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00628068, Faizan Abdul Aziz, 1446-Gulf Academy of Safety
00628068, Faizan Abdul Aziz, 1446-Gulf Academy of Safety
Declaration: By submitting this assessment (Parts 1 – 4) for marking I declare that it is entirely my own work. I understand that falsely claiming that the work is
my own is malpractice and can lead to NEBOSH imposing severe penalties (see the NEBOSH Malpractice Policy for further information).
Important note: You must refer to the document ‘Unit IG2: risk assessment – Guidance and information for learners and Learning Partners’ while completing all
parts of this assessment. Your Learning Partner should provide you with a copy, but it can also be downloaded from the relevant resources section for this
qualification on the NEBOSH website.
Part 1: Background
WELDING: Steel fabrication is a whole of welding, Used for joining two elements together with a strong
connection.
GRINDING:-Grinding process is an abrasive machining process that uses a grinding wheel as the cutting
tool to get high quality surface finish, accuracy in the dimension and shape of the workpiece.
SHOT BLASTING: Steel sections are blasted with shots in order to prepare them for fabrication and
provide clean finish.
COATING/PAINTING: It is carried out towards the end of the fabrication process to protect the steel
against corrosion and fire.
BENDING: Bending process is carried out by a press brake machine to get the specified radius required for
work.
CUTTING: Steel sections are easier to work with when they are cut to length prior to fabrication which is
done here by using a power hacksaw.
CRANE OPERATION: Cranes are used for lifting equipment for overhead works. FORKLIFT
OPERATION: forklift are used for loading and unloading of the metal parts.
Equipments which are used in the organisation are:- Press brake machine, Power Hacksaw,Flux core
welding machine, Power drill press, Grinding machine, Lathe machine, Crane and forklift.
Fabrication yard
Work at height site
Description of the area to be included in the risk
Grinding cutting site
assessment Crane operaitng site
Welfare area.
Kitchen area.
Ensuring that roads are in good shape 5.Installation of a suitable ventilation system
Health examinations will be conducted every two months.
Instead of the fixed chairs, use moving, arm, and footrest chairs that may be adjusted in height
Hazard Who might be harmed and What are you already What further controls/actions Timescales
category and how? doing? are required? for further Responsible
hazard actions to be person’s job
completed title
(within …)
1. Hazard Who might be harmed? 1. Fire extinguishers are 1. Repairing the leakage in the 25 Days Manager
category: installed at appropriate areas hydrant system’s pipeline
Nearly all of the employees in
the company, including the 2. Fire watchers are 2. Providing fire hose at the missing 7 Days Manager
management, the safety appointed at hot work area that is store room site
Fire Hazard:
members, the staff, and all other activitie
employees, are affected when a 3. Scheduled checklist to be
fire spreads accidentally. 3. Safe instructions and training maintain for checking electricity, 7 Days Fire Officer
It was discovered given to the workers. pressure and water level in the tank
that the fire hose How: Due to a leak in the for hydrant system.
is missing from pipeline of the hydrant system,
the store site and there is a possibility of a fire 4. Scheduled inspection of auto
that there is a leak danger at work since it will not start control of Hydrant Fire 7 Days Fire Officer
in the pipeline of function in an emergency, which Fighting system
the hydrant fire could result in a serious fire that
results in injuries or fatalities.
fighting system,
which is
preventing the
maintenance of
2. Hazard Who might be harmed? 1. Appropriate PPE’S are 1. Maintenance and repair of the 15 Days Project
Category: been provided to the dustsuction pipe Engineer
operator such as
Hazardous respiratory mask, safety 2. Provision of proper Manager
1. Shotblasting machine 25 Days
Substance goggle,apron and hand ventilationsystem
hazard operator
gloves
3. Scheduled inspection for Safety
2. Otherworkers working themachine to be organized 1 Week Supervisor
I checked it out around the machine 2. Frequent breaks and
and discovered jobrotation to be Safety
that the shot scheduled 4. Safe training and instructions to 20 Days Supervisor
blasting How :As the dust leakage has begiven
machine's dust been observed from the
suction hose has machineit might cause Safety
5. Health checks should be 2 Months
a defect, which inhalation of dust resulting in Supervisor
health issues to the workers arrangedonce in a two month
has caused dust
leakage to be exposed to it such as lungs
seen. problem, Eye problem and skin
problem
3.Hazard Who might be harmed? 1. Stop the welding 1. Competent welder to be 15 Days Manager
Category: activityimmediately appointed
1. Welder
Electricity 2. Supervisor 2. Discussing the issue with 2. Provision of double insulation 10 Days Manager
Hazard thesupervisor wireof welding machine
3. Other Workers
5.Hazard Who Might be harmed? 1. Providing appropriate PPE 1. Maintenance of the drill 1 Week Safety
Category suchas vibration absorption machineto be done periodically Supervisor
1. Drill machine workers
gloves, safety shoes and safety
Vibration Safety
goggles 15 Days
hazard 2. Providing training to the Supervisor
How::Workers exposure to workersregarding vibration risk
I saw that the
excessive vibration brought on
power drill 2. Vibration meters provided
by constant usage of a drill 2 Months Safety
machine at the to theoperator for safe 3. Health checks to be
machine may cause a number Supervisor
fabrication yard working organizedonce in two month
of health problems, including
had considerable
joint discomfort, soft tissue
vibration and that 4. Providing job rotation and 1 Day
damage to the whites of the
the workers were frequentbreaks to the workers Manager
fingers from vibration,
working
shoulder pain, and nerve
nonstop..
damage.
