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Worlds First Fully-Rated Direct Ac Ac MMC For Variable-Speed Pumped-Storage Hydropower Plants
Worlds First Fully-Rated Direct Ac Ac MMC For Variable-Speed Pumped-Storage Hydropower Plants
This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
Abstract—This paper presents in-depth insights about decades, fixed-speed units (cf. Fig. 1a) have been used. Con-
the development and successful introduction in the field of ventional fixed-speed units have no flexibility in pump mode
the first direct ac/ac Modular Multilevel Converter (MMC) as and complex start procedure in pump operation [3], while
Static Frequency Converter (SFC) for a Converter-Fed Syn-
chronous Machine (CFSM) variable-speed Pumped-Storage ternary set units achieve controllability in pump mode by using
Hydropower Plants (PSHPs). Thanks to a fully-rated SFC, a separate turbine and pump on the same mechanical shaft
the grid dynamics are completely decoupled from the ma- with a clutch employing a hydraulic short circuit, resulting in
chine dynamics, enabling a straightforward variable-speed a much more complex hydraulic and mechanical design [4].
operation with high torque over the entire speed range, There is a trend nowadays to replace (a part of) the conven-
starting from standstill. Over the whole speed range, the
Synchronous Machine (SM) can be controlled at unity tional fixed-speed units with variable-speed ones in order to
power factor, resulting in a smaller machine compared gain flexibility. On the grid side, balance energy also in pump
to a fixed-speed PSHP. The pump start without water mode is a major advantage as the active power flow can be
blow-down in the turbine chamber means faster and sim- controlled and adjusted. It also opens the door for frequency
pler mode transition between turbine and pump operation. control in pump mode. This makes it a natural complement for
Thanks to the wide variable-speed range, the hydraulic effi-
ciency of the turbine can be finely optimized. This results large-scale RESs [5], [6]. In addition, enhanced grid ancillary
in increased partial-load efficiency and never seen cycle services capabilities are provided to the plant owners, which
efficiency numbers. The possibility to provide balance en- see additional revenue schemes and streams.
ergy also in pump operation offers great advantages to the Two variable-speed solutions are available, both requiring
plant’s owner. A comprehensive measurement set acquired a Static Frequency Converter (SFC): (i) Doubly-Fed Induc-
during the commissioning of the Malta Oberstufe plant in
Austria asserts the suitability of a direct ac/ac MMC as SFC tion Machine (DFIM) (cf. Fig. 1b) and (ii) Converter-Fed
for a CFSM variable-speed PSHP. Synchronous Machine (CFSM) (cf. Fig. 1c). Some important
differences exist between both solutions, and no real consensus
Index Terms—AC-AC converters, Energy storage, Hydro-
regarding which shall or could be the preferred solution is
electric power generation, Modular multilevel converters
achieved [7]. The business model and head variation might
finally dictate which is the preferred solution. In any case,
I. I NTRODUCTION variable-speed operation is particularly advantageous [8]. It
enables higher head variation, reduces vibrations and cavita-
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This article has been accepted for publication in IEEE Transactions on Industrial Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License. For more information, see https://creativecommons.org/licenses/by-nc-nd/4.0/
This article has been accepted for publication in IEEE Transactions on Industrial Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
SFC 1a i1a
2a i2a
Grid
Sub-converter Excitation
3a i3a
HV/MV i1b
trafo 1b Disconnector
iG iM
2b i2b
SM
3b i3b
Grounding
1c i1c circuit
3ph 2c i2c
Grid filter
switchgear (optional) Grounding Turbine
3c i3c
switch
Phase-leg
Bipolar cell
reactor
Charging
Phase-leg circuit
Fig. 2. Single-line diagram for a CFSM PSHP with a direct ac/ac Modular Multilevel Converter (MMC) as SFC.
1.5
The controllable voltages ucirc drive respective CCs icirc ,
|uG | = 0.87 |uG | = 1.12 which are internal (proprietary) MMCs quantities that do not
|uG | = 1.00 |uG | = 1.15 affect any SFC terminal. Their purpose is to perform the
1.0
energy balancing control, i.e., the average capacitor voltages
shall be equal among all nine converter phase-legs. Extensive
0.5 technical details about the energy balancing control of a direct
ac/ac MMC fall out of the scope of this paper. The interested
qG [pu]
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This article has been accepted for publication in IEEE Transactions on Industrial Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
uM [pu]
1
mainly depending on the altitude difference in the upper lake.
