BC1 TC - 103041 MCC Mahadeo Construction Pvt. LTD., Varanasi UP JMF BC Gr. 1

CENTRE FOR INSPECTION, TESTING & CERTIFICATION OF MATERIALS-CITCOM
JOB MIX FORMULA: A-

3
ANULAB 
I
ND
R
Bituminous Concrete-BC Grading 1 with VG40
TORIES, AG
US
TRIAL TEST
RA
BO
REF. STANDARD & TEST METHOD:
IN
G
A L &
AN
ALYTICA L
Section 507 of MORTH V th Rev. 2013 & MS-2 VII th Edition MSME- UAN
UP01F00 057 38
19.05.2023
PROJECT:
Construction of 4 Lane NH-29 Bypass. Phase-II Connecting NH-29 (Near Sandaha Village Km 11.170 of NH-
29) with NH-2 (Revasa Village Km 818.800 of NH-2) as Part of Varanasi Ri ng Road, Design Chainage Km.
30.600 to Km 57.320 (Total Length 27.270 Km Including Interchange Loop at NH-2), Under NHDP Phase-VII,
on EPC Mode in the state of Uttar Pradesh (Phase II Package 2).
CLIENT:
M/s. MCC Mahadeo Construction Pvt. Ltd., Varanasi-221112, UP, India

IN
TE
D
A
EP

R

EN
U


D
C
EN
C
A
T

E
EX
V
TI
C

A
LU

V
O
SI

V
IN
E
REGISTERED APPROVED ACCREDITED

 
INDUSTRIAL TESTING & ANALYTICAL LABORATORIES

212 km Milestone, NH-2, Agra-Kanpur Road, Nagla Rambaksh,
Post: Dhaurra, Tehsil: Etmadpur, Agra-283202, UP,India
Cell: +91-9837052093, Ph.: +91-562-2852093, Fax: +91-562-2852826
Email: research@anulab.org, Website: www.anulab.org
®

IN
TE
D
A
EP
R

EN
U


D
C
EN
C
A
T
212 km Milestone, NH-2, A gra Kanpur Road, Nagla Rambaksh
E
EX
V
TI
C

A
Post: Dhaurra, Tehsil: Etmadpur, Agra-283202, Uttar Pradesh, India
LU

V
O
SI
N

IN
E
Cell: +91-9837052093, Ph.: +91-562-2852093, Fax: +91-562-2852826

REGISTERED APPROVED ACCREDITED Email: research@anulab.org, Website: www.anulab.org
No. 016-4801-103041 Date: 19.05.2023

TEST CERTIFICATE
ISSUED TO: CLIENT'S REF.:
M/s. MCC Mahadeo Construction Pvt. Ltd. MCCMCPL/RR-VNS/PLANNING/2022-23/452
B27/70, 2nd Floor, Barhar Kothi dated 11.04.2023 Sample drawn by client &
Durgakund, Near Gurudham Crossing submitted to lab at Agra on 11 & 26.04.2023
Varanasi-221112, UP, India Period of testing: 13.04.2023 to 18.05.2023
SAMPLE DESCRIPTION: TEST SPECS. & REF. STD.:

J o b M i x F o r m u l a f o r Bituminous Concrete JMF-BC Gr.1 by Marshall Method of Mix Design
Grading 1, Aggregate Nominal Size19 mm Ref.: MS-2 7 th Edn, MORTH Vth Rev. & IRC 37-2018
Layer Thickness: 50mm, Quantity: Q.S. for JMF M ethod: AASHTO T 245, T 283, ASTM D2041
PROJECT: Construction of 4 Lane NH-29 Bypass. Phase-II Connecting NH-29 (Near Sandaha Village Km 11.170 of NH-
29) with NH-2 (Revasa Village Km 818.800 of NH-2) as Part of Varanasi Ring Road, Design Chainage Km. 30.600 to Km
57.320 (Total Length 27.270 Km I ncluding Interchange Loop at NH-2), Under NHDP Phase-VII , on EPC M ode in the
state of Uttar Pradesh (Phase II Package 2).
MIX PROPORTION AT OBC
Sl. Characteristic Parameters Unit Test Method T 500-100 Limits Blend Ratio
1. Coarse Aggregate (CA1)- 20 mm % by mass No Limits 40.74

2. Coarse Aggregate (CA2)- 10 mm -do- -do- 2.84
3. Coarse Aggregate (CA2)- 6 mm -do- -do- 15.16
IS 2386 (P1):
4. Fine Aggregate (FA1)- Stone Dust -do- -do- 13.64
1963 RA 2021
5. Fine Aggregate (FA2)- Stone Dust -do- (Wet) -do- 20.47
6. Cement OPC-43 -do- -do- 1.90
7. Binder Content-VG-40 (OBC) -do- 5.2 Min 5.25
% by mass IS 6241: 1971
8. Antistripping Agent- Zycotherm of Binder RA 2017
--- 0.05
#ASA Zycotherm was used 0.05% by wt. of binder
REQUIRMENTS FOR THE MIX