6.Hazard Who Might be harmed? 1. Barricading and putting 1. Spillage plan to be properly 10 Days Safety
Category signage around the area where implemented Supervisor
1. Machine
cables andmetal parts are lying
operators Safety
2. Regular and proper Daily
2. Providing information housekeepingto be maintained Supervisor
Slip trip 2. Supervisor
and safetraining to the
hazard Safety
3.pedestrians
Daily Supervisor
7. Hazard Who might be harmed? 1. Properly housekeeping to 1. Replacing steel glasses 10 Days Manager
category: be doneproperly of the with disposable glasses
1.All the workers in the eating utensils
organization
10 Days Manager
2. Provision of sufficient number
Health hazard
2. Instructions given to the of dustbin
During my How : Due to an outdated workersregarding personal
hygiene like washing and 1 Week Manager
inspection, I water filter, water is not 3. New and proper standard filter
discovered that appropriately filtered and may sanitizing hand properly
tobe installed in the water purifier
the water cause health problems like
purifier's filter diarrhea, cholera, and typhoid.
life had expired Viruses or diseases may spread 4. Monthly water testing to
25 Days Safety
and steel drinking through steel drinking glasses. beorganized by affiliated supervisor
glasses were labs
being
7 Days Safety
7. Proper instruction and training supervisor
tobe provided to the workers and
theeating area staff.
8. Hazard Who might be harmed? 1. Competent crane 1. Fixing and repairing outriggers 7 Days Safety
category: operator isappointed properly Supervisor
1.Crane Operator
Work Safety
Equipment 2.Riggers Daily
2. Informed the 2. To organize weekly inspection Superviso
Hazard supervisor about the of the crane
3.Other workers
workingaround the issue
crane Crane
3. Proper supervision during the Operator
Daily
3. Banks man and activity should be provided
During the How:Due to the crane's riggers areprovided
inspection at the instability, it is possible for
crane operation 4. Barricading the area when crane Daily Safety
it to topple over and for Superviso
site, it was 4. Safe training and operations are carried out
cargo or objects to fall on
discovered that workers, inflicting severe instructions aregiven to Crane
one of the injuries such fractures and the operator Daily Operator
four outriggers is
not extending
10. Hazard Who might be harmed? 1. Stop the forklift activity 7 Days Safety
1. Provision of safety speed limit
Category: Supervisor
1. Forklift Operator signs indicating 5km/hr at
Vehicle vehiclepathways
Movement 2. Pedestrian 2. Appoint a competent driver
Hazard Manager
Moral, general legal and financial Moral Arguments: It is critical for a organization to guarantee that its employees have adequate health and
arguments safety protections. As whoever joins the organization hopes for a safe and secured workplace to work with.
Employers, on the other hand, the organization have a moral obligation to offer health and safety precautions
in the workplace, as well as to provide adequate working conditions for their employees. Workers in the
company feel comfortable when they work in a safe environment. They will eventually want to work in such
setting and will contribute to the organization's increased performance as well as improved safety culture.
Moral justifications are one reason a business should implement a workplace health and safety policy.
Accidents at work could result in fatalities or very serious injuries. Furthermore, disregarding a worker's life
for any organizational purposes is immoral. Employees are entitled to a safe workplace, but it is also their
responsibility to act in a safe manner while at work. Due to a pipeline failure in the hydrant system, there is
inadequate pressure for the three priorities indicated. It could fail to put out the fire in the event of an
emergency at work, leaving practically all employees with severe burns or even death. Second, a cut in the
insulation of the welding wire may result in fatalities or serious shocks for the operator or any nearby
workers. The third priority mentioned in which the safety device is missing in the press brake machine, In
case of any any unintentional movement it may result in a severe accident where the operator may lose his
hand, may suffer fractures or amputation due to which he will no longer be able to work in the future, Thus
all these factors are not morally correct as per safety perspective and humanity ground.
