z1647040004 BMV Xtron m80 Electrical Circuit Diagram.

1 2 3 4 5 6 7 8
A A
BHARAT FRITZ WERNER LIMITED.

OFF TUMKUR ROAD,YESHWANTHPURA PO
BANGALORE-560 022,INDIA
B B
www.bfwindia.com
VERTICAL MACHINING CENTRE

C C
PROJECT DESCRIPTION VERTICAL MACHINING CENTRE
CNC SYSTEM M80

D D
DWG NO Z1647040004
M/C MODEL BMV/XTRON/V SERIES
E E
123
No of sheets:
Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

F Advice No BANGALORE Checked MB/NN
F
DG-0807 REV00
Area INDIA Approved MRS Title page / cover sheet Z1647040004 Sheet No: 1 115
Date 560 022 Date 12.15.2021
Name M/c Type BMV/XTRON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Table of contents Column X: An automatically generated page was edited F06_001 A

Page Page description supplementary page field Date Edited by X
/1 Title page / cover sheet 3/22/2021 reshmi.cr X
/2 Table of contents : /1 - /33 3/25/2021 reshmi.cr
/2.a Table of contents : /34 - /66 3/25/2021 reshmi.cr
/2.b Table of contents : /67 - /99 3/25/2021 reshmi.cr
/2.c Table of contents : /100 - =95/8 3/25/2021 reshmi.cr
B /6 SYMBOL LIST 12/16/2020 reshmi.cr
B
/7 SYMBOL LIST 12/16/2020 reshmi.cr
/8 TOTAL CONNECTED LOAD 12/16/2020 reshmi.cr
/9 cables 12/16/2020 reshmi.cr
/10 POWER CIRCUIT 3/22/2021 reshmi.cr
/11 POWER CIRCUIT FOR MILLING HEAD FAN BMV60/65/70/XTRON1166/1366/1577 3/22/2021 reshmi.cr
/12 INDUCTION MOTORS CIRCUIT-1 3/22/2021 reshmi.cr
C /13 INDUCTION MOTORS CIRCUIT-2 3/22/2021 reshmi.cr C
/17 TRANSFORMER 3/22/2021 reshmi.cr
/18 DC POWER SUPPLIES 3/22/2021 reshmi.cr
/19 MACHINE LAMP 3/22/2021 reshmi.cr
D /20 MPCB TRIP 3/22/2021 reshmi.cr D
/21 CONTROL ON CONTACTOR 3/22/2021 reshmi.cr
/22 CNC & DRIVE OVERALL LAYOUT 3/22/2021 reshmi.cr
/23 IO LINK 3/22/2021 reshmi.cr
/24 70 (STD)COMBO DRIVE 3/22/2021 reshmi.cr
/25 51/60+/++/65/XTRON1166/1366 (STD/HP) 3/22/2021 reshmi.cr
/26 XTRON 544 3/22/2021 reshmi.cr
E /27 XTRON 433 3/22/2021 reshmi.cr E

/28 BMV45+/++/50/XTRON 755/955 /STD/HP 3/22/2021 reshmi.cr
/29 35+ COMBO DRIVE ( STD/HP ) 3/22/2021 reshmi.cr
/29.a BMV70 HP WITH MDS 320120 COMBI 3/23/2021 reshmi.cr
/30 BMV70 HP PSM 3/22/2021 reshmi.cr
/32 BMV70 HP X & Y AXIS 3/22/2021 reshmi.cr
/33 BMV70 HP Y AXIS 3/22/2021 reshmi.cr
F
DG-0807 REV00
Area INDIA Approved MRS Table of contents : /1 - /33 Z1647040004 Sheet No: 2 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/34 BMV70 HP Z AXIS 3/22/2021 reshmi.cr
/35 BMV80 HP 3/22/2021 reshmi.cr
/36 BMV80 HP X & Y AXIS 3/22/2021 reshmi.cr
/37 BMV80 HP Y AXIS 3/22/2021 reshmi.cr
/38 BMV80 HP Z AXIS 3/22/2021 reshmi.cr
B /39 BMV/XTRON SP, SV MOTORS 3/22/2021 reshmi.cr
B
/40 4TH AXIS DRIVE 3/22/2021 reshmi.cr
/41 5TH AXIS DRIVE 3/22/2021 reshmi.cr
/42 ROT TABLE - POWER & IO 3/22/2021 reshmi.cr
/43 ROT TABLE - POWER & IO 3/22/2021 reshmi.cr
/44 ROT TABLE - FEEDBACK 3/22/2021 reshmi.cr
/45 ROT TABLE - FEEDBACK 3/22/2021 reshmi.cr
C /46 MOP:FRC3 & FRC4 CONNECTORS 3/22/2021 reshmi.cr C
/47 MOP:FRC3 & FRC4 CONNECTORS FUTURE MAKE 3/22/2021 reshmi.cr
/48 MOP:-INPUTS CJ37 3/22/2021 reshmi.cr
/49 MOP:CJ38-OUTPUTS 3/22/2021 reshmi.cr
/50 MOP:-INPUTS CJ37 3/22/2021 reshmi.cr
/51 MOP:CJ38-OUTPUTS 3/22/2021 reshmi.cr
/52 TSD1 INPUT DIAGRAM 3/22/2021 reshmi.cr
D /53 TSD2 OUT PUT DIAGRAM 3/22/2021 reshmi.cr D
/54 TSD4 OUT PUT DIAGRAM 3/22/2021 reshmi.cr
/55 TSD3 INPUT DIAGRAM 3/22/2021 reshmi.cr
/56 TSD5 INPUTDIAGRAM 3/22/2021 reshmi.cr
/57 RELAY MODULE-1 3/19/2021 reshmi.cr
/58 RELAY MODULE-2 1/18/2021 RESHMI.CR
E /60 POWER CONTACTORS - 1 3/22/2021 reshmi.cr E

/61 POWER CONTACTORS - 2 3/22/2021 reshmi.cr
/62 LUBRICATION UNIT(FESTO) 3/22/2021 reshmi.cr
/63 ATC:TC20/24 JUNCTION BOX 3/22/2021 reshmi.cr
/64 ATC:T20 JUNCTION BOX 3/22/2021 reshmi.cr
/65 PRAGATHI UMBRELLA ATC:T12 JUNCTION BOX 3/22/2021 reshmi.cr
/66 PRAGATHI UMBRELLA ATC:T12 CONNECTION DETAILS 3/22/2021 reshmi.cr
F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/67 PRAGATI ATC:TC20 JUNCTION BOX 3/22/2021 reshmi.cr
/68 PRAGATI ATC CONNECTION DETAILS 3/22/2021 reshmi.cr
/69 SPINDLE WAGO CONNECTOR 3/22/2021 reshmi.cr
/70 MAIN PNEUMATIC BOX(FESTO) 3/22/2021 reshmi.cr
/71 MAIN PNEUMATIC BOX 3/22/2021 reshmi.cr
B /72 CHIP CONVEYOR - 1 3/22/2021 reshmi.cr
B
/73 CHIP CONVEYOR - 2 3/22/2021 reshmi.cr
/74 PBF WITH CTT 3/22/2021 reshmi.cr
/75 COOLANT HARTING FOR BMV45 3/22/2021 reshmi.cr
/76 SPINDLE CHILLER UNIT 12/17/2020 reshmi.cr
/77 MACHINE DOOR INTERLOCK 3/22/2021 reshmi.cr
/78 RENISHAW PROBE 12/17/2020 reshmi.cr
C /79 HYDRAULIC POWER PACK FIX1-FIX2 12/17/2020 reshmi.cr C
/80 HYDRAULIC POWER PACK FIX3-FIX4 12/17/2020 reshmi.cr
/81 HYDRAULIC POWER PACK WITH 4TH AXIS & TAIL STOCK 3/19/2021 reshmi.cr
/82 HYDRAULIC POWER PACK WITH 4TH AXIS & 5THAXIS 12/17/2020 reshmi.cr
/83 FIXTURE CLAMP/DECLAMP PB 12/16/2020 reshmi.cr
/84 TIER LAMP 3/22/2021 reshmi.cr
D /86 RELAY MODULE-5 12/16/2020 reshmi.cr D
/88 APC PENDENT BOX 3/22/2021 reshmi.cr
/89 APC PNEUMATIC BOX 3/22/2021 reshmi.cr
/90 PALLET STAND 3/22/2021 reshmi.cr
/91 PALLET RECIEVER 3/22/2021 reshmi.cr
/92 APC HYDRAULIC POWER PACK 3/22/2021 reshmi.cr
E /93 RELAY MODULE-7 3/22/2021 reshmi.cr E

/97 AIR SEAT CHECK & TBS CONECTION 3/22/2021 reshmi.cr
/98 AUTO DOOR 3/22/2021 reshmi.cr
/99 TWO HAND PUSH BUTTON 3/22/2021 reshmi.cr
F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/100 MAG.DOOR 3/22/2021 reshmi.cr
/101 AIR CURTAIN 3/22/2021 reshmi.cr
/102 INDEX TABLE- ALLIED CONNECTORS 3/22/2021 reshmi.cr
/103 MECOM SENSOR 3/22/2021 reshmi.cr
/104 OFC,MPG,DNC 3/22/2021 reshmi.cr
B /105 CM2, K22, CABLE 3/22/2021 reshmi.cr
B
/106 RIO ,K6 3/22/2021 reshmi.cr
/107 CN31L,CN2L CABLE 3/22/2021 reshmi.cr
/108 LINEAR SCALE 3/22/2021 reshmi.cr
/109 RS232C 12/16/2020 reshmi.cr
/110 PANEL EARTH LAYOUT 3/22/2021 reshmi.cr
/111 2Years Running - Spares 12/17/2020 reshmi.cr
C =95/1 BMV35+ PENDENT LAYOUT 3/22/2021 reshmi.cr C
=95/2 BMV50 PENDENT LAYOUT 3/22/2021 reshmi.cr
=95/3 BMV45+/60+ PENDENT LAYOUT 3/22/2021 reshmi.cr
=95/4 45+/50/60+ CABINET LAYOUT 3/22/2021 reshmi.cr
=95/5 35+ MAXI CABINET LAYOUT 3/22/2021 reshmi.cr
=95/6 35+ MINI CABINET LAYOUT 3/22/2021 reshmi.cr
=95/7 XTRON 544 MAXI CABINET LAYOUT 3/22/2021 reshmi.cr
D =95/8 XTRON 544 MINI CABINET LAYOUT 3/22/2021 reshmi.cr D
E E

F
DG-0807 REV00
Area INDIA Approved MRS Table of contents : /100 - =95/8 Z1647040004 Sheet No: 5 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
SL.NO SYMBOL DESCRIPTION NAME SL.NO SYMBOL DESCRIPTION NAME
1 3 5
MAIN ON/OFF Exx M

SE01 1~ PANEL AC
1 /11.5:A I> I> I> SWITCH SExx 1 Ex
Θ
2 4 6
1
PE N L
XSx
K1xx
2 220VAC SOCKET XSx 2 2 RELAY COIL K1xx
B 1 13 B
CPx Qxx
3 2
xP, xA MCB CPxx 3 14
MPCB NO CONTACT Qxx
1 -HE2 2 A1
4 MACHINE LAMP HExx 4 Kxx CONTACTOR COIL Kxx

PE A2
xA
EARTH STRIP Xxx
5 PE 5 xB FUSE TERMINAL Xxx
x1
Xx
C 6 xB TERMINAL Xxx Hxx PB LED Hxx C
xA 6 x2
5 2 3 BK
7 TRx TRANSFORMER TRx 7 PXSxx + - PROXIMITY Sxx

4 1 BR
3
8 Hx 1 PLUG/HARTNING Hx 8 PSxx P 1
PRESSURE SW Sxx
X2x x1
TERMINALS
D 9 (2IN-2OUT) Xxxx 9 BRAKE COIL Yxx
D
4 2 3 1 x2
1 3 5 13 PE
Qxx
x-xxA 14
x1 x2 SLxx
10 MPCB Qxx 10 SOLENOID COIL
I> I> I> SLxx
/6.6:B
2 4 6
13
1 3 5
11 Kxx CONTACTOR Kxx 11 SXxx FLOAT SWITCH Sxx
14
9A 2 4 6 NO CONTACT
E E
Ux Vx Wx
M Mxx
Mxx 3-PH IND MTR
12 Rx SUPPRESSOR Rxx 12 3~
7.5KW
PE

F
DG-0807 REV00
Area INDIA Approved MRS SYMBOL LIST Z1647040004 Sheet No: 6 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
NOTE:
EXPLANATION OF NAMES
SL.NO SYMBOL DESCRIPTION NAME SExx - HARD WIRE CONNECTION

HExx
2
SXxx
B 1 1
PUSH BUTTON Sxx B
PXSxx
1 PSxx
SXxx HYxx
2 2 MUSHROOM PB Sxx
SLYxx - PLC CONNECTION
KYxx (xx INDICATE PLC ADDRESS NUMBER)
3
1 2 K1Yxx
SX00
3 4
SELECTOR SW Sxx FYxx
EMG FERRUALS -
4
C C
5 Hxx 1 PLUG TYPE Hxx
CONNECTOR
Ux -L1 N Colour Codes

6 CHOKE Ux bk - Black
-5 -6 -7 -8
br - Brown
rd - Red
AC REACTOR
ye - Yellow
7 6 5 gn - Green
D bu - Blue D
REACTOR -
4 3 vt - Violet
gy - Grey
2 1
wh - White
pk - Pink
E E

F
DG-0807 REV00
Area INDIA Approved MRS SYMBOL LIST Z1647040004 Sheet No: 7 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
TOTAL CONNECTED LOADS OF BMV35+/45+/++/50/51/60+/++/65
BMV35+/XTRON 544 BMV45+/++ /XTRON 755/955 BMV50
B CONNECTED LOAD : 15KVA (STD), 17KVA (TC20) CONNECTED LOAD : 25KVA (STD), 28KVA (TC20)
B
CONNECTED LOAD : 24KVA (STD), 27KVA (HP)
RATED CURRENT : 21A (STD) , 24A (TC20) RATED CURRENT : 34A (STD), 38 (HP) RATED CURRENT : 35A (STD), 39 (TC20)
CABLE CROSS SECTION : 4 CORE 6 SQMM CABLE CROSS SECTION : 4 CORE 6 SQMM CABLE CROSS SECTION : 4 CORE 6 SQMM
CONTROL VOLTAGE : 24V DC CONTROL VOLTAGE : 24V DC CONTROL VOLTAGE : 24V DC
INPUT POWER SUPPLY : 415V +/- 10% 3PH AC, 50HZ INPUT POWER SUPPLY : 415V +/- 10% 3PH AC, 50HZ INPUT POWER SUPPLY : 415V +/- 10% 3PH AC, 50HZ
C AC UNIT : WERNER FINLEY TY:IVAC000D2P1X (MINI) AC UNIT : TURBO-850-M23,850W (ADVANCE MAKE)
C
AC UNIT : TURBO-850-M23,850W (ADVANCE MAKE)
SUNBEAM TY:CNC 2000 EG, 600W (MAXI)
BMV51/60+/++/65STD/)/XTRON1166/1366 BMV51/60/65(HP) BMV70
CONNECTED LOAD : 25KVA (STD), 28KVA (TC24) CONNECTED LOAD : 30KVA (STD), 33KVA (TC20) CONNECTED LOAD : 30KVA (STD), 33KVA (TC20)
RATED CURRENT : 35A (STD), 39 (TC24) RATED CURRENT : 42A (STD), 46A (TC24) RATED CURRENT : 42A (STD), 46A (TC24)
D D
CABLE CROSS SECTION : 4X 6 SQMM CABLE CROSS SECTION : 4X10 SQMM CABLE CROSS SECTION : 4X10 SQMM
CONTROL VOLTAGE : 24V DC CONTROL VOLTAGE : 24V DC CONTROL VOLTAGE : 24V DC
INPUT POWER SUPPLY : 415V +/- 10% 3PH AC, 50HZ INPUT POWER SUPPLY : 415V +/- 10% 3PH AC, 50HZ INPUT POWER SUPPLY : 415V +/- 10% 3PH AC, 50HZ
AC UNIT(51/65) : Turbo 1000 M48-R1(BFW) (ADVANCE MAKE) AC UNIT(51/65) : Turbo 1000 M48-R1(BFW) (ADVANCE MAKE) AC UNIT(51/65) : Turbo 7000L (ADVANCE MAKE)
AC UNIT(60+) : TURBO-850-M23,850W (ADVANCE MAKE) AC UNIT(60+) : TURBO-850-M23,850W (ADVANCE MAKE)
E E

F
DG-0807 REV00
Area INDIA Approved MRS TOTAL CONNECTED LOAD Z1647040004 Sheet No: 8 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
LAPP CABLES USED FOR MACHINE 45/50/955/755

DESCRIPTION CUT LENGTH USED FOR
6G1 Sq mm 3.5m Lub

IGUSCABLES USED FOR MACHINE 45/50/955/755
4G1 Sq mm 20.5m 1+6+6+5+2.5 SP PB+cltmtr+cltplug+3tier+cab Ls
DESCRIPTION CUT LENGTH USED FOR
2x0.75 Sq mm 40m 1+18+3.5+3+6+1+2+2 Sp tool declp+pnu panel+clnt+clnt+z brk+
24V DC+24V loop+cab lamp+I/O 24V
C 12G0.75q mm 10.5m 4.5+6 4G2.5 7m x-axis power C
Mag jb to cab+pendent to cab
4x2.5 Sq mm 6m 3+3 4G6.0 4.5m Spindle power
Y&Z power
(5x(2x0.25)) 7m X-axis feedback
3x0.75Sq mm 6m 5+1 air ps+cab socket
1x6Sq mm BK 25m TFR (4X2X0.14+4X0.5) 10m 5+5 JYA2+JYA3
1x6Sq mm GN/YE 9.5 3.5+6 TFR+ Pendent to cab 4X1 IGUS SIGNAL 5m Sindle fan
10X0.25 Sq mm 24.5m 3+3+6+6+1+1+4.5 SP PB+cltmtr+cltpilug+3tier+cab Ls 12CX0.75 IGUS SIG. 5m Spindle signal
D D
E E

F
DG-0807 REV00
Area INDIA Approved MRS CABLES Z1647040004 Sheet No: 9 115

Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: * IS OPTION
A *OPTION A
(RATING DEPENDS ON MACHINE SPEC
REFER PAGE NO : 8)
SE01
ISOLATOR SWITCH BK
BK 1x6
W01 X1 1x6 1x16(BMV70/80) X2
STABILIZER (BMV70/80)1x16
4x6 TR1 R 1A 1B R 1 2 R0 1A 1B R0 /11.8:A
I>
/11.2:A R
MAIN POWER TRANSFORMER 2B
11.1:B / R
R L1 Y 2A 2B Y 3 4 Y0 3A 3B Y0
/11.8:B
I>
R Y
3Ph AC S L2 4B
11.1:B / Y
400/415V T L3
Y
B 3A 3B B 5 6 B0 5A 5B B0
11.1:B / B /11.8:B
I>
B B
+/- 10% N N BK 6B
11.1:B / N N
N 4A 4B N 1x1
B (50Hz +/- 2%) PE N 63A/
80A(BMV80) R0 B
PE /11.8:B
B R0 Y0 /11.8:B
PE
B0 /11.8:B
1 1 CP2
CP1 1P, 4A
1P, 6A\ 1P, 6A(BMV70/80)
2 2
PE 1P, 2A(without service socket)
OPTION
30 32
C X3 C
1 2A 3B
30
4A
X3
PE X9 4B
2B
2A
SE05 PE
/77
DOOR
21 LIMIT SWITCH 13
D D
22 14
W03 GN/YE YE W04 BK RD 33 34 NOTE: REFER PG.NO: 7

3x0.75 2x0.75 FOR AC & ITS MAKE
PE 40 30 40 31 1B 2A 33 40 PE
X4 X4
1A 2B
W05 W06
1x1 VI VI 3x1.5 RD BK GY/YE
33 34
E PE N L E5 E
33 M 850W,230V/1400W,230V
XS1 H1 x1 x2 1~ TURBO-850-M23
220V,5A 5W,230V Θ
34 Turbo 1400-M23-R1(BMV70/80)
SERVICE SOCKET ADVANCE MAKE
PANEL LAMP 100 /18.3:E
X237 X8 X237 /52.6:C
1B 1A
*NOTE: FAN IS USED INSTEAD OF AC,IF AC IS NOT SELECTED

F
DG-0807 REV00
Area INDIA Approved MRS POWER CIRCUIT Z1647040004 Sheet No: 10 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: * IS OPTION
A A
*OPTION
/10.2:A
(RATING DEPENDS ON MACHINE SPEC)
BK SE01 BK
W01 X1 1x6 1x6 X2
STABILIZER (BMV70/80)1x10
4x6 TR1 R 1A 1B R 1 2 R0 1A 1B R0
/10.2:A R /10.8:A
MAIN POWER TRANSFORMER 2B
10.1:B / R
R L1 R Y
Y 2A 2B Y 3 4 Y0 3A 3B Y0 /10.8:B
S L2 4B
10.1:B / Y T L3
Y
B 3A 3B B 5 6 B0 5A 5B B0
10.1:B / B B B /10.8:B
N N 63A 6B
B 10.1:B / N PE
N
N 4A 4B N B
N
R0 /10.8:B
PE
3Ph AC
400/415V B B Y0 /10.8:B
+/- 10% PE
(50Hz +/- 2%) 1 B0 /10.8:B
1
CP7 CP6
1P, 1A
1P, 1A 2
2
PE
30A 30B
C C
-W63
/11.5:D
3x0.75
D -W63 D
/11.4:D
3x0.75
P N P
N
N P
N P
PE
E PE E
SPINDLE & MILLING HEAD
EXHAUST FAN

F
DG-0807 REV00
Area INDIA Approved MRS POWER CIRCUIT FOR MILLING HEAD FAN Z1647040004 Sheet No: 11 115
Date 560 022 Date 12.15.2021 BMV60/65/70/XTRON1166/1366/1577
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
**NOTE: KINDLY SET THE SET LOAD AS PER THE MOTOR CURRENT
A 12.7:A/ R0 * INDICATES OPTION R0
/12.1:A
A
Y0 Y0
12.7:A/ /12.1:A
B0 B0
12.7:A/ /12.1:A
BK BK BK BK BK BK
1x1 1x1 1x1
1x1sqmm 1x1sqmm 1x1sqmm
R0 Y0 B0
R0 Y0 B0 R0 Y0 B0
B B
1 3 5 13 1 3 5 13 1 3 5 13
Q1 Q2 Q3
18.6:E
0.25-0.4A 14 1.6-2.5A 14 (1-1.6)A 14
(BMV70/80)0.4-0.63A COOLANT MAGAZINEMOTOR
I> I> I> I> I> I> I> I> I>
/20.4:B
/20.4:B
/20.4:C
LUBRICATION MOTOR MOTOR ( 0.63-1A) FOR
2 4 6 2 4 6 2 4 6
BMV35 BK
1x1
R1 Y1 B1 R2 Y2 B2 R3 Y3 B3
BK BK
1x1 1x1
101
18.6:E 101
101
C 1 3 5 1 3 5 18.6:E
C
K1 K2
/60.2:D 2 4 6 /60.3:D 2 4 6
1 3 5 53 1 3 5 53 13 13
9A 9A
K3 K4 K3 K4
9A/BD 2 4 6 54 9A/BD 2 4 6 54 14 14
/60.4:D /66.6:D
/66.6:D /60.5:D
MAG-B MOV 20
R1 R2 (Surge suppressor)
4KW 4KW BU
1x0.5 U
D MAG-B D
R3
W10 W37 U2 V2 W2 4KW X25A
/62.2:D /72.2:C 52.3:C 3A 4A
/62.5:C
U1 V1 W1 X8 X8
25x1 7 8 9
3B 4B
4x1
RD BU YE
W40 U3 V3 W3
/63.5:C
12x1 4 5 6
PE
H7 W1 V1 U1 MAG-B 97
H8 7 8 9
/13.2:D
/14.2:E
/63.1:C
1 BU
/14.4:E PE 1x0.5
E /14.6:E
/67.1:C
/67
E
U1 V1 W1
63.5:B/
/13.6:D U2 V2 W2 U3 V3 W3 PE
18.7:E/
/16.3:E
M1 /72.2:C
M2
/73.2:C M3
3PH, 415V, 50Hz /75.1:B
3Ph,415V,50Hz
0.08kW, 0.3A, 2800RPM 3PH, 415V, 50Hz 0.37KW,1.1A/
LUBRICATION MOTOR 0.9kW, 2.4A 1KVA, 1.4A (UMBRELLA ATC)
COOLANT MOTOR MAGAZINE MOTOR

