9/17/2023 6s Audit Checklist Manufacturing - Download FREE Template | Lumiform Templates

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Audit

Sort - Only work essentials are in the area to complete the job.

Workbench
Yes No N/A

WIP inventories
Yes No N/A

Cabinets
Yes No N/A

Material inventories
Yes No N/A

Personal items
Yes No N/A

Job instructions are current.

Yes No N/A

Extraneous papers on walls are removed.

Yes No N/A

Bulletin board items are up to date.

Yes No N/A

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Clearly defined Red Tag System is in place and utilized.

Yes No N/A

Straighten - Everything has a place, and everything in its place. Clearly labelled and or
shadowed.

Workbench
Yes No N/A

Cabinets
Yes No N/A

Toolboxes
Yes No N/A

Tool boards
Yes No N/A

Aisles
Yes No N/A

WIP incoming
Yes No N/A

WIP outgoing
Yes No N/A

Material inventories
Yes No N/A

Equipment controls
Yes No N/A

Equipment instructions.
Yes No N/A

Visual controls are in place and easy to understand.

Yes No N/A

Shine - Clean and like new. Inspect through cleaning (no leaks).

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9/17/2023 6s Audit Checklist Manufacturing - Download FREE Template | Lumiform Templates

Workbench
Yes No N/A

Cabinets
Yes No N/A

Equipment
Yes No N/A

Walls
Yes No N/A

Floors
Yes No N/A

Tools
Yes No N/A

PPE
Yes No N/A

Paperwork
Yes No N/A

Garbage emptied
Yes No N/A

Scrap bins
Yes No N/A

Housekeeping station
Yes No N/A

Preventative maintenance checklist are being used.

Yes No N/A

Hazardous materials have no spills or leaks.

Yes No N/A

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Sources of dirt, dust and grime is eliminated.

Yes No N/A

Standardize - Everyone does it the best way every time.

Housekeeping job instructions are posted, updated and succinct.

Yes No N/A

Process job instructions are posted and are current.

Yes No N/A

Version control is in place for all job instructions.

Yes No N/A

Cross training Matrix is posted and up to date. Each member has been trained on procedures for the are
and Signed off on..
Yes No N/A

Leader Standard Work is posted and being used.

Yes No N/A

6S audits are performed weekly and are posted.

Yes No N/A

Team and accountability board is in place with 6S audits, To Do List, and team performance posted.
Yes No N/A

Management support is displayed by completing 6S audits and participating in events.

Yes No N/A

Team members are posting ideas on the Kaizen Schedule.

Yes No N/A

Safety

Aisles marked, widths maintained, good condition, illuminated, free from obstruction. Pits and floor
openings are covered or otherwise guarded? 29 CFR 1910.22(c); 29 CFR 1910.23(a) ? 29 CFR 1910.22
Yes No N/A

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All hazardous chemicals are appropriately labeled. 29 CFR 1910.1200(f)(5); 29 CFR 1910.1200(f)(6)
Yes No N/A

All disconnecting means are legibly marked to indicate their purpose, unless located so that their
purpose is evident. 29 CFR 1910.303(f). Extension cords being used have a grounding conductorcord and
cable connections intact and secure, extensions have grounding conductor, space around free of
splices or taps. 29 CFR 1910.1200(f)(5); 29 CFR 1910.304(f)(5)(v); 29 CFR 1910.305(g)(2)(ii), 29 CFR 1910.305(g)
(2)(iii)29 CFR 1910.334(a)(3)
Yes No N/A

Exits are properly marked,free of obstruction, visible from all areas. 29 CFR 1910.37(q); 29 CRF 1910.37(H)
29 CFR 1910.37(q)(5)(6)
Yes No N/A

Emergency Numbers and equipment easily accessed, highly visible, and well-maintained, inspected.
Fire extinguishers, eye flush, safety stop switches, First Aid Equipment… Emergency phone number
posted where they can be readily found in case of an emergency. 29 CFR 1910.151©, 29 CFR 1910.151(b)29
CFR 1910.38(a)(2)(v)(vi)29 CFR 1910.157(c)(1)
Yes No N/A

Approved containers and portable tanks used for the storage and handling of flammable and
combustible liquids are properly stored. 29 CFR 1910.106(d)(2); 29 CFR 1910.144(a)(1)(ii)
Yes No N/A

Forklifts are inspected before being placed in service. Inspections should be at least daily, or after each
shift, if used around the clock. 29 CFR 1910.178(q)(7)
Yes No N/A

Correct lockout/tagout procedures are available and used. 29 CFR 1910.147(c)(4); 29 CFR 1910.147(d); 29
CFR 1910.147(e) A. Rotating or moving parts of equipment are guarded to prevent physical contact. 29
CFR 1910.212(a)(1); 29 CFR 1910.219(F)
Yes No N/A

All employees are required to use personal protection equipment (PPE) as needed. 29 CFR 1910.132(a)
Yes No N/A

Work environment has correct/adjustable heights. Lift assist devices. Good lighting. Temperature. Air
quality. Noise levels…
Yes No N/A

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Please note that this checklist template is a hypothetical example and provides only standard information. The template does not aim to replace,
among other things, workplace, health and safety advice, medical advice, diagnosis or treatment, or any other applicable law. You should seek
your professional advice to determine whether the use of such a checklist is appropriate in your workplace or jurisdiction.

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