T 500-16
Sl. Characteristic Parameters Unit Test Method Limits Results Conformity
1. Stability at 60 o C kN AASTHO T245 9.0 Min. 13.10 Yes
2. Marshall Flow mm AASTHO T245 2.0-4.0 3.23 Yes
3. Compacted Bulk Sp. Gravity-Gmb --- ASTM D2726 2.311 Min. 2.432 Yes
4. Air Voids-V a % Ch.4, MS-2 3.0-5.0 4.03 Yes
5. Void Filled with Bitumen-VFB % -do- 65-75 69.79 Yes
6. Voids in Mineral Aggregate-VMA % Ch.4, MS-2 13 Min. 13.34 Yes
7. Fines to Bituminous Ratio --- MS-2 0.6-1.2 1.03 Yes
8. Resilient Modulus at 35°C M Pa ASTM D4123 3000 Min. 3514 Yes
The details of JMF, test property curve, marshall data interpretation & test photographs are attached.
Page 1 of 47
NOTE:
1. The test results apply to the sample as received and applicable parameters. Endorsement of products is neither inferred nor implied. 2. Total liability of the laboratory is limited to the invoiced amount.
3. This is not to be reproduced whole or in part & cannot be used as an evidence in the Court of Law & should not be used in an advertising media without our special permission in writing. 4. Samples
will be destroyed after three month from the date of issue of Test Certificate unless otherwise specified. 5. In case of any reconfirmation of contents of this certificate is required, please contact our
office. 6. This report is being issued on the specific understanding that ANULAB will not in any way be involved in any action following interpretation of the above results. 7. Subject to Agra jurisdiction.
M E M B E R : AOIL, ILAC, I R C , TRG, QCI, I G S , I C I , ISNT, I S A S & I C A C I T R A I N I N G S : N I T S, IHE, S E R C , I I T K , C R R I , C B R I , N C B , N P L & I I T R
®212 km Milestone NH-2, Agra Kanpur Road, Nagla Rambaksh

IN
Post:Dhaurra, Tehsil: Etmadpur, Agra-283202, UP, India

TE
D
RA
EP
EN
U

D
CC

EN

Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
C
Emai l: re searc h@anu lab.o rg, Url : www.an ulab.org
A
LU
V


O
SI
N
V
IN
E

REG IST ERED AP P RO VE D ACCREDITED INDUSTRIAL TESTING & ANALYTICAL LABORATORIES

No. 016-4801-103041 Date: 19.05.2023
MARHSHALL MIX DESIGN PHOTOGRAPHS
1 Weighted quantities of CA, FA, Cement & antistripping 2 Automatic bituminous mixture from CONTROLS, Italy
3 Compaction of Marshall specimen-75 blows each side. 4 Automatic test setup for Theoretical Max. Sp. Gr.-G mm .
5 Marshall specimen conditionting at 60ºC in MEMMERT, Germany Oven 6 Stability & flow at 60ºC being measured by marshall apparatus
Doc No.: 10304-1 JOB MIX FORMULA OF BITUMINOUS CONCRETE GRADING-1

Issue No.: 01 Issue Date: 19.05.2023 Approved by :
Page No.: 2/47
Amendment No.: Amendment Date: Quality Manager

IN

TE
D
A
EP
R
EN
U

D
C

EN

C
Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
CL
A

V
U

O
SI
N
V
IN
E

REG ISTERED AP P RO VE D ACCREDITED INDUSTRIAL TESTING & ANALYTICAL LABORATORIES

No. 016-4801-103041 Date: 19.05.2023
JOB MIX FORMULA-BC
The Job Mix Formula (JMF) for Bituminous Concrete (BC)-Grading 1 has been
carried in accordance with section 507 of MORTH Specs. Fifth Revision, 2013, IRC 111-
2009 in conformity to Marshall Method of Manual Series MS-2, Asphalt Institute, VII th
Edition.
1.0 Materials
Coarse Aggregate (CA1)- 20 mm, Coarse Aggregate (CA2)- 10 mm, Coarse Aggregate (CA3)- 6 mm,
Fine Aggregate (FA1)- Stone Dust, Fine Aggregate (FA2)- Stone Dust, Cement OPC43, Binder VG40 &
Antistripping Agent.
2.0 Properties of Materials

The coarse aggregates, fine aggregates, Cement OPC43 & bitumen VG40 submitted
to laboratory were tested for the requirements of specifications and the engineering
properties:
2.1 Binder- Bitumen- VG40 Source: IOCL, Mathura
Requirements for Bitumen for BC, Clause 507.2.1, MORTH V th Rev 2013 & IS 73:2013
Std. Test Gr. VG40

Sl. Characteristic Parameters Unit Results T-1, Limits Conformity
Method
A Test on as Recieved Bitumen Sample:
1. Penetration at 25ºC --- IS 1203:2022 56 35 Min. Yes
2. Absolute Viscosity at 60ºC Poise IS 1206 (P2):2022 3748

3600 Min.(IRC) Yes
3200-4800 Yes
3. Kinematic Viscosity at 135ºC cSt IS 1206 (P3):2021 561 400 Min Yes
4. Flash Point COC ºC IS 1448 (P69):2019 318 220 Min. Yes
5. Solubility in TCE % IS 1216:1978 99.90 99.0 Min. Yes
6. Softening Point (R&B) 0

C IS 1205:2022 54.0 50 Min. Yes
B Tests on Residue from Rolling Thin Film Oven Tests-RTFOT at 163±1°C for 85 minutes:
7. Viscosity Ratio at 60ºC Poise IS 1206 (P2):2022 2.78 4.0 Max. Yes
8. Ductility after RTFOT at 25ºC cm IS 1208 (P1):2023 81.9 25 Min. Yes

Page No.: 3/47

IN

TE
D
RA
EP
EN
U

D
CC

EN

Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
C
A
LU
V


O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023
2.2 Coarse Aggregates (CA1)- 20 mm Source: Piprahi