F
DG-0807 REV00
Area INDIA Approved MRS INDUCTION MOTORS CIRCUIT-1 Z1647040004 Sheet No: 12 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/13.1:A
A
Y0 Y0
13.7:A/ /13.1:A
B0 B0
13.7:A/ /13.1:A
BK BK BK BK BK BK
1x1 1x1 1x1
R0 Y0 B0 R0 Y0 B0 R0 Y0 B0
B 1 3 5 13 1 3 5 13 B
1 3 5 13 Q6 Q7
Q5 4-6.3A 14 1.6-2.5A 14
COOLANT THROUGH COOLANT DUMP
I> I> I> I> I> I>
/20.4:D
/20.4:E
1.6-2.5A 14
ATC TOOL MOTOR MOTOR
I> I> I>
/20.4:D
2 4 6 2 4 6
MOTOR
2 4 6
(FOR 35+ 1-1.6A)
R5 Y5 B5 R6 Y6 B6 R7 Y7 B7
BK BK BK
1x1 1x1 1x1
C Y223 C
K5 L1/R L2/S L3/T +
Y223 / 16.a.5:C 1 3 5 1 3 5
K6 K7
25A -K5 /60.6:D 2 4 6 /60.7:D 2 4 6
U V W
UNISON SSR - 99 9A 9A
99 / 18.3:E
905 3PH ZUA48 25 01
18.3:E
101
53.7:C
R5 OMRON RELAY MODULE-1 R6
57.5:B 4KW R7
4KW Y23E / 4KW
D 13 + 67.6:B D
K23E 67
U5 V5 W5 14 - W42 U6 V6 W6 U7 V7 W7
99 / 18.3:E /74.1:C W37
/72.2:C
7 8 9 4x1 RD YE BU 25x1 13 14 15
ATC-B 97
H7 W2 V2 U2 BU H20 1 2 3 H8 13 14 15
6A 1x0.5 /74.1:C /12.3:E
/12.5:E
X8
5A X8
/63.1:C 6B
5B
/67.1:C
/67
U5 V5 W5 ATC-B U6 V6 W6 U7 V7 W7
97 PE
E PE
M6 PE M7
E
M5
BU 3Ph,415V,50Hz 3Ph,415V,50Hz
3Ph,415V,50Hz 1x0.5
0.55KW,1.54A 2.2KW/3KW,4.75A 0.9KW,2.4A
63.6:B/
*COOLANT THRU TOOL MOTOR *COOLANT DUMP MOTOR

18.7:E/
*ATC MOTOR

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/14.1:A
A
Y0 Y0
14.7:A/ /14.1:A
B0 B0
14.7:A/ /14.1:A
BK BK BK BK BK BK
1x1 1x1 1x1
R0 Y0 B0 R0 Y0 B0 R0 Y0 B0
B 1 3 5 13 1 3 5 13 1 3 5 13 B
Q10 Q15 Q16
1-1.6A 14 2.5-4A 14 0.25-0.4A ( Belt ) 14
CHIP CONVEYOR FLUSH COOLANT 0.6-1A ( Disc )
I> I> I> I> I> I> I> I> I>
/20.5:E
/20.5:D
/20.5:C
MOTOR MOTOR OIL SKIMMER
2 4 6 2 4 6 2 4 6
MOTOR
R10 Y10 B10 R15 Y15 B15 R16 Y16 B16
BK BK BK
1x1 1x1 1x1
C 1 3 5 1 3 5 1 3 5 1 3 5
C
K10 K11 K15 K16
/31.7:B 2 4 6 /61.4:C 2 4 6 /60.6:D 2 4 6 /61.6:D 2 4 6
/35.7:C /61.5:D 9A 9A
/35 9A
/61.5:C
/61.4:D
9A
D R10 R15 R16 D

4KW 4KW 4KW
W37 U10 V10 W10 W37 U15 V15 W15 W37 U16 V16 W16
/72.2:C /72.2:C /72.2:C
25x1 1 2 3 25x1 4 5 6 25x1 10 11 12
H8 1 2 3 H8 4 5 6 H8 10 11 12
/12.3:E /12.3:E /12.3:E
E /14.4:E /14.2:E /14.2:E E
/14.6:E U10 V10 W10 /14.6:E U15 V15 W15 /14.4:E U16 V16 W16
/13.6:D PE /13.6:D PE /13.6:D PE
/16.3:E M10 /16.3:E M15 /16.3:E M16
/72.2:C /72.2:C /72.2:C
/73.2:C /73.2:C /73.2:C
/75.1:B /75.1:B /75.1:B
3Ph,415V,50Hz 3Ph,415V,50Hz 3Ph,415V,50Hz
0.37KW,1.1A 1.5KW,3.4A 0.4KW/0.18KW,0.22A/0.6A
*CHIP CONVEYOR MOTOR *FLUSH COOLANT MOTOR *OIL SKIMMER MOTOR

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/15.1:A
A
Y0 Y0
15.7:A/ /15.1:A
B0 B0
15.7:A/ /15.1:A
BK BK BK BK -?BK1
1x1 1x1 1x1
1x1sqmm 1x1sqmm
R0 Y0 B0 R0 Y0 B0 R0 Y0 B0
B 1 3 5 13 1 3 5 13 B
Q17 Q20
4-6.3A 14 PAPER BAND FILTER 14
HYDRAULIC MOTOR
I> I> I> I> I> I>
/20.5:C
/20.5:B
MOTOR
2 4 6 2 4 6
45-(FOR APC 1--1.6A)
60-(FOR APC 2.5-4A)
R17 Y17 B17 R20 Y20 B20

BK BK
1x1 1x1
C 1 3 5 1 3 5
C
K17 K20
/61.2:D 2 4 6 /61.3:D 2 4 6
9A 9A
R17 R20
4KW 4KW
W59 U11 V11 W11
D /97.8:C D
W45 W43 6x1 1 2 3
U17 V17 W17 U20 V20 W20
/77 /74.4:C
25x1 13 14 15 25x1 7 8 9
H13 13 14 15 H19 7 8 9 H17 1 2 3

/16.6:D /74.4:C /76.3:C
/79.1:B
/79 U17 V17 W17 U20 V20 W20 U11 V11 W11
PE PE PE
/80.2:C
/80 M17 M20 M11
/81.2:C
E /82.2:C E
3Ph,415V,50Hz *SUNBEAM - OIL 4000/
2.2KW,4.75A 3Ph,415V,50Hz 3Ph,415V,50Hz
*HYDRAULIC MOTOR *PAPER BAND FILTER MOTOR *OIL CHILLER MOTOR
[FOR APC 0.37KW,1.2A]

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A 16.7:A/ R0 * INDICATES OPTION
R0 / 16.1:A
A
16.7:A/ Y0 Y0 / 16.1:A
16.a.2:A/ B0 Z0 /
BK 1x1 BK
BK BK
1x1
1x1sqmm 1x1sqmm
R0 Y0 B0
R0 Y0 B0 R0 Y0 B0
B 1 3 5 13 1 3 5 13 1 3 5 B
Q18 Q12 1Q17 /17.7:C
1-1.6A 14 1.6-2.5A 14 4-6.3A
DRUM BACKWASH
I> I> I> INDEX TABLE
I> I> I> HYDRAULIC
I> I> I> /17.7:C
/20.4:E
/20.5:A
MOTOR MOTOR MOTOR
2 4 6 2 4 6 2 4 6
FIXTURE /17.7:D
R18 Y18 B18 R12 Y12 B12 R17 Y17 B17 500 501 502
BK
BK BK BK 1x1
1x1 1x1
1x1 1 3 5 13
Q8
C 1 3 5 1 3 5 0.25-0.4A 14 C
1 3 5 1 3 5 SPINDLE FAN
I> I> I>
/20.4:A
K18 K12 K13 1K17 MOTOR
/61.4:D 2 4 6 /61.8:D 2 4 6 2 4 6
/61.7:C 2 4 6 /61.6:C 2 4 6
9A /61.6:D /61.7:D 9A
9A 9A
R17
R18 R12 4KW
4KW 4KW
D D
R S T
Y272 /54.6:C W45 U17 V17 W17
U18 V18 W18 SSR + /77
W38 99
/73.7:C U V W /18.3:E 25x1 13 14 15
4x1 RD YE BU
W69 U12 V12 W12
-
4x1 RD YE BU H13 13 14 15
/15.2:D U8 V8 W8
H8 25 26 27 H26 A B C
/79.1:B W31
/79 1U17 1V17 1W17 4x1 RD BU YE
/12.3:E /102.2:C PE
/80.2:C
U18 V18 W18 U12 V12 W12 /80 1M17 U8 V8 W8
PE PE /81.2:C
E M18 M12
/82.2:C PE
E
3Ph,415V,50Hz
M8
2.2KW,4.75A
3Ph,415V,50Hz *HYDRAULIC MOTOR
0.54KW,1.6A 3Ph,415V,50Hz 200V, 20W
*DRUM BACKWASH MOTOR *INDEX TABLE MOTOR SPINDLE FAN MOTOR

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
66.2:B/ R0
66.2:B/ Y0
16.1:A/ B0
BK
1x1sqmm BK
1x1
R0 Y0 B0
B B
1 3 5
Q5
3P, 4A 2 4 6
100 X25B
18.3:E 52.3:C
R5 Y5 B5
BK 100 X25B
1x1
C C
FUJI VFD L1/R L2/S L3/T
30A 30B 30C
FRN0006E2S-4GB
U V W FWD PLC:TERM1
2HP Y223
SW SETTING: SOURCE 13.3:C
CR-Y223 VFD-24
Y223
D 13 A1 D
K223 K223
14 /16.a.5:D A2
U5 V5 W5
99
7 8 9
w2 v2 u2
18.3:E
99
U5 V5 W5
E PE
E
M5
3Ph,415V,50Hz
0.55KW,1.54A
*ATC MOTOR

F
DG-0807 REV00
Area INDIA Approved MRS VFD FOR ATC Z1647040004 Sheet No:
16.a 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: * IS OPTION
A A
200V 500 500

/24.2:C
220V
R0 415V 0V
/
200V 501 501
/24.1:C
TO PSM MCB
220V
B 380V SEC1 B
0V
200V 502 502

/24.1:C
220V
0V
REFER BELOW TABLE
0V
500
/16.8:B
Y0 415V
/
C FROM 220V 503 C
MAIN 501
TERMINAL /16.8:B TO SPINDLE
SEC2
380V
0V 504 FAN MPCB
RD
1x1
502
/16.8:B
0V
18.1:A
D 503
31.1:E D
B0 415V /35.1:E
/ 38.a.7:E TO DC POWER
504 79.6:B SUPPLY
/18.1:A
380V
BMV35+(STD/HP) BMV45+/++(STD/HP-ECB),
TRANSFORMER-1 XTRON 433 BMV51/60+/++/65 ( HP & P22 ) BMV 70/80 STD BMV80 HP
BMV45+(STD HCB) BMV45+/++ (HP-HCB)
REFER BELOW TABLE BMV50,BMV51/60+/++/65 (STD)
PRI:380-415V 12kVA 16kVA 22kVA 26.5kVA 31.5kVA 38.5kVA
E SEC1:220-200V,3PH 11kVA 14.5kVA 20.5kVA 25kVA 30kVA 37kVA E

0V
1kVA 1.5kVA 1.5kVA 1.5kVA 1.5kVA 1.5kVA
SEC2:0-220V,1PH
TR1
U.ISOLATION CABLES
TRANSFORMER
PRI:380-415V 1*2.5sqmm 1*2.5sqmm 1*6sqmm 1*6sqmm 1*6sqmm 1*6sqmm
SEC1:220-200V,3PH 1*6sqmm 1*6sqmm 1*10sqmm 1*16sqmm 1*16sqmm 1*16sqmm
SEC2:0-220V,1PH 1*1sqmm 1*1sqmm 1*1sqmm 1*1sqmm 1*1sqmm 1*1sqmm

F
DG-0807 REV00
Area INDIA Approved MRS TRANSFORMER Z1647040004 Sheet No: 17 115

Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
504
17.7:D/
1P,4A
503 1 2
17.7:D/
CP4
B RD RD
B
1x1 1x1
PE PE
PE 508 504 PE 508 504

YE/GN YE/GN
1x2.5 1x2.5
C L N L N C
PS1 PS2
INPUT:100-220AC 2.9/2A INPUT:100-230AC 5.6/3A
FOR V+ V- OUTPUT:24V 10A V+ V- OUTPUT:24V 14.6A
POWER SUPPLY-1 POWER SUPPLY-2
Z AXIS BRAKE 60 OMRON MAKE WEIDMULLER MAKE
BU
BU 1x1 YE/GN
1
D 1 CP3
1x1
YE/GN 65 1x2.5 D
CP5 1P,4A 2
(BMV70/80)1P 6A 1x2.5
1P,2A 2 99 19.3:B
21.2:C
62 100 / 65 L1 K51
30
CONTROL ON
31.3:D 97
21.4:C / 101a T1 CONTACTOR
34.3:E/
21.2:D
38.3:E
101
/ 99
/ 100
/ 101
/ 97
E E
NOTE: CP3 SHOULD BE 1P10A FOR MORE THAN 4TH AXIS 24V 0V
TO 24V 0V
DRIVE
TO
SOL. & CONTACTORS
*NOTE: SHORT THE 97 & 99 ( 0V OF BOTH POWER SUPPLY )

F
DG-0807 REV00
Area INDIA Approved MRS DC POWER SUPPLIES Z1647040004 Sheet No: 18 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: WIRE NOT MENTIONED THE SIZE IS
A 0.5SQMM BLUE WIRES REFERENCE A
3 1
7 5
11 9
15 13
19 17
65 NOTE: TERMINAL
18.6:D / 65
B FOR BMV35+/45+/++/50 MACHINES : 24VDC , 18W Machine lamp B
1 FOR BMV51/60+/++/65 MACHINES : 24VDC , 30W Machine lamp 4 2
CP10 2
8
12
6
10
2A,SP
MCB FOR 16 14
MACHINE LAMP
20 18
For 30W M/C LAMP 65A
MCB SHOULD BE 1P4A
RIGHT SIDE
VIEW
47.7:C
C 14 C
SE07
/47.7:D 13
/112.7:D
MACHINE LAMP
65B
SELECTOR SWITCH
47.7:C
D D
HE01 HE02
24VDC,18W 24VDCV,18W
MACHINE LIGHT MACHINE LIGHT
18.7:E/ 97
E E

F
DG-0807 REV00
Area INDIA Approved MRS MACHINE LAMP Z1647040004 Sheet No: 19 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: WIRE NOT MENTIONED THE SIZE IS

A 0.5SQMM BLUE WIRES 100 X230 A
18.3:E/ /52.7:C
13
13
Q8 Q12
/16.7:C 14
/16.4:B 14
SPINDLE FAN 73 INDEX TABLE
MOTOR
MOTOR
13
13
NOTE: DEPENDS UPON THE OPTION , THE MPCB TRIP LOOP MAY BE VARY
Q1 Q21
/12.2:B 14
GUN COOLANT 14
LUBRICATION
MOTOR
MOTOR
74
B 85 B
13 13
Q2 Q20
/12.3:B 14 14
/15.4:B
COOLANT PAPER BAND FILTER
MOTOR MOTOR
75 84
13
13
Q17
C Q3 /15.2:B 14 C
/12.5:B 14
HYDRULIC
/66.3:C MOTOR
MAGAZINE 83
MOTOR
76
13
13 Q16
14
Q5 /14.6:B
14 OIL SKIMMER
/16.a.3:B
MOTOR
/13.2:B
ATC 82
MOTOR 77
D D
13
13
Q6 Q15
/14.4:B 14
/13.4:B 14
FLUSH COOLANT
COOLANT TROUGH MOTOR
TOOL MOTOR
81
78
13
13
E Q7 Q10 E
/13.6:B 14
/14.2:B 14
COOLANT DUMP
MOTOR CHIP CONVEYOR
DRUM BACKWASH MOTOR
MOTOR
80
79 Q18
14 13
/16.3:B

F
DG-0807 REV00
Area INDIA Approved MRS MPCB TRIP Z1647040004 Sheet No: 20 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: WIRE NOT MENTIONED THE SIZE IS 24V
A 0.5SQMM BLUE WIRES [FROM PS1] A
100
1
K51 PENDENT
CONTROL ON 2
EMERGENCY
CONTACTOR
B B
K51 /20.7:C 87
94 A1 A2 99
/18.3:E
94 1
X23C X7 *CHIP CONV

52.5:C/ EMERGENCY 2
2
88
65 L1 T1 101 1
24.7:E/
18.6:D /18.6:D
C 25.7:E EMG 2 C
26.7:E /99.4:C
65 *2HAND PB
27.7:E/ 89
EMERGENCY
28.7:E
29.7:E 1
30.7:E 90 L2 T2 94 *APC CONTROL ON
46.7:B/ EMERGENCY 2 CONTACTOR
90 90
L2 T2 94 / X23C
94 /21.3:B
24.8:D
/46.7:B 94
25.8:D
26.8:D K51
D CR-BRK
27 90 [FROM PS1] 0V D
62 L3 T3 63 24V C01 64 3 4 A1 A2
18.2:D/ CR-BRK / 27.8:D CONTROL ON 99 / 18.3:E
REF COMBI DRIVE PAGE
28.8:D PUSH BUTTON CONTROL ON
SSR
29.8:D CONTROL ON OVERALL LAYOUT
CONTACTOR
SSR_CN2 30.8:D
YSL-SSRP-BR3-REV3-0B11 38.a.8:D
100 13 14 305
18.3:E/ / TOEMG CN9B 13 14 /24.3:C
DRIVE 13 14 /25.3:C
13 14 /26.3:C
13 14 /27.3:C
E 13 14 /28.3:C E
14 13 /29.3:C
13 14 /30
14 13 /30.3:C
14 13 /31.4:E
14 13 /35.5:D
14 13 /38.a.3:C
T2 L2 /21.7:D

F
DG-0807 REV00
Area INDIA Approved MRS CONTROL ON CONTACTOR Z1647040004 Sheet No: 21 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
General ConnectionDiagram [M80]

D o tte d l in e s i n d ic a te th e s e c ti o n s p r e p a r e d b y m a c h i n e to o l b u i ld e r .
T h e n a m e w i th b r a c k e ts < > in d i c a te s t h e c a b l e fo r th e u n i t.
R S T
C N C c o n tro l u n it
N o -fu s e b re a ke r(N F B
F C U 8 -M U 5 0 1/ 5 0 2
24V D C
B s ta b iliz e d p o w e r
s up p ly
J070/071
D C IN
LCD
<J09x> B
2 4V D C Base c a rd # WN 7 61/762
DC OU T
A C IN <J08x>
J120 EMG BL
FG Option <J421>
NFB Relay unit TP
FG FCU8-EX702
O T re le a s e s w itc h D is p la y u n it
EMG J303 WN791 USB 8.4- type F CU 8- DU121- 12
L A N1 E xp a n s io n FR ONT
SDC 10.4- type F CU 8- DU141- 32
c a rd
J303 USB 15 - type F CU8- DU181- 32
L A N2 FCU8-EX561
RA
SDC
FG
S IO
MENU
N e tw o rk
S K IP OPT ENC R IO 1 C J 71 M e n u ke y
K e yb o a rd u n it
C N e tw o rk
F C U 7 - K B 0 2 4 /4 4
C
O p e ra tio n p a n e l
I/ O u n it Machine operation panel
ON OFF 1 c h : J030 F C U 8 - D X 750 J460/461
2 c h :J031 C J 3 7/39
MC J070 C J 3 8/40 J350/351
R S 2 3 2 C D e vic e
C J 71
MC
NC KB <G 4 0 2 >
MC R IO 3 M P G
M a n u a l p u ls e g e n e ra to r
S k ip s ig n a l in p u t
1 2 V :J020(1ch)/021(2ch)/022(3ch)
S e n s o r s ign a ls
5 V : J023(1ch)/024(2ch)/025(3ch)
D M a x. 8 p in ts J100
24V D C
R e m o te I/ O u n it D
D C IN
J350/351
M a c h in e
J 3 9 5/ J 3 9 6/ G 38 0 c o n tro l
J350/351 re la y/c o n ta c t
D rive U n its R IO 1 R IO 2
T o th e n e xt re m o te
J210 I/ O o r te rm in a to r
M a n u a l p u ls e g e n e ra to r
J026(1ch)
E J027(2ch)
R e m o te I/ O u n it R e m o te I/ O u n it E
S yn c . E n c o d e r 2 4V D C 24V D C
1ch D C IN D C IN
F C U A - R 0 5 0/ 0 5 4 J 070 J 07 0 J350/351
F C U 8 - D X 2 xx F C U 8 -D X 2 xx M a c h in e
c o n tro l
J350/351 re la y/c o n ta c t
R IO 1 R IO 2 R IO 1 R IO 2
F C U A - R 2 11 T o th e n e xt re m o te I/O
o r te rm in a to r
J210
Field Network

F
DG-0807 REV00
Area INDIA Approved MRS CNC & DRIVE OVERALL LAYOUT Z1647040004 Sheet No: 22 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
CNC
SYTEM
CJ71
C C
CJ71 RIO-03-EXT RIO-01 RIO-02

MCP TSD-3
CJ37 (X200-X22F) CJ31 (X260-X27F)
IO UNIT-1 IO UNIT-2
MCP TSD-4
CJ38 (Y200-Y21F) CJ32 (Y260-Y27F)
D D
MPG MPG
CJ33 (X280-X29F)
TSD1
CJ39 (X230-X25F)
DCIN
1 +24V
2 0V
CJ34 (Y280-Y29F)
TSD2
CJ40 (Y220-Y23F) 3 FG
IO UNIT-1 IO UNIT-2
E (OPERATOR PANEL I/O UNIT) E

F
DG-0807 REV00
Area INDIA Approved MRS IO LINK Z1647040004 Sheet No: 23 115

Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CR-BRK NOTE: * IS OPTION,
YSL-SSRP-BR3-REV3-0B11 NOTE: REFER K27,K22,K21,K14,K16 ON CONNECTIONS CHAPTER
A BMV51/60+/++/65 /XTRON 1166/1366/STD/HP/1577 A
OPTICAL CABLE FROM CNC/ OPT OPT1A

FROM 4TH AXIS DRIVE 1P,4A
MDS-EM-SPV3-200120(STD/HP)
CN2S
18.3:E / 100
1 2 304
1 CN2M
CP12 24P CN22
99 CN2L CF111.022.D
18.3:E / 99 2 24G ((5x0.5)+2x0.25)C
U
B V X-MOTOR B
300 16 HG303S-D48
MC CN31L
W CF30.25.04
A1 CN9A Chainflex M,4G2.5
10 PE
CR-11 [23/E7] 24G
SLIM RELAY 1 A2
301 2
10x.25
U
V Y-MOTOR
3PH, 220V CN31M HG303S-D48
W 4x2.5sqmm
-U1:1 PE
C 2 C
500 / 17.7:A
K51
502 / 17.7:B
501 / 17.7:B
10x.25
14 13 305 3 2x0.75
18.3:E / 100 EMG 99 / 18.3:E
/21.3:B U
x2
20 Z-MOTOR
18.3:E / 99 99 V
HG453BS-D48
DICOM CN31S x1
W 4x2.5sqmm
BK SSR_CN1 CR-BRK Z BRAKE
64
/25.3:C CN9B PE
1x10/16sqmm
/26.3:C
-Q0 +Q0 302 8
/27.3:C CR-BRK / 21.5:D
/28.3:C SSR
/29.3:C [19/D4]
/30.3:C 303 10
CF111.015.D(4X2X0.14+4X0.5)
D /38.a.3:C D
YSL-SSRP-BR3-REV3-0B11 CN3SP
TB1
TE1
L1 L2 L3 PE
3P,80A/100A CN2SP U V W PE
/31.2:C SLIM RLY-1
65A/80A
502 501 500 CP9 BK BK /24.8:E BK K50
D-AL18.5K TE1 CR-11
1x10/16sqmm 1x10/16sqmm 1x10/16sqmm PE
AC REACTOR K50 65 11 14 536 A1 A2
1 2 L11 L12 CF885.60.04 21.2:C / 65a 97 / 18.7:E
/24.3:B
525 528 1 2 531 CF111.015.D
CHAINFLEX M,4G6.0
3 4 L21 L22
(4x2x0.14 + 4x0.5)
526 529 3 4 532
E 5 6 L31 L23 K11
A B C D
E
U8
527 530 5 6 533 R0
13 14 V8 SPINDLE MOTOR
101 / 18.6:E RLY MOD-1 48.6:D S0
K50 101D spindle fan W8 SJ-D11/80-01 (STD) EXTERNAL ENCODER
T0
SJ-V15-01ZT (HP)
CF885.15.04
NOTE : CHAINFLEX 4x1.5
BMV51(STD)_60+/++(STD)_65(STD): 3P,80A MCB,65BD CONTACTOR & 1*10SQMM CABLE SHOULD BE USED
BMV51(HP)_60+/++(HP)_65(HP): 3P,100A MCB,80BD CONTACTOR & 1*16SQMM CABLE SHOULD BE USED
CN22 , CN9A , CN9B SHOULD USE 0.5sqmm Blue single core cable
F
DG-0807 REV00
V295
Area E2,E3 INDIA Approved MRS 51/60+/++/65/XTRON1166/1366 (STD/HP) Z1647040004 Sheet No: 24 115
Date 23.10.19
560 022 Date 12.15.2021
Name RCR M/c Type BMV/XTRON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CR-BRK
NOTE: * IS OPTION,
NOTE: REFER K27,K22,K21,K14,K16 ON CONNECTIONS CHAPTER
A YSL-SSRP-BR3-REV3-0B11
XTRON 544 A

MDS-EM-SPV3-10080(STD) CN2S
1 2 304
18.3:E / 100 1
CP12 VDD CN22 CN2M
99 CN2L 2
18.3:E / 99 2 SG 10x.25
U
B X-MOTOR B
300 16 V
MC CN31L HG223S-D48
W 4x2.5
A1 CN9A
10 PE
CR-11 [24/E7] 24G
SLIM RELAY 1 A2
301 2
10x.25
U
V Y-MOTOR
3PH, 220V CN31M 2 HG223S-D48
W 4x2.5
PE
C 2 C
502 / 26.1:C
501 / 26.1:C
500 / 26.2:C
K51 10x.25
14 13 305 3
18.3:E / 100 EMG 99 / 18.3:E
/21.3:B U
x2
20 Z-MOTOR
18.3:E / 99 99 V
DICOM CN31S 2 HG303BS-D48 x1
W 4x2.5
BK SSR_CN1
/24.3:C
CR-BRK
CN9B PE
Z BRAKE
64
1x6sqmm YSL-SSRP-BR3-REV3-0B11
-Q0 +Q0 302 8
CR-BRK / 21.5:D
SSR
[19/D4] 303 10
D CF111.015.D(4X2X0.14+4X0.5) D
CN3SP
TB1
TE1
L1 L2 L3 PE
3P,50A
CN2SP U V W PE
/31.2:C SLIM RLY-1
40A
502 501 500 CP9 BK BK /24.8:E BK TE1 K50
1x6sqmm
D-AL18.5K
AC REACTOR 1x6sqmm K50 1x6sqmm PE CR-11
65 11 14 536 A1 A2
1 2 L11 L12
4x6sqmm 21.2:C / 65a 97 / 18.7:E
525 528 1 2 531 /24.3:B
3 4 L21 L22 10x0.25sqmm
526 529 3 4 532
E 5 6 L31 L32 K11 E
A B C D
527 530 5 6 533 U8
R0
101 / 18.6:E RLY MOD-1 S0
K50 101D 48.6:D spindle fan W8 SJ-DJ7.5/100-01 EXTERNAL ENCODER
T0
NOTE :
STD: 3P,80A MCB,65BD CONTACTOR & 1*10SQMM CABLE SHOULD BE USED

