Professional Documents
Culture Documents
Adeyinka Et Al-2009-The Canadian Journal of Chemical Engineering
Adeyinka Et Al-2009-The Canadian Journal of Chemical Engineering
The success of the separation process conventionally used in Alberta for oil sands extraction is highly influenced by the rheology of the oil sands
slurry. In the gravity separation vessel, high slurry viscosities can hinder the rise of aerated bitumen and reduce the efficiency of the recovery
process. In this study, the effect of particle size on the viscosity of oil sands slurries is investigated. Solids from mature fine tails (MFT) obtained
from tailings pond were fractionated into three fractions of different particle size distributions and their rheological properties were studied.
The solids in each fraction were characterized by XRD analysis which showed the presence of different types of clays in each fraction. For the
rheological measurements, dispersions of the three fractions were prepared in the supernatant water decanted from centrifuged MFT to maintain
the solution chemistry of the solids. Suspensions of each fraction showed a non-Newtonian shear thinning behaviour as well as yield stress that is
characteristic of structure formation within the suspensions. For all solids fractions, increasing solids concentration led to higher viscosities and
higher yield stress values. Viscoelastic properties of the suspensions showed stronger solid-like behaviour at higher particle concentrations. Among
the three fractions numbered from 1 to 3, solids in fraction 3 were coated with organic matters, exhibiting the highest suspension viscosities.
Also for fraction 3, higher gelling potency was observed at much lower weight fractions of solids as compared to the other fractions.
La réussite du processus de séparation normalement utilisé en Alberta pour l’extraction du pétrole à partir de sables bitumineux est fortement
influencée par la rhéologie de la boue des sables bitumineux. Dans le récipient de séparation par gravité, les viscosités élevées de la boue peuvent
empêcher la remontée du bitume cellulaire et réduire l’efficacité du procédé d’extraction. Dans le cadre de cette étude, l’effet de la dimension
des particules sur la viscosité des boues de sables bitumineux est analysé de près. Les solides provenant des résidus fins mûrs (RFM) obtenus des
bassins de résidus ont été fractionnés en trois fractions de granulométrie des particules différentes et leurs propriétés rhéologiques ont été étudiées.
Les solides de chacune des fractions ont été caractérisés au moyen d’une analyse diffractométrique qui a révélé la présence de différents types
d’argiles dans chacune des fractions. Pour ce qui est des mesures rhéologiques, des dispersions des trois fractions ont été préparées dans l’eau
surnageante décantée à partir des RFM centrifugés afin de maintenir la chimométrie des solides. Les suspensions de chaque fraction ont montré
un comportement de fluidisation par cisaillement non newtonien, de même qu’une contrainte d’écoulement qui est typique de la formation de
structure à l’intérieur des suspensions. Pour toutes les fractions de solides, l’augmentation de la concentration de solides a entraîné des viscosités et
des valeurs de contrainte d’écoulement plus élevées. Les propriétés viscoélastiques des suspensions ont montré un comportement plus rigoureux
semblable à celui d’un solide à des concentrations de particules plus élevées. Parmi les trois fractions numérotées de 1 à 3, les solides de la fraction
3 ont été imprégnés de matières organiques, affichant les viscosités des suspensions les plus élevées. On a également observé, pour ce qui est
de la fraction 3, une activité de gélification plus élevée à des charges des fractions de solides beaucoup plus basses, comparativement aux autres
fractions.
S
eparation of bitumen from Alberta oil sands is convention-
ally carried out through a water based extraction process.
The oil sands ore is slurried with warm water and trans-
∗ Author to whom correspondence may be addressed.
ported to the extraction plant via hydrotransport pipelines.