Physical Requirments for Coarse Aggregate for BC, Table 500-16, Clause 507, MORTH Spec. Vth Rev 2013
MORTH Confor-
Sl. Characteristic Parameters Unit Test Method Results
Cl.507 Limit mity
IS 2386 (Part 1)
1. Combined Flakiness & Elongation Index -do- :1963 RA 2021 23.5 35 Max. Yes
IS 2386 (Part 4)
2. Los Angeles Abrasion Value -do- :1963 RA 2021 20.8 30 Max. Yes
IS 2386 (Part 4)
3. Aggregate Impact Value -do- 17 24 Max. Yes
:1963 RA 2021
IS 2386 (Part 5)
4. Soundness 5 Cycles- Na 2SO 4 -do- 1.68 12 Max. Yes
:1963 RA 2021
IS 2386 (Part 5)
5. Soundness 5 Cycles- MgSO 4 -do- 2.83 18 Max. Yes
:1963 RA 2021
6. Polished Stone Value-PSV PSV BS 812(P114):1989 58 55 Min. Yes
7. Specific Gravity % IS 2386 (Part 3) 2.616 To Report ---

:1963 RA 2021
8. Stripping Value with VG40 % IS 6241:1971 100* 95 Min. Yes
RA 2017
9. Retained Tensile Strength -do- AASHTO T283-22 92.4* 80 Min. Yes

MORTH Confor-
Cl.507 Limit mity
IS 2386 (Part 1)
IS 2386 (Part 4)
IS 2386 (Part 4)
:1963 RA 2021
IS 2386 (Part 5)
:1963 RA 2021
IS 2386 (Part 5)
:1963 RA 2021

:1963 RA 2021
RA 2017
*ASA Zycotherm was used 0.05% by wt. of binder

Page No.: 4/47

IN

TE
D
RA
EP
EN
U

D
CC

EN

Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
C
A
LU
V


O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023

MORTH Confor-
Cl.507 Limit mity
IS 2386 (Part 1)
IS 2386 (Part 4)
IS 2386 (Part 4)
:1963 RA 2021
IS 2386 (Part 5)
:1963 RA 2021
IS 2386 (Part 5)
:1963 RA 2021

:1963 RA 2021
RA 2017
2.4 Fine Aggregate (FA1)-Stone Dust Source: Piprahi
Physical Requirments for Fine Aggregate-Crushed Stone for BC, Clause 507.2.3, MORTH Vth Rev 2013
MORTH
Sl. Characteristic Parameters Unit Test Method Results Cl. 507.2.3 Conformity
Li mi ts
1. Sand Contents (2.36-0.075 mm) % by mass IS 2386(P1):1963 45.2 To Report ---
2. Deleterious Material Test % by mass Absent 02 Max. Yes

IS 2386 (P2):1963
3. Organic Impurities % by mass Absent Absent Yes
4. Specific Gravity -do- IS 2386(P3):1963 2.617 To Report ---
5. Plasticity Index-PI --- IS 2720(P5):1985 Non Plastic Non Plastic Yes
6. Sand Equivalent Value % IS 2720(P37):1976 55 50 Min. Yes
7. Silt-75 micron passing % by mass IS 2386(P1):1963 21.7 To Report ---
8. Soundness Na 2SO 4 -05 Cycles % by mass 5.28 10 Max. Yes

IS 2386 (P5):1963
9. Soundness MgSO 4 -05 Cycles % by mass 6.82 15 Max. Yes
10. Bulk Density kg/litre IS 2386(P3):1963 1.34 To Report ---

Page No.: 5/47

IN

TE
D
A
EP
R
EN
U

D
C
EN


C
Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
CL
A
V

U

O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023

2.5 Fine Aggregate (FA2)-Stone Dust Source: Dala
Physical Requirments for Fine Aggregate-Crushed Stone for BC, Clause 507.2.3, MORTH Vth Rev 2013
MORTH
Sl. Characteristic Parameters Unit Test Method Results Cl. 507.2.3 Conformity
Li mi ts
1. Sand Contents (2.36-0.075 mm) % by mass IS 2386(P1):1963 83.10 To Report ---
2. Deleterious Material Test % by mass 0.1 02 Max. Yes

IS 2386 (P2):1963
3. Organic Impurities % by mass Absent Absent Yes
4. Specific Gravity -do- IS 2386(P3):1963 2.780 To Report ---
5. Plasticity Index-PI --- IS 2720(P5):1985Non Plastic Non Plastic Yes
6. Sand Equivalent Value % IS 2720(P37):1976 58 50 Min. Yes
7. Silt-75 micron passing % by mass IS 2386(P1):1963 10.20 To Report ---
8. Soundness Na 2SO 4 -05 Cycles % by mass 3.72 10 Max. Yes

IS 2386 (P5):1963
9. Soundness MgSO 4 -05 Cycles % by mass 5.31 15 Max. Yes
10. Bulk Density kg/litre IS 2386(P3):1963 1.44 To Report ---
2.6 Cement- OPC 43 Properties Source: Bela MP

Test Results for Cement OPC43 as per IS 269 : 2016 (6th Revision)- Week: N.M. Month: N.M. Year: N.M.
Sl. Test Characteristics Unit Test Method Results IS 269 Limits Conformity
A Chemical Analysis as per Table 2, Clause 6.1, IS 269:2015 RA 2020
CaO - 0.7 SO
1. Ratio 2.8 SiO +1.2 Al O +0.65
3
Fe2O3
-- IS 4032 Cl. 4.7 0.88 0.66-1.02 Yes
2 2 3
2. Ratio of Alumina to Iron Oxide -- IS 4032 Cl. 4.4 0.78 0.66 Min Yes
3. Insoluble Residue % by mass IS 4032 Cl. 4.10 1.18 5.0 Max Yes
4. Magnesia % by mass IS 4032 Cl. 7.2 2.51 6.0 Max Yes
5. Total Sulphur as SO 3 % by mass IS 4032 Cl. 4.9 1.72 3.5 Max Yes
6. Total Loss on Ignition % by mass IS 4032 Cl. 4.2 1.48 5.0 Max Yes
7. Chloride Content % by mass IS 4032 Cl. 4.13 <0.01 0.1 Max Yes
B Physical Properties as per Table 3, Clause 7, IS 269:2015 RA 2020
1. Standard Consistency % IS 4031(P4):1988 30.0 To Report ---
2. Fineness by BAP Method m /kg
2
IS 4031(P2):1999 329.0 225 Min. Yes
3. Soundness by Le-Chatelier mm 0.5 10 Max. Yes
IS 4031(P3):1988
4. Soundness by Autoclave % 0.07 0.8 Max. Yes
5. Initial Setting Time min. 150 30 Min. Yes
IS 4031(P5):1988
6. Final Setting Time min. 200 600 Max. Yes
7. Comp. Strength 72±1 hour MPa 32.5 23 Min. Yes
8. Comp. Strength 168±2 hour MPa IS 4031(P6):1988 40.0 33 Min. Yes
9. Comp. Strength 672±4 hour MPa 49.0 43-58 Yes

