs.
(Use the 1.5 mm Allen wrench.)

(2) Remove all the waterproofing rubber


bushes. Remove

(3) Remove the six screws around the rear


cover to open the rear cover.
(Use the Phillips screwdriver for 4 mm
screws.)

(1)-161
(4) Remove the five connectors and remove
the rear cover.

Remove
(5) Remove the seventeen screws holding the
operation circuit in place, and replace it.
(Use the Phillips screwdriver for 3 mm
screws.)

[Assembly]
(1) Reassemble the operating unit following the disassembly procedure in reverse.
When you put the rubber bushes back on, make sure to put them on in the right
direction.

Fix the knobs in place, checking to make sure that they click when pressed.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) Refer to Section 8.3.1 III in the instruction manual to test the keys, buzzers, and lights,
and make sure there are no problems.
(4) Check that the knobs turn smoothly.
(5) Check that the knobs click when you push them.

(1)-162
21 Multi-function operation unit, PS2 connector circuit board CQC-1204
[Required tools]
Phillips screwdriver for 4 mm screws
for 3 mm screws

[Disassembly]
(1) Remove the six screws around the rear
cover to open the rear cover.
(Use the Phillips screwdriver for 4 mm
screws.)

(2) Remove the connectors connected to the


PS2 connector circuit board. Remove

(3) Remove the two screws holding the PS2


connector circuit in place, and replace it.
(Use the Phillips screwdriver for 3 mm
screws.)
Remove

(1)-163
[Assembly]
(1) Reassemble the unit following the disassembly procedure in reverse.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) Refer to Section 8.3.1 III in the instruction manual to test the keys, buzzers, and lights,
and make sure there are no problems.
(4) Check that the PS2 mouse operates correctly.

(1)-164
22 Multi-function operation unit, track ball TRD-101S (BK) N1
[Required tools]
Phillips screwdriver for 4 mm screws
for 3 mm screws

[Disassembly]
(1) Remove the six screws around the rear
cover to open the rear cover.
(Use the Phillips screwdriver for 4 mm
screws.)

(2) Remove the cable connected to the track


ball.

Remove

(3) Pressing both sides of the track ball, lift out Press both sides
the track ball. and lift to remove

(1)-165
(4) Remove the four fixing screws. Remove
(Use the Phillips screwdriver for 3 mm screws.)

Remove

(5) Remove the two screws holding the track ball in


place, and replace it. Remove
(Use the Phillips screwdriver for 3 mm screws.)

[Assembly]
(1) Reassemble the unit following the disassembly procedure in reverse.

[Check points]
(1) Check that the system starts up properly.
(2) Check that no error message appears.
(3) Refer to Section 8.3.1 III in the instruction manual to test the keys, buzzers, and lights,
and make sure there are no problems.

(1)-166
(1)-167

Updating Programs

②-1
イ. Main program updating procedures
① Required items

· A Compact Flash card


· PC card adapter for Compact Flash
· New program file (file name: 5300prg_V****.bin)
(**** indicates version of the program)

② Updating procedures

(1) Copy the new program file to the root directory of the Compact Flash card.

(2) Insert the Compact Flash card with


PC card adapter to card slot 2 (upper
slot) of the radar process unit
(NDC-1417).

(3) Power on the radar display unit.

(4) After the program update confirmation screen appears, press the ENT button
of the keyboard (if you do not want to update the program, press the CLR/INFO
button).

(5) After the "Please extract a card and reboot" message appears, shut off the
power and remove the Compact Flash card.

②-2
ロ. AIS process circuit updating procedure
① Required items

· A Compact Flash card


· PC card adapter for Compact Flash
· New program file (file name: AIS_PROC_V****.bin)
(**** indicates version of the program)

② Updating procedure

(1) Copy the AIS processing circuit program file to the root directory of the Compact
Flash card.

(2) Power on the radar display unit.

(3) Insert the Compact Flash card with


PC card adapter to card slot 2 (upper
slot) of the radar process unit
(NDC-1417).

(4) Press the RADAR MENU key for 2 seconds or longer.

(5) After the "Code Input" screen comes up, input "53001" and press the ENT
button.

(6) After the Utilities menu comes up, select [7. AIS] → [1. AIS PROC Program
Update].

(7) After the confirmation dialog box appears, select [1. Yes].

(8) After the program updating progress indicator reaches 100% and the
confirmation dialog box disappears, the upgrading is complete.

②-3
ハ. Version check procedures

(1) Select [Main menu] → [9. Next] → [9. Test Menu] → [6. System Information].

(2) Put the cursor over the Exit button, and press CLR/INFO button five times.

(3) The software version appears as [Indicator] [AIS PROC] in the [System
Information].
Indicator: Main program version
AIS PROC: AIS process circuit software version

②-4
4)
Troubleshooting

4)-5
Periodically perform operation tests and promptly investigate any problems you
discover. When performing tests, be particularly careful of high voltage, and beware of
causing malfunctions due to measurement errors or inattention during measurement. It
is extremely effective to keep notes of the results of tests and refer to them at the time of
the next test.

(ア) Operation Tests

The system has a self-diagnosis function for inspecting the operating status inside the
system.
Open the test menu and perform self-diagnosis.

Procedure
1. Select the menu options shown below to open the test menu.
Main
→ 9. Next
→ 9. Test Menu

2. Select the item you want to test.

1. Self Test 1. Self-diagnosis function


2. Monitor Test 2. Monitor test
3. Keyboard Test 3. Operation panel test
4. MON Display 4. Performance monitor
5. System Alarm Log 5. Error logging display
6. System Information 6. System information
display
Magnetron Current Magnetron current display

3. The content of the test appears.

4)-6
During transmission, the magnetron current appears as a bar graph.
The normal values for each type of transmission equipment is as
shown below (measured in the 48 nm range).
10 kW: 4 th -6 th
25 kW: 6 th -9 th
30 kW: 6 th -9 th

① Self-diagnosis function (Self Test)

Tests the memory, scanner unit, and communication line.

1. Memory Test 1. Display unit internal memory


test
2. TXRX Test 2. Scanner unit test
3. Line Test 3. Communication line test
4. Supply Voltage 4. Power supply voltage test

① Display unit internal memory test (Memory Test)


Tests the operating status of the built-in memory.

1. SDRAM 1. SDRAM test


2. SRAM 2. SRAM test
3. FLASH ROM 3. Flash ROM test
4. GRAPHIC 4. Graphic test

If there is no problem, "OK" appears; if there is a problem, "NG" appears.

② Scanner unit test (TXRX Test)


Tests the signal from the scanner unit.

Safety Switch Scanner unit safety switch test


AZI Pulse Scanner unit rotation signal test
HL Pulse Ship heading signal test
MH Current Modulator high voltage load
current test
Trigger Radar trigger signal test

4)-7
Video Radar image test

If there is no problem, "OK" appears; if there is a problem, "NG" appears.


When the system is on standby, ** appears.

③ Communication line test (Line Test)


Tests the communication with optional equipment and external navigation
equipment.

4)-8
TXRX Scanner unit connection test
SIG.PROC Signal processing circuit connection
test
TT Target tracking unit connection
test
GYRO I/F Gyro I/F unit connection test
GPS Compass GPS compass connection test
ISW Interswitch connection test
Plotter Key Plotter control unit connection test

If there is no problem, "OK" appears; if there is a problem, "NG" appears.


The status display for any unconnected device is * *.

④ Power supply voltage test (Supply Voltage)


Tests the voltage of the internal power supply.

Item Normal value


12V 11.4~12.6V
5V 4.75~5.25V
3.3V 3.14~3.46V
Battery 2.5 V or more

② Display test (Monitor Test)

Tests the display.


The test patterns appear on the display.

1. Pattern1 : 1.All white


2. Pattern2 : 2.1280 x 1024 dot black ground with white frame
3. Pattern3 : 3. 2 square frames, 2 circles, and 13 crosses (white lines on
black ground)
4. Pattern4 : 4. Screen filled with 9 dot x 9 dot "H" (white letter on black
ground)
5. Pattern5 : 5. Grayscale (16 gradations)
6. Pattern6 : 6. Color bar
7. Pattern7 : 7. VDR test pattern

4)-9
8. Pattern8 : 8. Color specified in RGB shown

Pressing any key returns the display to the normal screen.


If the test patterns do not appear, there is a problem with the monitor.

③ Operating unit test (Keyboard Test)

Tests the operation panel knobs and switches.

1. Key Test 1. Key test


2. Buzzer Test 2. Buzzer test
3. Light Test 3. Operation panel light test

① Key test (Key Test)


Tests the operation panel knobs and switches.
As you press each key, check that the color of the key of the operation panel
displayed on the screen is reversed and the name of the key appears.

② Buzzer test (Buzzer Test)


Tests the buzzer of the operation panel.
The buzzer sounds.
After a set period of time, the buzzer automatically stops.

③ Light test (Light Test)


Tests the light in the operation panel.
The light in the operation panel gets progressively brighter in four stages.

4)-10
④ Performance Monitor (MON Display)

Shows the status of the performance monitor.

* Transmitter System Tests the transmitter


attenuation.
Attenuation Value
* Receiver System Tests the receiver
attenuation.
MON Pattern Range
Attenuation Value

Note: When checking the transmitter attenuation, read the values one
minute after opening this menu item.

Procedure
1. Turn the "VRM" knob to place the VRM at the farthest edge of the
performance monitor pattern.

The receiver attenuation appears for the Attenuation Value of the


Receiver System .

⑤ System alarm log display (System Alarm Log)

When a system error occurs, the error name is shown with reversed
characters.
In addition, errors that have been cleared appear in a timeline.
Pressing the All Clear button on the log display screen clears the
alarm log.

4)-11
⑥ System information display (System Information)

Shows system information such as magnetron usage time and program version
information.

* Indicator Ver.**.** Display unit program version


* TXRX Ver.**.** Scanner unit program version
* System No. No.**.** Display unit system number

* TX Time
X-Band **** hours X band transmitter transmitting
time
S-Band **** hours S band transmitter transmitting
time
* Motor Time **** hours Scanner unit motor usage time
* TXRX Total Time
**** hours Scanner unit usage time
* Total Time **** hours Display unit usage time

In a normal scanner unit, TX Time shows either X band or the S band


transmitting time. Both appear in the two-frequency scanner unit.

4)-12
(イ) Error Message List

① Scanner unit error messages

TXRX(SSW Off)
Content

The safety switch in the scanner unit is off. Transmission is impossible when the safety
switch is off.
Problem location → Solution
Scanner unit Turn on the safety switch.
Safety switch
Check safety switch S101.
Scanner unit Check the insertion status of J1105 in CMC-1205R.
CMC-1205R
Replace CMC-1205R.

TXRX(MHV)
Content

There is a problem with the high voltage power supply for the modulation circuit in the
scanner unit.
It is possible that the power supply circuit CBD-1682A or the modulation circuit CPA-264
is faulty.
Problem location → Solution
Scanner unit Check the insertion status of J2102 and J2101 in modulation
CPA-264 circuit CPA-264.
Replace CPA-264.
Scanner unit Check the insertion status of J1002 in power supply circuit
CBD-1682A CBD-1682A.
Replace CBD-1682A.
Scanner unit Check the insertion status of P1111 in CMC-1205R.
CMC-1205R
Replace CMC-1205R.