F
DG-0807 REV00
V295
Area E2,E3 INDIA Approved MRS XTRON 544 Z1647040004 Sheet No: 25 115
Date 23.10.19
560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CR-BRK
NOTE: * IS OPTION,
A NOTE: REFER K27,K22,K21,K14,K16 ON CONNECTIONS CHAPTER A
YSL-SSRP-BR3-REV3-0B11
XTRON 433
MDS-EM-SPV3-10040 CN2S
1 2 304
18.3:E / 100 1
CP12 VDD CN22 CN2M
2
99 CN2L 10x.25
18.3:E / 99 2 SG
B U B
V X-MOTOR
300 16
MC CN31L 2 HG123S-D48
W 4x2.5
A1 CN9A
10 PE
CR-11 [24/E7] 24G
SLIM RELAY 1 A2
301 2
10x.25
U
V Y-MOTOR
3PH, 220V CN31M 2 HG123S-D48
W 4x2.5
C PE C
2
502 / 25.1:C
501 / 25.1:C
500 / 25.1:C
K51 10x.25
14 13 305 3
18.3:E / 100 EMG 99 / 18.3:E
/21.3:B U
x2
20 Z-MOTOR
18.3:E / 99 99 V
SSR_CN1 CR-BRK W 4x2.5 Z BRAKE
BK /24.3:C CN9B PE 64
1x6sqmm YSL-SSRP-BR3-REV3-0B11
-Q0 +Q0 302 8
CR-BRK / 21.5:D
SSR
[19/D4] 303 10
D CF111.015.D(4X2X0.14+4X0.5) D
CN3SP
TB1
TE1
L1 L2 L3 PE
3P,50A
CN2SP U V W PE
/31.2:C SLIM RLY-1
40A
502 501 500 CP9 BK /24.8:E TE1 K50
BK
1x6sqmm
D-AL18.5K
1x6sqmm K50
BK
1x6sqmm PE CR-11
AC REACTOR 65 11 14 536 A1 A2
1 2 L11 L12
K14 4x6sqmm 21.2:C / 65a 97 / 18.7:E
525 528 1 2 531 /24.3:B
3 4 L21 L22 10x0.25sqmm
E 526 529 3 4 532 E
5 6 L31 L32 K11
A B C D
527 530 5 6 533 U8
R0
101 / 18.6:E RLY MOD-1 S0
K50 101D 48.6:D spindle fan W8 SJ-DJ7.5/120-01 EXTERNAL ENCODER
T0
NOTE :
F
DG-0807 REV00
V295
Area E2,E3 INDIA Approved MRS XTRON 433 Z1647040004 Sheet No: 26 115
Date 23.10.19
560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: * IS OPTION,
CR-BRK NOTE: REFER K27,K22,K21,K14,K16 ON CONNECTIONS CHAPTER
A YSL-SSRP-BR3-REV3-0B11 A
BMV45+/++/50/XTRON 755/955 /STD/HP
OPTICAL CABLE FROM CNC/ OPT

FROM 4TH AXIS DRIVE
OPT1A MDS-EM-SPV3-10080(STD)
1P,4A
MDS-EM-SPV3-16080(HP) CN2S
1 2 304
18.3:E / 100 1
CP12 VDD CN22 CN2M
99 CF111.022.D
18.3:E / 99 CN2L ((5x0.5)+2x0.25)C
2 SG
B U B
V X-MOTOR
300 16
MC CN31L HG223S-D48
W
A1 CN9A CF30.25.04
10 PE
CR-11 [25/E7] 24G
Chainflex M,4G2.5
SLIM RELAY 1 A2
301 2
10x.25
U
V Y-MOTOR
3PH, 220V CN31M 2 HG303S-D48
W 4x2.5
C PE C
K51 2
502 / 28.1:C
501 / 28.1:C
500 / 28.2:C
10x.25
14 13 305 3
18.3:E / 100 EMG 99 / 18.3:E
/21.3:B U
x2
20 Z-MOTOR
18.3:E / 99 99 V
W 4x2.5
BK SSR_CN1
/24.3:C
CR-BRK
CN9B
Z BRAKE
64
PE
1x6/10sqmm
-Q0 +Q0 302 8
CR-BRK / 21.5:D
SSR
303 10
D CF111.015.D(4X2X0.14+4X0.5) D
CN3SP
TB1
TE1
L1 L2 L3 PE
CN2SP U V W PE
3P,50A/80A SLIM RLY-1
40A/65A
502 501 500 CP9
/31.2:C BK /24.8:E TE1 K50
BK D-AL18.5K
1x6/10sqmm K50 BK PE CR-11
1x6/10sqmm
AC REACTOR 1x6/10sqmm 65 11 14 536 A1 A2
1 2 L11 L12
K14 CF885.60.04
21.2:C / 65a 97 / 18.7:E
525 528 1 2 531 /24.3:B
CHAINFLEX M,4G6.0
3 4 L21 L22 CF111.015.D
E 526 529 3 4 532 (4x2x0.14 + 4x0.5) E
5 6 L31 L32 K11
U8 A B C D
527 530 5 6 533 R0
101 / 18.6:E RLY MOD-1 S0
K50 101D 48.6:D W8 SJ-D7.5/100-01 (STD) EXTERNAL ENCODER
T0
spindle fan SJ-D11/80-01 (HP)
CF885.15.04
STD: 3P,50A MCB,40BD CONTACTOR & 1*6SQMM CABLE SHOULD BE USED CHAINFLEX 4x1.5
HP: 3P,80A MCB,65BD CONTACTOR & 1*10SQMM CABLE SHOULD BE USED
F
DG-0807 REV00
V295
Area E2,E3 INDIA Approved MRS BMV45+/++/50/XTRON 755/955 /STD/HP Z1647040004 Sheet No: 27 115
Date 23.10.19
560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: * IS OPTION,
CR-BRK NOTE: REFER K27,K22,K21,K14,K16 ON CONNECTIONS CHAPTER
A A
YSL-SSRP-BR3-REV3-0B11 BMV35+ STD/HP
MDS-EM-SPV3-10080(STD)
1 2 304 MDS-EM-SPV3-16080(HP) CN2S
18.3:E / 100 1
CP12 VDD CN22 CN2M
99 2
18.3:E / 99 CN2L 10x.25
2 SG
B U B
V X-MOTOR
300 16
MC CN31L HG223S-D51
W 2
A1 CN9A 4x2.5
10 PE
CR-11 [26/E7] 24G
SLIM RELAY 1 A2
301 2
10x.25
U
V Y-MOTOR
3PH, 220V CN31M 2 HG223S-D51
W 4x2.5
C PE C
K51 2
502 / 27.1:C
501 / 27.1:C
500 / 27.1:C
10x.25
14 13 305 3
18.3:E / 100 EMG 99 / 18.3:E
/21.3:B U
x2
20 Z-MOTOR
18.3:E / 99 99 V
DICOM CN31S 2
4x2.5
HG223BS-D51 x1
BK SSR_CN1 CR-BRK W Z BRAKE
/24.3:C CN9B PE 64
1x6sqmm
-Q0 +Q0 302 8 63 CR-BRK / 21.5:D
SSR
[19/D4]
303 10
D CF111.015.D(4X2X0.14+4X0.5) D
CN3SP
TB1
TE1
L1 L2 L3 PE
CN2SP U V W PE
3P,50A SLIM RLY-1
/31.2:C 40A
502 501 500 CP9 BK /24.8:E BK TE1 -K50
BK
1x6sqmm
D-AL18.5K 1x6sqmm
-K50 1x6sqmm PE CR-11
AC REACTOR 65 11 14 536 A1 A2
1 2 L11 L12
K14 4x6sqmm 21.2:C / 65a 97 / 18.7:E
1 2 /24.3:B
525 528 531 40A
3 4 L21 L22 10x0.25sqmm
E 526 529 3 4
532 E
5 6 L31 L32 K11
5 6 U8 A B C D
527 530 533 R0
SPINDLE MOTOR
13 14 V8
101 / 18.6:E RLY MOD-1 S0
SJ-D5.5/100-01 (STD)
K50 101D 48.6:D W8
T0 EXTERNAL ENCODER
NOTE: SJ-D7.5/100-02 (HP)
spindle fan Hengstler/Kubler 1024PPR Incre. Encoder(BMV35+/45+/++/50)
HP : 3P,50A MCB,40BD CONTACTOR & 1*6SQMM CABLE SHOULD BE USED
F
DG-0807 REV00
V295
Area E2,E3 INDIA Approved MRS 35+ COMBO DRIVE ( STD/HP ) Z1647040004 Sheet No: 28 115
Date 23.10.19
560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
CR-BRK
YSL-SSRP-BR3-REV3-0B11 BMV70(HP) A

OPT1A MDS-EM-SPV3-320120
CN2S
18.3:E / 100
1 2 304
1 CN2M
CP12 VDD CN22 2
99 CN2L 10x.25
18.3:E / 99 2 SG
U
B 300 16 V X-MOTOR B
MC CN31L HG453S-D51
W 4x4sqmm
A1 CN9A
10 PE
CR-11 [22/E7] 24G
SLIM RELAY 1 A2
301 2
10x.25
U
V Y-MOTOR
3PH, 220V CN31M HG453S-D51
W 4x4sqmm
PE
C 2 C
502 / 30.1:C
501 / 30.1:C
500 / 30.1:C
K51 10x.25
13 14 305 3
18.3:E / 100 EMG 99 / 18.3:E
/21.3:B U
x2
20 Z-MOTOR
18.3:E / 99 99 V
HG453BS-D51
DICOM CN31S x1
W 4x4sqmm
BK SSR_CN1 CR-BRK
CN9B
Z BRAKE
64
/24.3:C PE
1x16
-Q0 Q0+ 302 8
CR-BRK / 21.5:D
SSR
[19/D4] 303 10
CF111.015.D(4X2X0.14+4X0.5)
D CN3SP
D
TB1
TE1
L1 L2 L3 PE
3P,100A CN2SP U V W PE
/31.2:C BK SLIM RELAY
1x16sqmm 80A
502 501 500 CP9 BK /24.8:E BK TE1 CR-11 K50
D-AL18.5K 1x16sqmm PE
AC REACTOR
1x16aqmm K50 65 11 14 536 A1 A2
1 2 L11 L12 K14 4x16sqmm 21.2:C / 65a 97 / 18.7:E
/24.3:B
525 528 1 2 531
3 4 L21 L22 10x0.25sqmm
526 529 3 4 532
E 5 6
527
L31 L32
U8
K11
A B C D E
530 5 6 533 R0
101 / 18.6:E RLY MOD-1 48.6:D S0
W8
K50 101D T0 SJ-DN18.5/80-01 EXTERNAL ENCODER
NOTE :

F
DG-0807 REV00
Area INDIA Approved MRS BMV70 HP WITH MDS 320120 COMBI Z1647040004 Sheet No: 29 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CR-BRK
A YSL-SSRP-BR3-REV3-0B11 BMV70 A
OPTICAL CABLE FROM CNC/ OPT OPT1A MDS-EM-SPV3-200120(STD)

CN2S
18.3:E / 100
1 2 304
1 CN2M
CP12 VDD CN22
99 CN2L CF211.036
18.3:E / 99 2 SG
U
B X-MOTOR
B
300 16 V
MC CN31L HG453S-D51
W 4x4sqmm
A1 CN9A
10 PE
CR-11 [22/E7] 24G
SLIM RELAY 1 A2
301 2
10x.25
U
V Y-MOTOR
3PH, 220V CN31M HG453S-D51
W 4x4sqmm
PE
C 2
C
502 / 29.1:C
501 / 29.1:C
500 / 29.1:C
K51 10x.25
13 14 305 3
18.3:E / 100 EMG 99 / 18.3:E
/21.3:B U
x2
20 Z-MOTOR
18.3:E / 99 99 V
HG453BS-D51
DICOM CN31S x1
W 4x4sqmm
BK SSR_CN1 CR-BRK
CN9B
Z BRAKE
64
/24.3:C PE
1x16
-Q0 Q0+ 302 8
CR-BRK / 21.5:D
SSR
[19/D4] 303 10
D CF111.015.D(4X2X0.14+4X0.5) D
CN3SP
TB1
TE1
L1 L2 L3 PE
/31.2:C BK SLIM RELAY
1x16sqmm 80A
502 501 500 CP9 BK /24.8:E BK TE1 CR-11 K50
D-AL18.5K 1x16sqmm PE
1x16aqmm K50
AC REACTOR 65 11 14 536 A1 A2
1 2 L11 L12 K14 4x6sqmm 21.2:C / 65a 97 / 18.7:E
4x16sqmm(HP) /24.3:B
525 528 1 2 531
3 4 L21 L22 10x0.25sqmm
E 526 529 3 4 532 E
5 6 L31 L32 K11
A B C D
527 530 5 6 533 U8
R0
101 / 18.6:E RLY MOD-1 48.6:D S0
W8 SJ-V15-09ZT (STD)
K50 101D T0 EXTERNAL ENCODER
SJ-D18.5/80-01(HP)
NOTE :
F
DG-0807 REV00
V295
Area E2,E3 INDIA Approved MRS BMV 70 COMBO DRIVE Z1647040004 Sheet No: 30 115
Date 23.10.19
560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Rotary switch setting - 4 Rotary switch setting - 3
A PSM SPM
A
MDS-E-CV-370 MDS- E-SP-240
CN1B CN1A /
CN1A CN1B /
TO X & Y AXIS DRIVE
K10 SPINDLE MOTOR

CN41 1x16 mm²
B IGUS CABLE B
TO PFU / RD U SJ-V18.5-04ZT
FOR DRIVE U YL V M
CP9 V 3
CN4 TE1 W
K50 BU W
16 sqmm LC1-D95 SH21 G
D-AL37 95A TE1 CN4
L11 L12 Y/G G
30 500 1 2 525 528 1 2 531 L1
526 L21 L22 529 532
30 501 3 4 3 4
L2 CN2
/35.6:D P5(+5V) wh
502 5 6 527 L31 L32 530 5 6 533 1 7
30 L3
C LG br C
(3P,100A)
/35.2:C
13 14 PE 2 8
101 / 18.6:E 101D /
MT1 gn
/24.8:E 5 2
PE
MT2 yl
6 1
SD gy
7 5
MS-01 CONTACTOR ON
SD* pk
CR11 8 6
A1 A2 536 3 RQ rd
99 / 18.3:E 3 3
D RQ* bk D
1sqmm CN23 4 4
65 / 18.6:D SS shield SS
1 10 9
TE2
CP-13 TE2 L+ 10x0.25 mm²
1 mm² L+ LAPP
L-
-W76 501 1 2
TE3 L- TO Z-AXIS DRIVE
535 L21 L21
534 L11 L11
500 3 4
TE3
E 2P, 6A PE E
/35.2:B
PE
K50 K51 PE
CR11 13 14 305
503 11 14 CR-11 A1 A2 N 100 / 18.3:E 1A
CN9 8
-TR1-220V /21.3:B CN24 6 mm²
/31.4:D /35.6:B
/17.7:D 18.3:E / 99 4A
10

F
DG-0807 REV00
Area INDIA Approved MRS BMV70 HP PSM Z1647040004 Sheet No: 31 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A X,Y AXES DRIVE-MOTOR CONNECTIONS A

SVM-X/Y
MDS-E-V2-160
SERVO DRIVE FOR X & Y AXIS L axis(X) switch setting - 0
M axis(Y) switch setting - 1
L+ TE2
L-
B FROM L11 TE3 B

TO Z-AXIS DRIVE
L12
SPM
CN1A
CN1B.. CN1A CN1B 35.5:B
36.2:B TO SP DRIVE
W5 X-AXIS
FROM Z/4TH AXIS DRIVE LAPP FD HG453S-D51
CZ2L 4x4 mm² M-X
rd UX U
U A
C V yl VX V M C
B 3
W bu WX W
C
E y/g G
D
shield
PE W6
IGUS CF211.036
CN2L
/36.3:D ENC-X
1 P5 wh 8
D D
2 LG br 5
vi
3
9 BT gy 4
7 SD bk 6
8 SD* rd 7
3 RQ gn 1
G 4 RQ* yl 2
E E
6SQ.MM GND shield 10
PE

F
DG-0807 REV00
Area INDIA Approved MRS BMV70 HP X & Y AXIS Z1647040004 Sheet No: 32 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
SVM-X/Y
MDS-E-V2-160
SERVO DRIVE FOR X & Y AXIS
Y-AXIS
W3 /37.5:B
B LAPP CABLE B
HG453S-D51
CZ2M 4x4 mm²
rd UY U M-Y
U A
V yl VY V M
B 3
W bu WY W
C
E y/g G
D
W4
LAPP CABLE
C CN2M 10x0.25 mm² C
/37.3:C ENC-Y
1 P5 wh 8/37.5:C
2 LG br 5
3
9 BT gy 4
7 SD bk 6
8 SD* rd 7
D 3 RQ gn 1 D
4 RQ* yl 2
GND shield 10
E E

F
DG-0807 REV00
Area INDIA Approved MRS BMV70 HP Y AXIS Z1647040004 Sheet No: 33 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A SVM-Y A
MDS-E-V1-160 Z AXIS DRIVE-MOTOR CONNECTIONS
L+ TE2
Rotary switch setting - 2
L-
L11 TE3 TO V/A-AXIS DRIVE

L12
B B
CN1B CN1A CN1B 38.3:B CN1A OF X & Y DRIVE
31.7:A
Z-AXIS
W7 HG453BS-D51
LAPP CABLE
CZ2L 4x4 mm² M-Z
rd UZ U
U A
V yl VZ V M
B 3
C W bu WZ W
C
C
E y/g
D
G
shield
PE W8
LAPP CABLE
CN2L 10x0.25 mm² ENC-Z
1 P5 wh 8
2 LG br 5
D G 3 D
4SQ.MM 9 BT gy 4
7 SD bk 6
PE
8 SD* rd 7
3 RQ gn 1
4 RQ* yl 2
GND shield 10
E W11 E
1A 62 /62.3:D BRK-Z
18.2:D
2x0.75
3A 302 A
CN20 +
3B 303 B -
1B
99 / 18.3:E

F
DG-0807 REV00
Area INDIA Approved MRS BMV70 HP Z AXIS Z1647040004 Sheet No: 34 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
SPM
PSM MDS- E-SP-200(STD)
A 200V AC MDS-E-CV-450 MDS- E-SP-240(HP) A
L+
L+
500 501 502 TE2 L- TE2
L-
38.a.1:C
38.a.1:C38.a.1:C L11 L11
L11 TO X & Y-AXIS DRIVE
TE3 L21 L21 TE3
L21 TE3
CP-13
500 501 502 1 sqmm
CN4 SH21
500 1 2 534 CN4 8
CN9
/31.6:E
10
B 501 3 4 535 CN1A B
2P,6A
1x16 CN1B.
/31.3:E CN1B CN1A /
32.4:B
FROM SERVO DRIVE
SPINDLE MOTOR
5 3 1 SJ-V18.5-01ZT
PE
K10 SJ-V22 01ZT(HP)
CP9 1x16 mm²
3P,125A HP U
USP U
6 4 2 PE RD
3P, 100A STD
V
VSP V M
K50 YL
C LC1D115 HP TE1 3 C
D-AL37 16 sqmm 3P 95A STD TE1 W
WSP
BU W
525 L11 L12 528 531
1 2
L1 E PE
G Y/G
526 L21 L22 529 532
3 4
L2
L31 L32 IGUS CABLE
527 530 5 6 533 L3
/31.3:C /24.8:E W2
PE PE CN2 CF111.015.D
/31.6:C
1
P5(+5V) wh 7
PE
2
LG br 8
D 6SQ.MM D
5
MT1 gn 2
K51 MT2
536 3 305 13 14 100 6 yl 1
1A
CN24 /21.3:B
7
SD gy 5
99 /18.3:E
A1
4A
SD* pk 6
CN23 8
CR-11 /18.3:E
A2 3
RQ rd 3
1sqmm
1
4
RQ* bk 4
CR-11 K50
E CR-11
E
503 11 14 A1 A2 504
-TR1-220V
/17.7:D /24.3:B
100 99 10
SS shield 9
Rotary switch SS
18.3:E 18.3:E
setting - 4
Rotary switch
setting - 3

F
DG-0807 REV00
Area INDIA Approved MRS BMV80 Z1647040004 Sheet No: 35 115

Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 /30
1 2 3 4 5 6 7 8
A
X,Y AXES DRIVE-MOTOR CONNECTIONS A
SVM-X/Y
MDS-E-V2-160W
L axis(X) switch setting - 0

L+ TE2
M axis(Y) switch setting - 1
L-
B FROM L11 TE3 B
TO Z-AXIS DRIVE
SPM L12
CN1A
CN1B..
32.2:B TO SP DRIVE
FROM Z AXIS DRIVE CN1A CN1B
C W5 X-AXIS C
IGUS HG703S-D51
CZ2L 4x4 mm² M-X
rd UX U
U A
V yl VX V M
B 3
W bu WX W
C
E y/g G
D
shield
D PE W6 D
CF211.036
CN2L 10x0.25 mm²
/32.3:D ENC-X
1 P5 wh 8
2 LG br 5
vi
3
9 BT gy 4
7 SD bk 6
E SD* rd E
G 8 7
3 RQ gn 1
6SQ.MM RQ* yl
4 2
PE GND shield 10

F
DG-0807 REV00
Area INDIA Approved MRS BMV80 X & Y AXIS Z1647040004 Sheet No: 36 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
SVM-X/Y
MDS-E-V2-160W
Y-AXIS
W3
LAPP CABLE
B CZ2M 4x4 mm² HG703S-D51 B
rd UY U M-Y
U A
V yl VY V M
B 3
W bu WY W
C
E y/g G
D
W4
LAPP CABLE
C CN2M 10x0.25 mm² C
/33.3:C ENC-Y
1 P5 wh 8
2 LG br 5
3
9 BT gy 4
7 SD bk 6
8 SD* rd 7
D 3 RQ gn 1 D
4 RQ* yl 2
GND shield 10
E E

F
DG-0807 REV00
Area INDIA Approved MRS BMV80 Y AXIS Z1647040004 Sheet No: 37 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A SVM-Z A
MDS-E-V1-160W(HP) Z AXIS DRIVE-MOTOR CONNECTIONS
L+ TE2
Rotary switch setting - 2
L-
L11 TE3 TO V/A-AXIS DRIVE

L12
B CN1A B
CN1B CN1A CN1B 34.3:B TO X,Y AXES DRIVE
Z-AXIS
W7 HG703BS-D51
LAPP CABLE
CZ2L 4x4 mm² M-Z
rd UZ U
U A
V yl VZ V M
B 3
W bu WZ W
C C C
E y/g
D
G
shield
PE W8
LAPP CABLE
CN2L 10x0.25 mm² ENC-Z
1 P5 wh 8
2 LG br 5
G 3
D D
4SQ.MM 9 BT gy 4
7 SD bk 6
PE
8 SD* rd 7
3 RQ gn 1
4 RQ* yl 2
GND shield 10
E 1A E
62
62
W13 BRK-Z
18.2:D 2x0.75
3A 302 A
CN20 +
3B 303 B -
1B 99 99 / 18.3:E

F
DG-0807 REV00
Area INDIA Approved MRS BMV80 Z AXIS Z1647040004 Sheet No: 38 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
CR-BRK
YSL-SSRP-BR3-REV3-0B11 BMV70(HP) A

OPT1A MDS-EM-SPV3-320120
CN2S
18.3:E / 100
1 2 304
1 CN2M
CP12 VDD CN22 2
99 CN2L 10x.25
18.3:E / 99 2 SG
U
B 300 16 V X-MOTOR B
MC CN31L HG453S-D51
W 4x4sqmm
A1 CN9A
10 PE
CR-11 [22/E7] 24G
A2
301 2
10x.25
U
V Y-MOTOR
3PH, 220V CN31M HG453S-D51
W 4x4sqmm
PE
C 2 C
502 / 35.1:A
501 / 35.1:A
500 / 35.1:A
K51 10x.25
13 14 305 3
18.3:E / 100 EMG 99 / 18.3:E
/21.3:B U
x2
20 Z-MOTOR
18.3:E / 99 99 V
HG453BS-D51
DICOM CN31S x1
W 4x4sqmm
BK SSR_CN1 CR-BRK
CN9B
Z BRAKE
64
/24.3:C PE
1x16
-Q0 Q0+ 302 8
CR-BRK / 21.5:D
SSR
[19/D4] 303 10
CF111.015.D(4X2X0.14+4X0.5)
D CN3SP
D
TB1
TE1
L1 L2 L3 PE
/31.2:C BK
1x16sqmm 95A
502 501 500 CP9 BK /24.8:E BK TE1 CR-11 K50
D-AL37K 1x16sqmm PE
1x16aqmm K50
AC REACTOR 503 11 14 536 A1 A2 504
1 2 L11 L12 K14 4x16sqmm 17.7:D / 503 504 / 35.2:E
/24.3:B
525 528 1 2 531
3 4 L21 L22 10x0.25sqmm
526 529 3 4 532
E 5 6
527
L31 L32
U8
K11
A B C D E
530 5 6 533 R0
101 / 18.6:E RLY MOD-1 48.6:D S0
W8
K50 101D T0 SJ-D22/80-01 EXTERNAL ENCODER
NOTE :