Page No.: 6/47
®
 212 km Milestone NH-2, Agra Kanpur Road, Nagla Rambaksh
IN

TE
D
A
EP
R
EN
U

D
C
EN


C
Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
CL
A

V
U

O
SI
N
V
IN
E



REG IST ERED AP P RO VE D ACCREDITED
No. 016-4801-103041 Date: 19.05.2023
Test Photographs-Resilient Modulus Test
7 Sample prepared by the lab for M R Value test. 8 F i x i n g o f h o r i z o n t a l LV D T d i s p l a c e m e n t .
9 IMAC-Data Acquisition System from CONTROLS, Italy. 10 Resilient Modulus Test Date being Input in Software
11 Cyclic loading within 0.1 s pulse being applied. 12 Graphical respresentation of data at the end of test.
Page No.: 7/47
Page No.: 8/47

IN

TE
D
RA
EP
EN
U

D
CC

EN

Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
C
A
LU

V

O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023

3.0 Mix Design Requirements:
3.1 Apart from conformity with the grading & quality requirements for individual
irgredients the mixture shall meet the below mentioned requirements:
Sl. Characteristic Parameters Unit T500-11 & T8 Results

Limits
1. Compaction Level B lo ws 75 75
2. Marshall Stability at 60ºC kN 9.0 Min. 13.10
3. Marshall Flow mm 2.0-4.0 3.23
4. Marshall Quotient (Imp.) kN/mm 2.0-5.0 4.06
5. Air Voids-V a % 3.0-5.0 4.03
6. Voids Filled with Bitumen-VFB % 65-75 69.79
7. Coating of Aggregate Particle* % 95 Min. 100*
8. Tensile Strength Ratio-TSR* % 80 Min. 92.4*
9. Voids in Mineral Aggregate-VMA % 13 Min. 13.34
10. Optimum Binder Content- VG40 % by mass 5.2 Min. 5.25
11. Compacted Bulk Sp. Gravity-G mb --- 2.331 Min. (92% of Gmm) 2.432
12. Theoretical Max. Sp. Gravity-G mm --- To Report 2.534
13. Density of Compacted Mix g/cm 3 2.324 Min. (0.997 Gmb) 2.425
14. Fines to Bitumen (F/B) Ratio of Mix --- 0.6-1.2 1.03
15. Resilient Modulus at 35°C MPa 3000 Min. 3514
3.2 Bitumen Content

Five trials using marshall stability method were conducted with bitumen content
ranging from 4.75 to 5.75 % at mixing temp. 160 to 170 º C & compaction temp. of 100ºC
Min. The following graphs were plotted:
a) Stability (kN) vs Bitumen Content
b) Flow (mm) vs Bitumen Content
c) Density of Total Mix vs Bitumen Content
d) % Air Voids (Va ) vs Bitumen Content
e) % Voids Filled with Bitumen (VFB) vs Bitumen Content
f) % Voids in Mineral Aggregates(VMA) vs Bitumen Content
Page No.: 9/47

IN

TE
D
A
EP
R
EN
U

D
C
EN


C
Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
CL
A

V
U

O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023

3.3 JMF Proportions:
The blend for aggregate mix shall meet the grading requirement of Table 500-17 of
bituminous concrete. The optimized proportion of the coarse aggregate & fine
aggregate- stone dust, Cement OPC43 are given below:
Aggregates Design Blend-Theoretical
(CA1 : CA2 : CA3: FA1 : FA2 : Cement = 43 : 3 : 16 : 14.4: 21.6 : 2)
Sl. IS Sieve CA CA CA FA1 FA2 Cement Comb. MORTH Mid. Value

No. -mm 20 mm 10mm 6 mm SD SD OPC-43 Grading BC Gr. 1 % Passing
1. 26.5 43.0 3.0 16.0 14.40 21.60 2.0 100.0 100 100
2. 19.0 41.2 3.0 16.0 14.40 21.60 2.0 98.15 90-100 95.00
3. 13.2 9.8 3.0 16.0 14.40 21.60 2.0 66.84 59-79 69.00
4. 9.5 0.8 2.38 16.0 14.37 21.60 2.0 57.13 52-72 62.00
5. 4.75 0.3 0.47 14.21 13.77 21.30 2.0 52.09 35-55 45.00
6. 2.36 0.3 0.26 4.40 9.63 20.15 2.0 36.79 28-44 36.00
7. 1.18 0.3 0.23 3.55 7.43 13.26 2.0 26.82 20-34 27.00
8. 0.600 0.3 0.22 3.20 6.16 7.28 2.0 19.20 15-27 21.00
9. 0.300 0.3 0.21 2.90 5.17 4.08 2.0 14.70 10-20 15.00
10. 0.150 0.3 0.20 2.62 4.41 2.76 2.0 12.34 5-13 9.00
11. 0.075 0.3 0.17 1.98 0.43 0.52 1.98 5.42 2-8 5.00
NOTE: 83.07% fines were removed from fine aggregate.
3.3 Gradation of Aggreagte Mix for Bituminous Concrete- Grading 1