4)-13
Scanner unit Check the cables in the scanner unit.
Internal cable
W003, W107, W201

TXRX(Reverse)
Content

In the case of the radiator is subjected to external force of wind (corresponding


wind speed is greater than 51.5m/s) that exceed the ability to drive the scanner
unit, the scanner unit stop to drive the motor. Because a built-in overload
protection circuit is activated. If the wind is rotate the scanner unit in a
counterclockwise direction, the TXRX[Reverse] alarm will be appeared, and
stop
the transmit the radar.

The radar transmit normally when the wind has calm down, the equipment is
not
faulty.

If the radar cannot transmit when the wind has calm down, there is a problem
with
the motor driving system in the scanner unit. In this case, check below this.

Problem location → Solution


Scanner unit Check the wiring of the power supply for the motor.
CSC-656
Replace CSC-656.
Scanner unit Check the wiring of the power supply for the motor.
CBD-2000/
Replace CBD-2000/CBD-2001
CBD-2001
Scanner unit Check the wiring of motor B101.
Motor
Replace motor B101.( The model name of motor B101
varies with the scanner unit)

4)-14
TXRX(Heater)
Content

There is a problem with the power supply for the magnetron heater in the scanner unit.
It is possible that the power supply circuit CBD-1682A, T/R control circuit CMC-1205R or
modulation circuit CPA-264 is faulty.
Problem location → Solution
Scanner unit Check the insertion status of J2102 and J2103 in modulation
CPA-264 circuit CPA-264.
Replace CPA-264.
Scanner unit Check the insertion status of J1003 in power supply circuit
CBD-1682A CBD-1682A.
Replace CBD-1682A.
Scanner unit Check the insertion status of J1111, J1103 in CMC-1205R.
CMC-1205R
Replace CMC-1205R.
Scanner unit Check the cables in the scanner unit.
Internal cable
W003, W005, W104

4)-15
TXRX(Video)
Content

There is a problem with the radar video signal output of the scanner unit.
If TXRX (MHV) or TXRX (Heater) appears, resolve that problem first.
This message can appear even when the transmitter is not operating.
Therefore, first check the magnetron current in the test menu to check whether
the transmission function is operating properly or not.
If there is a problem with the transmission function, it is possible that there is a
fault in modulation circuit CPA-264, power supply circuit CBD-1682A, or T/R
control circuit CMC-1205R.
If the transmission function is operating properly, it is possible there is a
problem with the receiver NRG-162A/NRG-229.
Problem location → Solution
Scanner unit Check the insertion status of J2102 and J2103 in
CPA-264 modulation circuit CPA-264.
Replace CPA-264.
Scanner unit Check the insertion status of P1111, J1103 in
CMC-1205R CMC-1205R.
Replace CMC-1205R.
Scanner unit Check the insertion status of J1003 in power supply
CBD-1682A circuit CBD-1682A.
Replace CBD-1682A.
Scanner unit Check the insertion status of J101 in receivers
NRG-162A NRG-162A and NRG-229.
NRG-229 Check the insertion status of J1109 and J1110 in
CMC-1205R.
Replace receivers NRG-162A and NRG-229.
Scanner unit Check the cables in the scanner unit.
Internal cable
W003, W005, W104, W001

4)-16
TXRX(Trigger)
Content

There is a problem with the trigger signal output from the scanner unit.
It is possible there is a problem with the T/R control circuit CMC-1205R.
Problem location → Solution
Scanner unit Replace CMC-1205R.
CMC-1205R

TXRX(Fan1) TXRX(Fan2)
Content

There is a problem with the fan in the scanner unit.


Problem location → Solution
Scanner unit Check the insertion status of J1113, J1114 in CMC-1205R.
B103, B104
Replace B103, B104

TXRX(Motor)
Content

There is a problem with the fan in the scanner unit.


Problem location → Solution
Scanner unit Check the wiring of the motor.
Motor
Replace motor B101.
(The model name of motor B101 varies with the
scanner unit.)

4)-17
TXRX(AZI)
Content

The antenna rotation signal is not being output from the scanner unit. When
this message appears, radar transmission is forcibly stopped.
There are two possible cases: 1) the motor is not rotating, and 2) the rotation
signal is not being output.

First, check that the motor is rotating.

If the motor is not rotating and wind blow very strong, it remains possible that is
not a problem with the motor driving system. The radiator is subjected to
external
force of wind (corresponding wind speed is greater than 51.5m/s) that exceed
the
ability to drive the scanner unit, the scanner unit stop to drive the motor.
Because
a built-in overload protection circuit is activated. In this case, the alarm is
appeared, but the equipment is not faulty. The radar transmit normally when
the
wind has calm down less than or equal to 51.5m/s.

If the motor is not rotating, it is possible that there is a problem with the motor,
relay circuit CSC-656, the installation cable, or interface unit NQA-2123 in the
display unit.

If the motor is rotating, it is possible there is a problem with the encoder or T/R
control circuit CMC-1205R.
Problem location → Solution
Scanner unit Check the scanner unit installation cable.
installation cable TB103/TB203 φA and φB, TB104/TB204 VERR/E,
TB103/TB202 U1/V1
Display unit Check fuse F3 of NQA-2123 and replace it if it is blown.
NQA-2123
Check the cables inside NQA-2123.
W421, W422

4)-18
Scanner unit Check the wiring of motor B101.
Motor
Replace motor B101.
(The model name of motor B101 varies with the
scanner unit.)

4)-19
Scanner unit Check the wiring of encoder B102.
Encoder
Replace encoder B102.
(The model name of encoder B102 varies with the
scanner unit.)
Scanner unit Check the insertion status of J13 in CMC-1205R.
CMC-1205R
Replace CMC-1205R.
Scanner unit Check that all the connectors for CSC-656 are inserted.
CSC-656
Replace CSC-656.

4)-20
TXRX(HL)
Content

The antenna reference position signal is not being output from the scanner
unit. When this message appears, radar transmission is forcibly stopped.
There are two possible cases: 1) the motor is not rotating, and 2) the reference
position signal is not being output.
First, check that the motor is rotating.
If the motor is not rotating, it is possible that there is a problem with the motor,
relay circuit CSC-656, the installation cable, or interface unit NQA-2123 in the
display unit.
If the motor is rotating, it is possible there is a problem with the encoder or T/R
control circuit CMC-1205R.
Problem location → Solution
Scanner unit Check the scanner unit installation cable.
installation cable TB103/TB203 φZ, TB104/TB204 VERR/E,
TB103/TB202 U1/V1
Display unit Check fuse F3 of NQA-2123 and replace it if it is blown.
NQA-2123
Check the cables inside NQA-2123.
W421, W422
Scanner unit Check the wiring of motor B101.
Motor
Replace motor B101.
(The model name of motor B101 varies with the
scanner unit.)
Scanner unit Check the wiring of encoder B102.
Encoder
Replace encoder B102.
(The model name of encoder B102 varies with the
scanner unit.)
Scanner unit Check the insertion status of J13 in CMC-1205R.
CMC-1205R
Replace CMC-1205R.
Scanner unit Check that all the connectors for CSC-656 are inserted.
CSC-656
Replace CSC-656.

4)-21
TXRX(Data)
Content

There is a problem in the communication between the display unit and the
scanner unit. When this message appears, radar cannot be transmitted.
It is possible that there is a problem in the cable between the display unit and
the scanner unit or that power is not being applied to the scanner unit.
First, check the voltage of the power supply applied to the scanner unit to
identify the cause of the problem.
If power control unit (PCU) NQE-3167 is being used, it is possible that there is
a problem with the PCU installation cable or the PCU itself.
Problem location → Solution
Display unit Check fuse F2 of NQA-2123 and replace it if it is blown.
NQA-2123
Check the cables inside NQA-2123.
W414, W415, W421, W422
Replace NQA-2123
Scanner unit Check the scanner unit installation cable.
installation cable
TB201 MTR+/MTR-, TB203 +48V/+48VG
Scanner unit Check that all the connectors for CSC1205R are
CMC-1205R inserted.
TB101 MTR+/MTR-, J1103
Replace CSC-1205R.
Scanner unit Check that each connector for power supply circuit
CBD-1682A CBD-1682A is inserted.
J3 1A/2A: 48 Vdc, J1003
Replace CBD-1682A.

4)-22
② Display unit error messages

Keyboard(Data) Keyboard2(Data)
Content

There is a problem with the communication of the operating unit. Keyboard


(Data) and Keyboard2 (Data) indicate the communication status of the main
operating unit and the sub operating unit, respectively.
It is possible there is a problem in the operating unit, damage to an operating
unit cable, a problem with the interface unit, or a problem with the radar
process circuit.
Problem location → Solution
Operating unit Check the insertion status of J6001 in operating circuit
CCK-979 (English)/ CCK-979/980.
980 (Japanese) Replace CCK-979/980.
Replace operating unit NCE-5171/5172.
Display unit Check the insertion status of J4108 and J4114 in
NQA-2123 interface unit NQA-2123.
Check the installation status of operating unit cables J4
and AUX.
Replace NQA-2123.
Display unit Check the insertion status of J4403 in radar process
CDC-1332 circuit CDC-1324.
Replace CDC-1332.

4)-23
ISW(Data)
Content

There is a problem in communication with the interswitch unit.


It is possible there is a problem with the interswitch unit, damage to an
interswitch cable, a problem with the terminal board circuit, a problem with the
interface unit, or a problem with the radar process circuit.
It is possible the power for the interswitch unit is not turned on.
Problem location → Solution
Interswitch Check the status of interswitch circuit CCL-304R.
CCL-304R
Check the interswitch cables.
TB901, TB902, TB903, TB904
Replace interswitch unit NQE-3141-4A/8A.
Display unit Check the installation status of TB4301 and J4301 in
CQD-1937A terminal board circuit CQD-1937A.
Display unit Check the insertion status of J4105, J4107 and J4108 in
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the installation status of J4402 and J4403 in radar
CDC-1332 process circuit CDC-1332.
Replace CDC-1332.

4)-24
PROC(Trigger)
Content

There is a problem with the trigger signal from the scanner unit.
If TXRX (Trigger) or TXRX (Data) appears, resolve that problem first.
It is possible there is damage to the scanner unit installation cable, a problem
with the interface unit, or a problem with the radar process circuit.
If the interswitch is in use, it is possible that an interswitch cable or the
interswitch unit is damaged.
Problem location → Solution
Display unit Check the insertion status of J4105, J4107, J4108 and
NQA-2123 J4110 in interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the installation status of TB4301 and J4301 in
CQD-1937A terminal board circuit CQD-1937A.
Check the installation status of TB4310 and J4310 in
terminal board circuit CQD-1937A.
Interswitch Check the status of interswitch circuit CCL-304R.
CCL-304R
Check the interswitch cables.
TB901, TB902, TB903, TB904, TB905, TB906,
TB907, TB908
Replace interswitch unit NQE-3141-4A/8A.
Display unit Check the installation status of J4402 and J4403 in radar
CDC-1332 process circuit CDC-1332.
Replace CDC-1332.

4)-25
PROC(AZI)
Content

There is a problem with the antenna rotation signal from the scanner unit.
If TXRX (AZI) or TXRX (Data) is shown, resolve that problem first.
It is possible there is damage to the scanner unit installation cable, a problem
with the interface unit, or a problem with the radar process circuit.
If the interswitch is in use, it is possible that an interswitch cable or the
interswitch unit is damaged.
Problem location → Solution
Display unit Check the insertion status of J4105, J4107, J4108 and
NQA-2123 J4110 in interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the installation status of TB4301 and J4301 in
CQD-1937A terminal board circuit CQD-1937A.
Check the installation status of TB4310 and J4310 in
terminal board circuit CQD-1937A.
Interswitch Check the status of interswitch circuit CCL-304R.
CCL-304R
Check the interswitch cables.
TB901, TB902, TB903, TB904, TB905, TB906,
TB907, TB908
Replace interswitch unit NQE-3141-4A/8A.
Display unit Check the installation status of J4402 and J4403 in radar
CDC-1332 process circuit CDC-1332.
Replace CDC-1332.