From the converter side, the only barrier is the synchronous
operation (equal grid and machine frequencies). With a CFSM,
0
the theoretically usable speed range starts from standstill. In
1 practice, mechanical resonances and cavitation might appear
te [pu]
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This article has been accepted for publication in IEEE Transactions on Industrial Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
SFC system
Protection Backup protection
Open-loop control
ωm,rates ωm
Machine protection
ω Ctrl Machine
Ctrl im,ref
ωm,ref tm,ref imq,ref,RRF um,ref
im,fd,ref
pCtrlena
Dispatch center
Fig. 6. Control overview at the plant level. The governor receives set-points from the remote dispatch center and distributes them to the various
control systems of the PSHP. Most of the control is then performed by the turbine controller and the SFC’s controller.
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This article has been accepted for publication in IEEE Transactions on Industrial Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
TABLE I 0
ωM [pu]
M ALTA PSHP PARAMETERS FOR A SINGLE CFSM DIRECT AC / AC
MMC.
−1
Pmin ..Pmax 8..80 MW Sb,MMC /SSC 89/300 MVA
uM,ph−ph [pu]
1
Sb,G 89 MVA Sb,M 80 MVA
0
Ub,G,pri /Ub,G,sec 110/18.7 kV Ub,M 18 kV
fG 50 Hz fM,min ..fM,max 17..40 Hz −1
iM [pu]
20 25 30 35 40
0.00
80 Turbine −0.25
Pump
60
pM , qM [pu]
0.1
|P | [MW]
0.0
40
−0.1
20
uDC [pu]
1.00
0
250 300 350 400 450 500 550 600 0.75
|ΩM | [rpm]
1
|ψMs | [pu]
Fig. 9. Turbine usable range for the Malta PSHP. The upper extreme of
the turbine characteristic is only reached a few days per year, when the 0
upper lake is at its highest level. 20 30 40 50 60
t [s]
C. Protection Fig. 10. Start in turbine mode recorded on site during commissioning.
Protective measures are taken for a safe and reliable opera-
tion of the SFC in the plant. The main and backup protection
are performed on independent controllers operating separate Oberstufe (Austria). Since mid-January 2022, both units have
tripping coils. The protection settings are coordinated with the been handed over to the customer for commercial operation.
customer and network operator on a project specific basis. There are two 80 MW CFSM units, which replace two fixed-
speed 60 MW units. Details about the plant are available in
IV. D EVELOPMENT AND VERIFICATION [23]. The specifications for a single unit are listed in Table I,
alongside with the turbine diagram provided in Fig. 9. Please
A project, from tender to commissioning, goes through a
note that these are site specific and result from an optimization
multi-step process.
from the turbine manufacturer that accounts for the height
In the tender phase, an in-house system design optimization
difference between the two lakes in addition to the unit’s
tool [40] determines the best suited design, accounting simul-
power. A big advantage of the CFSM is that the turbine
taneously for various well-known multi-objective optimization
operation can be optimized freely without any variable-speed
criteria such as volume, cost and efficiency, but also project
range constraint from the SFC. Such a wide variable-speed
specific aspects, such as limits from the hydraulics, grid
range would never have been possible with a DFIM, and the
compliance based on available grid data, weighted efficiency
turbine’s efficiency would have been compromised.
over the whole operation range, etc.
During commissioning, a large number of tests to verify
Before its deployment to site, the control and protection
the behavior and the coordination between the various C & P
software undergoes a thorough two-step verification process.
systems have been performed, along with efficiency, heat run
First, each control concept or functionality is tested in an
and grid acceptance tests. From this large set of data, the
Electro-Magnetic Transients (EMT) simulation environment,
following real-world measurements were selected: (i) start
which accurately reproduces the various delays from the
sequence in turbine mode, (ii) start sequence in pump mode,
real hardware. Second, the control software is verified on a
(ii) stop sequence in pump mode, (iii) power ramp in turbine
Real-Time Simulator (RTS), where an exact control hardware
mode, (iv) transition from turbine to pump mode and (v) grid
replica from site is being verified. The ac grid, SFC, SM,
earth fault. All the measurements have been acquired either
excitation system and turbine are modeled in a commercial
by direct recording of signals inside the control platform or
Hardware-in-the-Loop (HIL) system.
by oscilloscope trending.