F
DG-0807 REV00
Area INDIA Approved MRS BMV80 HP Z1647040004 Sheet No:

38.a 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
SP-MOTOR X-MOTOR Y-MOTOR Z-MOTOR AMPLIFIER
BMV35 SJ-D7.5/100-02 HG223S-D51 HG223BS-D51 MDS-EM-SPV3-16080
SJ-DJ7.5/120-01 HG223S-D48 HG303BS-D48 MDS-EM-SPV3-10080

XTRON 544
B B
BMV45/50 STD SJ-D7.5/120-01
XTRON 755/ 955 STD MDS-EM-SPV3-10080
HG223S-D48 HG303S-D48
BMV45/50 HP SJ-D11/100-01 HG303BS-D48
XTRON 755/ 955 HP MDS-EM-SPV3-16080
BMV 51/60 STD SJ-D11/100-01

XTRON 1166/1366/1577 STD
C HG303S-D48
C
MDS-EM-SPV3-200120
HG453BS-D48
BMV 51/60 HP SJ-V15-01ZT
XTRON 1166/1366/1577 HP
XTRON 433 SJ-DJ7.5/120-01 HG123S-D48 HG223BS-D48 M-DS-EM-SPV3-10040
BMV70 STD SJ-V15-09ZT HG453S-D51 HG453S-D51 HG453BS-D51 MDS-EM-SPV3-200120

D D
MDS-E-V1-160
SJ-V18.5-04ZT MDS-E-V2-160
BMV70 HP HG453S-D51 HG453S-D51 HG453BS-D51
MDS-E-SP-240
MDS-E-CV-370
SJ-DN18.5/80-01
BMV70 HP HG453S-D51 HG453S-D51 HG453BS-D51 MDS-EM-SPV3-200120
E MDS-E-V1-160W E
BMV80 STD SJ-V15-09ZT HG703S-D51 HG703S-D51 HG70BS-D51 MDS-E-CV-450
MDS-E-V2-160W
MDS-E-SP-200
MDS-E-CV-450
MDS-E-SP-240
BMV80 HP SJ-V22-01ZT HG703S-D51 HG703S-D51 HG70BS-D51
MDS-E-V2-160W
MDS-E-V1-160W

F
DG-0807 REV00
Area INDIA Approved MRS BMV/XTRON SP, SV MOTORS Z1647040004 Sheet No: 39 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
9A
1x2.5 SERVO DRIVE 14 11 /40.7:D
-CP11 /40.7:D
MS-100 MDS-EJ-V1-40 CR-10
2 1 570 1 2 573 L1
3 PHASE
41.2:A / 500 99A
INPUT 571 100 / 18.3:E
4 3 3 4 574 L2 15 A2 A1
SUPPLY
41.2:A / 501 CN9
6 5 572 5 6 575 L3 99 / 18.3:E
41.2:B / 502 3
10A 3P CNP1
B N- B
P3 OPTICAL CABLE
P4 *4TH-AXIS FROM CNC

CN1A / OPTH1/
FROM 5TH AXIS
DRIVE
1x2.5 P+
OPT1B
2A 2P C
CP-14 CN1B / OPTICAL CABLE
D CNP2 TO COMBI DRIVE
C 576 OPT1A C
570 2 1
L11
571 2 1 577
L21
CN2
41.3:C / 577
41.3:C / 576
D SLIM RLY-1 D
U CR-10 MS-100
18.3:E / 100
11 14 70 A1 A2
99 / 18.3:E
V CNP3 CN3
/40.5:A
W 2 1 /40.3:A
17 PIN CONNECTOR
REFER SH N0-56
22 PIN CONNECTOR 2
E K22N 10x.25 E
2
4x2.5
A-MOTOR
CN2N
HG123S-D48

F
DG-0807 REV00
Area INDIA Approved MRS 4TH AXIS DRIVE Z1647040004 Sheet No: 40 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
9A
1x2.5
SERVO DRIVE 14 11 /41.7:D
-CP13 /41.8:D
2 1 570
MS-101
1 2 573 L1
MDS-EJ-V1-40 CR-12
40.2:A / 500 99B
3 PHASE 100 / 18.3:E
INPUT 4 3 571 3 4 574 15 A2 A1
40.2:B / 501 L2
SUPPLY CN9
6 5 572 5 6 575 L3
99 / 18.3:E
40.2:B / 502 3
10A 3P
CNP1
N-
B B
P3
*5TH-AXIS
P4 OPTICAL CABLE
CN1A /
FROM CNC
OPTH1/
P+
C
CN1B / OPTICAL CABLE
D CNP2 TO 4TH AXIS DRIVE
OPT CN1A
C 40.3:C / 576 576
L11
C
40.3:C / 577 577
L21
CN2
D MS-101 D
U CR-12
18.3:E / 100
11 14 70 A1 A2
99 / 18.3:E
V CNP3 CN3
/41.5:A
9A
W
2 1 /41.3:A
17 PIN CONNECTOR
REFER SH N0-56
22 PIN CONNECTOR 2
K22N 10x.25
E E
2
4x2.5
A-MOTOR
CN2N
HG142S-D48

F
DG-0807 REV00
Area INDIA Approved MRS 5TH AXIS DRIVE Z1647040004 Sheet No: 41 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
*VALID FOR ONLY NIKKEN/TSUDAKOMA/UCAM- 170/200/250DIA ROTARY TABLES
A A
/52.5:C-TSD1:30
/52.5:C-TSD1:28
/52.5:C-TSD1:32
/59.3:D-F-Y266
/18.3:E-PS1-V-
/18.3:E-CP3:2
Refer 4th axis drive page
CNP3
B B
/
/
100 X23A X23B X239 100 99 Y226 99
W15 W16
4x1 RD YE BU YE/GN 10x0.25 WH BR GN GY PK BU RD VI BK
C C
H3
22 PIN
ALLIED
CONNECTOR J K L M A B C X E W R S T P N U
MS3100E-28-11S C&C
D D
PE
A B C D 13 13 BK
x1
PX-82 P PX-83 P PX-97 SL-66
14 14 SENSOR + -
/80 /80 /80 x2
/80 /80 BR BU
/80
/81.4:D /81.4:D /81.5:D
/82.3:D /82.4:D /82.4:D
E M PRESSURE
SW
PRESSURE
SW
SOLENOID E
3~
4TH AXIS - SERVO MOTORS LIST

4TH AXIS 4TH AXIS 4TH AXIS
170DIA ROT.TABLE
CLAMPED DECLAMPED CONNECTED 4TH AXIS 4TH AXIS
200DIA ROT.TABLE SENSOR SENSOR REFERENCE CLAMP/
HG123S-D48
DECLAMP
250DIA ROT.TABLE

F
DG-0807 REV00
Area INDIA Approved MRS ROT TABLE - POWER & IO Z1647040004 Sheet No: 42 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
*VALID FOR ONLY NIKKEN/TSUDAKOMA/UCAM- 170/200/250DIA ROTARY TABLES
A A
/52.5:C-TSD1:29
/52.5:C-TSD1:27
/52.4:C-TSD1:25
/52.6:C-TSD1:37
/52.6:C-TSD1:35
/58.4:D-F-Y23B
/18.3:E-PS1-V-
/18.3:E-CP3:2
Refer 5th axis drive page
CNP3
/
B B
100 X252 X253 X254 X24E X24F 100 99 Y23B 99
-W70
/97.1:C -W71
RD YE BU YE/GN 10x0.25 WH BR GN GY PK BU BK VI BK
4x1
C -H517
C
22 PIN
ALLIED
CONNECTOR J K L M A B C E X W R S T P N U
MS3100E-28-11S C&C
D D
13
13
U V W PE
+LS -LS
BR BR 14
A B C D 14 BK x1
-PX1-82 -PX1-97 -SL65-66
-PX1-83 SENSOR + -
SENSOR SENSOR SOLENOID x2
BU BU BR BU
E M E
3~
5TH AXIS - SERVO MOTORS LIST

5TH AXIS 5TH AXIS 5TH AXIS 5TH AXIS 5TH AXIS
170DIA ROT.TABLE CLAMPED DECLAMPED CONNECTED +VE END -VE END 5TH AXIS 5TH AXIS
SENSOR SENSOR REFERENCE CLAMP/
200DIA ROT.TABLE HG123S-D48
DECLAMP
250DIA ROT.TABLE

F
DG-0807 REV00
Area INDIA Approved MRS ROT TABLE - POWER & IO Z1647040004 Sheet No: 43 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
4TH AXIS DRIVE MOTOR
CN2 H4 BUILT IN ENCODER
W17 /45.4:B W18
CONNECTOR CONNECTOR
(10*0.25sqmm) (10*0.25sqmm)
7 WH A RD 6
SD SD
8 BR D BLK 7
SD* SD*
3 GN F VI 1
C RQ
RQ
C
4 YL G BL 2
RQ* RQ* 4TH AXIS - SERVO MOTOR
1 PK J,K BR 8
P5(+5V)
P5(+5V)
GN 3
CNT
2 RD N,T WH 5
LG LG
9 GY R GY 4
BT BT
D D
PE SHIELD H SHIELD 10
SHD
17 PIN
ALLIED
CONNECTOR
MS3100E-20-29SW C&C
(FEMALE CONNC.MOUNTED ON
E MACHINE GAURD) E
ROTARY TABLE

F
DG-0807 REV00
Area INDIA Approved MRS ROT TABLE - FEEDBACK Z1647040004 Sheet No: 44 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
5TH AXIS DRIVE MOTOR
CN2 H4 BUILT IN ENCODER
W17 /44.4:B W18
CONNECTOR CONNECTOR
(10*0.25sqmm) (10*0.25sqmm)
7 WH A 6
SD WH SD
SD* 8 BR D BR 7
SD*
RQ 3 GN F GN 1
C RQ C
4 YL G 2
RQ* YL RQ* 5TH AXIS - SERVO MOTOR
1 RD J,K 8
P5(+5V) RD
P5(+5V)
3
CNT
LG 2 BL N,T BL 5
LG
9 BLK R BLK 4
BT BT
D PE SHIELD H[SHIELD] 10 D
SHIELD SHD
17 PIN
ALLIED
CONNECTOR
MS3100E-20-29SW C&C
(FEMALE CONNC.MOUNTED ON
MACHINE GAURD)
E E
ROTARY TABLE

F
DG-0807 REV00
Area INDIA Approved MRS ROT TABLE - FEEDBACK Z1647040004 Sheet No: 45 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
MOBILE MANUAL PULSE GENERATOR W08
SELECTED /47.6:B
4T /112.6:C
X100 Z
X10 Y 12x1
X 1
X1 /18.3:E
2
/18.3:E
3 X6
5B 5A /21.2:C
B 3 X7 B
1B 1A /21.4:D
5 X6
2B 2A /47.7:B
BIT-2-F BIT-1A BIT-4-B BIT-2-F BIT-1-A
6
X6
HA1 HB1 +5V 0V L- COM X1 X10 X100 X Y Z 4 L+ /
1B 1A
ELECTRICAL
CABINET
WH/ RD/ WH/ GY/
W09 WH BR RD BL GN BL PK GN GY BL VI YE YE PK
C 20x0.25sqmm C
H22 1 2 3 4
SCREW CONNECTOR
A B +5V 0V 99 100 X209 X208 X207 X206 X205 X204 X203 Y216 99 100 90 94 87 100
Y202
D D
MACHINE OPERATOR PANEL
EDIT EMERGENCY
1 2 4 5 6 7 8 9 10 3 11
4 14 10 1 1 2 3 4 5 6 7 8 9 10
MPG FRC3 MPG SELECTED LED FRC4
MPG 5TH AXIS SELECT
GUN COOLANT SS
M/C LAMP SS CONTROL ON
CONTROL ON PB
CONTOL ON PB
B SELECTION
X SELECTION
Y SELECTION
Z SELECTION
E CYCLE STOP CYCLE START E
EMG PB
EMG PB
INC-100
INC-10
INC-1
24V
24V
24V
0V
0V
PENDENT

F
DG-0807 REV00
Area INDIA Approved MRS MOP:FRC3 & FRC4 CONNECTORS Z1647040004 Sheet No: 46 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/46.6:B
/112.6:C
12x1
1
/18.3:E
X100 4T
X10 Z 5T
Y 2
X1
X SELECTED /18.3:E
3 X6
B 5B 5A /112.7:B B
3
X7
1B 1A /112.7:B
5
X6
2B 2A /46.7:B
6
X6
A B +5V 0V A-NC B-NC L- ICOM I21 I22 I23 I11 I12 I13 I14 L31 /30
1B 1A
ELECTRICAL
CABINET
C W09 OR PK RD
GY/
BK
OR/
WH
BR/
WH
RD/
WH
RD/
BK
LIGHT
GN BL PL GY
BL/
WH
C
BR
20x0.25sqmm
H22 1 2 3 4
SCREW CONNECTOR
19.4:C 19.4:C
A B 0V 99 100 X209 X208 N/C X206 X205 X204 N/C Y216 99 100 89 94 87 100
+V
65A 65B
14
SE07
D /19.4:C 13 D
/112.7:D
MACHINE LAMP
SELECTOR SWITCH MACHINE OPERATOR PANEL
EDIT EMERGENCY
1 2 4 5 6 7 8 9 10 3 11
4 14 10 1 1 2 3 4 5 6 7 8 9 10
X10
MPG FRC3 FRC4

X1
MPG SELECTED LED
GUN COOLANT SS
Z
CONTROL ON PB
CONTOL ON PB
INC AXIS SELECTION
E E
24V
0V
CYCLE STOP CYCLE START
EMG PB
EMG PB
24V
24V
0V
PENDENT

F
DG-0807 REV00
Area INDIA Approved MRS MOP:FRC3 & FRC4 CONNECTORS Z1647040004 Sheet No: 47 115
Date 560 022 Date 12.15.2021 FUTURE MAKE
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
CONNECTED IN FRC3
-MACHINE OPERATOR PANEL
GUN COOLANT ON/OFF

MPG 4TH AXIS SELECT
MPG X AXIS SELECT

MPG Y AXIS SELECT
MPG Z AXIS SELECT
MODE SELECTION 4
MODE SELECTION 8
MODE SELECTION 2
MODE SELECTION 1
AXIS SELECTION4
AXIS SELECTION2
AXIS SELECTION1
MAG.ROTATE PB
M06 COMPLETE
MPG INC-100
MPG INC-10
MPG INC-1
B B
RAPID 1
RAPID2
0V16
0V8
0V4
0V2
0V1
99 / 18.3:E
100 / 18.3:E
1 2 3 4
C C
DICOM
DICOM
X203
X216
X20E
X20D
X20C
X20A
X20B
X200
X201
X202
X204
X205
X206
X207
X208
X209
X210
X211
X212
X213
X214
X215
X217
X20F
CJ37 B1 B24 B22 B20 B18 B16 B14 B12
B10
B8 B6 B4 B2
A1 B25 B23 B21 B19 B17 B15 B13 B11 B9 B7 B5 B3
D D
-W22
50 PIN
FLAT RIBBON CABLE
E CJ37 B1 B24 B22 B20 B18 B16 B14 B12

B10
B8 B6 B4 B2 E
A1 B25 B23 B21 B19 B17 B15 B13 B11 B9 B7 B5 B3

F
DG-0807 REV00
Area INDIA Approved MRS MOP:-INPUTS CJ37 Z1647040004 Sheet No: 48 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
AXIS RAPID
FEEED OFF
SPI 100%
FEED ON
SPI DEC
SPI OFF
SPI INC
SPI ON
SPARE
SPARE
B B
SPARE
AXIS+
AXIS-
DRN
MLK
SRN
/ 99
FROM CPD1
/ 100
x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2
C Y202 C
Y207
Y20D
Y20C
Y20A
Y20B
Y20E
Y200
Y201
Y203
Y204
Y205
Y206
Y208
Y209
Y20F
24V
24V
24V
24V
B19 B17 B15 B13 B11 B9 B7 B5 B3 B1
CJ38 B20 B18 B16 B14 B12 B10 B8 B6 B4 B2
D D
-W22
50 PIN
FLAT RIBBON CABLE
CJ38 B19 B17 B15 B13 B11 B9 B7 B5 B3 B1

E E
B20 B18 B16 B14 B12 B10 B8 B6 B4 B2
-OPERATOR PANEL IO MODULE

F
DG-0807 REV00
Area INDIA Approved MRS MOP:CJ38-OUTPUTS Z1647040004 Sheet No: 49 115

Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
COOLANT OFF
COOLANT ON
CONTROL ON
CYCLE START
CYCLE STOP
AXIS RAPID
EDIT KEY
FEED ON
FEED OF
SPI 100%
SPI OFF
SPI ON
RESET
SPI>>
JOG+
DNC
BDT
DRN
JOG-
SPI<<
SRN
OPT
SBK
MLK
99 / 18.3:E
100 / 18.3:E
C C
DICOM
DICOM
X21B
X22F
X21D
X22D
X21C
X22C
X21A
X22A
X22B
X21E
X22E
X218
X219
X220
X221
X222
X223
X224
X225
X226
X227
X228
X229
X21F
CJ37 B1 A24 A22 A20 A18 A16 A14 A12 A10 A8 A6 A4 A2
D D
A1 A25 A23 A21 A19 A17 A15 A13 A11 A9 A7 A5 A3
E E
CJ37 B1 A24 A22 A20 A18 A16 A14 A12 A10 A8 A6 A4 A2
A1 A25 A23 A21 A19 A17 A15 A13 A11 A9 A7 A5 A3

F
DG-0807 REV00
Area INDIA Approved MRS MOP:-INPUTS CJ37 Z1647040004 Sheet No: 50 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
MAGZINE SELECT
MACHINE ROTATE
OPTIONAL STOP
AXIS REFRANCE
M06 COMPLETE
PROGRAM END
SINGLE BLOCK
BLOCK DELETE
COOLANT OFF
FAULT ACTIVE
CONTROL ON
COOLANT ON
CYCLE START
CYCLE STOP
B B
RESET
DNC
/ 99
/ 100
C C
Y212
Y217
Y21D
Y21C
Y21A
Y21B
Y21E
Y210
Y211
Y213
Y214
Y215
Y216
Y218
Y219
Y21F
24V
24V
0V
0V
A19 A17 A15 A13 A11 A9 A7 A5 A3 A1
CJ38 A20 A18 A16 A14 A12 A10 A8 A6 A4 A2
D D
-W22
50 PIN
FLAT RIBBON CABLE
E A19 A17 A15 A13 A11 A9 A7 A5 A3 A1 E

CJ38 A20 A18 A16 A14 A12 A10 A8 A6 A4 A2

F
DG-0807 REV00
Area INDIA Approved MRS MOP:CJ38-OUTPUTS Z1647040004 Sheet No: 51 115

Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
DG-0807 REV00
F
E
B
C
A
Area
Date
Name
Advice No
1
1
1x0.5
BU
Alterations
TSD1
99
1
99
2
18.3:E
X25F
3
HYDRAULIC TEMP PXY -S66:BK 92.8:C / X25F
2
2
X247
4
/ X247
HYDRAULIC OIL LEVEL -S512:BK 92.2:C / X25E X25E 5
X246
6
FIX HYD OIL LEVEL LOW -H11:4 69.a.3:A / X246

X25D
7
ATC MOTOR THERMAL -4 67.2:B / X25D

X245
8
FIX HYD OIL TEMP -H13:16 79.8:B / X245

X25C
9
MAG. MOTOR THERMAL -3 67.2:B / X25C

X244
10
MAG POT DOWN LS/MAG PARK POS(T12) -4 63.2:B / X244

X25B
11
-30B 16.a.4:C / X25B

SCALE AIR PRESSURE LOW/NO TOOL PRESENT SENSOR
INDIA
X243
3
3
12
MAG POT UP LS/MAG AT SPINDLE(T12) -3 63.2:B / X243
560 022
X25A
13
SAFETY CURTAIN INTERRUPTED/MAG MOT ON -K3:54 12.5:D / X25A
BANGALORE
X242
14
ATC CLAMP PXY -6 63.3:B / X242

X259
15
COOLANT LEVEL HIGH / X259

X241
16
ATC UNCLAMP PXY -7 63.4:B / X241

X258
17
CTT LEVEL LOW -H21:1 74.2:B / X258

/ FROM IO CARD- CJ39
X240
18
ATC INITIAL POSITION -8 63.4:B / X240
Date
X257
19
-S57:14 92.3:C / X257
Drawn
HYDRAULIC MAIN PRESS.SW
Checked
X23F
M/c Type
Approved
20
MAG HOME PXY -9 63.4:B / X23F
4
4
X256
21
PBF PAPER N.P -H19:15 74.8:B / X256

X23E
22
MAG COUNT2 PXY -10 63.5:B / X23E
MRS
X255
MB/NN
23
MACHINE DOOR CLOSE LS -LS-255:13 77.4:B / X255
RESHMI
X23D
24
MAG COUNT1 PXY/MAG IN POS(T12) -5 63.3:B / X23D
12.15.2021
BMV/XTRON
X254
25
5TH AXIS DE CLAMPED SENSOR -H517:E 43.4:B / X254

X23C
CJ39
26
EMG STOP PB -X7:2:2A 21.2:B / X23C

X253
TSD1 LAYOUT
27
5TH AXIS CLAMPED SENSOR -H517:C 43.4:B / X253

X23B
28
4TH AXIS UNCLAMP -H3:C 42.4:B / X23B

X252
29
5
5
5TH AXIS CONNECTED -H517:B 43.4:B / X252

X23A
30
DESCRIPTION
4TH AXIS CLAMP -H3:B 42.4:B / X23A
X251
31
PROBE BATTERY LOW 78.2:C / X251

X239
32
4TH AXIS CONN I/P -H3:E 42.5:B / X239

X250
33
PROBE ERROR 78.3:C / X250

X238
34
-H17:10 76.5:B / X238
TSD1 INPUT DIAGRAM

CHILLER UNIT FAULTY
X24F
35
5TH AXIS -VE END LS/PBF CLOGGED -H517:W 43.5:B / X24F

X237
36
CABINET OVER HEAT -X8:1:1A 10.7:E / X237

X24E
37
5TH AXIS +VE END LS -H517:X 43.5:B / X24E
6
6
X236
38
TOOL CLAMP PXY -H5:1 69.1:B / X236

X24D
39
COOLANT LEVEL LOW -H8:21 73.4:B / X24D

X235
40
TOOL DECLAMP PXY -H5:2 69.2:B / X235

X24C
41
CTT FLOW SWITCH -H21:4 74.3:B / X24C

X234
42
TOOL DECLAMP PB -H5:3 69.3:B / X234

X24B
43
CTT LEVEL HIGH -H19:12 74.6:B / X24B

X233
44
AIRPR SW 14 70.7:B / X233

X24A
45
CHIP CONVEYOR OVERLOAD LS -H8:18 73.2:B / X24A

X232
DWG NO.
46
LUB PRSW 19 62.3:B / X232

7
7
X249
47
CHIP CONVEYOR REVERSE SS -H8:20 73.4:B / X249

Z1647040004
X231
48
LUB FLOAT SW 20 62.4:B / X231

X248
49
CHIP CONVEYOR FORWARD SS -H8:19 73.3:B / X248

X230
50
MPCB TRIPPED -Q12:13 20.6:A / X230

SHEET NO
Sheet No: 52
8
8
115
F
E
B
C
A
D
DG-0807 REV00
F
E
B
C
A
Area
Date
Name
Advice No
1
1
Alterations
2
2
OUT PUT
TSD2
Y220
/ Y220
B20
Y221
LUB MOTOR ON -K1:A1 60.2:B / Y221
B19
Y222
COOLANT MTR ON -K2:A1 60.3:B / Y222
B18
Y223
-K5:+ 68.3:C / Y223
B17
ATC MOTOR ON
Y224
-RELAY MOD-2-K224:1 58.3:B / Y224
B16
TOOL DECLAMP SOL
INDIA
3
3
Y225
-RELAY MOD-3-K225:1 59.6:B / Y225
560 022
SPINDLE TAPER CLEAN SOL.
B15
Y226
4TH AXIS CLAMP -RELAY MOD-3-K226:1 59.3:B / Y226
B14
BANGALORE
Y227
FLUSH COOLANT ON -K15:A1 60.6:B / Y227
B13
Y228
-RELAY MOD-1-K228:1 57.4:B / Y228
B12
MAG MOTOR CW
Y229
-RELAY MOD-1-K229:1 57.5:B / Y229
B11
MAG MOTOR CCW

Y22A
MAG SLIDE FWD/POT UP -RELAY MOD-2-K22A:1 58.5:B / Y22A
B10
Y22B
MAG SLIDE REV/POT DOWN -RELAY MOD-2-K22B:1 58.6:B / Y22B
B09
Date
Y22C
-H18:1 84.3:B / Y22C
B08
Drawn
GYRIATION RED
Checked
Y22D
M/c Type
Approved
GYRIATION AMBER -H18:2 84.4:B / Y22D
B07
4
4
Y22E
GYRIATION GREEN -H18:3 84.5:B / Y22E
B06
Y22F
TOOL DECLAMP LED -H5:4 69.3:B / Y22F
MRS
B05
24V
MB/NN
RESHMI
B04
24V
B03
12.15.2021
BMV/XTRON
24V
B02
24V
B01
CJ40
TSD2 LAYOUT
5
5
DESCRIPTION
Y230
AIR NOZZLE -RELAY MOD-3-K230:1 59.4:B / Y230
A20
Y231
A19
CHIP CONVEYOR CW +DRUM ON -K11:11 61.4:B / Y231