4)-26
PROC(HL)
Content

There is a problem with the antenna reference position signal from the scanner
unit.
If TXRX (HL) or TXRX (Data) is shown, resolve that problem first.
It is possible there is damage to the scanner unit installation cable, a problem
with the interface unit, or a problem with the radar process circuit.
If the interswitch is in use, it is possible that an interswitch cable or the interswitch
unit is damaged.
Problem location → Solution
Display unit Check the insertion status of J4105, J4107, J4108 and
NQA-2123 J4110 in interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the installation status of TB4301 and J4301 in
CQD-1937A terminal board circuit CQD-1937A.
Check the installation status of TB4310 and J4310 in
terminal board circuit CQD-1937A.
Interswitch Check the status of interswitch circuit CCL-304R.
CCL-304R
Check the interswitch cables.
TB901, TB902, TB903, TB904, TB905, TB906,
TB907, TB908
Replace interswitch unit NQE-3141-4A/8A.
Display unit Check the installation status of J4402 and J4403 in radar
CDC-1332 process circuit CDC-1332.
Replace CDC-1332.

4)-27
PROC(Video)
Content

There is a problem with the radar video signal from the scanner unit.
If TXRX (Video) or TXRX (Data) is shown, resolve that problem first.
It is possible there is damage to the scanner unit installation cable, a problem
with the interface unit, or a problem with the radar process circuit.
If the interswitch is in use, it is possible that an interswitch cable or the interswitch
unit is damaged.
Problem location → Solution
Display unit Check the insertion status of J4105, J4107, J4108 and
NQA-2123 J4110 in interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the installation status of TB4301 and J4301 in
CQD-1937A terminal board circuit CQD-1937A.
Check the installation status of TB4310 and J4310 in
terminal board circuit CQD-1937A.
Interswitch Check the status of interswitch circuit CCL-304R.
CCL-304R
Check the interswitch cables.
TB901, TB902, TB903, TB904, TB905, TB906,
TB907, TB908
Replace interswitch unit NQE-3141-4A/8A.
Display unit Check the installation status of J4402 and J4403 in radar
CDC-1332 process circuit CDC-1332.
Replace CDC-1332.

4)-28
PROC(INT)
Content

There is a problem with the processing reference pulse signal in the radar
process circuit.
If TXRX (Trigger), TXRX (Data) or PROC (Trigger) is shown, resolve that
problem first.
It is possible there is damage to the scanner unit installation cable, a problem
with the interface unit, or a problem with the radar process circuit.
If the interswitch is in use, it is possible that an interswitch cable or the
interswitch unit is damaged.
Problem location → Solution
Display unit Check the insertion status of J4105, J4107, J4108 and
NQA-2123 J4110 in interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the installation status of TB4301 and J4301 in
CQD-1937A terminal board circuit CQD-1937A.
Check the installation status of TB4310 and J4310 in
terminal board circuit CQD-1937A.
Interswitch Check the status of interswitch circuit CCL-304R.
CCL-304R
Check the interswitch cables.
TB901, TB902, TB903, TB904, TB905, TB906,
TB907, TB908
Replace interswitch unit NQE-3141-4A/8A.
Display unit Check the installation status of J4402 and J4403 in radar
CDC-1332 process circuit CDC-1332.
Replace CDC-1332.

4)-29
Fan(LCD)
Content

There is a problem with the cooling fan in the display unit.


It is possible there is a problem with the fan in the display unit, damage to a
display unit cable, or a problem with the interface unit.
Problem location → Solution
Display unit Replace the fan in the display unit.
Fan
Display unit Check the insertion status of AUX and J4114 in the
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.

TT(Boot)
Content

There is a problem with starting the ARPA/ATA process unit of the display unit.
When this error appears, it is not possible to use the target tracking function (TT).
Problem location → Solution
Display unit Check the installation status of ARPA/ATA process unit
NCA-877WA NCA-877WA/877A.
(CDC-1186D) Replace ARPA/ATA process unit NCA-877WA/877A.
NCA-877A Replace radar process circuit board CDC-1332.
(CDC-1186E)
CDC-1332

4)-30
ASIC1 to TT
Content

There is a problem with the signal from the radar process circuit board in the
display unit to the ARPA/ATA process unit.
When this error appears, it is not possible to use the target tracking function
(TT).
Problem location → Solution
Display unit Check the installation status of ARPA/ATA process unit
NCA-877WA NCA-877WA/877A.
(CDC-1186D) Replace ARPA/ATA process unit NCA-877WA/877A.
NCA-877A Replace radar process circuit board CDC-1332.
(CDC-1186E)
CDC-1332

TT to ASIC2
Content

There is a problem with the signal from the ARPA/ATA process unit of the
display unit to the radar process circuit board.
When this error appears, it is not possible to use the target tracking function
(TT).
Problem location → Solution
Display unit Check the installation status of ARPA/ATA process unit
NCA-877WA NCA-877WA/877A.
(CDC-1186D) Replace ARPA/ATA process unit NCA-877WA/877A.
NCA-877A Replace radar process circuit board CDC-1332.
(CDC-1186E)
CDC-1332

ASIC1 to RADAR
Content

There is a problem with the signal from the radar process circuit board in the
display unit to the DSP circuit.

4)-31
Normally, there is no DSP circuit installed, so this message will not appear.

RADAR to ASIC2
Content

There is a problem with the signal from the DPS circuit in the display unit to the
radar process circuit board circuit.
Normally, there is no DSP circuit installed, so this message will not appear.

ASIC to Local CPU


Content

There is a problem with the signal in the radar process circuit of the display unit.
If this error appears, the radar image cannot be displayed.
Problem location → Solution
Display unit Replace radar process circuit board CDC-1332.
CDC-1332

AIS PROC(Data)
Content

There is a problem with the signal from the AIS process unit in the display unit
to the radar process circuit.
If this error appears, AIS information cannot be displayed.
Problem location → Solution
Display unit Check the installation status of AIS process unit
NQA-2103 NQA-2103.
(CDC-1325) Replace AIS process unit NQA-2103.
CDC-1332 Replace radar process circuit CDC-1332.

4)-32
GYRO I/F (Data)
Content

There is a problem with the communication signal between the GYRO I/F circuit board in
the display unit and the radar process circuit board.
If this error appears, the true azimuth cannot be displayed.
It is possible that there is a problem with the GYRO I/F circuit board, the interface unit, or
the radar process circuit board.
Problem location → Solution
Display unit Check the insertion status of J4201 in GYRO I/F unit NCT-59A.
NCT-59A
Check the lighting status of the LED on GYRO I/F unit NCT-59A.
(CMJ-304E)
Replace GYRO I/F unit NCT-59A.
Display unit Check the insertion status of J4107, J4108 and J4111 in interface
NQA-2123 unit NQA-2123.
Replace interface unit NQA-2123.
Display unit Check the insertion status of J4402 and J4403 in radar process
CDC-1332 circuit CDC-1332.
Replace radar process circuit CDC-1332.

4)-33
No Battery
Content

The battery for memory backup used in radar process circuit CDC-1332 is not in place.
Problem location → Solution
CDC-1332 BT1 Fit the battery in place, following the steps in section ①ニ.⑨.

Battery Low
Content

There is a possibility that the battery for memory backup used in radar process circuit
CDC-1332 will be exhausted.
Problem location → Solution
CDC-1332 BT1 Replace the battery, following the steps in section ①ニ.⑨.

Battery Dead
Content

The battery for memory backup used in radar process circuit CDC-1324 is exhausted.
Problem location → Solution
CDC-1332 BT1 Replace the battery, following the steps in section ①ニ.⑨.

4)-34
③ Error messages related to external input / output.

GYRO I/F (GYRO)


Content

The GYRO I/F unit in the display unit cannot recognize the GYRO signal.
If this error appears, the true azimuth cannot be displayed.
It is possible that there is a blown fuse in the GYRO I/F unit, or a problem with the GYRO
I/F unit.
It is also possible that there is no output from the GYRO side or that the GYRO signal
amplitude is low.
Problem location → Solution
Display unit Check the insertion status of J4201 in the GYRO I/F unit
NCT-59A NCT-59A.
(CMJ-304E) Check the connection status of the installation cable for the
GYRO I/F unit NCT-59A.
TB10
Check the settings of the switches on the GYRO I/F unit
NCT-59A.
Check fuses F1 - F4 on the GYRO I/F unit NCT-59A.
Replace GYRO I/F unit NCT-59A.

4)-35
Heading(Data)
Content

The radar process circuit in the display unit cannot recognize true azimuth data.
If this error appears, the true azimuth cannot be displayed.
It is possible that the interface unit or radar process circuit board is faulty.
It is possible that the baud rate of the Heading serial port is not set correctly.
Problem location → Solution
Display unit Check the insertion status of J4303 in terminal board circuit
CQD-1937A CQD-1937A.
Check the connection status of the installation cable for terminal
board circuit CQD-1937A.
TB4303
Display unit Check the insertion status of J4106, J4107 and J4108 in the
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4402 and J4403 in the radar process
CDC-1332 circuit CDC-1332.
In the service engineer menu, check the baud rate.
Replace radar process circuit CDC-1332 in the process unit.

4)-36
Position(Data)
Content

Position data cannot be recognized by the radar process circuit board in the display unit.
If this error appears, the latitude and longitude cannot be displayed.
It is possible that the interface unit or radar process circuit board is faulty.
It is possible that the baud rate of the GPS serial port is not set correctly.
It is possible that the receiving port connected to the GPS is not set for use.
Alternatively, it could be that there is no output from the GPS side.
Problem location → Solution
Display unit Check the insertion status of J4303 in terminal board circuit
CQD-1937A CQD-1937A.
Check the connection status of the installation cable for terminal
board circuit CQD-1937A.
TB4303
Display unit Check the insertion status of J3, J4106, J4107 and J4108 in the
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4402 and J4403 in the radar
CDC-1332 process circuit CDC-1332.
In the service engineer menu, check the baud rate.
In the service engineer menu, check the receiving port in use.
Replace radar process circuit CDC-1332 in the process unit.

4)-37
Date(Data)
Content

The date data in the radar process circuit of the display unit is not recognized.
If this error appears, the automatic time offset function cannot be used.
It is possible that the interface unit or radar process circuit board is faulty.
It is possible that the baud rate of the GPS serial port is not set correctly.
It is possible that the receiving port connected to the GPS is not set for use.
Alternatively, it could be that there is no output from the GPS side.
Problem location → Solution
Display unit Check the insertion status of J4303 in terminal board circuit
CQD-1937A CQD-1937A.
Check the connection status of the installation cable for terminal
board circuit CQD-1937A.
TB4303
Display unit Check the insertion status of J3, J4106, J4107 and J4108 in the
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4402 and J4403 in the radar
CDC-1332 process circuit CDC-1332.
In the service engineer menu, check the baud rate.
In the service engineer menu, check the receiving port in use.
Replace radar process circuit CDC-1332 in the process unit.