E-mail address: jacob.masliyah@ualberta.ca
Flowing through the pipeline, bitumen is liberated from the sand
Can. J. Chem. Eng. 87:422–434, 2009
grains and attaches to air bubbles. The first stage of separa-
tion takes place in a gravity separation vessel where a quiescent
© 2009 Canadian Society for Chemical Engineering
DOI 10.1002/cjce.20168
| 422 | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | | VOLUME 87, JUNE 2009 |
overall density less than the density of its suspending medium useful insight into the gelation problem with 2 H NMR and jar
floats to the top of the vessel and forms a bitumen froth layer. The tests on ultra-fines separated from oil sands and waste process-
coarse solids separate fairly effectively to the bottom of the sep- ing unit samples. Their study further established that, given the
aration vessel, forming the tailings stream. From the middle of right water chemistry, sludging conditions will be reached when
the gravity separation vessel, an intermediate stream normally ultra-fines in the slurry exceed a certain concentration. They also
referred to as the middlings stream comprising water contain- found that at 460 ppm of sodium ions in water, only 1.5 wt% of
ing non-buoyant bitumen and mainly fine solids is withdrawn particles smaller than 0.3 m is sufficient to cause gel formation
for further processing. The middling region of the gravity sepa- as compared to 16 wt% for 10 m particles. Previous work by
ration vessel is normally a dilute suspension typically at a level Sparks et al. (2003) has also identified a number of solids com-
of 10 wt% solids content (Schramm, 1989), but could be as high ponents of the fines fraction, particularly clays and organic rich
as 21 wt% (Syncrude Analytical Methods, 1979) under normal solids that under certain circumstances have adverse effects on
conditions. bitumen recovery. These organic-rich solids which are either bi-
The tailings stream is typically directed to tailings ponds wettable or hydrophilic ultra-fines can interact strongly to form
where the coarse fraction of solids rapidly segregates from the a gel and cause the gravity separation vessel to sludge. Chow
fine fraction and settles. The fine solids, on the other hand, et al. (2006) used inter-bedded clays and rheology to map out
are of slow settling rates. After 2–3 years of settling, these fine conditions of particle interaction, solids concentration and shear
solids reach a particle concentration of about 30–40 wt% and that influence recovery and gelation propensity. In their study, the
form a mature fine tails (MFT) with virtually no further con- particle interaction effects for a primarily quartz (55%) and kaoli-
solidation. It has been estimated that complete settling of MFT nite (25%) suspension were incorporated at different sodium and
solids would take more than a century to occur (Eckert et al., calcium ion concentrations.
1996). The results from the afore-mentioned studies suggest that gela-
Occasionally, a high build up of solids within the gravity sepa- tion can be due to a combination of the following factors: high
ration vessel in the middlings zone causes sludge formation, that solids content, high ultra-fines content, high electrolyte content,
is, the formation of a thick, highly viscous suspension. The rheo- and the presence of interstratified clays. The ultra-fines modify
logical properties of this thick suspension depend on the applied the rheological properties of the slurry and middlings due to
shear. The rise of aerated bitumen and settling of solid particles colloidal inter-particle forces. At high concentrations, smaller dis-
through this region is thus hindered, leading to a low bitumen tances between the particles lead to stronger interactions. For the
recovery and non-segregated settling of the solids. This opera- purpose of this study, rheological measurements were utilized to
tional condition is referred to as thickening or sludging of the determine the effect of particle size on the flow properties of oil
separation vessel. A common industrial practice to alleviate sludg- sands slurries. Because gelled middlings are not readily available,
ing is to use dispersing agents, decrease throughput and/or dilute mature fine tails (sludge from a tailings pond) were chosen as the
the feed slurry with water. These approaches however are not suc- source of particles. Originating from the gravity separation ves-
cessful for some problematic ores, in which case other remedial sel middlings, MFT is conveniently accessible. In one occasion
actions are required. where a small amount of gelled middlings was provided, compar-
Research on the cause and methods to avoid sludging is on- isons were made between the mineral composition of MFT and
going. Generally, two rheological conditions have been attributed gelled middlings. The results of this comparison are discussed in
to this reduced performance in the separation vessel. Sludging the following sections.
