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(2-3) Experimental Investigation of Precast Concrete Based Dry Mechanical Column-Column Joints For Precast Concrete Frames
(2-3) Experimental Investigation of Precast Concrete Based Dry Mechanical Column-Column Joints For Precast Concrete Frames
DOI 10.1002/tal.1337
RESEARCH ARTICLE
K E Y W O RD S
AISC 358, column–column connection, concrete components, extended end plate, inelastic
analysis, modular offsite construction, moment connection
Struct. Design Tall Spec. Build. 2017;26:e1337. wileyonlinelibrary.com/journal/tal Copyright © 2016 John Wiley & Sons, Ltd. 1 of 15
https://doi.org/10.1002/tal.1337
2 of 15 HU ET AL.
locations of bolts to transfer loads between columns, resisting the Figure 3c shows the torque gauge reading of 600 nm for one of the
moment at joints. The prying action of plates with sufficient stiffness bolts used to connect the column plates. The average torque coeffi-
and strength will be precluded, contributing to moment transfer cient of 22 mm‐diameter bolts in all specimens was found to be 0.14.
through joints. The sizes and locations of high‐strength bolts should Column plates were determined to have proper stiffness for enabling
also be determined to minimize the prying actions of column plates transfer of axial forces and moments between columns. The specimens
in order to provide joints with fully restrained moment connections. in this paper were also intentionally designed with insufficient plate
stiffness in order to exhibit large deformations unable to transfer
moment at joints.
3 | EXPERIMENTAL INVESTIGATION The nonlinear inelastic finite element analysis with the FEM
meshes for Abaqus shown in Figure 4b was used to calculate the stiff-
ness of column plates and the flexural resisting capacity of column
3.1 | Design of stiffness of column plates
specimens (C5). The analytical deformation shown in Figure 4b appears
The shear force between the beam and column plates is resisted by similar to the experimental deformation in Figure 4c. Specimen C5 was
friction generated by the pretension introduced in the high‐strength intentionally designed with insufficient plate stiffness and 20 mm
bolt shaft, preventing slippage within contact elements. A pneumatic thickness, yielding 2–3 mm and 15–20 mm deformation of the upper
torque wrench shown in Figure 3a that could generate around and lower plates, as shown in Figure 4b. The predicted plate deforma-
900 nm was used for the application of pretension in the high‐strength tion at the stroke of 100 mm using finite element analysis (Abaqus) was
bolt 22 mm in diameter. As shown in the load–displacement curves in compared with test data as shown in Figure 4 and Table 2. The stress
Figure 8, no slip behaviors were exhibited for any of the specimens and strain of the bolts connecting the column plates were predicted
shown in Figure during loading application, which was validated via based on finite element analysis
finite element analysis using ABAQUS (version 6:14), where couplers
and bolts were modeled to share the same nodes, indicating that slips
3.2 | The design of bolts
between the contacts do not take place in finite element analysis. It
was clear that the pretension force introduced in the bolts created a In most of the situations, bolts are subjected to both shear and
fully restrained moment connection between column–beam joint. tension. The end plate connection is a popular beam‐to‐column and
FIGURE 3 (a) Impact wrench for high‐strength bolts. (b) Joint details after bolt installation. (c) The pneumatic torque wrench used to introduce
pretension and assembled column joint
4 of 15 HU ET AL.
FIGURE 4 The non‐linear inelastic finite element analysis with the Abaqus FEM meshes and test data; Specimen C5
beam‐to‐beam connection that has been in use since the mid‐1950s of traditional analysis procedures. But the determination of plate thick-
for steel structures. This study extends the use of beam‐to‐column ness is quite complicated for the steel–concrete composite connec-
steel connections to the precast concrete column connections. The tions because the predicting of concrete characteristics in both
design of moment‐resisting end‐plate connections requires determina- nonlinear and plastic region is very complicated. The nonlinear inelastic
tion of the bolt size, the plate thickness, and the weld details. The finite element analysis was used to design the bolt size with location
design of the bolts and the welds is a fairly straightforward application and the plate thickness of test specimens. The number and location
of bearing‐type connection bolts in the test specimens was determined
based on as follows: (a) Shear and bearing checked against the usual
strengths and (b) Tension checked against the tensile strength from
required moment strength. However, the pretension was introduced
in the bolt shaft to prevent slippage within contact elements as con-
firmed by torque gauge. In the specimens, 20 mm‐diameter bolts with
1000 MPa high‐yield strength were used.The compression side bolts
must be capable of resisting the entire vertical shear. Thus, the total
beam–shear reaction must be resisted by the bolts on the compression
side as indicated in
where Vn, bolt is the design shear strength of the bolts provided on the
compression side of the steel plate. The neutral axis of one of the test
FIGURE 5 The nominal bearing strength at the bolt holes specimens in this study is shown in Figure 5.