GPS(Status)
Content

GPS information received by the radar process circuit board in the display unit is not
correct.
If this error appears, the latitude and longitude cannot be displayed.
It is possible that the GPS receiver is not able to perform position fixing.
Problem location → Solution
GPS receiver Adjust the GPS receiver so that it can measure position
information.

4)-38
4)-39
Speed(Log)
Content

Where Log is selected as the ship speed information to use, the log signal is
abnormal.
If this error appears, the ship speed cannot be displayed.
The GYRO I/F (Data) or GYRO I/F (Log) message may be displayed at the same time as
this message. If so, resolve that problem.
When choosing another form of ship speed information, this message is not displayed.
Problem location → Solution

Ship speed device Use another form of ship speed information (MAN, 2AXG, 2AXW,
problem GPS).

4)-40
Speed(2AXG) Speed(2AXW)
Content
Where 2AXG or 2AXW is selected as the ship speed information to use, the
serial log signal is abnormal.
If this error appears, the ship speed cannot be displayed.
It is possible that the interface unit or radar process circuit board is faulty.
It is possible that the baud rate of the log serial port is not set correctly.
It is possible that the receiving port connected to the log is not set for use.
Alternatively, it could be that there is no output from the log side.
When choosing another form of ship speed information, this message is not displayed.
Problem location → Solution
Display unit Check the insertion status of J4303 and J4311 in
CQD-1937A terminal board circuit CQD-1937A.
Check the connection status of the installation cable for
terminal board circuit CQD-1937A.
TB4303
Display unit Check the insertion status of J4106 and J4108 in the
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4403 in the radar process
CDC-1332 circuit CDC-1332.
In the service engineer menu, check the baud rate.
In the service engineer menu, check the receiving port in
use.
Use another form of ship speed information (MAN, GPS,
Log).
Replace radar process circuit CDC-1332 in the process
unit.

4)-41
Speed(GPS)
Content

Where GPS is selected as the ship speed information to use, the GPS signal is
abnormal.
If this error appears, the ship speed cannot be displayed.
The GPS (Data) or GPS (Status) message may be displayed at the same time as this
message. If so, resolve that problem.
When choosing another form of ship speed information, this message is not displayed.
Problem location → Solution

Ship speed device Use another form of ship speed information (MAN, 2AXG, 2AXW,
problem Log).

AIS(Data)
Content

The AIS data in the AIS processing circuit of the display unit is not recognized.
If this error appears, the AIS information cannot be displayed.
It is possible that the interface unit, AIS processing circuit board or radar process circuit
board is faulty.
It is possible that the baud rate of the AIS serial port is not set correctly.
It is possible that the receiving port connected to the AIS is not set for use.
Alternatively, it could be that there is no output from the AIS side.
Problem location → Solution
Display unit Check the insertion status of J4303 and J4311 in terminal board
CQD-1937A circuit CQD-1937A.
Check the connection status of the installation cable for terminal
board circuit CQD-1937A.
TB4303
Display unit Check the insertion status of J3, J4106 and J4108 in the interface
NQA-2123 unit NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4403 in the radar process circuit
CDC-1332 CDC-1332.
In the service engineer menu, check the baud rate.

4)-42
In the service engineer menu, check the receiving port in use.
Replace radar process circuit CDC-1332 in the process unit.

AIS Alarm ***


Content

The AIS data received by the system includes alarm information. A three-digit number
appears for "***", showing the type of the alarm (alarm number).
This message appears when there is a problem with the AIS equipment.
It is not possible to resolve this problem from the radar equipment side. Resolve the
problem with the AIS equipment. For the meaning of the number, see the instruction
manual for the AIS equipment connected to the system.
In many cases, the problem is that navigation equipment such as the GYRO or GPS
equipment is not connected to the AIS equipment.
Problem location → Solution
AIS equipment Resolve the problem in the AIS equipment.

Depth(Data)
Content

Where water depth data is received by the serial port, there is a problem with the serial
data.
If this error appears, the water depth cannot be displayed.
It is possible there is a problem with the interface unit or the radar process circuit board.
It is possible that the baud rate for the water depth serial port is not correctly set.
It is possible that the receiving port connected to the depth measurement device is not
set for use.
Alternatively, it is possible that there is no output from the depth measurement device.
Problem location → Solution
Display unit Check the insertion status of J4303 and J4311 in terminal board
CQD-1937A circuit CQD-1937A.
Check the connection status of the installation cable for terminal
board circuit CQD-1937A.
TB4303 A port connected to the depth measurement device.
(e.g. NAV2RXD+/NAV2RXD-)
Display unit Check the insertion status of J4106 and J4108 in the interface unit
NQA-2123 NQA-2123.
Replace NQA-2123.

4)-43
Display unit Check the insertion status of J1332 and J4403 in the radar
CDC-1332 process circuit CDC-1332.
In the service engineer menu, check the baud rate.
In the service engineer menu, check the receiving port in use.
Replace radar process circuit CDC-1332 in the process unit.

TEMP.(Data)
Content

Where water temperature data is received by the serial port, there is a problem with the
serial data.
If this error appears, the water temperature cannot be displayed.
It is possible there is a problem with the interface unit or the radar process circuit board.
It is possible that the baud rate for the water temperature serial port is not correctly set.
It is possible that the receiving port connected to the water temperature meter is not set
for use.
Alternatively, it is possible that there is no output from the water temperature meter.
Problem location → Solution
Display unit Check the insertion status of J4303 and J4311 in terminal board
CQD-1937A circuit CQD-1937A.
Check the connection status of the installation cable for terminal
board circuit CQD-1937A.
TB4303 A port connected to the water temperature meter
(e.g. NAV2RXD+/NAV2RXD-)
Display unit Check the insertion status of J4106 and J4108 in the interface unit
NQA-2123 NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4403 in the radar process circuit
CDC-1332 CDC-1332.
In the service engineer menu, check the baud rate.
In the service engineer menu, check the receiving port in use.
Replace radar process circuit CDC-1332 in the process unit.

4)-44
Wind(Data)
Content

Where wind direction and wind speed data is received by the serial port, there
is a problem with the serial data.
If this error appears, the wind direction and wind speed cannot be displayed.
It is possible there is a problem with the interface unit or the radar process
circuit board.
It is possible that the baud rate for the wind direction and wind speed serial
port is not correctly set.
It is possible that the receiving port connected to the wind direction and wind
speed measurement device is not set for use.
Alternatively, it is possible that there is no output from the wind direction and
wind speed measurement device.
Problem location → Solution
Display unit Check the insertion status of J4303 and J4311 in terminal
CQD-1937A board circuit CQD-1937A.
Check the connection status of the installation cable for
terminal board circuit CQD-1937A.
TB4303 A port connected to the wind direction and
wind speed measurement device. (e.g.
NAV2RXD+/NAV2RXD-)
Display unit Check the insertion status of J4106 and J4108 in the
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4403 in the radar process
CDC-1332 circuit CDC-1332.
In the service engineer menu, check the baud rate.
In the service engineer menu, check the receiving port in
use.
Replace radar process circuit CDC-1332 in the process
unit.

4)-45
Current(Data)
Content

Where current data is received by the serial port, there is a problem with the
serial data.
If this error appears, the current cannot be displayed.
It is possible there is a problem with the interface unit or the radar process
circuit board.
It is possible that the baud rate for the current serial port is not correctly set.
It is possible that the receiving port connected to the current measurement
device is not set for use.
Alternatively, it is possible that there is no output from the current
measurement device.
Problem location → Solution
Display unit Check the insertion status of J4303 and J4311 in terminal
CQD-1937A board circuit CQD-1937A.
Check the connection status of the installation cable for
terminal board circuit CQD-1937A.
TB4303 A port connected to the current
measurement device. (e.g. NAV2RXD+/NAV2RXD-)
Display unit Check the insertion status of J4106 and J4108 in the
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4403 in the radar process
CDC-1332 circuit CDC-1332.
In the service engineer menu, check the baud rate.
In the service engineer menu, check the receiving port in
use.
Replace radar process circuit CDC-1332 in the process
unit.

4)-46
ROT(Data)
Content

Where Rate of Turn (ROT) data is received by the serial port, there is a
problem with the serial data.
If this error appears, the ROT cannot be displayed.
It is possible that the interface unit or radar process circuit board is faulty.
It is possible that the baud rate of the ROT serial port is not set correctly.
It is possible that the receiving port connected to the GYRO is not set for use.
Alternatively, it could be that there is no output from the GYRO side.
Problem location → Solution
Display unit Check the insertion status of J4303 and J4311 in terminal
CQD-1937A board circuit CQD-1937A.
Check the connection status of the installation cable for
terminal board circuit CQD-1937A.
TB4303 A port connected to the ROT data. (e.g.
NAV2RXD+/NAV2RXD-)
Display unit Check the insertion status of J4106 and J4108 in the
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4403 in the radar process
CDC-1332 circuit CDC-1332.
In the service engineer menu, check the baud rate.
In the service engineer menu, check the receiving port in
use.
Replace radar process circuit CDC-1332 in the process
unit.

4)-47
RSA(Data)
Content

Where rudder angle sensor data is received by the serial port, there is a
problem with the serial data.
If this error appears, the rudder angle cannot be displayed.
It is possible that the interface unit or radar process circuit board is faulty.
It is possible that the baud rate of the rudder serial port is not set correctly.
It is possible that the receiving port connected to the rudder angle sensor is not
set for use.
Alternatively, it could be that there is no output from the radar angle sensor
side.
Problem location → Solution
Display unit Check the insertion status of J4303 and J4311 in terminal
CQD-1937A board circuit CQD-1937A.
Check the connection status of the installation cable for
terminal board circuit CQD-1937A.
TB4303 A port connected to the rudder angle sensor.
(e.g. NAV2RXD+/NAV2RXD-)
Display unit Check the insertion status of J4106 and J4108 in the
NQA-2123 interface unit NQA-2123.
Replace NQA-2123.
Display unit Check the insertion status of J4403 in the radar process
CDC-1332 circuit CDC-1332.
In the service engineer menu, check the baud rate.
In the service engineer menu, check the receiving port in
use.
Replace radar process circuit CDC-1332 in the process
unit.

4)-48
(ウ) Troubleshooting Examples
① Internal circuits

Screen sometimes shows display and sometimes not


Content

• The display appears and disappears even though the radar is operating
properly.
Problem location → Solution

Connection There could be a problem with a connector connection. Check the


connections of the RGB connector (J7) and the LCD power
supply (J6).

Input voltage The input voltage could be too low. Check the voltage.

The power can not be turned on


Content

• The system does not start when the power switch is pressed.
Problem location → Solution

Circuit breaker Check that the circuit breaker is on.

Input voltage It is possible that the input voltage is high, causing the protective
circuit to operate. Check the voltage.

Cannot operate cursor using track ball.


Content

• You cannot move the cursor even using the track ball.
Problem location → Solution

Setting Check that the operating mode is not set to EBL or VRM. Press
and hold EBL to return to the normal mode.

Track ball If you cannot operate the cursor even using EBL or VRM, replace

4)-49
the track ball.

A line appears that you do not remember inputting


Content

• A line that you do not remember inputting appears on the radar screen.
Problem location → Solution

PI There could be a problem with the PI (parallel index). Check that


the PI display is set to off.

MOB You may have pressed the MOB key. Try pressing and holding the
MOB key.

Destination It could be that a destination is set. Check if a destination has


been set, and clear the setting if it has. For details, see the
instruction manual for the NDB-34A plotter.

Temporary destination It could be that a temporary destination has been set.


Set the user key to the terminal point key (→) and double-click
anywhere. See the instruction manual for how to set the user
key.