could results from an abnormal increase in slurry viscosity and, Three fractions of solids with different particle size distribu-
in some cases, form gel. It could also be the result of struc- tions were separated from MFT and their rheological properties
ture formation, causing the suspension to show very high yield were monitored at different particle concentrations. Former stud-
stresses (Schramm, 1989; Tu et al., 2005; Chow et al., 2006). ies (Abend and Lagaly, 2000; Amorós et al., 2002; Mpofu et al.,
Although both conditions may occur simultaneously, especially 2003; Rasteiro and Salgueiros, 2005; McFarlane et al., 2006; Faers
in localized regions of the gravity separation vessel, an increase et al., 2006) showed the effect of solution chemistry on the rhe-
in viscosity is sufficient to cause sludging. While ore classifi- ological behaviour of solid dispersions. With reference to the oil
cation based on fines (i.e., particles having diameters less than sands extraction process, Wallace et al. (2004) showed the impact
44 m) and bitumen content have traditionally provided some of aqueous phase composition on bitumen recovery in the pres-
insight into separation behaviour (Sanford, 1983; Chong et al., ence of fine solids. All samples in this study were prepared in
2003), it is now apparent that they are insufficient for prediction supernatant water separated from centrifuged MFT. While the
of sludging or thickening in a gravity separation vessel (Tu et al., effect of particle size on rheological characteristics of solid/liquid
2005). Therefore, recent research efforts have been focused on the suspensions has been well established in other areas (Rasteiro and
interaction between clay and/or ultra-fine components of the oil Salgueiros, 2005), there have been few studies focused on the role
sand fines fractions as possible cause for sludging. The approach, of particle size in changing viscosities of slurries encountered in
materials, methodology and important parameters investigated in the oil sands industry. The objective of this study is to provide
a number of previous studies on sludging are briefly discussed insights of the types of particle interactions that are directionally
below. consistent with changes in rheological properties that might be
Schramm (1989) used an in situ approach to measure the found in middlings of a primary separation vessel. With empha-
viscosity of middlings in a commercial separation vessel. A vibra- sis on the effect of particle size, the approach in this study is to
tional viscometer was placed in the middling zone and viscosities measure suspension rheology of ultra-fines obtained from MFT.
were measured at different pH and positions in the separation ves- However, the exact viscosity and yield stress values reported here
sel. Using the Stokes equation, Schramm found that high bitumen should not be used for any engineering or design purposes. In
rise velocities and recoveries are realized for suspensions with low addition, this study investigates roles of ultra-fines of various size
fines content over a certain pH range and locations in the gravity fractions in determining rheologic properties of fine tailings as
separation vessel. More recently, Tu et al. (2005) provided more they settle down and consolidate.
| VOLUME 87, JUNE 2009 | | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | 423 |
Figure 1. Solids fractionation procedure.
EXPERIMENTAL
Materials Used
MFT suspensions obtained from Syncrude Canada Ltd. (Fort
McMurray, AB, Canada) were used as the source of solids. Three
fractions of fines were separated from MFT following the proce-
dure described in the next section. Gelled and ungelled middlings
samples were provided by Shell Canada (Fort McMurray, AB,
Canada) and Syncrude Canada Ltd, respectively. Rheological mea-
surements (not shown here) by Shell Canada show that sludge
samples were gelled.
The bitumen, solids and water content of the middling samples
were determined by the Dean Stark analysis. Mineral composition
of MFT and gelled middlings was determined by X-ray diffraction
analysis. X-Ray diffraction patterns were collected with a Rigaku
D Max B rotating anode (Cu K˛ and Co K˛). Calcium-saturated Figure 2. Particle size distribution of the three solids fractions.
and glycolated slides of solids were prepared for mixed layer clay
identification and quantification as described in Omotoso et al.
(2002). The procedure developed by Moore and Reynolds (1997) are 0.14 and 0.16 m, respectively. Figure 2 shows the particle
was used for slide preparation. size distributions of the three solids fractions.
After separating each fraction, particles were reintroduced to
the original water chemistry by being washed twice in the super-
Solids Fractionation natant water decanted from centrifuged MFT. The wash removed
Figure 1 schematically illustrates the procedure for MFT fractiona- the deionized water used during the separation process. Stock
tion into three fractions. Initially, to break the ultra-fine structures samples of solids were prepared by centrifuging and concentrating
and release of fine solids, MFT was diluted by adding four volumes the washed solids.
of de-ionized water per volume of suspension. After dilution and Mineral components of the solids fractions were determined by
settling for about 1 h, the coarser fraction of solids settled to the X-ray diffractionation analysis identical to the procedure applied
bottom. The suspension of fine solids was then decanted from to the mineralogy analysis of MFT and gelled middlings. Diffrac-
the top and passed through 75, 45, and 20 m sieves. Settling the tion patterns were collected on a Bruker D8 Advance with an
sieved suspension for about 48 h formed a sediment with parti- incident beam parabolic mirror (Co K˛), a 25 mm (or 35 mm
cle sizes ranging between 2 and 20 m. The samples obtained as for oriented slides) sample diameter, and a VANTEC-1TM linear
such were in this study referred to as fraction 1 solids. detector. An exit slit of 0.2 mm was used to minimize intensity
After removing the sediments from the sieved suspension, the aberrations above 2◦ 2.