Y232
CHIP CONVEYOR CCW -K10:11 61.5:B / Y232
A18
Y233
TSD2 OUT PUT DIAGRAM

-K16:A1 61.6:B / Y233
OIL SKIMMER MOTOR
A17
Y234
CTT MOTOR -K6:A1 60.6:B / Y234
A16
Y235
-K7:A1 60.7:B / Y235
A15
COOLANT DUMP MOTOR
6
Y236
6
RING/GUN COOLANT SOL -RELAY MOD-3-K236:1 59.5:B / Y236

A14
Y237
-K17:A1 61.2:B / Y237
A13
HYDRAULIC MOTOR Y238

SPINDLE HIGH SPEED ON / Y238
A12
Y239
SPINDLE LOW SPEED ON / Y239
A11
Y23A
PBF MTR -K20:A1 61.3:B / Y23A
A10
Y23B
-RELAY MOD-2-K23B:1 58.4:B / Y23B
A09
5TH AXIS CLP/UNCLAMP SOL Y23C

PROBE START / Y23C
A08
Y23D
Pragati : MAGAZINE BRAKE COIL -12 67.5:B / Y23D
A07
Y23E
DWG NO.
A06
ATC BRAKE COIL -K23E:+ 13.3:D / Y23E

7
7
Y23F
AIR CURTAIN SOLENOID -RELAY MOD-6-K23F:1 87.5:B / Y23F
A05
Z1647040004
24V
A04
24V
-CP3:2 18.3:E / 100
A03
0V
A02
0V
-PS1-V- 18.3:E / 99
A01
99
SHEET NO
Sheet No: 53
8
8
115
F
E
B
C
A
D
DG-0807 REV00
F
E
B
C
A
Area
Date
Name
Advice No
1
1
Alterations
2
2
OUT PUT
TSD4
Y260
103.6:B/
Y261
B20
103.6:B/
B19
Y262
103.7:B/
B18
Y263
86.5:B / APC DOOR OPEN SOL
B17
Y264
INDIA
86.5:B / APC DOOR CLOSE SOL
3
3
B16
560 022
Y265
87.3:B / PALLET PAD CLEAN SOL
B15
Y266
87.4:B / PALLET CLAMP SOL
BANGALORE
B14
Y267
87.5:B / PALLET A LOCK SOL
B13
Y268
85.3:B / PALLET A LOCK SOL
B12
Y269
85.4:B / PALLET B LOCK SOL
B11
Y26A
85.5:B / PALLET A UNLOCK SOL
B10
Y26B
85.5:B / PALLET B UNLOCK SOL
Date
B09
Drawn
Y26C
86.3:B / PALLET A IN STATION
/ FROM RIO CARD- CJ32
Checked
M/c Type
B08
Approved
Y22D
4
4
86.4:B / PALLET B IN STATION

B07
Y26E
88.1:B / PALLET CHANGE ENABLE
B06
Y26F
MRS
/ VORTEX DRYER ON
B05
MB/NN
RESHMI
B04
12.15.2021
BMV/XTRON
B03
B02
B01
CJ32
TSD4 LAYOUT
5
5
DESCRIPTION
93.3:B / FIXTURE 1 CLP SOLENOID / INDEX TABLE FWD MOTOR Y270
A20
93.4:B / FIXTURE 1 UNCLP SOLENOID / INDEX TABLE REV MOTOR Y271

A19
16.5:D / FIXTURE 2 CLP SOLENOID / INDEX TABLE SSR Y272

A18
TSD4 OUT PUT DIAGRAM

93.5:B / FIXTURE 2 UNCLP SOLENOID Y273
A17
61.8:B / HYDRAULIC MOTOR FOR FIXTURE Y274

A16
Y275
A15
95.3:B / FIXTURE 3 UNCLP SOLENOID / TAIL STOCK REV

6
6
95.4:B / FIXTURE 4 CLP SOLENOID / AIR SEAT CHECK-1 Sol On Y276

A14
95.5:B / FIXTURE 4 UNCLP SOLENOID / AIR SEAT CHECK-2 Sol On Y277

A13
83.3:B / FIXTURE 1 CLP LED Y278

A12
83.5:B / FIXTURE 2 CLP LED Y279

A11
83.6:B / FIXTURE 3 CLP LED Y27A

A10
Y27B
A09
83.7:B / FIXTURE 4 CLP LED

94.3:B / AUTO DOOR CLOSE SOLENOID Y27C
A08
94.3:B / AUTO DOOR OPEN SOLENOID Y27D

DWG NO.
A07
Y27E
7
7
96.3:B / MAGAZINE DOOR CLOSE SOLENOID

A06
Y27F
96.4:B / MAGAZINE DOOR OPEN SOLENOID
Z1647040004
A05
A04
A03
0V
A02
0V
18.3:E / 99
A01
99
SHEET NO
Sheet No: 54
8
8
115
F
E
B
C
A
D
DG-0807 REV00
F
E
B
C
A
Area
Date
Name
Advice No
1
1
Alterations
TSD3
2
2
X260
89.8:B -H25:8 PALLET AIR PRESS.SW
B20
PALLET CHANGE ENABLE.PB X261

88.2:B -H25:9
B19
X262
88.3:B -H25:10 PALLET FROM MACHINE.SSW
B18
X263
88.3:B -H25:11 PALLET TO MACHINE.SSW
B17
X264
88.4:B -H25:12 DOOR OPEN.SSW
B16
INDIA
3
3
X265
88.5:B -H25:13 DOOR CLOSE.SSW
560 022
B15
X266
B14
BANGALORE
X267
B13
X268
90.6:B -H25:26 PALLET A ON STAND.LSW
B12
X269
90.7:B -H25:27 PALLET B ON STAND.LSW
B11
APC HYDRAULIC OIL LEVEL LOW X26A

B10
X26B
90.7:B -H25:25 APC BELT BROKEN.SENS
B09
Date
X26C
Drawn
B08
Checked
X26D
M/c Type
Approved
B07
4
4
X26E
90.2:B -H25:14 PALLET A SELECT - PULLERPIN.RSW
B06
X26F
90.2:B -H25:15 PALLET B SELECT - PULLERPIN.RSW
MRS
B05
MB/NN
RESHMI
B04
12.15.2021
B03
99
BMV/XTRON
B02
B01
CJ31
TSD3 LAYOUT
5
5
DESCRIPTION
X270
90.3:B -H25:16 QUICK CHANGE COUPLER 1
A20
X271
A19
X272
TSD3 INPUT DIAGRAM

A18
90.5:B -H25:19 QUICK CHANGE COUPLER 4 X273

A17
X274
91.5:B -S524:BK DOOR OPEN.RSW
A16
X275
91.6:B -S525:BK DOOR CLOSE.RSW
A15
X276
6
6
PALLET CLAMP.LSW
A14
91.2:B -S526:13
X277
A13
91.3:B -S527:13 PALLET UNCLAMP.LSW

X278
A12
X279
A11
X27A
A10
X27B
A09
X27C
83.3:B -S530:3 FIXTURE-1 PUSH BUTTON
A08
83.4:B -S531:3 X27D

FIXTURE-2 PUSH BUTTON
A07
X27E
DWG NO.
79.3:B -PX-534:13
A06
FIXTURE-1 PRESS SW
7
7
79.3:B -PX-535:13 X27F

FIXTURE-2 PRESS SW
A05
Z1647040004
A04
18.3:E
A03
99
A02
A01
SHEET NO
Sheet No: 55
8
8
115
F
E
B
C
A
D
DG-0807 REV00
F
E
B
C
A
Area
Date
Name
Advice No
1
1
Alterations
TSD5
2
2
INDEX TABLE ENCODER BIT-1 X280

B20
/INDEX TABLE ENCODER BIT-2 X281 B19

FIXTURE 3 CLP/UNCLP PB /INDEX TABLE ENCODER BIT-4 83.5:B X282
B18
FIXTURE 4 CLP/UNCLP PB /INDEX TABLE ENCODER BIT-8 83.6:B X283

B17
/INDEX TABLE ENCODER BIT-16 X284

B16
INDEX TABLE STROBE X285

B15
80.3:B X286
FIXTURE 3 PRESS.SW /INDEX TABLE PARITY
B14
INDIA
FIXTURE 4 PRESS.SW /INDEX TABLE THERMAL SW X287
3
3
80.4:B
B13
560 022
INDEX TABLE CLAMP X288
B12
X289
BANGALORE
AUTO DOOR : LH DOOR CLOSED.RSW 98.3:B
B11
98.3:B X28A
AUTO DOOR : RH DOOR CLOSED.RSW
B10
AUTO DOOR : LH DOOR OPENED.RSW 98.4:B X28B

B09
98.4:B X28C
/ FROM RIO CARD- CJ34
B08
AUTO DOOR : RH DOOR OPENED.RSW

AUTO DOOR OPEN.SSW 98.1:B X28D
B07
X28E
Date
AUTO DOOR CLOSE.SSW 98.2:B
B06
Drawn
X28F
Checked
DUAL CYC START : LH CYC START 99.2:B
M/c Type
Approved
B05
4
4
B04
B03
99
MRS
MB/NN
B02
RESHMI
B01
12.15.2021
BMV/XTRON
CJ33
TSD5 LAYOUT
5
5
99.3:B X290
DUAL CYC START : RH CYC START
DESCRIPTION
A20
97.6:C X291
TBS ON
A19
AIR SEAT CHECK-1 OK 97.2:B X292

A18
97.2:B X293
AIR SEAT CHECK-2 OK
A17
X294
TSD5 INPUTDIAGRAM
TAIL STOCK PR SW 81.6:B
A16
MAG. DOOR CLOSE RSW 100.3:B X295

A15
MAG. DOOR OPEN RSW 100.2:B X296

A14
X297
A13
6
6
A12
A11
A10
A09
A08
A07
A06
A05
DWG NO.
A04
7
7
18.3:E
99
Z1647040004
A02
A03 A01
SHEET NO
Sheet No: 56
8
8
115
F
E
B
C
A
D
1 2 3 4 5 6 7 8
A A
/58.6:B-RELAY MOD-2:-8
/53.3:C-TSD2:B12
/13.3:D-K23E:+
/18.6:E-K51:T1
/18.7:E-PS2-V-
/53.3:CB11
58.6:B
BU
1x0.5
B B
97 101
Y228 Y229 Y23E
-8 -7 +6 +5
1 1 1 1
K228 K229 K23E
2 2 2 2
RELAY MODULE-1
C 3100071850 YSL-SSRPF51-004-CN-8 C
11 21 31 41
K228 K229 K23E
14 24 34 44
COMM
BU
1x0.5
101D
24.4:E
ATC-B
D 25.3:E D
26.4:E
27.3:E
CR-Y228 CR-Y229
5A / RLY MOD-1
TB(X8) 28.4:E
5B
29.3:E
30.3:E
38.a.3:E
60.4:B/
60.5:B/
/
E MAGAZINE MOTOR MAGAZINE MOTOR DETA ATC BRAKE
E
CW CCW

F
DG-0807 REV00
Area INDIA Approved MRS RELAY MODULE-1 Z1647040004 Sheet No: 57 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/53.7:C-TSD2:A09
/53.3:C-TSD2:B16
/53.4:C-TSD2:B10
/53.4:CB09
57.6:B
57.7:B
59.6:B
59.6:B
BU
1x0.5
B B
97 101
Y224 Y23B Y22A Y22B
-8 -7 +6 +5
1 1 1 1
K224 K23B K22A K22B
2 2 2 2
C RELAY MODULE-2 C
11 21 31 41
K224 K23B K22A K22B
14 24 34 44
COMM
BU
1x0.5
CR-Y224 CR-Y23B CR-Y22A CR-Y22B 101

D D
F-Y22A F-Y22B
F-Y224 F-Y23B
/59.6:D
SOL-Y22A SOL-Y22B
SOL-Y224 SOL-Y23B
69.5:B/
70.4:B/
70.5:B/
/
43.6:B
82.7:B
E TOOL DECLAMP 5TH AXIS CLAMP

E
MAGAZINE SLIDE MAGAZINE SLIDE
SOL. /UNCLAMP FORWARD / REVERSE /
POCKET UP POT DOWN

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/53.3:C-TSD2:B14
/53.5:CA20
/53.6:CA14
/53.3:CB15
58.6:B
58.7:B
85.6:B
85.6:B
BU
1x0.5
B B
Y225 97 101
Y226 Y230 Y236
-8 -7 +6 +5
1 1 1 1
K226 K230 K236 K225
2 2 2 2
C RELAY MODULE-3 C
11 21 31 41
K226 K230 K236 K225
14 24 34 44
COMM
BU
1x0.5
CR-Y226 CR-Y230 CR-Y236 CR-Y225 101

D D
F-Y266 F-Y230 F-Y236 F-Y225
/87.4:D /85.6:E
SOL-Y226 SOL-Y236 SOL-Y225
SOL-Y230
42.7:B/
70.7:B/
70.3:B/
58.7:D/
73.6:B
75.4:A
E TO 22PIN AIR COOLANT SPINDLE E
ALLIED CONNECTOR NOZZLE VALVE TAPER
(ROTARY TABLE) CLEAN

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/57.4:D-RELAY MOD-1-K228:24
/57.5:D-RELAY MOD-1-K229:34
/53.6:C-TSD2:A15
/53.3:C-TSD2:B18
/53.6:CA16
/53.3:CB19
/53.3:CB13
/18.7:E
B B
/
97 Y221 Y222 CR-223 CR-Y228 CR-Y228 Y227 Y234 Y235
C C
BU
1x0.5
11 11
K4 K3
/12.6:C 12 /12.5:C 12
/66.6:D /60.4:D
/66.3:D /66.6:D
/12.7:C /66.3:D
/60.5:D /12.7:C
K228 K229
D D
A1 A1 A1 A1 A1 A1 A1 A1
K1 K2 K5 K3 K4 K15 K6 K7
TY:BL(9A) A2 TY:BL(9A) A2 UNISON A2 TY:BD(9A) A2 TY:BD(9A) A2 TY:BL(9A) A2 TY:BL(9A) A2 TY:BL(9A) A2
SSR
97 /61.1:E
LUBRICATION COOLANT ATC MAG.MOTOR MAG.MOTOR FLUSH COOLANT COOLANT COOLANT
E MOTOR MOTOR MOTOR FWD REV ON THRUGH DUMP E
TOOL
/66.6:D /66.6:D
1 2 /12.2:C 1 2 /12.3:C 1 2 /14.4:C 1 2 /13.4:C 1 2 /13.6:C
+ - /13.3:C 1 2 /12.5:C 1 2 /12.6:C
3 4 /12.2:C 3 4 /12.3:C 3 4 /14.5:C 3 4 /13.5:C 3 4 /13.7:C
3 4 /12.5:C 3 4 /12.6:C
5 6 /12.2:C 5 6 /12.4:C + - /68.3:C 5 6 /14.5:C 5 6 /13.5:C 5 6 /13.7:C
5 6 /12.5:C 5 6 /12.6:C
11 12 /60.5:C 11 12 /60.4:C
1 2 /66.3:D 1 2 /66.3:D
3 4 /66.3:D 3 4 /66.3:D
5 6 /66.3:D 5 6 /66.4:D
13 14 /12.7:C 13 14 /12.7:C
53 54 /12.5:C 53 54 /12.6:C

F
DG-0807 REV00
Area INDIA Approved MRS POWER CONTACTORS - 1 Z1647040004 Sheet No: 60 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/53.6:C-TSD2:A13
/53.5:C-TSD2:A19
/53.6:C-TSD2:A17
/93.3:E-F-Y270
/93.4:E-F-Y271
/53.6:CA10
/53.6:CA18
/54.6:CA16
B B
Y237 Y23A Y231 Y232 Y233 CR-Y270 CR-Y271 Y274
C BU C
1x0.5
11 11
11
11 K13 K12
K11 K10 /16.5:C 12 /16.4:C 12
12 /31.7:B 12
/14.3:C /61.7:D /61.6:D
/61.5:D /35.7:C
TY:BL /35
/14.2:C
K231 /61.4:D
K270 K271
K232
D K231
D
A1 A1 A1 A1 A1 A1 A1 A1 A1
K17 K20 K10 K18 K11 K16 K12 K13 1K17
TY:BL(9A) A2 TY:BL(9A) A2 TY:BL(9A) A2 TY:BL(9A) A2 TY:BL(9A) A2 TY:BL(9A) A2 TY:BD(9A) A2 TY:BD(9A) A2 TY:BL(9A) A2
60.7:E 97 97 /
HYDRAULIC PBF CHIP DRUM CHIP OIL INDEX MOTOR INDEX MOTOR HYD MOT FOR
E MOTOR MOTOR CONVEYOR BACK WASH CONVEYOR SKIMMER FWD REV FIXTURE E
FWD REV
1 2 /15.2:C 1 2 /15.4:C 1 2 /14.2:C 1 2 /16.3:C 1 2 /14.3:C 1 2 /14.6:C 1 2 /16.4:C 1 2 /16.5:C 1 2 /16.6:C
3 4 /15.2:C 3 4 /15.5:C 3 4 /14.2:C 3 4 /16.3:C 3 4 /14.3:C 3 4 /14.7:C 3 4 /16.4:C 3 4 /16.5:C 3 4 /16.6:C
5 6 /15.3:C 5 6 /15.5:C 5 6 /14.3:C 5 6 /16.3:C 5 6 /14.4:C 5 6 /14.7:C 5 6 /16.4:C 5 6 /16.5:C 5 6 /16.6:C
11 12 /61.5:C 11 12 /61.4:C 11 12 /61.7:C 11 12 /61.6:C

F
DG-0807 REV00
Area INDIA Approved MRS POWER CONTACTORS - 2 Z1647040004 Sheet No: 61 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/52.7:C-TSD1:46
/52.7:C-TSD1:48
/18.6:E-K51:T1
/ 9.3:E
/ 9.3:E
/ 9.3:E
PE
B B
U1 V1 W1 PE X232 101 X231

W1 REFER IO CONNECTION:ON CENLUB LUBRICATION UNIT
/ 9.2:E
/ 9.2:E
/
/62.5:C
/70.1:B
/71.1:B W1
/75.1:C /62.2:C PE
25x1 15 16 17 18 19 21 20 101 /70.1:B
/71.1:B U1 40 X232 101 X231
/75.1:C
C FESTO 25x1 15 25 18 19 21 20 C
15 16 17 18 19 21 20 101
22
FESTO 15 19
26 18 21 20 22
U1 V1 W1 PE X232 101 X231 101
1 2 3 4 5
W10
RD BU YE GN/YE RD BK RD BK 6x1
W10 W11 W12
4x1 2x1 2x1 PE
U1 40 GN/YE X232 101 X231 100
D D
13 13
-S72 P -S74 2 3 PE 8 9 11 12
U1 V1 W1 PRESSURE 14 FLOAT 14
SWITCH SWITCH 13 13
M1 2 3
S72 P S71
PRESSURE 14 FLOAT 14
SWITCH SWITCH
3Ph,415V,50Hz M1
0.12KW,0.6A
LUBRICATION MOTOR 1Ph,220V,50Hz
*CENLUB LUBRICATION UNIT 0.95kW,0.96A
E LUBRICATION LUBRICATION 24V LUBRICATION 24V LUBRICATION MOTOR E
MOTOR PRESSURE FLOAT *SKF LUBRICATION UNIT
SWITCH SWITCH
LUBRICATION LUBRICATION 24V LUBRICATION 24V
MOTOR PRESSURE FLOAT
SWITCH SWITCH

F
DG-0807 REV00
Area INDIA Approved MRS LUBRICATION UNIT(FESTO) Z1647040004 Sheet No: 62 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
*VALID ONLY FOR DETA ATC
A A
/52.4:C-TSD1:24
/52.3:C-TSD1:12
/52.3:C-TSD1:10
/52.3:C-TSD1:14
/52.3:C-TSD1:16
/52.4:C-TSD1:18
/52.4:C-TSD1:20
/52.4:C-TSD1:22
/12.7:E-X8:3:3B
/13.3:E-X8:5:5B
/18.3:E-PS1-V-
/18.7:E-PS2-V-
/18.3:E-CP3:2
10.2:E
10.2:E
10.3:E
9.6:E
9.6:E
9.6:E
/
/
PE
B B
W39 W40
/67.1:B /67.2:B
/67 /67
/67.2:B 100 99 X243 X244 X23D X242 X241 X240 X23F X23E /67.5:B
U5 V5 W5 PE U3 V3 W3 97
/67 MAG-BRK ATC-BRK
/67
/12.5:D
/64.2:C
/64.5:C
/65.2:B /65.5:B
10x0.25 RD WH VT BK YE PK GN GY BU BN 12x1 1 2 7 8 9 YL/GN 4 5 6 3
24 PIN
HARTING 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21
BMV70/80
C C
SCREW TERMINAL
H7
/12.5:E 24V 0V 1 2 3 4 5 6 7 8 10 11 w2 v2 u2 E w1 v1 u1
ATC
JUNCTION
BOX
D D
S93 S94 S85 S92 S91 S90 S87 S86
BK BK BK BK BK BK BK BK
U5 V5 W5 U3 V3 W3
+ - + - + - + - + - + - + - + -
BR BL BR BL BR BL BR BL BR BL BR BL BR BL BR BL M5 M3
3Ph,415V,50Hz 3Ph,415V,50Hz
0.55KW,1.54A 0.37KW,1.1A
24V 0V 0V 24V
/67.7:E /67.7:E
U U
BRAKE BRAKE
E E
-POT -POT -MAG -ATC -MAG -MAG

-ATC -ATC
UP DOWN COUNT INITIAL HOME COUNT
CLAMP UNCLAMP *ATC MOTOR *MAGAZINE MOTOR
SENSOR1 SENSOR1 SENSOR1 SENSOR1 SENSOR1 SENSOR2
TC20/24 ATC UNIT

F
DG-0807 REV00
Area INDIA Approved MRS ATC:TC20/24 JUNCTION BOX Z1647040004 Sheet No: 63 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
*VALID ONLY FOR DETA ATC
A A
REFER IO CONNECTION:ON ATC:TC20/24 JUNCTION BOX
/
B B
100 99 X23D X23F X243 X244 U3 V3 W3 PE X23E
W39
/63.1:C
10x0.25 RD WH YE BU VI BK PK
W40
/63.5:C
4x1 1 2 3 YL/GN
C C
H7
ATC DC24V DC0V 3 4 5 6 7 8 9 10 11
JUNCTION
BOX
D S85
BK
S87
BK
S93
BK
S94
BK
S86
BK
D
24V DC 24V DC 24V DC 24V DC U3 V3 W3 24V DC
+ - + - + - + - + -
BR BU BR BU BR BU BR BU M BR BU
-M3 3~
415V,0.12KW PE
E E
-MAGAZINE -MAGAZINE -MAGAZINE -MAGAZINE -MAGAZINE -MAGAZINE
COUNT HOME AT AT MOTOR COUNT
SENSOR1 SENSOR FORWARD REVERSE SENSOR2
T20 ATC UNIT

F
DG-0807 REV00
Area INDIA Approved MRS ATC:T20 JUNCTION BOX Z1647040004 Sheet No: 64 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/
24V 0V X23F X23D X244 X243 U3 V3 W3 PE
B B
W39
/63.1:C
10x0.25 RD WH YE BU VI BK
W40
/63.5:C
4x1 1 2 3 YL/GN
H7
ATC 1 2 3 4 5 6 16 17 18 PE
JUNCTION
BOX
C C
BK BK BK BK
S85
24V DC
S87
24V DC
S93
24V DC
S94
24V DC U3 V3 W3
+ - + - + - + -
BR BU BR BU BR BU BR BU M
-M3 3~
415V,1KVA PE
D 1.4A D
MAGAZINE MAGAZINE MAGAZINE AT MAGAZINE AT MAGAZINE

AT HOME IN PARKING SPINDLE MOTOR
POSITION POSITION POSITION POSITION
E E
T12 ATC UNIT

F
DG-0807 REV00
Area INDIA Approved MRS PRAGATHI UMBRELLA ATC:T12 JUNCTION BOX Z1647040004 Sheet No: 65 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
PRAGATI UMBRELLA ATC CONNECTION DETAILS
/16.a.2:A/ R0
/16.a.2:A/ Y0
B B0 B
/
PROGRAMMABLE LOGIC CONTROLLER(PLC)
BK1
1x1
OUTPUT
R0 Y0 B0
Y228 Y229
Y228
1 3 5 13
Y229
Q3
1-1.6A 14
MAGAZINE
I> I> I>
/20.4:C
C MOTOR
2 4 6
C
R3 Y3 B3 MR MF
-BK1
1x1
Y228
1 3 5 1 3 5
Y229
K3 K4
/12.5:C 2 4 6 /12.6:C 2 4 6
9A 9A
K3 K4
D D
R1 MAGAZINE MAGAZINE
4KW 99 0V
FORWARD REVERSE
E E
U3 V3 W3 PE
M
M3 3
1KVA, 1.4A
3 Ph 415V
MAGAZINE MOTOR

F
DG-0807 REV00
Area INDIA Approved MRS PRAGATHI UMBRELLA ATC:T12 CONNECTION DETAILS

Z1647040004 Sheet No: 66 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
*VALID ONLY FOR PRAGATI ATC
A A
/52.3:C-TSD1:9
/52.2:C-TSD1:7
-Y23E 13.3:D
-Y23D 53.7:C
18.7:E
/
/
PE
100 99 X25C X25D X240 X241 X242 X23D X243 X244 X23F W40 Y23D Y23E U3 V3 W3 PE U5 V5 W5 97
/63.5:C
B /67.2:B B
/67
/67
W39 /12.5:D
/64.5:C
W39 W40 10x0.25 /65.5:B
10x0.25 RD 12x1 10 11 GY GN PK YE VT BK BU 12x1 8 9 1 2 3 12 4 5 6 7
24 PIN
HARTING 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22
BMV70/80
C SCREW TERMINAL C
H7
/12.5:E 24V 0V 3 4 5 6 7 8 9 10 11 12 13 16 17 18 PE 19 20 21
ATC
JUNCTION
BOX L1 L2
S64 S90 S91 S92 S85 S93 S94 S87