Cannot display initial acquisition mark


Content

• Initial acquisition mark cannot be displayed even selecting the target.


Problem location → Solution

TT brightness Check that TT brightness is no set to zero.

ARPA/ATA circuit Replace ARPA/ATA circuit.

Keyboard (DATA) error appears


Content

• Operation is possible, but the Keyboard (DATA) error appears.


Problem location → Solution

4)-50
Connection The operating unit could be connected to the AUX connector
rather than J4. Check the connection.

4)-51
② External equipment

Cannot connect to external equipment for NMEA output


Content

• The problem could be the polarity of the connection, the baud rate setting,
the usage settings of external navigation equipment, or the fan-out of the
output equipment.
Problem location → Solution

Connection polarity If the connection is correct, when there is no signal the


oscilloscope reading is negative.

Baud rate Follow the output specifications of the navigation equipment.


If the display is incorrect even when the connection polarity and
the baud rate are correct, contact a service engineer. If you
include the line monitor log in your inquiry, it will help to resolve
the problem quickly.

Fanout of output Have you connected more than one device to the same port of the
equipment external equipment? If so, it is possible that you have exceeded
the output capacity of the external equipment, preventing the
signal from arriving correctly. Follow the specifications for the
external equipment.

4)-52
Cannot display true azimuth
Content

• There is always some error displayed in such cases, such as Gyro I/F
(Data), Gyro I/F (GYRO), or Heading (Data). It could be that some setting is
incorrect or that there is a problem with the azimuth sensor.
Problem location → Solution

Setting It is possible that there is some inconsistency in settings with the


connected equipment.

GYRO (DATA) In a step-type gyro, if the signal amplitude is low it may cause an
STEP error. It is often the case that there are a number of devices
connected to the same port, exceeding the output capacity of
the gyro compass. If this is the case, it may happen that the
potential of the LOW level of the output signal rises. The input
specifications for the GYRO I/F circuit require a LOW level of
±2.5 V or less. The HIGH level must be ±20 V or more.

GYRO (DATA) There is a type of synchro-type gyro that has a rating of 24 Vac for
SYNCHRO energizing side. For this type of gyro, you will need to switch
TB401 - TB403. See Section 2.5.2 for details.
If errors continuously occur, the situation may improve if you set
No. 5 of DIP switch S4 in the GYRO I/F circuit to ON. However,
this S4(5) setting only extends the time it takes to determine an
error, so it does not resolve the fundamental problem on the
gyro side.

Chapter 2
Drawings

2-53
2-54
2.1. Drawings

Fig 2.1 Outline drawing of Scanner unit, type NKE-1130


Fig 2.2 Outline drawing of Scanner unit, type NKE-2254-7
Fig 2.3 Outline drawing of Scanner unit, type NKE-2254-9
Fig 2.4 Outline drawing of Scanner unit, type NKE-2254-6HS
Fig 2.5 Outline drawing of Scanner unit, type NKE-2103-6/6HS
Fig 2.6 Outline drawing of radar process unit, type NDC-1417
Fig 2.7 Outline drawing of Monitor unit, type NWZ-173
Fig 2.8 Outline drawing of Operation unit, type NCE-5171
Fig 2.9 Outline drawing of Junction box, type NQE-3151A
Fig 2.10 Outline drawing of Power supply, type NBA-5111
Fig 2.11 Outline drawing of Interswitch unit, type NQE-3141-4A
Fig 2.12 Outline drawing of Interswitch unit, type NQE-3141-8A
Fig 2.13 Outline drawing of Power control unit, type NQE-3167

2-55
2-56
2.1.1.NKE-1130

2-57
2-58
Fig 2.1 Outline drawing of Scanner unit, type NKE-1130

2-59
2.1.2.NKE-2254-7

2-60
2-61
Fig 2.2 Outline drawing of Scanner unit, type NKE-2254-7

2-62
2-63
2.1.3.NKE-2254-9

2-64
2-65
Fig 2.3 Outline drawing of Scanner unit, type NKE-2254-9

2-66
2-67
2.1.4.NKE-2254-6HS

2-68
2-69
Fig 2.4 Outline drawing of Scanner unit, type NKE-2254-6HS

2-70
2-71
2.1.5.NKE-2103-6/6HS

2-72
Fig 2.5 Outline drawing of Scanner unit, type NKE-2103-6/6HS

2-73
2-74
2.1.6.NDC-1417

2-75
Fig 2.6 Outline drawing of radar process unit, type NDC-1417

2-76
2-77
2.1.7.NWZ-173

2-78
Fig 2.7 Outline drawing of Monitor unit, type NWZ-173

2-79
2-80
2.1.8.NEC-5171

2-81
Fig 2.8 Outline drawing of Operation unit, type NCE-5171

2-82
2-83
2.1.9.NQE-3151A

2-84
Fig 2.9 Outline drawing of Junction box, type NQE-3151A

2-85
2-86
2.1.10. NBA-5111(option)

2-87
2-88
Fig 2.10 Outline drawing of Power supply, type NBA-5111

2-89
2-90
2.1.11. NQE-3141-4A(option)

2-91
2-92
Fig 2.11 Outline drawing of Interswitch unit, type NQE-3141-4A

2-93
2-94
2.1.12. NQE-3141-8A(option)

2-95
2-96
Fig 2.12 Outline drawing of Interswitch unit, type NQE-3141-8A

2-97
2-98
2.1.13. NQE-3167(option)

2-99
2-100
Fig 2.13 Outline drawing of Power control unit, type NQE-3167
2.2. General System Diagram

2-101
2.2.1.JMA-5332-12

2-102
NKE-1130 SCANNER UNIT

NJU-84 PERFORMANCE MONITOR


(OPTION)

14 CORES COMPOSITE CABLE


H-2695110056
MAX φ23 (JRC SUPPLY)

0.6/1kV-DPYC-1.5 NQE-3151A JUNCTION BOX


SHIP'S MAIN
AC100/110/115V 50/60Hz 1φ
AC220/230/240V 50/60Hz 1φ 19 CORES COMPOSITE CABLE
CFQ-6912
MAX φ14.5 (JRC SUPPLY)
NCD-4530 DISPLAY UNIT

NCM-853-E CONTROL UNIT

NDC-1417 RADAR PROCESS UNIT


NWZ-173 LCD MONITOR
(JRC SUPPLY) 5m
NCA-877WA/877A
ARPA/ATA PROCESS CIRCUIT (OPTION) (JRC SUPPLY) 5m
H-2695111153
INTER SWITCH (JRC SUPPLY) 5m
MAX φ18 (JRC SUPPLY) NDB-34A PLOTTER CONTROL UNIT
250V-TTYCS-4 (OPTION)
AIS
250V-TTYCS-1
LOG(NMEA) NQA-2103 AIS PROCESS UNIT
250V-MPYCYS-7 (OPTION)
GYRO NCE-5171 OPERATION UNIT
250V-DPYCYS-1.5
LOG(200P) NCT-59A GYRO INTERFACE UNIT (JRC SUPPLY) 5m
250V-TTYCS-1 (OPTION)
GPS

NBA-5111 POWER SUPPLY CFQ-5436-5


MAX φ10 (JRC SUPPLY) 5m

0.6/1kV-DPYC-6
SHIP'S MAIN
AC100/110/115V 50/60Hz 1φ
AC220/230/240V 50/60Hz 1φ

NOTE: Eliminating the interference on frequencies used for marine communications and navigation due to
operation of the radar.
All cables of the radar are to be run away from the cables of radio equipment.
(Ex. Radiotelephone. Communications receiver and direction finder, etc. )
Especially inter-wiring cables between scanner unit and display unit of the radar should not be run parallel
with the cables of radio equipment.
Performance monitor, ARPA/ATA Process Unit, AIS Process Unit and GYRO Interface Unit must be fitted
on ships compliant to IMO.

2-103
Fig 2.14 General system diagram of JMA-5332-12

2-104
2.2.2.JMA-5322-7/9/6HS

2-105
2-106
Fig 2.15 General system diagram of JMA-5322-7/9/6HS

2-107
2.2.3.JMA-5312-6/6HS

2-108
2-109
Fig 2.16 General system diagram of JMA-5312-6/6HS

2-110
2-111
2.3. Terminal Board Connection Diagram
2.3.1.JMA-5332-12

2-112
NCD-4530 DISPLAY UNIT
NKE-1130 SCANNER UNIT
250V-TTYCS-4 CQD-1937A TERMINAL BOARD
AIS
250V-TTYCS-1 TB4303 TB4301 TB4310 TB102 TB101
DGPS 3- BRN RED.T/PUR 3 To PM
250V-TTYCS-1 1 NAV1TXDE 1 PWRIN- 1 MOTOR- 1 +48V 1 BP+
LOG(NMEA) 2- NMEA0183 PNK BLU.T/BLK
250V-TTYCS-1 2 NAV1TXD- 2 PWRIN+ 2 MOTOR- 2 +48VG 2 BP- J81
JRC VDR 2+ OUTPUT BLK YEL.TT 4 WHT
3 NAV1TXD+ 3 PWROUT- 3 TRX- POWER 3 U1 3 BZ+ 1 PTI
(for remote maintenance) 3+ ORG OUTPUT
GRN.TT BLK
4 NAV1RXDE 4 PWROUT+ 4 MOTOR+ 4 V1 4 BZ- 2 PTE
1- NMEA0183 2 WHT
5 NAV1RXD- INPUT
5 VDINE 5 MOTOR+ 5 W1 5 TRG+ 3 TXI
1+ 2 BRN
6 NAV1RXD+ 6 VDIN 6 TRX+ 6 1 6 TRG- 4 TXE
7 GPSTXD- GPS 7 VDOUTE 7 GND +12V 7 2 7 MTR+

NOTE: TB4310 7-8


OUTPUT 1 OUTPUT
ORN
8 GPSTXD+ 8 VDOUT 8 +12V 8 3 8 MTR- J82
1- WHT BLU
9 GPSRXD- GPS 9 TRGINE 9 COM- 9 4 9 MTRE 1 LVR
1+ INPUT RED 1 RED
10 GPSRXD+ 10 TRGIN 10 COM+ 10 UTH 10 VD+ 2 PMS
1- BLK
11 NAV2RXD- NMEA0183 11 TRGOUTE 11 BZE 11 U 11 VD- 3 E
1+ INPUT BLU
12 NAV2RXD+ 12 TRGOUT 12 BZ 12 V
1-
13 ARPATXD- NMEA0183 13 BPINE 13 BPE SLAVE
1+ OUTPUT PUR INPUT
14 ARPATXD+ 14 BPIN 14 BP
15 ARPAALM- 15 BPOUTE 15 TRGE
YEL 16 BPOUT
16 ARPAALM+ CONTACT 16 TRG
17 SYSALM- OUT 17 BZINE 17 VDE
WHT 18 BZIN
18 SYSALM+ 18 VD NJU-84 PM UNIT (OPTION)
19 EVENT- CONTACT 19 BZOUTE
IN GRN 20 BZOUT
20 EVENT+ 14-CORES CABLE
21 COMPAS- NMEA0183 21 MTRINE 2695110056
INPUT WHT 22 MTRIN-
22 COMPAS+ (JRC SUPPLY)
YEL 23 MTRIN+

12V出力を外部機器の電源として使用することはできません
24 MTROUTE
WHT 25 MTROUT-
BLU 26 MTROUT+

12V output is not available for external device’s power supply.