Legal Arguments: According to a legal argument, if safety regulations are not observed while executing
work-related tasks that could cause serious injuries, illness, loss of life, and property loss, certain laws may
be imposed on the organization. Additionally, the company could be subject to harsh legal penalties like
fines, prohibitions, or jail time, as well as enforcement visits where the
Action Make plans to fix the fire hose at the storage room site and the leak in the hydrant fire fighting system's
pipeline.(Hazard Category 1)
Specific legal arguments The organization is required to ensure that all protective and control measures are taken and maintained in
accordance with ILO recommendation R164 and Section 38 of the 1948 Factory Act in order to control and
prevent the outbreak and spread of fire at the workplace and to provide safe working conditions for the
employees. The employer is legally required to ensure that all corrective and comprehensive measures are
taken at the workplace to control the fire hazard if there is a major fire at work as a result of negligence in the
control measures. These strict actions by the legal
authorities may include fines, imprisonment, and prohibition.
Consideration of likelihood AND severity LIKELIHOOD: Due to a leak in the hydrant fire fighting system's pipeline and the absence of a fire hose at
the store room site, it is possible that a major fire outbreak and spread would occur at the
SEVERITY: The severity of the fire hazard is also high because a malfunctioning fire hydrant system might
result in a fire outbreak and large explosions as the required pressure is not maintained as well as missing fire
hose the fire outbreak will not be controlled leading to a fire
accident which might result into serious injuries, burns, property damage and even fatalities.
How effective the action is likely to be in
1. By repairing and fixing the leaks in the fire hose and hydrant pipelines at the store room site, respectively,
controlling the risk. This should include:
the firefighting system will perform better and be more effective. In the event of a major fire or explosion,
the intended impact of the action; the pipeline will maintain the necessary pressure and force, allowing the fire to be easily controlled and
justification for the timescale that you prevented.
indicated in your risk assessment; and 2. Taking into account the possibility and seriousness of the hazard, a 25-day timeframe is recommended for
whether you think the action will fully repairing the pipeline leak and repairing the fire hose. As it would also require purchase department
control the risk. approval as well as it will take time to find a competent contractor to perform the task.
3. By repairing the leakage in the hydrant fire fighting system pipeline and fixing the hose, It will help to
control the fire at the workplace and will control the risk fully.
Action Action of installing the press brake machine with a interlocking device such as laser safety device.( Hazard
Category 11)
Specific legal arguments According to the DANGEROUS MACHINE ACT 1983 and the DRAFT OCCUPATIONAL SAFETY
AND WORKING CONDITION CODE OF 2019, the employer has a responsibility to make sure that no
employee hired to work at their place of business suffers harm. They should also make sure that any
dangerous machines used at the workplace have all necessary safeguards and safety measures in place to
prevent this. Therefore, installing a laser safety device in the press brake
machine will protect the worker from suffering severe injuries like crushing and amputation, and it
Action Making the arrangement for double insulating wire of welding machine .( Hazard Category 3)
Specific legal arguments According to ILO Convention C155 and Recommendation R164, it is the responsibility of the employer to
provide the safe working conditions to the employees and ensure their safety. ICE 61140 applies to the
protection of people and animals against electric shock and provides fundamental principles and safety
requirements to the worker against electric hazards. If a workplace accident occurs as a result of a live part
being exposed in the welding machine's wire, it
means that the employer failed to take the necessary safety precautions, which is a violation for which the
organization risked harsh penalties like suspension, fines, and imprisonment.
Planned review date/period with By reviewing the risk assessment, it is possible to determine the success and shortcomings of the hazards
reasoning control measures provided to the organization. The review period schedule for this organization would be 8
months considering the high-risk activities, so the review will be done on 11th February 2024 to see if the
control measures are adequate to prevent the accident. This is
because the workforce and equipment at the organization change as per the requirement.
I will personally meet with the production manager to discuss the key findings of my risk assessment.
During this meeting, I will go over the risk assessment and the necessary control measures that must be put
in place to lower the risk. I will also recommend that they give the employees who will be implementing the
control measures the task specified in the risk assessment.
In order to explain and summarize the risk assessment to the workers who will start the tasks in person, I will
also hold a toolbox talk for them. I will invite feedback from the workers during the talk to make sure that
everyone is aware of the key findings of the risk assessment.
Written:-
1.I will give the designated team hard and digital copies of the risk assessment during the team meeting, and
meeting minutes will be taken.
2. The organization's workers will receive a summary of the risk assessment, and the full report will be
made available upon request and on the intranet of the business.
3. The main findings of the risk assessment will, if necessary, be sent to the employees' individual email
addresses.
Visually:-
2. During the team meeting, I will make a PowerPoint presentation to the specified team members.
How you will follow up on the risk The organization's risk assessment will be followed up on by maintaining a checklist for each specific task to
assessment to check that the actions determine whether management and employees are putting control measures into place. Examples of items
have been carried out on the checklist include PPEs, PTWs, barricades, defects, etc.
By examining task sites and speaking with the workers, the suggested steps would determine whether the
necessary resources and financial aid from the respective departments have been provided to do the
assignment before the time period ends.
If the task is going to be delayed from the due date, I will investigate the reason for the delay, ask the
designated person why it has been delayed, and determine whether additional resources are
required to do it on time.