S65
D /67 11 /67 11
BK BK BK BK BK BK BK
U3 V3 W3 U5 V5 W5 D
+ - + - + - + - + - + - + - M3 M M5 M
12 /66.3:E /67
12 BR BL BR BL BR BL BR BL BR BL BR BL BR BL
/67 3~ PE /13.2:E 3~ PE
/12.5:E /16.a.3:E
/63.7:D /63.6:D
415V, 0.55KW 415V, 0.37KW
MAGAZINE 24V 0V ATC 0V 24V
0V 24V
/67.7:E
U U
BRAKE BRAKE
E E
MAG. ARM ARM AT TOOL TOOL MAGAZINE POCKET POCKET MAGAZINE MAGAZINE ATC
MOTOR MOTOR HOME DECLAMP CLAMP IN-POSI UP DOWN HOME MOTOR MOTOR
THERMAL THERMALPROXY PROCY PROXY PROXY PROXY PROXY PROXY
/67 /67 /67 /67 /67 /67 /67
TC20/24 ATC UNIT

F
DG-0807 REV00
Area INDIA Approved MRS PRAGATI ATC:TC20 JUNCTION BOX Z1647040004 Sheet No: 67 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
PRAGATI ATC CONNECTION DETAILS
R PROGRAMMABLE LOGIC CONTROLLER(PLC)

B Y B
B OUTPUT
N INPUT
E Y23E
R0 Y0 B0 X25C X25D Y228 Y229 Y223 Y23D
SET MPCB SET MPCB
AT 1.0 AMPS AT 1.4AMPS
Y228 Y229
Q3 Q5 0V Y23D Y23E
X25C X25D
1-1.6A 1-1.6A MR MF
97
C C
Y223 / 53.3:C Y228
1 3 5 1 3 5 K5 L1 L2 L3 + Y223
Y229
K3 -K5
K4 9A U
9A 2 2 V W -
4 6 4 6 25A 99 / 18.3:E IN1 D1
UNISON SSR TC1 TC2 Q0 Q1 COM-
905 3PH ZUA48 25 01 K25C K25D SOLID STAE RELAY
Y228 IN2 D2 YSL-S26-009-77-CN
T1 Y229
L1 L2 T2 [REV6-0811]
Y229
SSR1 C0 C1 24V
600VAC, 25A 0V 0V 0V
K25C K25D 100 K3 K4 SSR1 K5
D TC1 TC2
D
U3 V3 W3 U5 V5 W5
0V
MAGAZINE MAGAZINE SOLID STATE ATC 0V
C0 C1 97
GND GND FORWARD REVERSE RELAYS MOTOR
MAG. ATC 24V
97 GND
E E GND BRAKE BRAKE
100 100
T1 T2
MAGAZINE CAM GEAR BOX
MOTOR MOTOR
E E

F
DG-0807 REV00
Area INDIA Approved MRS PRAGATI ATC CONNECTION DETAILS Z1647040004 Sheet No: 68 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/52.6:C-TSD1:38
/52.6:C-TSD1:40
/52.6:C-TSD1:42
/58.3:D-F-Y224
/18.3:E-PS1-V-
/18.3:E-PS1-V-
/18.3:E-CP3:2
/53.4:CB05
B B
W31
/16.7:E
/69.a.1:B
X236 X235 X234 Y22F 100 99 99 SOL-Y224
CF880.10.12
12x0.75 1 2 3 4 5 6 7 8
H5
12PIN WAGO 1 2 3 4 5 6 7 8 9 10 11 12
C C
W75
2x0.75
D PX-76 PX-75
14 x1 x1 D
SENSOR + - SENSOR + -
SX-74 -H77 SL64
PUSH 13 x2 x2
BUTTON
E E
TOOL TOOL TOOL TOOL 24V 0V 0V TOOL
CLAMPED DECLAMPED CLAMP/ DECLAMPED DECLAMP
DECLAMP SOL

F
DG-0807 REV00
Area INDIA Approved MRS SPINDLE WAGO CONNECTOR Z1647040004 Sheet No: 69 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/69.a.4:A
A A
/69.a.1:A
/69.a.4:A
/69.a.2:A
52.2:C
X246
CN9B
/69.a.5:D
MP12(2)
W31 99 100 MP12(2) X246 99

/16.7:E 100
/69.1:B
B B
10x0.25 BL VT PK WH RD GY
H11
/69.a.7:D 1 2 3 4 5 6 7 8
8PIN WAGO
C C
PX-1
/69.a.7:D + - PX-2
SENSOR SENSOR + -
CN9B H11
/69.a.2:A /69.a.1:B
D D
100 1
18.3:E / 100
1 2
DICOM (20) + -
99 / 18.3:E PX-1
/69.a.3:D 3
SPINDLE MP12 (2) MP12(2) 3
TOOL CHANGE
ORIENTATION
E 18.3:E / 99 99 2 E

F
DG-0807 REV00
Area INDIA Approved MRS SPINDLE PROXIMITY ORIENTATION Z1647040004 Sheet No:
69.a 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
58.5:D-RELAY MOD-2-K22A:34
58.6:D-RELAY MOD-2-K22B:44
59.4:D-F-Y230
59.6:D-F-Y225
18.6:E-K51:T1
52.7:C-TSD1:44
18.7:E-PS2-V-
18.6:E-K51:T1
W1
B /62.2:C B
/62.5:C
/71.1:B SOL-Y225
/75.1:C 101 97 SOL-Y22A SOL-Y22B 101 X233 SOL-Y230
12x0.75 1 2 3 4 5 6 7 8
FESTO 1 8 2 9 3 10 4 11 12 13 14 5 23
C C
W52 W32 W W36
/71 /89.1:C RD
BK
W33 W34 3x0.75 3x0.75
RD BK
RD YE 3x0.75 RD BK RD BK
3x0.75 3x0.75 3x0.75
SOL S1+VE SOL S1-VE SOL2+VE SOL S2-VE SOL4+VE APS24V APSNO APSCOM SOL S5+VE
SOL S3+VE SOL S3-VE SOL S4-VE SOL S5-VE
13 x1
-S73 P LED
14 x2 SL-40
D SL-01 SL-65 SL-72 SL-73 D
x1 x2
x1 x2 x1 x2 x1 x2 x1 x2
Y/G
Y/G Y/G
Y/G Y/G
/71
PNEUMATIC BOX
E SPINDLE MAGAZINE AIR

E
MAINS AIR SLIDE MAGAZINE
TAPER AIR NOZZLE
ON SOLENOID FORWARD / SLIDE
CLEAN PRESSURE ON
POT UP REVERSE /
POT DOWN SWITCH

F
DG-0807 REV00
Area INDIA Approved MRS MAIN PNEUMATIC BOX(FESTO) Z1647040004 Sheet No: 70 115
Date 560 022 Date 12.15.2021
YE
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
*VALID FOR ONLY NCAPC MACHINES
A A
87.3:E-F-Y265
18.7:E-PS2-V-
86.5:E-F-Y263
86.5:E-F-Y264
18.7:E-PS2-V-
B B
W1
/62.2:C
/62.5:C
/70.1:B SOL-Y263 SOL-Y264
/75.1:C 97
25x1 9 10
FESTO
6 24 7 25
C C
W49 W50 W51
/71 /71
RD BK /71 RD BK
3x0.75 RD BK 3x0.75
3x0.75
SOL S6+VE 97 SOL S7+VE 97 SOL-Y265 97
D D
SL-503 SL-504 SL-505
x1 x2
x1 x2 x1 x2
Y/G
Y/G Y/G
/71
/71 /71
PNEUMATIC BOX
E E
DOOR DOOR PALLET

OPEN CLOSE PAD CLEAN
SOLENOID SOLENOID SOLENOID

F
DG-0807 REV00
Area INDIA Approved MRS MAIN PNEUMATIC BOX Z1647040004 Sheet No: 71 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
*OPTION - CHIP CONVEYOR MOTOR VARY DEPEND UPON THE CHIP CONVEYOR MODEL
A A
11.6:E
11.7:E
11.7:E
11.2:E
11.2:E
11.3:E
11.4:E
11.5:E
11.5:E
75.1:A
75.1:A
75.2:A
75.3:A
10.6:E
75.3:A
75.3:A
10.7:E
10.7:E
75.2:A
75.2:A
75.2:A
9.4:E
9.5:E
9.5:E
B B
W37
/73.2:C U10 V10 W10 U15 V15 W15 U2 V2 W2 U16 V16 W16 U7 V7 W7
/12.3:D
/13.6:D
/14.2:D
/14.4:D
/14.6:D
25x1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
C C
H8
/12.3:E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
COOLANT
JUNCTION BOX
D D
U10 V10 W10 U15 V15 W15 U2 V2 W2 U16 V16 W16 U7 V7 W7
M10 M15 M2 M16 M7
3Ph,415V,50Hz 3Ph,415V,50Hz 3Ph,415V,50Hz 3Ph,415V,50Hz 3Ph,415V,50Hz

0.37KW,1.1A 1.5KW,3.4A 0.9KW,2.4A 0.4KW/0.18KW 0.9KW,2.4A
0.22A/0.6A
E E
*CHIP CONVEYOR MOTOR *FLUSH COOLANT MOTOR COOLANT MOTOR *OIL SKIMMER MOTOR *COOLANT DUMP MOTOR

F
DG-0807 REV00
Area INDIA Approved MRS CHIP CONVEYOR - 1 Z1647040004 Sheet No: 72 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE : SIZE OF THE HARTING VARY DEPENDS ON CHIP CONVEYOR

A A
112.7:B-X6:2:2A
52.7:C-TSD1:45
52.7:C-TSD1:49
52.7:C-TSD1:47
52.6:C-TSD1:39
88.5:B-H25:20
18.3:E-PS1-V-
59.5:D-F-Y236
18.3:E-CP3:2
13.3:E
13.3:E
13.3:E
page 19
B B
3A
W37 X6
3B
/72.2:C
/12.3:D
100 X24A X248 X249 X24D 87 88 99 Y236 U18 V18 W18
/13.6:D
/14.2:D
/14.4:D W38
/14.6:D
25x1
16 17 18 19 20 21 22 23 24 /16.2:D
RD YE BU
4x1
C C
H8 25
/12.3:E 17 18 19 20 21 22 23 24 26 27 28...... 32
COOLANT
JUNCTION BOX
PUSHBUTTON BOX
1 BK
LS-42 4 4 1
1 2
LIMIT SWITCH 2 S40&41 PX-45 -SE03 x1
D SELECTOR
SWITCH
3 3 PROXIMITY
+ -
/88.5:D 2 SL-46 D
SENSOR EMERGENCY 24V DC x2
BR BL
PUSH BUTTON
U18 V18 W18
M18
E 3Ph,415V,50Hz E
0.54KW,1.6A
CHIP CHIP CHIP COOLANT CHIP COOLANT *DRUM BACKWASH MOTOR

CONVEYOR CONVEYOR CONVEYOR OIL LEVEL LOW CONVEYOR VALVE/SOL
OVERLOAD LS FORWARD REVERSE EMERGENCY

F
DG-0807 REV00
Area INDIA Approved MRS CHIP CONVEYOR - 2 Z1647040004 Sheet No: 73 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
*VALID FOR ONLY GROUNDFUS CTT PUMP (ONLY CTT) *VALID FOR ONLY PBF WITH CTT PUMP
A A
-TSD1:A21 /39.5:C
-TSD1:A09 /39.6:C
52.4:C-TSD1:17
52.6:C-TSD1:41
52.7:C-TSD1:43
52.4:C-TSD1:21
18.3:E-PS1-V-
18.3:E-CP3:2
18.3:E-PS1-V-
18.3:E-CP3:2
75.7:A-H8:22
75.7:A-H8:23
75.7:A-H8:24
10.5:E
10.5:E
10.4:E
10.5:E
10.5:E
10.4:E
12.4:E
12.5:E
12.5:E
9.4:E
9.5:E
9.5:E
B PE
B
PE
U6 V6 W6 PE X258 99 100 X24C

W42 W41 U6 V6 W6 U2 V2 W2 U20 V20 W20 PE X258 X24B X24C X24F X256 99 100
W43
/13.4:D /77 /15.4:D
4x1 RD YE BU GN/YE 4x1 RD GN/YE BU YE 25x1 1 2 3 4 5 6 7 8 9 GN/YE 10 10 11 12 13 14 15
C C
H20 H21 H19

/13.4:D 1 2 3 4 4 PIN 1 2 3 4 11 12 13 14 15 16 17
4PIN
/15.4:D 1 2 3 4 5 6 7 8 9 10
PBF
JUNCTION
BOX
SX-44
BK /74.3:D
BK BK
D 14 FLOW
SWITCH 14 13 13 D
PX-43 SX-44 SX-46 SX-56
PROXIMITY
+ -
/74.7:D 13 PX-60 + -
PX-43 + -
PXY PXY 13 FLOAT 14 LIMIT 14
SENSOR FLOW SWITCH SWITCH
BR BU SWITCH SENSOR SENSOR
BR BU BR BU
U6 V6 W6 U6 V6 W6 U2 V2 W2 U20 V20 W20
M6 M6 M2 M20
E E
3Ph,415V,50Hz
2.2KW/3KW,4.75A CTT CTT FLOW 3Ph,415V,50Hz 3Ph,415V,50Hz 3Ph,415V,50Hz CTT CTT CTT FLOW PAPER
*COOLANT THRU TOOL MOTOR LEVEL HIGH SWITCH 2.2KW/3KW,4.75A 0.9KW,2.4A PBF 0V 24V
*PAPER BAND LEVEL LOW LEVEL HIGH SWITCH NOT
CLOOGED
*COOLANT THRU COOLANT MOTOR FILTER MOTOR PRESENT
TOOL MOTOR

F
DG-0807 REV00
Area INDIA Approved MRS PBF WITH CTT Z1647040004 Sheet No: 74 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
TSD1:A09/39.6:C
TSD1:A21/39.5:C
TSD1:39/39.6C
A A
59.5:D
18.7:E
72.3:B
72.4:B
72.4:B
72.4:B
72.4:B
72.5:B
72.6:B
72.6:B
72.6:B
18.6:E
18.6:E
18.7:E
74.4:B
74.4:B
74.5:B
97 101 X24C
U2 V2 W2 U15 V15 W15 U7 V7 W7 X258
B SOL-Y236 X24D 101 101 B
97 U6 V6 W6
97
H8 16 17 18 19
/12.3:E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 21 22 23 24
24 PIN
W1
/62.2:C
4 5 6 11 12 13 14 15 16 17 18 19 20 22 23 24
25x1 1 2 3 7 8 9
CTT OPTIONAL
C C
H9
/97.1:C
1 2 3 4 5 6 7 8 9 10
10 pin
PE
BK
BK
x1 14
S45
U2 V2 W2 U15 V15 W15 U7 V7 W7
Y236 S45 + -
PROXIMITY
+ -
S44
24V DC x2 PROXIMITY SENSOR FLOW 13
BR BU
M2 M M15 M M7 M SENSOR
BR BU
SWITCH
U6 V6 W6
D /12.3:E 3~ PE /14.5:E 3~ PE /13.7:E 3~ PE D
415V,0.9KW 415V,1.5KW 415V,0.9KW M6 M
/13.5:E 3~ PE
415V,2.2KW
0v 24V 0v 24V 0V
CTT CTT FLOW CTT

LEVEL HIGH SW PRESSURE SWITCH MOTOR
RING COOLANT FLUSH COOLANT COOLANT DUMP GUN COOLANT
MOTOR MOTOR SOL COOLANT
MOTOR
LEVEL LOW
E H9--10PIN, FEMALE,16A 500V,10193000(F) FROM CABINET SIDE CABLE
E
* H8--24PIN, MALE,16A 500V,10196000(M) H9--10PIN, MALE,16A 500V,10192000(M) MOUNTED ON CTT TANK JUNCTION BOX

F
DG-0807 REV00
Area INDIA Approved MRS COOLANT HARTING FOR BMV45 Z1647040004 Sheet No: 75 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
*VALID FOR ONLY SUNBEAM

A A
/52.5:C-TSD1:34
/18.3:E
B B
/ 12.6:E
/ 12.6:E
/ 12.6:E
PE
W30
/111
6x1 1 2 3 YL/GN 4 5
C H17 C
10 PIN 1 2 3 4 5 6 7 8 9 10
U11 V11 W11 PE 100 X238
D D
M 224 225 93 94
3~
E Θ
E
*SUNBEAM - OIL 4000/ 24V CHILLER

3Ph,415V,50Hz UNIT
FAULT
*OIL CHILLER MOTOR

F
DG-0807 REV00
Area INDIA Approved MRS SPINDLE CHILLER UNIT Z1647040004 Sheet No: 76 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/52.4:C-TSD1:23
/18.3:E-PS1-V-
/18.3:E-CP3:2
B B
X255 100 99
C C
W44
4x1 BK RD YE
14 x2
LS-255
LIMIT 13 x1
SWITCH
D D
E E
DOOR CLOSE
LIMIT SWITCH
[NG1HS-510L24]

F
DG-0807 REV00
Area INDIA Approved MRS MACHINE DOOR INTERLOCK Z1647040004 Sheet No: 77 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
DG-0807 REV00
F
E
B
C
A
Area
Date
Name
Advice No
1
1
Alterations
IN
10*0.25 PANEL SKIP
torq HDI1 1-X1
2 (SI00)
PROBE SKIP
2
2
torq/blk 24V 2-X1

1 (COM)
99
100 99
100
18.3:E 18.3:E
vi X251
X251 / 52.5:C -TSD1:31
*VALID FOR ONLY RENISHAW PROBE OMP/RMP60
LOW BATTERY
vi/blk 100
100 / 18.3:E -CP3:2
INDIA
X250
3
3
gn
560 022
X250 / 52.5:C -TSD1:33
PROBE ERROR
BANGALORE
gn/blk 100
100 / 18.3:E -CP3:2
whi Y23C
K154 / 59 -F-Y23C
Date
Drawn
MACHINE START
Checked
99
M/c Type
brn
Approved
99 / 18.3:E -PS1-V-
4
4
MRS
rd 100
MB/NN
100 / 18.3:E -CP3:2
RESHMI
12.15.2021
BMV/XTRON
blk 99
POWER SUPPLY 99 / 18.3:E -PS1-V-
gn/yw PE
EARTH STRIP
5
5
Shield
DESCRIPTION
7
RENISHAW PROBE SWITCH SETTING IN OMI-2

SW1
6
6
1234
ON
OFF
OPTICAL LINE
SW2
1234 5
ON
DWG NO.
(RMI-2) (RMP60) OFF

7
7
(RECEIVER) (TRANSMITTER)
Z1647040004
SHEET NO
Sheet No: 78
8
8
115
F
E
B
C
A
D
1 2 3 4 5 6 7 8
A A
17.7:D-TR1-220V
55.7:C-TSD3:A06
55.7:C-TSD3:A05
111-?K3-K48:14
52.3:C-TSD1:8
93.3:E-F-Y270
93.5:E-F-Y272
93.5:E-F-Y273
93.4:E-F-Y271
18.7:E-PS2-V-
18.3:E-PS1-V-
18.3:E-CP3:2
79-H13:13
79-H13:14
79-H13:15
W45
/77
/79 X9 PE
/80.2:C 4B
/80
B /81.2:C B
/82.2:B
/15.2:D
/16.6:D 100 97 X246 X27E X27F SOL Y270 SOL Y271 SOL Y272 SOL Y273 99 503 40 U17 V17 W17 PE X245
25x1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GN/YE 16
H13
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 .......
/15.2:D 1
/16.6:D
/79
/80.2:C
C /80
/81.2:C
C
/82.2:C
24PIN
CONNECTOR
BK 2 1 1U17 1V17 1W17 BK

13 13 x1 x1 x1 x1
PX-67 PX-534 P PX-535 P SL-520 SL-521 SL-522 SL-523 M22
PE PX-66
/79
- + 1M17 /79
- +
BU BR PRESSURE 14PRESSURE 14 24V DC x2 24V DC x2 24V DC x2 24V DC x2 BU BR
FLOAT SWITCH SWITCH FLOAT
SWITCH SWITCH
3Ph,415V,50Hz
D 2.2KW,4.75A D
HYDRAULIC FIX-1 CLAMP FIX-2 CLAMP FIX-1 CLAMP FIX-1 DECLAMP FIX-2 CLAMP FIX-2 DECLAMP *HYDRAULIC *HYDRAULIC MOTOR HYD TEMP
TANK LEVEL PRESS.SW PRESS.SW SOLENOID SOLENOID SOLENOID SOLENOID FAN SENSOR
LOW
HYDRAULIC POWER PACK

E E

F
DG-0807 REV00
Area INDIA Approved MRS HYDRAULIC POWER PACK FIX1-FIX2 Z1647040004 Sheet No: 79 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
95.3:E-?RELAY MOD1-6-K275:24
18.3:E-CP3:2
18.7:E-PS2-V-
56.3:C-TSD5:B14
95.3:E-F-Y274
95.4:E-F-Y526
95.5:E-F-Y527
56.3:CB13
B W45 B
/77
/79.1:B
/79
/80 97 100
/81.2:C
/82.2:B SOL Y276 SOL Y277
/15.2:D
/16.6:D X286 X287 SOL Y273 SOL Y274
25x1 4 5 6 7 8 9
C H13 17 18 19 20 21 22 C
/15.2:D 1 2
/16.6:D
/79.1:B
/79
/80
/81.2:C
/82.2:C
24PIN
CONNECTOR
13 13 x1 x1 x1 x1
PX-537 P PX-540 P SL-524 SL-525 SL-526 SL-527
D PRESSURE PRESSURE
14 14 24V DC x2 24V DC x2 24V DC x2 24V DC x2 D
SWITCH SWITCH
FIX-3 CLAMP FIX-4 CLAMP FIX-3 CLAMP FIX-3 DECLAMP FIX-4 CLAMP FIX-4 DECLAMP
PRESS.SW PRESS.SW SOLENOID SOLENOID SOLENOID SOLENOID
E E
**OPTIONAL

F
DG-0807 REV00
Area INDIA Approved MRS HYDRAULIC POWER PACK FIX3-FIX4 Z1647040004 Sheet No: 80 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/95.3:E-?RELAY MOD1-6-K275:24
A A
/18.3:E-CP3:2
/18.7:E-PS2-V-
/95.3:E-F-Y274
/56.5:CA16
/
W45
/
B /77
B
/79.1:B
/79
/80.2:C SOL-Y226 X294 SOL Y274 SOL Y275
/80 97 100 X23A X23B
/82.2:B
/15.2:D
/16.6:D
25x1
17 18 19 20 21 22
C H13 C
/15.2:D 24
1 2 17 20 21 22
/16.6:D 18 19
/79.1:B
/79
/80.2:C
/80
/82.2:C
24PIN
CONNECTOR
13 x1 x1
D 13 13
x1 PX-540 P SL-274 SL-275 D
PX-82 P PX-83 P
PRESSURE
/42.4:E 14 /42.4:E 14 SL-66 SWITCH
14 24V DC x2 24V DC x2
/80 /80 /42.7:E x2

/80 /80 /80
/82.3:D /82.4:D /80
PRESSURE PRESSURE /82.4:D
SW SW SOLENOID
E E
4TH AXIS 4TH AXIS 4TH AXIS
CLAMPED DECLAMPED CLAMP/
SENSOR SENSOR DECLAMP TAIL STOCK TAIL STOCK TAIL STOCK
PRESSURE SW FORWARD REVERSE
**OPTIONAL

F
DG-0807 REV00
Area INDIA Approved MRS HYDRAULIC POWER PACK WITH 4TH AXIS & Z1647040004 Sheet No: 81 115
Date 560 022 Date 12.15.2021 TAIL STOCK
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/18.3:E
/18.7:E
58.4:D
W45
/77
/79.1:B
B /79 B
/80.2:C X23A X23B SOL-Y226 X253 X254 SOL Y23B
/80 97 100
/81.2:C
/15.2:D
/16.6:D
25x1
17 18 19 20 21 22
H13
/15.2:D 24
1 2 17 20 21 22
/16.6:D 18 19
C /79.1:B C
/79
/80.2:C
/80
/81.2:C
24PIN
CONNECTOR
13 13 x1
13 13
PX-82 P PX-83 P x1 PX-53 P PX-54 P SL-53
PRESSURE
/42.4:E 14 /42.4:E 14 SL-66 14 PRESSURE 14 /79 x2
D /80 /80 /42.7:E x2
SWITCH SW 24V DC D
/80 /80 /80
/81.4:D /81.4:D /80
PRESSURE PRESSURE /81.5:D
SW SW SOLENOID
4TH AXIS 4TH AXIS 4TH AXIS 5TH AXIS 5TH AXIS 5TH AXIS
E CLAMPED DECLAMPED CLAMP/ CLAMPED DECLAMPED CLAMP/
E
SENSOR SENSOR DECLAMP SENSOR SENSOR DECLAMP
**OPTIONAL

F
DG-0807 REV00
Area INDIA Approved MRS HYDRAULIC POWER PACK WITH 4TH AXIS & Z1647040004 Sheet No: 82 115
Date 560 022 Date 12.15.2021 5THAXIS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
55.7:C-TSD3:A08
55.7:C-TSD3:A07
54.6:C-TSD4:A11
56.2:C-TSD5:B18
18.7:E-PS2-V-
18.3:E-CP3:2
54.6:CA12
54.6:CA10
56.3:CB17
B B
54.7:C
100 97 X27C Y278 X27D Y279 X282 Y27A X283 Y27B
W46
10x1 1 2 3 4 5 6 7 8 9 10
C C
3 x1 3 x1 3 x1 3 x1
S530 H530 S531 H531 S532 H532 S533 H533
/77 4 /77 x2 4 x2 4 x2 4 x2
D D
FIX-1 CLAMP FIX-1 CLAMPED FIX-2 CLAMP FIX-2 CLAMPED FIX-3 CLAMP FIX-3 CLAMPED FIX-4 CLAMP FIX-4 CLAMPED
/DECLAMP LED /DECLAMP LED /DECLAMP LED /DECLAMP LED
E PUSH BUTTON PUSH BUTTON E
PUSH BUTTON PUSH BUTTON
PENDENT