During turbine start, as shown in Fig. 10, the SM is
V. R ESULTS accelerated from the water, and no active power is drawn
The world’s first direct ac/ac MMC for CFSM PSHP from the grid to start-up the machine. The SFC regulates the
has recently been successfully put into operation in Malta speed ramp according to the speed reference received from the
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License. For more information, see https://creativecommons.org/licenses/by-nc-nd/4.0/
This article has been accepted for publication in IEEE Transactions on Industrial Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
1 1
ωM [pu]
ωM [pu]
0 0
uM,ph−ph [pu]
uM,ph−ph [pu]
1 1
0 0
−1 −1
0.25 0.25
iM [pu]
iM [pu]
0.00 0.00
−0.25 −0.25
pM , qM [pu]
pM , qM [pu]
0.2 0.1
0.0
0.0
−0.1
1.0
uDC [pu]
uDC [pu]
1.00
0.8
0.75
1 1
|ψMs | [pu]
0 |ψMs | [pu] 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
t [s] t [s]
(a) (a)
0.4
0.2 0.2
0.2
iM [pu]
iM [pu]
−0.4
10 11 12 13 14 75.00 75.05 75.10 62 64 66 68 70 72
t [s] t [s] t [s]
(b) (b)
Fig. 11. Wet start in pump mode recorded on site during commissioning: Fig. 12. Stop sequence in pump mode recorded on site during com-
(a) long trending over 80 s and (b) zoomed machine-side currents at the missioning: (a) long trending over 80 s and (b) zoomed machine-side
very start and very end of the recording. currents during the end of the braking sequence.
governor control. Once in the operational speed range, active the main valve is closed. This is a slow hydromechanical
power is delivered to the grid. process. After that, the SFC receives the command to bring the
During pump start, as shown in Fig. 11, first pressure is machine to standstill with a fast speed gradient of 0.044 pu/s.
built-up in the turbine chamber with the main valve closed Following this, the machine excitation is switched-off to avoid
until t = 36 s. In this way, cavitation can be greatly avoided any damage to the excitation brushes.
when opening the main valve and starting to pump water up In Fig. 13, a 10 % power ramp down performed by the
thanks to a sufficient hydraulic pressure. At t = 65 s, the SFC turbine governor around 80 % speed in turbine mode is shown.
changes from speed to power control. The turbine governor The SFC is operated in power control mode, while the turbine
doesn’t really perform a speed control, since the guide vanes governor controls the speed of the turbine through an action
are only opened proportionally to the turbine speed. Assuming on the angle of the guide vanes. The optimal operating point
that the converter is in STATCOM mode prior to the pump (ωM , pM ) leads to a slight speed adjustment. Only 3 phase-leg
start, it takes only 25 s before reaching the minimum speed capacitor voltage sums are recorded in Fig. 13b. The multi-
for starting pump operation (in this case 0.52 pu). It can frequency harmonic content of these voltages and the phase-
be observed that the currents are slightly distorted at the leg currents is manifest.
beginning of the ramp in Fig. 11b. These disturbances coincide In Fig. 14, the transition from turbine to pump mode is
with the encoder vibrations which can be seen in the speed shown. As it can be seen, the transition is performed in less
measurement. The frequency ramp is 0.02 pu/s. than 100 s. Between t = 25 s to t = 45 s, is the machine
Fig. 12 presents the braking sequence in pump mode. actively braked from the SFC. The waiting time at zero speed
As it can be observed, the electrical braking is completely that follows is due to how the sequence control is performed
interrupted between t = 30 s to t = 62 s, during which on the plant control side. There is no restriction from the SFC
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License. For more information, see https://creativecommons.org/licenses/by-nc-nd/4.0/
This article has been accepted for publication in IEEE Transactions on Industrial Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
−0.7
ωM [pu]
0.5
ωM [pu]
−0.8
0.0
−0.9 −0.5
0.5
uM,ph−ph [pu]
pG [pu]
1
0.4
0.3 0
40 50 60 70 80 90 100
t [s] −1
(a)
0.5
iM [pu]
31 0.0
−0.5
uCΣ,1y [kV]
30
0.5
pM , qM [pu]
29
0.0
28
−0.5
1.0
uDC [pu]
1
0.8
iPhL,xy [kA]
0
1
|ψMs | [pu]
−1
0
50.00 50.05 50.10 90.00 90.05 90.10 0 20 40 60 80 100
t [s] t [s] t [s]
(b)
Fig. 13. Power ramp in turbine mode from 40 to 30 MW recorded on Fig. 14. Transition from turbine to pump mode recorded on site during
site during commissioning: (a) long trending over 60 s and (b) zoomed commissioning.
steady-state operation at 40 MW and 30 MW, respectively.
VI. C ONCLUSION
ACKNOWLEDGMENT
This paper has presented the successful introduction in the
field of a game changer solution for CFSM PSHP with a direct The authors would like to thank B. Buchmann, S. Herold, D.
ac/ac MMC as SFC. Wu, Shanmugam V., C. Häderli, M. Kläusler, G. Beanato and
On the system design side, besides system description, it J. Steinke for their contributions at various levels and stages
was shown how a typical pq diagram looks like for different during the execution of the project.
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content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
2
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This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License. For more information, see https://creativecommons.org/licenses/by-nc-nd/4.0/
This article has been accepted for publication in IEEE Transactions on Industrial Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TIE.2022.3204858
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