remaining suspension was further diluted with deionized water
at a four to one volume ratio and left to settle for about 24 h. Rheology
Centrifuging the diluted suspension at about 40,000g for 20 min Rheological measurements were conducted using a TA Instru-
after settling led to the appearance of two layers with different ments AR 2000 rheometer. The geometry used was cone and
shades of grey. After carefully separating the lighter colour sedi- plate (40 mm 2◦ steel cone) suitable for non-Newtonian fluids.
ments from the darker ones, the particle size distributions were This system allowed measurements at low shear rates which were
measured with Malvern Mastersizer 2000. The mean particle size comparable to the shear environment in gravity separation vessels
of the lighter fraction (fraction 2) and the darker one (fraction 3) (Schramm, 1989; Chow et al., 2006).
| 424 | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | | VOLUME 87, JUNE 2009 |
Table 1. Rheological experiments set up Table 2. Dean stark analysis of stable middle layers separated from
gelled and ungelled middlings samples
Test Test type Parameters Results
No. Middlings sample Bitumen (wt%) Solids (wt%) Water (wt%)
Thermogravimetry 0
STA 409 PC Luxx from NETZSCH was used for thermal analy- 0.01 0.1 1 10 100 1000
sis of dried particles. Suspensions of the fractionated particles Particle Size (µm)
were dried in vaccum oven at −10 kPa and 60◦ C for half an hour.
The solid agglomerates formed as a result of heating were then b 12
crushed by mortar and pestle. The dried particles were heated
from room temperature to 600◦ C in a nitrogen environment. Mass
loss of the samples was monitored by the integrated software of 9
Volume (%)
the equipment.
6
RESULTS AND DISCUSSION
Middlings samples received from the field were partially segre- 3
gated. This partial segregation indicates the presence of coarse
sands and bitumen in the sampled middlings. In order to achieve
consistent characterization results, both gelled and ungelled mid- 0
dlings samples were gently re-mixed and allowed to stand for a 0.01 0.1 1 10 100 1000
few minutes. Both samples, however, were observed to be sepa- Particle Size (µm)
rated into three distinct layers comprising of a bitumen layer that
floated to the top, coarse sand sediment containing some bitumen, Figure 3. Particle size distribution of (a) non-separated gelled middling
and a middle layer of muddy suspension. The bitumen layer con- (b) separated gelled middling supernatant.
| VOLUME 87, JUNE 2009 | | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | 425 |
Table 3. Mineral composition of MFT and gelled middlings determined by XRD
Table 4. Microstructural parameters derived from XRD domain size in the c* crystallographic direction
Specific surface area (m2 /g) [mean fundamental crystallite thickness, nm]
Sample
Illite-smectite (77:23) Illite Kaolinite-smectite (90:10) Kaolinite
| 426 | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | | VOLUME 87, JUNE 2009 |
Figure 4. Diffraction patterns of gelled middlings and MFT. a)
calcium-saturated solids from gelled middlings and MFT, measured in
ethylene glycol vapor (EGV); b) calcium saturated solids from gelled
middling in EGV and 54% relative humidity (RH); c) calcium saturated
solids from MFT in EGV and 54% relative humidity (RH). [Colour figure
can be viewed in the online issue, which is available at
http://www.interscience.wiley.com.]
| VOLUME 87, JUNE 2009 | | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | 427 |
Table 6. Mineral composition of clay fractions (wt%)
Mineral group Mineral type Fraction 1 (10-m) Fraction 2 (0.3-m) light Fraction 3 (0.3-m) dark
Table 7. Surface area derived from XRD domain size in the c* crystallographic direction
the following format provides a good fit of the data: oscillatory deformation can be assumed. In rheology measure-
ment with low amplitude oscillatory shearing, the response of a
1/2 = y1/2 + 1/2
c ˙ 1/2 (1) viscoelastic material is solid-like at high angular frequencies or
short time intervals and liquid-like at lower angular frequencies
In Equation (1), c represents Casson viscosity. Yield stress val- or longer time intervals (Larson, 1999).