F
DG-0807 REV00
Area INDIA Approved MRS FIXTURE CLAMP/DECLAMP PB Z1647040004 Sheet No: 83 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/53.4:C-TSD2:B08
/53.4:C-TSD2:B06
/18.7:E-PS2-V-
B B
/53.4:CB07
Y22C Y22D Y22E 97
C W47
RD YE BU GN/YE C
4x1
H18
4PIN WAGO
1 2 3 4
D D
H6
24V DC RED AMBER GREEN
3 TIER LAMP LAMP LAMP LAMP
E E
GYRIATION GYRIATION GYRIATION 0V

RED AMBER GREEN

F
DG-0807 REV00
Area INDIA Approved MRS TIER LAMP Z1647040004 Sheet No: 84 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
54.3:C-TSD4:B12
54.4:C-TSD4:B11
54.4:C-TSD4:B10
54.4:C-TSD4:B09
59.6:B
59.7:B
86.6:B
86.6:B
BU
1x0.5
B B
97 101
Y268 Y269 Y26A Y26B
-8 -7 +6 +5
1 1 1 1
K268 K269 K26A K26B
2 2 2 2
C RELAY MODULE-4 C
11 21 31 41
K268 K269 K26A K26B
14 24 34 44
COMM
BU
1x0.5
CR-Y268 CR-Y269 CR-Y26A CR-Y26B 101
D D
F-Y268 F-Y269 F-Y26A F-Y51.3
/86.6:E
SOL-Y268 SOL-Y269 SOL-Y26A SOL-Y26B
-H25:189.1:B/
-H25:289.3:B/
-H25:389.2:B/
-H25:489.4:B/
59.7:D/
E E
PALLET A PALLET B PALLET A PALLET B

LOCK LOCK UNLOCK UNLOCK
SOLENOID SOLENOID SOLENOID SOLENOID

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
54.4:C-TSD4:B08
54.4:C-TSD4:B07
54.3:C-TSD4:B17
54.3:C-TSD4:B16
85.6:B
85.7:B
87.6:B
87.6:B
BU
1x0.5
B B
97 101
Y26C Y26D Y263 Y264
-8 -7 +6 +5
1 1 1 1
K26C K26D K263 K264
2 2 2 2
C RELAY MODULE-5 C
11 21 31 41
K26C K26D K263 K264
14 24 34 44
COMM
BU
1x0.5
CR-Y26C CRY26D CR-Y263 CR-Y264 101
D D
F-Y26C F-Y26D F-Y263 F-Y264
/87.6:E
SOL-Y26C SOL-Y26D SOL-Y263 SOL-Y264
89.5:B/
89.6:B/
71.2:B/
771.3:B/
85.6:D/
E E
PALLET A PALLET B DOOR DOOR

IN STATION IN STATION OPEN CLOSE
SOLENOID SOLENOID SOLENOID SOLENOID

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
54.3:C
54.3:C
54.3:C
53.7:C
86.6:B
86.7:B
BU
B 1x0.5
B
Y265 Y266 Y267 Y23F 97 101
-8 -7 +6 +5
1 1 1 1
K265 K266 K267 K23F
2 2 2 2
C RELAY MODULE-6 C
11 21 31 41
K265 K266 K267 K23F
14 24 34 44 COMM
BU
1x0.5
CR-Y265 CR-Y266 CR-Y267 CR-Y23F 101
D D
F-Y265 F-Y266 F-Y267 F-Y23F
/59.3:D /93.6:E
SOL-Y265 SOL-Y266 SOL-Y267 SOL-Y23F
71.6:B/
92.4:C/
92.5:C/
86.7:D/
/
E E
PALLET PALLET PALLET AIR CURTAIN

PAD CLEAN CLAMP DECLAMP SOLENOID
SOLENOID SOLENOID SOLENOID

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
PENDENT LAYOUT
A PALLET DOOR
A
FROM TO
MAC MAC OPN CLSE
/54.4:C-TSD4:B06
/55.3:C-TSD3:B19
/55.3:C-TSD3:B18
/55.3:C-TSD3:B17
/55.3:C-TSD3:B16
/55.3:C-TSD3:B15
/73.6:B-X6:3:3A
/18.3:E-PS1-V-
/18.3:E-CP3:2
2P SS 2P SS
X6 4B
B B
EMERGENCY PALLET
STOP ENABLE
Y26E X261 X262 X263 X264 X265 88 89 99 100

WH
C C
H25
APC 7 9 10 11 12 13 20 21 22 23
JUNCTION BOX
D D
3 4 4 4 4 1
x1 1 2 1 2
H516 S501 S502&503 S504&505 -SE03

4 SELECTOR 3 SELECTOR 3 2
x2 3 3 /73.5:D
SWITCH SWITCH
EMERGENCY
PUSH BUTTON
E E
APC PENDENT BOX
PALLET PALLET PALLET PALLET DOOR DOOR APC 24V 0V

ENABLE ENABLE FROM TO OPEN CLOSE EMERGENCY
PB.LED PB MACHINE MACHINE

F
DG-0807 REV00
Area INDIA Approved MRS APC PENDENT BOX Z1647040004 Sheet No: 88 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
85.5:E-F-Y51.3
55.2:C-TSD3:B20
86.4:E-F-Y26D
85.5:E-F-Y26A
86.3:E-F-Y26C
85.3:E-F-Y268
85.4:E-F-Y269
18.7:E-PS2-V-
18.7:E-PS2-V-
18.7:E-PS2-V-
18.7:E-PS2-V-
18.7:E-PS2-V-
18.7:E-PS2-V-
B B
18.3:E
W32 W53 W54 W55 W56 W57 W35
RD BK RD BK RD BK RD BK RD BK 2x1 RD YE
3x0.75 3x0.75 3x0.75 RD BK 3x0.75 3x0.75
3x0.75
C C
Y268 97 Y26A 97 Y269 97 Y26B 97 Y26C 97 Y26D 97 X260 100
H25
APC
JUNCTION 1 3 2 4 5 6 8
BOX
D D
SL-510 SL-512 SL-511 SL-513 SL-514 SL-515 14
S500 P
PRESS 13
SWITCH
x1 x2 x1 x2 x1 x2 x1 x2 x1 x2 x1 x2
Y/G Y/G Y/G Y/G Y/G Y/G
E APC PNEUMATIC BOX E
PALLET A 0V PALLET A 0V PALLET B 0V PALLET B 0V PALLET A 0V PALLET B 0V APC AIR 24V

LOCK UNLOCK LOCK UNLOCK IN STATION IN STATION PRESSURE
SWITCH

F
DG-0807 REV00
Area INDIA Approved MRS APC PNEUMATIC BOX Z1647040004 Sheet No: 89 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/55.4:C-TSD3:B06
/55.5:C-TSD3:A20
/55.5:C-TSD3:A19
/55.6:C-TSD3:A18
/55.6:C-TSD3:A17
/55.4:C-TSD3:B05
/55.3:C-TSD3:B12
/55.3:C-TSD3:B11
/55.4:C-TSD3:B09
/18.3:E-PS1-V-
/18.3:E-CP3:2
B B
X26E X26F X270 X271 X272 X273 99 100 X268 X269 X26B
C C
H25
APC 14 15 16 17 18 19 22 23 26 27 25
JUNCTION BOX
D D
BK BK BK BK BK BK BK
14 14
S516 - +
S517 - +
S520 - +
S521 - +
S522 - +
S523 - +
S510 S511 S513 - +
REED REED REED REED /98.3:D /98.4:D /97.2:D 13 /97.2:D 13 REED
BU BR BU BR BU BR BU BR BU BR BU BR BU BR
SWITCH SWITCH SWITCH SWITCH REED REED LIMIT SWITCH
LIMIT
SWITCH SWITCH SWITCH SWITCH
E E
PALLET STAND
PALLET A PALLET B QUICK CHANGE QUICK CHANGE QUICK CHANGE QUICK CHANGE 24V 0V PALLET A PALLET B APC
IN STATION/ IN STATION COUPLER-1 COUPLER-2 COUPLER-3' COUPLER-4' ON STAND ON STAND BELT
PULAR INRSW PULAR INRSW BROKEN

F
DG-0807 REV00
Area INDIA Approved MRS PALLET STAND Z1647040004 Sheet No: 90 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/55.6:C-TSD3:A14
/55.6:C-TSD3:A13
/55.6:C-TSD3:A16
/55.6:C-TSD3:A15
/18.3:E-PS1-V-
/18.3:E-PS1-V-
/18.3:E-CP3:2
/18.3:E-CP3:2
/18.3:E-CP3:2
B B
C X276 100 X277 100 X274 99 100 X275 99 100

C
BK
14 BK
14
S526 S527 S524 S525 - +
LIMIT 13 - + /98.4:D BU BR
LIMIT 13 /98.3:D
SWITCH BU BR REED
SWITCH REED SWITCH
SWITCH
D D
DOOR DOOR 0V 24V

PALLET 24V PALLET 24V 0V 24V
OPEN CLOSE
CLAMP UNCLAMP
PALLET RECIEVER APC DOOR

E E

F
DG-0807 REV00
Area INDIA Approved MRS PALLET RECIEVER Z1647040004 Sheet No: 91 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
/92.2:C-S512:BU
/52.4:C-TSD1:19
/92.3:C-S57:13
/ -K17:2 /12.2:E
/ -K17:4 /12.2:E
/ -K17:6 /12.3:E
/87.4:E -F-Y266
/87.5:E -F-Y267
/52.2:C-TSD1:5
/18.3:E-PS1-V-
36.5:C -TSD1:3
/18.7:E-PS2-V-
/18.7:E-PS2-V-
/13.3:D
/52.2:C
C PE
X9
C
4B
X25E
99 100 X257 100 Y266 97 Y267 97 U17 V17 W17 PE 503 40 X25F 99
100
BK
D 14 S66 D
S512 - + S57 P
FLOAT
SWITCH BK
FLOAT 24V DC 13
BU BR
SWITCH SL-506 SL-507 2
U17 V17 W17 - +
M M BU BR
x1 x2 x1 x2
M17 -M22 1~
Y/G Y/G /15.2:E 3~ PE /79.6:D
415V,1.1KW
/79 1
HYDRAULIC
FAN MOTOR
APC HYDRAULIC 0V 24V PALLET PALLET HYDRAULIC

E OIL LEVEL
HYDRAULIC 24V
CLAMP
0V
UNCLAMP
0V
MOTOR
HYDRAULIC HYDRAULIC 0V 24V E
MAIN FAN MOTOR TEMP SENSOR
LOW PRESS.SW [0.37KW,1.2A]
APC HYDRAULIC POWER PACK

F
DG-0807 REV00
Area INDIA Approved MRS APC HYDRAULIC POWER PACK Z1647040004 Sheet No: 92 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
54.6:C-TSD4:A17
54.5:C-TSD4:A20
54.5:C-TSD4:A19
18.3:E
18.3:E
BU
1x0.5
B B
Y272 Y273 97 101
Y270 Y271
/94.2:B
/95.2:B -8 -7 +6 +5
/96.3:B 1 1 1
1
-K270 -K271 K272 K273
2 2 2
2
C RELAY MODULE-7 C
11 21 31 41
-K270 -K271 -K272 -K273
14 24 /93.5:B 34 44
-COMM
BU
1x0.5
CR-Y270 CR-Y271 CR-Y272 CR-Y273 101

D D
F-Y270 F-Y271 F-Y272 F-Y273
SOL Y270 SOL Y271 SOL-Y272 SOL 273

/
79.5:B/
79.5:B/
87.7:D/
61.6:B
79.4:B
61.7:B
79.4:B
E E
FIXTURE 1 FIXTURE 1 FIXTURE 2 FIXTURE 2

CLP SOL/ UNCLP SOL/ CLP SOL/ UNCLP SOL
[INDEX TABLE INDEX TABLE
FWD MOTOR] REV MOTOR

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
54.7:C-TSD4:A07
776.C
776.C
18.3:E-PS1-V-
18.3:E-CP3:2
54.7:CA08
BU
1x0.5
Y27C Y27D Y276 Y277 97 101

B B
/93.3:B
/95.2:B -8 -7 +6 +5
/96.3:B 1 1 1
1
-K27C -K27D K276 K277
2 2 2
2
RELAY MODULE-8
C C
11 21 31 41
-K27C -K27D -K276 -K277
14 24 /94.4:B 34 44
-COMM
BU
1x0.5
CR-Y27D CR-Y276 CR-Y277 101

CR-Y27C
F-Y27C F-Y27D F-Y276 F-Y277

D D
SOL Y27C SOL Y27D SOL-Y276 SOL Y277
98.6:B/
98.7:B/
95.6:E/
97.3:B/
97.3:B/
E E
FRONT AUTO FRONT AUTO AIR SEAT-1 AIR SEAT-2

DOOR DOOR SOLENOID SOLENOID
CLOSE SOL OPEN SOL

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
54.6:C-TSD4:A13
54.6:C-TSD4:A15
54.6:CA14
18.3:E
18.3:E
B BU B
1x0.5
Y276 Y277 97 101

Y274 Y275
/93.3:B
/94.2:B -8 -7 +6 +5
/96.3:B 1 1 1
1
-K274 -K275 K276 K277
2 2 2
2
C C
RELAY MODULE-9
11 21 31 41
-K274 -K275 -K276 -K277
14 24 /94.4:B 34 44
-COMM
BU
1x0.5
CR-Y276 CR-Y277 101
D CR-Y274 CR-Y275 D
F-Y274 F-Y275 F-Y526 F-Y527
SOL Y274 SOL Y275 SOL-Y276 SOL Y277

/
94.6:D/
80.4:B
81.7:B
80.5:B
81.7:B
80.6:B/
80.6:B/
E E
FIXTURE 3 FIXTURE 3 FIXTURE 4 FIXTURE 4

CLP SOL/ UNCLP SOL/ CLP SOL/ UNCLP SOL
[TAILSTOCK FWD] [TAILSTOCK REV]

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
54.7:C-TSD4:A05
54.7:CA06
18.3:E
18.3:E
B B
BU
1x0.5
97 101
Y27E Y27F
/93.3:B
/94.2:B -8 -7 +6 +5
/95.2:B 1 1 1
1
-K27E -K27F K272 K273
2 2 2
2
C C
RELAY MODULE-10
11 21 31 41
-K27E -K27F -K272 -K273
14 24 /93.5:B 34 44
-COMM
BU
D 1x0.5 D
CR-Y27E CR-Y27F 101
F-Y27E F-Y27F
SOL Y27E SOL Y27F
E E
100.6:B/
100.7:B/
/
MAG DOOR MAG DOOR
CLOSE SOL OPEN SOL

F
DG-0807 REV00
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A AIR SEAT CHECK A

CONNECTION DETAILS
/56.5:C-TSD5:A17
/94.4:D-F-Y276
/94.5:D-F-Y277
/18.3:E-CP3:2
/56.5:CA18
B B
/18.3:E
TBS CONNECTION DETAILS
100 99
X293 Y276 Y277
X292
W70
/43.2:C
6x1 1 2 3 4 5 6
C C
LS-X291
18.3:E/ 100 11 12
H9 RD
/75.5:C 1 2 3 4 5 6 7 8
8 PIN WAGO BK
56.5:C/ X291
W59
/15.6:D
2x1
D D
13 13 x1 x1
S510 P S511 P Y52 Y53
PRESSURE 14 PRESSURE 14 x2 24V DC x2
24V DC
SWITCH SWITCH
E E
AIR SEAT-1 AIR SEAT-2 AIR SEAT-1 AIR SEAT-2

PRESS.SW PRESS.SW SOLENOID SOLENOID

F
DG-0807 REV00
Area INDIA Approved MRS AIR SEAT CHECK & TBS CONECTION Z1647040004 Sheet No: 97 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
/56.4:C-TSD5:B06
/18.3:E-CP3:2
/56.4:C-TSD5:B08
/56.3:C-TSD5:B10
/56.4:CB07
/18.3:E-PS1-V-
/18.3:E-CP3:2
/56.3:CB11
/56.3:CB09
B 100 X28D X28E
B
94.3:D-F-Y27D
94.3:D-F-Y27C
X289 X28A X28B X28C 100 99
PE PE
C H14 C
12PIN 1 2 3 4 7 8 9 10 12
HARTING
14 14 Y27C 97 PE Y27D 97 PE
S47_50 W73
13 W72 /100.7:C
/100.6:C RD YE GN/YE
RD YE GN/YE 4x1
3 3 3 3 4x1
S522 + -
S524 + -
S523 + -
S525 + -
/90.4:D /91.5:D /91.6:C
2 /90.5:D
D 1 2 1 1 2 1 2
D
AUTO DOOR AUTO DOOR x2 x2

OPEN SELEC.SW CLOSE SELEC.SW
x1 PE x1 PE
AUTO DOOR AUTO DOOR AUTO DOOR AUTO DOOR

SL506 SL507
E CLOSE-1 CLOSE-2 OPEN-1 OPEN-2 E
PENDENT 24V DC 24V DC
/100.6:D /100.7:D
FRONT 0V EARTH FRONT 0V EARTH

DOOR DOOR
CLOSE SOL OPEN SOL

F
DG-0807 REV00
Area INDIA Approved MRS AUTO DOOR Z1647040004 Sheet No: 98 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
18.3:E-CP3:2
56.5:CA20
56.4:CB05
B SUB-OPERATOR PANEL AT FRONT SIDE GUARD (FRONT VIEW) B
X6 4B
RD
EMERGENCY
CYCLE START STOP CYCLE START
PUSH BUTTON-1 PUSH BUTTON-2
100 X28F X290 88 89
YE YE
C C
13 13 11
S547 S550 EMG
14 14 12
/21.6:C
TWO HAND PB.BOX
EMERGENCY
TWO HAND PUSH BUTTON
BOX
SUB-OPERATOR PANEL (BOTTOM VIEW)
D EMERGENCY D
STOP
CYCLE START CYCLE START
PUSH BUTTON-1 PUSH BUTTON-2
RD
YE YE
CYCLE START-1 CYCLE START-2 TWO HAND PB.BOX

PUSH BUTTON PUSH BUTTON EMERGENCY
E TWO HAND PUSH.BT BOX E

F
DG-0807 REV00
Area INDIA Approved MRS TWO HAND PUSH BUTTON Z1647040004 Sheet No: 99 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
MAGAZINE DOOR CONNECTION DETAILS
96.3:E-F-Y27E
96.4:E-F-Y27F
56.6:C-TSD5:A15
18.3:E-PS1-V-
B B
18.3:E-CP3:2
56.6:CA14
PE PE
X296 X295 100 99
C C
Y27E 97 PE Y27F 97 PE
W72 W73
/98.7:D
/98.6:D RD YE GN/YE
RD YE GN/YE 4x1
4x1
H23
4PIN WAGO 1 2 3 4
D D
3 3
x2 x2
S294 + -
S295 + -
1 2 1 2 x1 PE x1 PE
SL506 SL507
24V DC 24V DC
/98.6:E /98.8:E
E E
FRONT 0V EARTH FRONT 0V EARTH

MAGAZINE DOOR MAGAZINE DOOR DOOR DOOR
CLOSE R.SW OPEN R.SW CLOSE SOL OPEN SOL

F
DG-0807 REV00
Area INDIA Approved MRS MAG.DOOR Z1647040004 Sheet No:100 115

Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
SAFETY LIGHT CURTAIN
B SLC B
AC3E1D4M
MAKE : ORBITAL
SLC-CABLE_1 EMITTER RECEIVER SLC-CABLE_2

AC3E1D4M AC3E1D4M
Emitter cable Reciver cable
18.3:E/ 100 br br 100 /18.3:E-CP3:2
yl bu 99
C /18.3:E-PS1-V- C
18.3:E/ 99 bu bk X25A /
wh wh Not used
Not used rd rd
4B
X7
4A
D Not used bk yl D
gy gy
2B
X7
2A
pk pk
shield shield
PE 3B PE
X7
3A
E E

F
DG-0807 REV00
Area INDIA Approved MRS AIR CURTAIN Z1647040004 Sheet No:101 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
NOTE:PIN H, G, M SHORT FOR 24 STATION TURRET
REFER TSD 6 DIAGRAM
B B
/13.4:E
/13.4:E
/13.4:E
/18.3:E
/18.3:E
SPARE
/
/
/
/
PE
X280 X281 X282 X283 X285 X286 X287 X288 100 99

U12 V12 W12 PE
-W74 YE BR BL GY VI PK GN BK RD WH
C C
H26 H27
/16.4:E
7 PIN 14 PIN
A B C D E F G A J B K D I C F E N M G H L
ALLIED ALLIED
CONNECTOR CONNECTOR
(MS3100F-16-1S) (MS3100F-20-27S-C&C)
D D
PX-280 PX-281 PX-282 PX-283 PX-284 PX285 PX-286 PX-287 PX-288

13
U12 V12 W12
- + - + - + - + - + - + - + - + - +
14
M12
3Ph,415V,50Hz
E E
INDEX TAB INDEX TAB 24V DC 0V DC

INDEX TAB INDEX TAB INDEX TAB INDEX TAB INDEX TAB INDEX TAB INDEX TAB
THER SW CLAMP
ENC BIT-1 ENC BIT-2 ENC BIT-4 ENC BIT-8 ENC BIT-16 STROBE PARITY
*INDEX TABLE MOTOR THERMAL SWITCH

F
DG-0807 REV00
Area INDIA Approved MRS INDEX TABLE- ALLIED CONNECTORS Z1647040004 Sheet No:102 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
* MACOME CONNECTION DETAILS ( OPTION )
4x0.25sqmm
TGS-X
18.3:E / 100 100 RD
/54.2:C
/54.3:C
/54.3:C
18.3:E / 99 99 BK -
CR- Y260
B HSS 3A 1A K260 WH B
E X AXIS MACOME SENSOR Y260 Y261 Y262
99
/18.3:E
4x0.25sqmm
TGS-Y K260 K261 K262
100 RD A1 A2 A1 A2 A1 A2
+
99 BK -
C C
CR- Y261
K261 A1 A2 A1 A2 A1 A2
HSS 3B 1B WH
E Y AXIS MACOME SENSOR
12 11 14 12 11 14 12 11 14
4x0.25sqmm SKIP
TGS-Z
/78
100 RD /103.4:E
+
99 BK HSS
D - / 1 D
CR- Y262 K260 K261 K262
HSS 3C 1C K262 WH 2
E Z AXIS MACOME SENSOR HIGH SPEED

SKIP
/
MACOME-X MACOME-Y MACOME-Z
E SKIP *SLIM RELAY E

/78
2x0.75sqmm /103.8:D
X6 HSS RD
4B 4A 1
99 BK
18.3:E / 99 2
HIGH SPEED
SKIP *DO NOT USE SSR

F
DG-0807 REV00
Area INDIA Approved MRS MECOM SENSOR Z1647040004 Sheet No:103 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
OPTICAL FIBER CABLE NO. K27

CABLE
CNC 5TH/4TH AXIS DRIVE COMBI DRIVE

B B
CN1B CN1B
CN1A CN1A
C C
MPG
CABLE (20 X 0.25Sqmm)
24V SUPPLY
M80 CONTROL UNIT
CNC MPG MPG DCIN (2G1Sqmm)
HA1A (4) WH (5) HA1 +100 01 +24V
EXT.
24V SUPPLY
D HA1B (14) BR (6) HB1 -99 02 0V D
*+5V *(10) RD (3) +5V 03
0V (1) BK (4) 0V
* FOR +12V PIN (6)

CABLE SPECIFICATION:
E MULTICORE CABLE PART NO:0034420, MULTISTRAND & INSULATED (38007053). E
COLOUR CODED & SHIELDED

F
DG-0807 REV00
Area INDIA Approved MRS OFC,MPG,DNC Z1647040004 Sheet No:104 115

Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
NOTE:-SHIELD AS PER SHIELDING PROCEDURE
POWER
SPINDLE POWER
CABLE No. TE1
CABLE
4 X 6Sq.mm
MDS-E/EM LAPP COLOR CABLE SPINDLE
TE1
A MOTOR
U
B
B V
M
B
C
W
D
PE
SH
C C
CABLE No. CN2(CF111-015D)IGUS CABLE No. CN2(CF111-015D)IGUS
SPINDLE FEEDBACK
CABLE (4x(2x0.14)+4x0.5)C SPINDLE FEEDBACK (4x(2x0.14)+4x0.5)C
CABLE HENGSTLER/BAUMER
MDS-E/EM SPINDLE MOTOR
SJ-D7.5/100-02 MDS-E/EM
CN2SP 1 P5(+5V) BR/GN P5(+5V) 7 SJ-D11/80-02 1 P5(+5V) WH/BL P5(+5V) 2,12 EXT.ENCODER
(1) (7) CN3SP (1) (2) (12)
2 LG WH/GN LG 8 2 LG WH/GN LG 10
(2) (8) (2) (10)
5 MT1 BL MT1 2 10
D (5) (2) (10) D
6 MT2 WH 1 3A RD PA 5
MT2 (1) (3) (5)
(6) 4 A* BK 6
7 SD RD SD 5 (4) PA* (6)
(7) (5)
8 SD* BK SD* 6 5B GY PB 8
(8) (6) (5) (8)
RQ GY 6 B* PK 1
3 RQ 3 (3) (6) PB* (1)
(3) 7Z YE 3
4 RQ* PK RQ* 4 (4) (7) PZ (3)
(4) 8 Z* VI 4
GND SHD (8) PZ* (4)
PE PE GND SHD
PE 9 PE SHD
E PE E