2695111153 INTER SWITCH
INTER SWITCH
J2
(JRC SUPPLY) BLU.T/GRY.T
OPTION 1 M-
18-CORES COMPOSITE PUR.T/BRN.T
NCT-59A GYRO I/F UNIT TB4302 2 M-
CABLE WHT.T/ORN.T
TB10 1 RBVDE RADR 3 M+
compliant to IMO.

1 1/R1 2 RBVD BUOY IN 4 M+ RED.T/GRN.T


2 2/S1 3 TRGOE 5 2A BLK.T/SKY.T
TRG
NOTE: Performance monitor

3 3/S2 4 TRGO OUT 6 GND BLK


must be fitted on ships

4 S3 5 BPOE B PULSE 7 VDE


5 5/R2 6 BPO OUT 8 +12V
GYRO SYNC/PULSE 7 BZOE 9 1A YEL.T/PNK.T
Z PLUSE
8 BZO OUT 10 VD
TB20 9 VDOE VIDEO 11 MTR+ YEL
1 LOGP+ 10 VDO OUTPUT 12 BZ GRN
WHT NQE-3151A JUNCTION BOX
2 LOGP- SLAVE OUTPUT 13 MTR-
3 LOGS+ 14 TRGE
4 LOGS- 15 TRG
250V-MPYCYS-7 ORN
GYRO LOG SYNC/PULSE 16 BP
250V-DPYCYS-1.5
LOG(200P) TB811 TB812
BLU.T/GRY.T BLU.T
J8 J5 1 TRX- 1 TRX-
PUR.T/BRN.T BLK
1 NC 1 GPSCTXD- 2 TRX- 2 TRX-
WHT.T/ORN.T RED.T
2 PCRXD 2 GPSCTXD+ 3 TRX+ 3 TRX+
RED.T/GRN.T PUR
3 PCTXD 3 GPSCRXD+ 4 TRX+ 4 TRX+
4 NC 4 GPSCRXD- 5 GND 5 GND
5 GND 5 GND 6 COME 6 COME
WHT WHT
6 NC 6 ALM+ 7 COM- 7 COM-
YEL ORN
7 PCRTS 7 ALM- 8 COM+ 8 COM+
8 PCCTS 8 +5V 9 BZE 9 BZE
GRN 4
9 NC To JLR-10/20/30 10 BZ 10 BZ
Dsub 15pin BLK
RS232C PORT 11 BPE 11 BPE
ORN 3
VDR or CFQ-8914 12 BP 12 BP

2-113
Remote monitor (JRC SUPPLY) J4406 in CDC-1332 13 TRGE 13 TRGE
2
1 RED 14 TRG 14 TRG
2 RED_E 15 VDE 15 VDE
1
J1 J3 3 GRN 16 VD 16 VD
RED 1 1A 1 +12V 4 GRN_E
RED 2 1A + 2 GND 5 BLU 19-CORES CABLE
RED 3 1A 3 GPSRXD- 6 BLU_E CFQ-6912-20 TB801 TB803
YEL.TT
4 NC 4 GPSRXD+ 7 HS (JRC SUPPLY) 1 U0 1 U2
BLK 5 2A GRN.TT
5 GPSTXD+ 8 HS_E 2 V0 2 V2
BLK 6 2A - To GPS 9 VS SHIP’S MAIN 3 W0 3 W2
BLK 7 2A 0.6/1kV-DPYC-6
10 VS_E AC100/220V AC MAIN IN AC MOTOR POWER
RECTIFIER
CFQ-5436-5 POWER INPUT SLAVE RGB OUTPUT 50/60Hz 1Φ
UNIT
(5m JRC SUPPLY)
Fig 2.17 Terminal board connection diagram of JMA-5332-12

2-114
2-115
NCD-4530 DISPLAY UNIT

250V-TTYCS-4 CQD-1937A TERMINAL BOARD


AIS
250V-TTYCS-1 TB4303 TB4301 TB4310
DGPS 3- BRN
250V-TTYCS-1 1 NAV1TXDE 1 PWRIN- 1 MOTOR-
LOG(NMEA) 2- NMEA0183 PNK
250V-TTYCS-1 2 NAV1TXD- 2 PWRIN+ 2 MOTOR-
JRC VDR 2+ OUTPUT BLK
3 NAV1TXD+ 3 PWROUT- 3 TRX- POWER
(for remote maintenance) 3+ ORG OUTPUT
4 NAV1RXDE 4 PWROUT+ 4 MOTOR+
1- NMEA0183
5 NAV1RXD- INPUT
5 VDINE 5 MOTOR+
1+ 2
6 NAV1RXD+ 6 VDIN 6 TRX+
7 GPSTXD- GPS 7 VDOUTE 7 GND +12V

NOTE: TB4310 7-8


OUTPUT 1 8 VDOUT OUTPUT
8 GPSTXD+ 8 +12V
1-
9 GPSRXD- GPS 9 TRGINE 9 COM-
1+ INPUT RED
10 GPSRXD+ 10 TRGIN 10 COM+
1-
11 NAV2RXD- NMEA0183 11 TRGOUTE 11 BZE
1+ INPUT BLU
12 NAV2RXD+ 12 TRGOUT 12 BZ
1-
13 ARPATXD- NMEA0183 13 BPINE 13 BPE SLAVE
1+ OUTPUT PUR INPUT
14 ARPATXD+ 14 BPIN 14 BP
15 ARPAALM- 15 BPOUTE 15 TRGE
YEL 16 BPOUT
16 ARPAALM+ CONTACT 16 TRG
17 SYSALM- OUT 17 BZINE 17 VDE
WHT 18 BZIN
18 SYSALM+ 18 VD
19 EVENT- CONTACT 19 BZOUTE
IN GRN
2.3.2.JMA-5322-7/9/6HS

20 EVENT+ 20 BZOUT
NOTE: Performance monitor must be

21 COMPAS- NMEA0183 21 MTRINE


WHT
fitted on ships compliant to IMO.

22 COMPAS+ INPUT 22 MTRIN-


YEL 23 MTRIN+

12V出力を外部機器の電源として使用することはできません
24 MTROUTE
WHT 25 MTROUT-
BLU 26 MTROUT+

12V output is not available for external device’s power supply.


2695111153 INTER SWITCH
INTER SWITCH
J2
(JRC SUPPLY) BLU.T/GRY.T
OPTION 1 M-
18-CORES COMPOSITE PUR.T/BRN.T
NCT-59A GYRO I/F UNIT TB4302 2 M-
CABLE WHT.T/ORN.T
TB10 1 RBVDE RADR 3 M+
1 1/R1 2 RBVD BUOY IN 4 M+ RED.T/GRN.T
2 2/S1 3 TRGOE 5 2A BLK.T/SKY.T
TRG
3 3/S2 4 TRGO OUT 6 GND BLK
4 S3 5 BPOE B PULSE 7 VDE
5 5/R2 6 BPO OUT 8 +12V
GYRO SYNC/PULSE 7 BZOE 9 1A YEL.T/PNK.T
Z PLUSE
8 BZO OUT 10 VD
TB20 9 VDOE VIDEO 11 MTR+ YEL
1 LOGP+ 10 VDO OUTPUT 12 BZ GRN NKE-2254-7/9/6HS SCANNER UNIT
2 LOGP- SLAVE OUTPUT 13 MTR- WHT
3 LOGS+ 14 TRGE
J1 J3
4 LOGS- 15 TRG BLK.T/SKY.T To PM
250V-MPYCYS-7 ORN 1 TIY 1 2A
GYRO LOG SYNC/PULSE 16 BP YEL.T/PNK.T
250V-DPYCYS-1.5 2 TIYE 2 1A J81
LOG(200P) ORN WHT
3 BP 1 PTI
J8 J5 BLK
4 BPE J4 2 PTE
1 NC 1 GPSCTXD- GRN BLU.T/GRY.T WHT
5 BZ 1 2A 3 TXI
2 PCRXD 2 GPSCTXD+ BLK WHT.T/ORN.T BRN
6 BZE 2 1A 4 TXE
3 PCTXD 3 GPSCRXD+
4 NC 4 GPSCRXD-
J2 J5 J82
5 GND 5 GND PUR.T/BRN.T BLU
9 VD 1 2A 1 LVR
6 NC 6 ALM+ RED.T/GRN.T RED
10 VDE 2 1A 2 PMS
7 PCRTS 7 ALM- BLK
11 MTR+ 3 E
8 PCCTS 8 +5V
12 MTR-
9 NC To JLR-10/20/30 19-CORES CABLE
Dsub 15pin
RS232C PORT CFQ-6912-20/30
VDR or CFQ-8914 (JRC SUPPLY)

2-116
Remote monitor (JRC SUPPLY) J4406 in CDC-1332
1 RED
2 RED_E
J1 J3 3 GRN NJU-85 PM UNIT (OPTION)
RED 1 1A 1 +12V 4 GRN_E
RED 2 1A + 2 GND 5 BLU
RED 3 1A 3 GPSRXD- 6 BLU_E
4 NC 4 GPSRXD+ 7 HS
BLK 5 2A 5 GPSTXD+ 8 HS_E
BLK 6 2A - To GPS 9 VS
SHIP’S MAIN BLK 7 2A 10 VS_E
DC24V CFQ-5436-5 POWER INPUT SLAVE RGB OUTPUT
700Wmax (5m JRC SUPPLY)
Fig 2.18 Terminal board connection diagram of JMA-5322-7/9/6HS

2-117
2-118
NCD-4530 DISPLAY UNIT

250V-TTYCS-4 CQD-1937A TERMINAL BOARD


AIS
250V-TTYCS-1 TB4303 TB4301 TB4310
DGPS 3- BRN
250V-TTYCS-1 1 NAV1TXDE 1 PWRIN- 1 MOTOR-
LOG(NMEA) 2- NMEA0183 PNK
250V-TTYCS-1 2 NAV1TXD- 2 PWRIN+ 2 MOTOR-
JRC VDR 2+ OUTPUT BLK
3 NAV1TXD+ 3 PWROUT- 3 TRX- POWER
(for remote maintenance) 3+ ORG OUTPUT
4 NAV1RXDE 4 PWROUT+ 4 MOTOR+
1- NMEA0183
5 NAV1RXD- INPUT
5 VDINE 5 MOTOR+
1+ 2
6 NAV1RXD+ 6 VDIN 6 TRX+
7 GPSTXD- GPS 7 VDOUTE 7 GND +12V

NOTE: TB4310 7-8


OUTPUT 1 8 VDOUT OUTPUT
8 GPSTXD+ 8 +12V
1-
9 GPSRXD- GPS 9 TRGINE 9 COM-
1+ INPUT RED
10 GPSRXD+ 10 TRGIN 10 COM+
1-
11 NAV2RXD- NMEA0183 11 TRGOUTE 11 BZE
1+ INPUT BLU
12 NAV2RXD+ 12 TRGOUT 12 BZ
1-
13 ARPATXD- NMEA0183 13 BPINE 13 BPE SLAVE
1+ OUTPUT PUR INPUT
14 ARPATXD+ 14 BPIN 14 BP
15 ARPAALM- 15 BPOUTE 15 TRGE
YEL 16 BPOUT
16 ARPAALM+ CONTACT 16 TRG
17 SYSALM- OUT 17 BZINE 17 VDE
WHT 18 BZIN
18 SYSALM+ 18 VD
2.3.3.JMA-5312-6/6HS

19 EVENT- CONTACT 19 BZOUTE


IN GRN 20 BZOUT
20 EVENT+
NOTE: Performance monitor must be

21 COMPAS- NMEA0183 21 MTRINE


WHT
fitted on ships compliant to IMO.