ues can be calculated through Casson model provided that the For determination of the strength of the solid-like or liquid-like
square roots of shear stress and shear rate correlate well through state of a concentrated suspension, oscillatory frequency sweep
a straight line. tests can be conducted. For a viscoelastic material subjected to
For viscoelastic materials with properties intermediate between a sinusoidal deformation () with amplitude of 0 and angular
purely elastic or solid-like and purely viscous or liquid-like, a com- frequency of ω,
mon measurement technique is to apply oscillatory shear while
monitoring stress. An effective approach to investigate the struc- = 0 sin(ωt) (2)
ture or state of a material is to impose oscillatory shear with
amplitudes sufficiently small to ensure that the fluid microstruc-
ture is not deformed significantly during the measurement. In this or
regime, also known as the linear viscoelastic regime, a direct pro-
portionality between the oscillating shear stress and the applied ˙ = ˙ 0 cos(ωt) (3)
| 428 | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | | VOLUME 87, JUNE 2009 |
The shear stress will also oscillate with the same frequency except
with a phase lag (ı) which depends on the viscoelastic character-
istics of the material:
= 0 sin(ωt + ı) (4)
The shear stress and strain can then be correlated using a complex
shear modulus, G* :
G∗ = G + iG (6)
Figure 6. Relative viscosity of fraction 1 (open symbols) and 2 (solid
symbols) with changing shear rate at different particle concentrations
leading to: (wt%).
| VOLUME 87, JUNE 2009 | | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | 429 |
Figure 8. Viscoelastic moduli of fractions 1 and 2 at different solids
concentrations (wt%).
Figure 9. The square root variations of shear stress with shear rate for
frequencies tested, fraction 1 could not resist deformation at con- fractions 1 and 2 at different solids concentrations (wt%).
centrations lower than 30 wt%. For this fraction, gelling appears
when the solids concentration reaches values around 40 wt%.
On the other hand, the results in Figure 8b for fraction 2 show
a different trend. At 10 wt% solids concentration the value of G is
higher than G for most test frequencies. Also, at 20 wt% a strong
gel is formed as G at this concentration is significantly higher than
G . Noting the different scales of Figure 8a and b and comparing
the viscoelastic behaviour of fractions 1 and 2 show that frac-
tion 2 has stronger particle interactions thereby leading to more
structured suspensions with higher gelation propensity. It is also
interesting to note that for both fractions 1 and 2, increasing solids
concentration transformed the suspension from an ungelled sys-
tem to a gelled structure. This transformation, however, occurred
more readily for solids of fraction 2.
The results of simple shear flow tests were used to calculate the
Figure 10. Yield stress values of fraction 1 and fraction 2 with changing
yield stress values of the suspensions tested. Figure 9 shows the weight fraction.
square root variations of shear stress with shear rate for fractions 1
and 2. Interestingly, 1/2 vs. ˙ 1/2 variations gave a straight line
which suggests that for fractions 1 and 2, Casson model would be The other two regimes were designated as weak and no gel. This
a suitable correlation for yield stress calculation. graph shows that fraction 2 mainly falls in the gel regime even
Figure 10 summarizes the values of yield stress calculated for at relatively low solids content of ca. 13 wt%. It also shows that
fractions 1 and 2 using the Casson model. Incorporating the results fraction 1 did not form a strong gel until its suspension contained
of the frequency sweep tests discussed earlier into this figure, the high concentrations of solids.
status of gelation was mapped for suspensions of fractions 1 and Yield stress was also calculated for some mixtures of fractions 1
2. At 20 wt%, fraction 2 started to show a gelled structure. Simi- and 2. Figure 11 shows that for these mixtures there is a linear
lar structured behaviour was not achieved for fraction 1 until 40 relationship between the square roots of shear stress and shear
wt% solids concentration. Based on these observations, a yield rate. Thus, the Casson model can be used to calculate yield stress.
stress of about 0.1 Pa in Figure 10 is chosen to mark the starting Figure 12 shows the yield stress values calculated for mixtures of
point of gelation as it corresponds to gel forming concentrations. fractions 1 and 2 with 10 wt% total solids. The results show that
| 430 | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | | VOLUME 87, JUNE 2009 |
Figure 11. The square root variations of shear stress with shear rate for Figure 14. Thermogravimetric analysis on solids of fractions 2 and 3.
mixtures of fractions 1 and 2.
| VOLUME 87, JUNE 2009 | | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | 431 |
Figure 16. Scanning electron micrograph of fraction 3 particles after
wash with hydrogen peroxide.