TABLE 1 Strain levels and neutral axis calculation sheet for the specimens
HU ET AL. 5 of 15
The edge distance from the center of the standard hole to the oversized, and slotted hole centers of the specimens was 120 mm,
edge of the connected part (Le) and the edge distance of the specimens which was not less than 22 3 times the nominal diameter of the fas-
were the same as 50 mm, which was greater than the 34 mm specified tener (53.3 mm) (AISC J3 section, 3, minimum spacing). The available
in previous study,[24] table J3.4. The distance between the standard, bearing strength (kN) at the bolt holes was calculated using
FIGURE 6 (a) Fabrication of column‐column joint for tests. (b) Test setup for column‐column joints
6 of 15 HU ET AL.
φRn = φ(1.2LctFu) ≤ φ(2.4dtFu), where Lc is clear distance in the direc- ∴Mt þ Mflange þ Mweb ≤ϕMn;bolt ; (4)
tion of force between the edge of the hole and the edge of the adja-
cent hole or the edge of the material (mm). The thickness of the two
connected plates (mm), t, of the specimens was 32 mm. Specimen C4 3.3 | Fabrication of test specimens and test setup
was fabricated with the thinnest thickness (32 mm), while the thick-
Column–column joints for tests were fabricated as demonstrated in
ness of the others was 40–90 mm.The number and location of bear-
Figure 6a. The photo exhibits how the threaded end of vertical rebars
ing‐type connection bolts required for tension against the required
is connected to the rear side of the column plates. Figure 6b presents
moment strength in the test specimens was determined based on
the test setup for loading application with the cyclic load protocol to
study the hysteretic behavior of specimens. The six test specimens
Mt þ Mflange þ Mweb ≤φMn;bolt (2)
instrumented with extensive gauges are presented in Figure 7. In this
photo, C2 column plates have a thickness of 44 mm, and C1, C3, and
where the first term Mt + Mflange + Mweb indicates the required moment
C5 are 20 mm thick. The plate thickness of C4 is 16 mm, and C6 is
demand calculated based on the strain with respect to the neutral axis
the control specimen without plates that was fabricated like conven-
of the column section connected to the column plates. Mt is the
tional columns. The column plates with 16 and 20 mm thicknesses
moment acting on tension rebars, Mflange is the moment acting on the
were deformed and prised regardless of the filler type, as shown in
tension steel flange, and Mweb is the moment acting on the tension
Table 2 and Figure 8.
steel web. The strain levels and neutral axis were calculated in
Table 1, demonstrating that most of the structural elements of col-
umns subjected to tension yielded. Mn , bolt is the design flexural 4 | EXPERIMENTAL RESULTS AND
moment of the bolts provided on the tension side of the plate, as DISCUSSION
shown in the box surrounded by solid rectangular in Table 1 and calcu-
lated using Specimen C6 fabricated with rebars of 25 mm diameter is the con-
ventional control specimen without column plates. Specimen C6 dem-
ϕMn;bolt ¼ ∑ϕ×F nt ×Abolt ×d; (3)
onstrated a maximum load capacity of 394 kN at a stroke of 68 mm
(390 kN, 51 mm), as depicted in Figures 8f1 and f2. For Specimen
where d is the distance between the centroid of the tensile bolt group C1, damage with strength loss was initiated at a stroke of 51 mm
and the neutral axis. The left side of the neutral axis is subjected to and a maximum load of 208 kN (215 kN, 68 mm) by welding fractures
tension as demonstrated in Figure 5, and the design of the test speci- of rebars that were fillet‐welded to the end plate rather than by the
mens is summarized as follows: threaded rebar end, as depicted in Figure 8a1. A rapid load reduction
C1 (two 20 mm plates) Welded re‐bar 2 mm (Top plate), 12 mm (Bottom plate) (premature failure at re‐bar welding) Yes (Inadequate design)
C2 (two 45 mm plates) Embedded nut No deformation No (Adequate design)
C3 (two 20 mm plates) Concrete filler plate 12~17 mm (Top plate), 15~22 mm (Bottom plate) Yes (Inadequate design)
C4 (two 16 mm plates) Concrete filler plate 15~20 mm (Top plate), 17~22 mm (Bottom plate) Yes (Inadequate design)
C5 (two 20 mm plates) Metal filler plate 2‐3 mm (Top plate), 15‐20 mm (Bottom plate) Yes (Inadequate design)
C6 Control specimen ‐ ‐
FIGURE 8 (Continued)
was observed after welding fracture, as depicted in Figure 8a1 and column plates with a 45 mm thickness exhibited a maximum load of
a2; therefore, welded rebars are not recommended. Deformation of 382 kN at a 102 mm stroke (392 kN, 102 mm), as shown in
the upper and lower plates was observed as 2 and 12 mm, respec- Figure 8b1, followed by the necked rebars and crushing failure of
tively at a stroke of 120 mm. Relatively, little deformation was concrete due to compression. No noticeable plate deformation was
observed compared with Specimens C3 and C5, which have the same found due to sufficient plate stiffness, as shown in Figure 8b2. Spec-
plate thickness, because the rebar welding was fractured, preventing imen C3, fabricated with 20 mm‐thick column plates with a concrete
deformation greater than 12 mm in Specimen C1. Specimen C2 with filler plate between them, demonstrated a maximum load capacity of
HU ET AL. 9 of 15
FIGURE 8 (Continued)
200 kN at a stroke of 102 mm (208 kN, 136 mm), as shown in by rebars in the beginning of the test and by steel sections welded to
Figure 8c1. A rapid load reduction was observed after reaching the plates at the maximum load‐limit state.