22 COMPAS+ INPUT 22 MTRIN-


YEL 23 MTRIN+

12V出力を外部機器の電源として使用することはできません
24 MTROUTE
WHT 25 MTROUT-
BLU 26 MTROUT+

12V output is not available for external device’s power supply.


2695111153 INTER SWITCH
INTER SWITCH
J2
(JRC SUPPLY) BLU.T/GRY.T
OPTION 1 M-
18-CORES COMPOSITE PUR.T/BRN.T
NCT-59A GYRO I/F UNIT TB4302 2 M-
CABLE WHT.T/ORN.T
TB10 1 RBVDE RADR 3 M+
1 1/R1 2 RBVD BUOY IN 4 M+ RED.T/GRN.T
2 2/S1 3 TRGOE 5 2A BLK.T/SKY.T
TRG
3 3/S2 4 TRGO OUT 6 GND BLK
4 S3 5 BPOE B PULSE 7 VDE
5 5/R2 6 BPO OUT 8 +12V
GYRO SYNC/PULSE 7 BZOE 9 1A YEL.T/PNK.T
Z PLUSE
8 BZO OUT 10 VD
TB20 9 VDOE VIDEO 11 MTR+ YEL
1 LOGP+ 10 VDO OUTPUT 12 BZ GRN NKE-2103-6/6HS SCANNER UNIT
2 LOGP- SLAVE OUTPUT 13 MTR- WHT
3 LOGS+ 14 TRGE
J1 J3
4 LOGS- 15 TRG BLK.T/SKY.T To PM
250V-MPYCYS-7 ORN 1 ETIY 1 2A
GYRO LOG SYNC/PULSE 16 BP YEL.T/PNK.T
250V-DPYCYS-1.5 2 AGND 2 1A J81
LOG(200P) ORN WHT
3 EXBP 1 PTI
J8 J5 BLK
4 AGND J4 2 PTE
1 NC 1 GPSCTXD- GRN BLU.T/GRY.T WHT
5 EXBZ 1 2A 3 TXI
2 PCRXD 2 GPSCTXD+ BLK WHT.T/ORN.T BRN
6 AGND 2 1A 4 TXE
3 PCTXD 3 GPSCRXD+
4 NC 4 GPSCRXD-
J2 J5 J82
5 GND 5 GND PUR.T/BRN.T BLU
9 VD 1 2A 1 LVR
6 NC 6 ALM+ RED.T/GRN.T RED
10 VDE 2 1A 2 PMS
7 PCRTS 7 ALM- BLK
11 COM+ 3 E
8 PCCTS 8 +5V
12 COM-
9 NC To JLR-10/20/30 19-CORES CABLE
Dsub 15pin
RS232C PORT CFQ-6912-20/30
VDR or CFQ-8914 (JRC SUPPLY)

2-119
Remote monitor (JRC SUPPLY) J4406 in CDC-1332
1 RED
2 RED_E
J1 J3 3 GRN NJU-85 PM UNIT (OPTION)
RED 1 1A 1 +12V 4 GRN_E
RED 2 1A + 2 GND 5 BLU
RED 3 1A 3 GPSRXD- 6 BLU_E
4 NC 4 GPSRXD+ 7 HS
BLK 5 2A 5 GPSTXD+ 8 HS_E
BLK 6 2A - To GPS 9 VS
SHIP’S MAIN BLK 7 2A 10 VS_E
DC24V CFQ-5436-5 POWER INPUT SLAVE RGB OUTPUT
620Wmax (5m JRC SUPPLY)
Fig 2.19 Terminal board connection diagram of JMA-5312-6/6HS

2-120
2-121
2.4. Interconnection Diagram
2.4.1.NKE-1130(AC100/110/115V)

2-122
FILTER DUMMY

① ①
S.G.

② ③ ③ ②
M1555

9.NC

1.BS3
2.BS2
3.BS1
4.TNC
5.MPS
8.+5V
4.-15V
6.+15V
7.GND

6.VDE
7.VD
1.TGT
2.TGTE
3.TNL
5.TNI
GRN
YEL
SE

0.01UF 1KV
NOTE: Performance monitor must be

4 6
YEL 1.SHORT 1.SHORT
fitted on ships compliant to IMO.

1.φZ 2.MAGI
BLK 2.MAGI
2.φZE

1.BS3
2.BS2
3.BS1
4.TNC
5.MicPS
6.VDINE
7.VDIN
8.+5V
1.MONI
4.TGT
6.TNL
7.-15V
8.TNI
9.+15V
11.TRG2
3.+5V

2.GS
3.GSE
5.TGTE
1.RXD
2.TXD
4.GND

10.GND
3.X1 No.2 2

MD-12N1 MD-12N1
BLU 3.X1
3.φA 4.X2 No.1 1
WHT 4.X2
4.φB 5.TI H-7LPRD0122
RED 5.TI 3 5 S.G.
5.+12V 6.TIE BRAKE CIRCUIT A
SHIELD 6.TIE

8W
150Ω
6.GND 7.+15V
CFR-229 CFA-261
7.+15V 0.22UF 200V
8.GND 8.GND MAG FILTER
9.NC CIRCUIT ×4
9.NC 1.X1 BLAKE CIRCUIT B
1.TIY 10.NC 10.NC 2.X2 220pF×5 CFA-262
2.TIYE 11.NC

1.MH
2.NC
3.MN
3.BP 12.NC ×1

2.7KΩ
1/2W

0.22UF
200V
4.BPE
S.G. S.G.
5.BZ
6.BZE 1.HMCNT (W004)
(W201)
2.+15V

BLK.T
3.GND
1.+15V 1-350210-0 1-350209-0
1.VD
2.NC
2.VDE
1.BKS1
2.BKS2

1.BKH1

3.+15VE
2.NC
3.BKH2

3.MTR+ 1.+15V 1.+15V


2.+12V 2.+12V S3B-XH-A
4.MTR-

1.MH
2.NC
3.MN
3.GND 3.+8V
4.GND 4.GND 1.M+
2.M-
5.-15V 5.-15V IL-2P
1.BP+
6.10V 6.10V 1.VERR1 1.VERR1
2.BP-
7.10VE 7.10VE 2.E 2.E
3.BZ+
8.+5V 8.+5V
2.NC
1.P
3.N
2.E

4.BZ-
1.VERR

BLU 1-480700-0
5.TRIG+ 1.MCT 1.MCT 1.HMCNT IL-2P
WHT B3P-NV
6.TRIG- 2.MBK 2.+15V
2.MBK BLK J1202 P1202
7.MTR+ 3.TISTOP 3.HSP 3.GND
3.BLK

1.MU2
1.RED

8.MTR- 4.GND 4.HTER 2.GND


9.MTRE 5.MPS 1. P B3P-VH
5.TISTOP 3.MV2
IL-3P

2. N B2P-VH 1.R1
10.VD+ 6.MIER 6.C2
2.NC
3.V1

1.U1
2.NC
4.NC

11.VD- 7.GND J1201 1.MU2


2.E
1.VERR

B4P-VH 3.R2
8.MPS 2.NC

2.1A
1.2A
2.1A
1.2A
2.1A
1.2A

9.MIER 3.MV2
4.NC
B6P-VH

5.NC 1.2kΩ
(W203) 6.GND 30W

2.GND
1.+12V
3.FAN_ERR2

5.GND

1.PTI
2.PTE
3.LVR
4.PMS
6.TXI
7.TXE
8.NC
4.+24V
2.GND

1.PW1
2.PW2
3.PW3
1.+12V
3.FAN_ERR1
1.+12V

3.TISTOP1
4.GND
7.+15V
8.STABY_REQ
2.C2

1.HTER1
2.HVGATE1
5.CNT
6.+5V
9.NC

5.GND
CFA-255
BLK.T

RED.T
2.S2
3.S3
5.S5
6.S6

1.S1
4.S4
5.M3

BRAKE CIRCUIT
1.M1
3.M2
4.NC

2.NC

6
9

(W008)
WHT
RED
5
8

YEL

YEL
BLU
BLU

RED
RED
FAN

2-123
(W308)
BLK.T

RED.T

W401 7ZCRD1509
V

V1

U1
W1
UTH

+48V
WHT.T

+48VG
MOTOR

1.PTI
2.PTE
3.E

3.TXI
4.TXE
1.LVR
2.PMS
FAN
4
V

2
3

1
U

V1

U1
W1
UTH

WHT.T

+48V
+48VG

P81 J81
P82 J82

BLK
WHT
WHT
BRN
BLU
RED
BLK
S.G.

NJU-84
(OPTION) PM
Fig 2.20 Interconnection diagram of NKE-1130(AC100/110/115V)

2-124
2-125
2.4.2.NKE-1130(AC220/230/240V)

2-126
FILTER DUMMY

① ①
S.G.

② ③ ③ ②
M1555

9.NC

5.MPS
7.GND

1.BS3
2.BS2
3.BS1
4.TNC
8.+5V
3.TNL
4.-15V
5.TNI
6.+15V

6.VDE
7.VD
1.TGT
2.TGTE
GRN
YEL
SE

0.01UF 1KV
NOTE: Performance monitor must be

4 6
YEL 1.SHORT 1.SHORT
fitted on ships compliant to IMO.

1.φZ 2.MAGI
BLK 2.MAGI
2.φZE

1.BS3
2.BS2
3.BS1
4.TNC
5.MicPS
6.VDINE
7.VDIN
8.+5V
1.MONI
4.TGT
6.TNL
7.-15V
8.TNI
9.+15V
11.TRG2
3.+5V

2.GS
3.GSE
5.TGTE
1.RXD
2.TXD
4.GND

10.GND
3.X1 No.2 2

MD-12N1 MD-12N1
BLU 3.X1
3.φA 4.X2 No.1 1
WHT 4.X2
4.φB 5.TI H-7LPRD0122
RED 5.TI 3 5 S.G.
5.+12V 6.TIE BRAKE CIRCUIT A
SHIELD 6.TIE

8W
150Ω
6.GND 7.+15V
CFR-229 CFA-261
7.+15V 0.22UF 200V
8.GND 8.GND MAG FILTER
9.NC CIRCUIT ×4
9.NC 1.X1 BLAKE CIRCUIT B
1.TIY 10.NC 10.NC 2.X2 220pF×5 CFA-262
2.TIYE 11.NC

1.MH
3.MN
2.NC
3.BP 12.NC ×1
2.7KΩ
1/2W

0.22UF
200V
4.BPE
S.G. S.G.
5.BZ
6.BZE 1.HMCNT (W004)
(W201)
2.+15V

BLK.T
3.GND
1.+15V 1-350210-0 1-350209-0
1.VD
2.NC
2.VDE
1.BKS1
2.BKS2

3.+15VE
1.BKH1
2.NC
3.BKH2

3.MTR+ 1.+15V 1.+15V


2.+12V 2.+12V S3B-XH-A
4.MTR-

1.MH
3.MN
2.NC
3.GND 3.+8V
4.GND 4.GND 1.M+
2.M-
5.-15V 5.-15V IL-2P
1.BP+ 6.10V 6.10V 1.VERR1 1.VERR1
2.BP- 7.10VE 7.10VE 2.E 2.E
3.BZ+
8.+5V 8.+5V
2.NC
1.P
3.N
2.E

