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Dynamic Simulation of Naphtha Stabilizer - Draft4
Dynamic Simulation of Naphtha Stabilizer - Draft4
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August 2009
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Contents
Contents .............................................................................................................. 4
............................................................................................................................ 77
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1. Model the C7507 in a sub flow sheet environment. Start with a blank flow sheet
2. Define all input streams for the stabilizer using the stream composition. Use dummy controllers and
valves to control flow
3. Size the valves for small pressure drops and required flow.
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4. Start modeling the Stabilizer C7507 using custom column from the object palette. Start with a blank
flow sheet.
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5. Edit the number of trays. Add 22 trays to make a total of 32 trays. Use ‘Bottom Up’ way of
numbering the trays.
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6. Enter Column environment. Use tray section to define the geometric details of the column.
These details can be entered from the datasheet for the Naphtha Stabilizer.
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7. Connect the inlet and outlets of the column C7507. Define the Top and Bottom stage pressures.
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8. Specify the nozzle dimensions and their relative elevations from the tray.
9. Use a dummy controller to control column top pressure. Use SP = 8.3 kg/cm 2 (g).
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10. Use tower diameter method and initialize holdup. Specify and tune the K values to achieve the
pressure profile.
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1. Define the shell and tube side inlet streams from the available stream composition.
2. Size the valve for a pressure drop of 2.5 kg/cm 2
3. Now add the shell and tube heat exchanger from object palette
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5. Calculate the conductance values for pressure drops provided in the datasheet
6. Add the flow controller FIC055. Use the parameters as shown the figure below
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8. The column sump has weir and is modeled as two separators C7507-V1 and C7507-V2. Their
volumes together contribute the total sump volume.
9. Define input stream ‘Frm-Col’ with composition from stream 128
Pressure = 8.635 kg/cm2 (g)
Temp = 170 deg C
10. Connect the stream 127-1 from reboiler shell side outlet to C7507-V1
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13. Ensure that the static head calculations are enabled for modeling the thermo-siphon effect
14. Place and size valves on input and output streams to simulate proper dynamic behavior
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15. Model a tee ( stream – splitter) on the bottom stream of C-7507-V1 (Left side of sump weir)
16. Run the simulation for some time. As the level builds up in the separator the static head is added to
the bottom stream pressure
17. Connect the heat exchanger shell side input to the tee.
18. Run the simulation and save case
19. Specify a steady state flow of about 26600 kg/h for stream passing to C7507-V2
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20. Place a separator from object palette and name it as C7507-V2. Connect the vapor outlet to C7507-
V1. Input the geometric details as shown in the figure below.
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26. Export the calculated mass flow to the simulation from cell E20 to stream 7
27. The imported variables appear in B column. These are black color coded.
28. Specify the Weir height, length, discharge coefficient, safety factor and time step.
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29. The calculated variables appear in red color. Calculations are specified in the cells of column E.
Refer the calculation details for modeling the flow over weir in spreadsheet.
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Specify Calculations
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31. Connect the column bottom stream 128 to the sump C7507-V1. Connect the Vapor outlet of
C7507-V1 to the column tray section. Delete the dummy controllers and unconnected streams. Run
the simulation and save case.
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1. Remove the dummy control valves on column overhead vapor product and connect it to the
Condenser E7528.
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2. Use the heat exchanger data sheet to fill in the necessary details
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4. Place a three phase separator from the object palette and connect the inlet and outlet streams
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7. Model the pressure control valve PV101 on the vapor outlet of reflux drum
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8. Model Level control valve LV049 on the outlet of boot. Model a dummy level control loop for the
reflux drum. Specify level taps from the datasheet.
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10. Place a pump from the object palette. Enter the characteristic curve from the datasheet
11. Model the discharge check valve for pump P7516A/B
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14. Model level control valve LV053 on one stream. Disconnect the dummy control loop.
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15. Enable the pressure specs for outlet stream of the control valve
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18. Run the simulation. Connect the reflux stream to the column when the flow controller reaches its
set point. Remove all dummy valves and control loops.
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1. Start defining the input streams 117, 103, 59 and 48 using the stream composition.
2. Enable pressure specs for the streams
3. Use dummy control valves to control the feed flow. Size the valves for a small pressure drop
and flow specified in the stream data or PFD.
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5. Use dummy flow controllers for all input streams. Use mass flow as input variable
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7. Connect the input streams to a mixer. Disable pressure specs at outlets of all valves. Use
default ‘equalize all’ option for the mixer.
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10. Input stream composition for stream 5 same as for stream 128. Input conditions for this stream
from the heat exchanger E7527 B data sheet.
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11. Place shell and tube heat exchanger on flow sheet from the palette. Input data in design and
ratings tab. Calculate the conductance for required pressure drop on shell and tube side.
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15. Model the trim cooler E-7530. Input the cooling water conditions from heat exchanger E7530
datasheet
16. Remove the dummy control valve and model the flow control loop FIC056 running in local
automatic mode.
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17. Model the heat exchanger with details as shown in the figures below.
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18. Connect the feed stream to the column sub flow sheet
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21. Run the simulation to achieve a steady state solution and save case.
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