100 100
98.15
90
PERCENT FINER BY W EIGHT
80
70
66.84
60
57.13
52.09
50
40
36.79
30
1.18, 26.82
20 19.2
14.7
12.34
10
5.42
0
0.01 0.1 1 10 100

Page No.: 10/47

IN
TE

D
RA
EP
EN
U

D
CC
EN


Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
C
A
LU

V

O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023
4.0 Calculations
4.1 Bulk Specific Gravity of Aggregate Mix (G sb )
Aggregate Size % by mass Specific Gravity

Coarse Aggregate (CA1)- 20 mm 43 2.616
Fine Aggregate (FA1)- Stone Dust 14.4 2.617
Fine Aggregate (FA2)- Stone Dust 21.6 2.780
Cement (OPC43) 2 3.150
P 1+P 2+P 3+P 4+P 5+P 6

G sb =
P 1/G 1+P 2/G 2+P 3/G 3+P 4/G 4 +P 5/G 5 +P 6/G 6
wh e r e G sb = Bulk Specific Gravity for the Total Aggregate

P 1, P 2, P 3, P 4, P 5, P 6 = Individual Percentage by Weight of Aggregate 20m m, 10 mm,
6mm, Fine Aggregate- Stone Dust & Cement (OPC43)
G 1, G 2, G 3, G 4, G 5, G 5 = I nd i vi d ual B u l k Sp e ci fi c Gr a vi t y o f C oar s e Ag g re g at e , F in e
Aggregate & Cement OPC43
43+03+16.8+14.4+21.6+2
G sb= = 2.659
43/2.616+03/2.619+16/2.616+14.4/2.617+21.6/2.780+2/3.150
4.2 Theoretical Maximum Specific Gravity (G mm )
The theoretical maximum specific gravity, G mm at each bitumen content of
the compacted mix is needed to calculate the percentage of air voids for each
bitumen content. The theoretical maximum specific gravity of compacted
specimens is determined for each bitumen content by ASTM D2041.
4.3 Bulk Specific Gravity of Compacted Mix-G mb
A
Bulk Specific Gravity of Compacted Mix G mb=
B – C
wh e r e G mb = effective specific gravity of compacted mix.
A = mass of the dry specimen in air, g.
(B-C) = Volume of the specimen at 25ºC

Page No.: 11/47

IN

TE
D
A
EP
R
EN
U

D
C
EN


C
Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
CL
A

V
U

O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023
B = mass of the saturated surface-dry specimen in air, g. and

C = mass of the specimen in water, g.
4.4 Voids in Mineral Aggregate (VMA)
G mb . P S
VMA = 100 –
G sb
Wh ere VMA = voids in mineral aggregate, percent of bulk volume

Gsb = bulk specific gravity of total aggregate
G mb = bulk specific gravity of compacted mixuture
Ps = aggregate content, percent by total weight of mixture
4.5 Percentage Air Voids in Compacted Mix (V a )

G mm – G mb
Va =100x
G mm
Wh ere Va = air voids in compacted mixture, percent of total volume

G mm = maximum specific gravity of paving mixture (as determined
in Article 4.07 or as measured directly for a paving mixture
by ASTM D 2041)
G mb = bulk specific gravity of compacted mixuture
4.6 Voids Filled with Bitumen in Compacted Mix (VFB)

100 (VMA – Va )
VFB =
VMA
Wh ere VFA = voids filled with asphalt, percent of VMA

V M A = voids in mineral aggregate; percent of bulk volume
Va = air voids in compacted mixture, percent of total volume.
4.7 Test Summary Sheet
Refer to page 13 & 14 of this job mix formula.

Page No.: 12/47
® 212 km Milestone NH-2, Agra Kanpur Road, Nagla Rambaksh
Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
E m a i l : r e s e a rc h @ a n u l a b . o r g , U r l : w w w . a n u l a b .o r g
REG IST ERED AP P RO V E D ACCREDITED INDUSTRIAL TESTING & ANALYTICAL LABORATORIES
CENTRE FOR INSPECTION, TESTING & CERTIFICATION OF MATERIALS-CI TCOM
No. 016-4801-103041 Date: 19.05.2023
TEST DATA SUMMARY SHEET NO.1
No. of Blows:- 75 on Each Face, Both Side Specific Gravity of Bitumen: 1.01
Pavement Layer: BC Grading-1 Bulk Specific Gravity of Aggregate Mix (Gsb): 2.659
Marshall Stability
Trial Bitumen Wt. of Dry SSD Wt. Wt. of Bulk Bulk Density Max. Theo. Air Voids in Voids Filled Flow
No. Content Spec. in spec.in spec.in Volume Specific -g/cm 3 Sp. Gr. Voids Min. Agg. with Bit. Volume of Load Correction Corrected in
by Wt.-% Air (A)-g (B)-g water (C)-g -cm3 Gravity -G mm -V a % -VMA % -VFB % Bitumen- -kN Factor Load-kN -mm
-Gmb -V be %
T-1 1232.3 1236.5 727.5 509.0 2.421 2.414 --- 11.50 1.00 11.50 2.10
T-2 1232.5 1237.3 728.0 509.3 2.420 2.413 --- 11.10 1.00 11.10 2.23
4.75 2.554 5.21 13.28 60.77
T-3 1233.0 1238.1 729.0 509.1 2.422 2.415 --- 12.80 1.00 12.80 2.12
Avg -- -- -- -- 2.421 2.414 8.07 --- --- 11.80 2.15
T-1 1235.9 1238.5 729.5 509.0 2.428 2.421 --- 12.80 1.00 12.80 2.63
T-2 1236.6 1239.6 730.5 509.1 2.429 2.422 --- 12.50 1.00 12.50 2.57
5.0 2.544 4.56 13.25 65.58
T-3 1235.6 1240.1 731.0 509.1 2.427 2.420 --- 12.30 1.00 12.30 2.54
Avg -- -- -- -- 2.428 2.421 8.69 -- -- 12.53 2.58
T-1 1238.8 1243.6 734.0 509.6 2.431 2.424 --- 13.90 1.00 13.90 3.33
T-2 1239.4 1245.7 736.5 509.2 2.434 2.427 --- 12.50 1.00 12.50 3.10
5.25 2.534 4.03 13.34 69.79
T-3 1239.8 1243.5 733.5 510.0 2.431 2.424 --- 12.90 1.00 12.90 3.26
Avg -- -- -- -- 2.432 2.425 9.31 -- -- 13.10 3.23
Table Continued on Page 01/02