4.BZ-
1.VERR

BLU 1-480700-0
5.TRIG+ 1.MCT 1.MCT 1.HMCNT IL-2P
WHT B3P-NV
6.TRIG- 2.MBK 2.+15V
2.MBK BLK J1202 P1202
7.MTR+ 3.TISTOP 3.HSP 3.GND
3.BLK

1.MU2
1.RED

8.MTR- 4.GND 4.HTER 2.GND


9.MTRE 5.MPS 1. P B3P-VH
5.TISTOP 3.MV2
IL-3P

2. N B2P-VH 1.R1
10.VD+ 6.MIER 6.C2
2.NC
1.U1
3.V1
2.NC
4.NC

11.VD- 7.GND J1201 1.MU2


2.E
1.VERR

B4P-VH 3.R2
8.MPS 2.NC

2.1A
1.2A
2.1A
1.2A
2.1A
1.2A

9.MIER 3.MV2
4.NC
B6P-VH

5.NC 1.2kΩ
(W203) 6.GND 30W

1.+12V
2.GND
3.FAN_ERR2

5.GND

1.PTI
2.PTE
3.LVR
4.PMS
6.TXI
7.TXE
8.NC
4.+24V
2.GND

1.PW1
2.PW2
3.PW3
1.+12V
3.FAN_ERR1
1.+12V

3.TISTOP1
4.GND
7.+15V
8.STABY_REQ
2.C2

1.HTER1
2.HVGATE1
5.CNT
6.+5V
9.NC

5.GND
CFA-255
BLK.T

RED.T
2.S2
3.S3
5.S5
6.S6

1.S1
4.S4
5.M3

BRAKE CIRCUIT
1.M1
3.M2
4.NC

2.NC

6
9

(W008)
WHT

2-127
RED
5
8

YEL
YEL

BLU
BLU

RED
RED
(W308) FAN
BLK.T

RED.T

W401 7ZCRD1509
V

V1

U1
W1
UTH

+48V
WHT.T

+48VG
MOTOR

1.PTI
2.PTE
3.TXI
4.TXE
3.E

1.LVR
2.PMS
FAN
4
V

2
3

1
U

V1

U1
W1
UTH

WHT.T

+48V
+48VG

P81 J81
P82 J82

BLK
WHT
WHT
BRN
BLK

BLU
RED
S.G.

NJU-84
(OPTION) PM
Fig 2.21 Interconnection diagram of NKE-1130(AC220/230/240V)

2-128
2-129
2.4.3.NKE-2254

2-130
DUMMY FILTER

③ ③
S.G.

② ① ① ②
M1568BS

1.BS3
6.-15V
7.+15V

2.BS2
3.BS1
4.TNC
15.VD

5.+5V
8.GND
9.TGT
11.TNI
12.VD_DC
14.VDE
13.TNL

10.TGTE

ミドリ
SE
0.01UF 1KV
4 6
1.SHORT 1.SHORT
2.MAGI 2.MAGI
YEL No.2 2
1.φZ 3.X1 3.X1
BLK

1.BS3
2.BS2
3.BS1
4.TNC
6.VDINE
7.VDIN
8.+5V

5.MicPS
NOTE: Performance monitor must be

1.MONI
4.TGT
6.TNL
7.-15V
8.TNI
9.+15V
3.+5V

2.GS
3.GSE
5.TGTE
1.RXD
2.TXD
4.GND
No.1 1

11.TRG2
10.GND
2.φZE 4.X2 4.X2 H-7LPRD0122
BLU
3.φA 5.TI 5.TI
fitted on ships compliant to IMO.

WHT 3 5
4.φB 6.TIE 6.TIE

8W
150Ω MD-12N1 MD-12N1
RED S.G.
5.+12V 7.+15V 7.+15V 0.22UF 200V
SHIELD 8.GND
6.GND 8.GND CFR-229
9.NC 9.NC 1.X1 MAG FILTER
10.NC 10.NC 2.X2 CIRCUIT
1.TIY 11.NC 220pF×5

1.MH
3.MN
2.NC
2.TIYE 12.NC

2.7KΩ
1/2W

0.22UF
200V
3.BP S.G. S.G.
4.BPE
5.BZ 1.HMCNT BLU 1 1 BLU
WHT 2 2 WHT

BLK.T
6.BZE 2.+15V

1 2 3
1 2 3
BLK.T
3.GND BLK 3 3 BLK

1.VD
2.VDE 1.+15V 1.+15V アオ
3.MTR+ 2.+12V 4 4 2.+12V 1.HMCNT
シロ

1.MH
3.MN
2.NC
5 5 2.+15V
10Ω,10W

4.MTR- 3.GND 3.+8V クロ


4.GND 6 6 4.GND 3.E
5.-15V 7 7 5.-15V
1.BP+ 6.10V 8 8 6.X1 GRN
2.BP- 7.10VE 9 9 7.X2 1.MCNT- YEL
3.BZ+ 8.+5V 10 10 8.+5V 2.MCNT+
BRN
4.BZ- 1.M+ 3.NC
5.TRIG+ 1.MCT 1.MCT 2.M-
6.TRIG- 2.MBK 2.MBK MOTOR
3.TISTOP 1 1 BLU.T
7.MTR+ 3.HSP 1.M+
4.GND 2 2
8.MTR- 4.HTER 2.NC
5.MPS 3 3 BLK.T
9.MTRE 5.TISTOP 3.M-
6.MIER 4 4
10.VD+ 6.C2 4.NC
11.VD- 7.GND
8.MPS
2.1A
1.2A

2.1A
1.2A
2.1A
1.2A
1.MS1
3.MS2
2.NC
2.1A
2.1A

3.MBK
1.2A
1.2A

1.MPS
2.MCT

9.MIER
アカ太

1.+12V
3.FAN_ERR2
2.GND
1.+12V

1.PTI
3.LVR
4.PMS
5.GND
6.TXI
7.TXE
8.NC
4.+24V
1.+12V
2.GND
2.C2

2.PTE
1.PW1
2.PW2
3.PW3
3.FAN_ERR1

5.GND
1.HTER1
2.HVGATE1
3.TISTOP1
5.CNT
6.+5V
7.+15V
8.STABY_REQ
9.NC

4.GND
5 5
6 6

RED
WHT

RED
BLU
YEL

2-131
7 7 WHT
8 8 RED 2 1
FAN

RED
BLU
YEL
5 4
シロ太

8 7
U
U

FAN
V
V

1.PTI
2.PTE
3.TXI
4.TXE
3.E

1.LVR
2.PMS

J82
UTH
UTH

WHT.T

P81 J81
P82

WHT
BLK
WHT
BRN
BLU
RED
BLK
S.G.

NJU-85
(OPTION) PM
Fig 2.22 Interconnection diagram of NKE-2254

2-132
2-133
ANTENNA NAX-16B-4/6

TRANSMITTER/RECEIVER UNIT NZT-2103 TRANSMITTER/RECEIVER UNIT


A103 A104 INTERCONNECTION
DUMMY FILTER CMK-599
MAGNETRON
RECEIVER UNIT NRG-610
V101 A301 E101
MAF1565N NJS6930 NJT1969 (RECEIVER UNIT INTERCONNECTION CMA-823)

A101 A102 IF AMP CIRCUIT (PC301)


S.G. 1.TUNE CAE-529-1
2.4.4.NKE-2103

2.+5V
MAG MIC 3.GND

D.L
4.NC
5.IF
YEL GRN

6.C2

1.TIY
2.AGND
3.MAG.I
4.HTER
5.HVER
7.BZ
2.PTE
3.LVR
4.PMS
5.GND
6.TXI
7.TXE

1.MPS
1.PTI

2.PW3
7.+15V
9.-7V
12.TI
15.NC

3.PW2
4.PW1
8.AGND
11.HSP
13.+8V
14.MOD ID

J301
10.BP
1.HMCNT
2.+15V
2.VDE
4.COM-

5.MCT
6.MBK
3.GND
1.VD
3.COM+

J302
J18

J303
J2
NOTE: Performance monitor must be
fitted on ships compliant to IMO.

J202
J203
T201-15

J201
S.G.

1.MPS
5.MCT
6.MBK
7.+15V
9.-7V

2.PW3
3.PW2
4.PW1
8.AGND
10.BP
1.PTI
2.PTE
3.LVR
4.PMS
5.GND
6.TXI
7.TXE

11.HSP
15.NC

12.TI
13.+8V
CFR-234

6.C2

3.MAG.I

1.TIY
4.HTER
5.HVER
7.BZ

2.AGND
T201-16 B102

14.MOD ID
MAG FILTER
CIRCUIT SE
100pF×3
J1003 J206
1.MH
1.MH
J208
3.MN YEL
3.MN 1.ΦZ
BLK
2.E
3.ΦA BLU
J1002 J205 WHT
1.+15V 1.+15V 4.ΦB
MODULATOR CIRCUIT RED
POWER SUPPLY 2.+12V 2.+12V 5.+12V
SHIELD
ENCODER CHT-71A

3.+8V 3.+8V (PC201) 6.F.G.


CIRCUIT 4.AGND 4.AGND
(PC1001) 5.-15V 5.-15V CME-363
6.X1 J8 P8 J81 P81
6.X1
CBD-1783 7.X2 1.PTI WHT
7.X2 1.PTI
8.+5V 8.+5V TB1 2.PTE BLK
2.PTE
9.HTER 9.HTER 3.TXI WHT
10.HVER 1-2short : Nomal Speed 3.LVR
10.HVER 4.TXE BRN
4.PMS
2-3short : High Speed 5.E
6.TXI J82 P82
J1001 J204
7.TXE 1.LVR BLU
1.2A 1.2A
8.NC 2.PMS RED
2.1A 2.1A
2.C2
J3
2.1A
1.2A

1.C2G

BLK

2.MCT
3.MBK

1.MPS
3.E
6.AGND

1.ETIY
2.AGND
4.AGND
5.EXBZ

3.EXBP

J1

J209
J210
7ZCRD1280※

BREAK CIRCUIT CFA-252 SAFETY SWITCH


WS101
J1503
S.G.
1.2A

2-134
J1501
2 5

2.MCT
2.1A

1.MPS
3.MBK
J1504
1.MS1 1 4 PM
2.NC
3.MS2
NJU-85 (OPTION)
MOTOR J1505
J125 1.HMCNT
1.MCNT+ 2.+15V
2.MCNT- 3.AGND
B101 3.NC
H-7BDRD0048 MOTOR CONTROL POWER CIRCUIT J4
J1502 1.2A
(PC1501)
1.M+ 2.1A
2.NC CBD-1779
MORTOR CBP-202 J5
3.M-
1.2A
4.NC
2.1A
Fig 2.23 Interconnection diagram of NKE-2103

2-135
2-136
2.4.5.NDC-1417

2-137
NOTE: Performance monitor, ARPA/ATA
Process Unit, AIS Process Unit and
GYRO Interface Unit must be fitted on
ships compliant to IMO.

2-138
Fig 2.24 Interconnection diagram of NDC-1417

2-139
2.4.6.NQA-2123

Fig 2.25 Interconnection diagram of NQA-2123

2-140
2.5.
2.6. Circuit Schematic
2.6.1.CQD-1937A

2-141
Fig 2.26 CQD-1937A

2-142
2.6.2.CMH-2201 page1/3

2-143
2-144
Fig 2.27 CMH-2201 (1/3)

2-145
2.6.3.CMH-2201 page2/3

2-146
2-147
Fig 2.28 CMH-2201 (2/3)

2-148
2.6.4.CMH-2201 page3/3

2-149
2-150
Fig 2.29 CMH-2201 (3/3)

2-151

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