F
DG-0807 REV00
Approved MRS CM2, K22, CABLE Z1647040004 /105 123

Area INDIA
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
RIO CONNECTION DETAILS
B B
EXT EMG CABLE No. K6
RIO CONNECTION DETAILS TO COMBI 0.5Sq.mm
CN9A
TO (a)
CF111,022D MS-01(A1) 300
(16)
C RIO RIO C
gn (2)
TXRXD TXRXD
1A 1A 301
TXRXD* gy TXRXD* (10)
1B 1B 24V
N.C. N.C.
2A 2A
0V 0V
2B 2B
D
FG
ye FG
D
3A 3A
N.C. pk N.C.
3B 3B
Drain Wire Drain Wire
E E
AWG22X2P(With Shield/Drain Wire0

F
DG-0807 REV00
Approved MRS RIO ,K6 Z1647040004 /106 123

Area INDIA
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
CN31L,CN31M,CN31S,CNP3
POWER
CABLE 4 X 2.5sqmm
X=FD81OP,
MDS-E/EM CN31L Y,Z=NORMAL X,Y,Z MOTOR
CN31M
CN31S
U A
(1) U LMS
B B
B
V
(2) V LMS
(3)
W C M
WLMS
G D
(4) ()
SH
C CABLE No. CN2L/M/S C
X=CF211.036 (5x(2x0.25))
Y&Z=10 X 0.25Sqmm LiYCY
SERVO FEEDBACK
CABLE
MDS-E/EM SERVO MOTORS

X,Y,Z FEEDBACK
CN2L/CN2M/CN2S P5(+5V) P5(+5V)
WH
D (1) (8) D
LG BN LG
(2) (5)
VI CNT
(3)
BT GY BT
(9) (4)
SD BK SD
(7) (6)
SD* RD SD*
(8) (7)
E E
RQ GN RQ
(3) (1)
RQ* YL RQ*
(4) (2)
GND SHD
PE 10

F
DG-0807 REV00
Approved MRS CN31L,CN2L CABLE Z1647040004 /107 123

Area INDIA
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B MDS-EM-SPV3-16080(STD) B
MDS-EM-SPV3-20080(HP)
C C
FROM X AXIS LINEAR SCALE
CN3L
FROM Y AXIS LINEAR SCALE

CN3M
FROM Z AXIS LINEAR SCALE

CN3S
D D
E E

F
DG-0807 REV00
Area INDIA Approved MRS LINEAR SCALE Z1647040004 Sheet No:108 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
TO PC COM1/COM2
RS232 CONNECTION DIAGRAM BAUDRATE: 19200
PARITY: EVEN
STOP BITS: 2
MAIN BOARD DATA BITS: 7
B SIO 25 PIN D-TYPE B

10X0.25 SQMM FEMALE CONN
9 PIN D-TYPE
SIO1 25 PIN D-TYPE
WH FEMALE CONN (PC)
SD1(TXD1) SD(TXD) MALE CONN 10X0.25 SQMM
12 2
BR
RD1(RXD1) RD(RXD)
2 3 WH WH
GN SD(TXD) SD(TXD)
RS1(RTS1) RS(RTS) 2 3
13 4 BR BR
YE RD(RXD) RD(RXD)
CS1(CTS1) CS(CTS) 3 2
3 5 GN GN
C BK RS(RTS) RS(RTS) C
ER1(DTR1) ER(DTR) 4 7
14 20 YE YE
GY CS(CTS) CS(CTS)
DR1(DSR) DR(DSR) 5 8
4 6 BK BK
PK ER(DTR) ER(DTR)
0V 0V 20 4
1 7 GY GY
DR(DSR) DR(DSR)
6 6
PK PK
0V 0V
7 5
D D
FRAME SHIELD
E MULTICORE CABLE,10*0.25 SQ.MM.TY NO:0034410,COLOUR CODED & SHIELDED E

Make: Lapp

F
DG-0807 REV00
Area INDIA Approved MRS RS232C Z1647040004 Sheet No:109 115

Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -ELECTRICAL CABINET A
-CABINET INNER PLATE
B B
X1 PE PE
PE
C OPERATOR CABINET C
-POWER FROM PE
SUPPLY -PE
TERMINAL
m80 -MAIN
X1 6SQMM
-PE
6SQMM
3 POWERSWITCH
PE
-PE -SERVICE SOCKET
OP PANEL
X1
3 -PANEL
-PE
D AC D
-PANEL
1SQMM
6SQMM
1SQMM
1SQMM
1SQMM
1SQMM
-PE
LAMP
HARTINGS & MOTORS
-EARTH STRIP
1.COOLANT MOTOR
2.LUBRICANT MOTOR PE PE
3.SPINDLE CONNECTOR
4.MAGAZINE JUNCTION BOX
E 5.INDEXING MOTOR 1SQMM
6SQMM
E
6.PNEUMATIC BOX-SOLENOIDS USE SPARATE CABLE 6SQMM
7.SPINDLE FAN MOTOR -EARTH -REACTOR PE
SCREW

F
DG-0807 REV00
Area INDIA Approved MRS PANEL EARTH LAYOUT Z1647040004 Sheet No:110 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
ELECTRICAL SPARE LIST
BFW
(CP No.) Type Nomenclature Make Quantities
W4410151700 TY: 2A,LENGTH:20MM, DIA:5MM GLASS FUSE - 10 Nos
B W4427405800 TY: 0.5Mtr,50 PIN FRC CONNECTOR RIBBON CABLE YSL 2 Nos B
W4481968800 TY: LC1D09 BD POWER CONTACTOR Schneider 2 Nos
W4411248000 TY: EGT12X02AP024-2000L PROXIMITY SENSOR FOR TOOL CLAMP AND DE- CLAMP TEKNIC EUCHNER 2 Nos
W4427111200 TY: MA-TSD-50-FRC-M TSD BOARD YSL 2 Nos
W4480930100 TY: RM04-24-WE26.21-NO-C-PB-BASE RELAY MODULE YSL 2 Nos
W4480929400 TY: MOV 20 DIA 30V VARISTOR FOR MAGAZINE & ATC BRAKE YSL 2 Nos
C C
T7518002600 TY: 18W/30W LAMP MACHINE LAMP SMC/MARUTI INTERNATIONAL 1 Nos
W4412707400 TY: XB7-EV03BPN INDICATION FOR LUBRICATION CYCLE Schneider 1 Nos
W4482021900 TY: FPIU MS AC SERVICE SOCKET 220V,5A Indo Electricals 1 Nos
W4410797000 TY: ZB5SZ3N PENDENT HOLE CLOSURE Schneider 3 Nos
Z1606617800 5Mtr CROSS ETHERNET CABLE ETHERNET CABLE TO PROGRAM TRANSFER IN HAWK IT SOLUTIONS PVT LTD 1 Nos
D W4412712400 TY: XB5-AW31B1N PUSH BUTTON FOR TOOL/COMPONENT CLP/UNCLP Schneider 2 Nos D
W4410992400 TY: ZBE-101 NO CONTACT FOR PUSH BUTTON Schneider 2 Nos
W4410993000 TY: ZBPAN,NYLON BOOT NYLON COVER FOR PUSH BUTTON Schneider 2 Nos
W4412713200 TY: XB5-AW33B1N PUSH BUTTON FOR CYCLE START Schneider 2 Nos
W4481967100 TY: LC1D09 BL POWER CONTACTOR Schneider 2 Nos
W4412589900 TY: DPP03020J20R FEED OVER RIDE. ROTARY SWITCH TOSOKU 1 Nos
E E
W4412590600 TY: DPP0103N20R RAPID OVER RIDE. ROTARY SWITCH TOSOKU 1 Nos
W4412590700 TY: DPP01004N20R AXIS SELECTION. ROTARY SWITCH TOSOKU 1 Nos
W4412590800 TY: DPP01009N20R MODE SELECTION. ROTARY SWITCH TOSOKU 1 Nos

F
DG-0807 REV00
Area INDIA Approved MRS 2Years Running - Spares Z1647040004 Sheet No:111 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
TOSOKU MPG
A A
/46.6:B
/47.6:B
12x1
1
/18.3:E
X100 4T
X10 Z 5T
Y 2
X1
X SELECTED /18.3:E
3 X6
B 5B 5A /47.7:B B
3
X7
1B 1A /47.7:B
5
X6
2B 2A /73.5:B
6
X6
A B +5V 0V L- LC L2 L1 RC R4 R2 R1 L+
1B 1A /
ELECTRICAL
CABINET
C BL/ BN/ LIGHT LIGHT GN/ C
OR PK RD BK BLK GN BL VT BK WH GY BL
BR
W09
H22 1 2 3 4
SCREW CONNECTOR
A B 0V 99 100 X209 X208 X206 X205 X204 Y216 99 100 89 94 87 100

+V
65A 65B
14
D SE07 D
/19.4:C 13
/47.7:D
MACHINE LAMP
SELECTOR SWITCH MACHINE OPERATOR PANEL
EDIT EMERGENCY
1 2 4 5 6 7 8 9 10 3 11
4 14 6 1 1 2 3 4 5 6 7 8 9 10
MPG FRC3 FRC4
MPG SELECTED LED
GUN COOLANT SS
CONTROL ON PB
CONTOL ON PB
INC AXIS SELECTION
E E
24V
0V
CYCLE STOP CYCLE START
EMG PB
EMG PB
24V
24V
0V
PENDENT

F
DG-0807 REV00
Area INDIA Approved MRS TOSOKU MPG Z1647040004 Sheet No:112 115
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A BMV35+ PENDENT LAYOUT FOR A

MITSUBISHI M80 SYSTEM
109.82 mm
B B
FANUC Series Oi-MF
C C
D D
GUN FIXTURE-1 FIXTURE-2 SPARE SPARE SPARE SPARE

COOLANT CLP/UNCLP CLP/UNCLP
OFF ON
E E

F
DG-0807 REV00
Area INDIA Approved MRS BMV35+ PENDENT LAYOUT Z1647040004 Sheet No: 1 8
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
BMV50 PENDENT LAY OUT FOR MITSUBISHI M80 SYSTEM
B B
FANUC Series Oi-MF
C C
D D

OFF ON
E E

F
DG-0807 REV00
Area INDIA Approved MRS BMV50 PENDENT LAYOUT Z1647040004 Sheet No: 2 8
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
BMV45+/++/60+/++ PENDENT LAY OUT FOR MITSUBISHI M80 SYSTEM
B B
FANUC Series Oi-MF
C C
D D

OFF ON
E E

F
DG-0807 REV00
Area INDIA Approved MRS BMV45+/60+ PENDENT LAYOUT Z1647040004 Sheet No: 3 8
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
DG-0807 REV00
F
E
B
C
A
Area
Date
Name
BMV45+/++60+/++/50 PANEL LAYOUT FOR MITSUBISHI-M80 STD/HP POWER
Advice No
1
1
735
Alterations
CP9 MDS-DM2-SPV3-18080 MDS-DJ-V1-40
MCB
*MDS-DM2-SPV3-20080 4TH AXIS DRIVE
50A
3P
2
2
248
MS-01
CONTACTOR
MDS-DJ-V1-40
342
4TH AXIS DRIVE
LC1D-40BD
40A-24VDC
INDIA
3
3
REACTOR
560 022
60x80
60x80
D-AL-18.5K
BANGALORE
MCB MCB MCB
CP12 CP13 CP11
2A 10A 10A
2P 3P 3P
SHIELDING PLATE
Date
Drawn
Checked
M/c Type
Approved
4
4
60X80
MRS
MB/NN
RESHMI
12.15.2021
REMOTE I/O UNIT
BMV/XTRON
FCU8-DX230
MS100
YSL-40 PIN TSD-1 YSL-40 PIN TSD-2 YSL-40 PIN TSD-3 4TH AXIS MCB MCB MCB MCB MCB MCB MCB
CONTACTOR CP1 CP2 CP4 CP10CP12 CP3 CP5
IFB-40-FCC-P-TB-REV0-40 PIN IFB-40-FCC-P-TB-REV0-40 PIN IFB-40-FCC-P-TB-REV0-40 PIN LC1D09 BD 6A 6A 4A 2A 4A 4A 2A

9A-24VDC 1P 1P 1P 1P 1P 1P 1P
5
5
1615,57
DESCRIPTION
45X60
MCB1 MCB270 MCB271 MCB260 MCB260 MCB277
SPL FAN LUB CLNT MAG ATC FLUSH RELAY MODULE RELAY MODULE RELAY MODULE RELAY MODULE
MPCB MPCB MPCB MPCB MPCB MPCB BASIC MACHINE BASIC MACHINE MAGAZINE 3-TIER LAMP
45+/50/60+ CABINET LAYOUT

SLIM RELAY-1
SLIM RELAY-2
SLIM RELAY-3
RMO4-24-G2R- RMO4-24-G2R- RM:YSL-UMK- RM:YSL-UMK-

(0.4-0.63A) (0.4-.63A) (2.5A-4A) (2.5-4A) (.6-1A) (1-1.6A) DP1-PB-BASE DP1-PB-BASE 4RM-24VDC 4RM-24VDC
6
6
45X60
MS-05 MSY270 MSY271 MSY260 MSY262 MSY277 MS101
CTRL ON CLNT MAGFWD MAG REV ATC FLUSH

CONTACTORCONTACTORCONTACTORCONTACTORCONTACTORCONTACTOR 5TH AXIS
CONTACTOR
35X35 OMRON-PS1
S8VS-24024B
LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD
LC1D09 BD
9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC
9A-24VDC
IP 100:240VAC,240W,1.5A
OP:24VDC 10A
DWG NO.
7
7
45X60
Z1647040004
TERMINAL BLOCKS
FUSE TB,S
35X35
SHEET NO
Sheet No: 4
45X60
8
8
8
F
E
B
C
A
D
DG-0807 REV00
F
E
B
C
A
Area
Date
Name
Advice No
1
1
BMV35+ PANEL LAYOUT FOR MITSUBISHI M80 COMBIDRIVE
Alterations
MAXI CABINET
2
2
950,0
35X80
CP1 CP2 CP3 CP4 CP5 CP10CP12 CP14 CP11
INDIA
MCB MCB MCB MCB MCB MCB MCB MCB MCB
3
3
560 022
MDS-DJ-V1-40 OMRON-PS1
4TH AXIS DRIVE
S8VS-24024B
6A 4A 4A 4A 2A 2A 4A 2A 6A
WEID MULLER PS2
BANGALORE
1P 1P 1P 1P 1P 1P 1P 2P 3P
IP 100:240VAC,240W,1.5A
CP-E-SNT-350W-24V 14.6A
OP:24VDC 10A
35X80
MCB-1 MCB-Y270 MCB-Y271 MCB-Y260 MCB-Y261 MCB-Y262
CP12 CP13 SPL FAN LUB CLNT MAG ATC FLUSH

MCB MCB MPCB MPCB MPCB MPCB MPCB MPCB
Date
35X35
Drawn
MDS-DJ-V1-40
5TH AXIS DRIVE
Checked
M/c Type
Approved
10A 10A
3P 3P
4
4
35X80
MRS
MB/NN
RESHMI
MS-101 MS-100 MS-Y271 MS-Y270 MS-Y260 MS-Y261 MS-Y262 MS-Y277
12.15.2021
5TH 4TH CLNT LUB MAG FWD MAG REV ATC FLUSH
BMV/XTRON
AXIS DRIVE AXIS DRIVECONTACTORCONTACTORCONTACTORCONTACTORCONTACTORCONTACTOR
60x80
60x80
LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD
9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC
SHIELDING PLATE
1075,0
5
5
60X80
DESCRIPTION
MITSUBISHI REMOTE I/O UNIT
FCU8-DX230
MS-01
CONTACTOR
***
MCB
Y27F
Y262
Y277
Y260
Y261
Y27E
Y270
Y271
Y27B
Y27C
Y27D
RELAY MODULE1 RELAY MODULE2 RELAY MODULE3

YSL-40 PIN TSD-1 YSL-40 PIN TSD-2
LC1D-40BD 50A
3P 35X35
35+ MAXI CABINET LAYOUT 40A-24VDC
SSR RELAY-1
SSR RELAY-2
RMO4-24-G2R- RM:YSL-UMK- RM:YSL-UMK-

IFB-40-FCC-P-TB-REV0-40 PIN IFB-40-FCC-P-TB-REV0-40 PIN
DP1-PB-BASE 4RM-24VDC 4RM-24VDC
6
6
REACTOR
D-AL-18.5K
35X80
TERMINAL BLOCKS FUSE TB,S

DWG NO.
35X80
7
7
Z1647040004
SHEET NO
Sheet No: 5
8
8
8
F
E
B
C
A
D
DG-0807 REV00
F
E
B
C
A
Area
Date
Name
Advice No
1
1
Alterations
BMV35+ PANEL LAYOUT FOR MITSUBISHI M80 COMBIDRIVE
MINI CABINET
2
2
740
45X80
INDIA
3
3
CP1 CP2 CP3 CP4 CP5 CP10CP12
560 022
MCB MCB MCB MCB MCB MCB MCB
OMRON-PS1
BANGALORE
S8VS-24024B
6A 4A 4A 4A 2A 2A 4A
1P 1P 1P 1P 1P 1P 1P
IP 100:240VAC,240W,1.5A
CP-E-SNT-350W-24V 14.6A
OP:24VDC 10A
MDS-DM2-SPV3-10080
*MDS-DMW-SPV3-16080 45X80
MCB-1 MCB-Y270 MCB-Y271 MCB-Y260 MCB-Y262 MCB-Y277

SPL FAN LUB CLNT MAG ATC FLUSH
Date
MPCB MPCB MPCB MPCB MPCB MPCB
Drawn
Checked
M/c Type
Approved
4
4
MRS
45X80
MB/NN
RESHMI
12.15.2021
MS-Y270 MS-Y271 MS-Y260 MS-Y261 MS-Y262 MS-Y277
BMV/XTRON
CLNT LUB MAG FWD MAG REV ATC FLUSH
CONTACTORCONTACTORCONTACTORCONTACTORCONTACTORCONTACTOR
60X80
60X80

SHIELDING PLATE
5
5
60X80
DESCRIPTION
1075
MITSUBISHI REMOTE I/O UNIT

FCU8-DX230
Y270
Y271
Y260
Y261
Y262
Y277
Y27B
Y27C
MS-01
YSL-40 PIN TSD-1 YSL-40 PIN TSD-1 RELAY MODULE RELAY MODULE CONTACTOR MCB
BASIC MACHINE MAGAZINE
35+ MINI CABINET LAYOUT

SLIM RELAY 1
SLIM RELAY 2
SLIM RELAY 3
RMO4-24-G2R- RM:YSL-UMK- LC1D-40BD 50A

IFB-40-FCC-P-TB-REV0-40 PIN IFB-40-FCC-P-TB-REV0-40 PIN
DP1-PB-BASE 4RM-24VDC 3P
40A-24VDC
6
6
45X80
****
Y27F
Y27E
Y27D
RELAY MODULE
MS-05
3-TIER LAMP CONTACTOR
RM:YSL-UMK- LC1D09 BD
4RM-24VDC 9A-24VDC
DWG NO.
60X80
7
7
Z1647040004
SHEET NO
Sheet No: 6
8
8
8
F
E
B
C
A
D
1 2 3 4 5 6 7 8
A A
35X80
CP-E-SNT-350W-24V 14.6A
WEID MULLER PS2

MDS-DJ-V1-40 OMRON-PS1
4TH AXIS DRIVE
S8VS-24024B
CP1 CP2 CP4 CP10 CP3 CP5 CP12
IP 100:240VAC,240W,1.5A
OP:24VDC 10A
35X80
B B
SPL FAN LUB COOLANT MAG ATC FLUSH
MPCB MPCB MPCB MPCB MPCB MPCB
Q8 Q1 Q2 Q3 Q5 Q15
(0.4-0.6A) (0.4-.63A) (1.6-2.5A)
35X80
60x80
ONLY FOR PRGATHI
C C
60x80
K51 K1 K2 K3 K4 K15 PRG ATC RELAY

SHIELDING PLATE
60X80
D K50
CONTACTOR MCB
D
PHOENIX K50
CONTACTOR MCB
YSL-50 PIN TSD-1 YSL-40 PIN TSD-2 4 CH RELAY 4 CH RELAY
Z- BRAKE
LC1D-40BD 50A
3P
40A-24VDC
CP9
SSR SSR
REACTOR ONLY FOR PRGATHI

D-AL-18.5K
3PH UNISON
35X80 K5
PRG BRK RELAY
E TERMINAL BLOCKS FUSE TB,S

E
4 CH RELAY
ELECTROMECH
35X80

F
DG-0807 REV00
Area INDIA Approved MRS XTRON 544 MAXI CABINET LAYOUT Z1647040004 Sheet No: 7 8
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
45X80
WEID MULLER PS2

CP-E-SNT-350W
OMRON-PS1
S8VS-24024B
CP1 CP2 CP4 CP10 CP3 CP5 CP12
IP:100-230VAC
IP 100:240VAC,240W,1.5A 550W 3A
MDS-EM-SPV3 OP:24VDC 10A OP:24VDC 10A
45X80
B B
SPL FAN LUB COOLANT MAG ATC
MPCB MPCB MPCB MPCB MPCB
Q8 Q1 Q2 Q3 Q5
(0.4-0.6A) (0.4-.63A) (1.6-2.5A)
45X80
60X80
60X80
ONLY FOR PRGATHI
C K51 K1 K2 K3 K4
C
PRG ATC RELAY
LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD LC1D09 BD

9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC 9A-24VDC
SHIELDING PLATE
60X80
PHOENIX
D D
K50
YSL-50 PIN TSD-1 YSL-40 PIN TSD-1 CONTACTOR MCB
4 CH RELAY 4 CH RELAY
Z- BRAKE
CP9
SSR SSR
45X80
ONLY FOR PRGATHI
3PH UNISON PRG BRK RELAY

4 CH RELAY K5
E E
EMR
60X80

F
DG-0807 REV00
Area INDIA Approved MRS XTRON 544 MINI CABINET LAYOUT Z1647040004 Sheet No: 8 8
Date 560 022 Date 12.15.2021
1 2 3 4 5 6 7 8

z1647040004 BMV Xtron m80 Electrical Circuit Diagram.

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z1647040004 BMV Xtron m80 Electrical Circuit Diagram.

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1 2 3 4 5 6 7 8

BHARAT FRITZ WERNER LIMITED.

VERTICAL MACHINING CENTRE

PROJECT DESCRIPTION VERTICAL MACHINING CENTRE

CNC SYSTEM M80

M/C MODEL BMV/XTRON/V SERIES

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

A Table of contents Column X: An automatically generated page was edited F06_001 A

E /27 XTRON 433 3/22/2021 reshmi.cr E

A Table of contents Column X: An automatically generated page was edited F06_001 A

E /60 POWER CONTACTORS - 1 3/22/2021 reshmi.cr E

A Table of contents Column X: An automatically generated page was edited F06_001 A

E /93 RELAY MODULE-7 3/22/2021 reshmi.cr E

A Table of contents Column X: An automatically generated page was edited F06_001 A

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

MAIN ON/OFF Exx M

4 MACHINE LAMP HExx 4 Kxx CONTACTOR COIL Kxx

7 TRx TRANSFORMER TRx 7 PXSxx + - PROXIMITY Sxx

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

SL.NO SYMBOL DESCRIPTION NAME SExx - HARD WIRE CONNECTION

Ux -L1 N Colour Codes

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

TOTAL CONNECTED LOADS OF BMV35+/45+/++/50/51/60+/++/65

BMV35+/XTRON 544 BMV45+/++ /XTRON 755/955 BMV50

CONTROL VOLTAGE : 24V DC CONTROL VOLTAGE : 24V DC CONTROL VOLTAGE : 24V DC

BMV51/60+/++/65STD/)/XTRON1166/1366 BMV51/60/65(HP) BMV70

CONTROL VOLTAGE : 24V DC CONTROL VOLTAGE : 24V DC CONTROL VOLTAGE : 24V DC

AC UNIT(60+) : TURBO-850-M23,850W (ADVANCE MAKE) AC UNIT(60+) : TURBO-850-M23,850W (ADVANCE MAKE)

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

LAPP CABLES USED FOR MACHINE 45/50/955/755

6G1 Sq mm 3.5m Lub

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

Area INDIA Approved MRS CABLES Z1647040004 Sheet No: 9 115

W03 GN/YE YE W04 BK RD 33 34 NOTE: REFER PG.NO: 7

*NOTE: FAN IS USED INSTEAD OF AC,IF AC IS NOT SELECTED

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

*COOLANT THRU TOOL MOTOR *COOLANT DUMP MOTOR

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

R10 Y10 B10 R15 Y15 B15 R16 Y16 B16

D R10 R15 R16 D

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

R17 Y17 B17 R20 Y20 B20

H13 13 14 15 H19 7 8 9 H17 1 2 3

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

200V 500 500

200V 502 502

PRI:380-415V 12kVA 16kVA 22kVA 26.5kVA 31.5kVA 38.5kVA

E SEC1:220-200V,3PH 11kVA 14.5kVA 20.5kVA 25kVA 30kVA 37kVA E

SEC1:220-200V,3PH 1*6sqmm 1*6sqmm 1*10sqmm 1*16sqmm 1*16sqmm 1*16sqmm

SEC2:0-220V,1PH 1*1sqmm 1*1sqmm 1*1sqmm 1*1sqmm 1*1sqmm 1*1sqmm

Alterations Drawn RESHMI DESCRIPTION DWG NO. SHEET NO

Area INDIA Approved MRS TRANSFORMER Z1647040004 Sheet No: 17 115

PE 508 504 PE 508 504

COOLANT THRU TOOL MOTOR COOLANT DUMP MOTOR

SEC1:220-200V,3PH 16sqmm 16sqmm 110sqmm 116sqmm 116sqmm 116sqmm

SEC2:0-220V,1PH 11sqmm 11sqmm 11sqmm 11sqmm 11sqmm 11sqmm