® 212 km Milestone NH-2, Agra Kanpur Road, Nagla Rambaksh
Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
REG IST ERED APP RO V E D ACCREDITED INDUSTRIAL TESTING & ANALYTICAL LABORATORIES
No. 016-4801-103041 Date: 19.05.2023
TEST DATA SUMMARY SHEET NO.2
No. of Blows:- 75 on Each Face, Both Side Specific Gravity of Bitumen: 1.01
Pavement Layer: BC Grading-1 Bulk Specific Gravity of Aggregate Mix (Gsb): 2.659
Marshall Stability
Trial Bitumen Wt. of Dry SSD Wt. Wt. of Bulk Bulk Density Max. Theo. Air Voids in Voids Filled Flow
No. Content Spec. in spec.in spec.in Volume Specific -g/cm 3 Sp. Gr. Voids Min. Agg. with Bit. Volume of Load Correction Corrected in
by Wt.-% Air (A)-g Air (B)-g water (C)-g-cm 3 Gravity -G mm -V a % -VMA % -VFB % Bitumen- -kN Factor Load-kN -mm
-Gmb -v be %
T-1 1242.2 1247.3 738.0 509.3 2.439 2.432 --- 14.10 1.00 14.10 3.95
T-2 1242.4 1248.2 739.0 509.2 2.440 2.433 -- 13.80 1.00 13.80 3.87
5.50 2.524 3.41 13.35 74.46
T-3 1241.4 1244.8 735.0 509.8 2.435 2.428 --- 12.90 1.00 12.90 3.82
Avg — — — — 2.438 2.431 9.94 -- -- 13.60 3.88
T-1 1245.2 1250.2 740.5 509.7 2.443 2.436 --- 14.20 1.00 14.20 4.25
T-2 1245.3 1249.6 740.5 509.1 2.446 2.439 --- 14.60 1.00 14.60 4.32
5.75 2.514 2.86 13.44 78.72
T-3 1243.4 1248.7 738.5 510.2 2.437 2.430 --- 13.40 1.00 13.40 4.03
Avg — — — — 2.442 2.435 10.58 --- --- 14.07 4.20
Do c N o.::10304-1 JOB MIX FORMULA OF BITUMINOUS CONCRETE GRADING-1

Issue No.: 01 Issue Date:19.05.2023 Approved by :
P age No.:14/47
Table Continued on Page 02/02

®
212 km Milestone NH-2, Agra Kanpur Road, Nagla Rambaksh
Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826

No. 016-4801-103041 Date: 19.05.2023

BC MIX DESIGN-MARSHALL DATA INTERPRETATION
Pavement Layer Bituminous Concrete Gr.1 Optimum Bitumen Cotent - OBC: 5.25%
Marshall
Stability
Marshall
Fl ow
Voids in
Min. Agg. -VMA
Voids
in Mix-Va
Voids Filled
with Bitumen-VFB
LEGEND
Too Low 4.75 5.0 5.25 5.50 5.75
Too High Acceptable Range % Bitumen by Weight of Total Mix
Within MORTH Specs
Doc No. : 10304-1 JOB MIX FORMULA OF DENSE BITUMINOUS MACADAM GRADING-1
P age No.:15/47

IN

TE
D
RA
EP
EN
U

D
CC

EN

Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
C
A
LU

V

O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023
5.0 Test Property Curves for JMF Data by Marshall Method of Mix Design-BC-1 (OBC: 5.25%)
5.5
15
5.21
5
14.5
4.56
4.5
14
Air Voids (% )
4.03 4
VMA (%)
4.03
13.5
13.44
3.5 13.34 13.28

13.34 13.35
13.25
3.41
13
3
2.86
12.5
2.5
2 12
4.65 4.85 5.05 5.25
5.25% 5.45 5.65 5.85 6.05 4.65 4.85 5.05 5.25 5.45 5.65 5.85 6.05
5.25%
Bitumen Content (% by mass) Bitumen Content (% by mass)
Air Voids vs Bi tumen Conten t Voi ds i n M in eral Agg regate vs Bi tu m en Co ntent
85 2.445
2.442
80 2.44
78.82
2.438
75 2.435
74.46
Density (G mb )
VFB %
2.432 2.432
70 2.43
69.79
69.79
2.428
65.58
65 2.425
2.421
60.77
60 2.42
55 2.415
4.65 4.85 5.05 5.25 5.45 5.65 5.85 6.05
4.65 4.85 5.05 5.25%
5.25 5.45 5.65 5.85 6.05 5.25 %