Figure 15. Scanning electron micrographs of solids from (a) fraction 2 Figure 17. Relative viscosity of fraction 3 suspensions with and without
and (b) fraction 3. the organic coating of the particles.
| 432 | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | | VOLUME 87, JUNE 2009 |
tic properties. At a given particle concentration, the oscillatory Fraction, Shear Stress and Deflocculant Content,” Br. Ceramic
tests showed that compared to fraction 1, fraction 2 has higher Trans. 101, 185–193 (2002).
viscoelastic properties where it formed stronger solid-like gels. Angle, C. W., R. Zrobok and H. A. Hamza, “Surface Properties
The result of the oscillatory tests also showed that by increasing and Elasticity of Oil-Sands-Derived Clays Found in a Sludge
solids content, an ungelled suspension can form a gel. Pond,” Appl. Clay Sci. 7, 455–470 (1993).
Among the three fractions, the particles in fraction 3 with a high Balzar, D., “Voigt-Function Model in Diffraction Line-Broadening
content of organic matter on the particle surfaces showed the high- Analysis,” In “Microstructure Analysis from Diffraction,”
est viscosities and gelation potency. More solid-like characteristics IUCR monograph, R. L. Snyder, et al. Eds., Oxford University
of suspensions of fraction 3 were diminished after removal of the Press, New York, NY (2001).
organic matter from the surfaces of particles in fraction 3. Barnes, H. A., J. F. Hutton and K. Walters, “An Introduction to
These results further suggest that organic matter adsorbed on Rheology,” Elsevier, Amsterdam (1989), pp. 46–48.
the mineral surfaces results in stronger particle interactions, caus- Bruker-AXS. “TOPASTM Rietveld Refinement Software,”
ing an increase in suspension viscosity. A thorough understanding Bruker-AXS, Madison, WI (2003).
of the nature of these organics and their presence in the gravity Chong, J. S., E. B. Christiansen and A. D. Baer, “Rheology of
separation vessel is of great importance and should be investigated Concentrated Suspensions,” J. Appl. Polym. Sci. 15,
further. 2007–2021 (1971).
Chong, J., S. Ng, K. H. Chung, B. D. Sparks and L. S. Kotlyar,
“Impact of Fines Content on a Warm Slurry Extraction
END NOTES Process Using Model Oil Sands,” Fuel 82, 425–438 (2003).
1 It is for this reason that thickening or sludging in the gravity separation Chow, R., J. Zhou and D. Wallace, “Rheology of Oil Sands
vessel is also referred to as gelation by some operators.
Slurries,” Oil sands Conference, University of Alberta (2006).
Eckert, W. F., J. H. Masliyah, M. R. Gray and P. M. Fedorak,
ACKNOWLEDGEMENTS “Prediction of Sedimentation and Consolidation of Fine
Tails,” Am. Inst. Chem. Eng. 42, 960–972 (1996).
The authors gratefully acknowledge the financial support from
Faers, M. A., T. H. Choudhury, B. Lau, K. McAllister and P. F.
the Natural Sciences and Engineering Research Council of Canada
Luckham, “Syneresis and Rheology of Weak Colloidal Particle
through the NSERC Industrial Research Chair in Oil Sands Engi-
Gels,” Colloids Surf A Physicochem Eng Aspects 288,
neering and a fellowship to O.B.A. Special thanks to Mr Brad
170–179 (2006).
Komishke for valuable discussions which contributed immensely
GE Technologies. “AUTOQUANTM Rietveld Refinement
to the progress of this work. The help of Dr. Dipo Omotoso and
Software,” GE Technologies, Lewistown, PA (2005).
Heather Kaminsky with the XRD analysis is also acknowledged.
Larson, R. G., “The Structure and Rheology of Complex Fluids,”
We acknowledge the work carried out by Dean Wallace, Ross
Oxford University Press, New York, NY (1999).
Chow and Joe Zhou under a project sponsored by the Canadian Oil
Macosko, C. W., “Rheology: Principles, Measurements and
Sands Network for Research and Development (CONRAD), from
Applications,” Wiley-VCH, New York, NY (1994), pp. 95,
which some test protocols in this paper were adapted.
121–123.