maximum load due to the necking and fracture of the rebars shortly A constant load‐bearing capacity within the stroke range of 110–
after a 150–170 mm stroke. The deformation of the column plates 180 mm was observed because the structural degradation with energy
was about 8 mm at a stroke of 136 mm, as shown in Figure 8c2. A dissipation was concentrated on the column plates, which were gradu-
corner fracture was observed in the filler plate after the test was ter- ally lifted to 9 and 14 mm at a 187 mm stroke from the upper‐ and
minated. Specimen C4, fabricated with 16 mm‐thick column plates lower‐column plate, respectively. The deformation of the column
and a 45 mm‐thick concrete filler plate between them, exhibited a plates increased to around 14 and 19 mm, respectively, at the end of
maximum load capacity of 148 kN at a stroke of 187 mm (164 kN, the test. The concrete specimen did not show any noticeable deterio-
202 mm), as depicted in Figure 8d1. Plate deformations were initiated ration, as depicted in Figure 8d2. Specimen C5, fabricated with column
10 of 15 HU ET AL.
FIGURE 8 (Continued)
plates with a thickness of 20 mm and a 45 mm‐thick steel filler plate mode using Abaqus; the test data with the displaced nut showed good
between them, exhibited a maximum load capacity of 188 kN at a correlation with the analytical prediction with the penetration. The test
stroke of 68 mm (206 kN, 102 mm), as depicted in Figure 8e1. The of Specimen C2 was terminated with compressive failure modes
structural degradation was initiated by the necking of rebars being observed as loading increased to the maximum load‐limit state, as
pulled from nuts in the stroke range of 80–120 mm. The column plates depicted in Figure 8b1 and b2. The difference in structural perfor-
were gradually lifted to 1–2 mm and 15 mm from the upper‐ and mance between Specimens C2 and C6 observed from the test data
lower‐column plate at a maximum load‐limit state, respectively. The indicated by Arrow #2 in Figure 9 was due to the size differences of
deformation of the column plates increased to around 2 to 3 mm and the reinforcing steels used in Specimens C6 and C2. Specimen C2,
20 mm, respectively, at a 102 mm stroke, as depicted in Figure 8e2. In prefabricated with dry mechanical joint, used rebars of 25 mm diame-
Figure 8e1, the two analytical predictions, the load–displacement rela- ter with threaded end being 20 mm diameter. A similar strength to
tionships with and without penetration of the nuts into the filler plate, control specimen was measured, as analytically validated, which dem-
were compared with test data based on the smeared concrete crack onstrates that adequately designed column plates with sufficient
HU ET AL. 11 of 15
FIGURE 8 (Continued)
stiffness and strength contribute to transfer of axial loads and substantial strength reduction of the moment‐resisting capacity. Spec-
moments through a plate joint and to provide structural performance imens C3 (20 mm, filler concrete) and C5 (20 mm, filler plate) with
similar to that of conventional columns. Figure 9 compares the load– insufficient stiffness of the end plates showed similar strength lost
deflection relation of the control column to the columns with connec- with noticeable plate deformation. These plates were unable to trans-
tion plates of sufficient stiffness and insufficient stiffness. A decrease fer axial forces between columns as a fully restrained moment connec-
in strength indicated by Arrow #1 was observed in the specimens with tion. However, the column plates with a 45 mm thickness transferred
thin plates inadequately designed with insufficient stiffness. Arrow #1 loads between the two columns, creating a rigid joint for moment con-
of Specimen C4, which was assembled with a connecting plate of nection, as shown in Specimen C2. Figure 8 demonstrates hysteretic
16 mm and filler concrete, as shown in Figure 9, indicates the load–displacement relationships for all column specimens. The
12 of 15 HU ET AL.