Voi ds Fi lled with Bitumen vs Bitumen Co ntent Density vs Bi tu men Con ten t
5
15.5
4.5
4.2
14.5
4
3.88
14.07
13.6
13.5 3.5
Stabi lity (k N)
Fl ow (mm)
13.10 13.1 3.23 3.23
3
75.57
12.5 12.53
2.58
2.5
11.8
11.5
2.15
10.5
1.5
9.5 1
4.5 4.75 5 5.25 5.5 5.75 6
5.25% 4.5 4.75 5 5.25%
5.25 5.5 5.75 6
M arshall Stability (kN) vs Bitum en Content Flo w in m m vs Bitumen Co ntent

Page No.: 16/47

IN

TE
D
A
EP
R
EN
U

D
C
EN


C
Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
CL
A
V

U

O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023

7.0 Permissible Variation in Job Mix Formula-BC Grading 1 for Plant & Laying Trials
The permissable variations of the individual percentages of the various
ingredients in the actual mix from job mix formula as per Table 500-18 shall be within
the limits specified below:
Sieve Size % Passing Permissible MORTH BC
JMF Limits
(mm) JMF Value Variations Grading-1 Limits
26.0 100 ±7 100 100
19.0 98.15 ±7 91.15-100 90-100
13.2 66.84 ±6 60.84-72.84 59-79
9.5 57.13 ± 6 52.0-63.13 52-72
4.75 52.09 ±5 47.09-55.0 35-55
2.36 36.79 ±4 32.79-40.79 28-44
1.18 26.82 ±4 22.82-30.82 20-34
0.600 19.20 ± 4 15.20-23.20 15-27
0.300 14.70 ± 3 11.70-17.70 10-20
0.150 12.34 ± 3 9.34-13.0 5-13
0.075 5.42 ± 1.5 3.92-6.92 2-8
Binder 5.25 ± 0.3 5.20-5.55 5.2 Min.
Field Denstiy 2.432 92% of G mm 2.331 Min. Refer Clause 507.3.5
NOTE: 83.07% fines were removed from fine aggregate.
8.0 Source of Materials submitted for Job Mix Formula
Sl. MATERIAL DETAILS SOURCE/LOCATION
1. Coarse Aggregate CA1- 20 mm Piprahi
4. Fine Aggregate FA1- Stone Dust Piprahi
5. Fine Aggregate FA2- Stone Dust Dala
6. Cement OPC-43 Bela MP
7. Binder- VG40 IOCL, Mathura
8. Antistripping Agent- Zycotherm Zydex Industries Gujarat
9.0 Mixing, Laying & Rolling Temperatures For Dense Mixtures - T-10, IRC:111-2009
Paving Bitumen Aggregate Hot Mix. Mat. Laying Rolling
Bitumen Temperature Temperature Temperature Temperature Temperature
Grade - °C - °C - °C - °C - °C
VG-40 160-170 160-175 160-170 150 Min. 100 Min.
ANULAB 
Certified & Approved by
3
A- I
ND
GR
US
RIES, A
TRIAL TEST
ATO R
Ankur Singh
BO
IN
G
A L &
AN
ALYTICA L
MSME- UAN B.Tech Civil, M.Tech Trp. Engg.

UP01F00 057 38
Quality Manager
Page No.: 17/47
®
 212 km Milestone NH-2, Agra Kanpur Road, Nagla Rambaksh
IN

TE
D
RA
EP
EN
U

D
CC

EN

Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
A
LU

V

O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023
Copy of Sample Card

Page No.: 18/47
®

212 km Milestone NH-2, Agra Kanpur Road, Nagla Rambaksh
IN

TE
D
RA
EP
EN
U

D
CC

EN

Cell: +91+9837052093, Ph.: +91-562-2852093, Fax: 2852826
T

E
EX

V
TI
C
A
LU
V


O
SI
N
V
IN
E


No. 016-4801-103041 Date: 19.05.2023
Copy of Client’s Letter

Page No.: 19/47
Test Data Sheets

INDEPENDENT
3RD PARTY TESTING
A-
3
ANULAB 
I
ND
R
TORIES, AG
US
TRIAL TEST
RA
BUILDINGS, BRIDGES, HIGHWAYS

BO
IN
G
AN LA &
ALYTICA L
RAILWAYS, AIRPORTS & PIPELINES

 Hamburg Wheel Rutting Test of SMA/BC/DBM AASHTO T324-19
 Resilient Modulus- M R Value Test on DBM/BC/SMA IRC 37-2018/ASTM D4123-82
 Pressure Ageing Vessel- PAV Test of PMB Bitumen IS 15462:2019/ASTM D6521-19
 Retroreflective Pavement Marker- Road Stud ASTM D4280-18/MORTH Cl 804.2.1
 Complex Modulus Test- DSR Test of CRMB/PMB IS 17079:2019/AASHTO T315-19
 100/1000 Hour Relaxation Test on Prestressing Strand IS 14268: 2017
 Road Marking & Retroreflective Signboards Tests ASTM D4280-18/ASTM E1709/
 Bridge Bearing Testing- Pot/Spherical/Elastomeric IRC 83 P2, 3, 4/ EN 1337 Parts
 HDPE Sheathing Duct- Bond/Friction Test/Wobble Test fib Bulletin 7/75/IRC 112: 2020
 RAP Evaluation & JMF for Recycled Pavement IRC 120/ MS2 7th Edn./ ASTM D5404
 Geogrid Pull Out Strength (1m x 1m) for RE Structure ASTM D6706-01 /IRC 113-2013
 Multiple Stress Creep Recovery- MSCR Test PMB IS 15462: 2019/ ASTM D7405-15
CLIENTS & RECOGNITION
ANULAB 212km, Milestone, NH-2, Agra-Kanpur Road, Nagla Rambaksh

Post-Dhaurra, Tehsil:Etmadpur, Agra-283202, Uttar Pradesh, India
Email: research@anulab.org, Cell: +91-9837052093, Ph.: +91-562-2852093 ; +91 9720222093