McFarlane, A., K. Bremmell and J. Addai-Mensah, “Improved
NOMENCLATURE Dewatering Behavior of Clay Minerals Dispersions Via
Interfacial Chemistry and Particle Interactions Optimization,”
d50 mean particle diameter (m)
J. Colloid Interface Sci. 293, 116–127 (2006).
G* complex shear modulus (Pa)
Moore, D. M. and R. C. Reynolds Jr., “X-Ray Diffraction and the
G storage modulus (Pa)
Identification and Analysis of Clay Minerals,” Oxford
G loss modulus (Pa)
University Press, New York, NY (1997).
Mpofu, P., J. Addai-Mensah and J. Ralston, “Investigation of the
Greek Symbols Effect of Polymer Structure Type on Flocculation, Rheology
ı phase lag (rad) and Dewatering Behaviour of Kaolinite Dispersions,” Int. J.
deformation Miner. Process 71, 247–268 (2003).
0 zero frequency deformation Omotoso, O. and R. Mikula, “High Surface Area Caused by
˙ shear rate (s−1 ) Smectitic Interstratification of Kaolinite and Illite in
viscosity (Pa s) Athabasca Oil Sands,” Appl. Clay Sci. 25, 37–47 (2004).
c Casson viscosity (Pa1/2 s1/2 ) Omotoso, O., R. Mikula and P. W. Stephens, “Surface Area of
r relative viscosity Interstratified Phyllosilicates in Athabasca Oil Sands From
Shear stress (Pa) Synchrotron XRD,” Adv. X-Ray Microanal. 45, 391–396
0 zero frequency stress (Pa) (2002).
y yield stress (Pa) Omotoso, O., R. J. Mikula, S. Urquhart, H. Sulimma and P. W.
ω angular frequency (rad/s) Stephens, “Characterization of Clays From Poorly Processing
Oil Sands Using Synchrotron Techniques,” Clay Sci. 12, 88–93
(2005).
REFERENCES Rasteiro, M. G. and I. Salgueiros “Rheology of Particulate
Abend, S. and G. Lagaly, “Sol-Gel Transitions of Sodium Suspensions in Ceramic Industry,” Particul. Sci. Technol. 23,
Montmorillonite Dispersions,” Appl. Clay Sci. 16, 201–227 145–157 (2005).
(2000). Reynolds, R. J., NEWMODTM Clay modeling software (1995).
Amorós, J. L., V. Sanz, A. Gozalbo and V. Beltrán, “Viscosity of Sanford, E. C., “Processability of Athabasca Oil Sand:
Concentrated Clay Suspensions: Effect of Solids Volume Inter-Relationship Between Oil Sand Fine Solids, Process
| VOLUME 87, JUNE 2009 | | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | 433 |
Aids, Mechanical Energy and Oil Sand Age After Ining,” Can.
J. Chem. Eng. 61, 554–567 (1983).
Sanford, E. C., “Processability of Athabasca Oil Sand:
Inter-Relationship Between Oil Sand Fine Solids, Process
Aids, Mechanical Energy and Oil Sand Age After Ining,” Can.
J. Chem. Eng. 33, 103–107 (1998).
Schramm, L. L., “The Influence of Suspension Viscosity on
Bitumen Rise Velocity and Potential Recovery in the Hot
Water Flotation Process for Oil Sands,” J. Can. Petrol Technol.
28, 73–80 (1989).
Sparks, B. D., L. S. Kotlyar, J. B. O’Carroll and K. H. Chung,
“Athabasca Oil Sands: Effect of Organic Coated Solids on
Bitumen Recovery and Quality,” J. Petrol Sci. Eng. 39,
417–430 (2003).
Syncrude Analytical Methods, “Syncrude Analytical Methods of
Oil Sand and Bitumen Processing,” Syncrude Canada Ltd,
Edmonton Alberta (1979).
Tu, Y., J. B. O’Carroll, L. S. Kotlyar, B. D. Sparks, S. Ng, K. H.
Chung and G. Cuddy, “Recovery of Bitumen From Oil Sands:
Gelation of Ultra-Fine Clay in the Primary Separation Vessel,”
Fuel 84, 653–660 (2005).
Wallace, D., R. Tipman, B. Komishke, V. Wallwork and E.
Perkins, “Fines/Water Interactions and Consequences of the
Presence of Degraded Illite on Oil Sands Extractability,” Can.
J. Chem. Eng. 82, 667–677 (2004).
| 434 | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | | VOLUME 87, JUNE 2009 |