FIGURE 8 (Continued)
FIGURE 9 Control beam (C6) vs. beam (C2) with column plate
strength lost can be also explained by distinct differences in strains accompanied by the rebars that have yielded, while the remaining
measured at rebars as summarized in Table 3. It was only specimens specimens were not able to reach the nominal moment (Mn) of column
C2 and C6 that reached the nominal moment capacity (Mn) of column because the strains of the rest specimens did not yield. This is because
HU ET AL. 13 of 15
TABLE 3 Strains of selected rebars; Tensile strength = 500 MPa, Yield strain = 0.0025
Max. rebar strains measured during experiment Rebar Load level compared with nominal moment capacity
Specimen (yield strain of rebar) status (Mn) of column
Note: The bold emphases was to highlight the strains of rebars that yielded. The yielding of these rebars contributed to the specimen to reach the nominal
moment capacity of column, (Specimen C2 and C6).
FIGURE 10 Displaced nut in the test and the model (Specimen C5)
that the deformation was concentrated on the thin plates with dissi- in the deformed mesh in Figure 4. The inelastic load–displacement
pated energy rather than on the rebars. relationship represented by the green line in Figure 8e1 that was
used to design Specimen C5 was calculated based on smeared con-
crete crack model and was compared with the experimental curves
5 | FINITE ELEMENT ANALYSIS of the specimen represented by blue colors. Figure 10 shows a nut
of Specimen C5 that was displaced from the rebar thread end due
The plate deformation of Specimen C5 at the maximum load‐limit to deformation of the column plates, diminishing the overall flexural
state was predicted by finite element analysis using Abaqus, as shown moment capacity of the specimen. The prediction of load–displacement
14 of 15 HU ET AL.
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Figure 10. Nuts can be displaced freely, preventing collision into the
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[15] D. P. Thambiratnam, P. Paramasivam, J. Struct. Eng. 1986, 112, DOI:
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deformed, failing to transfer the moment. A few nuts were
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displaced from the rebar thread due to deformation of the column
[20] J. Wang, L. Chen, J. Constr. Steel Res. 2012, 79, 56.
plates, diminishing the overall flexural moment capacity of the
[21] J. Xiao, T. Ding, T. L. Pham, ACI Structural JournalACI Struct. J. 2015,
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[22] Y. I. Maggi, R. M. Gonçalves, R. T. Leon, L. F. L. Ribeiro, J. Constr. Steel
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tration of nuts into filler plates, which can be calculated by the [23] G. Shi, Y. Shi, Y. Wang, M. A. Bradford, Eng. Struct. 2008, 30, 2677,
finite element analysis using Abaqus. Another merit of this study DOI: 10.1016/j.engstruct.2008.02.013.
includes application of the moment‐resisting joint to a precast con- [24] AISC. AISC 358‐05, Prequalified Connections for Special and Intermedi-
ate Steel Moment Frames for Seismic Applications, American Institute
crete frame, allowing assembly as quickly as for a steel frame,
of Steel Construction, Chicago, IL 2005.
enhancing the design for assembly and disassembly. These simpli-
fied connections can be implemented for faster and facile modular
offsite construction of buildings and heavy industrial plants. AUTHOR BIOGRAPHIES
[2] C. C. Baniotopoulos, K. M. Abdalla, Int. J. Solids Struct. 1995, 32, 251, with hybrid composite structures. He provided many useful solutions
DOI: 10.1016/0020-7683(94)00136-K. to issues in current structural design and construction technologies
HU ET AL. 15 of 15
as a result of his research that combines structural engineering with areas include an analysis of structural behavior and new approach to
construction technologies. He is the author of numerous papers and construction technologies based on composite structures.
patents both in Korea and the USA. Currently, Dr. Hong is developing
new connections that can be used with various types of frames
including hybrid steel–concrete precast composite frames (SMART
How to cite this article: Hu J‐Y, Hong W‐K, Park S‐C. Exper-
frames), precast frames and steel frames. These connections would
imental investigation of precast concrete based dry mechanical
contribute to the modular construction of heavy plant structures and
column–column joints for precast concrete frames. Struct.
buildings as well.
Design Tall Spec. Build. 2017;26:e1337. https://doi.org/
Dr. Seon‐Chee Park received his masters and PhD degrees from 10.1002/tal.1337
Kyung Hee University in Structural Engineering. His main research