BC1 TC - 103041 MCC Mahadeo Construction Pvt. LTD., Varanasi UP JMF BC Gr. 1

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

BC1 TC - 103041 MCC Mahadeo Construction Pvt. LTD., Varanasi UP JMF BC Gr. 1

Uploaded by

Copyright:

Available Formats

CENTRE FOR INSPECTION, TESTING & CERTIFICATION OF MATERIALS-CITCOM

JOB MIX FORMULA: A-

REGISTERED APPROVED ACCREDITED

INDUSTRIAL TESTING & ANALYTICAL LABORATORIES

REGISTERED APPROVED ACCREDITED Email: research@anulab.org, Website: www.anulab.org

CENTRE FOR INSPECTION, TESTING & CERTIFICATION OF MATERIALS-CITCOM

No. 016-4801-103041 Date: 19.05.2023

SAMPLE DESCRIPTION: TEST SPECS. & REF. STD.:

MIX PROPORTION AT OBC

1. Coarse Aggregate (CA1)- 20 mm % by mass No Limits 40.74

REQUIRMENTS FOR THE MIX

REG IST ERED AP P RO VE D ACCREDITED INDUSTRIAL TESTING & ANALYTICAL LABORATORIES

No. 016-4801-103041 Date: 19.05.2023

MARHSHALL MIX DESIGN PHOTOGRAPHS

Doc No.: 10304-1 JOB MIX FORMULA OF BITUMINOUS CONCRETE GRADING-1

REG ISTERED AP P RO VE D ACCREDITED INDUSTRIAL TESTING & ANALYTICAL LABORATORIES

No. 016-4801-103041 Date: 19.05.2023

JOB MIX FORMULA-BC

2.0 Properties of Materials

2.1 Binder- Bitumen- VG40 Source: IOCL, Mathura

Std. Test Gr. VG40

1. Penetration at 25ºC --- IS 1203:2022 56 35 Min. Yes

2. Absolute Viscosity at 60ºC Poise IS 1206 (P2):2022 3748

4. Flash Point COC ºC IS 1448 (P69):2019 318 220 Min. Yes

5. Solubility in TCE % IS 1216:1978 99.90 99.0 Min. Yes

6. Softening Point (R&B) 0

8. Ductility after RTFOT at 25ºC cm IS 1208 (P1):2023 81.9 25 Min. Yes

Doc No.: 10304-1 JOB MIX FORMULA OF BITUMINOUS CONCRETE GRADING-1

REG IST ERED AP P RO VE D ACCREDITED INDUSTRIAL TESTING & ANALYTICAL LABORATORIES

No. 016-4801-103041 Date: 19.05.2023

2.2 Coarse Aggregates (CA1)- 20 mm Source: Piprahi

7. Specific Gravity % IS 2386 (Part 3) 2.616 To Report ---

2.3 Coarse Aggregates (CA2)- 10 mm Source: Piprahi

7. Specific Gravity % IS 2386 (Part 3) 2.619 To Report ---

*ASA Zycotherm was used 0.05% by wt. of binder

Doc No.: 10304-1 JOB MIX FORMULA OF BITUMINOUS CONCRETE GRADING-1

REG ISTERED AP P RO VE D ACCREDITED INDUSTRIAL TESTING & ANALYTICAL LABORATORIES

No. 016-4801-103041 Date: 19.05.2023

2.3 Coarse Aggregates (CA3)- 6 mm Source: Piprahi

7. Specific Gravity % IS 2386 (Part 3) 2.619 To Report ---

*ASA Zycotherm was used 0.05% by wt. of binder

2.4 Fine Aggregate (FA1)-Stone Dust Source: Piprahi

1. Sand Contents (2.36-0.075 mm) % by mass IS 2386(P1):1963 45.2 To Report ---

2. Deleterious Material Test % by mass Absent 02 Max. Yes

4. Specific Gravity -do- IS 2386(P3):1963 2.617 To Report ---

5. Plasticity Index-PI --- IS 2720(P5):1985 Non Plastic Non Plastic Yes

6. Sand Equivalent Value % IS 2720(P37):1976 55 50 Min. Yes

7. Silt-75 micron passing % by mass IS 2386(P1):1963 21.7 To Report ---

8. Soundness Na 2SO 4 -05 Cycles % by mass 5.28 10 Max. Yes

10. Bulk Density kg/litre IS 2386(P3):1963 1.34 To Report ---

Doc No.: 10304-1 JOB MIX FORMULA OF BITUMINOUS CONCRETE GRADING-1

REG ISTERED AP P RO VE D ACCREDITED INDUSTRIAL TESTING & ANALYTICAL LABORATORIES

No. 016-4801-103041 Date: 19.05.2023

1. Sand Contents (2.36-0.075 mm) % by mass IS 2386(P1):1963 83.10 To Report ---

2. Deleterious Material Test % by mass 0.1 02 Max. Yes

4. Specific Gravity -do- IS 2386(P3):1963 2.780 To Report ---

5. Plasticity Index-PI --- IS 2720(P5):1985Non Plastic Non Plastic Yes

6. Sand Equivalent Value % IS 2720(P37):1976 58 50 Min. Yes

7. Silt-75 micron passing % by mass IS 2386(P1):1963 10.20 To Report ---

8. Soundness Na 2SO 4 -05 Cycles % by mass 3.72 10 Max. Yes

10. Bulk Density kg/litre IS 2386(P3):1963 1.44 To Report ---

2.6 Cement- OPC 43 Properties Source: Bela MP

Doc No.: 10304-1 JOB MIX FORMULA OF BITUMINOUS CONCRETE GRADING-1